JPH03196176A - Cleaning roll - Google Patents

Cleaning roll

Info

Publication number
JPH03196176A
JPH03196176A JP33756289A JP33756289A JPH03196176A JP H03196176 A JPH03196176 A JP H03196176A JP 33756289 A JP33756289 A JP 33756289A JP 33756289 A JP33756289 A JP 33756289A JP H03196176 A JPH03196176 A JP H03196176A
Authority
JP
Japan
Prior art keywords
cylindrical body
roll
heat
dense
coarse
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP33756289A
Other languages
Japanese (ja)
Inventor
Kenji Maeda
前田 建治
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP33756289A priority Critical patent/JPH03196176A/en
Publication of JPH03196176A publication Critical patent/JPH03196176A/en
Pending legal-status Critical Current

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  • Cleaning In Electrography (AREA)
  • Fixing For Electrophotography (AREA)

Abstract

PURPOSE:To eliminate the need for many processes and to contrive a cost reduction by inserting a cylindrical body made of a metal or resin to be formed as a roll core body into a cylindrical body and integrally molding the roll by the thermal shrinkage of the non-woven fabric cylindrical body. CONSTITUTION:The roll has the non-woven fabric cylindrical body 1 having the two- layered structures which are coarse and dense. Further, the cylindrical body 2 of the lower layer part is formed by molding the laminated webs of arom. polyamide fibers as heat resistant fibers to the needle punched endless non-woven fabric cylindrical body by a tubular needle machine. The cylindrical band 3 of the upper layer part formed on the cylindrical body of the lower layer part 2 is formed by punching the web of the arom. polyamide resins, while superposing the web on the cylindrical body of the lower layer part to form the non-woven fabric cylindrical body having the integral two-layered structures which are coarse and dense, then inserting the roll core 4 made of aluminum into the cylindrical body and subjecting the assembly to a heat treatment to shrink the upper layer part 2 of the non-woven fabric cylindrical body, thereby tightly integrating the cylindrical bodies and the roll core body. The integrally molding is executed in this way and the cost reduction by the rationalization of the process shortening is attained. In addition, the longer life is obtd.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、PPC(乾式複写機)及びLBP(レーザー
ビームプリンタ)の加熱定着ロールに接触させて、該ロ
ール表面にトナー及び用紙の剥離性を高めるシリコンオ
イルを塗布すると共に、該ロール表面をキズを付けずに
クリーニングするためのクリーニングロールに関するも
のである。
Detailed Description of the Invention (Industrial Field of Application) The present invention provides a heat fixing roll of a PPC (dry copying machine) and an LBP (laser beam printer) to make the toner and paper peelable on the surface of the roll. The present invention relates to a cleaning roll that is coated with silicone oil that increases the surface of the roll and is used to clean the roll surface without causing scratches.

(従来の技術及びその課題) 従来、PPC,LBPの加熱定着ロールのクリーニング
材及びオイル塗布材としては、 (イ)ポリウレタンゴ
ムブレード、 (11)該ブレードと片側を定着ロール
に接触させ、他方をシリコンオイル貯蔵タンクに浸した
オイル塗布フェルトの組合せ、(ハ)シリコンオイルを
含浸させたフェルト、織物、紙等を外装したロール、 
(ニ)シリコンオイルを封入した円筒体に貫通孔を設け
、該円筒体にフェルト、織物、紙等を外装したロール等
がある。
(Prior art and its problems) Conventionally, cleaning materials and oil coating materials for heat fixing rolls of PPC and LBP include (a) a polyurethane rubber blade, (11) one side of the blade is in contact with the fixing roll, and the other side is in contact with the fixing roll. A combination of oil-coated felt soaked in a silicone oil storage tank; (c) a roll covered with felt, fabric, paper, etc. impregnated with silicone oil;
(d) There are rolls, etc. in which a cylindrical body filled with silicone oil is provided with through holes and the cylindrical body is covered with felt, textiles, paper, or the like.

一般に、加熱定着ロールを定着装置に用いるPPC,L
BPにおいて、加熱定着ロール表面にトナーが付着する
ことによる複写画像の汚れや、ロール表面に融着したト
ナーの樹脂成分等によって起こる用紙のロールへの巻き
付き等の問題がある。
Generally, PPC, L, which uses a heated fixing roll as a fixing device,
In BP, there are problems such as smearing of copied images due to toner adhering to the surface of the heat fixing roll, and wrapping of paper around the roll caused by resin components of the toner fused to the roll surface.

これらの問題を解決する方法としては、加熱定着ロール
表面にトナー、用紙の剥離性を高めるシリコーンオイル
を供給し、同時にロール表面のトナー等の汚れを拭きと
ることが行われている。しかるに、前記(イ)による場
合は十分にトナー等の除去が出来ないばかりか残留トナ
ーの上に次のトナーが付着し、より用紙の剥離が悪くな
り、ロールへの巻き付き、及び複写画像の汚れも多くな
る。
A method for solving these problems is to supply silicone oil, which enhances the releasability of toner and paper, to the surface of the heat fixing roll, and at the same time wipe off the toner and other stains on the roll surface. However, in the case of (a) above, not only is it not possible to remove toner etc. sufficiently, but the next toner adheres on top of the remaining toner, making it harder to peel off the paper, causing it to wrap around the roll, and staining the copied image. There will also be more.

又、前記(ロ)による場合もクリーニング効果は十分で
はなく、逆に、オイル塗布とクリーニング作用の分割に
よる装置の大型化、コストアップというデメリットが大
となる。一方、オイル塗布とクリーニングを同時に行な
う前記(ハ)、(ニ)による場合、フェルト、織物、紙
等のクリーニング部分の全面積が少ないことにより、メ
ンテナンスサイクルが短くなり、ランニングコストが増
加する。
Also, in the case of (b) above, the cleaning effect is not sufficient, and on the contrary, the demerit of increasing the size and cost of the apparatus due to the separation of the oil application and cleaning functions is significant. On the other hand, in the case of (c) and (d) above, in which oil application and cleaning are performed at the same time, the total area of the cleaning portion of felt, fabric, paper, etc. is small, resulting in a shortened maintenance cycle and increased running costs.

又、全クリーニング面積を大きくするにはロール径を大
きくしなければならず、装置が大型化されるという欠点
があった。
Furthermore, in order to increase the total cleaning area, the diameter of the roll must be increased, which has the disadvantage of increasing the size of the apparatus.

以上の欠点を解消する目的で特開昭58−19971号
公報に示されている様に、あらかじめシリコンオイルを
含浸した巻取り式で、耐熱性を持たせるための芳香族ポ
リアミド繊維とポリエチレンテレフタレート繊維を使用
した不織布製クリーニングロールが、提案されているが
、該クリーニングロールでは、繰り出し部と巻取部の駆
動装置を設ける必要があり、小型化が進むPPC複写機
などでは、スペース的に問題となると同時に、ウェブ成
型工程、シリコンオイルコーティング工程、巻締め工程
など多数の工程を必要とし、コスト的にも高価となる問
題点があった。
In order to eliminate the above drawbacks, as shown in Japanese Patent Application Laid-Open No. 58-19971, aromatic polyamide fibers and polyethylene terephthalate fibers are made of a winding type pre-impregnated with silicone oil to provide heat resistance. A cleaning roll made of nonwoven fabric has been proposed, but this cleaning roll requires a driving device for the feeding section and the winding section, which poses a space problem in PPC copying machines, etc., which are becoming smaller. At the same time, there was a problem in that it required many processes such as a web forming process, a silicone oil coating process, and a seaming process, making it expensive.

(課題を解決するための手段) 本発明は、上記問題点を解消するに当り、粗密二層構造
の不織布円筒体とロール芯体との一体化構造よりなり、
上記二層構造不織布円筒体の上層部が耐熱性繊維と熱収
縮性繊維とで形成する高密度層、下層部が耐熱性繊維で
形成する低密度層として、内部に挿入したロール芯体と
熱収縮により一体に成型しクリーニングロールを構成す
ることにより、シリコンオイルの充分なる保持とオイル
流出制御を可能とした長寿命で拭き取り効果にすぐれた
クリーニングロールを得ることにより問題点を解消した
ものである。
(Means for Solving the Problems) In order to solve the above problems, the present invention has an integrated structure of a nonwoven fabric cylindrical body with a coarse and dense two-layer structure and a roll core body,
The upper layer of the two-layer structure nonwoven fabric cylinder has a high-density layer made of heat-resistant fibers and heat-shrinkable fibers, and a lower layer has a low-density layer made of heat-resistant fibers. By molding the cleaning roll into one piece by shrinkage, we have solved the problem by creating a cleaning roll with a long life and excellent wiping effect that can sufficiently retain silicone oil and control oil leakage. .

即ち本発明によるクリーニングロールはチューブラ−ニ
ードル機によって形成される 粗密二層構造の 不織布
円筒体とその内部に一体に有してなる金属又は樹脂製ロ
ール芯体とで構成してなり、上記不織布円筒体の下層部
は芳香族ポリアミド繊維、芳香族ポリエステル繊維、4
−6ナイロン繊維、炭素繊維、ポリアミドイミド繊維、
FBI繊維等から選ばれる耐熱繊維100%で形成した
繊維マットを使用し、密度が0.05〜0.1kg/n
−fの低密度層からなる。またクリーニングロールの外
周部を構成する上層部は上記の耐熱繊維と熱収縮性繊維
、例えば熱収縮ポリエステル繊維が50=50〜80 
: 20で構成される繊維マットを使用し、密度が0.
2〜0.3kg/rrrの下層部より高密度である粗密
二層構造よりなる内径10+m++のエンドレスの不織
布円筒体と、該円筒体内部に金属製ロール芯体(例えば
直径9InI11のアルミニウム芯体)を挿入し、20
0°Cで10分間熱処理することにより、不織布円筒体
を収縮させ、円筒体とロール芯体とを一体に締めつけ固
定して本発明のクリーニングロールを構成する。上記ク
リーニングロールの使用に際しては予め上記ロールの片
側端面を耐熱性シート材で一体にシールした後、他方端
面の低密度である下層部にシリコンオイルを流し込み充
填し、耐熱性シート材で一体にシールして使用する。ま
たシリコンオイルは、予め二層構造不織布円筒体の下層
部の長手方向に所要の貫通孔を1−複数設けておき注入
する様にしても良い。
That is, the cleaning roll according to the present invention is composed of a nonwoven fabric cylinder having a coarse and dense two-layer structure formed by a tubular needle machine and a metal or resin roll core integrally provided inside the nonwoven fabric cylinder. The lower part of the body is made of aromatic polyamide fibers, aromatic polyester fibers, 4
-6 nylon fiber, carbon fiber, polyamideimide fiber,
A fiber mat made of 100% heat-resistant fiber selected from FBI fibers, etc. is used, and the density is 0.05 to 0.1 kg/n.
It consists of a low density layer of −f. In addition, the upper layer constituting the outer peripheral part of the cleaning roll is made of the above-mentioned heat-resistant fibers and heat-shrinkable fibers, such as heat-shrinkable polyester fibers of 50=50 to 80%.
: A fiber mat composed of 20 fibers is used, and the density is 0.
An endless non-woven cylindrical body with an inner diameter of 10+m++ consisting of a coarse and dense two-layer structure with a higher density than the lower layer of 2 to 0.3 kg/rrr, and a metal roll core (for example, an aluminum core with a diameter of 9InI11) inside the cylindrical body. Insert 20
By heat-treating at 0° C. for 10 minutes, the nonwoven cylindrical body is contracted, and the cylindrical body and the roll core are tightened and fixed together to form the cleaning roll of the present invention. When using the above cleaning roll, first seal one end of the roll integrally with a heat-resistant sheet material, then pour silicone oil into the low-density lower layer of the other end, fill it, and seal it together with a heat-resistant sheet material. and use it. Further, the silicone oil may be injected by providing one or more required through holes in the longitudinal direction of the lower layer of the two-layer nonwoven cylindrical body in advance.

この様にして形成された本発明のクリーニングロールは
、低密度である下層部の不織布円筒部において、シリコ
ンオイルを多量に保持することが可能となり、前記下層
部よりも高密度である外周の上層部の不織布円筒部によ
り、下層部で保持した多量のシリコンオイルを必要以上
に外部へ流出することを制御し、かつ高密度である上層
部によりクリーニング性能を高める機能を有している。
The cleaning roll of the present invention formed in this way is capable of retaining a large amount of silicone oil in the nonwoven fabric cylindrical part of the lower layer part, which has a low density, and the upper layer of the outer periphery, which has a higher density than the lower layer part. The non-woven cylindrical part of the part has the function of controlling the large amount of silicone oil held in the lower part from flowing out to the outside more than necessary, and the high-density upper part has the function of improving cleaning performance.

エンドレスチューブの加工機としては、西ドインDIL
O社のチューブラニードルルームのRONTEX50又
はMI N I−RONTEX9イブを使用するのが好
ましい。
As an endless tube processing machine, Nishidoin DIL
It is preferable to use RONTEX 50 or MIN I-RONTEX 9 Eve manufactured by Company O's tubular needle loom.

(作用) 本発明は、上記の如く粗密二層構造不織布円筒体の下層
部を低密度としたため繊維間隙に形成される非常に多数
の空孔に多量のシリコンオイルが保持でき、高密度とし
た外部の上層部によりシリコンオイルの流出量の制御が
可能となって寿命が長くなり、一体成型が可能なるクリ
ーニングロールを得ることができる。
(Function) As described above, the lower layer of the cylindrical nonwoven fabric having a coarse and dense two-layer structure has a low density, so a large amount of silicone oil can be held in a large number of pores formed in the fiber gaps, and a high density can be achieved. The outer upper layer makes it possible to control the amount of silicone oil that flows out, resulting in a longer service life and a cleaning roll that can be integrally molded.

以下本発明の1実施例を図面に基づいて説明す成正面図
であり、第2図は同側面断面図である。
The following is a front view of one embodiment of the present invention explained based on the drawings, and FIG. 2 is a side sectional view of the same.

図面に示す様に、川は粗密二層構造の不織布円筒体であ
り、(2)は下層部円筒体で、耐熱性繊維として芳香族
ポリアミド繊維2dX51■ 100%よりなる目付5
0g/rrfの積層ウェブを、DIRO社製MINI−
RONTEXタイプのチューブラ−ニードル機によって
、内径10 m、 外径25画、密度0.05 kg/
mの二−ドルパンチエンドレス不織布円筒体を成形する
。(3)は該下層部(2)の円筒体上に形成される上層
部円筒体であり、芳香族ポリアミド繊維2dX51am
  70%と熱収縮性ポリエステル繊維2.5dX51
nos  30%とよりなる目付50g/rrfのウェ
ブを上記下層部円筒体上に重ねながらパンチ加工を行な
い、密度が0.20kg/rrrの下層部よりも高密度
である内径10m、外径30IIII11の一体化粗密
二層構造の不織布円筒体を形成した後、内部に外径9.
5 amのアルミニウム製ロール芯体(4)を挿入し、
更に150°Cで10分間熱処理を施す事により、不織
布円筒体の上層部(2)を収縮させ、円筒体とロール芯
体を緊密に一体化させる。尚円筒体用とロール芯体(4
)の層間は、予め下層部円筒体(3)の内部表面又はロ
ール芯体(4)の表面又は両者の表面に付着・塗布した
熱硬化型又は溶剤系接着剤(5)により固定することが
できる。
As shown in the drawing, the river is a non-woven cylindrical body with a coarse and dense two-layer structure, and (2) is the lower cylindrical body, which has a fabric weight of 5 made of 100% aromatic polyamide fiber 2dX51cm as a heat-resistant fiber.
The laminated web of 0 g/rrf was
A RONTEX type tubular needle machine with an inner diameter of 10 m, an outer diameter of 25 strokes, and a density of 0.05 kg/
A needle-punch endless nonwoven fabric cylinder of m is formed. (3) is an upper cylindrical body formed on the cylindrical body of the lower layer (2), and is made of aromatic polyamide fiber 2dX51am.
70% heat shrinkable polyester fiber 2.5dX51
A web with a basis weight of 50 g/rrf consisting of NOS 30% is stacked on the lower cylindrical body and punched, and a web with an inner diameter of 10 m and an outer diameter of 30 After forming a nonwoven fabric cylindrical body with an integrated coarse and dense two-layer structure, the inside has an outer diameter of 9.
Insert a 5 am aluminum roll core (4),
Further heat treatment is performed at 150° C. for 10 minutes to shrink the upper layer (2) of the nonwoven cylinder and tightly integrate the cylinder and the roll core. In addition, for cylindrical bodies and roll core bodies (4
) can be fixed with a thermosetting or solvent-based adhesive (5) that has been adhered and applied to the inner surface of the lower cylindrical body (3), the surface of the roll core (4), or both surfaces. can.

この様にして形成したロール体の片側端面(6)に予め
耐熱性シート材(例えばシリコンゴム)(7)でシール
した後、他方端面(8)の低密度の下層部円筒体(2)
に、揮発分0.1%以下、粘度11,000±1100
cps (JIS  Z  8803)のシリコンオイ
ルを注入充填し、上記耐熱性シート材(7)でシールし
てクリーニングロールを形成した。
After sealing one end surface (6) of the roll body formed in this way with a heat-resistant sheet material (for example, silicone rubber) (7), the low-density lower cylindrical body (2) on the other end surface (8) is sealed.
, volatile content 0.1% or less, viscosity 11,000±1100
CPS (JIS Z 8803) silicone oil was injected and filled and sealed with the heat-resistant sheet material (7) to form a cleaning roll.

(発明の効果) 本発明は上記の如(構成したことにより、一体成型が可
能となり、工程短縮の合理化に伴う低コスト化が達成さ
れる。又シリコンオイルを充分に保持できる下層部の低
密度層とシリコンオイルの流出を制御しうる上層部の高
密度層との粗密二層構造の耐熱・耐摩耗性の不織布円筒
体でロール表面を形成したため、適度のオイル塗布量と
共にクリーニング作用が確実に行なわれ、ロール交換周
期が大巾に延長することが可能となり、長寿命である等
の効果を有する発明である。
(Effects of the Invention) The present invention is configured as described above, which enables integral molding and achieves cost reduction due to rationalization of process shortening. Also, the lower layer has a low density that can sufficiently hold silicone oil. The roll surface is made of a heat-resistant and abrasion-resistant non-woven cylindrical body with a coarse and dense two-layer structure consisting of a high-density layer on the upper layer that can control the outflow of silicone oil, which ensures a proper amount of oil application and a reliable cleaning effect. This invention enables the roll replacement cycle to be extended to a large extent, resulting in a long service life.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の1実施例を示すクリーニング格 ロールの概略餅成正面断面図、第2図は同側面断面図で
ある。
FIG. 1 is a schematic front cross-sectional view of a cleaning roll showing an embodiment of the present invention, and FIG. 2 is a side cross-sectional view of the same.

Claims (4)

【特許請求の範囲】[Claims] (1)チューブラーニードル機により形成される粗密二
層構造の不織布円筒体と該円筒体内部にロール芯体を有
する一体化構造よりなり、上記二層構造不織布円筒体の
下層部が耐熱性繊維のみで形成される低密度層、上層部
が耐熱性繊維と熱収縮性繊維とで形成する下層部よりも
高密度の一体化円筒体で構成され、上記円筒体の内部に
ロール芯体とする金属又は樹脂製円筒体が挿入され、該
不織布円筒体の熱収縮により一体に成型してなることを
特徴とするクリーニングロール。
(1) Consisting of an integrated structure having a nonwoven fabric cylinder with a coarse and dense two-layer structure formed by a tubular needle machine and a roll core inside the cylinder, the lower layer of the two-layer structure nonwoven fabric cylinder is made of heat-resistant fibers. The upper layer is composed of an integrated cylindrical body with a higher density than the lower layer formed of heat-resistant fibers and heat-shrinkable fibers, and a roll core is placed inside the cylindrical body. A cleaning roll characterized in that a cylindrical body made of metal or resin is inserted and integrally formed by heat shrinking of the cylindrical body of nonwoven fabric.
(2)二層構造の不織布円筒体を構成する耐熱繊維が芳
香族ポリアミド、芳香族ポリエステル、4−6ナイロン
繊維又は炭素繊維ポリアミドイミド繊維、PBI繊維で
あることを特徴とする請求項1記載のクリーニングロー
ル。
(2) The heat-resistant fibers constituting the two-layered nonwoven fabric cylinder are aromatic polyamide, aromatic polyester, 4-6 nylon fiber, carbon fiber polyamide-imide fiber, or PBI fiber. cleaning roll.
(3)請求項1記載の粗密二層構造円筒体の両端面が耐
熱性シート材でシールされ、低密度である下層部円筒体
にシリコンオイルを注入充填してなることを特徴とする
クリーニングロール。
(3) A cleaning roll comprising a cylindrical body having a coarse and dense two-layer structure according to claim 1, both end surfaces of which are sealed with a heat-resistant sheet material, and silicone oil is injected and filled into the lower cylindrical body having a low density. .
(4)粗密二層構造円筒体の下層部円筒体とその内部挿
入せるロール芯体表面との層間を溶剤型接着剤又はホッ
トメルト接着剤で一体に固定してなる請求項1又は請求
項2又は請求項3記載のクリーニングロール。
(4) Claim 1 or Claim 2 wherein the lower cylindrical body of the coarse-dense two-layer structure cylindrical body and the surface of the roll core inserted therein are fixed together with a solvent-based adhesive or a hot melt adhesive. Or the cleaning roll according to claim 3.
JP33756289A 1989-12-26 1989-12-26 Cleaning roll Pending JPH03196176A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33756289A JPH03196176A (en) 1989-12-26 1989-12-26 Cleaning roll

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33756289A JPH03196176A (en) 1989-12-26 1989-12-26 Cleaning roll

Publications (1)

Publication Number Publication Date
JPH03196176A true JPH03196176A (en) 1991-08-27

Family

ID=18309813

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33756289A Pending JPH03196176A (en) 1989-12-26 1989-12-26 Cleaning roll

Country Status (1)

Country Link
JP (1) JPH03196176A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04104922U (en) * 1991-02-15 1992-09-09 有限会社ヌマツクス Satsuku toothbrush
JPH0882951A (en) * 1994-09-12 1996-03-26 Konica Corp Toner for developing electrostatic charge image and image forming method
EP0783143A1 (en) * 1995-12-28 1997-07-09 Nitto Kogyo Co., Ltd. Oil application roll for electrophotograph fixation and method of fabricating the same
JP2014186303A (en) * 2013-02-25 2014-10-02 Ricoh Co Ltd Fixing device and image forming apparatus
DE102018217237A1 (en) * 2018-10-09 2020-04-09 Sgl Carbon Se Hollow cylindrical carbon fiber structure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04104922U (en) * 1991-02-15 1992-09-09 有限会社ヌマツクス Satsuku toothbrush
JPH0882951A (en) * 1994-09-12 1996-03-26 Konica Corp Toner for developing electrostatic charge image and image forming method
EP0783143A1 (en) * 1995-12-28 1997-07-09 Nitto Kogyo Co., Ltd. Oil application roll for electrophotograph fixation and method of fabricating the same
JP2014186303A (en) * 2013-02-25 2014-10-02 Ricoh Co Ltd Fixing device and image forming apparatus
DE102018217237A1 (en) * 2018-10-09 2020-04-09 Sgl Carbon Se Hollow cylindrical carbon fiber structure

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