JPH03183528A - 熱可塑性プラスチック管の電気融着継手の融着検出方法 - Google Patents

熱可塑性プラスチック管の電気融着継手の融着検出方法

Info

Publication number
JPH03183528A
JPH03183528A JP1323169A JP32316989A JPH03183528A JP H03183528 A JPH03183528 A JP H03183528A JP 1323169 A JP1323169 A JP 1323169A JP 32316989 A JP32316989 A JP 32316989A JP H03183528 A JPH03183528 A JP H03183528A
Authority
JP
Japan
Prior art keywords
joint
electric
fusion
lowering
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1323169A
Other languages
English (en)
Inventor
Koichi Kitao
北尾 幸市
Nozomi Mitsusaka
三坂 望
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NKK Corp, Nippon Kokan Ltd filed Critical NKK Corp
Priority to JP1323169A priority Critical patent/JPH03183528A/ja
Publication of JPH03183528A publication Critical patent/JPH03183528A/ja
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5221Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/522Joining tubular articles
    • B29C66/5229Joining tubular articles involving the use of a socket
    • B29C66/52291Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/87Auxiliary operations or devices
    • B29C66/874Safety measures or devices
    • B29C66/8744Preventing overheating of the parts to be joined, e.g. if the machine stops or slows down
    • B29C66/87441Preventing overheating of the parts to be joined, e.g. if the machine stops or slows down by lowering or shutting down the power supply
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91651Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/94Measuring or controlling the joining process by measuring or controlling the time

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 [産業上の利用分野] この発明は、熱可塑性プラスチック管における熱可塑性
熱融着式継手の融着検出方法に関するものである。
[従来の技術] 従来の技術の一例として特開平1−178437号公報
に以下に述べる提案がある。これは温度をモニターして
所定の設定値に達した時に通電を停止するシステムであ
る。第2図は、特開平1〜178437号公報の提案の
実施例の断面図である。第2図〈1)は、プラスチック
管継手21の一端部とプラスチック管22との接続部を
示す断面図である。第2図(2)は、プラスチック管継
手21の断面図である0図において、プラスチック管継
手21は、管継手本体11.電熱線12゜コネクタービ
ン13、及び熱電対挿入用の穴15を有する。
次に第2図(1〉によって、この従来の技術によるプラ
スチック管の接続方法を説明する。
先ず、第一番目にプラスチックfW継手21に接続しよ
うとするプラスチック管22を挿入する。
第二番目にプラスチック管継手21のコネクタービン1
3にコネクター23を挿入し接続する、ここでコネクタ
ー23はコネクタービン13と嵌合する穴を持つコネク
ターブツシュ33とこのコネクターブツシュ33とほぼ
平行な位置間係にある熱電対31と、これらコネクター
ブツシュ33、熱電対31を一体に保持するホルダー3
2とからなっている。プラスチック管継手21にこのコ
ネクター23を接続した時、コネクター23の熱電対3
1の下端部はプラスチック管継手21の熱電対挿入用の
穴15の中に入っており、その最下端部は熱電対挿入用
の穴15の底に軽く接触している。
第三番目に制御装置本体(図示せず、)よりコネクター
23を通じてプラスチック管継手21に通電する。
第四番目にプラスチック管継手21の温度が上昇する。
中密度ポリエチレンの管及び管継手の場合は、前述の温
度が130℃に達したとき、通電を停止する。
第五番目にプラスチック管継手21への通電を停止した
後この部分の温度低下を測定して、コネクター23のプ
ラスチック管継手21からの取り外しが可能な温度、即
ち外力を加えても着部の接合状態に影響をあたえない温
度、中密度ポリエチレンの管及び管継手の場合は、60
℃に達したとき、表示又は警報を発する。
第六番目にコネクター23をプラスチック管継手21よ
りはずして接続は完了する。
[発明が解決しようとする課題] 継手部の温度を検出する従来の方法の場合、熱電対の応
答速度が遅く過熱される傾向があって、継手部の!熱線
近傍の樹脂が劣化し、強度が低下すると云う問題がある
[課題を解決するための手段] この発明に係る、熱可塑性グラスチック管の電気融着継
手の融着検出方法は、熱可塑性プラスチック管の電気融
着継手において、電気発熱体近傍の樹脂を電気発熱体の
発熱により昇熱し、溶融、膨張させ、発生する応力で継
手の外周部に開口する講に溶融した樹脂を流出させ、そ
の結果継手の収縮を起こし、このときの継手外周変化を
検出し、この検出信号により印加する電力を停止するこ
とを特徴とするものである。
[作用] この発明は上記の様に構成されているので、通電によっ
て昇温溶融し、溶融部が熱応力により継手の外周部に開
口する溝に押し流されて流出して瞬間的に外周部が収縮
する際の外径の変化を計測する事により、収縮する瞬間
を捉えて融着が完了したものと判定する事ができる。こ
の外径の変化を検出して通電発熱体に印加する電力を停
止するので、検出の時間遅れが短くなり、継手部の過熱
に原因する継手部の材質劣化、強度低下が避けられる。
「実施例コ 以下にこの発明を図によって説明する。第1図(1)は
この発明の一実施例の断面図である。第1図(2)はこ
の発明の一実施例の側面図である。また、第1図(3)
は第1図(2)のA−A線断面図である0図において、
1は熱可塑性プラスチック管継手である。2は捲線状の
通電発熱体である。
3は接続されるプラスチック管である。4は通電発熱体
2に電力を印加するリード線である。5は溶融樹脂流出
溝である。第1図(2〉、第1図(3)は熱可塑性プラ
スチック管継手の側面表面に変位計7を取り付けた状況
を示す0図において、6は熱可塑性プラスチック管継手
1の外径の変化を計測する針金である。プラスチック管
継手1の外周部が膨張する際に計測する針金6は変位計
7のプーリーから引張出される。プラスチック管継手1
の外周部が熱応力の解放により瞬間的に収縮すると、計
測する針金6は変位計7のプーリーに捲き戻されて変位
計7が回転して、変位計7に内蔵されているパルスジェ
ネレーターにより電気パルスが発っせられる。この電気
パルスは演算機8に導かれ瞬間的に収縮する際の、電気
パルスの状況を判別して通電発熱体2に電力を印加する
装W9へ印加電力を停止させる信号を発し、電力を印加
する装置9は電熱抵抗体2への印加電力を停止する。
溶融樹脂の流出現象を直接変位計7の回転として検出す
る本発明の方法によると、溶融から印加電力の停止に到
る時間が極めて短いので、過熱することが無〈従来の熱
電対方式と比較して過熱に原因する融着部の材質劣化に
よる継手部の強度低下は起こらない。
[発明の効果コ この発明の電気融着継手の融着検出方法によると、検出
の時間遅れが短くなり、継手部の過熟に原因する継手部
の材質劣化、強度低下が避けられる。
【図面の簡単な説明】
第1図(1)はこの発明の一実施例の賢所面図、第1図
(2)はこの発明の一実施例の側面図、第1図(3)は
この発明の一実施例である第1図(2)のA −A線断
面図、第2図(1)及び第2図(2)は従来の技術の第
一の実施例を示す賢所面図である。 1・・熟可塑性プラスチック管継手、2・・・通電発熱
体、3・・・プラスチック管、4・・・リード線、5・
・・溶融樹脂流出講、6・・・針金、7・・・変位計、
8・・・演算機、9・・・電力を印加する装置、】1・
・・管継手本体、12・・・電熱線、13・・コネクタ
ービン、15・・・熟電対挿入用の穴、21・3.熟可
塑性プラスチック管継手、22・・プラスチック管、2
3・・・コネクター、31・・・熱電対、32・・・ホ
ルダー、33・・・コネクターブッシヱ。

Claims (1)

    【特許請求の範囲】
  1. 熱可塑性プラスチック管の電気融着継手において、電気
    発熱体近傍の樹脂を電気発熱体の発熱により昇熱し、溶
    融、膨張させ、発生する応力で継手の外周部に開口する
    溝に溶融した樹脂を流出させ、その結果継手の収縮によ
    る外周変化を検出し、この検出信号により印加する電力
    を停止することを特徴とする熱可塑性プラスチック管の
    電気融着継手の融着検出方法。
JP1323169A 1989-12-13 1989-12-13 熱可塑性プラスチック管の電気融着継手の融着検出方法 Pending JPH03183528A (ja)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1323169A JPH03183528A (ja) 1989-12-13 1989-12-13 熱可塑性プラスチック管の電気融着継手の融着検出方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1323169A JPH03183528A (ja) 1989-12-13 1989-12-13 熱可塑性プラスチック管の電気融着継手の融着検出方法

Publications (1)

Publication Number Publication Date
JPH03183528A true JPH03183528A (ja) 1991-08-09

Family

ID=18151849

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1323169A Pending JPH03183528A (ja) 1989-12-13 1989-12-13 熱可塑性プラスチック管の電気融着継手の融着検出方法

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JP (1) JPH03183528A (ja)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995016557A2 (en) * 1993-12-15 1995-06-22 Tokushu, Kogyo Kabushikigaisha Electrofusion fastening apparatus
JPH07260082A (ja) * 1994-03-17 1995-10-13 Aron Kasei Co Ltd エレクトロフュージョン継手および該継手を使用したパイプの接続方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1995016557A2 (en) * 1993-12-15 1995-06-22 Tokushu, Kogyo Kabushikigaisha Electrofusion fastening apparatus
WO1995016557A3 (en) * 1993-12-15 1996-02-29 Tokushu Kogyo Kabushikigaisha Electrofusion fastening apparatus
JPH07260082A (ja) * 1994-03-17 1995-10-13 Aron Kasei Co Ltd エレクトロフュージョン継手および該継手を使用したパイプの接続方法

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