JPH0310831A - Formation of cushioning material in parts to be fitted - Google Patents

Formation of cushioning material in parts to be fitted

Info

Publication number
JPH0310831A
JPH0310831A JP14712389A JP14712389A JPH0310831A JP H0310831 A JPH0310831 A JP H0310831A JP 14712389 A JP14712389 A JP 14712389A JP 14712389 A JP14712389 A JP 14712389A JP H0310831 A JPH0310831 A JP H0310831A
Authority
JP
Japan
Prior art keywords
cushioning material
parts
cushioning
fitted
forming material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP14712389A
Other languages
Japanese (ja)
Inventor
Tetsuji Sugita
哲司 杉田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurihara Kogyo Co Ltd
Original Assignee
Kurihara Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kurihara Kogyo Co Ltd filed Critical Kurihara Kogyo Co Ltd
Priority to JP14712389A priority Critical patent/JPH0310831A/en
Publication of JPH0310831A publication Critical patent/JPH0310831A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To easily form a cushioning material for the parts to be fitted by applying the liquid forming material of the cushioning material to the prescribed part of the fitting face of the parts to be fitted with a prescribed area, and thereafter allowing this forming material of the cushioning material to react and integrally forming the layer thereof having prescribed thickness to the fitting face. CONSTITUTION:As the utilized liquid forming material of a cushioning material, curing type resin such as polyurethane and polybutadiene is preferably utilized which is capable of exhibiting elasticity after reaction. When the liquid material is applied to the fitting face of the parts to be fitted, brush coating, roller coating or a coating gun is utilized according to the shape of the surface of an applied part, the applied area and workload. For example, in the meter cluster (parts to be fitted) 2 of an automobile, the rear end part of the outer wall part thereof is formed of the fitting faces 4 and the cushioning materials 6 are provided to prevent noise. Therefore the liquid forming material of the cushioning material may be provided in the dotty state to the proper parts of the respective faces of the fitting faces 4. The forming material is allowed to react by performing operation of heating, etc., and the layers 6 of the cushioning material having elasticity are formed.

Description

【発明の詳細な説明】 (技術分野) 本発明は、自動車部品の如き部品の取付部に対して、主
に異音防止を目的とする緩衝材層を所定厚さに形成する
方法に係り、特に、簡便で、且つ作業性に優れた緩衝材
の形成手法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Technical Field) The present invention relates to a method for forming a cushioning material layer of a predetermined thickness on a mounting part of a part such as an automobile part, mainly for the purpose of preventing abnormal noise. In particular, the present invention relates to a method for forming a cushioning material that is simple and has excellent workability.

(背景技術) 従来から、自動車の内外装樹脂部品や板金部品等の部品
を、本体乃至は他の部材に取り付けるに際して、それら
の間に必然的に形成される微少なりリアランスを埋める
べく、被取付部品の取付面に対して所定の緩衝材を設け
ることが行なわれている。このように緩衝材を設けるこ
とによって、エンジン等の振動に起因する、とビリ音や
キシリ音を良好に防止することが出来るのであり、また
、デフロスタノズルやレジスタ等の使用部位においては
空気漏れが防止され、更に、緩衝材の材質によっては、
防水・断熱等のシール効果も得られるものである。
(Background technology) Conventionally, when parts such as interior and exterior resin parts and sheet metal parts of automobiles are attached to the main body or other parts, in order to compensate for the slight clearance that is inevitably formed between them, A predetermined cushioning material is provided on the mounting surface of the component. By providing a cushioning material in this way, it is possible to effectively prevent rattling and squealing noises caused by vibrations of the engine, etc., and also to prevent air leakage in areas where the defroster nozzle, register, etc. are used. Furthermore, depending on the material of the cushioning material,
It also provides sealing effects such as waterproofing and heat insulation.

そして、このような緩衝材の形成材料として、従来から
、不織布若しくはウレタンフオーム等の発泡プラスチッ
クスやラバースポンジ等が用いられており、一般に、こ
れらの材料からなり、所定の厚みを有する、粘着剤付き
シート材に加工されて供給されている。即ち、かかるシ
ート状の緩衝材形成材料をもって、剥離紙を剥がした後
、自動車部品等の取付面に貼り付けることにより、該取
付部品に緩衝材を形成し得るものであり、自動車部品の
他にも、家電製品や建材等の分野で多いに利用されてい
るものである。
Conventionally, foamed plastics such as non-woven fabrics or urethane foam, rubber sponges, etc. have been used as materials for forming such cushioning materials, and in general, adhesives made of these materials and having a predetermined thickness are used. It is processed and supplied as a sheet material. In other words, by peeling off the release paper and pasting the sheet-like cushioning material on the mounting surface of an automobile part, etc., it is possible to form a cushioning material on the mounting part. It is also widely used in fields such as home appliances and building materials.

ところで、かかる緩衝材は、例えば自動車といった一つ
の製品中においても、ドアフレーム、ドアガーニッシュ
、テールランプ、リヤスポイラ−等のボデー外装の各部
位に使用される他、内装の各部にも使用され、例えばイ
ンストルメントパネルにおいては、デフロスタノズル、
レジスタ、メータクラスタ、コンソールボックス等の多
様な個所に使用されているものである。従って、前述の
シート状の緩衝材材料を用いて、これらの様々な被取付
部品に緩衝材を形成するには、シート材の貼り付けに先
立って、かかるシート材を、それぞれの取付面形状及び
寸法に応して、四角片や三角片、枠状や環状等の様々な
形状に打ち抜いておく必要がある。そのため、通常は、
必要とされる形状に予め打ち抜いた状態で供給されてお
り、非常に多くの種類のシート材を用意しておく必要が
あった。加えて、貼付作業に当たっては、−々剥離紙を
剥がさなければならず、被取付部品に緩衝材を形成する
に際しての作業性が著しく悪い問題があった。
By the way, such cushioning materials are used in various parts of the body exterior such as door frames, door garnishes, tail lamps, rear spoilers, etc., even in a single product such as an automobile, and are also used in various interior parts, such as in the interior of an automobile. In the maintenance panel, defroster nozzle,
It is used in various places such as registers, meter clusters, and console boxes. Therefore, in order to form cushioning materials on these various parts to be attached using the sheet-shaped cushioning material described above, the sheet material must be adjusted to the shape of each mounting surface and Depending on the size, it is necessary to punch out various shapes such as square pieces, triangular pieces, frame shapes, and ring shapes. Therefore, usually
They are supplied pre-punched into the required shape, requiring a large variety of sheet materials to be prepared. In addition, during the pasting process, the release paper must be peeled off, resulting in a problem in which the workability of forming the cushioning material on the parts to be mounted is extremely poor.

さらに、かかる従来のシート材は曲面や凹凸形状になじ
み難いという問題もあり、部品の取付面の形状が曲面や
凹凸を有している場合には、シート材の一部が浮き上が
る等のトラブルが生じる問題があった。
Furthermore, such conventional sheet materials have a problem in that they do not conform well to curved surfaces or uneven shapes, and if the shape of the mounting surface of the component has a curved surface or uneven shape, problems such as parts of the sheet material lifting up may occur. There were problems that arose.

(解決課題) かかる状況下において、本発明が課題とするところは、
打ち抜き等の形状加工を施すことなく、あらゆる取付面
の形状に対応可能な緩衝材形成材料を用いて、該取付面
に直接に緩衝材を形成せしめるようにすることにより、
被取付部品に対する緩衝材の形成を簡略化することにあ
る。
(Problem to be solved) Under such circumstances, the problem to be solved by the present invention is to
By forming the cushioning material directly on the mounting surface using a cushioning material forming material that can adapt to the shape of any mounting surface without performing shape processing such as punching,
The object of the present invention is to simplify the formation of a cushioning material for a part to be attached.

(解決手段) そして、上記の如き課題を解決するために、本発明にあ
っては、自動車部品等の被取付部品の取付面の所定部位
に、液状の緩衝材形成材料を所定の面積をもって塗布し
た後、ががる緩衝材形成材料を反応せしめることにより
、所定厚さの緩衝材層を前記取付面に一体的に形成する
ようにしだのである。
(Solution Means) In order to solve the above-mentioned problems, in the present invention, a liquid cushioning material forming material is applied in a predetermined area to a predetermined portion of the mounting surface of an attached part such as an automobile part. Thereafter, by reacting the material for forming the cushioning material, a cushioning material layer of a predetermined thickness is integrally formed on the mounting surface.

(作用・効果) 要するに、本発明に係る緩衝材形成手法は、所定の取付
面に対して、液状の緩衝材形成材料を所望の形状及び寸
法に塗布することによって、緩衝材の形状及び寸法が規
定されるようにしたものであり、どのような形状の取付
面にも対応出来るものである。しかも、その塗布後、直
ちに、該形成材料を反応せしめることにより、取付面へ
の接着が効果的に成され得て、以て緩衝材の形成を完了
することが出来るのである。
(Operations/Effects) In short, the cushioning material forming method according to the present invention changes the shape and dimensions of the cushioning material by applying a liquid cushioning material forming material to a predetermined mounting surface in the desired shape and dimensions. It is designed so that it can be applied to any shape of mounting surface. Moreover, by allowing the forming material to react immediately after its application, it is possible to effectively adhere the material to the mounting surface, thereby completing the formation of the cushioning material.

従って、従来の如きシート状の緩衝材形成材料とは異な
り、取付面形状の異なる様々な部品に合わせて多種類の
シート材を用意する必要がな(、また添付の際に剥離紙
を剥がす手間も掛からないところから、被取付部品に対
する緩衝材の形成が著しく筒易となり、著しい作業性の
向上が達成されるのである。
Therefore, unlike conventional sheet-shaped cushioning materials, there is no need to prepare many types of sheet materials to suit various parts with different mounting surface shapes (and there is no need to remove the release paper when attaching them). Since the cushioning material does not require much effort, it becomes extremely easy to form the cushioning material on the parts to be attached, and a remarkable improvement in workability is achieved.

また、曲面や凹凸面に緩衝材を形成する必要がある場合
にも、従来のシート材に認められていた浮き上がりの問
題も全く生じることはないのである。
Furthermore, even when it is necessary to form a cushioning material on a curved or uneven surface, the problem of lifting, which has been observed in conventional sheet materials, does not occur at all.

(具体的構成) ところで、かかる本発明において、具体的に使用される
液状の緩衝材形成材料としては、反応後に弾性を発揮し
得るものが良く、例えばポリウレタンやポリブタジェン
、シアノアクリレート等の硬化型樹脂が好適に用いられ
る。これらの材料は、硬化速度が速く、またよく知られ
ているように、発泡させることも可能である。
(Specific Structure) In the present invention, the liquid buffer forming material specifically used is preferably one that can exhibit elasticity after reaction, such as a curable resin such as polyurethane, polybutadiene, or cyanoacrylate. is preferably used. These materials have a fast curing rate and can also be foamed, as is well known.

そして、これらの液状材料を、被取付部品の取付面に塗
布するに当たっては、塗布する部位やその面形状、塗布
面積に応じて、また作業量に応じて、ハケ塗り、ローラ
ー塗り等を使い分ければよく、或いは塗装ガンを利用す
ることによって、容易に作業゛を行なうことが出来る。
When applying these liquid materials to the mounting surface of the parts to be mounted, brush application, roller application, etc. can be used depending on the part to be applied, its surface shape, application area, and amount of work. The work can be easily done by using a paint gun or by using a paint gun.

例えば、第1図に示す如き、自動車のメータクラスタ(
被取付部品)2は、ボデー内装のインストルメントパネ
ルに対して取り付けられるものであり、それぞれの外壁
部の裏面端部が取付面4となっている。この取付けに関
して、緩衝材(6)は異音防止用に設けられるものであ
って、シール性は要求されないところから、前記液状の
緩衝材形成材料は、かかる取付面4の全面に塗布される
必要はなく、第2図に示されているように、取付面4の
各面の適数箇所にポイント的に設けてもよい。また、こ
の場合のように、取付面が部品の裏面とされる場合には
、塗布形状を厳密に管理する必要がないため、ハケ塗り
で充分に塗布を行なうことが出来るものである。なお、
塗布幅を一定にしたい場合には、ローラーや塗装ガンが
用いられることとなる。
For example, an automobile's meter cluster (
The attached parts) 2 are attached to an instrument panel inside the body, and the back end of each outer wall portion serves as a mounting surface 4. Regarding this installation, since the cushioning material (6) is provided to prevent abnormal noise and sealing performance is not required, the liquid cushioning material forming material needs to be applied to the entire surface of the mounting surface 4. Instead, as shown in FIG. 2, they may be provided at a suitable number of points on each surface of the mounting surface 4. Further, when the mounting surface is the back side of the component, as in this case, there is no need to strictly control the application shape, and the application can be applied satisfactorily by brush application. In addition,
If a uniform coating width is desired, a roller or paint gun is used.

そして、かかる塗布された緩衝材形成材料に対して、加
熱等の操作を施すことにより、該形成材料を反応せしめ
、以て弾性を有する緩衝材N6を形成するのである。こ
のように、被取付部品(2)上において液状の緩衝材形
成材料を反応せしめることにより、緩衝材層6を取付面
4に一体的に形成することが出来るため、接着剤等は不
要とされるのである。なお、一般に、液状樹脂の硬化に
は、数分から数十分の時間を要するが、紫外線照射によ
るUV硬化法は短時間で硬化を行なうことが出来、例え
ばポリマーとしてポリブタジェン端末アクリレートを使
用する場合には、数秒で反応を終了させ、目的とする弾
性緩衝材を得ることが出来る。
Then, by performing an operation such as heating on the applied buffer material forming material, the forming material is caused to react, thereby forming the elastic buffer material N6. In this way, the buffer material layer 6 can be integrally formed on the mounting surface 4 by reacting the liquid buffer material forming material on the mounted part (2), so that no adhesive or the like is required. It is. Generally, it takes several minutes to several tens of minutes to cure a liquid resin, but the UV curing method using ultraviolet irradiation can cure the resin in a short time.For example, when using polybutadiene-terminated acrylate as the polymer, The reaction can be completed in a few seconds and the desired elastic cushioning material can be obtained.

また、液状の緩衝材形成材料を塗布するに当たり、二液
用の塗装ガンを使用すると共に、混合により硬化を開始
する所定の2つの液状材料を用いて、ガン口にて該2液
を混合せしめて塗布するようにすれば、反応開始のため
に特別な加熱処理等を行なう必要のないことは言うまで
もないところである。
In addition, when applying the liquid cushioning material forming material, a two-component coating gun is used, and two predetermined liquid materials that begin to harden upon mixing are used, and the two fluids are mixed at the gun mouth. It goes without saying that if the coating is applied by heating, there is no need for any special heat treatment or the like to initiate the reaction.

なお、このようにして形成される緩衝材層6の厚さは、
緩衝材形成材料の塗布量の多少や、発泡の有無等によっ
て変化するものの、一般に、0.05ffl11〜10
m+s程度で形成することが可能である。
In addition, the thickness of the buffer material layer 6 formed in this way is
Although it varies depending on the amount of applied cushioning material and the presence or absence of foaming, generally 0.05ffl11 to 10
It is possible to form it in about m+s.

(実施例) 以下に、本発明の実施例を示し、本発明を更に具体的に
明らかにすることとするが、本発明が、そのような実施
例の記載によって、何等の制約をも受けるものでないこ
とは、言うまでもないところである。
(Examples) Examples of the present invention will be shown below to clarify the present invention more specifically, but the present invention is not limited in any way by the description of such examples. It goes without saying that this is not the case.

また、本発明には、以下の実施例の他にも、更には上記
の具体的記述以外にも、本発明の趣旨を逸脱しない限り
において、当業者の知識に基づいて種々なる変更、修正
、改良等を加え得るものであることが、理解されるべき
である。
In addition to the following examples and the above-mentioned specific description, the present invention includes various changes, modifications, and changes based on the knowledge of those skilled in the art, as long as they do not depart from the spirit of the present invention. It should be understood that improvements and the like may be made.

実施例 1 ポリブタジェンの75重量部とネオペンチルグリコール
ジアクリレートの25重量部とを配合すると共に、更に
光開始剤として4.4・ −ビスジエチルアミノベンゾ
フェノンの3重量部を配合して、液状の緩衝材形成材料
を調製した。
Example 1 A liquid buffer material was prepared by blending 75 parts by weight of polybutadiene and 25 parts by weight of neopentyl glycol diacrylate, and further blending 3 parts by weight of 4.4-bisdiethylaminobenzophenone as a photoinitiator. A forming material was prepared.

次いで、この緩衝材形成材料を所定の基板の上に塗布し
た後、160W/ellのランプ能力を有するUVラン
プを用いて、照射距離を10cmとしてUV光照射を行
ない、かかる形成材料を反応せしめ、厚さ100μmの
緩衝材層を形成した。
Next, after applying this buffer material forming material onto a predetermined substrate, UV light irradiation was performed using a UV lamp having a lamp capacity of 160 W/ell at an irradiation distance of 10 cm to cause the forming material to react, A buffer material layer with a thickness of 100 μm was formed.

反応の所要時間を緩衝材層の硬度により調べたところ、
UV光の照射を2秒間行なった時点では鉛筆硬度:Hで
あり、5秒間照射した時点では5Hより大きな硬度を示
し、5秒程度で充分に反応が終了することがT11t 
認された。
The time required for the reaction was investigated by the hardness of the buffer layer.
When irradiated with UV light for 2 seconds, the pencil hardness was H, and when irradiated with UV light for 5 seconds, the hardness was greater than 5H, indicating that the reaction was sufficiently completed in about 5 seconds.
It has been certified.

実施例 2 ポリブタジェンの75重量部とネオペンチルグリコール
ジアクリレートの25重量部とを配合すると共に、これ
に、光開始剤として4.4・ −ビスジエチルアミノベ
ンゾフェノンの3重量部と、アミノベンゾフェノン系光
増感剤(日本化薬株式会社製カセキュアEPA)の1重
量部を配合して、液状の緩衝材形成材料を調製した。
Example 2 75 parts by weight of polybutadiene and 25 parts by weight of neopentyl glycol diacrylate were blended together with 3 parts by weight of 4.4-bisdiethylaminobenzophenone as a photoinitiator and an aminobenzophenone-based photointensifier. A liquid buffer material forming material was prepared by blending 1 part by weight of a sensitizing agent (Kasecure EPA manufactured by Nippon Kayaku Co., Ltd.).

次いで、この緩衝材形成材料を所定の基板の上に塗布し
た後、実施例1と同様の条件下でUV光照射を行ない、
かかる形成材料を反応せしめ、厚さが約100μmの緩
衝材層を形成した。
Next, after coating this buffer material forming material on a predetermined substrate, UV light irradiation was performed under the same conditions as in Example 1,
This forming material was reacted to form a buffer material layer with a thickness of about 100 μm.

反応に要する時間を、実施例1と同様に調べたところ、
UV光を2秒間照射した時点では鉛筆硬度=2Bであり
、更に5秒間照射した時点で3Hとなり、実施例1と同
様に5秒程度で反応が終了することが確認された。
When the time required for the reaction was investigated in the same manner as in Example 1,
When irradiated with UV light for 2 seconds, the pencil hardness was 2B, and when it was further irradiated with UV light for 5 seconds, it became 3H, confirming that the reaction was completed in about 5 seconds as in Example 1.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は、本発明に従う緩衝材形成方法により緩衝材層
が形成された自動車のメータクラスタを示す斜視説明図
であり、第2図は、第1図に示すメータクラスタを裏面
から見た斜視説明図である。 2:メータクラスタ(被取付部品) 4:取付面 6:緩衝材層
FIG. 1 is a perspective explanatory view showing an automobile meter cluster in which a cushioning material layer is formed by the cushioning material forming method according to the present invention, and FIG. 2 is a perspective view of the meter cluster shown in FIG. 1 viewed from the back side. It is an explanatory diagram. 2: Meter cluster (mounted part) 4: Mounting surface 6: Cushioning material layer

Claims (1)

【特許請求の範囲】[Claims] 自動車部品等の被取付部品の取付面の所定部位に、液状
の緩衝材形成材料を所定面積をもって塗布した後、かか
る緩衝材形成材料を反応せしめることにより、所定厚さ
の緩衝材層を前記取付面に一体的に形成することを特徴
とする被取付部品における緩衝材の形成方法。
After applying a liquid buffer material forming material to a predetermined area on a predetermined area of a mounting surface of a part to be mounted such as an automobile part, the buffer material layer having a predetermined thickness is attached by reacting the buffer material forming material. A method for forming a cushioning material in an attached part, characterized by forming it integrally on a surface.
JP14712389A 1989-06-09 1989-06-09 Formation of cushioning material in parts to be fitted Pending JPH0310831A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14712389A JPH0310831A (en) 1989-06-09 1989-06-09 Formation of cushioning material in parts to be fitted

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14712389A JPH0310831A (en) 1989-06-09 1989-06-09 Formation of cushioning material in parts to be fitted

Publications (1)

Publication Number Publication Date
JPH0310831A true JPH0310831A (en) 1991-01-18

Family

ID=15423063

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14712389A Pending JPH0310831A (en) 1989-06-09 1989-06-09 Formation of cushioning material in parts to be fitted

Country Status (1)

Country Link
JP (1) JPH0310831A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06286483A (en) * 1991-08-05 1994-10-11 Honda Motor Co Ltd Manufacture of fuel tank for automobile and fuel tank
WO2001038006A1 (en) * 1999-11-23 2001-05-31 Sca Schucker Gmbh & Co. Method and arrangement for producing body components being provided with a silencing material layer

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61266246A (en) * 1985-05-21 1986-11-25 藤倉化成株式会社 Method of forming ultraviolet curing cushioning material

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61266246A (en) * 1985-05-21 1986-11-25 藤倉化成株式会社 Method of forming ultraviolet curing cushioning material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06286483A (en) * 1991-08-05 1994-10-11 Honda Motor Co Ltd Manufacture of fuel tank for automobile and fuel tank
WO2001038006A1 (en) * 1999-11-23 2001-05-31 Sca Schucker Gmbh & Co. Method and arrangement for producing body components being provided with a silencing material layer
US6861100B1 (en) 1999-11-23 2005-03-01 Sca Schucker Gmbh & Co. Method and arrangement for producing body components being provided with a silencing material layer

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