JPH025799B2 - - Google Patents

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Publication number
JPH025799B2
JPH025799B2 JP56044107A JP4410781A JPH025799B2 JP H025799 B2 JPH025799 B2 JP H025799B2 JP 56044107 A JP56044107 A JP 56044107A JP 4410781 A JP4410781 A JP 4410781A JP H025799 B2 JPH025799 B2 JP H025799B2
Authority
JP
Japan
Prior art keywords
cutting
present
grinding fluid
grinding
sample
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP56044107A
Other languages
Japanese (ja)
Other versions
JPS57159891A (en
Inventor
Noboru Kanda
Haruo Nakai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yushiro Chemical Industry Co Ltd
Original Assignee
Yushiro Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yushiro Chemical Industry Co Ltd filed Critical Yushiro Chemical Industry Co Ltd
Priority to JP56044107A priority Critical patent/JPS57159891A/en
Publication of JPS57159891A publication Critical patent/JPS57159891A/en
Publication of JPH025799B2 publication Critical patent/JPH025799B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】[Detailed description of the invention]

本発明は、水溶性切削研削油剤に関し、特にリ
シノール酸重縮合物のアルカリ金属塩、またはア
ミン塩を含有する切削性、研削性、消泡性、その
他諸性能の優れた水溶性切削研削油剤を提供する
ものである。 (先行技術) 従来、水溶性切削研削油剤として、塩素および
イオウを含む組成物、または高級カルボン酸のア
ルカリ金属塩またはアミン塩を含む組成物が多用
されてきた。これらの組成物は切削性・研削性に
すぐれているが反面次のような欠点を有してい
る。 (1) 臭気が著しい。とくにイオウ系極圧添加剤を
含むものは臭気が著しい。 (2) 腐敗しやすい。とくにイオウ系極圧添加剤を
含むものは腐敗しやすい。 (3) 劣化しやすい。使用中の劣化、とくにさび止
め性の低下を起こしやすい。 (4) 発泡しやすい。とくに高級脂肪酸の塩を用い
たものはこの傾向が著しい。 (本発明の目的) 上記の現状であるから、本発明は、切削性、研
削性にすぐれ、臭気のない、腐敗しにくい、劣化
しにくい、消泡性のよい切削研削油剤を提供する
ことを目的としたものであり、本発明者らはこの
目的を達成するため鋭意研究を重ねた結果、リシ
ノール酸重縮合物のアルカリ金属塩またはアミン
塩を含有する組成物が水溶性切削研削油剤として
すぐれた効果を有することを見出し、本発明に到
達したものである。 (本発明の構成) すなわち、本発明はリシノール酸重縮合物(酸
価が40〜145のもの)のアルカリ金属塩またはア
ミン塩を含有することを特徴とする水溶性切削研
削油剤である。 本発明の水溶性切削研削油剤は、リシノール酸
重縮合物(酸価が40〜145のもの)のアルカリ金
属塩、またはアミン塩をそのまま単独で用いても
よく、またこれに鉱油、界面活性剤、防食剤、防
腐剤等を加え、慣用の手段によつてエマルジヨン
タイプまたはソリユーブルタイプに組成してもよ
い。このさい、リシノール酸重縮合物(酸価が40
〜145のもの)のアルカリ金属塩またはアミン塩
の有効な組成比率は、併用する他の成分との関係
で一律には定め難く、使用目的、使用状況等によ
り適宜に選択される。 なお、リシノール酸重縮合物(酸価が40〜145
のもの)のアルカリ金属塩またはアミン塩に使用
するアルカリ金属としてはナトリウムまたはカリ
ウムが実用的であり、アミンとしては従来から水
溶性切削研削油剤においてアミン塩として用いら
れてきた各種のアミンを使用することができる
が、このうち、本発明においてはとくにアルカノ
ールアミンが有効である。 本発明で用いるリシノール酸重縮合物(酸価が
40〜145のもの)は、リシノール酸を常法に従つ
て窒素気流中150〜240℃に加熱し脱水縮合して得
られるが、該重縮合物の重縮合度は酸価を指標と
して規定すればよい。リシノール酸重縮合物の酸
価の適性値は、切削研削油剤の組成によつて異な
り、一律には定め難いが以下の傾向を参考にして
適宜選択すればよい。すなわち、一般に酸価の低
いほど切削性、研削性において有利であり、酸価
が145以上では本発明の意図する効果が得られな
い。反面、酸価があまり低くなるとエマルジヨン
の溶けあし、ソリユーブルの溶解性がわるくな
る。概括的にリシノール酸重縮合物の望ましい酸
価は40〜145である。 なお、リシノール酸重縮合物(酸価が40〜145
のもの)のアルカリ金属塩またはアミン塩におい
ては、通常の切削研削油剤と同じく、アルカリま
たはアミンを中和当量よりもやや過剰に加えるこ
とが希釈使用液のさび止め性、耐劣化性の点で好
ましい。 (本発明の効果) 本発明の切削研削油剤は上述のように、リシノ
ール酸重縮合物(酸価が40〜145のもの)のアル
カリ金属塩またはアミン塩を含み、切削性、研削
性にすぐれ、臭気がなく、腐敗しにくく、劣化し
にくく、消泡性がよい等多くの効果を有するもの
である。 (実施例) 次に、本発明の実施例を記載して、本発明をさ
らに具体的に説明するが、本発明は以下の実施例
によつてなんら限定されるものではない。 実施例1〜10、比較例A〜D (1) リシノール酸重縮合物の製造 リシノール酸を窒素気流中200±10℃に加熱し、
酸価がそれぞれ約140、100、50の重縮合物を得
た。それぞれをP140,P100,P50と名付ける。
各々の性状は第1表のとおりである。
The present invention relates to a water-soluble cutting and grinding fluid, and particularly a water-soluble cutting and grinding fluid that contains an alkali metal salt or amine salt of a ricinoleic acid polycondensate and has excellent machinability, grindability, antifoaming properties, and other various performances. This is what we provide. (Prior Art) Conventionally, compositions containing chlorine and sulfur, or compositions containing an alkali metal salt or amine salt of a higher carboxylic acid have been frequently used as water-soluble cutting and grinding fluids. Although these compositions have excellent cutting and grinding properties, they have the following drawbacks. (1) There is a strong odor. In particular, those containing sulfur-based extreme pressure additives have a pronounced odor. (2) Perishable. Items containing sulfur-based extreme pressure additives are particularly susceptible to spoilage. (3) Easily deteriorated. It is susceptible to deterioration during use, especially a decrease in rust prevention properties. (4) Easy to foam. This tendency is particularly noticeable when using salts of higher fatty acids. (Objective of the present invention) In view of the above-mentioned current situation, it is an object of the present invention to provide a cutting and grinding fluid that has excellent machinability and grindability, is odorless, is resistant to rotting, is resistant to deterioration, and has good antifoaming properties. As a result of extensive research to achieve this objective, the present inventors have found that a composition containing an alkali metal salt or amine salt of a ricinoleic acid polycondensate is excellent as a water-soluble cutting and grinding fluid. The present invention has been achieved based on the discovery that the present invention has the following effects. (Structure of the present invention) That is, the present invention is a water-soluble cutting and grinding fluid characterized by containing an alkali metal salt or amine salt of a ricinoleic acid polycondensate (having an acid value of 40 to 145). In the water-soluble cutting and grinding fluid of the present invention, an alkali metal salt or amine salt of ricinoleic acid polycondensate (acid value of 40 to 145) may be used alone as is, and mineral oil or surfactant may be added to this. , an anticorrosive agent, a preservative, etc. may be added to form an emulsion type or soluble type by conventional means. At this time, ricinoleic acid polycondensate (acid value 40
The effective composition ratio of the alkali metal salt or amine salt (145 to 145) is difficult to uniformly determine in relation to other components used in combination, and is appropriately selected depending on the purpose of use, usage conditions, etc. In addition, ricinoleic acid polycondensate (acid value 40-145
Sodium or potassium is practically used as the alkali metal used in the alkali metal salt or amine salt of Among these, alkanolamines are particularly effective in the present invention. Ricinoleic acid polycondensate used in the present invention (acid value:
40 to 145) is obtained by dehydration condensation of ricinoleic acid by heating it to 150 to 240°C in a nitrogen stream according to a conventional method, but the degree of polycondensation of the polycondensate is defined using the acid value as an index. Bye. The appropriate value of the acid value of the ricinoleic acid polycondensate varies depending on the composition of the cutting and grinding fluid, and cannot be determined uniformly, but may be appropriately selected with reference to the following trends. That is, in general, the lower the acid value, the more advantageous it is in machinability and grindability, and if the acid value is 145 or more, the intended effects of the present invention cannot be obtained. On the other hand, if the acid value is too low, the emulsion will melt and the solubility of the solubles will deteriorate. Generally speaking, the preferred acid value of the ricinoleic acid polycondensate is 40-145. In addition, ricinoleic acid polycondensate (acid value 40-145
In the case of alkali metal salts or amine salts, as with ordinary cutting and grinding fluids, it is important to add alkali or amine in a slightly excess amount than the neutralization equivalent in order to improve the rust prevention and deterioration resistance of the diluted liquid. preferable. (Effects of the present invention) As mentioned above, the cutting and grinding fluid of the present invention contains an alkali metal salt or amine salt of a ricinoleic acid polycondensate (having an acid value of 40 to 145), and has excellent cutting and grinding properties. It has many effects such as being odorless, resistant to decay, resistant to deterioration, and has good antifoaming properties. (Examples) Next, the present invention will be described in more detail by describing Examples of the present invention, but the present invention is not limited to the following Examples. Examples 1 to 10, Comparative Examples A to D (1) Production of ricinoleic acid polycondensate Ricinoleic acid was heated to 200±10°C in a nitrogen stream,
Polycondensates with acid values of approximately 140, 100, and 50, respectively, were obtained. They are named P 140 , P 100 , and P 50 , respectively.
The properties of each are shown in Table 1.

【表】 ※ 蒸気圧降下法により測定
(2) 水溶性切削研削油剤の組成 本発明の水溶性切削研削油剤の組成を第2表、
第3表および第4表に例示する(実施例1〜10)。 第2表および第3表はエマルジヨンタイプ、第
4表はソリユーブルタイプである。このうち、第
3表はP50の組成比を変えたものである。(第2表
の実施例1と第3表の実施例7は同一組成であ
る)。
[Table] *Measured by vapor pressure drop method
(2) Composition of water-soluble cutting and grinding fluid The composition of the water-soluble cutting and grinding fluid of the present invention is shown in Table 2.
Examples are shown in Tables 3 and 4 (Examples 1 to 10). Tables 2 and 3 are emulsion type, and Table 4 is soluble type. Of these, Table 3 shows the results in which the composition ratio of P 50 was changed. (Example 1 in Table 2 and Example 7 in Table 3 have the same composition).

【表】【table】

【表】【table】

【表】【table】

【表】 (3) 性能評価試験 (3)− 試験項目と試験方法 (イ) 切削性試験 試油を水道水で10wt%の水溶液に調整し、表
面ブローチ試験機により切削抵抗値を測定し、切
削性を評価した。 切削条件 機 械 表面ブローチ試験機 工 具 6枚刃表面ブローチ(@80μ/刃) 工具材質 SKH55(すくい角15度、にげ角2
度) 被削材質 SCr22(ブルンネル硬さ85〜93) 切削速度 4m/min (ロ) 研削性試験 第4表の試油を水道水で0.5,1および2wt%水
溶液に調整し、平面研削盤による研削抵抗値で評
価した。 研削条件を第5表に示す。
[Table] (3) Performance evaluation test (3) - Test items and test methods (a) Cutting property test The sample oil was adjusted to a 10wt% aqueous solution with tap water, and the cutting resistance value was measured using a surface broach tester. The machinability was evaluated. Cutting conditions Machine Surface broach tester Tool 6-blade surface broach (@80μ/blade) Tool material SKH55 (rake angle 15 degrees, rake angle 2
(degree) Workpiece material SCr22 (Brunnell hardness 85 to 93) Cutting speed 4 m/min (b) Grindability test The sample oils in Table 4 were adjusted to 0.5, 1 and 2 wt% aqueous solutions with tap water, and were ground using a surface grinder. Evaluation was made based on grinding resistance value. The grinding conditions are shown in Table 5.

【表】【table】

【表】 (ハ) 耐腐敗性試験 試油を滅菌水で10倍および20倍に希釈したエマ
ルジヨンを試料液とした。 各試料液400mlを滅菌した500ml容平底フラスコ
に入れ、これに種菌として腐敗したエマルジヨン
(生菌数1×108個/ml)を20ml接種し、密栓後、
35℃で21日間培養した。そして0,1,2,7,
15および21日目に各試料液の一部を無菌的に採取
し、平板希釈法により菌数を測定し、同時にPHの
測定、外観変化および臭気を観察した。 なお、さび止め性能の観察は次の方法によつ
た。すなわち、約15gのドライカツトした鋳物切
屑(FC−25,8〜12メツシユ)をペトリ皿(内
径約60mm)に採取し、これに試料研削液約25mlを
添加し、充分振とうした後、約10分間静置した。
次に試料研削液を傾しや法によつて除去し、ペト
リ皿上に発生するさびの状態を経時的に調べた。 (ニ) 耐劣化性試験 試油を水道水で10倍および20倍に希釈したエマ
ルジヨンを試料液とした。 各試料液300mlおよび乾切削した鋳鉄切屑90g
を500ml容三角フラスコに入れ、密栓後、50℃の
恒温槽に48hr静置した。その後、恒温槽から各試
料液を取り出し、放冷後、デカンテーシヨンによ
り劣化液を得る。劣化前後の外観変化およびさび
止め性能(鋳鉄切屑法)を観察した。 (ホ) 消泡性試験 試油を水道水で60倍および80倍に希釈した液を
試料とした。 各試料液40mlを100ml容共栓付メスシリンダに
入れ(液温30℃)、密栓後、シリンダーを上下に
20回振とう後、静置し、経時による泡の量(ml)
を測定した。 (3)− 試験結果 (イ) 切削性 第2表の試油の10wt%濃度の液についての結
果を第1図に、第3表の試油の10wt%濃度の液
についての結果を第2図に示す。第2図は各試油
の希釈液中のP50の濃度に着目して切削抵抗を比
較したものである。 第1図の結果から、本発明の切削研削油剤は塩
素、イオウを多量に含んだ切削研削油剤(比較例
B)と同程度の切削性を有し、高級脂肪酸塩を含
んだもの(比較例C)よりも切削性においてすぐ
れていることが明らかである。また本発明の組成
物の中では、リシノール酸重縮合物の酸価の低い
もの、すなわち重縮合度の高いものの方が切削性
の点ですぐれていると云うことができる。第2図
は、希釈液中のP50の濃度約4wt%までは濃度の
増加に伴つて、切削性がよくなることを示してい
る。 (ロ) 研削性 第3図および第4図は第4表の試油についての
結果を示す。第3図は試油濃度1wt%において、
研削抵抗を比較したもの、第4図はストローク数
を一定(500)にし、試油の濃度を変えて比較し
たものである。本発明の研削油剤が従来の研削油
剤よりも研削性においてすぐれていることは試験
結果から明らかである。 (ハ) 耐腐販性 第6表に経日による測定結果を示す。
[Table] (c) Rot resistance test Emulsions prepared by diluting sample oil 10 times and 20 times with sterile water were used as sample solutions. Pour 400 ml of each sample solution into a sterilized 500 ml flat-bottomed flask, inoculate 20 ml of rotten emulsion (number of viable bacteria 1 x 10 8 cells/ml) as a starter, and after sealing,
Cultured at 35°C for 21 days. And 0, 1, 2, 7,
On the 15th and 21st days, a portion of each sample solution was aseptically collected, and the number of bacteria was measured by the plate dilution method. At the same time, the pH was measured, and changes in appearance and odor were observed. Note that the rust prevention performance was observed using the following method. That is, approximately 15 g of dry-cut casting chips (FC-25, 8 to 12 meshes) were collected in a Petri dish (inner diameter approximately 60 mm), approximately 25 ml of sample grinding fluid was added to this, and after thorough shaking, approximately 10 It was left standing for a minute.
Next, the sample grinding fluid was removed by tilting or a method, and the state of rust that was generated on the Petri dish was examined over time. (d) Deterioration resistance test Emulsions prepared by diluting sample oil 10 times and 20 times with tap water were used as sample solutions. 300ml of each sample solution and 90g of dry-cut cast iron chips
was placed in a 500 ml Erlenmeyer flask, sealed tightly, and left in a constant temperature bath at 50°C for 48 hours. Thereafter, each sample solution is taken out from the thermostatic bath, allowed to cool, and then decanted to obtain a degraded solution. Changes in appearance and rust prevention performance (cast iron chip method) were observed before and after deterioration. (E) Antifoaming test The test oil was diluted 60 times and 80 times with tap water and used as samples. Pour 40ml of each sample solution into a 100ml measuring cylinder with a stopper (liquid temperature 30℃), and after sealing the stopper, move the cylinder up and down.
After shaking 20 times, let it stand and measure the amount of foam over time (ml)
was measured. (3)- Test results (a) Cutting properties The results for the 10wt% concentration liquid of the sample oil in Table 2 are shown in Figure 1, and the results for the 10wt% concentration liquid of the sample oil in Table 3 are shown in Figure 2. As shown in the figure. Figure 2 shows a comparison of the cutting resistance focusing on the concentration of P50 in the diluted solution of each sample oil. From the results shown in Figure 1, the cutting and grinding fluid of the present invention has the same cutting properties as the cutting and grinding fluid containing a large amount of chlorine and sulfur (Comparative Example B), and the cutting and grinding fluid containing higher fatty acid salts (Comparative Example It is clear that the machinability is superior to C). Furthermore, among the compositions of the present invention, it can be said that ricinoleic acid polycondensates with a lower acid value, that is, those with a higher degree of polycondensation, are superior in machinability. FIG. 2 shows that the machinability improves as the concentration of P 50 in the diluent increases up to about 4 wt%. (b) Grindability Figures 3 and 4 show the results for the sample oils in Table 4. Figure 3 shows that at a sample oil concentration of 1wt%,
Figure 4 shows a comparison of the grinding resistance when the number of strokes was kept constant (500) and the concentration of the sample oil was varied. It is clear from the test results that the grinding fluid of the present invention is superior to conventional grinding fluids in terms of grindability. (c) Resistance to spoilage and sales Table 6 shows the results of measurements over time.

【表】【table】

【表】 第6表の結果から本発明の切削研削油剤が、従
来の切削研削油剤よりも耐腐敗性においてすぐれ
ていることは明らかである。 (ニ) 耐劣化性 第7表に各試料液の劣化前後の外観およびサビ
止め性能を示す。
[Table] From the results in Table 6, it is clear that the cutting and grinding fluid of the present invention is superior in rot resistance to the conventional cutting and grinding fluid. (d) Deterioration resistance Table 7 shows the appearance and rust prevention performance of each sample solution before and after deterioration.

【表】 ○ 数点さび発生
× 数十点さび発生
第7表の結果が示すように、本発明の切削研削
油剤は従来の切削研削油剤よりも劣化試験後の変
化が少く、耐劣化性においてすぐれていることが
明らかである。 (ホ) 消泡性 第8表に各試料液の経時による泡の量(ml)を
示す。
[Table] ○ Several spots of rust
× Rust occurred in several tens of points As shown in the results in Table 7, the cutting and abrasive fluid of the present invention shows less change after the deterioration test than the conventional cutting and abrasive fluid, and it is clear that it has superior deterioration resistance. . (e) Antifoaming property Table 8 shows the amount of foam (ml) for each sample solution over time.

【表】 第8表の結果が示すように、本発明の切削研削
油剤は、従来の切削研削油剤よりも消泡性におい
てすぐれている。
[Table] As shown by the results in Table 8, the cutting and grinding fluid of the present invention is superior to the conventional cutting and grinding fluid in antifoaming properties.

【図面の簡単な説明】[Brief explanation of drawings]

添付の第1図ないし第4図は、本発明の実施例
による油剤の切削抵抗を示すグラフである。図面
中の符号は、それぞれ下記のものを表わす。 1は実施例1、2は実施例2、3は実施例3、
4は実施例4、Aは比較例A、Bは比較例B、C
は比較例C、Dは比較例D、9は実施例9、10
は実施例10。
The attached FIGS. 1 to 4 are graphs showing the cutting resistance of the oil according to the embodiment of the present invention. The symbols in the drawings represent the following, respectively. 1 is Example 1, 2 is Example 2, 3 is Example 3,
4 is Example 4, A is Comparative Example A, B is Comparative Example B, C
is Comparative Example C, D is Comparative Example D, 9 is Example 9, 10
is Example 10.

Claims (1)

【特許請求の範囲】[Claims] 1 リシノール酸重縮合物(酸価が40〜145のも
の)のアルカリ金属塩、またはアミン塩を含有す
ることを特徴とする水溶性切削研削油剤。
1. A water-soluble cutting and grinding fluid characterized by containing an alkali metal salt or amine salt of a ricinoleic acid polycondensate (having an acid value of 40 to 145).
JP56044107A 1981-03-27 1981-03-27 Water-soluble cutting/grinding oil Granted JPS57159891A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP56044107A JPS57159891A (en) 1981-03-27 1981-03-27 Water-soluble cutting/grinding oil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP56044107A JPS57159891A (en) 1981-03-27 1981-03-27 Water-soluble cutting/grinding oil

Publications (2)

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JPS57159891A JPS57159891A (en) 1982-10-02
JPH025799B2 true JPH025799B2 (en) 1990-02-05

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WO2011065355A1 (en) 2009-11-30 2011-06-03 出光興産株式会社 Water-soluble metalworking oil agent and usage thereof
US9605232B2 (en) 2011-11-17 2017-03-28 Idemitsu Kosan Co., Ltd. Water-soluble metalworking oil agent, metalworking fluid, and metalworking method

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