JPH0248667B2 - KASURIFUPAIRUORIMONONOSEIZOHOHO - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION (A) Object of the Invention (A) Field of Industrial Application The present invention relates to improvements in textiles, particularly pile textiles with a Kasuri-like pattern.

(B) Regarding conventional technology When weaving a pile fabric with a conventional Kasuri-like pattern,
You can use a yarn that has been dyed, or you can dye a part of the raw cotton used for spinning to create an unevenly dyed spun yarn, or you can use a spun slub yarn to create a pile yarn. They used methods such as weaving the entire fabric in a Kasuri pattern.

(C) Problems to be solved by the present invention Conventionally, pile fabrics have been used as fabrics for reception sets,
It is used in a wide range of applications, including cushions, curtain fabrics, matte fabrics, car seat fabrics, and matte fabrics for shoe towels. The disadvantage is that the recovered pile yarn has poor recovery properties, which causes the pattern of the pile fabric to collapse and spoil its texture.
This defect is particularly noticeable in the Kasuri pattern. Also, recently, fabrics using molle yarn have been introduced to replace pile fabrics (because the nap of molle yarn does not fall down), and this has put pressure on the pile fabric industry due to its advantage of not damaging the texture of the woven pattern.

In view of the above, the present invention prevents pile yarns (puffed yarns) from being bent during use in pile fabrics,
To provide a method for manufacturing a pile fabric having a high recovery property even when it is laid down, and capable of forming a fabric pattern by raising the fabric.

(b) Regarding the structure of the invention The present invention was invented for the above-mentioned purpose, and the structure will be explained next.

Although the drawings are examples and explanatory drawings, Fig. 1 is a side explanatory view showing a weaving method in which the pile fabric of the present invention is made into a malle weave. A pile fabric is woven by weaving pile yarns 3 between the base fabrics 4 and 2 through weft yarns 2. In the present invention, weft yarns 2, warp yarns 1,
In addition to the pile yarn 3, yarns that can be raised by brushing during the brushing finishing process of pile fabrics, such as slub yarns, net yarns,
Taslan processed yarn, twisted yarn, high volume processed yarn, stretch processed yarn is used as the bridge yarn 5, or a thread dyed in a Kasuri pattern is used as the bridge yarn 5,
The weft 2 and warp 1 of the pile part 6 are bridged through the weft 2 on both sides of the pile part 6, and a floating weave is created between each pile thread 3 at an appropriate height position of the pile thread 3 from the base of the pile thread 3. In the brushing process in the weaving finishing process, when the pile yarn 3 is dehaired and at the same time the bridge yarn 5 is a slub yarn or a net yarn, it is brushed to constitute a Kasuri style pile fabric, and even if the Bridge yarn 3 is a Kasuri pattern dyed yarn, it is raised. The pile yarn 3 is trimmed low to form a pile fabric in the style of a scraper.

Regarding the height of the floating weave of the pile yarn 5, in the present invention, it is most effective to arrange the yarn so that the floating weave is approximately half the height H of the pile yarn 3. It is.

(c) Regarding the operation and effects of the invention Since the present invention has the above-described configuration, when it is brushed in the finishing process, the pile yarn 3 becomes the pile yarn 3 as shown in FIG. A roughly circular cut apex 3A is formed in the dehaired part Y as shown in FIG. It is formed. At this time, since the dyeing density of the bridge yarn 5 is dyed darker or lighter than the dyeing density of the pile yarn 3 and the base fabric yarns 1 and 2, the hair is raised between the pile yarns 3 that have been loosened. The pile yarns 5 are intermingled, and the entire pile fabric exhibits a comfortable kasuri-like pattern.

In addition, when the bridge thread 5 is a thread, the knob-like part formed is raised by brushing processing,
Similar to the above, a kasuri-like pattern with good airflow appears.

Furthermore, if the pile yarn 3 is cut short and dehaired using yarn dyed in a shaving pattern from the bristle yarn 5, a shaving pattern with good airiness can be created like the former without using the bristle yarn with raised properties. be done. Therefore, whether to select a slub yarn, a nap yarn, or a yarn dyed in a scratch pattern as the bridge yarn 5 may be determined depending on the intended use of the pile fabric.

As mentioned above, by adopting the method of using bridge yarn 5, which is completely different from the method of weaving the Kasuri pattern in conventional pile fabrics, we have created a Kasuri style with good airflow that is not seen in conventional Kasuri patterns. It became possible to produce pile fabrics of

Furthermore, since the bridge yarn 5 is arranged (woven) at a position approximately half of the nap height H of the pile yarn 3, it not only prevents the pile yarn 3 from falling. It has a remarkable function and effect of recovering from a flattened state, which is not found in conventional pile fabrics.

[Brief explanation of drawings]

The drawings are explanatory diagrams showing an embodiment, in which Fig. 1 is a side view of the pile fabric woven, Fig. 2 is a front view of the pile fabric of the present invention before brushing processing, and Fig. 3 is a plane view of the pile fabric with warp yarns omitted. It is a diagram. Figure 4 is a front view after the brushing process with warp threads omitted. Figure 5 is a single cross-sectional view taken along line B-B in Figure 3, and Figure 6 is a cross-sectional view taken along line A-A in Figure 3, showing the bridge yarn and pile yarn after brushing. It is. 1... Warp thread, 2... Weft thread, 3... Pile thread, 3
A...Circular cut top of pile yarn, 4...Base fabric,
5...Bridge yarn, 6...Pile part, 7...Raised part of bridge yarn, H...Height of pile yarn, Y...
Dehairing part, arrow a: cutting direction, arrow b: winding direction.

Claims (1)

[Scope of Claims] 1. A woven yarn having the property of being raised by brushing finishing of pile fabric is used as the bridge yarn 5, and the bridge yarn 5 is used as the weft yarn 2 and the warp yarn 1, which are base fabric woven yarns. Furthermore, the pile yarn 3 is dyed in a darker or lighter color than the dyeing density of the pile yarn 3 to bridge the weft 2 and the warp 1 of the pile yarn woven portion 6, and
is woven in a floating weave to an appropriate height, and during the finishing process of the pile fabric, by brushing, the pile yarn 3 is dehaired and the bridge yarn 5 is raised at the same time, thereby forming a kasuri-like pattern on the pile fabric. A method for manufacturing Kasuri style pile fabric.