JPH0242812Y2 - - Google Patents
Info
- Publication number
- JPH0242812Y2 JPH0242812Y2 JP1982192584U JP19258482U JPH0242812Y2 JP H0242812 Y2 JPH0242812 Y2 JP H0242812Y2 JP 1982192584 U JP1982192584 U JP 1982192584U JP 19258482 U JP19258482 U JP 19258482U JP H0242812 Y2 JPH0242812 Y2 JP H0242812Y2
- Authority
- JP
- Japan
- Prior art keywords
- substrate material
- tile
- mortar
- grc
- board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000000463 material Substances 0.000 claims description 40
- 239000004570 mortar (masonry) Substances 0.000 claims description 39
- 239000000758 substrate Substances 0.000 claims description 35
- 239000011810 insulating material Substances 0.000 claims description 6
- 229920006328 Styrofoam Polymers 0.000 claims description 4
- 239000008261 styrofoam Substances 0.000 claims description 4
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 238000010276 construction Methods 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000003513 alkali Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 238000009415 formwork Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000004794 expanded polystyrene Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
Landscapes
- Finishing Walls (AREA)
Description
【考案の詳細な説明】
「産業上の利用分野」
本考案は木造、鉄骨、及び鉄筋建造物の外壁等
に使用する薄型タイル板に係り、特にALC板、
プラスターボード、又は発泡スチロール等の軽量
断熱材を基板材とし、該基板材上に複数のタイル
片を配設した薄型タイル板に関する。[Detailed description of the invention] "Industrial application field" This invention relates to thin tile boards used for the outer walls of wooden, steel frame, and reinforced buildings, and in particular ALC boards,
The present invention relates to a thin tile board in which a lightweight heat insulating material such as plasterboard or styrofoam is used as a substrate material, and a plurality of tile pieces are arranged on the substrate material.
「従来の技術」
従来より、木造、鉄骨、及び鉄筋建造物の外壁
等にタイル片を取付ける際の現場施工工数の大幅
な低減を図る為、複数のタイル片を一体的に焼成
した大型のタイル板を、ボルト、木ネジ等の固定
部材で固定する方法が存在する。``Conventional technology'' Conventionally, large-sized tiles made of multiple tile pieces fired in one piece have been used to significantly reduce the number of on-site construction steps when installing tile pieces on the exterior walls of wooden, steel frame, and reinforced buildings. There is a method of fixing the board with fixing members such as bolts and wood screws.
しかしながら大型のタイル板を工場で焼成する
には専用の設備を必要とし、又、焼成の際の熱ひ
ずみにより不良品が出易いという問題を有す。 However, firing large tile plates in a factory requires specialized equipment, and there is also the problem that defective products are likely to be produced due to thermal distortion during firing.
この為、ALC板、プラスターボード等の外装
材、又は発泡スチロール等の断熱材を基板材とし
てこれらの基板材上にモルタルを介して複数のタ
イル片を接着して一枚のタイル板を形成する技術
も提案されている。 For this reason, there is also a technology that uses exterior materials such as ALC boards and plasterboards, or heat insulating materials such as expanded polystyrene as substrate materials, and adheres multiple tile pieces to these substrate materials through mortar to form a single tile board. Proposed.
「考案が解決しようとする技術的課題」
しかしながら、上記基板材の物性からして該基
板材とモルタルとの接着力が弱く、この為かかる
タイル板を外装材として使用した場合、外気の変
動に起因する熱膨張率の差異や建物躯体や下地材
の歪等に起因してタイル片の剥離や接着部分の亀
裂が生じ、安全上問題が生じる。``Technical problem to be solved by the invention'' However, due to the physical properties of the above-mentioned substrate material, the adhesive force between the substrate material and mortar is weak, so when such a tile board is used as an exterior material, it is difficult to resist fluctuations in the outside air. Differences in thermal expansion coefficients and distortion of the building frame and base material cause peeling of tile pieces and cracking of bonded parts, resulting in safety problems.
かかる欠点を解消するために前記モルタルの代
わりに、セメントを耐アルカリガラス繊維で補強
した複合モルタル（以下GRCモルタルという）
や有機系接着剤を使用したとしても上記基板材の
物性がもともと接着に適しておらず、前記欠点を
解消し得ない。 In order to eliminate this drawback, a composite mortar (hereinafter referred to as GRC mortar) in which cement is reinforced with alkali-resistant glass fiber is used instead of the mortar described above.
Even if an organic adhesive is used, the physical properties of the substrate material are not originally suitable for adhesion, and the above drawbacks cannot be overcome.
又前記複数のタイル片をボルト／ナツト等にて
基板材上に直接固定する事が出来れば、前記欠点
の解消は可能であるが、タイル片上に孔を開けね
ばならず、美観が大幅に低下する。 Furthermore, if the plurality of tile pieces could be directly fixed onto the substrate material with bolts/nuts, etc., the above-mentioned drawbacks could be overcome, but this would require holes to be made on the tile pieces, which would greatly reduce the aesthetic appearance. do.
本考案はかかる従来技術の欠点の解消を図ると
共に、取付強度の向上と断熱性に優れた薄型タイ
ル板を提供する事を目的とする。 The object of the present invention is to eliminate the drawbacks of the prior art, and to provide a thin tile board with improved mounting strength and excellent heat insulation properties.
「課題を解決する為の技術手段」
本発明はセメントを耐アルカリガラス繊維で補
強し、いわゆる引張り強度を高めたGRCモルタ
ルを効果的に利用したもので、
ALC板、プラスターボード、又は発泡スチロ
ール等の軽量断熱材を基板材とし、該基板材上に
複数のタイル片を配設した薄型タイル板におい
て、
前記基板材上に流したGRCモルタルを介して
その上面側に複数のタイル片を配設すると共に、
該タイル片配設位置の目地部に対応する箇所に、
目地巾より広い径を有し且つその中間部を縮径し
た鼓状の貫通孔を前記基板材に穿設し、前記
GRCモルタルを前記貫通孔まで充填してなる事
にある。"Technical means for solving the problem" The present invention effectively utilizes GRC mortar, which has cement reinforced with alkali-resistant glass fibers to increase its tensile strength, and is made of lightweight materials such as ALC boards, plasterboards, or Styrofoam. In a thin tile plate in which a heat insulating material is used as a substrate material and a plurality of tile pieces are arranged on the substrate material, a plurality of tile pieces are arranged on the upper surface side of the substrate material through GRC mortar poured on the substrate material. ,
At the location corresponding to the joint of the tile piece placement position,
A drum-shaped through hole having a diameter wider than the joint width and having a reduced diameter at the middle part is bored in the substrate material, and the
GRC mortar is filled up to the through hole.
「作用」
かかる技術手段が基板材とGRCモルタル間接
着力は弱いが、該GRCモルタルは前記中間部を
縮径した鼓状の貫通孔まで充填されている為に、
該貫通孔に充填されたGRCモルタルにより両者
間が閂（かんぬき）状に固定され、剥離が生じる
ことがない。"Function" Although this technical means has a weak adhesive force between the substrate material and the GRC mortar, since the GRC mortar is filled up to the drum-shaped through hole with a reduced diameter in the middle part,
The GRC mortar filled in the through-hole fixes the space between the two in a bolt-like manner, and no peeling occurs.
即ち前記構成は引張り強度を有するGRCモル
タルを用いたからこそ可能になるものである。 That is, the above structure is possible because GRC mortar having tensile strength is used.
又前記GRCモルタルが充填された貫通孔は目
地部に存在するために、該貫通孔を利用してボル
トや木ネジ等を建物外壁面上に螺合させることに
より容易に建物躯体との固定が可能であり、且つ
目地部にボルト等を螺合させるものであるため
に、タイル片を傷付ける恐れはない。 In addition, since the through holes filled with the GRC mortar are located at the joints, they can be easily fixed to the building frame by screwing bolts, wood screws, etc. onto the building exterior wall using the through holes. This is possible, and since bolts or the like are screwed into the joints, there is no risk of damaging the tile pieces.
又必要に応じて前記GRCモルタルを基板材裏
面側の配置し、該GRCモルタルにより基板材表
裏両面を被覆することにより防火性能が一層向上
すると共に、前記貫通孔を介してGRCモルタル
が基板材を挾んでサンドイツチ構造に配設させる
ことが可能であるために、固定効果が一層向上す
る。 Furthermore, if necessary, the GRC mortar is placed on the back side of the substrate material, and by covering both the front and back surfaces of the substrate material with the GRC mortar, the fire protection performance is further improved, and the GRC mortar covers the substrate material through the through hole. Since it can be sandwiched and placed in a sandwich structure, the fixing effect is further improved.
「実施例」 以下図面に基ずいて本考案を説明する。"Example" The present invention will be explained below based on the drawings.
第１図、第２図及び第５図は裏面にGRCモル
タル２′（セメントを耐アルカリ硝子繊維で補強
した複合モルタル）を配した本考案の実施例を示
し、その製造手順に従つてその構成を説明する
と、先づ周囲を型枠２０に囲繞され、タイル板の
平面度を設定する定盤９上に略３〜４mm厚程度に
なるようGRCモルタル２′を流し込み、その上に
ALC板、プラスターボード、発泡スチロール等
の軽量断熱材で形成した基板材１を載置する。該
基板材１は現場施工に便な様に1800×900mmの大
きさを有し、磁器タイル片３を配設した際の目地
部４各交差部又は両端側においては任意の目地部
４に対応する位置に、その直径が目地巾の２〜３
倍程度で且つ表裏両面より座掘させた断面中細Ｒ
形状、言い換えれば中間部を縮径させた鼓形状の
貫通孔５が穿設されている。 Figures 1, 2, and 5 show an embodiment of the present invention in which a GRC mortar 2' (composite mortar made of cement reinforced with alkali-resistant glass fibers) is arranged on the back side, and its configuration is shown in accordance with the manufacturing procedure. To explain this, first, GRC mortar 2' is poured to a thickness of approximately 3 to 4 mm onto a surface plate 9 surrounded by a formwork 20 and used to set the flatness of the tile board, and then poured on top of it to a thickness of approximately 3 to 4 mm.
A substrate material 1 made of a lightweight heat insulating material such as an ALC board, plasterboard, or polystyrene foam is placed. The substrate material 1 has a size of 1800 x 900 mm to facilitate on-site construction, and corresponds to any joint 4 at each intersection or at both ends when the porcelain tile pieces 3 are arranged. the diameter of which is 2 to 3 times the width of the joint.
Medium-thin R in cross section, about twice as large and counter-bored from both the front and back sides.
In other words, a through-hole 5 is drilled in the shape of a drum whose diameter is reduced at the middle portion.
次に該基板材１上に前記GRCモルタル２をそ
の肉厚が略５mm厚程度になるように流し込み、更
にその上より粘着紙１１等に貼着し位置決めした
複数のタイル片３を配し、押圧板６により上方よ
り押圧し、硬化させた後、前記粘着紙１１等をは
がした後、常盤９より取り外す事により本実施例
のタイル板Ａが完成する。 Next, the GRC mortar 2 is poured onto the substrate material 1 so that its wall thickness is approximately 5 mm, and a plurality of tile pieces 3 are placed on top of the base material 1 by adhering them to adhesive paper 11 or the like and positioning them. The tile board A of this embodiment is completed by pressing it from above with the pressing plate 6 and curing it, peeling off the adhesive paper 11, etc., and then removing it from the regular board 9.
２０はGRCモルタル２０の流し込みによりタ
イル板の外周形状を固定する為の型枠である。 20 is a formwork for fixing the outer peripheral shape of the tile board by pouring GRC mortar 20.
かかる実施例においれは基板材１の目地部４に
対応する位置に穿設された貫通孔５部分にGRC
モルタル２が充填されており、該RGCモルタル
２は木ねじ、ボルト孔等を穿設した場合において
もその強度性は十分維持されると共に、前記貫通
孔５は中細状に形成されている為、GRCモルタ
ル２が剥離する事はなく接着力は十分に維持され
る。 In this embodiment, the GRC is inserted into the through hole 5 portion bored at the position corresponding to the joint portion 4 of the substrate material 1.
The RGC mortar 2 is filled with mortar 2, and the RGC mortar 2 maintains its strength sufficiently even when holes such as wood screws and bolts are drilled, and the through hole 5 is formed in a medium-thin shape. GRC Mortar 2 does not peel off and its adhesive strength is maintained sufficiently.
又、タイル板Ａの裏面２ａにも基板材１が露出
することなくGRCモルタルが流し込まれている
為、又常板により平面度がでている為に、該裏面
２ａが直接内装面としても使用出来防火性の面か
らも又施工工数の低減の面からも優れている。 In addition, since the GRC mortar is poured onto the back surface 2a of the tile board A without exposing the substrate material 1, and because the flatness is provided by the regular board, the back surface 2a is directly used as the interior surface. It is excellent both in terms of fire protection and in terms of reducing the number of construction steps.
第３図は軽量化を図る為、裏面にGRCモルタ
ル２を流し込まず、基板材１表面と貫通孔５部分
にGRCモルタルを流した他の実施例で、その取
付方法を中心に説明するに、目地部４の任意の箇
所にＵ字型ステープル又は木ねじ７を利用して胴
縁部８に該タイル板A′を固定した後、目地処理
１０を施す事により簡単に現場施工が終了する。
ボルト使用の場合は更にその取付箇所が少なくて
すむが、目地巾に比してボルト頭が大きい場合が
多く、現実的でない。この様な場合には第４図で
示すようなボルト頭１１ａが目地４巾に対応して
一文字状のいわゆるＴ字型ボルト１１を使用すれ
ばよい。かかるボルト１１を使用すれば狭い目地
４巾の場合でも使用可能で現場施工工数の大幅の
低減につながる。 Fig. 3 shows another example in which GRC mortar 2 was not poured on the back side in order to reduce weight, but GRC mortar was poured on the surface of the substrate material 1 and the through hole 5 part.The installation method will be mainly explained below. After fixing the tile board A' to the rim part 8 using U-shaped staples or wood screws 7 at arbitrary points in the joint part 4, the on-site construction is easily completed by performing joint treatment 10.
If bolts are used, the number of mounting points can be further reduced, but the bolt head is often large compared to the joint width, which is impractical. In such a case, a so-called T-shaped bolt 11 may be used, as shown in FIG. 4, in which the bolt head 11a is in the shape of a single character corresponding to the four widths of the joint. If such a bolt 11 is used, it can be used even in the case of a narrow joint of four widths, leading to a significant reduction in the number of on-site construction work.
「効果」
以上記載した如く本考案によれば、基板材の物
性駆らして該基板材とモルタルとの接着力が弱い
ALC板、プラスターボード等の外装材、又は発
泡スチロール等の断熱材を基板材として使用する
場合においても、タイル片と一体的に接着された
GRCモルタルが鼓状の貫通孔まで充填されてい
る為に、両者間が閂（かんぬき）状に固定され、
剥離が生じることがない。"Effect" As described above, according to the present invention, the adhesive force between the substrate material and mortar is weak due to the physical properties of the substrate material.
Even when using exterior materials such as ALC board or plasterboard, or heat insulating materials such as Styrofoam as the substrate material, it is necessary to adhere the tile piece integrally.
Since the GRC mortar is filled up to the drum-shaped through hole, the space between the two is fixed like a bolt.
No peeling occurs.
又前記GRCモルタルが充填された貫通孔は目
地部に存在するために、該貫通孔を利用してボル
トや木ねじ等を建物外壁面上に螺合させることに
より容易に建物躯体との固定が可能であり、目地
部にボルト等を螺合させるものであるために、タ
イル片を傷付ける恐れはない。 In addition, since the through holes filled with the GRC mortar are present at the joints, it can be easily fixed to the building frame by screwing bolts, wood screws, etc. onto the building exterior wall using the through holes. Since bolts, etc. are screwed into the joints, there is no risk of damaging the tile pieces.
又請求項２に記載したように必要に応じて前記
GRCモルタルを基板材裏面側に配置し、該GRC
モルタルにより基板材表裏両面を被覆することに
より防火性能が一層向上すると共に、前記貫通孔
を介してGRCモルタルが基板材を挟んでサンド
イツチ構造に配設させることが可能であるため
に、固定効果が一層向上する。 Further, as described in claim 2, the above-mentioned
Place the GRC mortar on the back side of the substrate material, and
By covering both the front and back sides of the substrate material with mortar, fire protection performance is further improved, and because the GRC mortar can be placed in a sandwich structure with the substrate material sandwiched through the through holes, the fixing effect is improved. Improve further.
等の種々の著効を有す。It has various effects such as
第１図、第２図及び第５図は本考案の一実施例
で、第１図は製造手順を示す断面図、第２図は一
部切欠断面図、第５図はその要部切欠き斜視図で
ある。第３図は取付状態を示す他の実施例であ
る。第４図は取付状態を示す他の実施例で第４Ａ
図は要部断面図、第４Ｂ図は要部正面図である。
Ａ，A′……タイル板、１……基板材、２……
GRCモルタル、３……タイル片。
Figures 1, 2, and 5 show one embodiment of the present invention; Figure 1 is a sectional view showing the manufacturing procedure, Figure 2 is a partially cutaway sectional view, and Figure 5 is a cutaway of the main part. FIG. FIG. 3 shows another embodiment showing the installed state. Fig. 4 is another embodiment showing the installation state.
The figure is a sectional view of the main part, and FIG. 4B is a front view of the main part. A, A'...Tile board, 1...Substrate material, 2...
GRC mortar, 3... tile pieces.
Claims (1)
ロール等の軽量断熱材を基板材とし、該基板材
上に複数のタイル片を配設した薄型タイル板に
おいて、 前記基板材上に流したGRCモルタルを介し
てその上面側に複数のタイル片を配設すると共
に、該タイル片配設位置の目地部に対応する箇
所に、目地巾より広い径を有し且つその中間部
を縮径した鼓（つづみ）状の貫通孔を前記基板
材に穿設し、前記GRCモルタルを前記貫通孔
まで充填してなる事を特徴とする薄型タイル
板。 ２ 前記GRCモルタルの基板材裏面側に配置し、
該GRCモルタルにより基板材表裏両面を被覆
したことを特徴とする薄型タイル板。[Claims for Utility Model Registration] 1. In a thin tile board in which a lightweight heat insulating material such as an ALC board, plasterboard, or styrofoam is used as a substrate material, and a plurality of tile pieces are arranged on the substrate material, A plurality of tile pieces are arranged on the upper surface side through the GRC mortar, and the part corresponding to the joint part of the tile piece arrangement position has a diameter wider than the joint width and the middle part is reduced in diameter. 1. A thin tile board, characterized in that a drum-shaped through hole is formed in the substrate material, and the GRC mortar is filled up to the through hole. 2 Placed on the back side of the substrate material of the GRC mortar,
A thin tile board characterized by having both the front and back sides of the substrate material coated with the GRC mortar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19258482U JPS5996227U (en) | 1982-12-20 | 1982-12-20 | thin tile board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP19258482U JPS5996227U (en) | 1982-12-20 | 1982-12-20 | thin tile board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5996227U JPS5996227U (en) | 1984-06-29 |
| JPH0242812Y2 true JPH0242812Y2 (en) | 1990-11-15 |
Family
ID=30414419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP19258482U Granted JPS5996227U (en) | 1982-12-20 | 1982-12-20 | thin tile board |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5996227U (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5231549U (en) * | 1975-08-26 | 1977-03-05 | ||
| JPS5420813U (en) * | 1977-07-12 | 1979-02-09 | ||
| JPS5552990U (en) * | 1978-10-06 | 1980-04-09 |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS505428U (en) * | 1973-05-09 | 1975-01-21 |
-
1982
- 1982-12-20 JP JP19258482U patent/JPS5996227U/en active Granted
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5231549U (en) * | 1975-08-26 | 1977-03-05 | ||
| JPS5420813U (en) * | 1977-07-12 | 1979-02-09 | ||
| JPS5552990U (en) * | 1978-10-06 | 1980-04-09 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5996227U (en) | 1984-06-29 |
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