JPH0239986A - Production of mat transfer material - Google Patents

Production of mat transfer material

Info

Publication number
JPH0239986A
JPH0239986A JP19117688A JP19117688A JPH0239986A JP H0239986 A JPH0239986 A JP H0239986A JP 19117688 A JP19117688 A JP 19117688A JP 19117688 A JP19117688 A JP 19117688A JP H0239986 A JPH0239986 A JP H0239986A
Authority
JP
Japan
Prior art keywords
layer
base sheet
pattern
printing method
release layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP19117688A
Other languages
Japanese (ja)
Inventor
Kenichi Nishimura
健一 西村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissha Printing Co Ltd
Original Assignee
Nissha Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissha Printing Co Ltd filed Critical Nissha Printing Co Ltd
Priority to JP19117688A priority Critical patent/JPH0239986A/en
Publication of JPH0239986A publication Critical patent/JPH0239986A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To promptly feed back the releasability between a base sheet and a release layer and obtain stable quality by sequentially providing the release layer and an adhesive layer on the base sheet having a rugged surface by a gravure printing method, and finally providing a pattern layer by a screen printing method. CONSTITUTION:A release layer 2 is provided by a gravure printing method over the entire surface of a base sheet 1. After transfer, the release layer 2 is released from the base sheet 1, resulting in that the surface of the release layer 2 is rugged in a pattern reverse to the rugged pattern of the surface of the base sheet 1. An adhesive layer 3 is provided by a gravure printing method, following to the release layer 2. Since each of the layers 2 and 3 can be provided continuously through printing by a rotary press, it is possible to promptly take a measure according to the result of inspection. A pattern layer 4 with an adhesive property is provided on the layer 3 by a screen printing method. The adhesive layer 3 is provided for fixing the release layer 2, which duplicates the rugged pattern of the base sheet 1, to a surface of an image- receiving body, and for fixing the pattern layer 4 to the image-receiving body. The pattern layer 4 forms a design on the surface of the image-receiving body.

Description

【発明の詳細な説明】[Detailed description of the invention] 【産業上の利用分野】[Industrial application field]

この発明は、艶消し転写材を容易に製造する方法に関す
るものである。
The present invention relates to a method for easily producing a matte transfer material.

【従来の技術】[Conventional technology]

従来、艶消し表面を被転写体面上に表現する転写材とし
て、凹凸表面を有する基体シート上に、剥離層をグラビ
ア印刷法で形成し、次いで図柄層をスクリーン印刷法で
形成し、接着層をグラビア印刷法で形成した転写材があ
った(第3図参照)。 凹凸表面を有する基体シートとしては、サンドブラスト
やケミカルエツチングなどの加工により表面が艶消し状
態にされたもの、あるいは艶表面を有する基体シート上
に体質顔料などの添加物が混合され微細な凹凸表面を有
するエンボス層が印刷法により形成されたものなどがあ
る。 これらの転写材を被転写体に転写したのち、基体シート
あるいは基体シートとエンボス層を剥離・除去すること
により基体シートまたはエンボス層の凹凸が剥離層に写
し取られ、剥離層の表面に微細な凹凸が形成され、被転
写体表面が艶消し状態になるものであった。 このような転写材において、スクリーン印刷法で設けら
れた図柄層が最近多用されるようになっている。その理
由として、図柄層をスクリーン印刷法によって形成する
と、得られる図柄は輪郭がはっきりしたシャープなもの
となり、特に文字の表現に適したものとなること、また
スクリーン印刷法によって形成される図柄層は、その層
厚が大きいので、隠蔽性が高く発色も鮮やかなものとな
ることなどがあげられる。
Conventionally, as a transfer material to express a matte surface on the surface of a transferred object, a release layer is formed by a gravure printing method on a base sheet having an uneven surface, a pattern layer is then formed by a screen printing method, and an adhesive layer is formed. There was a transfer material formed using a gravure printing method (see Figure 3). The base sheet with an uneven surface may be one whose surface is made matte by processing such as sandblasting or chemical etching, or one where additives such as extender pigments are mixed onto the base sheet with a glossy surface to create a finely uneven surface. In some cases, the embossed layer is formed by a printing method. After transferring these transfer materials to the object to be transferred, by peeling and removing the base sheet or the base sheet and the embossed layer, the irregularities of the base sheet or the embossed layer are transferred to the release layer, and fine particles are created on the surface of the release layer. Irregularities were formed, and the surface of the transferred object became matte. In such transfer materials, pattern layers provided by screen printing have recently come into widespread use. The reason for this is that when the pattern layer is formed using the screen printing method, the resulting pattern will have clear outlines and be sharp, making it particularly suitable for expressing characters. Since the layer thickness is large, the hiding power is high and the coloring is vivid.

【発明が解決しようとするi!!!題1しかし、上記の
ようなスクリーン印刷によって鮮明な図柄が形成された
図柄層を有する転写材の製造方法は、ill 8層・図
柄層・接着層をそれぞれ基体シート上に形成する際に、
グラビア印刷1法・スクリーン印刷法・グラビア印刷法
と3つの工程を経なければならず、印刷機間のセントの
やり直しを2度も行なわねばならないものであった。 基体シートをグラビア印刷機とスクリーン印刷機とにセ
ットしなければならないのは不合理であるが、剥Mlや
接着層はいわゆるベタ刷りでバクーンなしに形成される
層であり、これらの層のスクリーン印刷を試みても、ス
クリーン印刷用インキが高粘度であることからピンホー
ルや泡が発生しやすく、平滑な表面の再現が困難である
ことと、被印刷体と版との間でインキ通過面積が広いた
めスキージング後のスムーズな版の離脱が困難であるこ
とから印刷スピードが遅くなり、効率の低いものであっ
た。 また、スクリーン印刷により剥m層・接着層を形成する
と印刷Hり厚が厚くなり、転写材のそれぞれの層の層厚
が大きくなりすぎると、転写加工時に転写される部分と
されない部分との境界がきれいに剥離しないいわゆる箔
切れ不良が発生する。 また、グラビア印刷・スクリーン印刷・グラビア印刷と
印刷工程が分離することにより、品質管理上大きな欠陥
が生じる。つまり、転写材は、各層間の密看性と剥離性
のバランスをうまく保つことによって初めて良好に転写
することのできる転写材となるものである。そこで、た
とえば基体シートと剥離層との間の剥離性が不十分であ
ることが検査で判明した場合、剥離層の樹脂と溶剤の比
率などを変化させる必要があるが、上記のように印刷工
程が分離しているとそれまでの作業がすべて無駄となっ
てしまうのである。これが、グラビア印刷のみの工程で
あれば、各層を輪転印刷機にて連続して印刷形成するこ
とができるため、検査で判明した結果をすぐにフィード
バックさせ、剥離層のインキ組成を調整するなどの対策
をすぐにとることができるのである。 この発明の目的は以上のような問題点を解決し、艶消し
転写材を容易に製造することのできる方法を提供するこ
とにある。 【課題を解決するための手段】 この発明は、以上の目的を達成するために、次のように
構成した。すなわちこの発明は、凹凸表面を有する基体
シート上に、基体シートから剥離可能な剥離層をグラビ
ア印刷法によって全面に設け、次いでこの上に接着層を
グラビア印刷法によって全面に設け、さらにこの上に接
着性を有する図柄層をスクリーン印刷法によって設ける
ように構成した。 図面を参照しながらこの発明をさらに詳しく説明する。 第1図はこの発明の艶消し転写材の一実施例を示す断面
図である。lは基体シート、2は剥am、3は接着層、
4は図柄層をそれぞれ示す。 基体シートlとしては、表面に細かな凹凸を有するもの
を用いる。具体的には、ポリエチレンテレフタレートや
ポリプロピレン・ポリエチレン・ナイロン・セロハンな
どのプラスチックフィルムあるいはこれらと紙との複合
フィルムなど通常の転写材の基体シートとして用いられ
るものの上に、これに固着する凹凸層を設けたもの、具
体的には微細な粒径をもった微粉末、たとえば、シリカ
・炭酸カルシウム・ポリエチレンワックス・ガラスピー
ズなどを含む樹脂層を印刷法などによりコーティングし
たものを使用するとよい、この場合の樹脂層としては、
可塑性樹脂以外にウレタン、エポキシ等の硬化性樹脂、
メチルメタアクリレート等の紫外線または電子線硬化性
樹脂を用いてもよい。 また、上記したプラスチックフィルムの成膜時、体質顔
料などの微粉末を練りこんだものを使用するとよい。 あるいは、前記のプラスチックフィルムの表面をサンド
ブラスト法やケミカルエツチング法などの物理的手段に
より凹凸を設けたものを使用してもよい。 基体シート1上の凹凸としては、単なる艶消し状のもの
のみでなく、ヘアライン形状やスピン形状などの形態で
あってもよい。 剥離N2は、基体シート1上に全面に設けられ、転写後
は基体シート1から剥離し、基体シート1の凹凸に対応
して剥離層2表面に基体シートlと逆パターンの凹凸が
形成されるものである。また、転写後には被転写体の表
面になるため、転写材自体を保護する機能をも有するも
のである。剥離層2はグラビア印刷法により形成される
。剥#N2としては、アクリル系樹脂・ビニル系樹脂な
どの熱可塑性樹脂も使用できるが、保護層としての役目
を十分果たさせるためには、ウレタン系樹脂・エポキシ
系樹脂などの熱硬化性樹脂、メチルメタアクリレートな
どの紫外線または電子線硬化性樹脂を用いてもよい。 接着層3は、基体シート1上の凹凸を写し取る剥離層2
を被転写体表面に固着させ、また図柄層4を被転写体に
固着させるためのものである。接着M3は、剥離層2に
続いてグラビア印刷法により形成される。接着層3とし
ては、被転写体であるプラスチック成型品などの表面素
材に適した感熱性あるいは感圧性の樹脂を適宜使用する
。たとえば、被転写体がAs樹脂の場合はアクリル系樹
脂やビニル系樹脂を、ポリプロピレンの場合は塩素化ポ
リプロピレン系樹脂やエチレン酢酸ビニル共重合樹脂な
どを用いるとよい。 図柄層4は意匠を被転写体の表面に形成する層である。 また被転写体に直接接するので、接着性をも有する層で
ある。したがって、図柄層4は顔料または染料を含有し
、また接着性を有する樹脂よりなるインキを用い、さら
に適宜分散剤や消泡剤を混入したインキとしてスクリー
ン印刷法により形成する。接着性を有する樹脂としては
、接着層3と同様に被転写体によって適宜選択すればよ
い。
[The invention tries to solve i! ! ! Problem 1 However, in the method for manufacturing a transfer material having a pattern layer with a clear pattern formed by screen printing as described above, when forming the ill 8 layer, pattern layer, and adhesive layer on the base sheet,
Three processes had to be performed: one gravure printing method, one screen printing method, and one gravure printing method, and cents had to be redone twice between printing machines. It is unreasonable to have to set the base sheet in a gravure printing machine and a screen printing machine, but the peeling Ml and adhesive layer are layers that are formed without backing by so-called solid printing, and the screen of these layers Even if printing is attempted, pinholes and bubbles are likely to occur due to the high viscosity of screen printing ink, making it difficult to reproduce a smooth surface, and the ink passage area between the printing material and the plate. Since the plate is wide, it is difficult to remove the plate smoothly after squeezing, resulting in slow printing speed and low efficiency. In addition, when a peeling layer and an adhesive layer are formed by screen printing, the printing thickness becomes thicker, and if the layer thickness of each layer of the transfer material becomes too large, the boundary between the parts to be transferred and the parts not to be transferred during the transfer process will be A so-called foil breakage failure occurs in which the foil is not peeled off properly. Furthermore, the separation of printing processes from gravure printing, screen printing, and gravure printing causes major defects in quality control. In other words, the transfer material can only perform good transfer by maintaining a good balance between the tightness and releasability of each layer. Therefore, for example, if it is found through inspection that the peelability between the base sheet and the release layer is insufficient, it is necessary to change the ratio of resin and solvent in the release layer. If they are separated, all the work done up to that point will be wasted. If this is a gravure printing process, each layer can be printed continuously on a rotary printing press, so the results of the inspection can be immediately fed back and the ink composition of the release layer can be adjusted. Measures can be taken immediately. An object of the present invention is to solve the above-mentioned problems and provide a method that can easily produce a matte transfer material. [Means for Solving the Problems] In order to achieve the above object, the present invention is configured as follows. That is, in this invention, a release layer that can be peeled off from the base sheet is provided on the entire surface of a base sheet having an uneven surface using a gravure printing method, an adhesive layer is then provided on the entire surface using a gravure printing method, and further, A pattern layer having adhesive properties was provided by a screen printing method. The present invention will be explained in more detail with reference to the drawings. FIG. 1 is a sectional view showing an embodiment of the matte transfer material of the present invention. l is the base sheet, 2 is the peeling layer, 3 is the adhesive layer,
4 indicates each pattern layer. As the base sheet 1, one having fine irregularities on the surface is used. Specifically, a concave-convex layer that adheres to a plastic film such as polyethylene terephthalate, polypropylene, polyethylene, nylon, or cellophane, or a composite film of these and paper, which is used as a base sheet for transfer materials, is provided. In this case, it is better to use a powder coated with a resin layer containing silica, calcium carbonate, polyethylene wax, glass beads, etc. using a printing method. As the resin layer,
In addition to plastic resins, curable resins such as urethane and epoxy,
Ultraviolet or electron beam curable resins such as methyl methacrylate may also be used. Further, when forming the above-mentioned plastic film, it is preferable to use a material kneaded with fine powder such as an extender pigment. Alternatively, the surface of the above-mentioned plastic film may be roughened by physical means such as sandblasting or chemical etching. The irregularities on the base sheet 1 are not limited to a simple matte shape, but may also be in the form of a hairline shape, a spin shape, or the like. The release layer N2 is provided on the entire surface of the base sheet 1, and is peeled off from the base sheet 1 after transfer, so that unevenness in a pattern opposite to that of the base sheet 1 is formed on the surface of the release layer 2 in correspondence with the unevenness of the base sheet 1. It is something. Furthermore, since it becomes the surface of the object to be transferred after transfer, it also has the function of protecting the transfer material itself. The release layer 2 is formed by a gravure printing method. Thermoplastic resins such as acrylic resins and vinyl resins can also be used for the peeling #N2, but in order to fully fulfill the role of a protective layer, thermosetting resins such as urethane resins and epoxy resins are recommended. UV or electron beam curable resins such as methyl methacrylate may also be used. The adhesive layer 3 is a release layer 2 that copies the unevenness on the base sheet 1.
This is for fixing the pattern layer 4 to the surface of the transferred object, and also fixing the pattern layer 4 to the transferred object. The adhesive M3 is formed following the release layer 2 by a gravure printing method. As the adhesive layer 3, a heat-sensitive or pressure-sensitive resin suitable for the surface material of the object to be transferred, such as a plastic molded product, is used as appropriate. For example, if the object to be transferred is As resin, acrylic resin or vinyl resin may be used, and if it is polypropylene, chlorinated polypropylene resin or ethylene-vinyl acetate copolymer resin may be used. The pattern layer 4 is a layer on which a design is formed on the surface of the object to be transferred. Furthermore, since it is in direct contact with the object to be transferred, the layer also has adhesive properties. Therefore, the pattern layer 4 is formed by a screen printing method using an ink made of a resin containing pigment or dye and having adhesive properties, and further mixed with a dispersant and an antifoaming agent as appropriate. As with the adhesive layer 3, the adhesive resin may be appropriately selected depending on the object to be transferred.

【作用】[Effect]

この発明によって得られる艶消し転写材は、凹凸表面を
有する基体シートl上に、基体シート1から剥離可能な
剥離N2がグラビア印刷法によって全面に設けられ、こ
の上に接着層3がグラビア印刷法によって全面に設けら
れ、さらにこの上に接着性を有する図柄層4がスクリー
ン印刷法によって設けられたものである。 この転写材を図柄層4・接着層3側が接するように重ね
合わせ、加熱・加圧することによって図柄層4および接
着層3は被転写体に接着される。 次に基体シートlを剥すと、基体シート1と剥離層2と
の界面で剥離が起こる。ここで、被転写体の表面に図柄
層が形成されるとともに基体シート1の凹凸が剥離層2
に型取られ、被転写体の表面に凹凸が形成され、艶消し
表面を表現することができる(第2図参照)。
In the matte transfer material obtained by this invention, on the base sheet l having an uneven surface, a peeling layer N2 which can be peeled off from the base sheet 1 is provided on the entire surface by a gravure printing method, and an adhesive layer 3 is formed on this by a gravure printing method. A pattern layer 4 having adhesive properties is further provided on the entire surface by a screen printing method. The pattern layer 4 and the adhesive layer 3 are adhered to the object to be transferred by overlapping the transfer materials so that the pattern layer 4 and the adhesive layer 3 are in contact with each other and applying heat and pressure. Next, when the base sheet 1 is peeled off, peeling occurs at the interface between the base sheet 1 and the release layer 2. Here, a pattern layer is formed on the surface of the object to be transferred, and the unevenness of the base sheet 1 is changed to the release layer 2.
This creates unevenness on the surface of the object to be transferred, making it possible to express a matte surface (see Fig. 2).

【発明の効果】【Effect of the invention】

この発明の艶消し転写材の製造方法は、凹凸表面を有す
る基体シート上に、剥離層と接着層とを続けてグラビア
印刷法にて形成し、最後にスクリーン印刷法にて図柄層
を形成するものであるので、印刷機間のセットのやり直
しが1回で済み印刷工程を短縮することができ効率がよ
い。また、層厚も適当なものであるので箔切れが良好で
ある。また、品質管理上も剥離層・接着層を印刷形成し
た段階で基体シートと剥離層との間の剥離性を検査する
ことができるので、その検査の結果をすぐにフィードバ
ックすることができ、安定した品質で製造を行なうこと
ができる。
The method for producing a matte transfer material of the present invention includes sequentially forming a release layer and an adhesive layer using a gravure printing method on a base sheet having an uneven surface, and finally forming a pattern layer using a screen printing method. Since it is a single-use printer, resetting between printing machines is only required once, which shortens the printing process and is efficient. Furthermore, since the layer thickness is appropriate, the foil can be cut easily. In addition, for quality control purposes, the releasability between the base sheet and the release layer can be inspected at the stage of printing and forming the release layer/adhesive layer, so the test results can be immediately fed back, resulting in stable can be manufactured with high quality.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はこの発明の艶消し転写材の一実施例を示す断面
図、第2図はこの発明の艶消し転写材が被転写体に転写
された状態を示す断面図、第3図は従来の艶消し転写材
を示す断面図である。 ■・・・基体シート、2・・・I、11離層、3・・・
接着層、4・・・図柄層。 特許出願人 日本写真印刷株式会社
FIG. 1 is a cross-sectional view showing an embodiment of the matte transfer material of the present invention, FIG. 2 is a cross-sectional view showing the state in which the matte transfer material of the present invention is transferred to an object to be transferred, and FIG. 3 is a conventional one. FIG. 2 is a sectional view showing a matte transfer material. ■...Base sheet, 2...I, 11 delamination, 3...
Adhesive layer, 4... pattern layer. Patent applicant Nissha Printing Co., Ltd.

Claims (1)

【特許請求の範囲】[Claims] 1、凹凸表面を有する基体シート(1)上に、基体シー
ト(1)から剥離可能な剥離層(2)をグラビア印刷法
によって全面に設け、次いでこの上に接着層(3)をグ
ラビア印刷法によって全面に設け、さらにこの上に接着
性を有する図柄層(4)をスクリーン印刷法によって設
けることを特徴とする艶消し転写材の製造方法。
1. On the base sheet (1) having an uneven surface, a release layer (2) that can be peeled off from the base sheet (1) is provided on the entire surface by gravure printing, and then an adhesive layer (3) is applied on this by gravure printing. A method for producing a matte transfer material, characterized in that a pattern layer (4) having adhesive properties is provided on the entire surface by a screen printing method.
JP19117688A 1988-07-29 1988-07-29 Production of mat transfer material Pending JPH0239986A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP19117688A JPH0239986A (en) 1988-07-29 1988-07-29 Production of mat transfer material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP19117688A JPH0239986A (en) 1988-07-29 1988-07-29 Production of mat transfer material

Publications (1)

Publication Number Publication Date
JPH0239986A true JPH0239986A (en) 1990-02-08

Family

ID=16270164

Family Applications (1)

Application Number Title Priority Date Filing Date
JP19117688A Pending JPH0239986A (en) 1988-07-29 1988-07-29 Production of mat transfer material

Country Status (1)

Country Link
JP (1) JPH0239986A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5190910A (en) * 1991-02-13 1993-03-02 Fuji Photo Film Co., Ltd. Thermal transfer image-receiving material
US6705659B2 (en) 2000-03-23 2004-03-16 Honda Giken Kogyo Kabushiki Kaisha Display device for vehicles

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6127278A (en) * 1984-07-17 1986-02-06 Inter Technical Indasutorii Kk Transfer method using computer graphics
JPS61112687A (en) * 1984-11-07 1986-05-30 Kingupurinteingu Kk Textile printing method
JPS61179780A (en) * 1985-02-06 1986-08-12 Dainippon Printing Co Ltd Production of partially vapor-deposited transfer foil
JPS6239276A (en) * 1985-08-13 1987-02-20 Koatsu Kako Kk Transfer foil with partial metallic luster part
JPS63745U (en) * 1986-06-20 1988-01-06

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6127278A (en) * 1984-07-17 1986-02-06 Inter Technical Indasutorii Kk Transfer method using computer graphics
JPS61112687A (en) * 1984-11-07 1986-05-30 Kingupurinteingu Kk Textile printing method
JPS61179780A (en) * 1985-02-06 1986-08-12 Dainippon Printing Co Ltd Production of partially vapor-deposited transfer foil
JPS6239276A (en) * 1985-08-13 1987-02-20 Koatsu Kako Kk Transfer foil with partial metallic luster part
JPS63745U (en) * 1986-06-20 1988-01-06

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5190910A (en) * 1991-02-13 1993-03-02 Fuji Photo Film Co., Ltd. Thermal transfer image-receiving material
US6705659B2 (en) 2000-03-23 2004-03-16 Honda Giken Kogyo Kabushiki Kaisha Display device for vehicles

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