JPH0238964A - Production of thin film oxygen sensor - Google Patents

Production of thin film oxygen sensor

Info

Publication number
JPH0238964A
JPH0238964A JP63189890A JP18989088A JPH0238964A JP H0238964 A JPH0238964 A JP H0238964A JP 63189890 A JP63189890 A JP 63189890A JP 18989088 A JP18989088 A JP 18989088A JP H0238964 A JPH0238964 A JP H0238964A
Authority
JP
Japan
Prior art keywords
ink
thin film
platinum
coating
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63189890A
Other languages
Japanese (ja)
Other versions
JP2648341B2 (en
Inventor
Koji Okamoto
浩治 岡本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tanaka Kikinzoku Kogyo KK
Original Assignee
Tanaka Kikinzoku Kogyo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tanaka Kikinzoku Kogyo KK filed Critical Tanaka Kikinzoku Kogyo KK
Priority to JP63189890A priority Critical patent/JP2648341B2/en
Publication of JPH0238964A publication Critical patent/JPH0238964A/en
Application granted granted Critical
Publication of JP2648341B2 publication Critical patent/JP2648341B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Measuring Oxygen Concentration In Cells (AREA)

Abstract

PURPOSE:To obtain the oxygen sensor having good responsiveness by adopting a thin film forming method consisting in synthesizing org. platinum ink and org. zirconia ink, coating the synthesized ink and drying the coating, then calcining the same, thereby saving the noble metal. CONSTITUTION:The org. platinum ink is coated by screen printing on the surface of a flat plate porous alumina base plate 1 and is dried; thereafter, the coating is calcined. The thin porous platinum film 2 having an arbitrary film thickness of 0.5mum is formed by repeating the coating, drying and calcining stages. A thin solid electrolyte film 3 consisting of zirconium oxide is then formed by using the org. zirconium ink, coating the ink by screen printing on the above-mentioned film and drying the coating, then repeating the coating, drying and calcining stages. Further, the thin porous platinum film 2' is formed thereon by using the same org. platinum ink as for the thin porous platinum film and repeating the coating, drying and calcining stages in the same manner. The thin solid electrolyte film oxygen sensor is thus produced.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、固体電解質型薄膜酸素センサの多孔質薄膜白
金電極と薄膜ジルコニア固体電解質を製造する方法に関
するものである。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method for manufacturing a porous thin film platinum electrode and a thin zirconia solid electrolyte for a solid electrolyte thin film oxygen sensor.

(従来技術とその問題点) 従来、固体電解質型薄膜酸素センサの白金薄膜電極は真
空蒸着法で3μm程度の膜厚を形成し、固体電解質とし
てのジルコニア薄膜はスパッタリングでやはり3μm程
度の膜厚を長時間かけて形成させている。この方法では
特殊な製造装置が必要でその形成原理上歩留りが悪く、
高価な貴金属を有効に利用出来ない点や工業生産性に欠
けるなどの問題がある。
(Prior art and its problems) Conventionally, the platinum thin film electrode of a solid electrolyte thin film oxygen sensor was formed to a thickness of about 3 μm by vacuum evaporation, and the zirconia thin film as a solid electrolyte was also formed to a thickness of about 3 μm by sputtering. It takes a long time to form. This method requires special manufacturing equipment and has a low yield due to its formation principle.
There are problems such as inability to utilize expensive precious metals effectively and lack of industrial productivity.

他にペーストを用いる方法もあるが、膜厚10μm以上
で酸素センサとしての性能とくに応答性が悪い問題があ
る。
Another method is to use a paste, but there is a problem that the performance as an oxygen sensor, especially the response, is poor when the film thickness is 10 μm or more.

(発明の目的) 本発明は、固体電解質型薄膜酸素センサの多孔質薄膜白
金電極と薄膜ジルコニア固体電解電解質形成における上
記従来の諸問題を解決するためになされたもので、有機
白金インクと有機ジルコニウムインクを用い簡便な方法
で薄膜を形成でき、省貴金属化を計りしかも応答性を高
めるための薄膜形成方法で0.1〜5μmの薄膜を形成
する方法を提供することを目的とする。
(Object of the Invention) The present invention was made to solve the above-mentioned conventional problems in forming a porous thin film platinum electrode and a thin film zirconia solid electrolyte for a solid electrolyte thin film oxygen sensor. An object of the present invention is to provide a method for forming a thin film of 0.1 to 5 μm by a simple method using ink, saving precious metals, and improving responsiveness.

(問題点を解決するための手段) 本発明は、固体電解質型薄膜酸素センサの多孔質薄膜白
金電極を有機白金インクを用いて形成し、薄膜ジルコニ
ア固体電解質を有機ジルコニウムインクを用いて形成す
ることを特徴とする酸素センサの製造方法である。
(Means for Solving the Problems) The present invention provides a method for forming a porous thin film platinum electrode of a solid electrolyte type thin film oxygen sensor using an organic platinum ink, and forming a thin film zirconia solid electrolyte using an organic zirconium ink. This is a method of manufacturing an oxygen sensor characterized by the following.

以下本発明をより詳細に説明する。The present invention will be explained in more detail below.

(1)多孔質アルミナ基板または多孔質ガラス基板上に
有機白金インクをスクリーン印刷、筆塗り、ディッピン
グ、スプレー、スピンコーティング、スタンプ法等の各
種の一般的方法で塗布し、室温で1(1−15分間乾燥
した後、100〜220℃で10〜15分間加熱乾燥す
る。次に700〜1000℃で10〜15分間焼成して
白金の多孔質薄膜を形成させることできる。
(1) Organic platinum ink is applied onto a porous alumina substrate or a porous glass substrate by various common methods such as screen printing, brush painting, dipping, spraying, spin coating, and stamping. After drying for 15 minutes, it is heated and dried at 100-220°C for 10-15 minutes.Next, it is baked at 700-1000°C for 10-15 minutes to form a porous thin film of platinum.

該多孔質アルミナ基板及び多孔質ガラス基板は酸素セン
サ用として一般的に用いられているもので問題はない。
The porous alumina substrate and the porous glass substrate are commonly used for oxygen sensors, and there is no problem.

白金の多孔質薄膜を形成するために塗布する有機白金イ
ンクは、樹脂酸の白金塩と他の樹脂酸の金属塩とバイン
ダとしてのロジン誘導体樹脂及び溶剤で合成されたもの
で、その合成割合は、樹脂酸の白金塩を10〜30重量
%、他の樹脂酸の金属塩として樹脂酸鉛、樹脂酸ビスマ
ス、樹脂酸ケイ素及び樹脂酸アンチモンで0.3〜3重
1%、ロジン誘導体樹脂には例えばロジンのグリセリン
エステル、ロジンのペンタエリストール、エステル等で
1−10重量%及び溶剤(残部)は例えばテルペンアル
コール等各成分に共通した有機溶媒を用い混合し溶解し
て合成する。
The organic platinum ink applied to form a porous thin film of platinum is synthesized from a platinum salt of a resin acid, a metal salt of another resin acid, a rosin derivative resin as a binder, and a solvent, and the synthesis ratio is , 10-30% by weight of platinum salt of resin acid, 0.3-1% by weight of lead resinate, bismuth resinate, silicon resinate and antimony resinate as metal salts of other resin acids, and rosin derivative resin. is synthesized by mixing and dissolving 1 to 10% by weight of rosin glycerin ester, rosin pentaerythol, ester, etc., and the solvent (remainder) using an organic solvent common to each component, such as terpene alcohol.

上記の割合で合成された有機白金インクを用いてスクリ
ーン印刷により塗布し、乾燥、焼成したときの白金薄膜
の厚さは0.05〜0.3μmであり、任意の膜厚を得
るには膜形成工程を繰り返せば簡単にでき、合成された
有機白金インクは液体であり、あらゆる形状の基体上に
塗布することができ、膜厚も安定したものが得られる。
The thickness of the platinum thin film when applied by screen printing using the organic platinum ink synthesized at the above ratio, dried, and fired is 0.05 to 0.3 μm. It can be easily achieved by repeating the formation process, and the synthesized organic platinum ink is liquid and can be applied to substrates of any shape, providing a stable film thickness.

また1回の膜形成工程で膜厚を厚くしたい場合は、樹脂
酸の白金塩の割合を高めれば可能である。
Furthermore, if it is desired to increase the film thickness in one film forming step, this can be achieved by increasing the proportion of the platinum salt of the resin acid.

該白金の多孔質薄膜としては0.1〜1μmが好ましい
とされており、上記に示した合成割合の有機白金インク
で数回、膜形成工程を繰り返せば十分目的とする膜厚を
得られる。しかも繰り返し塗布、乾燥、焼成工程を行っ
ても薄膜にとビ割れを生ずることはなく、この方法で得
られた薄膜を拡大して観察すると均一な多孔質のもので
あった。
The porous thin film of platinum is said to preferably have a thickness of 0.1 to 1 μm, and the desired film thickness can be sufficiently obtained by repeating the film forming process several times using the organic platinum ink having the synthesis ratio shown above. Moreover, even after repeated coating, drying, and firing steps, no cracking occurred in the thin film, and when the thin film obtained by this method was observed under magnification, it was found to be uniformly porous.

尚、該有機白金インクに合成されている白金以外の樹脂
酸の金属塩は基板の成分により割合及び金属成分を変え
ることも密着性を高める場合等で可能である。
Note that the ratio and metal component of the metal salt of a resin acid other than platinum synthesized in the organic platinum ink may be changed depending on the components of the substrate in order to improve adhesion.

(2)多孔質アルミナ基板または多孔質ガラス基板上に
白金の多孔質薄膜を形成させた後、有機ジルコニウムイ
ンクを上記有機白金インクを塗布する方法と同様に塗布
し、室温で10−15分間乾燥し、100〜220℃テ
1O−15分間加熱乾燥スる。次ニア00〜1100℃
で10〜15分間焼成して固体電解質薄膜を形成する。
(2) After forming a porous thin film of platinum on a porous alumina substrate or a porous glass substrate, apply organic zirconium ink in the same manner as the organic platinum ink described above, and dry for 10-15 minutes at room temperature. Then heat and dry at 100-220°C for 15 minutes. Next near 00~1100℃
The solid electrolyte thin film is formed by firing for 10 to 15 minutes.

ここで用いる有機ジルコニウムインクは、樹脂酸のジル
コニウム塩5〜20重1%、樹脂酸のイツトリウム塩0
.5〜10重量%、他の樹脂酸の金属塩は樹脂酸ケイ素
、樹脂酸ホウ素、樹脂酸ビスマス及び樹脂酸アルミニウ
ムで0.3〜3重贋%、ロジン誘導体樹脂にはガムロジ
ン等で1〜20重1%及び溶剤(残部)はグリセリンエ
ステル等で各成分の共通した有機溶媒を用い混合し溶解
して合成する。
The organic zirconium ink used here contains 5 to 20% by weight of zirconium salt of resin acid and 0% of yttrium salt of resin acid.
.. 5 to 10% by weight, other metal salts of resin acids are silicon resin acid, boron resin acid, bismuth resin acid, and aluminum resin acid, 0.3 to 3%, and rosin derivative resins include gum rosin, etc., 1 to 20%. The weight 1% and the solvent (remainder) are glycerin esters and the like, which are synthesized by mixing and dissolving them using a common organic solvent for each component.

上記の割合で合成された有機ジルコニウムインクを用い
てスクリーン印刷により塗布し、乾燥、焼成したときの
酸化ジルコニウム(酸化イツトリウムを含む)薄膜の厚
さは0.05〜0.1μmであり、任意の膜厚を得るた
めには膜形成工程を繰り返せば簡単にでき、合成された
有機ジルコニウムインクは液体であり、上記有機白金イ
ンク同様、あらゆる形状の基体上に塗布することができ
、M厚も安定したものが得られる。
The thickness of the zirconium oxide (including yttrium oxide) thin film when applied by screen printing using the organic zirconium ink synthesized at the above ratio, dried and fired is 0.05 to 0.1 μm, and any The film thickness can be easily obtained by repeating the film formation process, and the synthesized organic zirconium ink is a liquid, so like the organic platinum ink above, it can be applied to any shape of substrate, and the M thickness is also stable. You get what you get.

該酸化ジルコニウム固体電解質薄膜は、固体電解質とし
ての酸化ジルコニウムに安定剤として酸化イツトリウム
を3〜8%モル加えたものが一般的であるが酸化イツ)
 IJウムを均一に分散させることが従来の方法ではむ
ずかしく、よって膜厚を数μm以上にしていたが、経済
的に不満な面があり、本性による薄膜は酸化ジルコニウ
ム中に酸化イツ) IJウムが均一分散されており、0
.5〜1μmで十分固体電解質として安定したものが得
られる。
The zirconium oxide solid electrolyte thin film is generally made by adding 3 to 8% mole of yttrium oxide as a stabilizer to zirconium oxide as a solid electrolyte.
Conventional methods have found it difficult to uniformly disperse IJium, so the thickness of the film has been made to be several micrometers or more, but this is economically unsatisfactory. Uniformly distributed, 0
.. If the thickness is 5 to 1 μm, a sufficiently stable solid electrolyte can be obtained.

(3)多孔質アルミナ基板、または多孔質ガラス基板上
に多孔質白金薄膜を形成し、その上に酸化ジルコニウム
の固体電解質薄膜を形成した後、再度多孔質白金薄膜を
(1)とまったく同様に行い、形成することにより固体
電解質薄膜酸素センサを製造することができる。
(3) After forming a porous platinum thin film on a porous alumina substrate or a porous glass substrate and forming a solid electrolyte thin film of zirconium oxide on it, a porous platinum thin film is formed again in exactly the same manner as in (1). By performing and forming a solid electrolyte thin film oxygen sensor, a solid electrolyte thin film oxygen sensor can be manufactured.

以下本発明に係わる固体電解質薄膜酸素センサの多孔質
白金薄膜および酸化ジルコニウム固体電解質薄膜製造方
法実施例を記載するが、該実施例は本発明を限定するも
のではない。
Examples of the method for manufacturing a porous platinum thin film and a zirconium oxide solid electrolyte thin film of a solid electrolyte thin film oxygen sensor according to the present invention will be described below, but these examples are not intended to limit the present invention.

(実施例) 図は固体電解質型薄膜酸素センサの部分拡大断面図であ
る。
(Example) The figure is a partially enlarged sectional view of a solid electrolyte thin film oxygen sensor.

アルミナ平板状多孔質基板1の表面に有機白金インクを
スクリーン印刷により塗布し、室温で10分間乾燥し、
次に200℃で10分間加熱乾燥した後、1000℃で
10分間焼成し、塗布、乾燥、焼成工程を5回繰り返し
行って0.5μmの多孔質白金薄膜2を形成した。
Organic platinum ink was applied to the surface of the alumina flat porous substrate 1 by screen printing, and dried at room temperature for 10 minutes.
Next, after heating and drying at 200° C. for 10 minutes, baking was performed at 1000° C. for 10 minutes, and the coating, drying, and baking steps were repeated five times to form a porous platinum thin film 2 of 0.5 μm.

次に有機ジルコニウムインクを用いてスクリーン印刷に
より塗布し、室温で10分間乾燥し、次に200℃で1
0分間加熱乾燥した後、1000℃で10分間焼成し、
塗布、乾燥、焼成工程を5回繰り返し行って0.5μm
の酸化ジルコニウムの固体電解質薄膜3を形成した。さ
らにこの上に多孔質白金薄膜を同じ有機白金インクを用
いて同様に塗布、乾燥、焼成工程を5回繰り返して0.
5μmの多孔質白金薄膜2′を形成し、固体電解質薄膜
酸素センサを製造した。
It was then applied by screen printing using organic zirconium ink, dried for 10 minutes at room temperature, and then heated to 200°C for 10 minutes.
After heating and drying for 0 minutes, baking at 1000°C for 10 minutes,
Coating, drying, and baking steps were repeated 5 times to achieve a thickness of 0.5 μm.
A solid electrolyte thin film 3 of zirconium oxide was formed. Furthermore, a porous platinum thin film was coated on top of this using the same organic platinum ink, and the same steps of drying and firing were repeated five times.
A porous platinum thin film 2' having a thickness of 5 μm was formed to manufacture a solid electrolyte thin film oxygen sensor.

ここで用いた有機白金インクと有機ジルコニウムインク
は表−1の成分と割合で合成した。
The organic platinum ink and organic zirconium ink used here were synthesized using the components and ratios shown in Table 1.

作製した酸素センサの応答性を、比較例きし7て白金無
電解メツキ法で作製したものと比べたところ、下記の表
−2のような結果を得た。
The responsiveness of the produced oxygen sensor was compared with that of Comparative Example 7, which was produced by the platinum electroless plating method, and the results shown in Table 2 below were obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

図は固体電解質型薄膜酸素センサの部分拡大断面図であ
る。 ■・・・アルミナ平板状多孔質基板、2.2′・・・多
孔質白金薄膜、3・・・酸化ジルコニウムの固体電解質
薄膜。 (発明の効果) 本発明は、固体電解質薄膜酸素センサの製造方法で多孔
質白金薄膜と薄膜ジルコニア固体電解質を、従来問題と
されていた欠点を解決するために有機白金インクと有機
ジルコニアインクを合成し、その塗布、乾燥、焼成の薄
膜形成方法により高価な貴金属を約1/10に省貴金属
化でき、小型で経済的でしかも応答性の良い酸素センサ
を製造することが可能になったことは利用価値を大いに
高めることができよう。
The figure is a partially enlarged sectional view of a solid electrolyte thin film oxygen sensor. ■... Alumina flat porous substrate, 2.2'... Porous platinum thin film, 3... Zirconium oxide solid electrolyte thin film. (Effects of the Invention) The present invention synthesizes a porous platinum thin film and a thin film zirconia solid electrolyte in a method for manufacturing a solid electrolyte thin film oxygen sensor, and synthesizes an organic platinum ink and an organic zirconia ink in order to solve the conventional drawbacks. However, by using the thin film forming method of coating, drying, and firing, it is possible to reduce the amount of expensive precious metals by about 1/10, making it possible to manufacture small, economical, and highly responsive oxygen sensors. The utility value could be greatly increased.

Claims (1)

【特許請求の範囲】[Claims] 1、固体電解質型薄膜酸素センサの多孔質薄膜白金電極
を有機白金インクを用いて形成し、薄膜ジルコニア固体
電解質を有機ジルコニウムインクを用いて形成すること
を特徴とする酸素センサの製造方法。
1. A method for manufacturing an oxygen sensor, which comprises forming a porous thin film platinum electrode of a solid electrolyte type thin film oxygen sensor using an organic platinum ink, and forming a thin film zirconia solid electrolyte using an organic zirconium ink.
JP63189890A 1988-07-29 1988-07-29 Manufacturing method of thin film oxygen sensor Expired - Lifetime JP2648341B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63189890A JP2648341B2 (en) 1988-07-29 1988-07-29 Manufacturing method of thin film oxygen sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63189890A JP2648341B2 (en) 1988-07-29 1988-07-29 Manufacturing method of thin film oxygen sensor

Publications (2)

Publication Number Publication Date
JPH0238964A true JPH0238964A (en) 1990-02-08
JP2648341B2 JP2648341B2 (en) 1997-08-27

Family

ID=16248893

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63189890A Expired - Lifetime JP2648341B2 (en) 1988-07-29 1988-07-29 Manufacturing method of thin film oxygen sensor

Country Status (1)

Country Link
JP (1) JP2648341B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03165253A (en) * 1989-11-24 1991-07-17 Matsushita Electric Ind Co Ltd Oxygen sensor
KR100900092B1 (en) * 2007-06-29 2009-05-28 서울산업대학교 산학협력단 Preparation method of oxygen sensor
JP2009125256A (en) * 2007-11-22 2009-06-11 Kandado:Kk Quiet sleep pillow

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55160844A (en) * 1979-04-05 1980-12-15 Bosch Gmbh Robert Electrochemically measuring sensor for oxygen content in gas* specially exhaust gas of internal combustion engine
JPS5614149A (en) * 1979-07-16 1981-02-10 Nissan Motor Co Ltd Forming method for solid-state electrolyte thin film for oxygen sensor
JPS62227477A (en) * 1986-03-31 1987-10-06 Kawai Musical Instr Mfg Co Ltd Production of zirconia membrane

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55160844A (en) * 1979-04-05 1980-12-15 Bosch Gmbh Robert Electrochemically measuring sensor for oxygen content in gas* specially exhaust gas of internal combustion engine
JPS5614149A (en) * 1979-07-16 1981-02-10 Nissan Motor Co Ltd Forming method for solid-state electrolyte thin film for oxygen sensor
JPS62227477A (en) * 1986-03-31 1987-10-06 Kawai Musical Instr Mfg Co Ltd Production of zirconia membrane

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03165253A (en) * 1989-11-24 1991-07-17 Matsushita Electric Ind Co Ltd Oxygen sensor
KR100900092B1 (en) * 2007-06-29 2009-05-28 서울산업대학교 산학협력단 Preparation method of oxygen sensor
JP2009125256A (en) * 2007-11-22 2009-06-11 Kandado:Kk Quiet sleep pillow

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