JPH02307728A - Three-dimensional molding apparatus - Google Patents

Three-dimensional molding apparatus

Info

Publication number
JPH02307728A
JPH02307728A JP1127848A JP12784889A JPH02307728A JP H02307728 A JPH02307728 A JP H02307728A JP 1127848 A JP1127848 A JP 1127848A JP 12784889 A JP12784889 A JP 12784889A JP H02307728 A JPH02307728 A JP H02307728A
Authority
JP
Japan
Prior art keywords
resin
stage
cured
molding
ink jet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1127848A
Other languages
Japanese (ja)
Other versions
JP2738016B2 (en
Inventor
Mitsuo Yamane
山根 満夫
Takashi Kawaguchi
隆 川口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Brother Industries Ltd
Original Assignee
Brother Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Brother Industries Ltd filed Critical Brother Industries Ltd
Priority to JP12784889A priority Critical patent/JP2738016B2/en
Priority to GB9011461A priority patent/GB2233928B/en
Priority to US07/527,286 priority patent/US5059266A/en
Publication of JPH02307728A publication Critical patent/JPH02307728A/en
Application granted granted Critical
Publication of JP2738016B2 publication Critical patent/JP2738016B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Ink Jet Recording Methods And Recording Media Thereof (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Moulding By Coating Moulds (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Control Of Position Or Direction (AREA)

Abstract

PURPOSE:To precisely perform three-dimensional molding within a short time even when a plurality of materials are used by repeating such a process that a resin is injected on a stage in an upward direction from an ink jet head set at a position lower than the stage to be laminated and irradiated with light to be cured. CONSTITUTION:An XY-direction movement control apparatus 12 and a Z- direction movement control apparatus 13 are operated on the basis of the data from a control computer 11 to move ink jet heads 14-19 and a molding stage to a predetermined position. After movement, an order is issued to a pump 24 and the photo-setting resin A received in a tank 21 is injected from the ink jet head 16 while said head is moved in an XY- or Y-direction to be laminat ed to the molding stage and irradiated with the light from a light source 29 to be cured. Further, the molding stage 28 is moved in a Z-direction by the order from the control computer 11 and the ink jet heads 16, 17 are moved in an X- or Y- direction and the photo-setting resin B received in a tank 20 is injected from the ink jet head 17 to be laminated to the cured layer and irradiated with the light from a light source 22 to be cured.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、三次元成形装置に関するものであって、とり
わけ光硬化性樹脂をインクジェット方式によって噴出し
、光照射によって硬化させ、これを積層することによっ
て、目的とする三次元成形品を製造する三次元成形装置
に関するものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a three-dimensional molding device, and particularly a three-dimensional molding device that ejects photocurable resin using an inkjet method, cures it by light irradiation, and laminates the same. This invention relates to a three-dimensional molding apparatus for producing a three-dimensional molded product.

〔発明の背景及び従来の技術〕[Background of the invention and conventional technology]

従来、第6図に示されるような、三次元成形を行う装置
が存する。
Conventionally, there is an apparatus for performing three-dimensional molding, as shown in FIG.

CADで作られた三次元モデルが幾層もの薄い断面体に
スライスされる。このデータに従って制御コンピュータ
61により、XY方向移動制御装置62とZ方向移動装
置63とが作動して、同時にレーザー光源64よりレー
ザー光線が照射されて、樹脂タンク65内の光硬化性樹
脂66の液体表面67を走査して、制御コンピュータ6
1の情報に基づく断面形状が描かれる。タンク65内の
テーブル68上で、レーザー光線が当たった光硬化  
 ″性樹脂66は、液体から固体に変化して硬化する。
A three-dimensional model created with CAD is sliced into many thin cross-sections. According to this data, the control computer 61 operates the XY-direction movement control device 62 and the Z-direction movement control device 63, and at the same time a laser beam is irradiated from the laser light source 64 to move the liquid surface of the photocurable resin 66 in the resin tank 65. 67 to control computer 6.
A cross-sectional shape based on the information in 1 is drawn. Photocuring with a laser beam on a table 68 in a tank 65
The resin 66 changes from a liquid to a solid and hardens.

これによって一層分の断面体が作り出される。This creates a cross-section of one layer.

制御コンピュータ61によってテーブル68は一層分の
厚さに相当する距離だけ降下し、次に形成された一層目
に続いて上記と同様の操作によって新たな層が作り出さ
れる。このように連続的に作り出された幾層もの薄い断
面体が積層されて硬化物69が成形される。
The control computer 61 lowers the table 68 by a distance corresponding to the thickness of one layer, and then a new layer is created following the formed first layer by the same operation as described above. The cured product 69 is formed by stacking a number of thin cross-sectional bodies continuously produced in this way.

[発明が解決しようとする問題点] しかしながら、上記した従来の装置は、光硬化性樹脂が
液状でタンクに入っていて、これにレーザー光線を照射
して硬化させるといった構造を採っているため、単一材
料でしか成形することができない。仮に成形途中で、材
料を変更しようとすれば、タンク内の光硬化性樹脂をす
べて入れ換える必要があり、洗浄等の操作を施さなけれ
ばならないため、時間と費用が必要以上にかかる。また
樹脂の重合の制御をすることも非常に困難である。
[Problems to be Solved by the Invention] However, the above-mentioned conventional apparatus has a structure in which the photocurable resin is in liquid form in a tank, and is cured by irradiating it with a laser beam. It can only be made from one material. If we were to change the material during molding, we would have to replace all of the photocurable resin in the tank and perform cleaning and other operations, which would take more time and money than necessary. It is also very difficult to control the polymerization of the resin.

〔問題点を解決するための手段〕[Means for solving problems]

そこで本発明は、上記の問題点を解決するために創出さ
れたものであり、複数の材料を用いても、短時間で低コ
ストで、且つ容易で、しかも精密に三次元成形を行うこ
とが可能である三次元成形装置を提(J4することを目
的としている。
The present invention was created to solve the above-mentioned problems, and it is possible to perform three-dimensional molding in a short time, at low cost, easily, and precisely even when using multiple materials. The purpose is to provide a three-dimensional molding device that is possible.

この目的を達成するために本発明の三次元成形装置は、
光硬化性樹脂を小滴として噴出するインクジェットヘッ
ドと、当該インクジェットヘッドから噴出された光硬化
性樹脂が積層するステージと、積層した樹脂ムこ光を照
射する光源と、樹脂の噴出途中に当該樹脂の噴出方向や
量を相対的に変化させる制御手段とを備えている。
In order to achieve this objective, the three-dimensional molding apparatus of the present invention has the following features:
an inkjet head that ejects photocurable resin as small droplets; a stage on which the photocurable resin ejected from the inkjet head is laminated; a light source that irradiates the laminated resin with light; control means for relatively changing the direction and amount of ejection.

インクジェットヘッドのヘッドノズルがステージの下面
で当該ステージに対向して位置していれば、より好適で
ある。
It is more preferable that the head nozzle of the inkjet head is located on the lower surface of the stage, facing the stage.

[作用〕 上記の構成を有する本発明の三次元成形装置は、ステー
ジより低く位置したインクジェットヘッドから上方に向
かい、樹脂をステージ上に噴出して、積層させ、光を照
射することで硬化し、この工程を繰り返すことで三次元
成形物を成形する。
[Function] The three-dimensional molding apparatus of the present invention having the above configuration ejects resin upward from the inkjet head located lower than the stage onto the stage, stacks the resin, and cures it by irradiating it with light. A three-dimensional molded article is formed by repeating this process.

[発明の効果] 本発明は、複数のインクジェットヘッドを備えているの
で、途中から樹脂材料を変更して成形を行うことが可能
である。また樹脂が小滴状で噴射されるので、樹脂の重
合の制御も容易である。
[Effects of the Invention] Since the present invention includes a plurality of inkjet heads, it is possible to perform molding by changing the resin material midway through the process. Furthermore, since the resin is sprayed in the form of small droplets, it is easy to control the polymerization of the resin.

インクジェットヘッドがステージの下側に位置するよう
にすれば、樹脂を下から上へ噴射し、その都度硬化工程
を経るように構成されることとなって、途中から変更し
た樹脂材料が前の異なる樹脂材料と混合することがない
という効果がある。したがって、たれ等の無い成形精度
の良い成形が可能となった。
If the inkjet head is positioned below the stage, the resin will be jetted from the bottom to the top and the curing process will be performed each time. It has the effect of not being mixed with resin materials. Therefore, it has become possible to perform molding with good molding accuracy without sag or the like.

[実施例] 以下に本発明を図面に基づき、詳細に説明する。[Example] The present invention will be explained in detail below based on the drawings.

本発明の三次元成形装置は、基本的に、三次元モデルの
形成とそのデータに従い各部位を制御する制御コンピュ
ータ11、光硬化性樹脂の噴出方向を制御するためのX
Y方向移動制御装置12及びZ方向移動制御装置13、
インクジェットヘッド14〜19、樹脂用タンク20.
21、ポンプ22〜27、成形ステージ2B及び樹脂硬
化用光源29から構成されている。
The three-dimensional molding apparatus of the present invention basically consists of a control computer 11 that forms a three-dimensional model and controls each part according to the data, and an
Y direction movement control device 12 and Z direction movement control device 13,
Inkjet heads 14 to 19, resin tank 20.
21, pumps 22 to 27, a molding stage 2B, and a resin curing light source 29.

次に本装置の動作を開示の実施例に基づき、説明する。Next, the operation of this device will be explained based on the disclosed embodiment.

先ず成形されるべき物体の形状が制御コンピュータ11
に入力される。当該制御コンピュータ11からの情報に
基づいて、XY方向移動制御装置12とZ方向移動制御
装置13が作動し、インクジェットヘッド14〜19と
、これより上側に位置した成形ステージ28が所定の位
置へ移動する。
First, the shape of the object to be molded is determined by the control computer 11.
is input. Based on the information from the control computer 11, the XY direction movement control device 12 and the Z direction movement control device 13 operate, and the inkjet heads 14 to 19 and the molding stage 28 located above these move to predetermined positions. do.

移動後、制御コンピュータ11からポンプ24へ指  
  −令が出され、インクジェットヘット′16からタ
ンク21に入っている光硬化性樹脂AがX方向乃至Y方
向に移動しながら噴出されて、成形ステージ28上に積
層する。光源29の照射によって、当該樹脂が硬化され
る (第2図)。次に制御コンピュータ11からポンプ
23.27へ指令が出され、インクジェットヘッド15
.19から上記と同じくタンク21に入っている光硬化
性樹脂AがX方向乃至Y方向に移動しながら噴出されて
(本実施例においては、その形成物体の形状の関係から
インクジェットヘッド15からは樹脂が噴出されない〉
、先に硬化された物体上に積層する。光源29の照射に
よって、当該樹脂が硬化される(第3図)。更に制御コ
ンピュータ11からの指令により、成形ステージ28が
Z方向に移動し、且つインクジェットヘッド16.17
がX方向乃至Y方向に移動し、しかるのち、インクジェ
ットヘッド17からタンク20に入っている光硬化性樹
脂BがX方向乃至Y方向に移動しながら噴出されて、上
記の硬化物体上に積層する。光源22の照射によって、
当該樹脂が硬化される (第4図)。最後に制御コンピ
ュータ11からポンプ22.26へ指令が出され、イン
クジェットヘッド14.18から上記と同じくタンク2
0に入っている光硬化性樹脂BがX方向乃至Y方向に移
動しながら噴出されて(本実施例においては、その形成
物体の形状の関係からインクジェットヘッド14からは
樹脂が噴出されない)、先に硬化された物体上に積層す
る。光源29の照射によって、当該樹脂が硬化され、成
形が終了する(第5図)。
After moving, a command is sent from the control computer 11 to the pump 24.
- command is issued, the photocurable resin A contained in the tank 21 is ejected from the inkjet head '16 while moving in the X direction to the Y direction, and is laminated on the molding stage 28. The resin is cured by irradiation with the light source 29 (FIG. 2). Next, a command is issued from the control computer 11 to the pump 23.27, and the inkjet head 15
.. 19, the photocurable resin A contained in the tank 21 is ejected from the inkjet head 15 while moving in the X direction to the Y direction (in this embodiment, due to the shape of the formed object, the resin A is ejected from the inkjet head 15 as described above). is not ejected〉
, laminated onto a previously cured object. The resin is cured by irradiation from the light source 29 (FIG. 3). Further, according to a command from the control computer 11, the molding stage 28 moves in the Z direction, and the inkjet heads 16, 17
moves in the X direction to the Y direction, and then the photocurable resin B contained in the tank 20 is ejected from the inkjet head 17 while moving in the X direction to the Y direction, and is laminated on the cured object. . By the irradiation of the light source 22,
The resin is cured (Figure 4). Finally, a command is issued from the control computer 11 to the pump 22.26, and the inkjet head 14.18 sends a command to the tank 2 as described above.
The photocurable resin B contained in the inkjet head 14 is ejected while moving in the X direction to the Y direction (in this embodiment, the resin is not ejected from the inkjet head 14 due to the shape of the formed object). Laminated onto an object that has been cured. The resin is cured by irradiation from the light source 29, and the molding is completed (FIG. 5).

本実施例に用いられる光硬化性樹脂A及びBは、粘度、
反応速度、反応効率などを考慮に入れる必要がある。そ
して、当該樹脂は、主成分となる光重合性プレポリマー
及び光重合性モノマー、光重合を開始させる光重合開始
剤、着色剤を包含している。光重合性プレポリマーとし
ては、ポリエステルアクリレート、エポキシアクリレー
ト、ポリウレタンアクリレート等が適当であり、光重合
性モノマーとしては、1.6−ヘキサンジオールアクリ
レート、ジエチレングリコールジアクリレート、ネオペ
ンチルグリコールジアクリレート等が適当であり、光重
合開始剤としては、ヘンシフエノン、ミヒラーズケトン
、チオキサントン、アリールヨードニウム塩、アリール
スルホニウム塩、鉄−アレン化合物等が適当である。着
色剤には、一般の染料や顔料が使用できる。増感剤や安
定剤、反応性希釈剤などが適当な比率で混合されている
ことはいうまでもない。
The photocurable resins A and B used in this example have viscosity,
Reaction speed, reaction efficiency, etc. need to be taken into consideration. The resin includes a photopolymerizable prepolymer and a photopolymerizable monomer as main components, a photopolymerization initiator for starting photopolymerization, and a colorant. As the photopolymerizable prepolymer, polyester acrylate, epoxy acrylate, polyurethane acrylate, etc. are suitable, and as the photopolymerizable monomer, 1,6-hexanediol acrylate, diethylene glycol diacrylate, neopentyl glycol diacrylate, etc. are suitable. Suitable photopolymerization initiators include hensifenone, Michler's ketone, thioxanthone, aryliodonium salts, arylsulfonium salts, iron-arene compounds, and the like. General dyes and pigments can be used as the coloring agent. It goes without saying that sensitizers, stabilizers, reactive diluents, etc. are mixed in appropriate proportions.

本発明は以上に詳述した実施例に限定されるものではな
く、その趣旨を逸脱しない範囲において種々の変更を加
えることができる。例えば、前記制御コンピュータ11
ニCAD/CAM/CAB (Dシステムを導入すれば
更に「成形のスピードアップ化」と「デザインの質的向
上」をおしすすめることも可能である。
The present invention is not limited to the embodiments detailed above, and various changes can be made without departing from the spirit thereof. For example, the control computer 11
By introducing the 2-CAD/CAM/CAB (D system), it is possible to further speed up molding and improve the quality of design.

【図面の簡単な説明】[Brief explanation of drawings]

第1図から第5図までは本発明を具体化した実施例を示
すものであり、第1図は本発明の全体的概略図、第2図
から第5図は本発明の成形過程を示す図、第6図は従来
の三次元成形装置の概略図である。 11・・・・・制御コンピュータ 12・・・・・XY方向移動制御装置 13・・・・・Z方向移動制御装置 14、15.16.17.18.19・・・インクジェ
ットヘッド 20、21・・・・・樹脂用タンク 22、23.24.25.26.27・・・ポンプ28
・・・・・ステージ 29・・・・・光源
1 to 5 show embodiments embodying the present invention, FIG. 1 is an overall schematic diagram of the present invention, and FIGS. 2 to 5 show the molding process of the present invention. FIG. 6 is a schematic diagram of a conventional three-dimensional forming apparatus. 11...Control computer 12...XY direction movement control device 13...Z direction movement control device 14, 15.16.17.18.19...Inkjet head 20, 21. ...Resin tank 22, 23.24.25.26.27...Pump 28
...Stage 29 ...Light source

Claims (2)

【特許請求の範囲】[Claims] (1)光硬化性樹脂を小滴として噴出するインクジェッ
トヘッドと、 当該インクジェットヘッドから噴出された光硬化性樹脂
が積層するステージと、 積層した樹脂に光を照射する光源と、 樹脂の噴出途中に当該樹脂の噴出方向や量を相対的に変
化させる制御手段とを備えていることを特徴とする三次
元成形装置。
(1) An inkjet head that ejects photocurable resin in the form of small droplets, a stage on which the photocurable resin ejected from the inkjet head is laminated, a light source that irradiates the laminated resin with light, and a stage in the middle of ejecting the resin. A three-dimensional molding apparatus comprising: a control means for relatively changing the ejection direction and amount of the resin.
(2)インクジェットヘッドのヘッドノズルがステージ
の下面で当該ステージに対向して位置している請求項第
(1)項に記載の三次元成形装置。
(2) The three-dimensional molding apparatus according to claim (1), wherein the head nozzle of the inkjet head is located on the lower surface of the stage, facing the stage.
JP12784889A 1989-05-23 1989-05-23 3D molding equipment Expired - Lifetime JP2738016B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP12784889A JP2738016B2 (en) 1989-05-23 1989-05-23 3D molding equipment
GB9011461A GB2233928B (en) 1989-05-23 1990-05-22 Apparatus and method for forming three-dimensional article
US07/527,286 US5059266A (en) 1989-05-23 1990-05-23 Apparatus and method for forming three-dimensional article

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12784889A JP2738016B2 (en) 1989-05-23 1989-05-23 3D molding equipment

Publications (2)

Publication Number Publication Date
JPH02307728A true JPH02307728A (en) 1990-12-20
JP2738016B2 JP2738016B2 (en) 1998-04-08

Family

ID=14970166

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12784889A Expired - Lifetime JP2738016B2 (en) 1989-05-23 1989-05-23 3D molding equipment

Country Status (1)

Country Link
JP (1) JP2738016B2 (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5460758A (en) * 1990-12-21 1995-10-24 Eos Gmbh Electro Optical Systems Method and apparatus for production of a three-dimensional object
US6520084B1 (en) 2000-11-13 2003-02-18 Creo Inc. Method for making printing plate using inkjet
JP2005261286A (en) * 2004-03-18 2005-09-29 Chubu Nippon Kogyo Kk Apparatus for producing food and method for producing food
JP2006515908A (en) * 2003-01-21 2006-06-08 ユニバーシティ オブ サウザーン カリフォルニア Multi-nozzle assembly for wall extrusion
JP2007518586A (en) * 2004-01-20 2007-07-12 ユニバーシティ オブ サウザーン カリフォルニア Automated construction including robotic systems
JP2010058510A (en) * 2008-09-04 2010-03-18 Xerox Corp Ultraviolet curable gelatinizer ink for three-dimensional printing and digital processing
JP2016011331A (en) * 2014-06-27 2016-01-21 セイコーエプソン株式会社 Ink, ink set, three-dimensional molded article, and method for manufacturing three-dimensional molded article
JP2019005921A (en) * 2017-06-21 2019-01-17 コニカミノルタ株式会社 Curable composition, three-dimensional shaped object manufacturing method, and three dimensional shaping apparatus
JP2020019274A (en) * 2018-07-19 2020-02-06 株式会社リコー Three-dimensional modeling apparatus

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62255124A (en) * 1986-04-28 1987-11-06 Tatsuo Togawa Method and device for manufacturing three-dimensional formation by robot
JPS63257067A (en) * 1987-04-03 1988-10-24 ウイリアム イ− マスタ−ズ Manufacture method and apparatus for computer

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62255124A (en) * 1986-04-28 1987-11-06 Tatsuo Togawa Method and device for manufacturing three-dimensional formation by robot
JPS63257067A (en) * 1987-04-03 1988-10-24 ウイリアム イ− マスタ−ズ Manufacture method and apparatus for computer

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5460758A (en) * 1990-12-21 1995-10-24 Eos Gmbh Electro Optical Systems Method and apparatus for production of a three-dimensional object
US6520084B1 (en) 2000-11-13 2003-02-18 Creo Inc. Method for making printing plate using inkjet
JP2006515908A (en) * 2003-01-21 2006-06-08 ユニバーシティ オブ サウザーン カリフォルニア Multi-nozzle assembly for wall extrusion
JP2007518586A (en) * 2004-01-20 2007-07-12 ユニバーシティ オブ サウザーン カリフォルニア Automated construction including robotic systems
JP2005261286A (en) * 2004-03-18 2005-09-29 Chubu Nippon Kogyo Kk Apparatus for producing food and method for producing food
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