JPH0220399B2 - - Google Patents
Info
- Publication number
- JPH0220399B2 JPH0220399B2 JP59235785A JP23578584A JPH0220399B2 JP H0220399 B2 JPH0220399 B2 JP H0220399B2 JP 59235785 A JP59235785 A JP 59235785A JP 23578584 A JP23578584 A JP 23578584A JP H0220399 B2 JPH0220399 B2 JP H0220399B2
- Authority
- JP
- Japan
- Prior art keywords
- cutting
- sandwich
- operation section
- bread
- cutting device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005520 cutting process Methods 0.000 claims description 49
- 239000000463 material Substances 0.000 claims description 29
- 235000008429 bread Nutrition 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 15
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 210000005069 ears Anatomy 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 3
- 235000013351 cheese Nutrition 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 241001289435 Astragalus brachycalyx Species 0.000 description 1
- 235000002917 Fraxinus ornus Nutrition 0.000 description 1
- 206010039509 Scab Diseases 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Nonmetal Cutting Devices (AREA)
- Bakery Products And Manufacturing Methods Therefor (AREA)
Description
【発明の詳細な説明】
〔発明の技術分野〕
この発明は、薄切りの食パンとハム及びチーズ
その他の具を交互に重合したものを素材にし、前
記素材のパンの周縁部を適確に切落す作業を機械
化したサンドイツチの製造方法に関する。[Detailed Description of the Invention] [Technical Field of the Invention] The present invention uses thinly sliced bread and ham, cheese, and other ingredients alternately polymerized as a material, and accurately cuts off the periphery of the bread from the material. This article relates to a method for manufacturing Sanderutsch in which the work is mechanized.
周知のように、サンドイツチの製造作業は、パ
ン類の製造工程が次々と自動機械化されてゆく現
在でも、食パンを一定の厚さにスライスする工程
が機械化されているだけで、他の工程は殆んどが
未だに手作業で行なわれており、なかでも、サン
ドイツチの製造に不可欠なパンの耳切り作業、即
ち、薄切りの食パンとハム及びチーズその他の具
を交互に重ね合わせたものを素材にし、前記素材
のパンの周縁部を不必要な部分だけ無駄なく切落
す作業は、軟らかで形崩れしやすい素材を変形さ
せずに保持しながら左右及び前後の各辺を正確に
切落して方形の輪郭に形成せねばならぬ為、その
機械化が非常に難かしく、依然として多数の人員
により非能率な手作業で行なわれているのが現状
である。
As is well known, even today, when bread manufacturing processes are being automated one after another, only the process of slicing bread to a certain thickness has been mechanized, and most other processes have remained largely unchanged. Much of the process is still done by hand, and in particular, the process of cutting bread crusts, which is essential to the production of sandwich sandwiches, is made by layering thin slices of bread, ham, cheese, and other toppings alternately. The work of cutting off unnecessary parts of the periphery of the bread made from the above material without wasting any waste is to accurately cut off the left, right, front and back sides while holding the soft and easily deformed material without deforming it, creating a rectangular outline. It is very difficult to mechanize the process because it has to be formed into a large number of layers, and the current situation is that it is still carried out manually by a large number of people in an inefficient manner.
本発明は、このような問題に対処するため、カ
ツターの配置形態とカツター作動部に対する素材
の保持給送動作及び姿勢変換手段に独自の創意を
凝らし、全く新しい方法によつてパンの耳切り工
程を機械化したもので、サンドイツチ製造の作業
能率向上を計り、その製造コストを著しく低減化
することを目的とするものである。
In order to deal with such problems, the present invention has developed original ideas for the arrangement of the cutter, the holding and feeding operation of the material relative to the cutter operating section, and the means for changing the posture, and the process of cutting the edges of bread using a completely new method. This mechanized version aims to improve the efficiency of sandwich manufacturing and significantly reduce manufacturing costs.
この発明によるサンドイツチの製造方法は、前
記の目的を達成するために開発されたものであつ
て、１方向に定速で移動する主搬送帯の中央線上
に沿つて等間隔に配設された載送台の上面に、数
枚のパンと具とを交互に重合したサンドイツチ素
材を順次載置して連続的に第１切断作動部と第２
切断作動部に給送し、前記両切断作動部には、
各々主搬送帯の上方に適当な間隔を隔てて平行に
架設され且つ主搬送帯と同一速度で同方向に移動
する加圧帯とその両側に並列して高速回転する左
右のカツターとにより構成される第１切断装置と
第２切断装置とを所定の間隔を隔てて前後に対設
しておき、先ず第１切断作動部において載送台上
のサンドイツチ素材を第１切断装置の加圧帯で抑
圧保持したままカツターによりパンの左右の耳部
を切落した後、第２切断作動部に移送される迄の
間にサンドイツチ素材を前記加圧帯から開放させ
ると共に載送台を平面方向に90゜回転させ、次の
第２切断作動部においてサンドイツチ素材を第２
切断装置の加圧帯で抑圧保持したままカツターに
より残りの前後の耳部を切落して製品を排出する
ことを特徴とするものである。
The method for manufacturing a sandwich belt according to the present invention was developed to achieve the above-mentioned object. A sandwich material made by stacking several pieces of bread and ingredients alternately is placed on the top of the feeding table, and the first cutting operation section and the second cutting operation section are successively placed.
the cutting actuator, and both the cutting actuators include:
Each pressure belt is constructed in parallel above the main conveyor belt at an appropriate interval and moves in the same direction at the same speed as the main conveyor belt, and left and right cutters rotate at high speed in parallel on both sides of the pressure belt. A first cutting device and a second cutting device are arranged in front and behind each other with a predetermined interval between them, and first, in the first cutting operation section, the sandwich material on the loading table is cut with the pressure band of the first cutting device. After cutting off the left and right edges of the bread with a cutter while being held pressed, the sandwich material is released from the pressure band and the loading table is moved 90 degrees in the plane direction before being transferred to the second cutting operation section.゜rotate, and then cut the sanderch material into the second cutting operation section.
The feature is that the remaining front and rear ears are cut off by a cutter while being held under pressure by a pressure band of a cutting device, and the product is discharged.
以下、この発明の実施態様を図面について具体
的に説明すると、第１図は本発明方法を適用した
サンドイツチ製造機の主要作動部の構造（実施例
の図面では、各部の動作要領を理解しすくするた
めに機体のフレーム及び軸受と原動機からの動力
伝達系が省略してある）を例示したもので、本実
施例の場合、機械の主要作動部は、これを大別す
るとサンドイツチ素材Ｓを１方向に定速移動する
主搬送帯１と、当該主搬送帯１上で素材Ｓを前後
２回に亘つて切断する第１，第２切断作動部C1，
C2によつて構成される。
Hereinafter, the embodiments of the present invention will be explained in detail with reference to the drawings. Figure 1 shows the structure of the main operating parts of the sandwich making machine to which the method of the present invention is applied (the drawings of the embodiments are shown to make it easier to understand the operating procedures of each part). (The frame of the machine, bearings, and power transmission system from the prime mover are omitted for the sake of clarity. A main conveyance belt 1 that moves at a constant speed in the direction, and first and second cutting operation parts C 1 that cut the material S twice before and after on the main conveyance belt 1 ,
Composed of C 2 .
このうち、素材Ｓを前後の切断作動部C1，C2
に給送する主搬送帯１は、駆動車２と被動車３と
の間に張架した無端のチエーン又はタイミングベ
ルトにより矢印図示の方向に一定速度で駆動され
る１種のキヤタピラ型搬送帯であつて、各キヤタ
ピラ板４には主搬送帯１の中央線上に沿つて多数
の搬送台５が等間隔に配設されている。載送台５
は、素材Ｓを載持して切断するためのマナ板に相
当する方形の台板６と、この台板６の下方に垂直
に突設した脚杆７及び前記脚杆７の下端部から側
方に突出する腕杆８とからなり、脚杆７をキヤタ
ピラ板４の中央部に設けた筒体９に貫通させて水
平方向に回転可能に支持し、台板６の回転角とそ
の回転時機は、主搬送帯１の内部空間に長手方向
に向かつて水平に架設したガイドレール１０の曲
折部１０ａに腕杆８先端部のローラー８ａを係合
させ、腕杆８を左後方45゜から右後方45゜まで90゜揺
動する動作により規制される。 Among these, the material S is cut by the front and rear cutting operation parts C 1 and C 2
The main conveyor belt 1 is a type of caterpillar type conveyor belt that is driven at a constant speed in the direction shown by the arrow by an endless chain or timing belt stretched between a driving vehicle 2 and a driven vehicle 3. On each caterpillar plate 4, a large number of conveyance tables 5 are arranged at equal intervals along the center line of the main conveyance belt 1. Loading table 5
A rectangular base plate 6 corresponding to a manna plate for holding and cutting the material S, a leg rod 7 vertically projecting below the base plate 6, and a side from the lower end of the leg lever 7 The leg rods 7 are passed through a cylindrical body 9 provided at the center of the caterpillar plate 4 and are supported rotatably in the horizontal direction. The roller 8a at the tip of the arm rod 8 is engaged with the bent portion 10a of the guide rail 10 installed horizontally in the internal space of the main conveyor belt 1 in the longitudinal direction, and the arm rod 8 is moved from 45 degrees rear left to right Controlled by 90° swinging motion up to 45° backwards.
また第１切断作動部C1と第２切断作動部C2に
は全く同じ構造の切断装置を用い、これを第１切
断装置１１、第２切断装置１２として前後に所定
の間隔を隔てて対設してあり、前記の両切断装置
１１，１２は主搬送帯１の上方に適当な間隔（実
施例のものは素材Ｓに応じて調節可能）を隔てて
平行に架設した加圧帯１３と、その両側に並列し
て高速回転する左右の円板状カツター１４，１４
とにより構成され、このうち、加圧帯１３は主搬
送帯１と同一速度で同方向に移動するように動力
伝達系を主搬送帯１の駆動系と連動させるか、又
はこれに代わる同期モーターもしくは無段変速機
により速度を調節して駆動するが、カツター１４
は加圧帯１３の移動速度よりも遥かに速い周速度
で同方向あるいは反対方向（実施例の場合は同方
向）に回転するように構成してある。 In addition, cutting devices having the same structure are used for the first cutting operation section C 1 and the second cutting operation section C 2 , and these are used as the first cutting device 11 and the second cutting device 12 at a predetermined interval in front and back. Both cutting devices 11 and 12 are connected to a pressure band 13 installed in parallel above the main conveyance band 1 at an appropriate distance (adjustable according to the material S in the embodiment). , left and right disc-shaped cutters 14, 14 that rotate at high speed in parallel on both sides.
Of these, the pressurizing belt 13 has a power transmission system linked to the drive system of the main conveying belt 1 so that it moves at the same speed and in the same direction as the main conveying belt 1, or a synchronous motor in place of this. Alternatively, it can be driven by adjusting the speed with a continuously variable transmission, but the cutter 14
are configured to rotate in the same direction or in the opposite direction (in the case of the embodiment, in the same direction) at a circumferential speed much faster than the moving speed of the pressurizing band 13.
本発明方法の具体的な実施に際しては、例えば
上記のような機械を使用し、次に説明する順序で
連続的にパンの耳切り加工を行なう。 In a specific implementation of the method of the present invention, for example, a machine such as the one described above is used and the edges of bread are continuously cut in the order described below.
即ち、連続的に定速移動する主搬送帯１の各載
送台５に対し、薄切りの食パンとハムやチーズ等
の具を交互に重合したサンドイツチ素材Ｓを次々
に載置して供給すると、第３図イの如く載送台５
上面に載持された素材Ｓは、第１切断作動部C1
に於いて、加圧帯１３下面と台板６上面との間に
第３図ロのように挾持された状態でカツター１
４，１４の直下に移動し、この位置で高速回転す
るカツター１４，１４により先ず第３図ハの如く
左右の両耳部S1，S1が平行に切落される。 That is, when the sandwich material S, in which thinly sliced bread and toppings such as ham and cheese are alternately polymerized, is placed and supplied one after another to each loading platform 5 of the main conveyance belt 1 that moves continuously at a constant speed. Loading table 5 as shown in Figure 3 A
The material S loaded on the upper surface is transferred to the first cutting operation section C 1
At this time, the cutter 1 is held between the lower surface of the pressure band 13 and the upper surface of the base plate 6 as shown in FIG.
4, 14, and at this position, the left and right ear portions S1 , S1 are first cut off in parallel by the cutters 14, 14 rotating at high speed, as shown in FIG. 3C.
前記のようにして左右両耳部S1，S1の切断加工
を完了した素材Ｓは、この後、載送台５上面に載
持されたまゝ更に前進して次の第２切断作動部
C2に移動するが、載送台５が第１切断作動部C1
から第２切断作動部C2に移送される迄の間に、
第３図ニの如く第１切断装置１１の加圧帯１３か
ら開放された後、当該載送台５の台板６がガイド
レール１０の曲折部１０ａにローラー８ａを介し
て係合する腕杆８の揺動により第３図ホの如く平
面方向に90゜回転した状態で第２切断作動部C2に
送り込まれ、次に第２切断装置１２の加圧帯１３
により抑圧された状態でカツター１４，１４の直
下に移動し、この位置で第３図ヘのように残りの
両耳部S2，S2（当初素材の前後に対向していた両
耳部）を平行に切落した後、第３図トの如く主搬
送帯１の他端部から包装前の製品として、次の包
装ラインのコンベア（図示せず）に排出されるも
のである。 After completing the cutting process of both the left and right ear portions S 1 and S 1 as described above, the material S is then further advanced while being placed on the upper surface of the loading table 5 and transferred to the next second cutting operation section.
C 2 , but the loading table 5 is moved to the first cutting operation section C 1
to the time it is transferred to the second cutting operation section C2 ,
After being released from the pressure band 13 of the first cutting device 11 as shown in FIG. 8 is rotated by 90 degrees in the plane direction as shown in FIG .
The cutters 14, 14 are moved directly under the cutters 14, 14 while being suppressed by the material, and in this position, the remaining both ears S 2 and S 2 (both ears that were originally opposite to each other at the front and back of the material) are removed as shown in Fig. 3. After cutting off the material in parallel, the product is discharged from the other end of the main conveyor belt 1 to a conveyor (not shown) of the next packaging line as a product before packaging, as shown in FIG.
以上のように本発明方法をサンドイツチの製造
に適用すれば、特異なカツターの配置形態と素材
の保持給送動作及び姿勢変換手段によつてパンの
耳切り工程を機械化し、その作業能率を飛躍的に
向上することが可能になり、然かも軟らかで形崩
れしやすい素材を加圧帯によつて変形させずに保
持しながら左右及び前後の耳部を正確に切断でき
るため、形状の一定した高品質のサンドイツチを
製造する事ができ、更にこれを機械化した場合、
素材の移送及び切断動作に無理がなく極めて円滑
に加工し得ることは勿論、機械全体が著しくコン
パクトな構造になるので機械の据付けに大きな占
有面積を必要とせず、その生産設備が少なくて済
む事とも相俟つて、サンドイツチの製造コストを
大巾に低減化し得る優れた効果を有するものであ
る。
As described above, if the method of the present invention is applied to the production of sandwich bread, the bread edge cutting process can be mechanized by using the unique cutter arrangement, material holding/feeding operation, and posture changing means, and the work efficiency can be dramatically improved. Moreover, since the left and right and front and rear ears can be accurately cut while holding the soft and easily deformed material without deforming it with the pressure band, it is possible to cut the left and right and front and rear ears accurately. It is possible to manufacture high-quality sandwich sandwiches, and if this is mechanized,
Not only can the material be transferred and cut extremely smoothly, but the overall structure of the machine is extremely compact, so it does not require a large area to install, and the production equipment required is small. Combined with this, it has an excellent effect of significantly reducing the manufacturing cost of sandwich sandwiches.
第１図は本発明方法を適用したサンドイツチ製
造機の主要作動部の実施構造例を示す正面図、第
２図は同じく側面図、第３図イ，ロ，ハ，ニ，
ホ，ヘ，トは本発明方法によるサンドイツチ素材
の加工順序を示す要部の正面図である。
Ｓ……サンドイツチ素材、S1，S2……素材の耳
部、C1……第１切断作動部、C2……第２切断作
動部、１……主搬送帯、２……駆動車、３……被
動車、４……キヤタピラ板、５……載送台、６…
…台板、７……脚杆、８……腕杆、８ａ……ロー
ラー、９……筒体、１０……ガイドレール、１０
ａ……ガイドレールの曲折部、１１……第１切断
装置、１２……第２切断装置、１３……加圧帯、
１４……カツター。
Fig. 1 is a front view showing an example of the structure of the main operating parts of a sandwich making machine to which the method of the present invention is applied, Fig. 2 is a side view, and Fig. 3 is a, B, C, D,
E, H, and G are front views of main parts showing the processing order of a sandwich material according to the method of the present invention. S...Sand Germany material, S1 , S2 ...Ear portion of the material, C1 ...First cutting operation section, C2 ...Second cutting operation section, 1...Main conveyance belt, 2...Drive vehicle , 3... Driven vehicle, 4... Caterpillar plate, 5... Loading platform, 6...
... Base plate, 7 ... Leg rod, 8 ... Arm rod, 8a ... Roller, 9 ... Cylindrical body, 10 ... Guide rail, 10
a... Bent part of the guide rail, 11... First cutting device, 12... Second cutting device, 13... Pressure band,
14...Cutter.
Claims (1)
に沿つて等間隔に配設された載送台の上面に、数
枚のパンと具とを交互に重合したサンドイツチ素
材を順次載置して連続的に第１切断作動部と第２
切断作動部に給送し、前記両切断作動部には、
各々主搬送帯の上方に適当な間隔を隔てて平行に
架設され且つ主搬送帯と同一速度で同方向に移動
する加圧帯とその両側に並列して高速回転する左
右のカツターとにより構成される第１切断装置と
第２切断装置とを所定の間隔を隔てて前後に対設
しておき、先ず第１切断作動部において載送台上
のサンドイツチ素材を第１切断装置の加圧帯で抑
圧保持したままカツターによりパンの左右の耳部
を切落した後、第２切断作動部に移送される迄の
間にサンドイツチ素材を前記加圧帯から開放させ
ると共に載送台を平面方向に90゜回転させ、次の
第２切断作動部においてサンドイツチ素材を第２
切断装置の加圧帯で抑圧保持したままカツターに
より残りの前後の耳部を切落として製品を排出す
ることを特徴とするサンドイツチの製造方法。1 Sandwich materials made by layering several pieces of bread and ingredients alternately are placed one after another on the top surface of a loading table that is arranged at equal intervals along the center line of the main conveyor belt that moves at a constant speed in one direction. The first cutting actuator and the second cutting actuator are
the cutting actuator, and both the cutting actuators include:
Each pressure belt is constructed in parallel above the main conveyor belt at an appropriate interval and moves in the same direction at the same speed as the main conveyor belt, and left and right cutters rotate at high speed in parallel on both sides of the pressure belt. A first cutting device and a second cutting device are arranged in front and behind each other with a predetermined interval between them, and first, in the first cutting operation section, the sandwich material on the loading table is cut with the pressure band of the first cutting device. After cutting off the left and right edges of the bread with a cutter while being held pressed, the sandwich material is released from the pressure band and the loading table is moved 90 degrees in the plane direction before being transferred to the second cutting operation section.゜rotate, and then cut the sanderch material into the second cutting operation section.
A method for manufacturing a sandwich sandwich characterized by cutting off the remaining front and rear ears with a cutter and discharging the product while being suppressed and held by a pressure band of a cutting device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59235785A JPS61115436A (en) | 1984-11-08 | 1984-11-08 | Production of sandwich |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59235785A JPS61115436A (en) | 1984-11-08 | 1984-11-08 | Production of sandwich |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61115436A JPS61115436A (en) | 1986-06-03 |
| JPH0220399B2 true JPH0220399B2 (en) | 1990-05-09 |
Family
ID=16991210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59235785A Granted JPS61115436A (en) | 1984-11-08 | 1984-11-08 | Production of sandwich |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61115436A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014002714A1 (en) * | 2012-06-28 | 2014-01-03 | YOSHIWAKA Syugo | Pizza-base moulding tool, and pizza-base moulding method |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SG96272A1 (en) * | 2001-02-28 | 2003-05-23 | Sumitomo Chemical Co | Process for producing acid modified polypropylene resin |
| JP4708171B2 (en) * | 2004-11-29 | 2011-06-22 | 株式会社前川製作所 | Cutting and aligning equipment for raw bread |
| JP5759327B2 (en) * | 2011-09-27 | 2015-08-05 | 株式会社フジキカイ | Bread bread conveying method and apparatus in bread slicer |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52136481A (en) * | 1976-05-10 | 1977-11-15 | Hamada Kikai Kk | Conveying plate contacting and separating type conveyor system to be used for food processing machine |
-
1984
- 1984-11-08 JP JP59235785A patent/JPS61115436A/en active Granted
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52136481A (en) * | 1976-05-10 | 1977-11-15 | Hamada Kikai Kk | Conveying plate contacting and separating type conveyor system to be used for food processing machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014002714A1 (en) * | 2012-06-28 | 2014-01-03 | YOSHIWAKA Syugo | Pizza-base moulding tool, and pizza-base moulding method |
| JP2014028110A (en) * | 2012-06-28 | 2014-02-13 | Shugo Yoshiwaka | Pizza bed shaping tool, and pizza bed shaping method |
| US9364008B2 (en) | 2012-06-28 | 2016-06-14 | Syugo Yoshiwaka | Pizza base shaping tool and pizza base shaping method |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61115436A (en) | 1986-06-03 |
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