JPH0215159A - Production of cutting made of surface-treated cermet - Google Patents

Production of cutting made of surface-treated cermet

Info

Publication number
JPH0215159A
JPH0215159A JP16429388A JP16429388A JPH0215159A JP H0215159 A JPH0215159 A JP H0215159A JP 16429388 A JP16429388 A JP 16429388A JP 16429388 A JP16429388 A JP 16429388A JP H0215159 A JPH0215159 A JP H0215159A
Authority
JP
Japan
Prior art keywords
coating layer
ion implantation
base material
substrate
cermet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16429388A
Other languages
Japanese (ja)
Inventor
Noribumi Kikuchi
菊池 則文
Hironori Yoshimura
吉村 寛範
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Metal Corp
Original Assignee
Mitsubishi Metal Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Metal Corp filed Critical Mitsubishi Metal Corp
Priority to JP16429388A priority Critical patent/JPH0215159A/en
Publication of JPH0215159A publication Critical patent/JPH0215159A/en
Pending legal-status Critical Current

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  • Cutting Tools, Boring Holders, And Turrets (AREA)
  • Physical Vapour Deposition (AREA)
  • Chemical Vapour Deposition (AREA)

Abstract

PURPOSE:To improve the adhesive strength of a coating layer to the surface of a base material and the hardness of the coating layer itself by allowing ion implantation components to penetrate through the coating layer in a state of a specific thickness into the surface part of the base material. CONSTITUTION:A cermet base material having a composition which consists of 5-30wt.% of one or more elements among Co, Ni, and Fe as binding phase- forming components and the balance solid solution of metal carbonitride as a hard dispersed phase-forming component represented by a composition formula (Ti, M)CN (where M consists of one or more elements among Ta, Nb, W, and Mo) with inevitable impurities is prepared. Subsequently, a single coating layer consisting of one kind among TiC, TiN, TiCN, TiCO, TiNO, and TiCNO is formed on the surface of the above base material by using an ion plating apparatus as a physical vapor deposition apparatus. At this time, ion implantation treatment is carried out in a state where the coating layer is relatively reduced in thickness as to have 0.1-1.5mum average layer thickness, by which the ion implantation components are allowed to penetrate through the coating layer into the surface part of the base material.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、被覆層の基体表面に対する付着強度か著し
く高く、かつ被覆層自体も一段と高い硬さを有し、すぐ
れた耐摩耗性を示す表面被覆サメット製切削工具の製造
法に関するものである。
[Detailed Description of the Invention] [Industrial Application Field] This invention provides a coating layer that has extremely high adhesion strength to the substrate surface, and that the coating layer itself has even higher hardness and exhibits excellent wear resistance. The present invention relates to a method of manufacturing a cutting tool made of surface-coated shark.

〔従来の技術〕[Conventional technology]

従来、例えは特公昭59−19189号公報に記載され
るように、 鋼や鋳鉄なとの切削に、スローアウェイチップやエンド
ミルなととして、 結合相形成成分としてのCo、Ni、およびFeのうち
の1種以上:5〜30%、 を含有し、残りが硬質分散相形成成分としての組成式:
  (Ti 、M)CN (ただし、MはTaNb、W
、およびMoのうちの1種以上からなる)で現わされる
金属炭窒化物固溶体と不可避不純物からなる組成(以上
重量%、以下%は重量%を示す)を有するサーメット基
体の表面に、物理蒸着法(PVD法)や化学蒸着法(C
VD法)を用いて、炭化チタン、窒化チタン、炭窒化チ
タン、炭酸化チタン、窒酸化チタン、および炭窒酸化チ
タン(以下、それぞれTiC,TiN、T1CN。
Conventionally, as described in Japanese Patent Publication No. 59-19189, Co, Ni, and Fe are used as binder phase-forming components in indexable inserts and end mills for cutting steel and cast iron. One or more of: 5 to 30%, with the remainder being a hard dispersed phase forming component:
(Ti, M)CN (where M is TaNb, W
, and one or more of Mo) and unavoidable impurities. Vapor deposition method (PVD method) and chemical vapor deposition method (C
titanium carbide, titanium nitride, titanium carbonitride, titanium carbonate, titanium nitride oxide, and titanium carbonitride oxide (hereinafter referred to as TiC, TiN, and T1CN, respectively) using the VD method).

TiC0,TiN0.およびTi CNOで示し、これ
ら全体をTIC−N・0で示す)のうちの1種の単層ま
たは2種以上の複層からなる被覆層を0.5〜20μm
の平均層厚で形成してなる表面被覆サーメット製切削工
具が実用に供されている。
TiC0, TiN0. and TiCNO, and the whole is shown as TIC-N・0), the coating layer is 0.5 to 20 μm thick.
Cutting tools made of surface-coated cermet formed with an average layer thickness of 1 are in practical use.

〔発明か解決しようとする課題〕[Invention or problem to be solved]

しかし、近年の切削の高速化および省力化に伴い、高速
切削や、高送りおよび筒切込みなどの重切削を余儀なく
されつつあるが、上記の従来表面被覆サーメット製切削
工具においては、サーメット基体表面に対する被覆層の
付着強度が十分満足するものてないために、これを高速
切削や重切削などの苛酷な条件で用いると被覆層に剥離
が生じ、この剥離か原因で摩耗か著しく促進されるよう
になることから、短かい使用寿命しか示さないのか現状
である。
However, as cutting speeds and labor savings have increased in recent years, heavy-duty cutting such as high-speed cutting, high feed rate, and cylindrical cutting are becoming necessary. Because the adhesion strength of the coating layer is not fully satisfactory, when this is used under harsh conditions such as high-speed cutting or heavy cutting, the coating layer will peel off, and this peeling will significantly accelerate wear. Therefore, the current situation is that it only has a short service life.

〔課題を解決するための手段〕[Means to solve the problem]

そこで、木発明者等は、上述のような観点から上記の従
来表面被覆ザーメット製切削工具に着目し、被覆層の基
体表面に対する付着強度を向」二せしめるべく研究を行
なった結果、 被覆層を単層とし、かつその厚さを、平均層厚で 0.
1〜15μmと相対的に薄くした状態で、これにイオン
注入処理を施して、イオン注入成分を前記被覆層を通し
て上記基体表面部内まで滲透させてやると、前記被覆層
の基体表面に対するイ」着強度か著しく向上するように
なるばかりでなく、前記被覆層自体もイオン注入成分の
存在によって一段と硬さか向上するようになり、苛酷な
条件下での切削にも被覆層か剥離することかなくなり、
すぐれた耐摩耗性を著しく長期に亘って発揮するという
知見を得たのである。
Therefore, the wood inventors focused on the conventional surface-coated cermet cutting tools mentioned above from the above-mentioned point of view, and conducted research to improve the adhesion strength of the coating layer to the base surface. The average layer thickness is 0.
When this is made relatively thin to 1 to 15 μm and subjected to ion implantation treatment to allow the ion implantation component to permeate through the coating layer and into the surface of the substrate, the coating layer will adhere to the surface of the substrate. Not only is the strength significantly improved, but the hardness of the coating layer itself is further improved due to the presence of the ion-implanted component, and the coating layer does not peel off even when cutting under severe conditions.
They have discovered that it exhibits excellent wear resistance over an extremely long period of time.

この発明は、上記知見にもとづいてなされたものであっ
て、 結合相形成成分としてのCo、Ni  およびFeのう
ちの1種以上・5〜30%、 を含有し、残りが硬質分散相形成成分としての組成式 
(Tj 、M)CN (ただし、MはTaNb、W、お
よびMoのうちの1種以上からなる)で現わされる金属
炭窒化物固溶体と不可避不純物からなる組成を有するサ
ーメット基体の表面に、TiC−N・0のうちのいずれ
が1種からなる単層の被覆層を形成してなる表面被覆サ
ーメット製切削工具に、 上記被覆層の厚さを平均層厚で0 、1= ] 、 !
ozmと相対的に薄くした状態で、イオン注入処理を施
し、イオン注入成分を上記被覆層を通して上記基体の表
面部まで滲透させることによって、上記被覆層の上記基
体表面に対する密着性の向上、並びに上記被覆層自体の
硬さ向上をはかる表面被覆サメット製切削王具の製造法
に特徴を有するものである。
This invention was made based on the above knowledge, and contains 5 to 30% of one or more of Co, Ni, and Fe as binder phase forming components, and the remainder is a hard dispersed phase forming component. compositional formula as
On the surface of a cermet substrate having a composition consisting of a metal carbonitride solid solution represented by (Tj, M)CN (where M consists of one or more of TaNb, W, and Mo) and inevitable impurities, A surface-coated cermet cutting tool formed by forming a single-layer coating layer consisting of one type of TiC-N.0 has the average thickness of the coating layer 0, 1= ], !
By performing ion implantation treatment in a state where the thickness is relatively thin with ozm, and allowing the ion implantation component to permeate through the coating layer to the surface of the substrate, the adhesion of the coating layer to the surface of the substrate can be improved, and the above-mentioned The present invention is characterized by a method of manufacturing a cutting tool made of surface-coated Sammet, which improves the hardness of the coating layer itself.

つぎに、この発明の方法において、上記の通り数値限定
した理由を説明する。
Next, in the method of this invention, the reason for limiting the numerical values as described above will be explained.

(a)  基体における結合相形成成分の含有量これら
の成分には、分散相と強固に結合し、基体の強度および
靭性を向上させる作用があるか、その含有量が5%未満
では前記作用に所望の効果か得られず、一方その含有量
が30%を越えると、基体の耐摩耗性が低下するように
なることから、その含有量を5〜30%と定めた。
(a) Content of binder phase-forming components in the substrate: Do these components have the effect of strongly bonding with the dispersed phase and improving the strength and toughness of the substrate? The desired effect could not be obtained, and if the content exceeded 30%, the wear resistance of the substrate would deteriorate, so the content was set at 5 to 30%.

(b)  被覆層の平均層厚 その平均層厚が0.1.x1m未満ては、被覆層形成に
よる耐摩耗性向上効果か十分に現イっれず、一方その平
均層厚が1.5μmを越えると、現在のイオン注入技術
ではイオン注入成分を15郁を越えてそれ以上の深さま
で注入することは困難であり、したかって、イオン注入
成分を被覆層を通して基体表面部内まで滲透させること
かできす、この結果被覆層自体の硬さは向」ニするよう
になるが、基体表面に対する被覆層の付着強度の改善は
なされないことから、その平均層厚を0.1〜1.5μ
mと定めた。
(b) Average layer thickness of the coating layer The average layer thickness is 0.1. If the average layer thickness exceeds 1.5 μm, the wear resistance improvement effect of the coating layer formation will not be fully realized, but if the average layer thickness exceeds 1.5 μm, the current ion implantation technology will require the ion implantation component to exceed 15 μm. It is difficult to implant to a deeper depth, and the ion implantation components can only penetrate through the coating layer into the surface of the substrate, resulting in a decrease in the hardness of the coating layer itself. However, since the adhesion strength of the coating layer to the substrate surface is not improved, the average layer thickness is set to 0.1 to 1.5μ.
It was determined as m.

〔実 施 例〕〔Example〕

つぎに、この発明の方法を実施例により具体的に説明す
る。
Next, the method of the present invention will be specifically explained using examples.

原料粉末として、いずれも1〜55μmの範囲内の平均
粒径を有するT1CN粉末、TaC粉末、NbC粉末、
wc粉末、M O2C粉末、Co粉末、Ni粉末、およ
びFe粉末を用意し、これらの原料粉末をそれぞれ第1
表に示される配合組成に配合し、ボールミルにて72時
時間式混合し、乾燥した後、l0Lon/cdの圧力に
て圧粉体にプレス成形し、この圧粉体を、IO’tor
rの真空中、1300〜1500°Cの範囲内の所定の
焼結温度に昇温し、昇温後、前記雰囲気を1 torr
の窒素雰囲気にかえて1時間保持し、この焼結温度から
常温までの冷却を再び102torrの真空中で行なう
条件にて焼結して、Co、Ni、およびFeのうちの1
種以上からなる結合相形成成分をそれぞれ第1表に示さ
れる配合量と実質的に同じ量含有し、残りが硬質分散相
形成成分としての組成式+  (Ti 、M)CNを有
する金属炭窒化物固溶体と不可避不純物からなる組成を
有するサーメット基体を製造し、ついて物理蒸着装置と
してのイオンブレーティング装置を用い、第1表に示さ
れる組成および平均層厚を有する被覆層をそれぞれ前記
サーメット基体の表面に形成し、引続いてこれに同じく
第1表に示される条件でイオン注入処理を施すことによ
り本発明法1〜12を実施し、本発明表面被覆サーメッ
ト製スローアウェイチップ(以下、本発明被覆サメット
チップという)をそれぞれ製造した。
As raw material powder, T1CN powder, TaC powder, NbC powder, all of which have an average particle size within the range of 1 to 55 μm,
WC powder, M O2C powder, Co powder, Ni powder, and Fe powder are prepared, and each of these raw material powders is
The composition shown in the table was blended, mixed for 72 hours in a ball mill, dried, and then press-molded into a green compact at a pressure of 10Lon/cd.
The temperature is raised to a predetermined sintering temperature within the range of 1300 to 1500 °C in a vacuum of 1 torr.
The atmosphere was changed to a nitrogen atmosphere of
A metal carbonitride containing binder phase-forming components consisting of at least one species in substantially the same amount as shown in Table 1, and the remainder having the composition formula + (Ti, M)CN as a hard dispersed phase-forming component. A cermet substrate having a composition consisting of a solid solution of a substance and an unavoidable impurity is manufactured, and a coating layer having a composition and an average layer thickness shown in Table 1 is applied to each of the cermet substrates using an ion blating device as a physical vapor deposition device. Methods 1 to 12 of the present invention are carried out by forming a cermet indexable tip on the surface of the present invention and subsequently subjecting it to ion implantation treatment under the conditions shown in Table 1. (referred to as coated Sammet chips) were manufactured, respectively.

つぎに、この結果得られた本発明被覆サーメットチップ
、並びに上記のイオン注入処理を施す前の状態の表面被
覆サーメット製スローアウェイチップ(これは従来のそ
れに相当するので、以下従来被覆サーメットチップとい
う)について、被削 利 SCM−21(硬さ: HB
270)、切削速度 200 rn/min 。
Next, the coated cermet chips of the present invention obtained as a result, as well as the surface-coated cermet indexable chips before the above-mentioned ion implantation treatment (this corresponds to the conventional coated cermet chips, hereinafter referred to as conventional coated cermet chips) Regarding the workpiece strength SCM-21 (Hardness: HB
270), cutting speed 200 rn/min.

送   リ: 0.42mm/ rev 。Feed: 0.42mm/rev.

切込み1.5 mm% 切削時間。20m1n % の条件で鋼の連続調速切削試験を行ない、試験後、切刃
の逃げ面摩耗幅をm11定すると共に、被覆層のta1
1離の有無を観察した。この結果を第1表に示した。ま
た、第1表には試験前のヌープ硬さをそれぞれホした。
Depth of cut 1.5 mm% Cutting time. A continuous speed cutting test was conducted on steel under the condition of 20 m1n%, and after the test, the flank wear width of the cutting edge was determined by m11, and the ta1 of the coating layer was determined.
The presence or absence of 1 separation was observed. The results are shown in Table 1. Table 1 also shows the Knoop hardness before the test.

〔発明の効果〕〔Effect of the invention〕

第1表に示される結果から、本発明法1〜12によって
製造された本発明被覆サーメットチップは、いずれも被
覆層の基体表面に対する密着性にすぐれ、かつ高硬度を
有するので、被覆層に剥離現象か発生することな(、す
くれた耐摩耗性を示すのに対して、イオン注入処理か施
されていない従来被覆サーメットチップは、いずれも被
覆層のザメット基体への密着性か不十分て、硬さも相対
的に低いことと含まって、被覆層に剥離か発生し、十分
満足する耐摩耗性か得られないことが明らかである。
From the results shown in Table 1, the coated cermet chips of the present invention produced by methods 1 to 12 of the present invention all have excellent adhesion of the coating layer to the substrate surface and high hardness, so that the coating layer does not peel off. However, conventionally coated cermet chips that have not been subjected to ion implantation have poor adhesion of the coating layer to the Zamet substrate. It is clear that due to the relatively low hardness, peeling occurs in the coating layer, and sufficiently satisfactory abrasion resistance cannot be obtained.

上述のように、この発明の方法によれば、被覆層の基体
表面への(Zj着強度が、被覆層を通して基体表面部内
まで滲透したイオン注入成分によって著しく向上し、さ
らに被覆層自体の硬さもイオン注入成分の存在によって
高められた表面被覆サメット製切削工具を製造すること
かでき、したがって、これを高速切削や重切削などの苛
酷な条件下で使用しても被覆層に剥離の発生なく、すぐ
れた耐摩耗性を著しく長期に亘って発揮するのである。
As described above, according to the method of the present invention, the (ZJ adhesion strength) of the coating layer to the substrate surface is significantly improved by the ion-implanted component that penetrates into the substrate surface through the coating layer, and the hardness of the coating layer itself is also improved. It is possible to produce cutting tools made of Sammet with an enhanced surface coating due to the presence of ion-implanted components, so that even when used under harsh conditions such as high-speed cutting or heavy cutting, the coating layer does not peel off. It exhibits excellent wear resistance over an extremely long period of time.

出 願 人 菱 金 属 株 式 ]Out wish Man diamond Money genus KK formula ]

Claims (1)

【特許請求の範囲】[Claims] (1)結合相形成成分としてのCo、Ni、およびFe
のうちの1種以上:5〜30重量%、 を含有し、残りが硬質分散相形成成分としての組成式:
(Ti、M)CN(ただし、MはTa、Nb、W、およ
びMoのうちの1種以上からなる)で現わされる金属炭
窒化物固溶体と不可避不純物からなる組成を有するサー
メット基体の表面に、炭化チタン、窒化チタン、炭窒化
チタン、炭酸化チタン、窒酸化チタン、および炭窒酸化
チタンのうちのいずれか1種からなる単層の被覆層を形
成してなる表面被覆サーメット製切削工具に、上記被覆
層の厚さを平均層厚で0.1〜1.5μmと相対的に薄
くした状態で、イオン注入処理を施し、イオン注入成分
を上記被覆層を通して上記基体の表面部まで滲透させる
ことによって、上記被覆層の上記基体表面に対する密着
性の向上、並びに上記被覆層自体の硬さ向上をはかるこ
とを特徴とする表面被覆サーメット製切削工具の製造法
(1) Co, Ni, and Fe as bonded phase forming components
One or more of: 5 to 30% by weight, with the remainder being a hard dispersed phase forming component:
The surface of a cermet substrate having a composition consisting of a metal carbonitride solid solution represented by (Ti, M)CN (where M consists of one or more of Ta, Nb, W, and Mo) and inevitable impurities. A cutting tool made of a surface-coated cermet, in which a single coating layer made of any one of titanium carbide, titanium nitride, titanium carbonitride, titanium carbonate, titanium nitride, and titanium carbonitride is formed on the surface of the cutting tool. Then, ion implantation treatment is performed with the coating layer having a relatively thin average layer thickness of 0.1 to 1.5 μm, so that the ion implantation component permeates through the coating layer to the surface of the substrate. A method for manufacturing a surface-coated cermet cutting tool, characterized in that the adhesion of the coating layer to the surface of the substrate is improved and the hardness of the coating layer itself is improved by doing so.
JP16429388A 1988-07-01 1988-07-01 Production of cutting made of surface-treated cermet Pending JPH0215159A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16429388A JPH0215159A (en) 1988-07-01 1988-07-01 Production of cutting made of surface-treated cermet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16429388A JPH0215159A (en) 1988-07-01 1988-07-01 Production of cutting made of surface-treated cermet

Publications (1)

Publication Number Publication Date
JPH0215159A true JPH0215159A (en) 1990-01-18

Family

ID=15790356

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16429388A Pending JPH0215159A (en) 1988-07-01 1988-07-01 Production of cutting made of surface-treated cermet

Country Status (1)

Country Link
JP (1) JPH0215159A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002052054A1 (en) * 2000-12-22 2002-07-04 Seco Tools Ab Coated cutting tool insert with iron-nickel based binder phase
WO2009046777A1 (en) * 2007-10-02 2009-04-16 H.C. Starck Gmbh Tool
CN102443761A (en) * 2010-10-12 2012-05-09 鸿富锦精密工业(深圳)有限公司 Casing and manufacturing method thereof
US11627984B2 (en) 2014-07-15 2023-04-18 Teleflex Medical Incorporated Exchanger surgical access port and methods of use
US11627975B2 (en) 2013-04-16 2023-04-18 Teleflex Medical Incorporated Needlescopic instrument with reusable handle and detachable needle assembly

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002052054A1 (en) * 2000-12-22 2002-07-04 Seco Tools Ab Coated cutting tool insert with iron-nickel based binder phase
US6666288B2 (en) 2000-12-22 2003-12-23 Seco Tools Ab Coated cutting tool insert with iron-nickel based binder phase
KR100859189B1 (en) * 2000-12-22 2008-09-18 세코 툴스 에이비 Coated cutting tool insert with iron-nickel based binder phase
WO2009046777A1 (en) * 2007-10-02 2009-04-16 H.C. Starck Gmbh Tool
CN102443761A (en) * 2010-10-12 2012-05-09 鸿富锦精密工业(深圳)有限公司 Casing and manufacturing method thereof
US11627975B2 (en) 2013-04-16 2023-04-18 Teleflex Medical Incorporated Needlescopic instrument with reusable handle and detachable needle assembly
US11627984B2 (en) 2014-07-15 2023-04-18 Teleflex Medical Incorporated Exchanger surgical access port and methods of use

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