JPH02133146A - Horizontal continuous casting method - Google Patents
Horizontal continuous casting methodInfo
- Publication number
- JPH02133146A JPH02133146A JP28715988A JP28715988A JPH02133146A JP H02133146 A JPH02133146 A JP H02133146A JP 28715988 A JP28715988 A JP 28715988A JP 28715988 A JP28715988 A JP 28715988A JP H02133146 A JPH02133146 A JP H02133146A
- Authority
- JP
- Japan
- Prior art keywords
- casting
- cast slab
- slab
- segregation
- cast
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title abstract description 15
- 238000009749 continuous casting Methods 0.000 title abstract description 13
- 238000005266 casting Methods 0.000 claims abstract description 28
- 238000005204 segregation Methods 0.000 abstract description 16
- 239000002184 metal Substances 0.000 abstract description 8
- 229910052751 metal Inorganic materials 0.000 abstract description 8
- 230000007547 defect Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 229910045601 alloy Inorganic materials 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 7
- 239000010949 copper Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- 230000008023 solidification Effects 0.000 description 3
- 229910000906 Bronze Inorganic materials 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000010974 bronze Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229910021652 non-ferrous alloy Inorganic materials 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、保持炉の一側に設けた鋳型を用いて鋳片を水
平連続鋳造法により鋳造する方法に係り、特に鋳型から
引き出される鋳片に偏析等の鋳造欠陥を生じさせずに良
好な銅基合金の鋳片を安定して鋳造するための水平連続
鋳造法に関する。Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a method for casting slabs by a horizontal continuous casting method using a mold provided on one side of a holding furnace. This invention relates to a horizontal continuous casting method for stably casting slabs of good copper-based alloy without causing casting defects such as segregation in the slabs.
水平連続鋳造法は1貫通した中央孔を有する冷却鋳型を
用いて鋳型の一端より溶融金風を供給し。The horizontal continuous casting method uses a cooling mold with one central hole through which molten metal air is supplied from one end of the mold.
鋳型内で溶融金属を凝固させ、他端より鋳片を水平方向
に連続的に引き出す方法であり、この方法によれば装置
の小型化が図れること、及びより製品に近い形状の鋳片
が得られるために鋳造工程以降の加工コストが安価で済
むことから、鉄及び非鉄合金の製造に広く使用されてい
る。This is a method in which molten metal is solidified in a mold, and slabs are continuously pulled out horizontally from the other end. This method allows for miniaturization of the equipment and allows slabs to be shaped more closely to the product. It is widely used in the production of ferrous and non-ferrous alloys because the processing costs after the casting process are low.
従来、銅基合金の条材を製造するために水平連続鋳造法
によって鋳片を鋳造する際、鋳片は板厚13〜18+n
mで鋳造されている。Conventionally, when casting slabs by the horizontal continuous casting method to manufacture strips of copper-based alloys, the slabs had a plate thickness of 13 to 18+n.
It is cast in m.
しかしながら、銅基合金の中でも特にりん青銅は凝固時
の固液共存範囲の広い合金であり、周知の通り溶湯の凝
固時に錫が鋳片の表面に偏析する、いわゆる逆偏析現象
が発生する。従って、この逆偏析層を除去するために鋳
片の表面、あるいは鋳片を圧延加工した後の素条の表面
を一定量面削しなければならず、歩留まり低下の一因と
なっていた。However, among copper-based alloys, phosphor bronze in particular is an alloy with a wide range of solid-liquid coexistence during solidification, and as is well known, a so-called reverse segregation phenomenon occurs in which tin segregates on the surface of the slab during solidification of the molten metal. Therefore, in order to remove this reverse segregation layer, the surface of the slab or the surface of the blank after the slab has been rolled must be subjected to face milling by a certain amount, which is one of the causes of a decrease in yield.
本発明は上記事情に鑑みてなされたものであり、銅基合
金の鋳片に偏析などの鋳造欠陥を生じさせず、良好な鋳
片を安定して製造するための水平連続鋳造法を提供する
ことを目的としている。The present invention has been made in view of the above circumstances, and provides a horizontal continuous casting method for stably producing good quality slabs without causing casting defects such as segregation in slabs of copper-based alloys. The purpose is to
上記目的のために、本発明者は銅基合金を水平連続鋳造
法で鋳造するに当たり、鋳片の板厚、鋳造速度、及び鋳
型の冷却条件と、鋳造性、特に偏析の発生状況について
鋭意研究を重ねた。For the above purpose, the present inventor conducted extensive research on the thickness of the slab, casting speed, cooling conditions of the mold, and castability, especially the occurrence of segregation, when casting a copper-based alloy using the horizontal continuous casting method. layered.
その結果、鋳片の板厚を薄肉化すると柱状晶が良く発達
し、デンドライトアームスベーシングが小さくなること
、また鋳片表面の逆偏析層の発生が抑制されていること
を知見した。As a result, it was found that when the thickness of the slab was reduced, the columnar crystals developed well, the dendrite arms basing became smaller, and the formation of a reverse segregation layer on the slab surface was suppressed.
すなわち、鋳片の薄肉化により鋳型内の溶湯の温度勾配
が増大し、溶湯の凝固速度が増すことによって鋳造組織
が微細化すること、その結果偏析元素の移動が困難とな
って偏析の発生が抑制されること、またさらに、上記現
象は鋳造速度の増加に伴って顕著となることが明かとな
った。In other words, as the slab becomes thinner, the temperature gradient of the molten metal in the mold increases, and the solidification rate of the molten metal increases, making the casting structure finer.As a result, it becomes difficult for the segregated elements to move, and segregation occurs. Furthermore, it has become clear that the above phenomenon becomes more pronounced as the casting speed increases.
したがって、銅基合金を水平連続鋳造法によって鋳造す
る際に、鋳片の表面に偏析などの鋳造欠陥を生じさせず
、良好な鋳片を製造することが可能となる。Therefore, when casting a copper-based alloy by the horizontal continuous casting method, it is possible to produce a good slab without causing casting defects such as segregation on the surface of the slab.
上記知見に基づき、本発明は断面積が2000as”以
上の鋳片を水平連続鋳造法によって製造する際に、鋳片
の板厚を6m以上13on未満とし。Based on the above knowledge, the present invention makes the plate thickness of the slab 6 m or more and less than 13 on when manufacturing the slab having a cross-sectional area of 2000 as'' or more by the horizontal continuous casting method.
さらに鋳片の板厚t(on+)と鋳造速度V(mm/a
kin、)の積t・vが2400以上3600以下とす
ることを特徴とする水平連続鋳造法である。Furthermore, the plate thickness t (on+) of the slab and the casting speed V (mm/a
This horizontal continuous casting method is characterized in that the product t·v of kin, ) is 2400 or more and 3600 or less.
次に、本発明の鋳片板厚と鋳造速度の限定理由について
説明する。Next, the reasons for limiting the slab thickness and casting speed of the present invention will be explained.
鋳片の板厚を61以上13nn未満とする理由は、61
1111未満では鋳型内での溶湯の湯回りが悪く、鋳造
中に鋳片が破断する確率が高いためであり、13nn以
上では逆偏析の抑制効果が現われないためである。The reason why the plate thickness of the slab is set to 61 or more and less than 13 nn is because 61
This is because if it is less than 1111, the flow of the molten metal in the mold will be poor and there is a high probability that the slab will break during casting, and if it is more than 13 nn, the effect of suppressing reverse segregation will not appear.
鋳片の板厚t(Im)と鋳造速度v (mm/win、
)の積t・vが2400以上3600以下とする理由は
、2400未満では逆偏析の抑制効果が小さい上に、従
来の技術に比べて鋳造工程での生産性が大きく低下する
ためであり、また3600を越えるとブレークアウト発
生の危険性が高いためである。Thickness t (Im) of slab and casting speed v (mm/win,
) is set to 2,400 or more and 3,600 or less because if it is less than 2,400, the effect of suppressing reverse segregation is small, and the productivity in the casting process is greatly reduced compared to conventional technology. This is because if it exceeds 3600, there is a high risk of breakout occurring.
以下に、本発明の実施例について比較例と対比して説明
する。Examples of the present invention will be described below in comparison with comparative examples.
水平連続鋳造機の保持炉に黒鉛製の鋳型を装着し、第1
表に示す鋳片の板厚と鋳造速度を組み合わせてりん青銅
3種を鋳造し、g造中の割れや破断の発生等の鋳造性と
、鋳片の偏析の発生状況を評価した。なお、Na 1〜
3は本実施例による場合であり、Nα4〜6は比較例で
ある。A graphite mold is installed in the holding furnace of a horizontal continuous casting machine, and the first
Three types of phosphor bronze were cast using the combinations of slab thicknesses and casting speeds shown in the table, and the castability, such as the occurrence of cracks and breaks during g-molding, and the occurrence of segregation of the slabs were evaluated. In addition, Na 1~
3 is the case according to the present example, and Nα4 to Nα6 are the comparative examples.
これらの結果を比較例とともに第1表に示した。These results are shown in Table 1 along with comparative examples.
第1表において、Nα4は従来の条件、Nα5及び6は
鋳片板厚を1011111とし、鋳造速度を極端に変化
させた例である。In Table 1, Nα4 is the conventional condition, Nα5 and 6 are examples where the slab plate thickness is 1011111 and the casting speed is drastically changed.
第1表に示すごとく、本実施例にかかるNα1〜3は水
平連続鋳造法によって、鋳片表面には絽偏析は発生せず
、鋳造性も良好な鋳片を安定して鋳造することが判明し
た。As shown in Table 1, it was found that Nα1 to Nα3 according to this example could stably cast slabs with good castability and no porcelain segregation on the slab surface by the horizontal continuous casting method. did.
第1表
〔発明の効果〕
以上のように1本発明によれば鋳型から引きだされる鋳
片に偏析などの鋳造欠陥を生じさせずに良好な銅基合金
の鋳片を安定して製造することが可能となる。Table 1 [Effects of the Invention] As described above, according to the present invention, good copper-based alloy slabs can be stably produced without causing casting defects such as segregation in the slabs drawn from the mold. It becomes possible to do so.
Claims (1)
000mm^2以上の鋳片を水平方向に連続的に鋳造す
る際に、鋳片の板厚を6mm以上13mm未満とし、さ
らに鋳片板厚t(mm)と、鋳造速度v(mm/min
.)の積t・vが2400以上、3600以下であるこ
とを特徴とする水平連続鋳造法。(1) Using a mold installed on one side of the holding furnace, a cross-sectional area of 2
When continuously casting slabs of 000 mm^2 or more in the horizontal direction, the thickness of the slab should be 6 mm or more and less than 13 mm, and the slab thickness t (mm) and casting speed v (mm/min
.. ) product t·v is 2400 or more and 3600 or less.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28715988A JPH02133146A (en) | 1988-11-14 | 1988-11-14 | Horizontal continuous casting method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28715988A JPH02133146A (en) | 1988-11-14 | 1988-11-14 | Horizontal continuous casting method |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02133146A true JPH02133146A (en) | 1990-05-22 |
Family
ID=17713841
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28715988A Pending JPH02133146A (en) | 1988-11-14 | 1988-11-14 | Horizontal continuous casting method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02133146A (en) |
-
1988
- 1988-11-14 JP JP28715988A patent/JPH02133146A/en active Pending
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