JPH02115060A - Robot for coating shape steel having complex section - Google Patents
Robot for coating shape steel having complex sectionInfo
- Publication number
- JPH02115060A JPH02115060A JP26567988A JP26567988A JPH02115060A JP H02115060 A JPH02115060 A JP H02115060A JP 26567988 A JP26567988 A JP 26567988A JP 26567988 A JP26567988 A JP 26567988A JP H02115060 A JPH02115060 A JP H02115060A
- Authority
- JP
- Japan
- Prior art keywords
- painting
- gun
- unit
- coating
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 27
- 239000010959 steel Substances 0.000 title claims abstract description 27
- 239000011248 coating agent Substances 0.000 title abstract description 25
- 238000000576 coating method Methods 0.000 title abstract description 25
- 238000010422 painting Methods 0.000 claims description 64
- 239000003973 paint Substances 0.000 claims description 27
- 239000000463 material Substances 0.000 claims description 24
- 238000001035 drying Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 210000000707 wrist Anatomy 0.000 description 1
Abstract
Description
【発明の詳細な説明】
[産業上の利用分野コ
この発明は複雑形状鋼材塗装用ロボット装置に関し、特
に、速乾2液混合塗料を複雑形状鋼材に自動塗装する場
合に1台のポンプで途中に組替しないで高能率に塗装し
、更に膜厚さを確実に保証できるように工夫したロボッ
ト装置に関する。[Detailed Description of the Invention] [Industrial Field of Application] This invention relates to a robot device for painting complex-shaped steel materials, and in particular, when automatically painting quick-drying two-component mixed paint onto complex-shaped steel materials, one pump is used to automatically coat complex-shaped steel materials. This invention relates to a robot device that is devised so that it can paint with high efficiency without having to be reassembled, and can also reliably guarantee the film thickness.
[従来の技術と発明が解決しようとする課題]速乾2液
混合塗料を塗装する場合は、一般には1台のポンプにつ
き1個の塗装ガンで塗装している。[Prior Art and Problems to be Solved by the Invention] When painting with a quick-drying two-component mixed paint, generally one paint gun is used for one pump.
従って複雑形状鋼材を塗装する場合は、部位によっては
、膜厚を保証しないままに1個の塗装ガンで塗装するか
、又は塗装部位ごとに塗装カンを鋼管、組替して塗装を
行なっている。Therefore, when painting complex-shaped steel materials, depending on the part, it is either done with a single paint gun without guaranteeing the film thickness, or the painting can is changed to a steel pipe for each part. .
しかし、従来の複雑形状鋼材塗装用ロボット装置では次
のような問題点がある。即ち、1)71個の塗装ガンで
塗装すると、部位によっては膜厚を保証することが困難
であり、結局、塗装品質をダウンせざるを得ない。However, the conventional robot apparatus for painting complex-shaped steel materials has the following problems. That is, 1) When painting with 71 paint guns, it is difficult to guarantee the film thickness depending on the area, and the quality of the painting must eventually deteriorate.
2)塗装ガンを交換、組替する場合は、処理能率が大幅
にダウンし延いては、塗装コストを余分に高くすること
になる。2) If the painting gun is replaced or reassembled, the processing efficiency will be significantly reduced, which will further increase the painting cost.
また特開昭61−33255号公報には、2個の塗装ガ
ンで塗装する塗装ロボットについて開示されているが、
次のような問題点がある。Furthermore, Japanese Patent Application Laid-Open No. 61-33255 discloses a painting robot that paints with two painting guns.
There are the following problems.
1)同一形状の物品に異なる色の塗装を行なう場合に、
塗装色に応じて塗装ガンを複数保持し、塗装するとなっ
ているが、複数のガンの構造は同一形状のため、複雑形
状鋼材に塗装しても、各部医の膜厚を保証することが出
来ない。複雑形状鋼材の各部位に応じた特殊ガンを複雑
保持して、塗装する必要がある。1) When painting articles of the same shape with different colors,
Multiple paint guns are used to paint according to the paint color, but since the structures of multiple guns are the same, even when painting complex-shaped steel materials, it is not possible to guarantee the film thickness for each part. do not have. It is necessary to use a special gun to hold and paint each part of the complexly shaped steel material.
この発明は、複雑形状鋼材に速乾2液混合塗料を塗装す
る際に各部位に応じた塗装ガンを即時に準備し、各部位
の膜厚を確保しながら、高能率に塗装できる複雑形状鋼
材塗装用ロボット装置を提供することを目的とする。This invention enables complex-shaped steel materials to be coated with a quick-drying two-component mixed paint on complex-shaped steel materials by immediately preparing a coating gun suitable for each part and ensuring the film thickness for each part while painting with high efficiency. The purpose is to provide a painting robot device.
[課題を解決するための手段]
この発明の複雑形状鋼材塗装用ロボット装置は、異種の
塗装ガンを複雑保持し、1つは広角パターンスプレーが
可能の低吐出量用ノズルを保持する塗装ガンであり、1
つは挟角パターンスプレーが可能の高吐出量用ノズルを
保持する塗装ガンである。これらは各々が塗装ガンユニ
ットおよび切換装置を保持しているが、全てロボットア
ームに装着しており、鋼材の部位に応じて該当の塗装ガ
ンを交互に選択し、所定のポジションに移動させる。[Means for Solving the Problems] The robot device for painting complex-shaped steel materials of the present invention holds different types of painting guns in a complicated manner, one of which is a painting gun that holds a low discharge nozzle capable of spraying a wide-angle pattern. Yes, 1
The first is a paint gun that has a high discharge nozzle that can spray in a narrow angle pattern. Each of these has a coating gun unit and a switching device, but all are attached to a robot arm, which alternately selects the appropriate coating gun depending on the location of the steel material and moves it to a predetermined position.
また、塗装ガンの選択データ、塗装位置データ等は記憶
し、それらに基づいて前記の塗装ガンユニット、切替装
置およびロボットアームを制御する制御ユニットを保有
し構成される。Further, it is configured to have a control unit that stores painting gun selection data, painting position data, etc., and controls the painting gun unit, switching device, and robot arm based on the data.
[実施例及び作用] 以下、図に示す実施例装置に基づいてさらに詳説する。[Examples and effects] A more detailed explanation will be given below based on the example apparatus shown in the figures.
ここに第1図はこの発明の一実施例の複雑形状鋼材塗装
用ロボット装置の斜視図、第2図は第1図に示す実施例
装置における塗装ガンユニットの作動状態図である。FIG. 1 is a perspective view of a robot apparatus for painting complex-shaped steel materials according to an embodiment of the present invention, and FIG. 2 is an operating state diagram of a coating gun unit in the embodiment apparatus shown in FIG.
第1図に示すように複雑形状鋼材塗装用ロボット装置1
は、塗装ガンユニットと、ロボットアーム3と、制御ユ
ニット4と塗装機8とから構成されている。As shown in Figure 1, robot device 1 for painting complex-shaped steel materials.
is composed of a coating gun unit, a robot arm 3, a control unit 4, and a coating machine 8.
塗装ガンユニット2は、塗料スプレーの方向を換えて、
A塗装ガン5とB塗装ガン6を取付けたものである。Paint gun unit 2 changes the direction of paint spray,
A painting gun 5 and a painting gun B 6 are attached.
ロボットアーム3は、従来公知の多関節型ロボットアー
ムで、その手首部に前記塗装ガンユニット2を保持して
いる。The robot arm 3 is a conventionally known multi-jointed robot arm, and holds the painting gun unit 2 at its wrist.
制御ユニット4は、従来公知の制御ユニットと同様であ
るが、塗装ガンユニット2を制御するための機能を付加
されている。制御ユニット4からA塗装ガン5を選択す
る信号が塗装ガンユニット2に与えられると、A塗装ガ
ン5が第2図(a)に示す位置にセットされ、複雑形状
鋼材9のL爪内部10の塗装作業に供されることになる
。The control unit 4 is similar to a conventionally known control unit, but has an added function for controlling the coating gun unit 2. When a signal to select the A paint gun 5 is given to the paint gun unit 2 from the control unit 4, the A paint gun 5 is set to the position shown in FIG. It will be used for painting work.
次に記憶していた塗装ガン選択に基づいてB塗装ガン6
を選択する信号を制御ユニット4が塗装ガンユニット2
に与えられると、B塗装ガン6が第2図(b)に示す位
置にセットされ、複雑形状鋼材の母材部11および複雑
形状鋼材のT爪上部12の塗装作業に供されることにな
る。Next, based on the memorized painting gun selection, B painting gun 6
Control unit 4 sends a signal to select painting gun unit 2
When this is applied, the B paint gun 6 is set at the position shown in FIG. 2(b), and is used for painting the base material 11 of the complex-shaped steel material and the T-claw upper part 12 of the complex-shaped steel material. .
第2図(a)の塗装作業から(b)の塗装作業への切換
えは、制御ユニット4からの信号によって切り換えられ
るが、塗装機8より供給される塗料は、塗料切換装置7
によって切換えられる。The switching from the painting operation shown in FIG. 2(a) to the painting operation shown in FIG.
Switched by.
[発明の効果]
この発明の複雑形状鋼材塗装用ロボット装置は、複数の
塗装ガンを保持すると共に、選択信号に応じてそれら塗
装ガンを移動せしめ、一つの選択された塗装ガンを所定
のポジシミンに位置せしめる塗装ガンユニットとその塗
装ガンユニットを保持するロボットアムと塗装ガン選択
データ、塗装位置データ等を記憶し、それらに基づいて
前記塗装ガンユニットを制御する制御ユニットを具偏し
てなるものであって、速乾2液混合塗料を複雑形状鋼材
に自動塗装する場合に1台のポンプで途中に組替しない
で高能率に塗装し、更に膜厚を確実に保証できるように
なり更にまた、塗装コストも易くなるという顕著な効果
がある。[Effects of the Invention] The robot device for painting complex-shaped steel materials of the present invention holds a plurality of painting guns, moves the painting guns according to a selection signal, and moves one selected painting gun to a predetermined position. It is made up of a painting gun unit that positions the painting gun unit, a robot arm that holds the painting gun unit, and a control unit that stores painting gun selection data, painting position data, etc. and controls the painting gun unit based on them. Therefore, when automatically painting complex-shaped steel materials with a quick-drying two-component mixed paint, it is now possible to do the painting with high efficiency without changing parts midway with one pump, and to ensure the film thickness.Furthermore, This has the remarkable effect of reducing painting costs.
第1図はこの発明の一実施例の複雑形状鋼材塗装用ロボ
ット装置の斜視図、第21n1図に示す実施例装置が複
雑形状鋼材を塗装作業状態を示す平面図である。
・・・複雑形状鋼材塗装用
・・・塗装ガンユニット
・・・A塗装ガン
・・・塗料切換装置
・・・複雑形状鋼材
ロボット装置
3・・・制御装置
5・・・B塗装ガン
8・・・塗装機
(他4名)
第1図
複雑形状鋼材塗装用ロボット装置
塗装ガンユニット
ロボットアーム
制御装置
A塗装ガン
B塗装ガン
e科切換装置
塗装磯FIG. 1 is a perspective view of a robot apparatus for painting complex-shaped steel materials according to an embodiment of the present invention, and a plan view showing the state in which the embodiment apparatus shown in FIG. 21n1 is working on painting complex-shaped steel materials. ...For painting complex-shaped steel materials...Painting gun unit...A painting gun...Paint switching device...Complex-shaped steel robot device 3...Control device 5...B painting gun 8...・Painting machine (4 others) Fig. 1 Robot device for painting complex-shaped steel materials Painting gun unit Robot arm control device A Painting gun B Painting gun e Category switching device Painting stone
Claims (1)
ト装置において、異種の塗装ガンを複数保持した塗装ガ
ンユニットと該塗装ガンユニットを保持するロボットア
ームと、鋼材の部位に応じて、塗装ガンを選定して塗装
するために、塗装ガンの選択データ、塗装ガンの塗装位
置データおよび塗装パターン等を記憶し、それらに基づ
いて、前記塗装ガンユニットを制御する制御ユニットを
具備してなることを特徴とする複雑形状鋼材塗装用ロボ
ット装置。1. A robot device that applies quick-drying two-component mixed paint to complex-shaped steel materials includes a paint gun unit that holds multiple different types of paint guns, a robot arm that holds the paint gun units, and a paint gun that The present invention further includes a control unit that stores painting gun selection data, painting position data of the painting gun, painting pattern, etc. in order to select and paint the painting gun unit, and controls the painting gun unit based on them. A robot device for painting complex-shaped steel materials.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26567988A JPH02115060A (en) | 1988-10-21 | 1988-10-21 | Robot for coating shape steel having complex section |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP26567988A JPH02115060A (en) | 1988-10-21 | 1988-10-21 | Robot for coating shape steel having complex section |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH02115060A true JPH02115060A (en) | 1990-04-27 |
Family
ID=17420497
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP26567988A Pending JPH02115060A (en) | 1988-10-21 | 1988-10-21 | Robot for coating shape steel having complex section |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH02115060A (en) |
-
1988
- 1988-10-21 JP JP26567988A patent/JPH02115060A/en active Pending
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