JPH02108505A - Extrusion molding of tube - Google Patents
Extrusion molding of tubeInfo
- Publication number
- JPH02108505A JPH02108505A JP26367588A JP26367588A JPH02108505A JP H02108505 A JPH02108505 A JP H02108505A JP 26367588 A JP26367588 A JP 26367588A JP 26367588 A JP26367588 A JP 26367588A JP H02108505 A JPH02108505 A JP H02108505A
- Authority
- JP
- Japan
- Prior art keywords
- nozzle
- tip
- rounding
- mold
- rounding mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001125 extrusion Methods 0.000 title description 9
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000001681 protective effect Effects 0.000 abstract description 4
- 239000006227 byproduct Substances 0.000 abstract 1
- 238000000605 extraction Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 8
- 239000004927 clay Substances 0.000 description 8
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
- B28B3/26—Extrusion dies
- B28B3/2627—Extrusion dies using means for making hollow objects with transverse walls, e.g. hollow objects closed on all sides
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は、管の押出成形方法に関する。[Detailed description of the invention] [Industrial application field] The present invention relates to a method for extruding a tube.
[従来の技術]
従来、例えば熱電対用アルミナ保護管の押出成形におい
て、保護管の椀状の先端部を成形するには、第6図に示
すように、中子1を有する押出成形機の口金2の先端部
に丸め金型3を連設し、アルミナを主成分とする坏±4
を口金2から丸め金型3内に送り込んで成形している。[Prior Art] Conventionally, in extrusion molding of alumina protection tubes for thermocouples, for example, in order to form the bowl-shaped tip of the protection tube, an extrusion molding machine having a core 1 is used as shown in FIG. A rounding die 3 is connected to the tip of the base 2, and a rounding die 4 whose main component is alumina is formed.
The material is fed into a rounding mold 3 through a die 2 and molded.
図中3aは丸め金型3の底部中央に設けた空気抜き穴で
ある。In the figure, 3a is an air vent hole provided at the center of the bottom of the rounding mold 3.
[発明が解決しようとする課題]
しかしながら、上記従来の押出成形方法による管は、先
端部の気密性が悪く、歩留まりが低い。[Problems to be Solved by the Invention] However, the tube produced by the conventional extrusion molding method has poor airtightness at the tip and a low yield.
かかる先端部のリーク不良の原因は、先端部を形作る時
、バイブ状に成形された坏±4が丸め金型3によって急
激に縮径されるため、空気を巻き込んで気孔が残ったり
、フローライン(送り込まれた跡)が生じるためである
。The cause of such leakage failure at the tip is that when forming the tip, the diameter of the vibrator-shaped piece 4 is rapidly reduced by the rounding die 3, which causes air to be drawn in, leaving pores and causing flow lines. This is because (a trace of being sent) is created.
そこで、本発明は、先端部の気密性を高め、もって製品
の歩留まりを向上し得る管の押出成形方法の提供を目的
とする。SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a method for extrusion molding a tube, which can improve the airtightness of the tip and thereby improve the yield of the product.
[課題を解決するための手段]
前記課題を解決するため、本発明は、中子を有する口金
の先端部に丸め金型により管先端部を押出成形するに際
し、丸め金型を5〜20 rpmで回転すると共に、丸
め金型からの空気抜きをその回転軸線から離れた位置で
行う方法である。[Means for Solving the Problems] In order to solve the above-mentioned problems, the present invention provides a method for extruding a tube tip portion onto a tip portion of a mouthpiece having a core using a rounding die at a speed of 5 to 20 rpm. In this method, the rounding mold is rotated at a distance from the axis of rotation, and the air is removed from the rounding mold at a position away from the rotation axis.
[作 用]
上記手段においては、丸め金型によりパイプ状から椀状
に縮径される坏土は、周方向各位置での軸方向速度が不
均一になる傾向にあるが、丸め金型の回転により周方向
の速度成分を与えられて周方向各位置での軸方向速度が
ほぼ均一となって型内の底部まで十分に行き渡り、空気
が混入している坏土は、丸め金型の回転軸線から離れた
位置で排出される。[Function] In the above means, the clay whose diameter is reduced from a pipe shape to a bowl shape by a rounding mold tends to have uneven axial velocity at each position in the circumferential direction. Rotation imparts a velocity component in the circumferential direction, and the axial velocity at each position in the circumferential direction becomes almost uniform, sufficiently reaching the bottom of the mold. It is ejected at a position away from the axis.
丸め金型の回転数は、5 rpm未満では、坏土に周方
向の速度成分を与えることができず、生産性が向上せず
、20 rpmを超えると、坏土のパイプ部分と腕部分
とが分離する。If the rotation speed of the rounding mold is less than 5 rpm, it will not be possible to impart a velocity component in the circumferential direction to the clay, and productivity will not improve, and if it exceeds 20 rpm, the pipe and arm portions of the clay will is separated.
[実施例]
以下、本発明の一実施例を第1図〜第5図と共に説明す
る。[Example] Hereinafter, an example of the present invention will be described with reference to FIGS. 1 to 5.
先ず、アルミナ粉末(平均粒子径1.1M層)100部
、炭酸マグネシウム(平均粒子径1.0μm)0.3部
、イオン交換水100部をボールミルに入れ、48時間
混合粉砕した。得られたスリップを110℃の温度で2
4時間かけて乾燥し、アルミナ原料とした。First, 100 parts of alumina powder (average particle size: 1.1 M layer), 0.3 parts of magnesium carbonate (average particle size: 1.0 μm), and 100 parts of ion-exchanged water were placed in a ball mill, and mixed and pulverized for 48 hours. The resulting slip was heated at a temperature of 110°C for 2
It was dried for 4 hours and used as an alumina raw material.
次いで、アルミナ原料100部に、メチルセルロース(
信越化学製、5M−4000) 5部、グリセリン2部
、プロピレングリコール1部、イオン交換水12部を入
れ、30分間ニーダ−で混練してアルミナを主成分とす
る坏土を得た。Next, methyl cellulose (
5M-4000 (manufactured by Shin-Etsu Chemical Co., Ltd.), 2 parts of glycerin, 1 part of propylene glycol, and 12 parts of ion-exchanged water were added and kneaded for 30 minutes in a kneader to obtain a clay containing alumina as a main component.
次に、上記坏土を用い以下に述べるように押出成形して
成形体を得、各成形体を1740℃の温度で2時間保持
して外径13mm、内径9IIII11、長さ980m
mのアルミナ保護管を得た。Next, using the above clay, extrusion molding was performed as described below to obtain molded bodies, and each molded body was held at a temperature of 1740°C for 2 hours to obtain an outer diameter of 13 mm, an inner diameter of 9III11, and a length of 980 m.
An alumina protection tube of 1.5 m was obtained.
実施例
第1図に示すように、中子11を有する押出成形機の口
金12に、坏±13をスクリュー(図示せず)により連
続的に送り込んでパイプ状に成形し、口金12から成形
体14が押し出された時点で、−旦スクリユーを停止し
た。EXAMPLE As shown in FIG. 1, a molded body 13 is continuously fed into the mouthpiece 12 of an extrusion molding machine having a core 11 using a screw (not shown) to form it into a pipe shape. At the point when 14 was pushed out, the screw was stopped.
次いで、第2図に示すように、成形体14を口金12の
出口で切断した後、中子11と相俟って保護管の椀状の
先端を成形する丸め金型15を、口金12の先端部に連
設すると共に、第3図に示すように、丸め金型15を、
−口金12の軸線回りに8 rpmで回転し、その回転
軸線から離隔して丸め金型15に設けた空気抜き穴15
aから坏±13が出始めてから3回転した後に、スクリ
ュー及び丸め金型15を停止した。Next, as shown in FIG. 2, after cutting the molded body 14 at the outlet of the mouthpiece 12, a rounding mold 15, which together with the core 11 forms the bowl-shaped tip of the protective tube, is inserted into the mouth of the mouthpiece 12. As shown in FIG. 3, a rounding mold 15 is connected to the tip.
- An air vent hole 15 that rotates at 8 rpm around the axis of the base 12 and is provided in the rounding die 15 at a distance from the axis of rotation.
The screw and the rounding mold 15 were stopped after the screw 13 had rotated three times since it started coming out from a.
上記工程において、丸め金型15によりパイプ状から椀
状に縮径される坏±13は、丸め金型15の回転により
周方向の速度成分を与えられて、周方向各位置での軸方
向速度がほぼ均一となって空気の巻き込みが低減され、
型内の底部まで十分に行き渡り、空気が混入している坏
土13は、丸め金型15の回転軸線から離れた空気抜き
穴15aから排出される。In the above process, the crosspiece 13 whose diameter is reduced from a pipe shape to a bowl shape by the rounding die 15 is given a velocity component in the circumferential direction by the rotation of the rounding die 15, and has an axial velocity at each position in the circumferential direction. becomes almost uniform, reducing air entrainment,
The clay 13 that has sufficiently reached the bottom of the mold and is mixed with air is discharged from the air vent hole 15a located away from the rotational axis of the rounding mold 15.
上述したように先端部の腕部分16aの成形を行った後
、第4図に示すように、スクリューにより坏±13を送
り込むと共に、この送り込み速度に同期させて丸め金型
15を移動して口金12から切り離し、腕部分18aに
連なるパイプ部分16bを押出成形した。パイプ部分1
6bの押出成形に際しては、中子11に通気孔(図示せ
ず)が設けられているため、その変形を生じることがな
い。その後、第5図に示すように、パイプ部分16bを
口金12の出口で切断して成形体16を得、以下、第2
図から第5図に示す工程を繰り返して次々とアルミナ保
護管となる成形体16を得た。After forming the arm portion 16a at the tip as described above, as shown in FIG. 12, and a pipe portion 16b connected to the arm portion 18a was extruded. pipe part 1
During extrusion molding of the core 6b, since the core 11 is provided with ventilation holes (not shown), no deformation occurs. Thereafter, as shown in FIG. 5, the pipe portion 16b is cut at the outlet of the cap 12 to obtain a molded body 16.
The steps shown in FIGS. 5 to 5 were repeated to obtain molded bodies 16 that would become alumina protective tubes one after another.
比較例
実施例において丸め金型15を回転させることなく、坏
±13が空気抜き穴15aから10cm出た所で、腕部
分の成形を行い、その他は実施例と同様の工程を経て成
形体を得た。Comparative Example In the example, the arm portion was molded at the point where the rounding die 15 was not rotated and the mold 13 protruded 10 cm from the air vent hole 15a, and the other steps were the same as in the example to obtain a molded body. Ta.
上記実施例、比較例及び従来例による成形体からなるア
ルミナ保護管をそれぞれ20本ずつ製作し、JIS R
14θ1r熱電対用非金属保護管」に定める気密試験を
行ったところ、良品数は、実施例20本、比較例18木
、従来例16木であった。Twenty alumina protection tubes each made of molded bodies according to the above examples, comparative examples, and conventional examples were manufactured, and JIS R
When an airtightness test was conducted as specified in ``Nonmetallic Protection Tube for 14θ1r Thermocouple'', the number of non-defective products was 20 in the Example, 18 in the Comparative Example, and 16 in the Conventional Example.
したがって、前述した実施例による成形体は、気密性に
優れ、製品の歩留まりが高いことがわかる。Therefore, it can be seen that the molded bodies according to the examples described above have excellent airtightness and a high product yield.
[発明の効果]
以上のように本発明によれば、丸め金型によりパイプ状
から椀状に縮径される坏土は、周方向各位置での軸方向
速度が不均一になる傾向にあるが、丸め金型の回転によ
り周方向の速度成分を与えられて周方向各位置での軸方
向速度がほぼ均一となって型内の底部まで十分に行き渡
り、空気が混入している坏土は、丸め金型の回転軸線か
ら離れた位置で排出されるので、成形体の先端部の気孔
、フローライン等が減少し、先端部の気密性が向上し、
製品の歩留まりが高くなる。[Effects of the Invention] As described above, according to the present invention, the clay whose diameter is reduced from a pipe shape to a bowl shape by a rounding mold tends to have uneven axial velocity at each position in the circumferential direction. However, due to the rotation of the rounding mold, a velocity component in the circumferential direction is given, and the axial velocity at each position in the circumferential direction becomes almost uniform and reaches the bottom of the mold. Since it is discharged at a position away from the rotation axis of the rounding mold, pores, flow lines, etc. at the tip of the molded product are reduced, and the airtightness of the tip is improved.
Product yield increases.
第1図、第2図、第3図、第4図及び第5図は本発明の
一実施例を示す保護管の押出成形方法の各工程を示す断
面図、第6図は従来方法の工程を示す断面図である。
11・・・中子、12・・・口金、13・・・坏土、1
5・・・丸め金型、15a・・・空気抜き穴、16・・
・成形体、16a・・・棟部分、16b・・・バイブ部
分出願人 東芝セラミックス株式会社
代理人 弁理士 高 雄次部1, 2, 3, 4, and 5 are cross-sectional views showing each step of the extrusion molding method for a protective tube according to an embodiment of the present invention, and FIG. 6 is a step of the conventional method. FIG. 11... Core, 12... Cap, 13... Clay, 1
5... Rounding mold, 15a... Air vent hole, 16...
・Molded body, 16a...ridge part, 16b...vibrator part Applicant: Toshiba Ceramics Co., Ltd. Agent Patent attorney: Yujibe Taka
Claims (1)
より管先端部を押出成形するに際し、丸め金型を5〜2
0rpmで回転すると共に、丸め金型からの空気抜きを
その回転軸線から離れた位置で行うことを特徴とする管
の押出成形方法。(1) When extruding the tip of a tube using a rounding die connected to the tip of a nozzle having a core, the rounding die is
A method for extruding a tube, which rotates at 0 rpm and vents air from the rounding die at a position away from the axis of rotation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63263675A JP2759075B2 (en) | 1988-10-19 | 1988-10-19 | Pipe extrusion method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP63263675A JP2759075B2 (en) | 1988-10-19 | 1988-10-19 | Pipe extrusion method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH02108505A true JPH02108505A (en) | 1990-04-20 |
JP2759075B2 JP2759075B2 (en) | 1998-05-28 |
Family
ID=17392783
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP63263675A Expired - Fee Related JP2759075B2 (en) | 1988-10-19 | 1988-10-19 | Pipe extrusion method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2759075B2 (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0987090A2 (en) * | 1998-09-19 | 2000-03-22 | Paul Teeuwen GmbH & Co.KG | Process and device for making a tubular article , in particular a fence |
JP2012121158A (en) * | 2010-12-06 | 2012-06-28 | Kyocera Corp | Sealing jig, method for manufacturing bottomed cylindrical body using the jig, and ceramic filter |
WO2019158164A1 (en) * | 2018-02-19 | 2019-08-22 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e. V. | Extrusion device that is to be ventilated for producing a ceramic tube closed with a base |
CN114986688A (en) * | 2022-05-11 | 2022-09-02 | 江苏赛图新材料科技有限公司 | Preparation method of ceramic fiber dedusting and denitration integrated filter tube |
-
1988
- 1988-10-19 JP JP63263675A patent/JP2759075B2/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0987090A2 (en) * | 1998-09-19 | 2000-03-22 | Paul Teeuwen GmbH & Co.KG | Process and device for making a tubular article , in particular a fence |
EP0987090A3 (en) * | 1998-09-19 | 2001-10-17 | Paul Teeuwen GmbH & Co.KG | Process and device for making a tubular article , in particular a fence |
JP2012121158A (en) * | 2010-12-06 | 2012-06-28 | Kyocera Corp | Sealing jig, method for manufacturing bottomed cylindrical body using the jig, and ceramic filter |
WO2019158164A1 (en) * | 2018-02-19 | 2019-08-22 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e. V. | Extrusion device that is to be ventilated for producing a ceramic tube closed with a base |
CN114986688A (en) * | 2022-05-11 | 2022-09-02 | 江苏赛图新材料科技有限公司 | Preparation method of ceramic fiber dedusting and denitration integrated filter tube |
CN114986688B (en) * | 2022-05-11 | 2024-02-23 | 江苏赛图新材料科技有限公司 | Preparation method of ceramic fiber dust removal and denitration integrated filter tube |
Also Published As
Publication number | Publication date |
---|---|
JP2759075B2 (en) | 1998-05-28 |
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Legal Events
Date | Code | Title | Description |
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LAPS | Cancellation because of no payment of annual fees |