JPH01290867A - Metal plate - Google Patents

Metal plate

Info

Publication number
JPH01290867A
JPH01290867A JP12268388A JP12268388A JPH01290867A JP H01290867 A JPH01290867 A JP H01290867A JP 12268388 A JP12268388 A JP 12268388A JP 12268388 A JP12268388 A JP 12268388A JP H01290867 A JPH01290867 A JP H01290867A
Authority
JP
Japan
Prior art keywords
fluororesin
film
coating
decorative
metal plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12268388A
Other languages
Japanese (ja)
Inventor
Seiichi Tomita
富田 聖一
Hideki Takiguchi
滝口 英喜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IG Technical Research Inc
Original Assignee
IG Technical Research Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IG Technical Research Inc filed Critical IG Technical Research Inc
Priority to JP12268388A priority Critical patent/JPH01290867A/en
Publication of JPH01290867A publication Critical patent/JPH01290867A/en
Pending legal-status Critical Current

Links

Landscapes

  • Roof Covering Using Slabs Or Stiff Sheets (AREA)
  • Finishing Walls (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To strengthen a closely attaching property and improve weather resistance and corrosion resistance by forming a fluororesin film on the decorative film of a colored steel plate while activating the surface by means of ultraviolet ray radiation, cation group emulsion, anion group emulsion, etc. and forming the captioned metal plate. CONSTITUTION:Primer coating is given to both sides of a colored steel plate 1 and a material of alkyd resin group coating, etc. is baked at least on the decorative face, which is dried at an ordinary temperature and subjected to powder coating to form a decorative film 1a, and the surface thereof is activated using ultraviolet ray radiation, cation treatment, anion treatment, the chemical treatment by acids, alkalis, etc. Then, the top of this surface is coated with fluororesin group coating while carrying out embossing finish as necessary to coat the film 1a including a crack if any. A male linking portion 4 and a female linking portion 5 are formed on each side edge while integrally laminating a core material 6 or a backing material 7 on the back. Thereby, the separating phenomenon between a decorative film and a resin film layer can be prevented to keep weather resistance and corrosion resistance for a long time.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は耐候性、耐食性を強化した金属板に係るもので
ある。さらに詳しくは、特に外壁材、屋根材等に用いら
れる金属板に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a metal plate with enhanced weather resistance and corrosion resistance. More specifically, the present invention relates to metal plates used particularly for exterior wall materials, roofing materials, and the like.

〔従来の技術〕[Conventional technology]

従来、外壁材、屋根材として金属板を折曲げ加工した製
品が数多く上市され、用いられている。
Conventionally, many products made by bending metal plates have been put on the market and used as exterior wall materials and roofing materials.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

しかしながら、この種金属板では、一般にポリエチレン
樹脂系塗料、アルキド樹脂系、エポキシ樹脂系塗料等で
化粧面に化粧塗膜を形成したものがほとんどであるが、
これらは通常紫外線等により、時間を経るにつれて退色
、化粧塗膜の劣化、チゴーキング、およびヒビ割れ、剥
離が起こり、錆の発生を伴うものであった。このため、
耐候性の良いフッ素樹脂系塗料を用いた金属板も上市さ
れている。しかしながら、フッ素樹脂系塗料は高価であ
り、またフッ素樹脂系塗料を用いても、素地調整−プラ
イマー処理−下塗−(中塗)−上塗を行うため、付加価
値に比しても高価となる不利があった。しかもフッ素樹
脂系塗料は、これに用いられる顔料(着色剤)に制限が
あり、任意色彩の金属板にできない不利があった。しか
も、フッ素樹脂系塗料は一般にエポキシ樹脂系塗料等の
合成樹脂系塗料とは接着性が悪く、単に塗布しただけで
は剥離してしまい、フッ素樹脂被膜による耐候性の向上
を図ることができない不利があった。
However, most of these metal plates have a decorative coating film formed on the decorative surface using polyethylene resin paint, alkyd resin paint, epoxy resin paint, etc.
These usually undergo discoloration, deterioration of the decorative coating, cracking, cracking, and peeling over time due to exposure to ultraviolet rays, etc., and are accompanied by the generation of rust. For this reason,
Metal plates using fluororesin paints with good weather resistance are also on the market. However, fluororesin-based paints are expensive, and even when fluororesin-based paints are used, they require preparation of the substrate, primer treatment, undercoating, (intermediate coating), and topcoating, so they have the disadvantage of being expensive compared to the added value. there were. In addition, fluororesin paints have the disadvantage that there are restrictions on the pigments (colorants) that can be used, and metal plates cannot be made into arbitrary colors. Furthermore, fluororesin paints generally have poor adhesion to synthetic resin paints such as epoxy resin paints, and will peel off if simply applied, making it impossible to improve the weather resistance of the fluororesin coating. there were.

〔課題を解決するための手段〕[Means to solve the problem]

本発明はこのような点を省みて、カラー鋼板の化粧塗膜
上にフッ素樹脂被膜層を形成すると共に、フッ素樹脂被
膜層はカラー鋼板の化粧塗膜の表面を紫外線照射、カチ
オン系エマルジョン、アニオン系エマルジゴン等によっ
て活性化させた後に形成することにより、密着性を強化
し、耐候性、耐食性を向上すると共に、廉価に形成でき
る金属板を提案するものである。
In consideration of these points, the present invention forms a fluororesin coating layer on the decorative coating of a colored steel sheet, and the fluororesin coating layer is formed by irradiating the surface of the decorative coating of the colored steel sheet with ultraviolet rays, using a cationic emulsion, or an anionic coating. The present invention proposes a metal plate that can be formed at a low cost while strengthening adhesion and improving weather resistance and corrosion resistance by forming the metal plate after activation with a system emuldigon or the like.

〔実施例〕〔Example〕

以下に図面を用いて本発明に係る金属板について詳細に
説明する。第1図は上記金属板への断面拡大説明図であ
り、1はカラー鋼板、2はフッ素樹脂被膜層である。す
なわち、カラー鋼板1は溶融亜鉛メツキ鋼板、合金化溶
融亜鉛メツキ鋼板、電気亜鉛メツキ鋼板、溶融亜鉛・ア
ルミニウム合金メツキ鋼板等の亜鉛メツキ鋼板、アルミ
ニウムメツキ鋼板、鉛、錫合金メツキ鋼板、錫メツキ鋼
板、電解クロム酸処理鋼板、ステンレス鋼板、アルミニ
ウム合金板、亜鉛合金板、チタン板等を原板とし、両面
にプライマー処理を施し、少なくとも化粧面に化粧塗膜
1aを有するものである。この化を塗膜1aはアルキド
樹脂系塗料、メラミンアルキド樹脂系塗料、アクリル樹
脂系塗料、ポリウレタン樹脂系塗料、エポキシ系塗料、
ポリエステル樹脂系塗料、タールエポキシ樹脂系塗料、
シリコン系塗料等の素材を焼付、常温乾燥、粉体塗装す
ることによって形成したものである。この化粧塗膜1a
はフッ素樹脂被膜層2と相俟て金属板Aに耐候性、耐食
性を付与すると共に、金属板Aのベースカラーとなるも
のである。このため、フッ素樹脂被膜層2と同色の場合
は金属板Aの色ムラを排去し、また、フッ素樹脂被膜層
2が透明の場合は化粧塗膜1aの色彩をそのまま金属板
Aの色とし、あるいはフッ素樹脂被膜層2と異なる場合
は、化粧塗膜1aの色を浮き出だせた色彩とすることが
できる。なお、カラー鋼板1は平板、エンボス加工板の
どちらでもよいものである。フッ素樹脂被膜層2はフッ
素樹脂系塗料、例えばテトラフルオロエチレン、ヘキサ
フルオロプロピレン共重合体、ポリフッ化ビニル、フル
オロオレフィン共重合体系樹脂等を用いたフッ素樹脂塗
料、フッ素樹脂とアクリル系樹脂の混合体、ポリエチレ
ン樹脂とフッ素樹脂の共重合体、およびポリエチレン樹
脂と、フッ素樹脂の共重合体にアクリル樹脂を混合した
もの等からなるフッ素樹脂系塗料から形成したものであ
り、有色、あるいは無色のものである。このフッ素樹脂
被膜N2は、金属板Aの耐候性、耐食性を向上し、錆の
発生を阻止し、長期間の使用を可能とするためのもので
ある。さらに説明を加えると、フッ素樹脂被膜層2は化
粧塗膜1aの表面を活性化させたあとに形成するもので
ある。すなわち、化粧塗膜la上にフン素樹脂系塗料を
単に塗布しただけでは、化粧塗膜1aとフッ素樹脂被膜
層2との接着力が小さいため、化粧塗膜1aの表面を例
えば紫外線照射、カチオン処理、アニオン処理、酸、ア
ルカリ等の化成処理等の少なくとも一種を用いて活性化
し、この上にフッ素樹脂系塗料を塗布することによって
、化粧塗膜1aとフッ素樹脂被膜層2との密着性、接着
性を強化する。この場合、化粧塗膜1aとフッ素樹脂被
膜層2との界面では、化粧塗膜1aが活性化処理による
凹凸によって接着面積が大きくなっていると共に、凹凸
によるアンカー効果が生まれ、また、化粧塗膜1aとフ
ッ素樹脂被膜層2とが一部混合、化学的結合した状態と
なり、接着力、密着力が増大し、剥離現象が阻止される
。なお、フッ素樹脂被膜層2の膜厚は任意であるが、例
えば5μのように薄膜としても、化粧塗膜1aの色彩が
ベースとなるため、色ムラもなく、かつ、耐候性、耐食
性を強化することができる。また、フッ素樹脂被膜層2
は、金属板Aに第2図に示すようにエンボス模様3を設
ける場合、カラー鋼板1をエンボス加工した後に形成し
たり、あるいは、フッ素樹脂被膜N2を形成した後にエ
ンボス加工を行うことができるが、前者の方がエンボス
加工によって塗膜1aにクラックが発生した際に、この
クランク部分をも含めて被覆できるため好ましいもので
ある。
The metal plate according to the present invention will be explained in detail below using the drawings. FIG. 1 is an enlarged cross-sectional view of the metal plate, where 1 is a color steel plate and 2 is a fluororesin coating layer. That is, the color steel sheet 1 is a galvanized steel sheet such as a hot-dip galvanized steel sheet, an alloyed hot-dip galvanized steel sheet, an electrolytic galvanized steel sheet, a hot-dip zinc/aluminum alloy-plated steel sheet, an aluminum-plated steel sheet, a lead or tin alloy-plated steel sheet, or a tin-plated steel sheet. The base plate is an electrolytic chromic acid treated steel plate, a stainless steel plate, an aluminum alloy plate, a zinc alloy plate, a titanium plate, etc., and both surfaces are subjected to primer treatment, and at least the decorative surface has a decorative coating 1a. This coating film 1a includes alkyd resin paint, melamine alkyd resin paint, acrylic resin paint, polyurethane resin paint, epoxy paint,
Polyester resin paint, tar epoxy resin paint,
It is formed by baking, drying at room temperature, and powder coating a material such as silicone paint. This makeup coating 1a
works together with the fluororesin coating layer 2 to impart weather resistance and corrosion resistance to the metal plate A, and also serves as the base color of the metal plate A. For this reason, if the color is the same as that of the fluororesin coating layer 2, the color unevenness of the metal plate A will be eliminated, and if the fluororesin coating layer 2 is transparent, the color of the decorative coating 1a will be used as the color of the metal plate A. , or when it is different from the fluororesin coating layer 2, the color of the decorative coating film 1a can be made to stand out. Note that the color steel plate 1 may be either a flat plate or an embossed plate. The fluororesin coating layer 2 is a fluororesin paint, for example, a fluororesin paint using tetrafluoroethylene, hexafluoropropylene copolymer, polyvinyl fluoride, fluoroolefin copolymer resin, etc., or a mixture of fluororesin and acrylic resin. , a copolymer of polyethylene resin and a fluororesin, and a fluororesin paint made of a mixture of a copolymer of a polyethylene resin and a fluororesin with an acrylic resin, etc., and may be colored or colorless. be. This fluororesin coating N2 is intended to improve the weather resistance and corrosion resistance of the metal plate A, prevent the occurrence of rust, and enable long-term use. To explain further, the fluororesin coating layer 2 is formed after activating the surface of the decorative coating 1a. That is, simply applying a fluororesin-based paint on the decorative coating layer la will result in a weak adhesive force between the decorative coating layer 1a and the fluororesin coating layer 2. The adhesion between the decorative coating film 1a and the fluororesin coating layer 2 is improved by activating it using at least one of treatment, anion treatment, chemical conversion treatment such as acid and alkali, and applying a fluororesin paint thereon. Strengthens adhesion. In this case, at the interface between the decorative coating film 1a and the fluororesin coating layer 2, the adhesive area of the decorative coating film 1a is increased due to the unevenness caused by the activation treatment, and an anchor effect is created due to the unevenness. 1a and the fluororesin coating layer 2 are partially mixed and chemically bonded, increasing adhesive strength and adhesion, and preventing peeling. Note that the thickness of the fluororesin coating layer 2 is arbitrary, but even if it is as thin as 5μ, for example, the color of the decorative coating 1a will be the base, so there will be no color unevenness and the weather resistance and corrosion resistance will be enhanced. can do. In addition, the fluororesin coating layer 2
When providing the embossed pattern 3 on the metal plate A as shown in FIG. 2, it can be formed after embossing the color steel plate 1, or the embossing can be performed after forming the fluororesin coating N2. The former is preferable because, when cracks occur in the coating film 1a due to embossing, the crank portion can also be covered.

以上説明したのは本発明に係る金属板への一実施例にす
ぎず、例えば第3図(a)〜tZ)、第4図(a)〜(
n)、第5図(a)〜(ハ)に示すように成形し、外装
材、内装材、屋根材として用いることができる。すなわ
ち第3図(a)〜(Z)、第4図(a)〜(n)は両側
縁に雄型連結部4、雌型連結部5を形成し、内、外装材
として用いられるようにしたものであり、特に第4図(
a)〜(n)では、裏面に芯材6、あるいは芯材6と裏
面材7を積層一体化したものである。なお、芯材6とし
てはポリウレタンフォーム、ポリウレアフオーム、ポリ
イソシアヌレートフオーム、フェノールフオーム、ポリ
イミドフオーム等の合成樹脂発泡体、もしくは、これら
合成樹脂発泡体に難燃剤、m燃助剤、骨材、補強繊維を
混入したもの、あるいは石膏ボード、ロックウールボー
ド、グラスウールボード等であり、芯材6の自己接着性
、あるいは接着剤によって一体化するものである。
What has been described above is only one embodiment of the metal plate according to the present invention, for example, FIGS. 3(a) to tZ) and FIGS. 4(a) to (
n), it can be molded as shown in FIGS. 5(a) to 5(c) and used as exterior materials, interior materials, and roofing materials. That is, in FIGS. 3(a) to (Z) and FIG. 4(a) to (n), a male type connecting part 4 and a female type connecting part 5 are formed on both side edges, so that it can be used as an inner or outer material. In particular, Figure 4 (
In a) to (n), the core material 6 or the core material 6 and the back material 7 are laminated and integrated on the back surface. The core material 6 may be a synthetic resin foam such as polyurethane foam, polyurea foam, polyisocyanurate foam, phenol foam, or polyimide foam, or a flame retardant, a combustion aid, aggregate, or reinforcement may be added to these synthetic resin foams. It is a material mixed with fibers, a gypsum board, a rock wool board, a glass wool board, etc., and is integrated by the self-adhesiveness of the core material 6 or by an adhesive.

また第5図(a)〜(ホ)は屋根材として用いた例を示
している。もちろん、第3図(a)〜(7)〜第5図(
a)〜(m)では平板、エンボス加工板のどちらでもよ
い。さらに、図示しないがフッ素樹脂被膜層2をカラー
鋼板1の表、裏面の両面に形成することも可能である。
Moreover, FIGS. 5(a) to 5(e) show examples of use as roofing materials. Of course, Figures 3 (a) to (7) to Figure 5 (
In a) to (m), either a flat plate or an embossed plate may be used. Furthermore, although not shown, it is also possible to form the fluororesin coating layer 2 on both the front and back surfaces of the color steel plate 1.

[発明の効果] 上述したように、本発明に係る金属板によれば、■耐候
性、耐食性が向上する。■カラー鋼板の化粧塗膜がベー
スの色となるため、フッ素樹脂被膜を薄く形成しても色
ムラが起こらない。■カラー鋼板の化粧塗膜の色を利用
することにより、任意色彩とすることができる。■化粧
塗膜とフッ素樹脂被膜層との密着性がよ′く、剥離現象
を阻止でき、耐候性、耐食性を長期に亘って維持するこ
とができる。等の効果、特徴がある。
[Effects of the Invention] As described above, according to the metal plate according to the present invention, (1) weather resistance and corrosion resistance are improved. ■Since the decorative coating on the colored steel plate serves as the base color, no color unevenness occurs even when a thin fluororesin coating is applied. ■Using the color of the decorative coating on colored steel plates, it is possible to create any color. (2) Good adhesion between the decorative coating and the fluororesin coating layer, preventing peeling and maintaining weather resistance and corrosion resistance over a long period of time. It has the following effects and characteristics.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明に係る金属板の代表的−例を説明する断
面拡大説明図、第2図はエンボス模様を有する金属板の
一例を示す説明図、第3図(a)〜(Z)、第4図(a
)〜(n)、第5図(a)〜に)は上記金属板を用いた
製品の例を示す説明図である。 A・・・金属板、1・・・カラー鋼板、1a・・・化粧
塗膜、2・・・フッ素樹脂被膜層。 第1図 ダハ・ 2、フッ素樹脂被膜層 第 2 図 、バー八 第3図 /A (d+     5A (e] 、A +5) /A 第 3 図 rh)     、A m      rA Cわ 、A (k+ 第十図 第S図 (久)   ダA マーーーーーーーコ ゛))   鵡 マーーーーーー」― ()+1   (A マ一一一−一一謬−
Fig. 1 is an enlarged cross-sectional explanatory view illustrating a typical example of a metal plate according to the present invention, Fig. 2 is an explanatory view showing an example of a metal plate having an embossed pattern, and Figs. 3 (a) to (Z). , Figure 4 (a
) to (n) and FIG. 5(a) to ) are explanatory diagrams showing examples of products using the above metal plate. A: Metal plate, 1: Colored steel plate, 1a: Decorative coating film, 2: Fluororesin coating layer. Fig. 1 roof 2, fluororesin coating layer Fig. 2, bar 8 Fig. 3/A (d+ 5A (e], A +5) /A Fig. 3 rh), A m rA Cwa, A (k+ Figure 10, Figure S (Ku) DaA Maaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa maaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa-

Claims (1)

【特許請求の範囲】[Claims] (1)カラー鋼板の化粧塗膜の表面を活性化させた後に
形成したフッ素樹脂被膜層を有することを特徴とする金
属板。
(1) A metal plate characterized by having a fluororesin coating layer formed after activating the surface of a decorative coating on a colored steel plate.
JP12268388A 1988-05-18 1988-05-18 Metal plate Pending JPH01290867A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12268388A JPH01290867A (en) 1988-05-18 1988-05-18 Metal plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12268388A JPH01290867A (en) 1988-05-18 1988-05-18 Metal plate

Publications (1)

Publication Number Publication Date
JPH01290867A true JPH01290867A (en) 1989-11-22

Family

ID=14842043

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12268388A Pending JPH01290867A (en) 1988-05-18 1988-05-18 Metal plate

Country Status (1)

Country Link
JP (1) JPH01290867A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04121134A (en) * 1990-09-07 1992-04-22 Daiwa Seiko Inc Fishing reel
WO1994015033A1 (en) * 1992-12-28 1994-07-07 Ig-Technical Research Inc. Refractory heat-insulating panel
JP2007321526A (en) * 2006-06-05 2007-12-13 Sumitomo Fudosan Kk Architectural surface finishing material and its manufacturing method
WO2020202635A1 (en) * 2019-03-29 2020-10-08 日本製鉄株式会社 Roof material and production method for same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04121134A (en) * 1990-09-07 1992-04-22 Daiwa Seiko Inc Fishing reel
WO1994015033A1 (en) * 1992-12-28 1994-07-07 Ig-Technical Research Inc. Refractory heat-insulating panel
US5678369A (en) * 1992-12-28 1997-10-21 Ig-Technical Research Inc. Refractory/heat insulating panels
JP2007321526A (en) * 2006-06-05 2007-12-13 Sumitomo Fudosan Kk Architectural surface finishing material and its manufacturing method
WO2020202635A1 (en) * 2019-03-29 2020-10-08 日本製鉄株式会社 Roof material and production method for same
JP2020165186A (en) * 2019-03-29 2020-10-08 日鉄日新製鋼株式会社 Roofing material and its manufacturing method

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