JPH01236270A - Resin composition - Google Patents

Resin composition

Info

Publication number
JPH01236270A
JPH01236270A JP6183488A JP6183488A JPH01236270A JP H01236270 A JPH01236270 A JP H01236270A JP 6183488 A JP6183488 A JP 6183488A JP 6183488 A JP6183488 A JP 6183488A JP H01236270 A JPH01236270 A JP H01236270A
Authority
JP
Japan
Prior art keywords
resin composition
magnesium oxide
polyphenylene sulfide
molding
composition
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6183488A
Other languages
Japanese (ja)
Inventor
Junichi Takeda
淳一 武田
Takao Iwata
孝夫 岩田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Resonac Holdings Corp
Original Assignee
Showa Denko KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Showa Denko KK filed Critical Showa Denko KK
Priority to JP6183488A priority Critical patent/JPH01236270A/en
Publication of JPH01236270A publication Critical patent/JPH01236270A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To provide a resin composition excellent in kneading workability, moldability and giving a molding excellent in heat-radiating property, insulation property, etc., by mixing polyphenylene sulfide with dehydrated magnesium oxide of a specified particle diameter in a specified mixing ratio. CONSTITUTION:This resin composition is produced by mixing 5-40wt.% polyphenylene sulfide (A) with 95-60wt.% dehydrated magnesium oxide of a mean particle diameter of 0.3-50mum. The obtained composition does not cause any damage or abrasion of a kneader, injection molding machine or the like during kneading or molding and is excellent in moldability. This composition can be suitably used in fields requiring mechanical strengths, insulation property, heat radiating property, thermal conductivity, etc., such as housings of electronic components, etc. It is also possible to add, if necessary, a lubricant, a coupling agent, a plasticizer, a colorant, an antioxidant, etc. to the obtained resin composition.

Description

【発明の詳細な説明】 〔蚕業上の利用分野] 本発明は樹脂組成物に関し、さらに詳しくは放熱性、熱
伝導性、電気絶縁性、成形加工性2機械的強度等におい
て優れたポリフェニレンスルフィド樹脂組成物に関する
[Detailed Description of the Invention] [Field of Application in Sericulture] The present invention relates to a resin composition, and more specifically, a polyphenylene sulfide resin that is excellent in heat dissipation, thermal conductivity, electrical insulation, moldability, mechanical strength, etc. Regarding the composition.

〔従来の技術及び発明が解決しようとする課題〕各種の
設備9機器類において、従来から使用されている金属材
料が、近年、樹脂材料に急激に転換されつつある。しか
し、樹脂材料は、一般に熱伝導率が金属材料に比較して
二指も小さいため、放熱性、熱伝導性に劣り、各種設備
や機器類から発生する熱により、樹脂の軟化、融解、劣
化あるいは分解を起こし易いという問題がある。
[Prior Art and Problems to be Solved by the Invention] In recent years, metal materials conventionally used in various types of equipment are being rapidly replaced with resin materials. However, resin materials generally have a thermal conductivity that is two orders of magnitude lower than that of metal materials, so they are inferior in heat dissipation and thermal conductivity, and the heat generated from various equipment and equipment causes the resin to soften, melt, and deteriorate. Alternatively, there is a problem that it is easy to cause decomposition.

樹脂に放熱性及び熱伝導性を付与するために、各種金属
を含有させる方法が提案されているが、この方法では、
電気伝導性が同時に付与されるため、絶縁性を要求され
名ような設備1機器2部品類には使用することができな
い。
In order to impart heat dissipation and thermal conductivity to the resin, a method of incorporating various metals has been proposed, but with this method,
Because electrical conductivity is imparted at the same time, it cannot be used for equipment, equipment, or two parts that require insulation.

また、電気絶縁性を付与するために、樹脂にシリカ、ア
ルミナ、各種珪酸塩等の充填材を添加する方法も検討さ
れているが、この場合には熱伝導率の向上が極めて少な
く、所期の目的を達成することができない。
In addition, methods of adding fillers such as silica, alumina, and various silicates to the resin are being considered in order to impart electrical insulation properties, but in this case, the improvement in thermal conductivity is extremely small and the desired result is not achieved. unable to achieve its purpose.

そこで、本発明者らは、前記の従来技術の欠点を克服し
て、放熱性、熱伝導性、電気絶縁性。
Therefore, the present inventors have overcome the drawbacks of the above-mentioned prior art to improve heat dissipation, thermal conductivity, and electrical insulation.

成形加工性1機械的強度等において優れた樹脂組成物を
開発すべ(鋭意研究を重ねた。
A resin composition with excellent molding processability 1 mechanical strength etc. should be developed (intensive research was carried out).

〔課題を解決するための手段〕[Means to solve the problem]

その結果、ポリフェニレンスルフィドに特定の前処理を
施した一定範囲の粒径の酸化マグネシウムを添加するこ
とによって、前記の課題を解決しうるごとを見出した。
As a result, it has been found that the above-mentioned problems can be solved by adding magnesium oxide having a particle size within a certain range that has been subjected to a specific pretreatment to polyphenylene sulfide.

本発明は、かかる知見に基いて完成したものである。The present invention was completed based on this knowledge.

すなわち、本発明は、ポリフェニレンスルフィド5〜4
0重量%と脱水処理された平均粒径0.3〜50μの酸
化マグネシウム95〜60重量%とからなることを特徴
とする樹脂組成物を提供するものである。
That is, the present invention provides polyphenylene sulfide 5-4
The present invention provides a resin composition comprising 0% by weight of magnesium oxide and 95% to 60% by weight of dehydrated magnesium oxide having an average particle size of 0.3 to 50μ.

本発明において使用されるポリフェニレンスルフィドは
、特に制限はなく各種のものを用いることができる。分
子量については一般に10,000〜40.000の範
囲、好ましくは15.000〜25.000の範囲のも
のであればよい。また、このポリフェニレンスルフィド
は、単独重合体は勿論のこと、50重量%未満の範囲で
他の単量体を重合させた共重合体でもよい。共重合に使
用しうる他の単量体としては、 本発明の樹脂組成物は、前記のようにポリフェニレンス
ルフィドと脱水処理された酸化マグネラムを含むもので
ある。脱水処理は、酸化マグネシウムの含水量を1重量
%以下、好ましくは0.1重量%以下にできる方法であ
れば、各種の方法で行うことができるが、その代表的方
法としては1000〜1500°Cの温度で10分〜2
0時間程度焼成する方法(硬焼)があげられる。本発明
において脱水処理されていない酸化マグネシウムを用い
ると、得られる組成物の成形性が著しく悪化し、成形困
難となる。
The polyphenylene sulfide used in the present invention is not particularly limited, and various types can be used. The molecular weight generally ranges from 10,000 to 40,000, preferably from 15,000 to 25,000. Moreover, this polyphenylene sulfide may be a homopolymer or a copolymer obtained by polymerizing other monomers in an amount of less than 50% by weight. As other monomers that can be used in the copolymerization, the resin composition of the present invention contains polyphenylene sulfide and dehydrated magnesium oxide as described above. The dehydration treatment can be carried out by various methods as long as the water content of magnesium oxide can be reduced to 1% by weight or less, preferably 0.1% by weight or less, but a typical method is at a temperature of 1000° to 1500°. 10 minutes at temperature C~2
A method of firing for about 0 hours (hard firing) is mentioned. If magnesium oxide that has not been dehydrated is used in the present invention, the moldability of the resulting composition will significantly deteriorate, making molding difficult.

本発明に用いられる酸化マグネシウムは、上記の如く脱
水処理されたもので、その平均粒径は、通常0.3〜5
0μ、好ましくは0.5〜25μのものである。酸化マ
グネシウムの平均粒径が0.3μ未満であると、混練時
にこれを均一に分散することが困難となり、生産性が大
幅に低下するとともに、得られる成形品の機械的強度が
著しく低下する。また、平均粒径が50μを超えると、
成形品の機械的強度が低下するため好ましくない。
The magnesium oxide used in the present invention has been dehydrated as described above, and its average particle size is usually 0.3 to 5.
0μ, preferably 0.5 to 25μ. If the average particle size of the magnesium oxide is less than 0.3μ, it will be difficult to uniformly disperse it during kneading, resulting in a significant decrease in productivity and a significant decrease in the mechanical strength of the resulting molded product. In addition, if the average particle size exceeds 50μ,
This is not preferable because the mechanical strength of the molded product decreases.

本発明において、ポリフェニレンスルフィドと酸化マグ
ネシウムとの配合割合は、ポリフェニレンスルフィド5
〜40重量%及び酸化マグネシウム95〜60重量%、
好ましくはポリフェニレンスルフィド10〜30重量%
及び酸化マグネシウム90〜70重世%の範囲で選・定
する。酸化マグネシウムの配合量が60重量%未満では
、放熱性及び熱伝導性の改良効果が不充分であり、また
、95重量%を超えると、得られる成形品の強度が極端
に低下する傾向がある。
In the present invention, the blending ratio of polyphenylene sulfide and magnesium oxide is 5
~40% by weight and 95-60% by weight of magnesium oxide,
Preferably 10 to 30% by weight of polyphenylene sulfide
and magnesium oxide in the range of 90 to 70%. If the amount of magnesium oxide is less than 60% by weight, the effect of improving heat dissipation and thermal conductivity will be insufficient, and if it exceeds 95% by weight, the strength of the molded product obtained tends to be extremely reduced. .

さらに、本発明の樹脂組成物には、必要に応じて樹脂の
総量に対して50重量%未満の範囲で他種のポリマーを
ブレンドすることができる。ブレンドしうるポリマーと
しては、ポリアミド、ポリカーボネート、ポリフェニレ
ンオキサイド、ポリエチレン、エチレン−プロピレンゴ
ム(EPR)。
Furthermore, other types of polymers can be blended into the resin composition of the present invention in an amount of less than 50% by weight based on the total amount of the resin, if necessary. Blendable polymers include polyamide, polycarbonate, polyphenylene oxide, polyethylene, and ethylene-propylene rubber (EPR).

フッ素樹脂等がある。There are fluororesins, etc.

本発明の樹脂組成物は、上述の如く、ポリフェニレンス
ルフィドと脱水した酸化マグネシウムを主成分とするも
のであるが、さらに必要に応じて一般に高分子加工分野
で用いられている各種の添加剤を適宜配合することがで
きる。添加剤の例としては、金属を含む無機物質や高分
子の接着性を向上させるための各種カップリング剤、例
えばシランカップリング剤あるいは滑剤、可塑剤9着色
剤、酸化防止剤、紫外線吸収剤、核剤、安定剤等があげ
られる。
As mentioned above, the resin composition of the present invention is mainly composed of polyphenylene sulfide and dehydrated magnesium oxide, but may also contain various additives generally used in the field of polymer processing, if necessary. Can be blended. Examples of additives include various coupling agents for improving the adhesion of inorganic substances including metals and polymers, such as silane coupling agents or lubricants, plasticizers, colorants, antioxidants, ultraviolet absorbers, Examples include nucleating agents and stabilizers.

上記のようなポリフェニレンスルフィド、酸化マグネシ
ウム及q必要に応じて用いられる各種の添加剤の混合は
、通常用いられる混合機、例えばヘンシェルミキサー、
タンブラ−、リボンブレンダー等で行われる。混練機と
しては、一般に単軸または二軸の押出機が用いられ、こ
のような押出機により、通常はまず上記本発明の組成物
からなるベレットが製造され、このベレットを、圧縮成
形、射出成形、押出成形等により任意の形状に成形して
所望の樹脂製品とすればよい。
The above-mentioned polyphenylene sulfide, magnesium oxide, and various additives used as necessary are mixed using a commonly used mixer, such as a Henschel mixer,
This is done using a tumbler, ribbon blender, etc. As a kneader, a single-screw or twin-screw extruder is generally used, and such an extruder usually first produces pellets made of the composition of the present invention, which are then subjected to compression molding, injection molding, etc. A desired resin product may be obtained by molding into an arbitrary shape by extrusion molding or the like.

[実施例] 次に、実施例及び比較例により本発明をさらに具体的に
説明する。なお、実施例及び比較例において、放熱性効
果は、昭和電工■製の迅速熱伝導早計(Shother
m QTM)を用いて熱伝導率を測定し、その測定値を
もって表わすこととする。また、機械的強度の代表とし
て曲げ強度を採用し、曲げ試験は、ASTM D  7
90に準拠して実施し、表面の電気抵抗は、試験片の中
央部3点の平均値で示し、成形品の表面状態は、肉眼で
観察して判定した。
[Example] Next, the present invention will be explained in more detail with reference to Examples and Comparative Examples. In addition, in the Examples and Comparative Examples, the heat dissipation effect was measured using a rapid heat conduction meter (Shother) manufactured by Showa Denko ■.
Thermal conductivity is measured using a 300-m QTM) and expressed as the measured value. In addition, bending strength is adopted as a representative of mechanical strength, and the bending test is conducted according to ASTM D 7.
The electrical resistance of the surface was shown as the average value of three points at the center of the test piece, and the surface condition of the molded product was determined by observing with the naked eye.

これらの測定を行うための試験片は、射出成形で製作し
、放熱性の効果測定、表面の電気抵抗及び成形品の表面
状態の試験には、120X120X5mの寸法のものを
、曲げ試験用には、ASTM試験片を用いた。成形条件
は、次のとおりである。
The test pieces used for these measurements were manufactured by injection molding, and those measuring 120 x 120 x 5 m were used for measuring the heat dissipation effect, testing the electrical resistance of the surface, and testing the surface condition of the molded product, and those for bending tests were used. , using ASTM test pieces. The molding conditions were as follows.

成形機として日@N−100Bn型を用い、シリンダー
温度300°C(各ゾーン共)、射出圧(1次) 13
0 kg/c+fl、射出圧(2次) 90 kg/c
+fl。
The molding machine was N-100Bn type, the cylinder temperature was 300°C (for each zone), and the injection pressure (primary) was 13.
0 kg/c+fl, injection pressure (secondary) 90 kg/c
+ fl.

秒を採用した。Seconds were adopted.

実施例1〜2及び比較例1〜5 第1表に示した配合割合のポリフェニレンスルフィド、
各種の酸化マグネシウム及びシランカップリング剤をヘ
ンシェルミキサー(800rpm)で3分間混合した後
、直径30mmの二軸同方向混練押出機(300℃、6
0rρm)でペレツト化した。
Examples 1 to 2 and Comparative Examples 1 to 5 Polyphenylene sulfide in the blending ratio shown in Table 1,
After mixing various magnesium oxides and silane coupling agents in a Henschel mixer (800 rpm) for 3 minutes, the mixture was mixed in a twin-shaft codirectional kneading extruder with a diameter of 30 mm (300 °C, 6
It was pelletized at 0rpm).

このペレットを射出成形して得られた試験片の物性を測
定した。その結果を第1表に示す。
The physical properties of test pieces obtained by injection molding the pellets were measured. The results are shown in Table 1.

なお、用いたポリフェニレンスルフィド、M化マグネシ
ウム及びシランカップリング剤は、下記のとおりである
In addition, the polyphenylene sulfide, magnesium oxide, and silane coupling agent used are as follows.

ポリフェニレンスルフィド 粒状ベースポリマー〔製品番号T4.トープレン■製2
分子量1sooo〜25000 )面上だ5乙も2夕J
2 (1)  脱水処理していない酸化マグネシウム協和化
学工業■製、平均粒径5μ (2)硬焼酸化マグネシウム 1300°Cで焼成したもの。
Polyphenylene sulfide granular base polymer [product number T4. Made of Tauprene 2
Molecular weight 1sooo ~ 25000) It's on the surface.
2 (1) Undehydrated magnesium oxide manufactured by Kyowa Kagaku Kogyo ■, average particle size 5μ (2) Hard-calcined magnesium oxide fired at 1300°C.

協和化学工業■製、平均粒径4μ (3)硬焼酸化マグネシウム 1300 ”Cで焼成したもの 平均粒径0.15μ (4)硬焼酸化マグネシウム 1300°Cで焼成したもの 平均粒径70μ シランカップリング γ−アミノプロピルトリエトキシシランユニカー株製、
カップリンク剤Al 1 0 0)(以下余白) (発明の効果〕 本発明の樹脂組成物は、混練時や成形時に混練機や射出
成形機等に著しい損傷や摩耗を与えることがなく、しか
も成形加工性に優れたものである。
Manufactured by Kyowa Chemical Industry ■, average particle size 4μ (3) Hard-baked magnesium oxide, fired at 1300”C, average particle size 0.15μ (4) Hard-baked magnesium oxide, fired at 1300°C, average particle size 70μ Silane cup Ring γ-aminopropyltriethoxysilane manufactured by Unicar Co., Ltd.
Cup linking agent Al 100) (hereinafter referred to as blank space) (Effects of the invention) The resin composition of the present invention does not cause significant damage or wear to kneading machines, injection molding machines, etc. during kneading or molding, and moreover, It has excellent workability.

また、本発明の樹脂組成物を用いて製造した成形品は、
電気絶縁性を有すると共に、放熱性、熱伝導性に優れ、
かつ機械的強度に優れている。
Moreover, the molded article manufactured using the resin composition of the present invention is
It has electrical insulation properties, as well as excellent heat dissipation and thermal conductivity.
It also has excellent mechanical strength.

したがって、本発明の樹脂組成物は、電子部品のハウジ
ング等、機械的強度、電気絶縁性及び放熱性を要求され
る部分に有効な利用が期待される。
Therefore, the resin composition of the present invention is expected to be effectively used in parts that require mechanical strength, electrical insulation, and heat dissipation properties, such as housings for electronic components.

Claims (1)

【特許請求の範囲】[Claims] (1)ポリフェニレンスルフィド5〜40重量%および
脱水処理された平均粒径0.3〜50μの酸化マグネシ
ウム95〜60重量%とからなることを特徴とする樹脂
組成物。
(1) A resin composition comprising 5 to 40% by weight of polyphenylene sulfide and 95 to 60% by weight of dehydrated magnesium oxide having an average particle size of 0.3 to 50μ.
JP6183488A 1988-03-17 1988-03-17 Resin composition Pending JPH01236270A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6183488A JPH01236270A (en) 1988-03-17 1988-03-17 Resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6183488A JPH01236270A (en) 1988-03-17 1988-03-17 Resin composition

Publications (1)

Publication Number Publication Date
JPH01236270A true JPH01236270A (en) 1989-09-21

Family

ID=13182521

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6183488A Pending JPH01236270A (en) 1988-03-17 1988-03-17 Resin composition

Country Status (1)

Country Link
JP (1) JPH01236270A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002038010A (en) * 2000-07-26 2002-02-06 Idemitsu Petrochem Co Ltd Molding material for electric insulation and radiator parts and parts for image-forming apparatus using the same
US6641878B2 (en) * 1997-04-18 2003-11-04 Kureha Kagaku Kogyo K.K. Optical pickup device holding container
JP2006282783A (en) * 2005-03-31 2006-10-19 Polyplastics Co Highly heat-conductive resin composition
WO2007135749A1 (en) * 2006-05-24 2007-11-29 Polyplastics Co., Ltd. Resin composition of high heat conduction
JP2012162650A (en) * 2011-02-07 2012-08-30 Meiwa Kasei Kk Thermoconductive resin composition, and semiconductor package

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6641878B2 (en) * 1997-04-18 2003-11-04 Kureha Kagaku Kogyo K.K. Optical pickup device holding container
JP2002038010A (en) * 2000-07-26 2002-02-06 Idemitsu Petrochem Co Ltd Molding material for electric insulation and radiator parts and parts for image-forming apparatus using the same
JP2006282783A (en) * 2005-03-31 2006-10-19 Polyplastics Co Highly heat-conductive resin composition
WO2007135749A1 (en) * 2006-05-24 2007-11-29 Polyplastics Co., Ltd. Resin composition of high heat conduction
JP2012162650A (en) * 2011-02-07 2012-08-30 Meiwa Kasei Kk Thermoconductive resin composition, and semiconductor package

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