JPH01193129A - Method for bonding tip on base metal of cutter or cutting tool - Google Patents

Method for bonding tip on base metal of cutter or cutting tool

Info

Publication number
JPH01193129A
JPH01193129A JP1634888A JP1634888A JPH01193129A JP H01193129 A JPH01193129 A JP H01193129A JP 1634888 A JP1634888 A JP 1634888A JP 1634888 A JP1634888 A JP 1634888A JP H01193129 A JPH01193129 A JP H01193129A
Authority
JP
Japan
Prior art keywords
base metal
metal
bonded
chip
tip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP1634888A
Other languages
Japanese (ja)
Inventor
Yukio Matsushita
松下 幸男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP1634888A priority Critical patent/JPH01193129A/en
Publication of JPH01193129A publication Critical patent/JPH01193129A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To perform a strong melt-bonding of a tip on a base metal using a simplified device by coating a multilayer film made of Co, Ni, Fe by a metal reduction method, an electrolytic plating process after enlarging the bond surface of the base metal and removing a metal oxide film by a metal reduction process. CONSTITUTION:The bond surface of a base metal 1 on which a tip is bonded is extended to the width of the tip to be bonded by a swaging machine or a shaper 2, and the bond area is enlarged. Next, before the tip is bonded on the base metal 1 of metal saw, chip saw, handsaw, hacksaw and the like, the oxide film on the bond surface of the base metal is removed by a metal reduction reaction process, and the generation of carbide is restricted. Then the total area of the tip 6 which is bonded on the base metal of cutter, cutting tool is applied a single or multilayer melt-film made of III group and Ib group on the periodic table, being in a range of removing thermal change produced at the moment of melt-bonding, that is, the metal film is melt-bonded on the base metal 1 as an iron clad tip.

Description

【発明の詳細な説明】 この発明は刃物、工具類のチップと台金との接着方法に
関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method of bonding a tip of a cutter or tool to a base metal.

刃物、工具のチップ類は高温硬度がたかく耐磨耗性に優
れているので刃物、工具類、耐磨耗部品としての使用度
はたかめられたが、しかし使用に際しての難点■は刃物
、工具類のチップは金属セラミックであることから、抗
折力が低く脆やすい性質であること■チップは台金、シ
ャンク等に銀ロウ付することから強固な接着が得られな
い■線引ダイスにおいては磨擦熱によって銀ロウ付が溶
融する難点があり、これら克服しなければチップ類の広
範な使用は難しいとされている。
Chips for cutlery and tools have a high hardness at high temperatures and have excellent abrasion resistance, so they have been increasingly used as cutlery, tools, and wear-resistant parts. Since the chip is made of metal ceramic, it has a low transverse rupture strength and is brittle. - The chip is soldered with silver to the base metal, shank, etc., so strong adhesion cannot be obtained. - Wire drawing dies are prone to friction. There is a drawback that the silver solder melts due to heat, and unless this problem is overcome, widespread use of chips will be difficult.

この発明は特に鋸目形状をもつ刃物、折開工具のチップ
接着に台金接着断面を拡大にして接d面積を大きくする
ことで溶融接着を容易にせしめる。次で台金の熱処理に
おける金属酸化皮膜を、金属還元処理で取り除き処理部
分に還元鉄を出現せしめ。周期率表第8族金属元素のコ
バルト、ニッケル、鉄の3金属で、チップの全表面を金
属還元法、電解メツキ法の複合処理で複層の金属皮膜を
施して、溶融接着でチップと台金を強固な溶融接着法を
提案するもので、簡単な設備でかつ極めて多量に接着工
程が備い、たとえばチップソー刃数48ピツチにおいて
、一般のコンデンサ式スポット溶接機で接着すれば、約
145秒/枚内外の所要時間で接着できることから、台
金チップ双方の非接着以外にほとんど熱影響を及ぼすず
に溶融接着ができる工業的な方法を提供するものである
In particular, the present invention facilitates melt bonding of chips of blades and folding tools having sawtooth shapes by enlarging the bonding cross section of the base metal and increasing the contact area d. Next, the metal oxide film from the heat treatment of the base metal is removed by metal reduction treatment, allowing reduced iron to appear in the treated area. A multi-layer metal coating is applied to the entire surface of the chip using a combination of metal reduction and electrolytic plating using three metals, cobalt, nickel, and iron, which are metal elements in group 8 of the periodic table, and the chip and base are bonded together by fusion bonding. This method proposes a strong melt-bonding method for gold, which uses simple equipment and has an extremely large amount of bonding process.For example, if a chip saw with 48 pitches is bonded using a general capacitor type spot welder, it will take about 145 seconds. / Since it is possible to bond the inside and outside of the board in the required time, it provides an industrial method that can perform melt bonding with almost no thermal effect other than non-bonding of both the base metal and the chip.

以下にこの発明の詳細な説明する。This invention will be explained in detail below.

チップソー、工具類の台金は普通炭素工具鋼、台金工具
鋼で板厚1.1〜2.6mm範囲の磨特殊鋼板材を鍛圧
プレスで打抜工程によって鋸目形状に成形されて、金属
熱処理工程でHRC−43〜44の硬度範囲に熱処理さ
れる。
The base metal of chip saws and tools is made of ordinary carbon tool steel, a polished special steel plate with a thickness in the range of 1.1 to 2.6 mm, and is formed into a sawtooth shape by a punching process using a forging press. In the heat treatment process, it is heat treated to a hardness range of HRC-43 to HRC-44.

次にチップ接着断面部をスエジング、セイパー加工法で
鋼!の2.0倍に押広げることと、熱処理におけるスー
ケルを取除くことが同時にできるがチップ接着工程前の
時間経過から加工面に自然酸化物が発生する、−これら
の酸化物を、塩化第二鉄、硝酸鉄、塩酸、N H40H
1整水の混合溶液をチップ接着加工部分に塗布して自然
乾燥後、繰返し塗布をして約30時間経過後に塗布乾燥
面を軽く毛刷子で取り落してタンニン酸稀薄熱水に40
分間浸漬して還元鉄の析出を得ることで溶融接着境界面
に金属の中に含まれる炭素を稀薄して、炭化物の発生を
抑制ゼしめカケンダルボイドを防ぎ緻密でかつ強固にチ
ップと溶融接着が得られる、一方のチップ全面域に、塩
化コバルト、硝酸コバルト、塩酸、NH40H,整水の
混合水溶液中に潰し自然乾燥後繰返し潰して30時間経
過後木製容器に乾燥川砂と処理中のチップと同人して軽
(震動を与えて木製通しで川砂を抜取り、竹製網目容器
でタンニン酸稀薄熱水中で約50分間浸漬して還元コバ
ルト素地を設けてその上に無電解コバルト、電解コバル
ト鍍金で2μ〜3μ層厚の皮膜を設けて尚そのコバルト
皮膜の上に電解鉄鍍金を200μm300μの皮膜膜を
施して、鉄タラソドチソプが形成することは、焼結金属
チップ類の特性からチップ素地との間にこれらの第8元
素金属で皮膜することはチップから来る抵抗共震を防ぎ
脆やすさを保護して溶融接着する上でかかせない方法で
ある。
Next, the cross section of the chip is swaged and processed using the saper processing method! However, natural oxides are generated on the processed surface due to the passage of time before the chip bonding process. Iron, iron nitrate, hydrochloric acid, NH40H
1. Apply a mixed solution of water to the chip adhesion processing area and let it air dry. After about 30 hours of repeated application, lightly remove the applied dry surface with a bristle brush and soak in hot water diluted with tannic acid for 40 minutes.
By soaking for 1 minute to obtain precipitation of reduced iron, the carbon contained in the metal is diluted at the interface of the molten bond, suppressing the generation of carbides, preventing sintering voids, and creating a dense and strong molten bond with the chip. The entire area of one of the chips was crushed in a mixed aqueous solution of cobalt chloride, cobalt nitrate, hydrochloric acid, NH40H, and purified water, dried naturally, and crushed repeatedly for 30 hours. After 30 hours, the dried river sand and the chips being processed were placed in a wooden container. The river sand was extracted using a wooden passer with a light vibration applied to it, and soaked in hot water diluted with tannic acid for about 50 minutes in a bamboo mesh container to form a reduced cobalt base, which was then plated with electroless cobalt and electrolytic cobalt. A film with a thickness of 2μ to 3μ is formed on the cobalt film, and then a 200μm to 300μ film of electrolytic iron plating is applied on top of the cobalt film to form an iron thallus. Coating with these 8th element metals in between is an essential method for preventing resistance resonance coming from the chips and protecting their fragility for melt bonding.

実施例1 台金鋼板は台金工具鋼5KS−51で炭素C含有量は0
.75%〜0.85%を含む板厚1. l mm直径1
80 mmの鋸目形状にプレス打抜後に、雰囲気熱処理
炉で焼入する硬度HRC−44範囲で処理する、次ぎに
第1図に示すスエジングセイパー加工でクラッドチップ
接着断面を2.9mmの厚みに押広げて第1表に示す還
元溶液の操作でチップ接着部分に還元鉄を析出させる。
Example 1 The base metal steel plate is base metal tool steel 5KS-51 and the carbon C content is 0.
.. Plate thickness including 75% to 0.85%1. l mm diameter 1
After press punching into a serrated shape of 80 mm, it is hardened in an atmospheric heat treatment furnace to a hardness in the HRC-44 range.Then, the clad chip bonded cross section is made into a 2.9 mm hardness by swaging saper processing as shown in Figure 1. It is spread to a thickness and reduced iron is precipitated at the chip bonding area by operating the reducing solution shown in Table 1.

接着するチップは次の寸法である2、Omm X 2.
Omm X 5,5mmの長方形粉末金属チップを第2
表に示す還元コバルト溶液、前記に示す操作で析出させ
てその上2層皮膜は第3表に示すコバルト無電解鍍金操
作で2μ〜3μの皮膜を設ける、さらに電解鉄鍍金を2
00μ〜300μの範囲で鉄皮膜クラッドチップとして
The chip to be bonded has the following dimensions: 2.0mm x 2.
Omm x 5,5mm rectangular powder metal tip into the second
The reduced cobalt solution shown in the table is deposited by the operations shown above, and a two-layer film is formed on it by the cobalt electroless plating process shown in Table 3, with a thickness of 2μ to 3μ.
As an iron coated clad chip in the range of 00μ to 300μ.

コンデンサ式スポット溶接機で前記の台金とを、550
Kg/7−の加圧力として溶融電流約7.46kA/3
μsで溶融接着する、その接着強度は約315Kpの引
張強度試験に耐えるものであった。
Using a capacitor type spot welder, welded the base metal with 550
Melting current approximately 7.46kA/3 as a pressing force of Kg/7-
The bonding strength was such that it could withstand a tensile strength test of about 315 Kp, which was melted and bonded in μs.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図はチップと溶融接着する台金接着面のスエジグ、
セイパー加工断面とその加工装置図の1部を示す。 第1表     第2表 還元鉄溶液     還元コバルト溶液整水 200整
水 200 FeCIasHzO5COCl26H205Fe(NO
3)  2 Co(NO3)6H202,5CI2  
2.5 CI2  2.5 NH40H5NH4OH5 第3表 無電解コバルト溶液 塩化コバルトCOCl26H20309/1次亜りん酸
ナトリウム        209/(1くえん酸ナト
リウム     359/11塩化アンモン     
   501/(IP H9,5 溶温  0095 手続補正1
Figure 1 shows the sedge on the base metal bonding surface that is melt-bonded to the chip.
A part of the saper processing cross section and the processing equipment diagram are shown. Table 1 Table 2 Reduced iron solution Reduced cobalt solution water conditioning 200 water conditioning 200 FeCIasHzO5COCl26H205Fe(NO
3) 2Co(NO3)6H202,5CI2
2.5 CI2 2.5 NH40H5NH4OH5 Table 3 Electroless cobalt solution Cobalt chloride COCl26H20309/1 Sodium hypophosphite 209/(1 Sodium citrate 359/11 Ammonium chloride
501/(IP H9,5 Melting temperature 0095 Procedure amendment 1

Claims (3)

【特許請求の範囲】[Claims] (1)チップを接着する台金の接着面を、スエジング、
セイパー加工によって、接着するチップの帳面まで台金
接着面を押広げて接着面積を拡大にしてチップを強固に
台金に電流溶融接着をする方法。
(1) Swaging the adhesive surface of the base metal to which the chip is attached.
A method in which the bonding surface of the base metal is expanded to the surface of the chip to be bonded using saper processing to expand the bonding area and the chip is firmly bonded to the base metal by current melting.
(2)メタルソー、チップソー、バンドソー、ハクソー
類の台金にチップを接着する前に、台金接着部分を金属
還元反応処理によって、酸化皮膜を取り除き炭化物の発
生を抑制させ、溶融接着を容易に接着する方法。
(2) Before adhering the chip to the base metal of metal saws, tip saws, band saws, and hack saws, the part where the base metal is attached is subjected to a metal reduction reaction treatment to remove the oxide film and suppress the generation of carbides, making it easy to bond by melt bonding. how to.
(3)刃物、工具類の台金に、接着するチップ表面全域
に、周期率表第8族第1B族の該金属で、溶融接着瞬間
の熱変化を除ける範囲の単層復層の金属皮覆を施し鉄ク
ラッドチップにして台金と溶融接着をすることを特徴と
する方法。
(3) On the base metal of cutlery and tools, the entire surface of the chip to be bonded is made of a metal from Group 8, Group 1B of the periodic table, and has a single-layer multi-layer metal coating in a range that excludes the thermal change at the moment of melt bonding. A method characterized by applying a covering to an iron clad chip and melt-bonding it to a base metal.
JP1634888A 1988-01-26 1988-01-26 Method for bonding tip on base metal of cutter or cutting tool Pending JPH01193129A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP1634888A JPH01193129A (en) 1988-01-26 1988-01-26 Method for bonding tip on base metal of cutter or cutting tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1634888A JPH01193129A (en) 1988-01-26 1988-01-26 Method for bonding tip on base metal of cutter or cutting tool

Publications (1)

Publication Number Publication Date
JPH01193129A true JPH01193129A (en) 1989-08-03

Family

ID=11913866

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1634888A Pending JPH01193129A (en) 1988-01-26 1988-01-26 Method for bonding tip on base metal of cutter or cutting tool

Country Status (1)

Country Link
JP (1) JPH01193129A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2023001018A (en) * 2021-06-17 2023-01-04 株式会社オリジン Chip manufacturing apparatus, chip manufacturing method, chip for cutting tool, and pedestal

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2023001018A (en) * 2021-06-17 2023-01-04 株式会社オリジン Chip manufacturing apparatus, chip manufacturing method, chip for cutting tool, and pedestal
WO2023190077A1 (en) * 2021-06-17 2023-10-05 株式会社オリジン Tip manufacturing device, tip manufacturing method, cutting tool tip, and pedestal

Similar Documents

Publication Publication Date Title
JP4045014B2 (en) Polycrystalline diamond tools
KR100734794B1 (en) Method for making a joint between copper and stainless steel
JP5138879B2 (en) Material composite
US6173886B1 (en) Method for joining dissimilar metals or alloys
EP0413543B1 (en) Abrasive body
JPS582276A (en) Metal-ceramic joint body and manufacture
DE102009000892A1 (en) Method for layer application of film-shaped soldering materials by ultrasonic welding on same or different surfaces of component, comprises coupling the ultrasonics on component surface to its activation and wettability
CN110883443A (en) Hard alloy brazing joint, preparation method thereof and hard alloy tool
JPH01193129A (en) Method for bonding tip on base metal of cutter or cutting tool
US10300560B2 (en) Method for producing a preliminary material for a machining tool, and corresponding preliminary material
JPS60187603A (en) Sintered diamond tool and its production
JPS5865588A (en) Production of joined sintered hard alloy
US4078713A (en) Brazing sintered ferrous powder metal articles
JPH0379264A (en) Cutting wire tool
EP0184455B1 (en) Bonding method
JPS59180004A (en) Moving blade of steam turbine
JP3355199B2 (en) Arc spraying wire
JP2511614B2 (en) Method for joining metal member and ceramic member
JPS6150713B2 (en)
JPS62207897A (en) Sintered hard alloy tip
TW492898B (en) Method for producing arc brazing diamond tool and structure thereof
Koleňák et al. The solderability of ceramic materials with active solders under high-intensity ultrasonic conditions
JPS6141702A (en) Composite material containing sintered hard body
CS254313B2 (en) Method of copper on copper or on alloy steels brazing
JPS6177680A (en) Method of bonding ceramic and metal