JPH01130842A - Manufacture of core for high pressure casting - Google Patents

Manufacture of core for high pressure casting

Info

Publication number
JPH01130842A
JPH01130842A JP28814687A JP28814687A JPH01130842A JP H01130842 A JPH01130842 A JP H01130842A JP 28814687 A JP28814687 A JP 28814687A JP 28814687 A JP28814687 A JP 28814687A JP H01130842 A JPH01130842 A JP H01130842A
Authority
JP
Japan
Prior art keywords
core
cavity
coating layer
pressure casting
mica
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP28814687A
Other languages
Japanese (ja)
Inventor
Minoru Imai
実 今井
Masao Ishimaru
石丸 政夫
Yoshiaki Ekoshi
江越 義明
Hideto Sasaki
英人 佐々木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ryobi Ltd
Mitsubishi Motors Corp
Original Assignee
Ryobi Ltd
Mitsubishi Motors Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ryobi Ltd, Mitsubishi Motors Corp filed Critical Ryobi Ltd
Priority to JP28814687A priority Critical patent/JPH01130842A/en
Publication of JPH01130842A publication Critical patent/JPH01130842A/en
Pending legal-status Critical Current

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Landscapes

  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Casting Devices For Molds (AREA)

Abstract

PURPOSE:To manufacture a core with standing high pressure casting by forming the specific material of film on inner face of cavity for a pattern and further forming the special material of coating layer on the surface after molding a base core. CONSTITUTION:Facing agent 3 containing fine grain of components of silicon powder, CMC, water glass, etc., is applied on the inner face of the cavity 2 for the pattern 1 to form the film 4. Successively, packing agent 5 of mixed sand of silica sand, water glass, etc., is packed in the cavity 2 and heated and hardened in a high frequency heating furnace 6 to mold the base core 7, and the coating layer 8 is formed. Further, slurry 9 of mica series material of flaky material is coated to form the mica coating layer 10. This is hardened in a heating furnace 11 to mold the core. By this method, the core with standing high pressure casting can be manufactured.

Description

【発明の詳細な説明】 〔発明の目的〕 (産業上の利用分野) この発明は、ダイカスト法などの高圧鋳造用中子の製造
方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Object of the Invention] (Industrial Application Field) The present invention relates to a method for producing a core for high pressure casting such as a die casting method.

(従来の技術) 模型のキャビティに充填した充填砂に高周波を照射し、
充填砂を加熱硬化させて造型する方法は、たとえば特開
昭57−156860号公報、特開昭61−71152
号公報等で知られている。
(Conventional technology) High frequency waves are irradiated to the sand filled in the cavity of the model.
Methods of molding by heating and hardening the filled sand are disclosed, for example, in JP-A-57-156860 and JP-A-61-71152.
It is known from the publication No.

これらの造型方法は、模型のキャピテイ内面に水ガラス
などの液状塗型剤を霧状に吹付けて塗膜を形成し、つぎ
に塗膜を形成したキャビティ内に流動性のある充填砂を
充填する。そして、このキャビティ内の充填砂に高周波
を照射して充填砂を加熱硬化させて中子を造型する方法
である。
These molding methods involve spraying a liquid coating agent such as water glass as a mist onto the inner surface of the model cavity to form a coating film, and then filling the cavity with the coating film with fluid filling sand. do. Then, the filling sand in the cavity is irradiated with high frequency waves to heat and harden the filling sand, thereby molding the core.

この方法によれば、充填砂に流動砂を使用し、しかも塗
型剤に無機質のバインダを使用しているため、鋳肌の平
滑な鋳物が製造されるが、高圧鋳造用として開発された
ものではない。したがって、前記方法で得られた中子を
高圧鋳造に用いた場合、100#/ri程度の加圧力で
塗型剤層へ溶湯が浸透してしまうという問題がある。
According to this method, since fluidized sand is used as the filling sand and an inorganic binder is used as the coating agent, castings with smooth casting surfaces are manufactured, but this method was developed for high-pressure casting. isn't it. Therefore, when the core obtained by the above method is used for high-pressure casting, there is a problem that the molten metal permeates into the mold coating layer under a pressure of about 100 #/ri.

一方、高圧鋳造用中子の製造方法としては、たとえば特
開昭56−139256@公報、特開昭58−1282
45号公報等が知られている。この方法は、有機バイン
ダを用いて砂中子を造型し、この砂中子表面に粉末状の
耐火物と水溶性熱硬化樹脂とを混合したアルカリ性水溶
液からなるスラリーを塗布し、これを乾燥して第1コー
ティング層を形成し、さらにこの第1コーティング層の
表面に合成雲母を含む溶液を塗布し、これを乾燥して第
2コーティング層を形成した方法である。
On the other hand, methods for manufacturing cores for high-pressure casting include, for example, JP-A-56-139256@publication and JP-A-58-1282.
Publication No. 45 and the like are known. This method involves molding a sand core using an organic binder, applying a slurry consisting of an alkaline aqueous solution containing a powdered refractory and a water-soluble thermosetting resin to the surface of the sand core, and drying this. In this method, a first coating layer was formed using the first coating layer, and then a solution containing synthetic mica was applied to the surface of the first coating layer, and this was dried to form a second coating layer.

この方法によれば、耐圧性に優れた中子を造型でき、ま
た表面は合成雲母を含む溶液でコーティングされている
ために、中子の表面にクラックあるいは空孔が形成され
ないが、2回のコーティング作業が必要となる。
According to this method, it is possible to mold a core with excellent pressure resistance, and since the surface is coated with a solution containing synthetic mica, no cracks or holes are formed on the surface of the core, but it is possible to mold a core with excellent pressure resistance. Coating work is required.

(発明が解決しようとする問題点) 萌述したように、従来の造型方法の前者の方法は、中子
を高圧鋳造に用いた場合に加圧力で塗型剤層へ溶湯が浸
透してしまうという問題があり、また後者の方法は、2
回のコーティング作業が必要となり、作業が繁雑となる
(Problems to be Solved by the Invention) As mentioned above, in the former method of conventional molding methods, when the core is used for high-pressure casting, the molten metal permeates into the mold coating layer due to the pressure applied. There is a problem with this, and the latter method requires 2
This requires multiple coating operations, making the work complicated.

この発明は、前記事情に着目してなされたもので、その
目的とするところは、耐圧性に優れた中子を容易に製造
できる高圧鋳造用中子の製造方法を提供することにある
The present invention has been made in view of the above-mentioned circumstances, and its purpose is to provide a method for manufacturing a core for high-pressure casting that can easily produce a core with excellent pressure resistance.

〔発明の構成〕[Structure of the invention]

(問題点を解決づるための手段及び作用)この発明は、
模型のキャビティ内面に微粒子を含有した塗型剤を塗布
して塗膜を形成し、つぎにこのキャビティ内に充填砂を
充填しこれを高周波加熱して硬化させ、表面に微粒子が
コーティングされた基中子を形成する。さらにこの基中
子の表面に雲母系物質または鱗片状物質のスラリーをコ
ーティングしてコーティング層を形成する。そして、中
子の表面に塗型剤に含有している微粒子層を介して雲母
系物質または鱗片状物質からなるコーティング層を形成
したことにある。
(Means and effects for solving the problem) This invention has the following features:
A coating agent containing fine particles is applied to the inner surface of the model cavity to form a coating film, and then filler sand is filled into the cavity and hardened by high frequency heating to form a base coated with fine particles on the surface. Form the core. Furthermore, a slurry of a mica-based material or a scaly material is coated on the surface of this base core to form a coating layer. A coating layer made of a mica-based material or a scaly material is formed on the surface of the core via a layer of fine particles contained in a mold coating agent.

(実施例) 以下、この発明の一実施例を図面にもとづいて説明する
(Example) Hereinafter, an example of the present invention will be described based on the drawings.

第1図(a)〜(f)は高圧鋳造用中子を製造する工程
を示すもので、1は耐熱性に優れたシリコンゴム等の樹
脂材料によって成形された模型であり、2はキャピテイ
である。まず、(a)に示すようにキャビティ2に塗型
剤3を流し込み、その内面に塗を剤3を一様に付着し、
余分な塗型剤3は(1))に示すように排出する。ここ
で使用する塗型剤3は、微粒子として1μmジルコンパ
ウダー50部、10部mジルコンパウダー50部に、1
960MC(カルボキシメチル 溶液40部と水ガラス1部を添加して良く攪拌した水溶
液であり、キャビティ2の内面に微粒子を含有した塗1
114が形成される。つぎに、(C)に示すように塗膜
4が形成されたキャビティ2に充填砂5を充填するが、
この充填砂5は、フラタリー珪砂100部に水ガラス3
部を添加し、5分間混練しながら50°Cの温風で乾燥
した混練砂であり、キャビティ2に密に充填したのち、
(d)に示すように高周波加熱炉6の内部に模型1を収
納する。そして、4kWの高周波を1分間照射すると、
充填砂5は加熱硬化され、(e)に示すような基中子7
が造型される。造型後、模型1から基中子7を取出す。
Figures 1 (a) to (f) show the process of manufacturing cores for high-pressure casting, in which 1 is a model molded from a resin material such as silicone rubber with excellent heat resistance, and 2 is a cavity. be. First, as shown in (a), the coating agent 3 is poured into the cavity 2, and the coating agent 3 is uniformly attached to the inner surface of the cavity 2.
Excess mold coating agent 3 is discharged as shown in (1)). The coating agent 3 used here consists of 50 parts of 1 μm zircon powder, 50 parts of 1 μm zircon powder, and 1 μm as fine particles.
960MC (an aqueous solution prepared by adding 40 parts of carboxymethyl solution and 1 part of water glass and stirring well, coating 1 containing fine particles on the inner surface of cavity 2)
114 is formed. Next, as shown in (C), the cavity 2 in which the coating film 4 has been formed is filled with filler sand 5.
This filling sand 5 is composed of 100 parts of flattary silica sand and 3 parts of water glass.
This is a mixed sand that is dried with warm air at 50°C while kneading for 5 minutes, and after densely filling cavity 2,
As shown in (d), the model 1 is housed inside the high-frequency heating furnace 6. Then, when irradiated with 4kW high frequency for 1 minute,
The filling sand 5 is heated and hardened to form a base core 7 as shown in (e).
is molded. After molding, the base core 7 is taken out from the model 1.

この基中子7の表面には前記キャビティ2の内面に形成
した塗膜4、つまり微粒子を含有した塗型剤3のコーテ
ィング層8が形成される。
A coating film 4 formed on the inner surface of the cavity 2, that is, a coating layer 8 of the mold coating agent 3 containing fine particles is formed on the surface of the base core 7.

つぎに、前記基中子7の表面に(e)に示すようにスラ
リー9を塗布するが、このスラリー9は、2%CMC水
溶液100部、200メツシユ以下の天然雲母30部、
界面活性剤0.2部の混合スラリー液であり、このスラ
リー9に前記基中子7を1秒間浸漬して基中子7の表面
に雲母コーティング層10を形成する。表面に雲母コー
ティング層10を形成した基中子7を(f)に示すよう
に加熱炉11に入れ、110°Cで1時間乾燥すると、
雲母コーティング層10は加熱硬化され、基中子7の表
面に微粒子を含有した塗型剤3からなる塗膜4を介して
雲母コーティング層10が形成される。したがって、第
2図に拡大して示すように基中子7の表面には充填砂5
に一部侵入した微粒子を含んだコーティング層8および
その外側に雲母コーティング層10が被覆される。
Next, a slurry 9 is applied to the surface of the base core 7 as shown in (e), and this slurry 9 consists of 100 parts of a 2% CMC aqueous solution, 30 parts of natural mica of 200 mesh or less,
The base core 7 is immersed in this slurry 9 for 1 second to form a mica coating layer 10 on the surface of the base core 7 . The base core 7 with the mica coating layer 10 formed on the surface is placed in a heating furnace 11 as shown in (f) and dried at 110°C for 1 hour.
The mica coating layer 10 is heated and cured, and the mica coating layer 10 is formed on the surface of the base core 7 via the coating film 4 made of the coating agent 3 containing fine particles. Therefore, as shown in an enlarged view in FIG. 2, the surface of the base core 7 is filled with sand.
A coating layer 8 containing fine particles partially penetrated into the coating layer 8 and a mica coating layer 10 are coated on the outside thereof.

以上の方法で製造された高圧鋳造用中子を金型にセット
し、加圧力50089/cd,’S口速度0、9TrL
/Sec、溶mW度700’ Cの条件下で加圧鋳造し
た。この結果、中子折れは皆無で、中子の表面が雲母コ
ーティング層によって平滑であるため中子砂は振動のみ
で100%落ちた。
The high-pressure casting core manufactured by the above method was set in a mold, and the pressing force was 50089/cd, 'S mouth speed was 0, and 9TrL.
Pressure casting was carried out under conditions of /Sec, melt mW degree of 700'C. As a result, there was no core breakage, and since the surface of the core was smooth due to the mica coating layer, 100% of the core sand fell off due to vibration alone.

なお、前記一実施例における雲母物質は、白雲母、金雲
母、黒雲母、合成雲母等を用い、塗布方法としては浸漬
法に限定されず、スプレー塗布、へヶ塗り法でもよい。
The mica material used in the above embodiment is muscovite, phlogopite, biotite, synthetic mica, etc., and the coating method is not limited to the dipping method, but may also be a spray coating method or a dipping method.

また、前記一実施例においては、雲母物質のスラリーを
コーティングしたが、雲母物質に限定されず、つぎに示
す鱗片状物質(金属薄片)をコーティングしてもよい。
Further, in the above embodiment, the slurry of mica material was coated, but the coating is not limited to mica material, and the following scaly material (metal flakes) may be coated.

メチールアルコール      100部鱗片状ステン
レス        10部鱗片状黒鉛       
    30部ノボラックフェノール樹脂     2
部へキサメチレンテトラミン   0.3部の混合スラ
リー液に基中子を1分間浸漬するか、前述したようにス
プレー塗布、へヶ塗り等によってコーティング層を形成
する。
Methyl alcohol 100 parts Scaly stainless steel 10 parts Scaly graphite
30 parts novolak phenolic resin 2
A coating layer is formed by immersing the base core in a mixed slurry containing 0.3 parts of hexamethylenetetramine for 1 minute, or by spray coating, dipping, etc. as described above.

〔発明の効果〕〔Effect of the invention〕

以上説明したように、この発明によれば、表面に微粒子
を含有する塗型剤がコーティングされた基中子の表面に
雲母系物質または鱗片状物質のコーティング層を形成す
ることによって、従来のように2回のコーティング作業
を行なうことなく、高圧鋳造に耐えられる中子を製造で
きる。また、鋳造時の加圧力で溶湯が中子の表面に浸透
することはなく、平滑な鋳肌となるという効果がある。
As explained above, according to the present invention, a coating layer of a mica-based substance or a scale-like substance is formed on the surface of a base core coated with a molding agent containing fine particles, unlike the conventional method. Cores that can withstand high-pressure casting can be manufactured without having to perform two coating operations. In addition, the molten metal does not penetrate the surface of the core due to the pressure applied during casting, resulting in a smooth casting surface.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図(a)〜(f)はこの発明の製造方法の一実施例
を示す説明図、第2図は中子の一部を拡大した断面図で
ある。 1・・・模型、2・・・キャビティ、3・・・塗型剤、
4・・・塗膜、5・・・充填砂、7・・・基中子、10
・・・コーティング層。 出願人代理人  弁理士 鈴江武彦
FIGS. 1(a) to 1(f) are explanatory views showing one embodiment of the manufacturing method of the present invention, and FIG. 2 is an enlarged sectional view of a part of the core. 1... Model, 2... Cavity, 3... Coating agent,
4... Paint film, 5... Filling sand, 7... Base core, 10
...Coating layer. Applicant's agent Patent attorney Takehiko Suzue

Claims (1)

【特許請求の範囲】[Claims] 模型のキャビティ内面に微粒子を含有した塗型剤を塗布
して塗膜を形成する第1の工程と、前記キャビティ内に
充填砂を充填しこれを高周波加熱して硬化させ、表面に
微粒子がコーティングされた基中子を形成する第2の工
程と、前記基中子の表面に雲母系物質または鱗片状物質
のスラリーをコーティングする第3の工程とからなる高
圧鋳造用中子の製造方法。
The first step is to apply a coating agent containing fine particles to the inner surface of the model cavity to form a coating film, and fill the cavity with filler sand and harden it by high-frequency heating to coat the surface with fine particles. A method for producing a high-pressure casting core, comprising: a second step of forming a base core, and a third step of coating the surface of the base core with a slurry of a mica-based material or a scaly material.
JP28814687A 1987-11-13 1987-11-13 Manufacture of core for high pressure casting Pending JPH01130842A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28814687A JPH01130842A (en) 1987-11-13 1987-11-13 Manufacture of core for high pressure casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28814687A JPH01130842A (en) 1987-11-13 1987-11-13 Manufacture of core for high pressure casting

Publications (1)

Publication Number Publication Date
JPH01130842A true JPH01130842A (en) 1989-05-23

Family

ID=17726400

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28814687A Pending JPH01130842A (en) 1987-11-13 1987-11-13 Manufacture of core for high pressure casting

Country Status (1)

Country Link
JP (1) JPH01130842A (en)

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