JPH01197041A - Method for molding mold - Google Patents

Method for molding mold

Info

Publication number
JPH01197041A
JPH01197041A JP63018625A JP1862588A JPH01197041A JP H01197041 A JPH01197041 A JP H01197041A JP 63018625 A JP63018625 A JP 63018625A JP 1862588 A JP1862588 A JP 1862588A JP H01197041 A JPH01197041 A JP H01197041A
Authority
JP
Japan
Prior art keywords
mold
casting
shape
refractory particles
space
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63018625A
Other languages
Japanese (ja)
Inventor
Shoji Kiguchi
木口 昭二
Toshio Tanaka
俊夫 田中
Mikio Setoyama
瀬戸山 幹雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Komatsu Ltd
Original Assignee
Komatsu Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Komatsu Ltd filed Critical Komatsu Ltd
Priority to JP63018625A priority Critical patent/JPH01197041A/en
Publication of JPH01197041A publication Critical patent/JPH01197041A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0223Composites
    • H01M8/0228Composites in the form of layered or coated products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0213Gas-impermeable carbon-containing materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0221Organic resins; Organic polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0065Solid electrolytes
    • H01M2300/0082Organic polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/04Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
    • H01M8/04082Arrangements for control of reactant parameters, e.g. pressure or concentration
    • H01M8/04089Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
    • H01M8/04119Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants with simultaneous supply or evacuation of electrolyte; Humidifying or dehumidifying
    • H01M8/04156Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants with simultaneous supply or evacuation of electrolyte; Humidifying or dehumidifying with product water removal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/24Grouping of fuel cells, e.g. stacking of fuel cells
    • H01M8/241Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes
    • H01M8/242Grouping of fuel cells, e.g. stacking of fuel cells with solid or matrix-supported electrolytes comprising framed electrodes or intermediary frame-like gaskets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

Landscapes

  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)

Abstract

PURPOSE:To harden refractory particle and to obtain the same space as casting shape by flowing out or dissipating wax pattern with exothermic reaction of a dielectric material, by burying the wax pattern formed to the casting shape into the refractory particle and heating the whole body with microwave. CONSTITUTION:The wax pattern having the casting shape is manufactured by using the wax 1 for lost wax process, and the mixed material of scraping rebonded sand, water glass and water is used as the refractory particle 2 and packed in a flask 3 and the wax pattern 1 is buried in the flask 3. This is charged in a microwave heating furnace 4 and at the time of applying the microwave, the wax pattern 1 is dissipated with the exothermic reaction of water content and carbonic organic material, etc., and self-generated heat of the wax, and also the refractory partial is hardened by heating and drying, to obtain the space 5 of the casting shape. Therefore, the manufacturing time and the manufacture lead time re remarkably shortened and costs of the equipment and fuel are reduced.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、鋳物形状に作られた臘型を用いて鋳型を造型
する方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a method of molding a mold using a lug mold made in the shape of a casting.

(従来の技術) 従来、臘型を使用する鋳造法としては、ろう型にスラリ
ーをつけ表面に細かい耐火物粒子のスタッコを付着させ
、しかるのち大気で乾燥させる0次いでスラリーを表面
につけた後再び1111回より粗めのスタッコを付着さ
せ大気で乾燥させる。この工程を数回くり返した後所定
の温度で加熱して脱胚し、さらに1200°C前後の温
度で焼結後バックサンド中に納めて溶湯を注入するロス
トワックス法が知られている。
(Prior art) Conventionally, the casting method using a wax mold involves applying slurry to a wax mold, attaching stucco made of fine refractory particles to the surface, and then drying it in the atmosphere. 1111 Apply coarser stucco and dry in the air. A lost wax method is known in which this process is repeated several times, the embryos are removed by heating at a predetermined temperature, and the embryos are sintered at a temperature of around 1200° C., and then stored in a backsand and molten metal is injected.

(発明が解決しようとする課題) かかる鋳造法においては、脱胚のために要する時間と設
備、ならびに脱胚後の高温度の焼結に要する時間と設備
、および臘型へ細かいスタッコから順次粗いスタッコを
コーティングしていくための時間など多大の時間と諸設
備と長い生産リードタイムを必要とする0本発明は、前
記欠点を解消することを目的としている。
(Problems to be Solved by the Invention) In such a casting method, the time and equipment required for embryo removal, the time and equipment required for high-temperature sintering after embryo removal, and the process of gradually starting from fine stucco to coarse stucco to form a limp shape. It is an object of the present invention to overcome the above-mentioned drawbacks, which require a large amount of time, various equipment, and a long production lead time, such as the time required to coat the stucco.

(課題を解決するための手段及び作用)本発明の要旨は
、鋳物形状に作られた臘型を熱硬化性または乾燥硬化性
鋳物砂などの耐火物粒子中に埋め、そのままマイクロ波
加熱を行うことにより耐火物粒子を硬化させるとともに
臘型を流出または消失させて鋳物形状の空間を得る鋳物
造型方法、詳しくは臘型を熱硬化性樹脂及び誘電物質等
配合の耐火物粒子中に埋設し、鋳物砂を硬化させた後、
あるいは鋳物砂を硬化させると同時に、臘型をマイクロ
波加熱により鋳型の硬化時に発生する熱及び臘型の自己
発生熱等により流出又は消失させ鋳物形状の空間を得る
鋳型造型方法である。
(Means and effects for solving the problem) The gist of the present invention is to bury a lance mold made in the shape of a casting in refractory particles such as thermosetting or dry-hardening foundry sand, and then microwave heating as it is. A casting molding method for obtaining a casting-shaped space by hardening the refractory particles and causing the lug mold to flow out or disappear, specifically, embedding the lug mold in refractory particles containing a thermosetting resin and a dielectric substance, After hardening the foundry sand,
Alternatively, there is a mold making method in which the foundry sand is hardened and, at the same time, the mold is caused to flow out or disappear by the heat generated when the mold is hardened by microwave heating, the self-generated heat of the mold, etc., to obtain a space in the shape of the casting.

この鋳型を用いて鋳物を製造すれば、従来のロストワッ
クス法と比較して大巾な時間短縮とリードタイムの短縮
及び設備費の低減と燃料費の低減が図れる。。
If a casting is manufactured using this mold, compared to the conventional lost wax method, it is possible to significantly shorten time and lead time, reduce equipment costs, and reduce fuel costs. .

(実施例) (1)実施例1 ロストワックス用の臘を用いて鋳物形状の臘型1を作成
し、耐火物粒子2として表1に示す成分のスクラビング
再生砂100部、水ガラス2.5部、水1部とを混合し
たものを用いて第1図に示すように枠3内に充填して、
この中に前述の臘型lを、埋めた。
(Example) (1) Example 1 A cast-shaped lumber mold 1 was created using lumber for lost wax, and as refractory particles 2, 100 parts of scrubbing recycled sand with the ingredients shown in Table 1 and 2.5 parts of water glass were used. 1 part of water and 1 part of water is used to fill the frame 3 as shown in Fig. 1.
The aforementioned lug shape L was buried in this.

これを第2図に示すようにマイクロ波神熱炉4内に装入
してマイクロ波を照射すると、水分ならびに炭化有機物
等の発熱及び臘の自己発生熱により臘型lが消失すると
ともに、耐火物粒子2も加熱乾燥されて硬化し、鋳物形
状の空間5が得られた。
As shown in Fig. 2, when this is charged into the microwave heat furnace 4 and irradiated with microwaves, the wax shape 1 disappears due to the heat generated by moisture and carbonized organic matter, and the self-generated heat of the wax, and the fireproof The material particles 2 were also heated and dried to harden, and a cast-shaped space 5 was obtained.

表1 (実施例2) 臘型1を作成し、耐火物粒子2として実施例1を同配合
で150℃の熱風で乾燥(水分0゜2%以下)した鋳物
砂を用いると共に、ジルコンパウダー100部、砂鉄2
0部、水溶性高分子2部、水40部より成る水溶性塗型
を第3図に示すように臘型lの上から流し、その表面、
に塗型膜6を付ける。
Table 1 (Example 2) A mold 1 was created, and foundry sand with the same composition of Example 1 and dried with hot air at 150°C (moisture content 0°2% or less) was used as the refractory particles 2, and zircon powder 100 part, iron sand 2
A water-soluble coating mold consisting of 0 parts of water-soluble polymer, 2 parts of water-soluble polymer, and 40 parts of water is poured over the mold l as shown in Figure 3, and the surface of
A coating film 6 is applied to.

次に第4図に示すように塗型膜6が乾燥しない状態でバ
イブレータ7上にセットされた。枠3に入れ、前記の乾
燥鋳物砂を充填させる0次に第5図に示すように枠3ご
と・フィクロ波加熱炉4に装入し、マイクロ波を照射す
ると、塗型膜6中の水分及び砂鉄が発熱し、この熱によ
り臘型1は消失する。これと同時に塗型膜6中の水分が
水蒸気となって鋳物砂中を通るときに粘結剤(水ガラス
)を溶解し乾燥硬化する。塗型膜6は鋳物砂に接着して
おり中空の塗型膜層7を持った鋳物形状の空間5、つま
り鋳型を造型することができた。
Next, as shown in FIG. 4, the coating film 6 was placed on a vibrator 7 without drying. Next, as shown in FIG. 5, the frame 3 is placed in a fibrous heating furnace 4 and irradiated with microwaves to remove moisture in the coating film 6. and the iron sand generates heat, and this heat causes the limp type 1 to disappear. At the same time, the moisture in the coating film 6 turns into water vapor, and as it passes through the foundry sand, it dissolves the binder (water glass) and dries and hardens. The coating film 6 was adhered to the molding sand, and a casting-shaped space 5 having a hollow coating film layer 7, that is, a mold, could be formed.

(実施例3) 第6図に示すように、臘に予じめ誘電物質としてカーボ
ン質染料を混合し、これを用いて鋳物形状の臘型1を珍
成し、耐火物粒子としてフリーマントルけい砂100部
、フラン樹脂1゜5部、硬化剤0.5部とを混合した鋳
物砂中に埋設し、常温で反応硬化させる。
(Example 3) As shown in Fig. 6, carbonaceous dye was mixed in advance as a dielectric substance in lumber, and this was used to create a cast lumber mold 1, and free mantle silicon was used as refractory particles. It is buried in foundry sand mixed with 100 parts of sand, 1.5 parts of furan resin, and 0.5 parts of hardening agent, and is reacted and hardened at room temperature.

この後に枠3を外して第7図に示すようにマイクロ波加
熱炉4内に装入してマイクロ波照射すると、臘型1が加
熱され消失し鋳物形状の空間5を得ることができた。
Thereafter, the frame 3 was removed and placed in a microwave heating furnace 4 as shown in FIG. 7 and irradiated with microwaves, whereby the stem 1 was heated and disappeared, and a cast-shaped space 5 was obtained.

(実施例4) 臘型の表面にジルコンパウダー100部、砂鉄20部、
フェノール樹脂30部、水30部とを混練した塗型剤を
スプレーにより塗布する。
(Example 4) 100 parts of zircon powder, 20 parts of iron sand,
A coating agent prepared by kneading 30 parts of phenol resin and 30 parts of water is applied by spraying.

次に、この臘型を、耐火物粒子としてのフリーマントル
けい砂100部、粉末フェノール樹脂3部、黒、鉛粉末
0.5部より成る鋳物砂中に埋設し、そのままマイクロ
波加熱炉内に装入してマイクロ波照射して加熱硬化させ
、塗型材の発熱及びの自己発生熱により臘型を消失させ
、塗型膜をもった鋳物形状の空間を得ることができた。
Next, this mold was buried in foundry sand consisting of 100 parts of free mantle silica sand as refractory particles, 3 parts of powdered phenolic resin, and 0.5 parts of black and lead powder, and placed in a microwave heating furnace as it was. The mold was charged and heated and cured by microwave irradiation, and the lug shape disappeared due to the heat generated by the coating material and self-generated heat, and a casting-shaped space with a coating film was obtained.

(発明の効果) 本発明は以上説明したようになるので従来技術のロスト
ワックス法と較べて、大巾な生産時間及び生産リードタ
イムが短縮され、これに要する設備費と燃料費も低減さ
れる。しかも、品質はロストワックス法益みの鋳物を鋳
造することができるという優れた効果を奏する。
(Effects of the Invention) Since the present invention is as explained above, compared to the conventional lost wax method, the production time and production lead time are significantly shortened, and the equipment costs and fuel costs required for this are also reduced. . Moreover, it has an excellent effect in that it is possible to cast products with good quality lost wax.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明の実施例を示し、第1図、第2図は第1実
施例の説明図、第3図、第4図、第5図は第2実施例の
説明図、第6図は第7図は第3実施例の説明図である。 1は臘型、2は耐火物粒子、5は空間。 特許出願人 株式会社小松製作所 代理人 (弁理士)岡 1)和 喜 第1図 第2図 第3図
The drawings show embodiments of the present invention, and FIGS. 1 and 2 are explanatory diagrams of the first embodiment, FIGS. 3, 4, and 5 are explanatory diagrams of the second embodiment, and FIG. 6 is an explanatory diagram of the second embodiment. FIG. 7 is an explanatory diagram of the third embodiment. 1 is a lug shape, 2 is a refractory particle, and 5 is a space. Patent applicant Komatsu Ltd. Agent (patent attorney) Oka 1) Kazuyoshi Figure 1 Figure 2 Figure 3

Claims (8)

【特許請求の範囲】[Claims] (1)鋳物形状に作られた臘型を耐火物粒子中に埋設し
、全体をマイクロ波加熱することによって耐火物粒子を
硬化させるとともに、臘型を流出または消失させて、鋳
物形状の空間を得る鋳型造型方法。
(1) A cast-shaped lug is buried in refractory particles, and the whole is heated by microwaves to harden the refractory particles, and the lubricant is flowed out or disappears to open up the cast-shaped space. Mold making method to obtain.
(2)鋳物形状に作られた臘型を熱硬化性樹脂と誘電物
質を配合した耐火物粒子中に埋設した後、全体をマイク
ロ波加熱することにより耐火物粒子を硬化させるととも
に、臘型を流出または消失させ、鋳物形状の空間を得る
鋳型造型方法。
(2) After embedding the cast mold in refractory particles containing a thermosetting resin and dielectric material, the entire refractory particles are hardened by microwave heating, and the refractory mold is removed. A mold making method that creates a space in the shape of a casting by flowing out or disappearing.
(3)前記臘型表面に熱硬化性樹脂を含む塗型を塗布し
、空間に塗型膜層を形成した請求項2記載の鋳型造型方
法。
(3) The mold making method according to claim 2, wherein a coating mold containing a thermosetting resin is applied to the surface of the lance mold to form a coating film layer in the space.
(4)鋳物形状に作られた臘型を乾燥硬化性(水溶性)
粘結剤と誘電物質を配合した湿態の耐火物粒子中に埋設
した後、全体をマイクロ波加熱することにより耐火物粒
子を乾燥硬化させるとともに臘型を流出または消失させ
、鋳物形状と同じ空間を得る鋳物造型方法。
(4) Dry hardening of the lance mold made into a casting shape (water soluble)
After embedding in wet refractory particles containing a binder and dielectric material, the entire refractory particles are heated with microwaves to dry and harden, and the lance shape flows out or disappears, creating a space that is the same as the casting shape. A casting molding method that obtains.
(5)前記臘型表面に水溶性塗型を塗布し、空間に塗型
膜層を形成した請求項4記載の鋳型造型方法。
(5) The mold making method according to claim 4, wherein a water-soluble coating is applied to the surface of the lance mold to form a coating film layer in the space.
(6)鋳物形状に作られた臘型表面に水分を付着させこ
の水分の乾燥しないうちに水溶性粘結剤と誘電物質を含
有した乾燥の耐火物粒子中に埋設した後、全体をマイク
ロ波加熱することにより、耐火物粒子を硬化させるとと
もに、臘型を流出または消失させ鋳物形状と同じ空間を
得る鋳型造型方法。
(6) Moisture is attached to the lance-shaped surface made in the shape of a casting, and before the moisture dries, it is embedded in dry refractory particles containing a water-soluble binder and a dielectric substance, and then the entire body is microwaved. A mold making method that hardens the refractory particles by heating, and also causes the lug mold to flow out or disappear, creating the same space as the casting shape.
(7)臘に誘電物質を混合し、これを用いて鋳物形状に
作られた臘型を耐火物粒子中に埋設し、全体をマイクロ
波加熱することで耐火物粒子を硬化させるとともに、誘
電物質の発熱で臘型を流出または消失させ鋳物形状と同
じ空間を得る鋳型造型方法。
(7) A dielectric substance is mixed with the lumber, a lance mold made into a casting shape is embedded in the refractory particles, and the whole is heated with microwaves to harden the refractory particles, and the dielectric material is A mold making method that uses the heat generated to cause the lug mold to flow out or disappear to obtain the same space as the casting shape.
(8)鋳物形状に作られた臘型表面に誘電物質を含む塗
型を塗布して空間に塗型膜層を形成し、これを耐火物粒
子中に埋設しマイクロ波加熱することで耐火物粒子を硬
化させるとともに、誘電物質の発熱で臘型を流出または
消失させ鋳物形状と同じ空間を得る鋳型造型方法。
(8) A coating mold containing a dielectric material is applied to the surface of the lance made in the shape of a casting to form a coating film layer in the space, and this is embedded in refractory particles and heated with microwaves to create a refractory. A mold making method that hardens the particles and causes the lance to flow out or disappear due to the heat generated by the dielectric material to obtain the same space as the casting shape.
JP63018625A 1988-01-29 1988-01-29 Method for molding mold Pending JPH01197041A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63018625A JPH01197041A (en) 1988-01-29 1988-01-29 Method for molding mold

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63018625A JPH01197041A (en) 1988-01-29 1988-01-29 Method for molding mold

Publications (1)

Publication Number Publication Date
JPH01197041A true JPH01197041A (en) 1989-08-08

Family

ID=11976804

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63018625A Pending JPH01197041A (en) 1988-01-29 1988-01-29 Method for molding mold

Country Status (1)

Country Link
JP (1) JPH01197041A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6330904B2 (en) * 1999-02-17 2001-12-18 Micro Electronics Group Inc. Microwave-based process for dental casting
CN107262671A (en) * 2017-07-01 2017-10-20 连云港源钰金属制品有限公司 Lost wax casting technique dewaxing device and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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