JPH01118353A - Injection sleeve lubricating method in casting machine - Google Patents
Injection sleeve lubricating method in casting machineInfo
- Publication number
- JPH01118353A JPH01118353A JP27659587A JP27659587A JPH01118353A JP H01118353 A JPH01118353 A JP H01118353A JP 27659587 A JP27659587 A JP 27659587A JP 27659587 A JP27659587 A JP 27659587A JP H01118353 A JPH01118353 A JP H01118353A
- Authority
- JP
- Japan
- Prior art keywords
- injection sleeve
- lubricant
- powder
- face
- molten metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002347 injection Methods 0.000 title claims abstract description 21
- 239000007924 injection Substances 0.000 title claims abstract description 21
- 238000005266 casting Methods 0.000 title claims abstract description 14
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 title claims description 12
- 239000000314 lubricant Substances 0.000 claims abstract description 20
- 239000000843 powder Substances 0.000 abstract description 16
- 239000002184 metal Substances 0.000 abstract description 14
- 229910052751 metal Inorganic materials 0.000 abstract description 14
- 238000007711 solidification Methods 0.000 abstract description 6
- 230000008023 solidification Effects 0.000 abstract description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052796 boron Inorganic materials 0.000 abstract description 3
- 239000010439 graphite Substances 0.000 abstract description 3
- 229910002804 graphite Inorganic materials 0.000 abstract description 3
- 239000011347 resin Substances 0.000 abstract description 2
- 229920005989 resin Polymers 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 2
- 238000000576 coating method Methods 0.000 abstract 2
- 230000002093 peripheral effect Effects 0.000 abstract 2
- 239000000203 mixture Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000007610 electrostatic coating method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2015—Means for forcing the molten metal into the die
- B22D17/2038—Heating, cooling or lubricating the injection unit
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は、鋳造装置における射出スリーブの潤滑面（割
出スリーブ内周面とプランジャチップ外周面との相互摺
擦面をいう）の潤滑法に関するものである。[Detailed Description of the Invention] <Industrial Application Field> The present invention provides a method for lubricating the lubricating surface of an injection sleeve (referring to the mutual sliding surface between the inner circumferential surface of the indexing sleeve and the outer circumferential surface of the plunger tip) in a casting device. It is related to.
〈従来の技術〉
従来の鋳造装置におけるスリーブ潤滑法としては、自己
潤滑性を有する材料を用いてプランジャチップ乃至は射
出スリーブを構成する方法と、射出スリーブの潤滑面に
潤滑剤を塗布する方法とがあった。<Prior art> Conventional sleeve lubrication methods in casting equipment include a method of constructing the plunger tip or injection sleeve using a self-lubricating material, and a method of applying a lubricant to the lubricated surface of the injection sleeve. was there.
しかし、後者の場合潤滑剤を水や油などに溶解又は分散
させてスプレ一方式又は滴下方式にて塗布していた為、
即ち油脂系潤滑剤のようにそれ自体液状である潤滑剤を
使用する場合は勿論のこと、黒鉛やボロンのようにそれ
自体では固体又は粉体である８１′ｆＪ剤を使用する場
合でも水や油などに溶解又は分散させ液状にして塗布し
ていた為、Ｑ＝Ｉ出スリーブ内に溶湯を注湯した際に反
応してガスを発生し、このガスが溶湯中に巻き込まれて
鋳造品の品質を低下させてしまう不具合があった。しか
も、潤滑剤を塗布した際に射出スリーブの内面が冷され
、その結果射出スリーブ内に注湯された溶湯の凝固が速
くなって凝固率が多くなり、潟回り不良などの不良品発
生を来たす原因となる等の不具合があった。However, in the latter case, the lubricant was dissolved or dispersed in water or oil and applied by spraying or dripping.
That is, not only when using lubricants that are liquid themselves such as oil-based lubricants, but also when using 81'fJ agents that are solid or powdery by themselves such as graphite and boron. Because it was applied in liquid form by dissolving or dispersing it in oil, etc., when the molten metal was poured into the Q=I exit sleeve, it reacted and generated gas, which was caught up in the molten metal and caused damage to the casting. There was a problem that degraded the quality. Moreover, when the lubricant is applied, the inner surface of the injection sleeve is cooled, and as a result, the molten metal poured into the injection sleeve solidifies faster, increasing the solidification rate and causing defective products such as roughness. There was a problem that caused this.
〈発明が解決しようとする問題点〉
本発明はこの様な従来の不具合に鑑みてイｒされたもの
であり、割出スリーブの潤滑面に潤滑剤を塗布するに際
して射出スリーブの内面を冷づことがないと共に、削出
スリーブ内に溶湯を注湯した時にガスを発生することが
ない新規な鋳造装置におけるスリーブ潤滑法を提供せん
とするものである。<Problems to be Solved by the Invention> The present invention has been devised in view of the above-described problems in the prior art. It is an object of the present invention to provide a novel method for lubricating a sleeve in a casting device, which does not cause problems and does not generate gas when pouring molten metal into the cut sleeve.
く問題点を解決するための手段〉
斯る目的を達成する本発明鋳造装置におけるスリーブ潤
滑法は、潤滑性を有する粉状潤滑剤を射出スリーブの潤
滑面に塗布させるようにした事を特徴どしたものである
。Means for Solving the Problems〉 The sleeve lubrication method in the casting apparatus of the present invention that achieves the above object is characterized in that a powdered lubricant having lubricating properties is applied to the lubricated surface of the injection sleeve. This is what I did.
〈実施例〉
潤滑性を有する粉状潤滑剤とは、例えば黒鉛や金属等の
導電性を有する粉体や、ボロン、滑石等の非導電性の粉
体、或いはこれら粉体に樹脂粉を混合させた粉体なと、
粉体状態でもって自己潤滑性を有するものをいう。<Example> Powdered lubricants with lubricating properties are, for example, conductive powders such as graphite and metals, non-conductive powders such as boron and talc, or resin powders mixed with these powders. When it comes to powder,
Refers to substances that have self-lubricating properties in powder form.
そして、この粉状潤滑剤をそのまま（粉体のまま）割出
スリーブの潤滑面（射出スリーブ内周面とプランジャチ
ップ外周面との相互摺擦面）に塗布させる。粉状潤滑剤
を射出スリーブの潤滑面に塗布させる方法としては、エ
アーをキャリアとしたスプレー法でも、静電気を利用し
た静電塗布法でも良く、或いはロージンパックのように
粉状潤滑剤を袋内に入れて擦り付けたり叩き付けたりす
る方法などが考えられる。Then, this powdered lubricant is applied as it is (in powder form) to the lubricating surface of the indexing sleeve (the mutual sliding surface between the inner circumferential surface of the injection sleeve and the outer circumferential surface of the plunger tip). The powdered lubricant can be applied to the lubricated surface of the injection sleeve by a spray method using air as a carrier, an electrostatic coating method using static electricity, or by applying the powdered lubricant inside a bag like a rosin pack. Possible methods include putting it in a container and rubbing or slamming it against it.
〈発明の効果〉
本発明鋳造装置におけるスリーブ潤滑法は斯様に、潤滑
性を有する粉状潤滑剤を射出スリーブの潤滑面に塗布さ
せるようにしたので、以下の効果を奏する。<Effects of the Invention> Since the sleeve lubrication method in the casting apparatus of the present invention applies a lubricating powder lubricant to the lubricating surface of the injection sleeve, the following effects are achieved.
■ 割出スリーブの潤滑面に潤滑剤を塗布した際に、割
出スリーブの内面温度を低下させることがない。従って
、射出スリーブの内面温度が安定づると共に、割出スリ
ーブ内に注湯された溶湯の凝固が遅くなって凝固率が低
下し、その結ＦＡ湯流れが良く安定し、高品質の鋳造品
を安定して鋳造できる。■ When lubricant is applied to the lubricating surface of the indexing sleeve, the internal temperature of the indexing sleeve does not drop. Therefore, the inner temperature of the injection sleeve becomes stable, the solidification of the molten metal poured into the indexing sleeve slows down, and the solidification rate decreases, resulting in a good and stable flow of the molten metal, resulting in high quality castings. Can be cast stably.
■ 射出スリーブの潤滑面に潤滑剤を塗布さけるに際し
て、従来のように液状のキャリアを必要としないので、
潤滑剤塗布後のエアープロー工程を省略でき、従って、
鋳造サイクルの短縮化を図ることが出来る。しかも、射
出スリーブ内に溶湯を注湯した際にガスの発生がなく、
従って従来のように溶湯中にガスを巻き込むことがなく
なるので、鋳造品の強度が向上すると共に強度のバラ付
きが少なくなる。■ When applying lubricant to the lubricated surface of the injection sleeve, unlike conventional methods, a liquid carrier is not required.
The air blow process after applying the lubricant can be omitted, so
It is possible to shorten the casting cycle. Moreover, there is no generation of gas when pouring molten metal into the injection sleeve.
Therefore, gas is no longer involved in the molten metal as in the past, so the strength of the cast product is improved and variations in strength are reduced.
■ 粉状潤滑剤が有する粉体の断熱作用によって、射出
スリーブ内に注湯された溶湯の凝固が遅くなって凝固率
が低下し、上記■と同様の効果を発揮する。(2) Due to the heat insulating effect of the powder of the powdered lubricant, the solidification of the molten metal poured into the injection sleeve is slowed down and the solidification rate is reduced, producing the same effect as in (2) above.
よって、所期の目的を達成し得る。Therefore, the intended purpose can be achieved.
Claims (1)
布させるようにした事を特徴とする鋳造装置における射
出スリーブ潤滑法。A method for lubricating an injection sleeve in a casting device, characterized in that a powdered lubricant having lubricating properties is applied to the lubricated surface of the injection sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62276595A JPH0773782B2 (en) | 1987-10-30 | 1987-10-30 | Injection sleeve lubrication method in casting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62276595A JPH0773782B2 (en) | 1987-10-30 | 1987-10-30 | Injection sleeve lubrication method in casting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01118353A true JPH01118353A (en) | 1989-05-10 |
| JPH0773782B2 JPH0773782B2 (en) | 1995-08-09 |
Family
ID=17571636
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62276595A Expired - Fee Related JPH0773782B2 (en) | 1987-10-30 | 1987-10-30 | Injection sleeve lubrication method in casting equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0773782B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01299750A (en) * | 1988-05-25 | 1989-12-04 | Ahresty Corp | Method for holding heat of molten metal in injection sleeve |
| JPH035057A (en) * | 1989-05-31 | 1991-01-10 | Ahresty Corp | Apparatus for coating powdery heat insulating agent into inner face of injection sleeve |
| US5388631A (en) * | 1992-04-29 | 1995-02-14 | Nippondenso Co., Ltd. | Die-casting apparatus with spraying device for solid lubricant and device for cleaning nozzles |
| JP2017032948A (en) * | 2015-08-06 | 2017-02-09 | 東洋ゴム工業株式会社 | Manufacturing method of transfer belt |
| DE102019107319A1 (en) * | 2019-03-21 | 2020-09-24 | Engel Austria Gmbh | Melting unit for a shaping machine, shaping machine and method for operating such |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4973572A (en) * | 1972-11-21 | 1974-07-16 | ||
| JPS4973574A (en) * | 1972-11-21 | 1974-07-16 | ||
| JPS5029429A (en) * | 1973-06-29 | 1975-03-25 | ||
| JPS57115494A (en) * | 1981-01-08 | 1982-07-17 | Agency Of Ind Science & Technol | Sliding member used in molten metal |
-
1987
- 1987-10-30 JP JP62276595A patent/JPH0773782B2/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4973572A (en) * | 1972-11-21 | 1974-07-16 | ||
| JPS4973574A (en) * | 1972-11-21 | 1974-07-16 | ||
| JPS5029429A (en) * | 1973-06-29 | 1975-03-25 | ||
| JPS57115494A (en) * | 1981-01-08 | 1982-07-17 | Agency Of Ind Science & Technol | Sliding member used in molten metal |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01299750A (en) * | 1988-05-25 | 1989-12-04 | Ahresty Corp | Method for holding heat of molten metal in injection sleeve |
| JPH035057A (en) * | 1989-05-31 | 1991-01-10 | Ahresty Corp | Apparatus for coating powdery heat insulating agent into inner face of injection sleeve |
| US5388631A (en) * | 1992-04-29 | 1995-02-14 | Nippondenso Co., Ltd. | Die-casting apparatus with spraying device for solid lubricant and device for cleaning nozzles |
| JP2017032948A (en) * | 2015-08-06 | 2017-02-09 | 東洋ゴム工業株式会社 | Manufacturing method of transfer belt |
| DE102019107319A1 (en) * | 2019-03-21 | 2020-09-24 | Engel Austria Gmbh | Melting unit for a shaping machine, shaping machine and method for operating such |
| DE102019107319B4 (en) | 2019-03-21 | 2022-09-08 | Engel Austria Gmbh | Melting unit for a shaping machine, shaping machine and method for operating one |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0773782B2 (en) | 1995-08-09 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
| R250 | Receipt of annual fees |
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| R250 | Receipt of annual fees |
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