JPH01105204A - Polarization film and its manufacture - Google Patents

Polarization film and its manufacture

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Publication number
JPH01105204A
JPH01105204A JP16036188A JP16036188A JPH01105204A JP H01105204 A JPH01105204 A JP H01105204A JP 16036188 A JP16036188 A JP 16036188A JP 16036188 A JP16036188 A JP 16036188A JP H01105204 A JPH01105204 A JP H01105204A
Authority
JP
Japan
Prior art keywords
film
pva
degree
stretching
solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16036188A
Other languages
Japanese (ja)
Other versions
JP2543748B2 (en
Inventor
Chikafumi Tanaka
爾文 田中
Shozo Shiozawa
塩沢 正三
Minoru Nishinohara
西之原 稔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unitika Ltd
Original Assignee
Unitika Ltd
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Abstract

PURPOSE:To improve the heat resistance and the wet heat resistance, and the optical characteristics such as a degree of polarization and a transmittance, etc., by using a uniaxial oriented film consisting of PVA (polyvinyl alcohol) of a specific polymerization degree. CONSTITUTION:PVA having a polymerization degree of at least 2,500 is melted in a solvent so that the concentration becomes 2-35wt.%, a film is formed from an obtained PVA solution, and at the time of obtaining an oriented film by bringing an obtained film to uniaxial drawing, iodine or a dichroic pigment is contained as a polarizing element in an arbitrary process prior to drawing, a drawing process or in an arbitrary process after drawing. In such a way, the heat resistance and the wet heat resistance are improved, and also, drawing can be executed in a high level in one direction, therefore, since the orientation property of iodine and the dichroic pigment is improved, that which is excellent in such optical characteristics as a degree of polarization and a transmittance, etc., is obtained.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は、偏光フィルム及びその製造法に関し。[Detailed description of the invention] (Industrial application field) The present invention relates to a polarizing film and a method for manufacturing the same.

さらに詳しくは高重合度のポリビニルアルコール(以下
PVAという。)の−軸延伸フィルムを基材とし、耐熱
性並びに耐湿熱性が著しく改善され。
More specifically, it uses a -axially stretched film of polyvinyl alcohol (hereinafter referred to as PVA) with a high degree of polymerization as a base material, and has significantly improved heat resistance and moist heat resistance.

しかも光学特性に優れた偏光フィルム及びその製造法に
関する。
Moreover, the present invention relates to a polarizing film with excellent optical properties and a method for producing the same.

(従来の技術) 従来、偏光フィルムとしては、沃素や二色性色素を吸着
させた一軸延伸PVAフィルムが知られている。この偏
光フィルムは、基材フィルムとしてのPVAフィルムが
一般に重合度2000以下の低重合度PVAからなって
いる。この偏光フィルムは、電卓1時計、ワードプロセ
ッサ、液晶プリンター、液晶カラーテレビ、計器類、自
動車用インスツルメントパネル等の液晶デイスプレィの
構成要素として、あるいはガラス等に貼付したり9合わ
せガラスの間に挿入したりしてサングラス、スキー用ゴ
ーグル等の防眩用フィルムとして広く用いられている。
(Prior Art) Uniaxially stretched PVA films on which iodine and dichroic dyes are adsorbed are conventionally known as polarizing films. In this polarizing film, the PVA film as a base film is generally made of PVA with a low polymerization degree of 2000 or less. This polarizing film can be used as a component of LCD displays such as calculators, clocks, word processors, LCD printers, LCD color televisions, gauges, and automobile instrument panels, or can be attached to glass or inserted between laminated glasses. It is widely used as an anti-glare film for sunglasses, ski goggles, etc.

しかし、この偏光フィルムは偏光度は優れているものの
、基材が親水性高分子であるために耐水性、耐湿熱性に
乏しく、また、耐熱性に欠けるという欠点があった。し
たがって、この偏光フィルムは高温多湿又は高温に曝さ
れると。
However, although this polarizing film has an excellent degree of polarization, since the base material is a hydrophilic polymer, it has poor water resistance, moist heat resistance, and heat resistance. Therefore, when this polarizing film is exposed to hot, humid or high temperatures.

偏光度が低下し易いものであった。そして、電子工業の
発展と共に液晶表示装置に使用される範囲が拡大し、そ
れに伴い、偏光フィルムにも、偏光度や透過度といった
光学的特性に加えて耐水性。
The degree of polarization was likely to decrease. With the development of the electronics industry, the scope of use in liquid crystal display devices has expanded, and along with this, polarizing films have improved not only optical properties such as polarization degree and transmittance, but also water resistance.

耐熱性、耐湿熱性等が良好であることが要求されるに至
っている。
Good heat resistance, heat and humidity resistance, etc. are now required.

(発明が解決しようとする課題) このような状況のもとに耐熱性、耐湿熱性が改良された
ものとして、ポリエステルに二色性色素を練り込み、溶
融押出しし、これを延伸して得られる一軸延伸ポリエス
テルフィルム(例えば、特開昭58−68008号公報
、同58−124621号公報8同60−125804
号公報)が提案されている。しかし。
(Problem to be solved by the invention) Under these circumstances, as a product with improved heat resistance and moist heat resistance, a dichroic dye is kneaded into polyester, melt extruded, and then stretched. Uniaxially stretched polyester film (for example, JP-A No. 58-68008, JP-A No. 58-124621, 8-60-125804)
No. 2) has been proposed. but.

このものは耐熱性、耐湿熱性はP ’V A系偏光フィ
ルムより優るものの、偏光度が不十分であり、PVA系
偏光フィルムに比べてあまり使用されていないのが現状
である。
Although this film has better heat resistance and moist heat resistance than P'VA polarizing film, it has an insufficient degree of polarization and is currently less used than PVA polarizing film.

したがって1本発明は、上記のような課題を解決し、耐
熱性並びに耐湿熱性が改善され、しかも偏光度、透過度
等の光学的特性に優れた偏光フィルム及びその製造法を
提供することを目的とするものである。
Therefore, one object of the present invention is to solve the above-mentioned problems and provide a polarizing film that has improved heat resistance and moist heat resistance, and has excellent optical properties such as polarization degree and transmittance, and a method for producing the same. That is.

(課題を解決するための手段) 本発明者らは、このような状況のもとに鋭意研究を重ね
た結果、高重合度のPVAからなる一軸延伸フィルムを
基材フィルムとすることにより上記の目的を達成しうろ
ことを見出し9本発明に到達したものである。
(Means for Solving the Problem) As a result of intensive research under these circumstances, the present inventors have achieved the above-mentioned problem by using a uniaxially stretched film made of PVA with a high degree of polymerization as a base film. The present invention was achieved by discovering how to achieve the object.

すなわち1本発明の偏光フィルムは、PVAの一軸延伸
フィルムを基材とし、沃素又は二色性色素を偏光素子と
する偏光フィルムにおいて、PVAが少なくとも250
0の重合度を肴するPVAであることを熱処理する。
That is, 1 the polarizing film of the present invention is a polarizing film having a uniaxially stretched film of PVA as a base material and having iodine or a dichroic dye as a polarizing element, in which PVA is at least 250%
It is heat treated to be PVA with a degree of polymerization of 0.

また1本発明の偏光フィルムの製造法は、少なくとも2
5000重合度を有するPVAを濃度が2〜35重量%
になるよう溶剤に溶解し、得られたPVA溶液からフィ
ルムを形成し、得られたフィルムを一軸延伸して延伸フ
ィルムを得るに際し、延伸に先立つ任意の工程、延伸工
程、あるいは延伸後の任意の工程において偏光素子とし
て沃素又は二色性色素を含有させることを熱処理する・
In addition, the method for producing a polarizing film of the present invention includes at least two
Concentration of PVA with a degree of polymerization of 5000 is 2-35% by weight
When forming a film from the resulting PVA solution and uniaxially stretching the obtained film to obtain a stretched film, any process prior to stretching, stretching process, or any post-stretching process may be performed. In the process, heat treatment is performed to incorporate iodine or dichroic dye as a polarizing element.
.

以下1本発明の詳細な説明する。The present invention will be explained in detail below.

まず2本発明の偏光フィルムは、PVAの一軸延伸フィ
ルムを基材とするものであり1本発明におけるPVAは
その重合度が少なくとも2500であることが必要であ
り、好ましくは少なくとも4500゜さらに好ましくは
6000〜10000である。偏光フィルムの光学的特
性や耐久性の観点からすれば、PVAの重合度は高い程
好ましいが、製造コストを考慮すれば、 10000以
下が実用的である。PVAの重合度が2500未満のP
VAフィルムからなる偏光フィルムは、光学的特性、耐
熱性及び耐湿熱性が十分でない。
Firstly, the polarizing film of the present invention is based on a uniaxially stretched PVA film, and the PVA of the present invention must have a degree of polymerization of at least 2500, preferably at least 4500°, and more preferably at least 4500°. It is 6000-10000. From the viewpoint of the optical properties and durability of the polarizing film, the higher the degree of polymerization of PVA, the more preferable it is, but if manufacturing costs are taken into consideration, a degree of 10,000 or less is practical. P whose degree of polymerization of PVA is less than 2500
Polarizing films made of VA films do not have sufficient optical properties, heat resistance, and moist heat resistance.

本発明におけるPVA、は上記のような高い重合度を有
するので1本発明の偏光フィルムは、従来のPVA偏光
フィルムの致命的な欠点であった耐熱性及び耐湿熱性が
改善された極めて有用なフィルムである。しかも、一方
向に高度に延伸することができ2そのため沃素及び二色
性色素の配向性がよくなるためか、偏光度及び透過度と
いった光学的特性にも優れる。
Since the PVA in the present invention has a high degree of polymerization as described above, the polarizing film of the present invention is an extremely useful film with improved heat resistance and moist heat resistance, which were fatal drawbacks of conventional PVA polarizing films. It is. Moreover, it can be highly stretched in one direction, 2 and thus has excellent optical properties such as polarization degree and transmittance, probably because the orientation of iodine and dichroic dyes is improved.

偏光フィルムにおいては、透過度と偏光度とは相反する
関係にあり、透過度と偏光度は偏光素子による染色度合
によって調節される。偏光フィルム中の偏光素子の濃度
が高い程、フィルムの透過度は低くなり、一方、偏光度
は高くなって最高値は100%になる。これに対して、
フィルム中の偏光素子の濃度が低い程、透過度は高くな
り、一方。
In a polarizing film, the transmittance and the degree of polarization have a contradictory relationship, and the transmittance and the degree of polarization are adjusted by the degree of dyeing by the polarizing element. The higher the concentration of polarizing elements in a polarizing film, the lower the transmittance of the film, while the degree of polarization increases, reaching a maximum value of 100%. On the contrary,
On the other hand, the lower the concentration of polarizing elements in the film, the higher the transmission.

偏光度は低くなる。性能のよい偏光フィルムでは透過度
と偏光度が揃って高く、透過度と偏光の値の理想的な組
み合わせば、それぞれ50%と100%である。本発明
の偏光フィルムは1例えば透過度が42〜45%のとき
に、偏光度は100〜98%、さらに、好ましくは透過
度が44〜48%のときに、偏光度は100〜99%で
ある。
The degree of polarization becomes lower. A polarizing film with good performance has both high transmittance and high polarization degree, and the ideal combination of transmittance and polarization values is 50% and 100%, respectively. In the polarizing film of the present invention, for example, when the transmittance is 42-45%, the degree of polarization is 100-98%, and more preferably, when the transmittance is 44-48%, the degree of polarization is 100-99%. be.

また9本発明におけるPVAは、ケン化度が少なくとも
95モル%、特に少なくとも99モル%であることが好
ましい。
Further, it is preferable that the degree of saponification of PVA in the present invention is at least 95 mol%, particularly at least 99 mol%.

本発明の偏光フィルムは9例えば、以下の方法によって
製造することができる。
The polarizing film of the present invention can be manufactured, for example, by the following method.

まず、前記のような重合度2500以上の高重合度のP
VAを重合体濃度が2〜35重量%になるように溶剤に
溶解し、PVA溶液を調製する。PVA溶液の濃度が3
5重量%を超える場合は溶液の粘度が高く、溶液の均一
性が低下し、また、PVA分子鎖相互のからみ合いが多
くなるためか、得られたフィルムの延伸性が低下するの
で適当ではない。
First, P with a high polymerization degree of 2500 or more as described above
VA is dissolved in a solvent to a polymer concentration of 2 to 35% by weight to prepare a PVA solution. The concentration of PVA solution is 3
If it exceeds 5% by weight, the viscosity of the solution becomes high, the uniformity of the solution decreases, and the stretchability of the obtained film decreases, probably due to increased entanglement of PVA molecular chains, so it is not suitable. .

一方、PVA溶液の濃度が2重量%未溝の場合は。On the other hand, when the concentration of PVA solution is 2% by weight.

濃度が低すぎてフィルムを形成することが困難になる傾
向がある。PVA溶液における重合体濃度は、4〜18
重量%が好ましく、特に好ましくは5〜12%である。
The concentration tends to be too low making it difficult to form a film. The polymer concentration in the PVA solution is between 4 and 18
% by weight is preferred, particularly preferably from 5 to 12%.

本発明においては、得られる偏光フィルムに偏光素子を
含有させる一つの態様として、PVA溶液に沃素又は二
色性色素が溶解した溶液を調製する工程が含まれる。こ
の工程における偏光素子の量は、偏光素子の種類にもよ
るが9例えばPVA溶液の0.2〜3重量%が好ましい
。かかる偏光素子を溶解したPVA溶液の調製は、 6
0〜120℃の温度において行なうことが好ましい。こ
の場合に。
In the present invention, one embodiment of incorporating a polarizing element into the resulting polarizing film includes a step of preparing a solution in which iodine or a dichroic dye is dissolved in a PVA solution. The amount of polarizing element in this step depends on the type of polarizing element, but is preferably, for example, 0.2 to 3% by weight of the PVA solution. Preparation of a PVA solution in which such a polarizing element is dissolved is as follows: 6
Preferably, it is carried out at a temperature of 0 to 120°C. In this case.

偏光素子として沃素を用いるときは、沃素の昇華を防ぐ
ために、上記の温度の範囲内で低めの温度を採用するこ
とが好ましい。上記溶液を調製する方法としては1例え
ば後述のPVAを溶解するための溶剤に偏光素子を添加
し、攪拌下にPVAを溶解する方法が採用される。
When using iodine as a polarizing element, it is preferable to use a lower temperature within the above temperature range in order to prevent sublimation of iodine. As a method for preparing the above-mentioned solution, for example, a method is employed in which a polarizing element is added to a solvent for dissolving PVA, which will be described later, and PVA is dissolved under stirring.

PVAの溶剤としては9例えば、ジメチルスルホキシド
(以下DMSOという)、ジメチルホルムアミド、アセ
トン、メチルアルコール、n−プロピルアルコール、エ
チレングリコール、プロピレングリコール等の有機溶剤
を単独で、又はこれらの2種類以上を混合して用いるこ
とができる。
Examples of solvents for PVA include organic solvents such as dimethyl sulfoxide (hereinafter referred to as DMSO), dimethylformamide, acetone, methyl alcohol, n-propyl alcohol, ethylene glycol, and propylene glycol, or a mixture of two or more of these. It can be used as

また、これら有機溶剤と塩化カルシウム、塩化リチウム
等の無機塩水溶液、又は有機溶剤と水との混合溶剤を使
用することもできる。特に、上記の有機溶剤としては、
DMSOが好ましく用いられる。
Further, an aqueous solution of these organic solvents and an inorganic salt such as calcium chloride or lithium chloride, or a mixed solvent of an organic solvent and water can also be used. In particular, the above organic solvents include:
DMSO is preferably used.

また、上記DMSOは水との混合溶剤としても好ましく
用いられる。この場合、DMS055重量%以上100
重量%未満、水45重量%以下で0重量%を超える混合
物が用いられ、特に、DMSOの濃度が70〜98重量
%が好ましい。DMSOと水との混合割合を1例えばD
MS090〜96重量%と水10〜4重量%からなる溶
剤を用いると、PVAと溶剤との親和性がよくなってP
VAの溶解性が向上するためか、比較的高濃度のPVA
溶液を用いても15〜35℃程度の室温ないしはそれに
近い比較的低温において、フィルム形成までに必要な比
較的短い時間内ではPVA溶液がゲル化しない。したが
って、上記のような混合割合の混合溶剤を用いると、凝
固液に4人するまでゲル化せず、均質な、厚み斑の少な
いフィルムを室温で形成できるという利点がある。
Further, the above DMSO is preferably used as a mixed solvent with water. In this case, DMS055% by weight or more 100%
A mixture of less than 45% by weight water and more than 0% by weight is used, in particular a concentration of DMSO of 70-98% by weight is preferred. For example, if the mixing ratio of DMSO and water is 1, D
When a solvent consisting of 90 to 96% by weight of MS0 and 10 to 4% by weight of water is used, the affinity between PVA and the solvent is improved and P
A relatively high concentration of PVA may be due to improved solubility of VA.
Even if a solution is used, the PVA solution will not gel at room temperature or a relatively low temperature close to 15 to 35° C. within the relatively short time required to form a film. Therefore, when a mixed solvent having the above-mentioned mixing ratio is used, it has the advantage that it does not gel until it is mixed with a coagulating solution, and a homogeneous film with less uneven thickness can be formed at room temperature.

次に9本発明の製造法においては、上記のようなPVA
溶液からフィルムを形成する。
Next, in the production method of the present invention, the above-mentioned PVA
Form a film from the solution.

フィルムの形成に際しては、PVA溶液を2例えばスリ
ット状吐出口を通して一旦空気中、又は窒素ガス雰囲気
のような不活性雰囲気中に吐出してPVA溶液の液膜を
形成し9次いで凝固液中に導入してフィルムを形成する
。また、PVA溶液をロールコータ等によって上記の雰
囲気中において液膜とすることもできる。さらに、上記
のPVA溶液を雰囲気中を通すことなく、直接凝固液中
に導入してフィルムを形成することもできる。さらに、
雰囲気中にてPVA溶液の液膜を形成し。
When forming a film, the PVA solution is once discharged into the air or an inert atmosphere such as a nitrogen gas atmosphere through a slit-shaped discharge port to form a liquid film of the PVA solution, and then introduced into the coagulation solution. to form a film. Further, the PVA solution can be formed into a liquid film in the above atmosphere using a roll coater or the like. Furthermore, a film can also be formed by directly introducing the PVA solution into the coagulation solution without passing it through the atmosphere. moreover,
A liquid film of PVA solution is formed in the atmosphere.

これを四塩化炭素、デカリン、パラフィン、トリクロロ
エチレン等の冷却媒体によって冷却して一旦ゲル化させ
1次いで脱溶剤液中に導入して脱溶剤し、フィルムを形
成することもできる。なお。
It is also possible to form a film by cooling this with a cooling medium such as carbon tetrachloride, decalin, paraffin, or trichloroethylene to once gel it, and then introducing it into a solvent removal solution to remove the solvent. In addition.

冷却媒体として、四塩化炭素、トリクロロエチレンのよ
うな低沸点のものを用いたときは、脱溶工程は必ずしも
必要ではない。
When a low boiling point coolant such as carbon tetrachloride or trichlorethylene is used as a cooling medium, a desolvation step is not necessarily necessary.

かかる凝固又は脱溶剤液としては1例えば、メタノール
、エタノール、プロパツール1 イソプロパツール、ブ
タノール等のアルコール類、又はアセトン等の1種以上
を用いることができる。
As such a coagulation or solvent removal liquid, one or more types of alcohols such as methanol, ethanol, propatool, isopropyl alcohol, butanol, or acetone can be used.

上記のPVA溶液の液膜は、すでに述べたPVAの溶剤
等によっても異なるが2通常PVA溶液の温度10〜1
20℃で行なうことが好ましい。すでに述べたように、
特に、DMS090〜96重量%と水10〜4重景%か
らなる溶剤を用いると、15〜35℃程度の室温ないし
はそれに近い比較的低温において、均質な、厚み斑の少
ないPVA溶液の液膜を形成することができる。この液
膜を、雰囲気中を通して、又は直接凝固液中に導入する
か、冷却媒体とそれに続く脱溶剤液中に導入することに
よりフィルムが形成される。
The liquid film of the above PVA solution varies depending on the PVA solvent mentioned above, but the temperature of the PVA solution is usually 10 to 1.
Preferably, it is carried out at 20°C. As already mentioned,
In particular, when a solvent consisting of 090-96% DMS and 10-4% water is used, a homogeneous PVA solution film with less uneven thickness can be formed at room temperature of 15-35°C or a relatively low temperature close to it. can be formed. A film is formed by introducing this liquid film through an atmosphere or directly into a coagulating liquid, or into a cooling medium followed by a desolvation liquid.

上記のようにして形成されたフィルム、すなわち未延伸
フィルムを一方向に破断に至らない範囲で通常5倍以上
、好ましくは7倍以上延伸する。
The film formed as described above, that is, the unstretched film, is stretched in one direction, usually 5 times or more, preferably 7 times or more, within a range that does not lead to breakage.

延伸倍率が5倍未満の場合は、優れた透過度及び偏光度
を有する偏光フィルムが得られ難いことがある。延伸倍
率は、高い程よいが、その上限は実用的には約20倍程
度である。特に、好ましい延伸倍率は、8〜15倍程度
である。また、延伸速度はフィルムの元の長さを基準と
して、10〜3001%/minであり、さらに好まし
くは50〜200%/minであ゛る。
When the stretching ratio is less than 5 times, it may be difficult to obtain a polarizing film having excellent transmittance and polarization degree. The higher the stretching ratio, the better, but the upper limit is practically about 20 times. In particular, a preferable stretching ratio is about 8 to 15 times. Further, the stretching speed is 10 to 3001%/min, more preferably 50 to 200%/min, based on the original length of the film.

延伸は湿式延伸と乾熱延伸とのいずれもが可能である。For stretching, both wet stretching and dry heat stretching are possible.

湿式延伸は1例えば予め15〜35℃の室温付近の温度
、又はそれよりも少し高めで、未延伸フィルムが溶解し
ない範囲の温度の膨潤液に浸漬すること等によってフィ
ルムを膨潤させ9次いで、15℃〜60℃の液中で行う
。この場合、延伸温度があまり低いと、十分な延伸倍率
で延伸することができないので、延伸温度は少なくとも
上記の膨潤液の下限すなわち15℃以上とすることが好
ましい。なお2例えば55〜60℃の高温の液中で延伸
する場合は、PVAの重合度等にもよるが、PVAフィ
ルムが溶解しないように室温付近で予備延伸し、張力を
かけたままで温度を上げることが好ましい。
In wet stretching, the film is swollen by immersing the film in advance in a swelling liquid at a temperature near room temperature, for example, 15 to 35°C, or a little higher than that, in a temperature range in which the unstretched film does not dissolve. It is carried out in a liquid at a temperature of 60°C to 60°C. In this case, if the stretching temperature is too low, it will not be possible to stretch at a sufficient stretching ratio, so it is preferable that the stretching temperature is at least the lower limit of the above-mentioned swelling liquid, that is, 15° C. or higher. Note 2: When stretching in a high-temperature solution, for example, 55 to 60°C, it depends on the degree of polymerization of PVA, etc., but pre-stretching is performed at around room temperature to prevent the PVA film from dissolving, and the temperature is raised while maintaining tension. It is preferable.

上記の膨潤液又は延伸を行う液としては1例えば水、沃
素又は二色性染料、無機塩のような染色助剤及びホウ酸
のような架橋剤を含んだ水溶液からなる染色液、又は種
々の無機塩の水溶液等が用いられる。この場合、上記架
橋剤としては2例えば0.5〜3重量%のものが用いら
れる。
Examples of the above-mentioned swelling liquid or stretching liquid include a dyeing liquid consisting of an aqueous solution containing water, an iodine or dichroic dye, a dyeing aid such as an inorganic salt, and a crosslinking agent such as boric acid; An aqueous solution of an inorganic salt is used. In this case, the crosslinking agent used is, for example, 0.5 to 3% by weight.

また、乾熱延伸は、100〜250℃の雰囲気中。Moreover, dry heat stretching is carried out in an atmosphere of 100 to 250°C.

例えば空気中、好ましくは窒素ガスのような不活性雰囲
気中で行う。延伸温度が100℃未満の場合は、十分な
延伸倍率で延伸することができないことがあり、一方2
50℃を超えると9次の熱処理の段ト翫でさらに温度を
上げることが必要となり、その場合にフィルムが融解す
るおそれがある。
For example, it is carried out in air, preferably in an inert atmosphere such as nitrogen gas. If the stretching temperature is less than 100°C, it may not be possible to stretch at a sufficient stretching ratio;
If the temperature exceeds 50°C, it will be necessary to further raise the temperature in the 9th heat treatment step, and in that case there is a risk that the film will melt.

次に、上記のようにして一軸延伸されたフィルムは熱処
理される。かかる熱処理は、空気中又は不活性ガス雰囲
気中で行われる。かかる熱処理によって、偏光フィルム
の延伸後の寸法安定性、耐熱性、耐湿熱性等のフィルム
の耐久性が一層改善される。熱処理温度は180〜26
0℃が好ましく。
Next, the film uniaxially stretched as described above is heat treated. Such heat treatment is performed in air or in an inert gas atmosphere. Such heat treatment further improves the durability of the polarizing film, such as its dimensional stability after stretching, heat resistance, and heat-and-moisture resistance. Heat treatment temperature is 180-26
Preferably 0°C.

特に200〜240℃が好ましい。かかる熱処理温度は
延伸温度より高くすることが好ましい。熱処理温度が1
80℃未満のときは、フィルムの結晶化度が上がり難く
、耐久性が改善され難いことがある。
Particularly preferred is 200 to 240°C. The heat treatment temperature is preferably higher than the stretching temperature. Heat treatment temperature is 1
When the temperature is lower than 80°C, it may be difficult to increase the crystallinity of the film, and it may be difficult to improve the durability.

一方、260℃を超えると、張力をかけた状態で処理し
ても融解することがある。また、熱処理時間は、0.1
〜10分が好ましい。
On the other hand, if the temperature exceeds 260°C, it may melt even if it is processed under tension. In addition, the heat treatment time was 0.1
~10 minutes is preferred.

上記の熱処理は、フィルムが延伸後と同じ長さを保つよ
うに弛まない程度に緊張状態を保って開始することが好
ましい。
It is preferable to start the above heat treatment while keeping the film under tension to the extent that it does not loosen so that the film maintains the same length as after stretching.

沃素や二色性色素をフィルムに含有させるには従来公知
の手段が適用できる。この場合、沃素や二色性色素は、
PVAを溶剤に溶解して溶液を調製する段階に始まるP
VAフィルムの製造工程の延伸工程に先立つどの段階で
含有させても良いし。
Conventionally known means can be applied to incorporate iodine or dichroic dye into the film. In this case, iodine and dichroic pigments are
P begins with the step of dissolving PVA in a solvent to prepare a solution.
It may be added at any stage prior to the stretching process in the VA film manufacturing process.

延伸中に含有させることもできるし、さらに延伸後、別
途にこれらを含有させる工程を設けてもよい。
They can be added during stretching, or a separate step of adding them can be provided after stretching.

例えば、沃素を含有させるには、沃素と沃化カリウムの
混合水溶液中にフィルムを浸漬する方法等が好ましく採
用され、その処理手段に特別な制限はない。また、沃素
の散逸を防止する目的で上記混合水溶液中にホウ酸、ホ
ウ砂、グルタルアルデヒド等の架橋剤を混合し、染色後
、架橋剤の溶液での処理を別途行ってもよい。
For example, in order to incorporate iodine, a method such as immersing the film in a mixed aqueous solution of iodine and potassium iodide is preferably adopted, and there are no particular restrictions on the treatment method. Further, for the purpose of preventing the dissipation of iodine, a crosslinking agent such as boric acid, borax, glutaraldehyde, etc. may be mixed in the above mixed aqueous solution, and after dyeing, a treatment with a solution of the crosslinking agent may be performed separately.

二色性色素としては、黄色系、橙色系、青色系。Dichroic pigments include yellow, orange, and blue.

紫色系、赤色系などが何れも制限なく使用できる。Purple, red, etc. can be used without any restrictions.

代表的な二色性色素としては1例えば、C,1,Dir
ect系の旧ack 17.19及び154.Brow
n 44,106,195,210゜及び223.Re
d 2,23.2B、31,37,39.79,81,
240,242゜及び247.Bluel、15,22
.7B、90,98,151,168,202,236
249、及び270.Violet 9,12,51.
及び98.Green 1+及び85.Yellow 
8,12,44,86.及びE?7.Orange 2
6+39、106.及び107のような直接染料、 C
,1,Disperse系の旧ue 214.Red 
60.Yellow 56などの分散染料を挙げること
ができる。また1本発明において二色性色素は2種類以
上を併用してもよい。さらに本発明においては2色相を
調整する目的で沃素と二色性色素とを併用してもよい。
Typical dichroic dyes include 1, for example, C, 1, Dir.
ect type old ack 17.19 and 154. Brow
n 44, 106, 195, 210° and 223. Re
d 2, 23.2B, 31, 37, 39.79, 81,
240, 242° and 247. Blue, 15, 22
.. 7B, 90, 98, 151, 168, 202, 236
249, and 270. Violet 9, 12, 51.
and 98. Green 1+ and 85. Yellow
8, 12, 44, 86. and E? 7. Orange 2
6+39, 106. and direct dyes such as 107, C
, 1, old Disperse ue 214. Red
60. Mention may be made of disperse dyes such as Yellow 56. Furthermore, in the present invention, two or more types of dichroic dyes may be used in combination. Furthermore, in the present invention, iodine and a dichroic dye may be used in combination for the purpose of adjusting two hues.

本発明においては、すでに述べたようにフィルムに沃素
や二色性色素を含有させるために、これらをPVA溶液
を調製する際に混合してもよい、また、湿式延伸法を採
用する場合は、膨潤あるいは延伸の際に、同時に沃素又
は二色性色素を含有させてもよい。この場合に、沃素を
含有させるには9通常、沃素o、ooi〜3重四%と沃
化カリウム0.005〜15重■%を含む溶液が好まし
く用いられ、さらに好ましくは沃素0.03〜1重量%
と沃化カリウム0.2〜5重景%を含む溶液が用いられ
る。
In the present invention, in order to make the film contain iodine and dichroic dyes, these may be mixed when preparing the PVA solution, as described above, and when a wet stretching method is adopted, During swelling or stretching, iodine or a dichroic dye may be added at the same time. In this case, in order to contain iodine, a solution containing 9% by weight of iodine to 3% by weight and 0.005 to 15% by weight of potassium iodide is preferably used, more preferably 0.03 to 4% by weight of iodine. 1% by weight
A solution containing 0.2 to 5 weight percent of potassium iodide is used.

また、二色性色素を用いるときは、その濃度は0.00
1〜3重量%が好ましい。このようにして染色、延伸し
たフィルムを乾燥後、上記のようにして熱処理する。
In addition, when using a dichroic dye, its concentration is 0.00
1 to 3% by weight is preferred. After drying the film dyed and stretched in this manner, it is heat treated as described above.

さらに、延伸、熱処理したフィルムを沃素又は二色性色
素で染色してもよい。この場合に、沃素を用いるときは
、沃素0.1〜3重量%と沃化カリウム0.5〜15重
量%を含む溶液が好ましく、また。
Furthermore, the stretched and heat-treated film may be dyed with iodine or a dichroic dye. In this case, when iodine is used, a solution containing 0.1 to 3% by weight of iodine and 0.5 to 15% by weight of potassium iodide is preferred.

二色性色素を用いるときは、その濃度は0.1〜3重量
%が好ましい。
When using a dichroic dye, its concentration is preferably 0.1 to 3% by weight.

乾熱延伸法を採用する場合において、乾熱延伸と沃素系
の染色とを組合わせる場合は、染色は高温下での沃素の
昇華を防ぐために延伸後の熱処理のあとで行うのが好ま
しいが、熱による劣化や昇華等のロスの生じない二色性
染料を用いる場合には、その染料をPVA溶液の調製中
に予め混合してもよいし、延伸の前に染色してもよいし
、染色工程を最後にしてもよい。乾熱延伸法において。
When using a dry heat stretching method and combining dry heat stretching and iodine-based dyeing, it is preferable to carry out the dyeing after heat treatment after stretching in order to prevent sublimation of iodine at high temperatures. When using a dichroic dye that does not cause loss due to heat deterioration or sublimation, the dye may be mixed in advance during the preparation of the PVA solution, dyed before stretching, or dyed. You can also do this at the end of the process. In the dry heat stretching method.

沃素や二色性色素をフィルムに含有させる場合にも、湿
式延伸法におけると同じ〈従来公知の手段が適用できる
。もっとも、乾熱延伸法で熱処理後に染色を行う場合に
は、フィルムの結晶化度が高いために染色し難くなるの
で、染色時間を比較的長めにするとかく例えば、 30
分〜1時間)、染色液中の沃素や二色性色素の濃度を高
くとる(例えば、0.5〜2重量%)ことが好ましい。
Even when iodine or dichroic dye is contained in the film, the same conventionally known means as in the wet stretching method can be applied. However, when dyeing is performed after heat treatment using the dry heat stretching method, the film has a high degree of crystallinity, making it difficult to dye, so the dyeing time is relatively long, for example, 30
minutes to 1 hour), and it is preferable to increase the concentration of iodine and dichroic dye in the dyeing solution (for example, 0.5 to 2% by weight).

沃素や二色性色素をフィルムに含有させる好ま争い工程
は、温熱延伸を採用する場合は、膨潤又は延伸工程であ
り、乾熱延伸を採用する場合は。
The preferred process for incorporating iodine or dichroic dye into the film is the swelling or stretching process when hot stretching is used, and the swelling or stretching process when dry heat stretching is used.

延伸後の工程である。いずれの場合も、最終的に0.5
〜15重撥%のホウ酸等の架橋剤溶液で架橋処理するこ
とが好ましい。
This is a process after stretching. In either case, the final value is 0.5
It is preferable to carry out crosslinking treatment with a solution of a crosslinking agent such as boric acid having a repellency of 15% to 15%.

本発明の偏光フィルムは、それ単独で利用することもで
きるし、支持体又は他の層と組み合わせて利用すること
もできる。後者の場合は9例えばボリアリレートフィル
ム、トリアセテートフィルム、 (メタ)アクリレート
フィルム等の透明性がよくかつ光学的異方性を有するフ
ィル゛ムを、上記偏光フィルムに積層して用いることが
できる。かかる積層に際しては2例えばボリアリレート
フィルムに、イソシアネート接着剤等の接着剤を溶剤に
溶解した溶液を、ロールコータ又はバーコータ等によっ
てコートし2次いで加熱乾燥して上記溶剤を除去し、し
かる後にボリアリレートフィルムをラミネータで上記偏
光フィルムにラミ′ネートする。かかるボリアリレート
フィルムとしては3例えば、ユニチカ側からエンプレー
トとして市販されている厚み50〜130μm程度のも
のが挙げられる。ボリアリレートフィルムは、光学的に
異方性であって、耐熱性があり、しかも水分も通しにく
いので、偏光フィルムの保護フィルムとして好適である
The polarizing film of the present invention can be used alone or in combination with a support or other layer. In the latter case, a film having good transparency and optical anisotropy, such as a polyarylate film, triacetate film, or (meth)acrylate film, can be used by laminating it on the polarizing film. For such lamination, 2. For example, a polyarylate film is coated with a solution of an adhesive such as an isocyanate adhesive dissolved in a solvent using a roll coater or a bar coater, and then the solvent is removed by heating and drying. The film is laminated onto the polarizing film using a laminator. An example of such a polyarylate film is a film with a thickness of about 50 to 130 μm, which is commercially available from Unitika as Enplate. A polyarylate film is optically anisotropic, has heat resistance, and does not easily allow moisture to pass through, so it is suitable as a protective film for a polarizing film.

(実施例) 以下、実施例を挙げて本発明を具体的に説明する。なお
、透過度及び偏光度の測定は以下の方法によって行った
(Example) Hereinafter, the present invention will be specifically described with reference to Examples. Note that the transmittance and polarization degree were measured by the following method.

分光々変針を用い、可視域(400〜700 nm)波
長の光線の透過度を求めた。入射光側に偏光子を設置し
、偏光フィルム試料の透過軸を偏光子の光軸と合わせた
場合と直交させた場合について一枚の偏光フィルムの透
過度を測定し、その代数平均値を透過度とした。なお、
透過度はJIS−Z〜8701に基づき、C光源の場合
の二度視野XYZ系における表示方法により、可視域に
わたり視感度補正して求めた。ただし、赤色系二色性色
素を用いた場合は525 nmにおける透過度を求めた
。偏光度は、2枚の偏光フィルムを延伸軸が互いに平行
になるように重ねて測定した透過度(Tu )と互いに
直交するように重ねて測定した透過度(T工)とから次
式により求めた。
The transmittance of light in the visible wavelength range (400 to 700 nm) was determined using a spectrometer. A polarizer is installed on the incident light side, and the transmittance of a single sheet of polarizing film is measured when the transmission axis of the polarizing film sample is aligned with the optical axis of the polarizer and when it is perpendicular to the optical axis of the polarizer, and the algebraic average value is transmitted. It was a degree. In addition,
The transmittance was determined based on JIS-Z~8701 by correcting the luminous efficiency over the visible range using the display method in the double-view XYZ system in the case of a C light source. However, when a red dichroic dye was used, the transmittance at 525 nm was determined. The degree of polarization is determined by the following formula from the transmittance (Tu) measured by stacking two polarizing films so that their stretching axes are parallel to each other and the transmittance (T) measured by stacking two polarizing films so that they are perpendicular to each other. Ta.

なお、先に述べたうよに、偏光フィルムの透過度及び偏
光度の理想的な最大値は、透過度が50%。
As mentioned above, the ideal maximum value of the transmittance and degree of polarization of the polarizing film is 50%.

偏光度が100%である。The degree of polarization is 100%.

なお、偏光フィルムは通常保護フィルムをラミネートし
た状態で使用されるが、以下の実施例及び比較例におい
ては、保護フィルムのない偏光フィルムについて各種の
特性値を測定した。
Incidentally, a polarizing film is usually used with a protective film laminated thereon, but in the following Examples and Comparative Examples, various characteristic values were measured for a polarizing film without a protective film.

実施例1.比較例1 重合度4980.ケン化度99.8%のPVAを、  
pvASW度が7重量%になるように、DMSO/水=
9515(重量比)の混合溶剤に80°Cの加温下に溶
解し、PVA製膜溶液を調製した。この溶液を20℃に
保ちつつスリット状の吐出口を通してメタノール浴中に
吐出して厚さ50μmのフィルムとした。
Example 1. Comparative Example 1 Polymerization degree 4980. PVA with a saponification degree of 99.8%,
DMSO/water = so that the pvASW degree is 7% by weight.
A PVA film forming solution was prepared by dissolving it in a mixed solvent of 9515 (weight ratio) while heating at 80°C. This solution was maintained at 20° C. and discharged into a methanol bath through a slit-shaped discharge port to form a film with a thickness of 50 μm.

次いで、室温で自然乾燥し、155℃で7倍に一軸延伸
し、さらにフィルムを延伸後の長さのまま弛まないよう
に緊張状態を保って窒素ガス雰囲気中180℃で5分間
熱セツトした。次いで沃素及び沃化カリウム水溶液(1
重量%15重量%)中に30分間に浸漬した後、3重量
%のホウ酸浴中に室温で15分間浸漬し、室温で自然乾
燥して偏光フィルムを得た。得られた偏光フィルムは、
厚み11μmで1色調は青紫透明であり、透過度は48
.3.偏光度は9969%であった。
Next, the film was air-dried at room temperature, uniaxially stretched 7 times at 155°C, and then heat-set at 180°C for 5 minutes in a nitrogen gas atmosphere while maintaining the stretched length so as not to loosen. Next, iodine and potassium iodide aqueous solution (1
After immersing the film in a 3% by weight boric acid bath for 30 minutes, the film was immersed in a 3% by weight boric acid bath at room temperature for 15 minutes, and air-dried at room temperature to obtain a polarizing film. The obtained polarizing film is
The thickness is 11 μm, one color tone is blue-purple transparent, and the transmittance is 48
.. 3. The degree of polarization was 9969%.

また、得られた偏光フィルムを60℃、90%R,11
゜の恒温恒湿槽中に5時間放置した後、透過度及び偏光
度を測定した。その結果、透過度は52.3%。
In addition, the obtained polarizing film was heated at 60°C, 90% R, 11
After leaving it for 5 hours in a constant temperature and humidity chamber at 20°C, the transmittance and degree of polarization were measured. As a result, the transmittance was 52.3%.

偏光度は93.0%であり、形状の変化は認められなか
った。
The degree of polarization was 93.0%, and no change in shape was observed.

比較のため1重合度が1700のPVAからなる実施例
1と同じ偏光素子を有する偏光フィルム(透過度41.
2%、偏光度96.4%、厚み13μm、延伸倍率4.
5倍)についても同じく透過度及び偏光度を測定した。
For comparison, a polarizing film having the same polarizing element as Example 1 (transmittance 41.
2%, degree of polarization 96.4%, thickness 13 μm, stretching ratio 4.
5 times), the transmittance and degree of polarization were similarly measured.

透過度は62.7%、偏光度は72.4%であった。The transmittance was 62.7% and the degree of polarization was 72.4%.

この結果から明らかなように1本発明の偏光フィルムは
、従来の偏光フ゛イルムに比べて、60℃。
As is clear from these results, the polarizing film of the present invention has a higher temperature of 60°C than the conventional polarizing film.

90%R,H,の雰囲気でも、透過度、偏光度の劣下が
少なかった。
Even in an atmosphere of 90% R, H, there was little deterioration in transmittance and degree of polarization.

実施例2 フィルムを沃素及び沃化カリウム水溶液(1重量%15
重量%)中に浸漬する代わりに、二色性色素であるコン
ゴーレッドを0.05重量%含有する染色液に浸漬した
以外は実施例1と同様にして偏光フィルムを得た。得ら
れた偏光フィルムは、赤色透明であり、波長525nm
における透過度は36.9%、偏光度は85.1%であ
った。
Example 2 A film was coated with iodine and potassium iodide aqueous solution (1% by weight15
A polarizing film was obtained in the same manner as in Example 1, except that instead of being immersed in a dye solution containing 0.05% by weight of a dichroic dye, Congo red. The obtained polarizing film is red transparent and has a wavelength of 525 nm.
The transmittance was 36.9%, and the degree of polarization was 85.1%.

実施例3 重合度4980.ケン化度99.8%(7)PVAをP
VA濃度が7重量%になるようDMSO/水=9515
(重量比)の混合溶剤に80℃で加温溶解し、  PV
A溶液を作成した。この溶液を20℃でバーコータを用
いて厚み100μmのポリエチレンテレフタレート(以
下、PETという)フィルムの上に塗布し、メタノール
浴中に10分間浸漬してフィルム化し、室温で自然乾燥
し、PVAフィルムを得た。
Example 3 Degree of polymerization: 4980. Saponification degree 99.8% (7) PVA
DMSO/water = 9515 so that VA concentration is 7% by weight
(weight ratio) in a mixed solvent at 80℃, and
Solution A was created. This solution was applied onto a 100 μm thick polyethylene terephthalate (hereinafter referred to as PET) film at 20°C using a bar coater, immersed in a methanol bath for 10 minutes to form a film, and air-dried at room temperature to obtain a PVA film. Ta.

次いで、PETフィルムからPVAフィルムを剥離し、
このPVAフィルムを20℃の沃素/沃化カリウム溶液
(0,05重量%10.25重重僅)中に5分間浸漬し
、同溶液中で9倍に一軸延伸した後、3重量%のホウ酸
浴に室温で15分間浸漬し、自然乾燥後、65℃で熱処
理した。得られた偏光フィルム(厚み7μm)の透過度
は44.1%、偏光度は100%であった。
Next, peel the PVA film from the PET film,
This PVA film was immersed in an iodine/potassium iodide solution (0.05% by weight, 10.25% by weight) at 20°C for 5 minutes, uniaxially stretched 9 times in the same solution, and then 3% by weight of boric acid. The sample was immersed in a bath at room temperature for 15 minutes, air-dried, and then heat-treated at 65°C. The resulting polarizing film (thickness: 7 μm) had a transmittance of 44.1% and a degree of polarization of 100%.

実施例4.比較例3 フィルムを沃素/沃化カリウム溶液中に浸漬する代わり
に二色性分散染料であるミケトン・ファースト・ピンク
RL(三井東圧株式会社製)を0.5重量%含んだメタ
ノールをPVAフィルムの凝固液兼染色液として使用す
る以外は実施例3と同様にして偏光フィルムを得た。得
られた偏光フィルムは赤色透明であり、波長525nm
における透過度は33.0%、偏光度は98.7%であ
った。
Example 4. Comparative Example 3 Instead of immersing the film in an iodine/potassium iodide solution, methanol containing 0.5% by weight of Miketone Fast Pink RL (manufactured by Mitsui Toatsu Co., Ltd.), a dichroic disperse dye, was applied to the PVA film. A polarizing film was obtained in the same manner as in Example 3, except that the solution was used as both a coagulating solution and a staining solution. The obtained polarizing film is red transparent and has a wavelength of 525 nm.
The transmittance was 33.0%, and the degree of polarization was 98.7%.

また、市販のPVAフィルム(重合度1700.ケン化
度99.9%)を同様にして、ミケトン・ファースト・
ピンクRLを0.5重量%含んだメタノール中で染色し
たが、染色不可能であった。
In addition, a commercially available PVA film (polymerization degree 1700, saponification degree 99.9%) was used in the same manner as Miketon First.
Although it was dyed in methanol containing 0.5% by weight of pink RL, it was not possible to dye it.

実施例5 沃素を1重量%添加する以外は、実施例4におけると同
じ製法で作成したPVA製膜溶液を20℃でバーコータ
によりPETフィルム上に製膜し。
Example 5 A PVA film forming solution prepared by the same manufacturing method as in Example 4 except that 1% by weight of iodine was added was formed into a film on a PET film using a bar coater at 20°C.

メタノール浴中に浸漬して、フィルムを得た。得られた
フィルムを室温で自然乾燥した。次いで。
A film was obtained by immersion in a methanol bath. The obtained film was air-dried at room temperature. Next.

室温の3重量%ホウ酸溶液中で延伸倍率6倍まで延伸し
、水洗後室温で自然乾燥した。得られた偏光フィルム(
厚み11μm)の透過度は46.2%、偏光度は99.
4%であった。
The film was stretched to a stretching ratio of 6 times in a 3% by weight boric acid solution at room temperature, washed with water, and then air-dried at room temperature. The obtained polarizing film (
The transmittance of the film (thickness: 11 μm) is 46.2%, and the degree of polarization is 99.
It was 4%.

実施例6 沃素の代わりにコンゴーレッドを1重量%添加する以外
は実施例5におけると同じ製法で作成したPVAの乾燥
フィルムを室温のホウ酸溶液中で延伸倍率7倍まで延伸
し、水洗後自然乾燥した。
Example 6 A dry PVA film prepared by the same method as in Example 5 except that 1% by weight of Congo red was added instead of iodine was stretched to a stretching ratio of 7 times in a boric acid solution at room temperature, and after washing with water, it was stretched naturally. Dry.

得られた偏光フィルム(厚み11μm)の波長525n
mにおける透過度は30.1%、偏光度は99.9%で
あった。
The wavelength of the obtained polarizing film (thickness 11 μm) was 525 nm.
The transmittance at m was 30.1% and the degree of polarization was 99.9%.

実施例7 重合度3250.ケン化度99.6%のPVAを用いる
以外は、実施例4と同様にしてPVAフィルムを得た。
Example 7 Degree of polymerization: 3250. A PVA film was obtained in the same manner as in Example 4, except that PVA with a saponification degree of 99.6% was used.

次いで、このPVAフィルムを20℃の沃素/沃化カリ
ウム溶液(0,03重量%10.20重量%)中に5分
間浸漬し、同溶液中で9倍に一軸延伸した後、3重量%
のホウ酸溶液に室温で15分間浸漬した。
Next, this PVA film was immersed in an iodine/potassium iodide solution (0.03% by weight, 10.20% by weight) at 20°C for 5 minutes, uniaxially stretched 9 times in the same solution, and then 3% by weight.
The sample was immersed in a boric acid solution for 15 minutes at room temperature.

得られた偏光フィルム(厚み5μm)の透過度は46.
0%、偏光度は97.4%であった。
The transmittance of the obtained polarizing film (thickness: 5 μm) was 46.
0%, and the degree of polarization was 97.4%.

実施例8 重合度6740.ケン化度99.2%のPVAをPVA
濃度が4重量%になるように、DSMO/水=9515
(重量比)の混合溶剤に80°Cの加温下で溶解し、P
VA溶液を調製した。この溶液をバーコータを用いてP
ETフィルムの上に塗布し、メタノール浴中に10分間
浸漬してフィルム化し、室温で自然乾燥し、PVAフィ
ルムを得た。次いで、PVAフィルムをPETフィルム
から剥離し、以下実施例4と同様にして偏光フィルムを
得た。得られた偏光フィルム(厚み5μm)の透過度は
46.0%、偏光度は99.2%であった。
Example 8 Degree of polymerization 6740. PVA with saponification degree of 99.2%
DSMO/water = 9515 so that the concentration is 4% by weight
(weight ratio) in a mixed solvent under heating at 80°C, P
A VA solution was prepared. Apply this solution to P using a bar coater.
It was applied onto an ET film, immersed in a methanol bath for 10 minutes to form a film, and air-dried at room temperature to obtain a PVA film. Next, the PVA film was peeled from the PET film, and the same procedure as in Example 4 was carried out to obtain a polarizing film. The resulting polarizing film (thickness: 5 μm) had a transmittance of 46.0% and a degree of polarization of 99.2%.

(発明の効果) 本発明の偏光フィルムは、高い重合度のPVAからなる
ので、従来のPVA偏光フィルムの本質的欠点であった
耐熱性及び耐湿熱性が著しく改善され、さらに優れた透
過度、偏光度を有する。また、上記のように、高い重合
度のPVAからなり。
(Effects of the Invention) Since the polarizing film of the present invention is made of PVA with a high degree of polymerization, the heat resistance and moist heat resistance, which were the essential drawbacks of conventional PVA polarizing films, are significantly improved, and further excellent transmittance and polarization are achieved. have a degree. Also, as mentioned above, it is made of PVA with a high degree of polymerization.

また、有機溶剤が使えるので9分散染料も使用可能であ
って、染料の選択範囲が広がる。したがって、偏光フィ
ルムとしての有用性を著しく向上させるものである。
Furthermore, since organic solvents can be used, 9-disperse dyes can also be used, expanding the range of dye selections. Therefore, the usefulness as a polarizing film is significantly improved.

かかる本発明の偏光フィルムは、OA端末デイスプレィ
、液晶テレビや耐熱性、耐湿熱性が厳しく要求される自
動車用のインスッルメントパネル。
The polarizing film of the present invention can be used in office automation terminal displays, liquid crystal televisions, and automobile instrument panels that require strict heat resistance and heat-moisture resistance.

計測器等の液晶デイスプレィの他、パネル写真のフィル
ター、サングラス、住宅又はビルの窓、あるいは各種セ
ンサー等幅広い分野に活用できる。
In addition to liquid crystal displays for measuring instruments, it can be used in a wide range of fields, including panel photo filters, sunglasses, windows of houses and buildings, and various sensors.

また1本発明の製造法によれば、商業的に入手可能な重
合度が2500以上のPVAを用いるので。
Furthermore, according to the manufacturing method of the present invention, commercially available PVA having a degree of polymerization of 2500 or more is used.

従来のPVAフィルムに比べると、高い延伸倍率で延伸
することができ、光学的特性、耐熱性ならびに耐湿熱性
に優れた偏光フィルムを生産性よく製造することが可能
である。
Compared to conventional PVA films, it can be stretched at a higher stretching ratio, and a polarizing film with excellent optical properties, heat resistance, and heat-and-moisture resistance can be produced with high productivity.

Claims (3)

【特許請求の範囲】[Claims] (1)ポリビニルアルコールの一軸延伸フィルムを基材
とし、沃素又は二色性色素を偏光素子とする偏光フィル
ムにおいて、ポリビニルアルコールが少なくとも250
0の重合度を有するポリビニルアルコールであることを
特徴とする偏光フィルム。
(1) In a polarizing film that uses a uniaxially stretched film of polyvinyl alcohol as a base material and uses iodine or a dichroic dye as a polarizing element, the polyvinyl alcohol contains at least 250
A polarizing film characterized by being made of polyvinyl alcohol having a degree of polymerization of 0.
(2)少なくとも2500の重合度を有するポリビニル
アルコールを濃度が2〜35重量%になるよう溶剤に溶
解し、得られたポリビニルアルコール溶液からフィルム
を形成し、得られたフィルムを一軸延伸して延伸フィル
ムを得るに際し、延伸に先立つ任意の工程、延伸工程、
あるいは延伸後の任意の工程において偏光素子として沃
素又は二色性色素を含有させることを特徴とする偏光フ
ィルムの製造法。
(2) Polyvinyl alcohol having a degree of polymerization of at least 2500 is dissolved in a solvent to a concentration of 2 to 35% by weight, a film is formed from the obtained polyvinyl alcohol solution, and the obtained film is stretched by uniaxial stretching. When obtaining a film, any steps prior to stretching, stretching step,
Alternatively, a method for producing a polarizing film, which comprises incorporating iodine or a dichroic dye as a polarizing element in any step after stretching.
(3)延伸後のフィルムを熱処理する請求項2に記載の
偏光フィルムの製造法。
(3) The method for producing a polarizing film according to claim 2, wherein the stretched film is heat-treated.
JP63160361A 1987-07-03 1988-06-28 Polarizing film and manufacturing method thereof Expired - Lifetime JP2543748B2 (en)

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JP16749287 1987-07-03
JP62-167492 1987-07-03
JP63160361A JP2543748B2 (en) 1987-07-03 1988-06-28 Polarizing film and manufacturing method thereof

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Publication number Priority date Publication date Assignee Title
JPS6484203A (en) * 1987-09-26 1989-03-29 Nippon Synthetic Chem Ind Polarizing film having superior durability and its production
WO1990000750A1 (en) * 1988-07-12 1990-01-25 Toray Industries, Inc. Visible polarizing film
JPH02253204A (en) * 1989-03-27 1990-10-12 Nippon Synthetic Chem Ind Co Ltd:The Production of polarizing film having superior durability
JPH045601A (en) * 1990-04-24 1992-01-09 Sanritsutsu:Kk Production of phase difference plate
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JPH08327823A (en) * 1996-02-09 1996-12-13 Nippon Synthetic Chem Ind Co Ltd:The Production of polarizing film excellent in durability
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JPS521437A (en) * 1975-06-24 1977-01-07 Oki Electric Ind Co Ltd Surge protection system
JPS5648601A (en) * 1979-09-27 1981-05-01 Nitto Electric Ind Co Ltd Polarizing film
JPS575001A (en) * 1980-06-12 1982-01-11 Toyobo Co Ltd Manufacture of polarizing film
JPS60230606A (en) * 1984-04-30 1985-11-16 Kuraray Co Ltd Polarizing film

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Publication number Priority date Publication date Assignee Title
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JPH0520723B2 (en) * 1987-09-26 1993-03-22 Nippon Synthetic Chem Ind
WO1990000750A1 (en) * 1988-07-12 1990-01-25 Toray Industries, Inc. Visible polarizing film
JPH02253204A (en) * 1989-03-27 1990-10-12 Nippon Synthetic Chem Ind Co Ltd:The Production of polarizing film having superior durability
JPH045601A (en) * 1990-04-24 1992-01-09 Sanritsutsu:Kk Production of phase difference plate
JPH05232316A (en) * 1992-02-25 1993-09-10 Kuraray Co Ltd Polarizing film
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