JP6788461B2 - Polarizing element, polarizing plate and liquid crystal display device - Google Patents

Polarizing element, polarizing plate and liquid crystal display device Download PDF

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JP6788461B2
JP6788461B2 JP2016191515A JP2016191515A JP6788461B2 JP 6788461 B2 JP6788461 B2 JP 6788461B2 JP 2016191515 A JP2016191515 A JP 2016191515A JP 2016191515 A JP2016191515 A JP 2016191515A JP 6788461 B2 JP6788461 B2 JP 6788461B2
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典明 望月
典明 望月
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Polatechno Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/08Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of polarising materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L29/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical; Compositions of hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Compositions of derivatives of such polymers
    • C08L29/02Homopolymers or copolymers of unsaturated alcohols
    • C08L29/04Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133526Lenses, e.g. microlenses or Fresnel lenses
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/42Polarizing, birefringent, filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
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Description

本発明は、ヨウ素とアゾ化合物を含有する偏光素子、偏光板及び液晶表示装置に関する。 The present invention relates to a polarizing element, a polarizing plate and a liquid crystal display device containing iodine and an azo compound.

偏光素子は、一般に、二色性色素であるヨウ素又は二色性染料をポリビニルアルコール樹脂フィルムに吸着配向させることにより製造されている。この偏光素子の少なくとも一方の面に、接着剤層を介してトリアセチルセルロースなどからなる保護フィルムを貼合することにより、偏光板が製造される。偏光板は、液晶表示装置などに用いられる。二色性色素としてヨウ素を用いた偏光素子はヨウ素系偏光板と呼ばれる。一方、二色性色素として二色性染料を用いた偏光素子は染料系偏光板と呼ばれる。これらのうち染料系偏光板は、耐熱性、湿熱耐久性、安定性に優れ、また、配合による色の選択性が高いという特徴がある。しかし、その一方で、同じ偏光度を有するヨウ素系偏光板と比較すると透過率が低い、すなわち、コントラストが低いという問題点があった。そのため、高い耐久性を有し、色の選択性が多様であって、より高い透過率と高い偏光特性を有する偏光素子の開発が望まれている。 The polarizing element is generally manufactured by adsorbing and orienting iodine or a dichroic dye, which is a dichroic dye, on a polyvinyl alcohol resin film. A polarizing plate is manufactured by laminating a protective film made of triacetyl cellulose or the like on at least one surface of the polarizing element via an adhesive layer. The polarizing plate is used in a liquid crystal display device or the like. A polarizing element using iodine as a dichroic dye is called an iodine-based polarizing plate. On the other hand, a polarizing element using a dichroic dye as a dichroic dye is called a dye-based polarizing plate. Of these, dye-based polarizing plates are characterized by being excellent in heat resistance, wet heat durability, and stability, and having high color selectivity depending on the composition. However, on the other hand, there is a problem that the transmittance is low, that is, the contrast is low as compared with the iodine-based polarizing plate having the same degree of polarization. Therefore, it is desired to develop a polarizing element having high durability, various color selectivity, and higher transmittance and high polarization characteristics.

しかしながら、色の選択性が多様である染料系偏光板であっても、従来の偏光板を用いた場合、吸収軸方向が互いに平行になるよう2枚重ねた状態(平行位)で、白色を示すように構成しても、実際には、白色が黄色みを呈する傾向があった。また、吸収軸方向が互いに直交するように2枚重ねた状態(直交位)で、黒色を示すように構成しても、実際には、黒色が青みを呈する傾向があった。そこで、平行位で無彩色の白色を示し、直交位で無彩色の黒色を示す偏光素子の開発が求められていた。 However, even with dye-based polarizing plates having various color selectivity, when a conventional polarizing plate is used, white is produced in a state (parallel position) in which two polarizing plates are stacked so that the absorption axis directions are parallel to each other. Even with the configuration shown, the white color actually tended to be yellowish. Further, even if the two sheets are stacked so that the absorption axis directions are orthogonal to each other (orthogonal position) and are configured to show black, the black tends to be bluish in reality. Therefore, there has been a demand for the development of a polarizing element that exhibits achromatic white in the parallel position and achromatic black in the orthogonal position.

無彩色を示す偏光素子を得るためには、平行位と直交位のいずれにおいても、透過率の波長依存性がなく、透過率が各波長で一定であることが必要である。平行位で黄色みを帯び、直交位で青みを帯びる理由は、平行位と直交位で透過率の波長依存性が異なり、かつ、透過率が各波長で一定でないためである。 In order to obtain a polarizing element exhibiting an achromatic color, it is necessary that the transmittance is not wavelength-dependent in both the parallel position and the orthogonal position, and the transmittance is constant at each wavelength. The reason why it is yellowish at the parallel position and bluish at the orthogonal position is that the wavelength dependence of the transmittance differs between the parallel position and the orthogonal position, and the transmittance is not constant at each wavelength.

ここで、ヨウ素系偏光板における波長依存性について説明する。ポリビニルアルコール(以下、「PVA」という)を基材として、二色性色素としてヨウ素を用いた場合には、一般的に、480nmと600nmを中心とした吸収を有する。480nmの吸収は、ポリヨウ素I とPVAの錯体、600nmの吸収はポリヨウ素I とPVAとの錯体に起因すると言われている。また、ポリヨウ素I とPVAとの錯体に基づく600nmにおける偏光度の方が、ポリヨウ素I とPVAの錯体に基づく480nmにおける偏光度より高い。これにより、直交位において各波長の透過率を一定にしようとすると、平行位において600nmの透過率が480nmの透過率より高くなり、平行位で黄色く着色する現象が起きていた。逆に、平行位において各波長の透過率を一定にしようとすると、直交位において600nmの透過率が480nmの透過率より低くなり、直交位で青く着色する現象が起きていた。さらに、人間の視感度が最も高い550nmに基づく吸収がないため、色の制御が難しいという問題があった。すなわち、各波長の偏光度(二色比)が一定でないために、波長依存性が生じてしまっていた。なお、二色性色素としてヨウ素を用いた場合だけでなく、二色性を有するアゾ化合物を用いた場合にも、平行位と直交位で波長依存性が生じる。一般的に、平行位と直交位で同じ色相を示す色素は知られていない。従来の一般的に知られている二色性を有するアゾ化合物の中には、平行位で黄色、直交位で青色を示すなど、平行位と直交位で波長依存性が全く異なるアゾ化合物も存在する。また、偏光を有することからも分かるように、直交位と平行位では、人に与える明暗の感度も異なることから、仮に色補正をするとしても、人の感度に適した色補正が必要であった。 Here, the wavelength dependence of the iodine-based polarizing plate will be described. When polyvinyl alcohol (hereinafter referred to as "PVA") is used as a base material and iodine is used as a dichroic dye, it generally has absorption centered on 480 nm and 600 nm. Absorption of 480nm is polyiodine I 3 - and PVA complexes, the absorption of 600nm polyiodine I 5 - is said to be due to the complex of the PVA. Further, polyiodine I 5 - towards the polarization degree in the 600nm based on the complex of the PVA is, polyiodine I 3 - higher degree of polarization in the 480nm based on the complex of the PVA. As a result, when trying to make the transmittance of each wavelength constant at the orthogonal position, the transmittance at 600 nm becomes higher than the transmittance at 480 nm at the parallel position, and a phenomenon of yellow coloring occurs at the parallel position. On the contrary, when trying to make the transmittance of each wavelength constant in the parallel position, the transmittance at 600 nm becomes lower than the transmittance at 480 nm in the orthogonal position, and a phenomenon of coloring blue in the orthogonal position occurs. Further, there is a problem that it is difficult to control the color because there is no absorption based on 550 nm, which has the highest human visual sensitivity. That is, since the degree of polarization (two-color ratio) of each wavelength is not constant, wavelength dependence has occurred. Not only when iodine is used as the dichroic dye, but also when an azo compound having dichroism is used, wavelength dependence occurs in the parallel position and the orthogonal position. Generally, there are no known dyes that exhibit the same hue in parallel and orthogonal positions. Among the conventional generally known azo compounds having dichroism, there are azo compounds having completely different wavelength dependence between the parallel position and the orthogonal position, such as yellow at the parallel position and blue at the orthogonal position. To do. In addition, as can be seen from the fact that it has polarized light, the sensitivity of light and darkness given to a person differs between the orthogonal position and the parallel position. Therefore, even if color correction is performed, it is necessary to perform color correction suitable for the human sensitivity. It was.

上記のとおり、平行位と直交位で各波長の透過率が一定であって、波長依存性がない状態を作り出すことは困難である。さらに、透過率が高く、かつ、コントラストが高い偏光素子を得るためには、各波長の偏光度(二色比)が一定でなければならない。二色性色素を1種類用いて偏光素子を製造する場合にも、平行位と直交位における透過率を制御することは難しく、複数の二色性色素を配合して偏光素子を製造する場合に、それぞれの二色性色素の平行位と直交位における透過率と二色性の関係を精密に制御することは極めて困難である。したがって、無彩色を示す偏光素子を得ることが非常に難しく、単に色の三原色を適用すれば達成しうるものではない。平行位と直交位における各波長の透過率を一定に制御するということは、各波長の偏光度も同じでなければならず、非常に困難である。よって、従来技術では、単体透過率が35%以上で、平行位で無彩色の白色を示し、直交位で無彩色の黒色を示す偏光素子を製造するには至っていない。 As described above, it is difficult to create a state in which the transmittance of each wavelength is constant at the parallel position and the orthogonal position and there is no wavelength dependence. Further, in order to obtain a polarizing element having high transmittance and high contrast, the degree of polarization (bicolor ratio) of each wavelength must be constant. Even when a polarizing element is manufactured using one type of dichroic dye, it is difficult to control the transmittance at the parallel position and the orthogonal position, and when a plurality of dichroic dyes are blended to manufacture the polarizing element. , It is extremely difficult to precisely control the relationship between the transmittance and the dichroism at the parallel and orthogonal positions of each dichroic dye. Therefore, it is very difficult to obtain a polarizing element that exhibits achromatic color, and it cannot be achieved by simply applying the three primary colors of color. It is very difficult to control the transmittance of each wavelength in the parallel position and the orthogonal position to be constant because the degree of polarization of each wavelength must be the same. Therefore, in the prior art, it has not been possible to manufacture a polarizing element having a single transmittance of 35% or more, showing an achromatic white in a parallel position, and showing an achromatic black in an orthogonal position.

例えば、特許文献1及び特許文献2には、偏光板の色相を改善する方法が開示されている。具体的に、特許文献1には、平行色相と直交色相とから計算されるニュートラル係数の絶対値が0以上3以下の範囲にある偏光板が開示されている。また、特許文献2には、波長410〜750nmにおける分光透過率がその平均値の±30%以内であり、さらに二枚の偏光膜を重ねて偏光軸を直交した際の波長410〜750nmの透過率が2%以下である防眩性眼鏡用偏光膜が開示されている。また、特許文献1及び特許文献2における技術課題を解決したものとして、特許文献3には、JIS Z 8729に従って求められる色相のa*値及びb*値において、単体透過率測定時のa*値及びb*値が絶対値として1以内であって、該基材2枚を吸収軸方向に対して平行にして測定して得られるa*値及びb*値が絶対値として2以内であって、該基材2枚を吸収軸方向に対して直交にして測定して得られるa*値及びb*値が絶対値として2以内であり、単体透過率が35%以上である偏光素子が開示されている。 For example, Patent Document 1 and Patent Document 2 disclose a method for improving the hue of a polarizing plate. Specifically, Patent Document 1 discloses a polarizing plate in which the absolute value of the neutral coefficient calculated from the parallel hue and the orthogonal hue is in the range of 0 or more and 3 or less. Further, in Patent Document 2, the spectral transmittance at a wavelength of 410 to 750 nm is within ± 30% of the average value, and the transmission at a wavelength of 410 to 750 nm when two polarizing films are overlapped and the polarization axes are orthogonal to each other. A polarizing film for antiglare eyeglasses having a rate of 2% or less is disclosed. Further, as a solution to the technical problems in Patent Document 1 and Patent Document 2, Patent Document 3 states that the a * value and b * value of the hue obtained according to JIS Z 8729 are the a * value at the time of measuring the single transmittance. And the b * value is within 1 as an absolute value, and the a * value and b * value obtained by measuring the two substrates parallel to the absorption axis direction are within 2 as an absolute value. Disclosed is a polarizing element in which the a * value and b * value obtained by measuring the two base materials at right angles to the absorption axis direction are within 2 as absolute values and the single transmittance is 35% or more. Has been done.

特許第4281261号公報Japanese Patent No. 4281261 特許第3357803号公報Japanese Patent No. 3357803 国際公開第2014/162633号International Publication No. 2014/162633

機能性色素の応用第1刷発行版,(株)CMC出版, 入江正浩監修,p98〜100Application of functional dyes 1st printing edition, CMC Publishing Co., Ltd., supervised by Masahiro Irie, p98-100

しかしながら、特許文献1に開示されている実施例によれば、ニュートラル係数が低くても、JIS Z 8729から求められる平行色相のa*値が−1.67〜−1.32であり、b*値が2.66〜3.51であることから、平行位で黄緑色に呈していることが分かる。また、直交色相のa*値は0.49〜0.69であるが、b*値が−3.40〜−1.81であることから、直交位で青色に呈していることが分かる。 However, according to the examples disclosed in Patent Document 1, even if the neutral coefficient is low, the a * value of the parallel hue obtained from JIS Z 8729 is −1.67 to −1.32, and b *. Since the values are 2.66 to 3.51, it can be seen that they are yellowish green in the parallel position. Further, the a * value of the orthogonal hue is 0.49 to 0.69, but the b * value is -3.40 to -1.81, which indicates that the hue is blue at the orthogonal position.

また、特許文献2に開示されている偏光膜は、偏光膜1枚で測定したときのUCS色空間における色の座標値a、bの絶対値が2以下であるという偏光膜であり、偏光膜2枚を重ねた平行位と直交位での無彩色を達成したものではなかった。さらに、特許文献2に開示されている実施例によれば、偏光膜の単体透過率は31.95%、31.41%と低い。そのため、高い透過率かつ高いコントラストが求められる分野、特に、液晶表示装置、有機エレクトロルミネッセンスなどの分野に適用できるものではなかった。 Further, the polarizing film disclosed in Patent Document 2 is a polarizing film in which the absolute values of the color coordinate values a and b in the UCS color space when measured with one polarizing film are 2 or less. It did not achieve achromatic color in the parallel position and the orthogonal position where the two sheets were overlapped. Further, according to the examples disclosed in Patent Document 2, the single transmittance of the polarizing film is as low as 31.95% and 31.41%. Therefore, it has not been applicable to fields where high transmittance and high contrast are required, particularly fields such as liquid crystal display devices and organic electroluminescence.

特許文献3は、特許文献1及び特許文献2における技術課題を解決したものであるが、平行位及び直交位で無彩色を示す偏光素子としてさらなる性能向上が求められている。 Patent Document 3 solves the technical problems in Patent Document 1 and Patent Document 2, but further improvement in performance is required as a polarizing element that exhibits achromatic color in parallel and orthogonal positions.

そこで、本発明は上記事情に鑑みてなされたものであり、高い透過率と高いコントラストを有しながらも、偏光素子2枚を吸収軸方向が互いに平行になるよう重ねた場合に無彩色の白色を表現でき、かつ、偏光素子2枚を吸収軸方向が互いに直交するように重ねた場合に無彩色の黒色を表現できる偏光素子、偏光板及び液晶表示装置を提供することを目的とする。 Therefore, the present invention has been made in view of the above circumstances, and is achromatic white when two polarizing elements are stacked so that the absorption axis directions are parallel to each other, while having high transmittance and high contrast. It is an object of the present invention to provide a polarizing element, a polarizing plate, and a liquid crystal display device capable of expressing achromatic black color when two polarizing elements are stacked so that their absorption axis directions are orthogonal to each other.

本発明者は前記課題を解決すべく鋭意検討の結果、高い偏光度及び高い透過率を有しつつ、平行位と直交位のそれぞれにおいて透過率を一定にして波長依存性をなくし、さらに各波長の平行位と直交位の偏光度(二色比)を一定にするためには、ヨウ素と、2種類の特定のアゾ化合物とを含有させることによってのみ達成しうることを新規に見出した。結果的に、高い透過率と高いコントラストを有しながらも、平行位と直交位で共に無彩色を示す偏光素子を開発するに至った。 As a result of diligent studies to solve the above problems, the present inventor has a high degree of polarization and a high transmittance, and at the same time, the transmittance is kept constant at each of the parallel and orthogonal positions to eliminate the wavelength dependence, and further, each wavelength. It was newly found that in order to make the degree of polarization (bicolor ratio) of the parallel position and the orthogonal position constant, it can be achieved only by containing iodine and two kinds of specific azo compounds. As a result, we have developed a polarizing element that has high transmittance and high contrast, but exhibits achromatic colors in both parallel and orthogonal positions.

すなわち、本発明の要旨構成は以下に示すとおりである。
(1)ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)それぞれで表される2種類のアゾ化合物又はそれらの塩を含有する基材からなり、視感度補正単体透過率が35〜45%であり、L表色系におけるa値及びb値の絶対値が、前記基材を単体で測定したときに、いずれも1以下であり、前記基材2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、前記基材2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下であることを特徴とする偏光素子。

Figure 0006788461
(式中、Arは置換基を有してもよいフェニル基又は置換基を有してもよいナフチル基を示し、Rr又はRrは各々独立に、水素原子、低級アルキル基、低級アルコキシ基又はスルホ基を有する低級アルコキシ基のいずれかを示し、Xrは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。)
Figure 0006788461
(式中、Abは置換基を有してもよいフェニル基又は置換基を有してもよいナフチル基を示し、Rb乃至Rbは各々独立に、水素原子、低級アルキル基、低級アルコキシ基又はスルホ基を有する低級アルコキシ基のいずれかを示し、Xbは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいナフトトリアゾール基、置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。)
(2)偏光度が99%以上であることを特徴とする(1)に記載の偏光素子。
(3)前記偏光素子の吸収軸方向に対して光の振動方向が直交するように絶対偏光光を照射して測定した各波長の透過率を第1透過率、前記偏光素子の吸収軸方向に対して光の振動方向が平行となるように絶対偏光光を照射して測定した各波長の透過率を第2透過率としたとき、550nm〜600nmにおける第1透過率の平均値と400nm〜460nmにおける第1透過率の平均値との差が4%以下であり、かつ、600nm〜670nmにおける第1透過率の平均値と550nm〜600nmにおける第1透過率の平均値との差が3%以下であり、550nm〜600nmにおける第2透過率の平均値と400nm〜460nmにおける第2透過率の平均値との差が1%以下であり、かつ、600nm〜670nmにおける第2透過率の平均値と550nm〜600nmにおける第2透過率の平均値との差が1%以下であることを特徴とする、(1)又は(2)に記載の偏光素子。
(4)前記式(1)におけるXrが、置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基又は置換基を有してもよいベンゾイルアミノ基である、(1)から(3)のいずれかに記載の偏光素子。
(5)前記式(2)で表されるアゾ化合物が、式(3)で表されるアゾ化合物であることを特徴とする(1)から(4)のいずれかに記載の偏光素子。
Figure 0006788461
(式中、Ab、Rb乃至Rb、及び、Xbは、式(2)に記載されるものと同じものを示す。)
(6)前記基材が、ポリビニルアルコール系樹脂フィルムであることを特徴とする、(1)から(5)のいずれかに記載の偏光素子。
(7)(1)から(6)のいずれかに記載の偏光素子と、前記偏光素子の少なくとも一方の面に形成した透明保護層とを備えることを特徴とする偏光板。
(8)(1)から(6)のいずれかに記載の偏光素子又は(7)に記載の偏光板を有する液晶表示装置。 That is, the gist structure of the present invention is as shown below.
(1) It is composed of a base material containing iodine and two types of azo compounds represented by the formulas (1) and (2) in the form of free acid or salts thereof, and has a luminosity factor correction simple substance transmittance. It is 35 to 45%, and the absolute values of the a * value and the b * value in the L * a * b * color system are 1 or less when the base material is measured by itself, and the base material is the base material. When two sheets were overlapped and measured so that the absorption axis directions were parallel to each other, both were 2 or less, and when the two substrates were overlapped and measured so that the absorption axis directions were orthogonal to each other, both were 2 or less. A polarizing element characterized by the following.
Figure 0006788461
(In the formula, Ar 1 represents a phenyl group which may have a substituent or a naphthyl group which may have a substituent, and Rr 1 or Rr 2 independently represent a hydrogen atom, a lower alkyl group and a lower alkoxy. Indicates either a group or a lower alkoxy group having a sulfo group, Xr 1 may have an amino group which may have a substituent, a phenylamino group which may have a substituent, or a phenylazo which may have a substituent. Indicates a benzoyl group which may have a group, a substituent or a benzoylamino group which may have a substituent.)
Figure 0006788461
(In the formula, Ab 1 represents a phenyl group which may have a substituent or a naphthyl group which may have a substituent, and Rb 1 to Rb 6 independently represent a hydrogen atom, a lower alkyl group and a lower alkoxy. Indicates either a group or a lower alkoxy group having a sulfo group, where Xb 1 is an amino group which may have a substituent, a phenylamino group which may have a substituent, or a phenylazo which may have a substituent. Indicates a group, a naphthotriazole group which may have a substituent, a benzoyl group which may have a substituent, or a benzoylamino group which may have a substituent.)
(2) The polarizing element according to (1), wherein the degree of polarization is 99% or more.
(3) The transmittance of each wavelength measured by irradiating absolute polarized light so that the vibration direction of the light is orthogonal to the absorption axis direction of the polarizing element is set to the first transmittance, the absorption axis direction of the polarizing element. On the other hand, when the transmittance of each wavelength measured by irradiating absolutely polarized light so that the vibration directions of the light are parallel is taken as the second transmittance, the average value of the first transmittance at 550 nm to 600 nm and 400 nm to 460 nm. The difference from the average value of the first transmittance in is 4% or less, and the difference between the average value of the first transmittance in 600 nm to 670 nm and the average value of the first transmittance in 550 nm to 600 nm is 3% or less. The difference between the average value of the second transmittance at 550 nm to 600 nm and the average value of the second transmittance at 400 nm to 460 nm is 1% or less, and the average value of the second transmittance at 600 nm to 670 nm. The polarizing element according to (1) or (2), wherein the difference from the average value of the second transmittance in 550 nm to 600 nm is 1% or less.
(4) Xr 1 in the above formula (1) is an amino group which may have a substituent, a phenylamino group which may have a substituent, or a benzoylamino group which may have a substituent. The polarizing element according to any one of (1) to (3).
(5) The polarizing element according to any one of (1) to (4), wherein the azo compound represented by the formula (2) is an azo compound represented by the formula (3).
Figure 0006788461
(In the formula, Ab 1 , Rb 1 to Rb 4 , and Xb 1 indicate the same as those described in the formula (2).)
(6) The polarizing element according to any one of (1) to (5), wherein the base material is a polyvinyl alcohol-based resin film.
(7) A polarizing plate comprising the polarizing element according to any one of (1) to (6) and a transparent protective layer formed on at least one surface of the polarizing element.
(8) A liquid crystal display device having the polarizing element according to any one of (1) to (6) or the polarizing plate according to (7).

本発明の偏光素子は、高い透過率と高いコントラストを有しながらも、偏光素子2枚を吸収軸方向が互いに平行になるよう重ねた場合に無彩色の白色を表現でき、かつ、偏光素子2枚を吸収軸方向が互いに直交するように重ねた場合に無彩色の黒色を表現できる。また、本発明の偏光素子は、偏光板及び液晶表示装置に用いることができる。 The polarizing element of the present invention can express achromatic white color when two polarizing elements are stacked so that the absorption axis directions are parallel to each other, while having high transmittance and high contrast, and the polarizing element 2 An achromatic black color can be expressed when the sheets are stacked so that the absorption axis directions are orthogonal to each other. Further, the polarizing element of the present invention can be used for a polarizing plate and a liquid crystal display device.

[偏光素子]
本発明の偏光素子は、ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)それぞれで表される2種類のアゾ化合物又はそれらの塩を含有する基材からなり、視感度補正単体透過率が35〜45%であり、L表色系におけるa値及びb値の絶対値が、基材を単体で測定したときに、いずれも1以下であり、基材2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、基材2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下である。以下、本発明の偏光素子を詳細に説明する。
[Polarizing element]
The polarizing element of the present invention comprises a base material containing iodine and two types of azo compounds represented by the formulas (1) and (2) in the form of free acids or salts thereof, and is used for luminosity factor correction. The simple substance transmittance is 35 to 45%, and the absolute values of the a * value and the b * value in the L * a * b * color system are 1 or less when the base material is measured by itself. When two base materials were stacked and measured so that the absorption axis directions were parallel to each other, both were 2 or less, and when two base materials were stacked and measured so that the absorption axis directions were orthogonal to each other, both were measured. It is 2 or less. Hereinafter, the polarizing element of the present invention will be described in detail.

(基材)
本発明の偏光素子は、ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)それぞれで表される2種類のアゾ化合物又はそれらの塩を含有する基材からなる。基材は、ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)それぞれで表される2種類のアゾ化合物又はそれらの塩を含有させることができるものであれば特に限定されず、例えば、親水性高分子から成形される成形体が挙げられる。親水性高分子としては、例えば、ポリビニルアルコール系樹脂、アミロース系樹脂、デンプン系樹脂、セルロース系樹脂、ポリアクリル酸塩系樹脂などが挙げられる。二色性色素を基材に含有させる場合、加工性、染色性及び架橋性などの観点から、基材としてポリビニルアルコール系樹脂が最も好ましい。基材の形状は特に限定されないが、フィルム状であることが好ましい。
(Base material)
The polarizing element of the present invention comprises a base material containing iodine and two types of azo compounds represented by the formulas (1) and (2) in the form of free acids or salts thereof. The base material is not particularly limited as long as it can contain iodine and two types of azo compounds represented by the formulas (1) and (2) in the form of free acids or salts thereof. For example, a molded product molded from a hydrophilic polymer can be mentioned. Examples of the hydrophilic polymer include polyvinyl alcohol-based resin, amylose-based resin, starch-based resin, cellulosic-based resin, and polyacrylate-based resin. When the dichroic dye is contained in the base material, a polyvinyl alcohol-based resin is most preferable as the base material from the viewpoint of processability, dyeability, crosslinkability and the like. The shape of the base material is not particularly limited, but it is preferably in the form of a film.

(ヨウ素)
本発明の偏光素子は、ヨウ素と2種類の特定のアゾ化合物を基材に含有させることにより、視感度補正単体透過率が35〜45%であり、L表色系におけるa値及びb値の絶対値が、基材を単体で測定したときに、いずれも1以下であり、基材2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、基材2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下であることを達成することができる。基材にヨウ素を含有させる場合、ヨウ素のみでは溶媒に溶解しにくく、基材へ含浸させにくいため、ヨウ化カリウム、ヨウ化アンモニウム、ヨウ化銅、ヨウ化ナトリウム、ヨウ化カルシウム、ヨウ化コバルト、ヨウ化亜鉛などのヨウ化物、塩化ナトリウム、塩化リチウム、塩化カリウムなどの塩化物をヨウ素と共に含有させるのが一般的である。
(Iodine)
The polarizing element of the present invention has a luminosity factor correction simple substance transmittance of 35 to 45% by containing iodine and two specific azo compounds in the base material, and a in the L * a * b * color system. the absolute value of * and b * values are, when the substrate was measured alone, either 1 or less, when measured two material groups overlapped so that the absorption axis direction are parallel to each other, either Is also 2 or less, and when two base materials are stacked and measured so that the absorption axis directions are orthogonal to each other, it can be achieved that both are 2 or less. When iodine is contained in the base material, iodine alone is difficult to dissolve in the solvent and impregnate the base material, so potassium iodide, ammonium iodide, copper iodide, sodium iodide, calcium iodide, cobalt iodide, It is common to contain iodide such as zinc iodide and chloride such as sodium iodide, lithium chloride and potassium iodide together with iodine.

(アゾ化合物)
まず、式(1)で表されるアゾ化合物について説明する。

Figure 0006788461
(Azo compound)
First, the azo compound represented by the formula (1) will be described.
Figure 0006788461

式(1)中、Arは置換基を有してもよいフェニル基又はナフチル基を示し、Rr又はRrは各々独立に、水素原子、低級アルキル基、低級アルコキシ基、又はスルホ基を有する低級アルコキシ基のいずれかを示し、Xrは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいベンゾイル基、又は、置換基を有してもよいベンゾイルアミノ基を示す。なお、本願の請求項及び明細書において、「置換基を有してもよい」とは、置換基を有していない場合も含まれることを意味する。例えば、「置換基を有してもよいフェニル基」は、非置換の単なるフェニル基と、置換基を有するフェニル基を含む。また、低級アルキル基及び低級アルコキシ基の「低級」とは、炭素数が1〜4個であることを示し、好ましくは炭素数が1〜3個である。 In formula (1), Ar 1 represents a phenyl group or a naphthyl group which may have a substituent, and Rr 1 or Rr 2 independently contains a hydrogen atom, a lower alkyl group, a lower alkoxy group, or a sulfo group. Indicates any of the lower alkoxy groups having, Xr 1 contains an amino group which may have a substituent, a phenylamino group which may have a substituent, a phenylazo group which may have a substituent, and a substituent. Indicates a benzoyl group which may have a benzoyl group or a benzoylamino group which may have a substituent. In the claims and the specification of the present application, "may have a substituent" means that a case without a substituent is also included. For example, the "phenyl group which may have a substituent" includes a simple phenyl group which is not substituted and a phenyl group which has a substituent. The "lower" of the lower alkyl group and the lower alkoxy group means that the number of carbon atoms is 1 to 4, and the number of carbon atoms is preferably 1 to 3.

Arは置換基を有してもよいフェニル基又はナフチル基を示す。置換基を有してもよいフェニル基は、スルホ基又はカルボキシ基を少なくとも1つ有するフェニル基であることが好ましい。フェニル基が置換基を2つ以上有する場合は、その置換基の少なくとも1つがスルホ基又はカルボキシ基であり、その他の置換基が、スルホ基、カルボキシ基、低級アルキル基、低級アルコキシ基、スルホ基を有する低級アルコキシ基、ニトロ基、アミノ基、アセチルアミノ基又は低級アルキルアミノ基置換アミノ基であることが好ましい。その他の置換基としては、スルホ基、メチル基、エチル基、メトキシ基、エトキシ基、カルボキシ基、ニトロ基、アミノ基がより好ましく、特に好ましくはスルホ基、メチル基、メトキシ基、エトキシ基、カルボキシ基である。スルホ基を有する低級アルコキシ基としては、直鎖アルコキシ基が好ましく、スルホ基の置換位置はアルコキシ基末端が好ましい。具体的に、3−スルホプロポキシ基、4−スルホブトキシ基が好ましく、特に好ましくは3−スルホプロポキシ基である。置換基を有してもよいフェニル基は、置換基を1つ又は2つ有することが好ましく、置換位置については特に限定されないが、4位置のみ、2−位と4−位の組合せ、3−位と5−位の組合せが好ましい。 Ar 1 represents a phenyl group or a naphthyl group which may have a substituent. The phenyl group which may have a substituent is preferably a phenyl group having at least one sulfo group or a carboxy group. When the phenyl group has two or more substituents, at least one of the substituents is a sulfo group or a carboxy group, and the other substituents are a sulfo group, a carboxy group, a lower alkyl group, a lower alkoxy group and a sulfo group. It is preferably a lower alkoxy group, a nitro group, an amino group, an acetylamino group or a lower alkylamino group substituted amino group having. As other substituents, a sulfo group, a methyl group, an ethyl group, a methoxy group, an ethoxy group, a carboxy group, a nitro group and an amino group are more preferable, and a sulfo group, a methyl group, a methoxy group, an ethoxy group and a carboxy group are particularly preferable. It is a group. As the lower alkoxy group having a sulfo group, a linear alkoxy group is preferable, and the substituent of the sulfo group is preferably an alkoxy group terminal. Specifically, 3-sulfopropoxy groups and 4-sulfobutoxy groups are preferable, and 3-sulfopropoxy groups are particularly preferable. The phenyl group which may have a substituent preferably has one or two substituents, and the substitution position is not particularly limited, but only the four positions, the combination of the 2-position and the 4-position, 3-. A combination of positions and 5-positions is preferable.

置換基を有してもよいナフチル基は、スルホ基を少なくとも1つ有するナフチル基であることが好ましい。ナフチル基が置換基を2つ以上有する場合は、その置換基の少なくとも1つがスルホ基であり、その他の置換基が、スルホ基、ヒドロキシ基、カルボキシ基、スルホ基を有する低級アルコキシ基であることが好ましい。スルホ基を有する低級アルコキシ基としては、直鎖アルコキシ基が好ましく、スルホ基の置換位置はアルコキシ基末端が好ましい。具体的に、3−スルホプロポキシ基、4−スルホブトキシ基が好ましく、特に好ましくは3−スルホプロポキシ基である。ナフチル基がスルホ基を2つ有する場合、スルホ基の置換位置として4−位と8−位、6−位と8−位の組合せが好ましく、6−位と8−位の組合せが特に好ましい。ナフチル基がスルホ基を3つ有する場合、スルホ基の置換位置としては1−位,3−位,6−位の組合せが特に好ましい。 The naphthyl group which may have a substituent is preferably a naphthyl group having at least one sulfo group. When the naphthyl group has two or more substituents, at least one of the substituents is a sulfo group, and the other substituents are lower alkoxy groups having a sulfo group, a hydroxy group, a carboxy group and a sulfo group. Is preferable. As the lower alkoxy group having a sulfo group, a linear alkoxy group is preferable, and the substituent of the sulfo group is preferably an alkoxy group terminal. Specifically, 3-sulfopropoxy groups and 4-sulfobutoxy groups are preferable, and 3-sulfopropoxy groups are particularly preferable. When the naphthyl group has two sulfo groups, the combination of the 4-position and the 8-position, the 6-position and the 8-position is preferable, and the combination of the 6-position and the 8-position is particularly preferable as the substitution position of the sulfo group. When the naphthyl group has three sulfo groups, a combination of 1-position, 3-position, and 6-position is particularly preferable as the substitution position of the sulfo group.

Xrは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。置換基を有してもよいアミノ基は、低級アルキル基、低級アルコキシ基、スルホ基、アミノ基、および低級アルキルアミノ基からなる群から選択されるいずれか1つまたは2つの置換基を有するアミノ基であり、好ましくは、水素原子、メチル基、メトキシ基、スルホ基、アミノ基、および低級アルキルアミノ基からなる群から選択されるいずれか1つまたは2つの置換基を有するアミノ基である。また、置換基を有してもよいフェニルアミノ基は、非置換のフェニルアミノ基、あるいは、メチル基、メトキシ基、スルホ基、アミノ基、低級アルキルアミノ基のいずれか1つ又は2つを有するフェニルアミノ基であることが好ましい。また、置換基を有してもよいフェニルアゾ基は、非置換のフェニルアゾ基、あるいは、ヒドロキシ基、低級アルキル基、低級アルコキシ基、アミノ基又はカルボキシエチルアミノ基のいずれかを1〜3つ有するフェニルアゾ基であることが好ましい。置換基を有してもよいベンゾイル基は、非置換のベンゾイル基、あるいはヒドロキシル基、アミノ基、カルボキシル基、スルホ基、カルボキシエチルアミノ基のいずれか1つを有するベンゾイル基であることが好ましい。置換基を有してもよいベンゾイルアミノ基は、非置換のベンゾイルアミノ基、あるいは、ヒドロキシ基、アミノ基、又はカルボキシエチルアミノ基のいずれか1つを有するベンゾイルアミノ基であることが好ましい。より好ましくは、置換基を有してもよいフェニルアミノ基、置換基を有してもよいベンゾイルアミノ基である。特に好ましくは、置換基を有してもよいフェニルアミノ基である。置換位置は特に限定されないが、置換基が1つである場合はp−位であることが特に好ましい。 Xr 1 is an amino group which may have a substituent, a phenylamino group which may have a substituent, a phenylazo group which may have a substituent, a benzoyl group or a substituent which may have a substituent. Indicates a benzoylamino group which may have. The amino group which may have a substituent is an amino having any one or two substituents selected from the group consisting of a lower alkyl group, a lower alkoxy group, a sulfo group, an amino group, and a lower alkylamino group. It is a group, preferably an amino group having any one or two substituents selected from the group consisting of a hydrogen atom, a methyl group, a methoxy group, a sulfo group, an amino group, and a lower alkylamino group. Further, the phenylamino group which may have a substituent has any one or two of an unsubstituted phenylamino group, a methyl group, a methoxy group, a sulfo group, an amino group and a lower alkylamino group. It is preferably a phenylamino group. The phenylazo group which may have a substituent is an unsubstituted phenylazo group or a phenylazo having any one of a hydroxy group, a lower alkyl group, a lower alkoxy group, an amino group and a carboxyethylamino group. It is preferably a group. The benzoyl group which may have a substituent is preferably an unsubstituted benzoyl group or a benzoyl group having any one of a hydroxyl group, an amino group, a carboxyl group, a sulfo group and a carboxyethylamino group. The benzoylamino group which may have a substituent is preferably an unsubstituted benzoylamino group or a benzoylamino group having any one of a hydroxy group, an amino group or a carboxyethylamino group. More preferably, it is a phenylamino group which may have a substituent and a benzoylamino group which may have a substituent. Particularly preferred is a phenylamino group which may have a substituent. The substitution position is not particularly limited, but when there is one substituent, the p-position is particularly preferable.

Rr又はRrは各々独立に、水素原子、低級アルキル基、低級アルコキシ基、又はスルホ基を有する低級アルコキシ基を示す。好ましくは水素原子、低級アルキル基、低級アルコキシ基であり、さらに好ましくは水素原子、メチル基、メトキシ基である。スルホ基を有する低級アルコキシ基としては、直鎖アルコキシ基が好ましく、スルホ基の置換位置はアルコキシ基末端が好ましい。具体的に、3−スルホプロポキシ基、4−スルホブトキシ基が好ましく、特に好ましくは3−スルホプロポキシ基である。 Rr 1 or Rr 2 independently represent a lower alkoxy group having a hydrogen atom, a lower alkyl group, a lower alkoxy group, or a sulfo group. It is preferably a hydrogen atom, a lower alkyl group or a lower alkoxy group, and more preferably a hydrogen atom, a methyl group or a methoxy group. As the lower alkoxy group having a sulfo group, a linear alkoxy group is preferable, and the substituent of the sulfo group is preferably an alkoxy group terminal. Specifically, 3-sulfopropoxy groups and 4-sulfobutoxy groups are preferable, and 3-sulfopropoxy groups are particularly preferable.

式(1)で表されるアゾ化合物の具体例としては、C.I.Direct Red 81、C.I.Direct Red 117、C.I.Direct Violet 9、C.I.Drect Red 127、特開2003−215338号公報、特開平9−302250号公報、特許第3881175号公報などに記載されているアゾ化合物が挙げられる。より具体的に、式(1)で表されるアゾ化合物の例を、下記に遊離酸の形式で示す。 Specific examples of the azo compound represented by the formula (1) include C.I. I. Direct Red 81, C.I. I. Direct Red 117, C.I. I. Direct Violet 9, C.I. I. Examples thereof include azo compounds described in Direct Red 127, JP-A-2003-215338, JP-A-9-302250, and Japanese Patent No. 3881175. More specifically, an example of the azo compound represented by the formula (1) is shown below in the form of a free acid.

[化合物例1]

Figure 0006788461
[化合物例2]
Figure 0006788461
[化合物例3]
Figure 0006788461
[化合物例4]
Figure 0006788461
[化合物例5]
Figure 0006788461
[化合物例6]
Figure 0006788461
[化合物例7]
Figure 0006788461
[化合物例8]
Figure 0006788461
[化合物例9]
Figure 0006788461
[化合物例10]
Figure 0006788461
[化合物例11]
Figure 0006788461
[化合物例12]
Figure 0006788461
[化合物例13]
Figure 0006788461
[Compound Example 1]
Figure 0006788461
[Compound Example 2]
Figure 0006788461
[Compound Example 3]
Figure 0006788461
[Compound Example 4]
Figure 0006788461
[Compound Example 5]
Figure 0006788461
[Compound Example 6]
Figure 0006788461
[Compound Example 7]
Figure 0006788461
[Compound Example 8]
Figure 0006788461
[Compound Example 9]
Figure 0006788461
[Compound Example 10]
Figure 0006788461
[Compound Example 11]
Figure 0006788461
[Compound Example 12]
Figure 0006788461
[Compound Example 13]
Figure 0006788461

式(1)で表されるアゾ化合物を得る方法としては、特開2003−215338号公報、特開平9−302250号公報、特許第3881175号公報などに記載されている方法が挙げられるが、これらに限定されるものではない。 Examples of the method for obtaining the azo compound represented by the formula (1) include the methods described in JP-A-2003-215338, JP-A-9-302250, Patent No. 3881175, and the like. It is not limited to.

次に、式(2)のアゾ化合物について説明する。

Figure 0006788461
Next, the azo compound of the formula (2) will be described.
Figure 0006788461

式(2)中、Abは置換基を有してもよいフェニル基又はナフチル基を示し、Rb乃至Rbは各々独立に、水素原子、低級アルキル基、低級アルコキシ基、又はスルホ基を有する低級アルコキシ基のいずれかを示し、Xbは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。 In formula (2), Ab 1 represents a phenyl group or a naphthyl group which may have a substituent, and Rb 1 to Rb 6 each independently have a hydrogen atom, a lower alkyl group, a lower alkoxy group, or a sulfo group. Indicates any of the lower alkoxy groups having, Xb 1 contains an amino group which may have a substituent, a phenylamino group which may have a substituent, a phenylazo group which may have a substituent, and a substituent. Indicates a benzoyl group that may have or a benzoylamino group that may have a substituent.

Abは置換基を有してもよいフェニル基又はナフチル基を示す。置換基を有してもよいフェニル基は、スルホ基又はカルボキシ基を少なくとも1つ有するフェニル基であることが好ましい。フェニル基が置換基を2つ以上有する場合は、その置換基の少なくとも1つがスルホ基又はカルボキシ基であり、その他の置換基が、スルホ基、カルボキシ基、低級アルキル基、低級アルコキシ基、スルホ基を有する低級アルコキシ基、ニトロ基、アミノ基、アセチルアミノ基又は低級アルキルアミノ基置換アミノ基であることが好ましい。その他の置換基としては、スルホ基、メチル基、エチル基、メトキシ基、エトキシ基、カルボキシ基、ニトロ基、アミノ基がより好ましく、特に好ましくはスルホ基、メチル基、メトキシ基、エトキシ基、カルボキシ基である。スルホ基を有する低級アルコキシ基としては、直鎖アルコキシ基が好ましく、スルホ基の置換位置はアルコキシ基末端が好ましい。具体的に、3−スルホプロポキシ基、4−スルホブトキシ基が好ましく、特に好ましくは3−スルホプロポキシ基である。置換基を有してもよいフェニル基は、置換基を1つ又は2つ有することが好ましく、置換位置については特に限定されないが、4位置のみ、2−位と4−位の組合せ、3−位と5−位の組合せが好ましい。 Ab 1 represents a phenyl group or a naphthyl group which may have a substituent. The phenyl group which may have a substituent is preferably a phenyl group having at least one sulfo group or a carboxy group. When the phenyl group has two or more substituents, at least one of the substituents is a sulfo group or a carboxy group, and the other substituents are a sulfo group, a carboxy group, a lower alkyl group, a lower alkoxy group and a sulfo group. It is preferably a lower alkoxy group, a nitro group, an amino group, an acetylamino group or a lower alkylamino group substituted amino group having. As other substituents, a sulfo group, a methyl group, an ethyl group, a methoxy group, an ethoxy group, a carboxy group, a nitro group and an amino group are more preferable, and a sulfo group, a methyl group, a methoxy group, an ethoxy group and a carboxy group are particularly preferable. It is a group. As the lower alkoxy group having a sulfo group, a linear alkoxy group is preferable, and the substituent of the sulfo group is preferably an alkoxy group terminal. Specifically, 3-sulfopropoxy groups and 4-sulfobutoxy groups are preferable, and 3-sulfopropoxy groups are particularly preferable. The phenyl group which may have a substituent preferably has one or two substituents, and the substitution position is not particularly limited, but only the four positions, the combination of the 2-position and the 4-position, 3-. A combination of positions and 5-positions is preferable.

置換基を有してもよいナフチル基は、スルホ基を少なくとも1つ有するナフチル基であることが好ましい。ナフチル基が置換基を2つ以上有する場合は、その置換基の少なくとも1つがスルホ基であり、その他の置換基が、スルホ基、ヒドロキシ基、カルボキシ基、スルホ基を有する低級アルコキシ基であることが好ましい。スルホ基を有する低級アルコキシ基としては、直鎖アルコキシ基が好ましく、スルホ基の置換位置はアルコキシ基末端が好ましい。具体的に、3−スルホプロポキシ基、4−スルホブトキシ基が好ましく、特に好ましくは3−スルホプロポキシ基である。ナフチル基がスルホ基を2つ有する場合、スルホ基の置換位置として4−位と8−位、6−位と8−位の組合せが好ましく、6−位と8−位の組合せが特に好ましい。ナフチル基がスルホ基を3つ有する場合、スルホ基の置換位置としては1−位,3−位,6−位の組合せが特に好ましい。 The naphthyl group which may have a substituent is preferably a naphthyl group having at least one sulfo group. When the naphthyl group has two or more substituents, at least one of the substituents is a sulfo group, and the other substituents are lower alkoxy groups having a sulfo group, a hydroxy group, a carboxy group and a sulfo group. Is preferable. As the lower alkoxy group having a sulfo group, a linear alkoxy group is preferable, and the substituent of the sulfo group is preferably an alkoxy group terminal. Specifically, 3-sulfopropoxy groups and 4-sulfobutoxy groups are preferable, and 3-sulfopropoxy groups are particularly preferable. When the naphthyl group has two sulfo groups, the combination of the 4-position and the 8-position, the 6-position and the 8-position is preferable, and the combination of the 6-position and the 8-position is particularly preferable as the substitution position of the sulfo group. When the naphthyl group has three sulfo groups, a combination of 1-position, 3-position, and 6-position is particularly preferable as the substitution position of the sulfo group.

Xbは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。置換基を有してもよいアミノ基は、非置換のアミノ基、あるいは、メチル基、メトキシ基、スルホ基、アミノ基、低級アルキルアミノ基のいずれか1つ又は2つを有するアミノ基であることが好ましい。また、置換基を有してもよいフェニルアミノ基は、非置換のフェニルアミノ基、あるいは、メチル基、メトキシ基、スルホ基、アミノ基、低級アルキルアミノ基のいずれか1つ又は2つを有するフェニルアミノ基であることが好ましい。また、置換基を有してもよいフェニルアゾ基は、非置換のフェニルアゾ基、あるいは、ヒドロキシ基、低級アルキル基、低級アルコキシ基、アミノ基又はカルボキシエチルアミノ基のいずれかを1〜3つ有するフェニルアゾ基であることが好ましい。置換基を有してもよいベンゾイル基は、非置換のベンゾイル基、あるいはヒドロキシル基、アミノ基、カルボキシル基、スルホ基、カルボキシエチルアミノ基のいずれか1つを有するベンゾイル基であることが好ましい。置換基を有してもよいベンゾイルアミノ基は、非置換のベンゾイルアミノ基、あるいは、ヒドロキシ基、アミノ基、又はカルボキシエチルアミノ基のいずれか1つを有するベンゾイルアミノ基であることが好ましい。より好ましくは、置換基を有してもよいフェニルアミノ基、置換基を有してもよいベンゾイルアミノ基である。特に好ましくは、置換基を有してもよいフェニルアミノ基である。置換位置は特に限定されないが、置換基が1つである場合はp−位であることが特に好ましい。 Xb 1 is an amino group which may have a substituent, a phenylamino group which may have a substituent, a phenylazo group which may have a substituent, a benzoyl group or a substituent which may have a substituent. Indicates a benzoylamino group which may have. Indicates a benzoyl group which may have a substituent or a benzoylamino group which may have a substituent. The amino group which may have a substituent is an unsubstituted amino group or an amino group having any one or two of a methyl group, a methoxy group, a sulfo group, an amino group and a lower alkylamino group. Is preferable. Further, the phenylamino group which may have a substituent has any one or two of an unsubstituted phenylamino group, a methyl group, a methoxy group, a sulfo group, an amino group and a lower alkylamino group. It is preferably a phenylamino group. The phenylazo group which may have a substituent is an unsubstituted phenylazo group or a phenylazo having any one of a hydroxy group, a lower alkyl group, a lower alkoxy group, an amino group and a carboxyethylamino group. It is preferably a group. The benzoyl group which may have a substituent is preferably an unsubstituted benzoyl group or a benzoyl group having any one of a hydroxyl group, an amino group, a carboxyl group, a sulfo group and a carboxyethylamino group. The benzoylamino group which may have a substituent is preferably an unsubstituted benzoylamino group or a benzoylamino group having any one of a hydroxy group, an amino group or a carboxyethylamino group. More preferably, it is a phenylamino group which may have a substituent and a benzoylamino group which may have a substituent. Particularly preferred is a phenylamino group which may have a substituent. The substitution position is not particularly limited, but when there is one substituent, the p-position is particularly preferable.

Rb乃至Rbは各々独立に、水素原子、低級アルキル基、低級アルコキシ基、又はスルホ基を有する低級アルコキシ基を示す。好ましくは水素原子、低級アルキル基、低級アルコキシ基であり、さらに好ましくは水素原子、メチル基、メトキシ基である。スルホ基を有する低級アルコキシ基としては、直鎖アルコキシ基が好ましく、スルホ基の置換位置はアルコキシ基末端が好ましい。具体的に、3−スルホプロポキシ基、4−スルホブトキシ基が好ましく、特に好ましくは3−スルホプロポキシ基である。 Rb 1 to Rb 6 independently represent a lower alkoxy group having a hydrogen atom, a lower alkyl group, a lower alkoxy group, or a sulfo group. It is preferably a hydrogen atom, a lower alkyl group or a lower alkoxy group, and more preferably a hydrogen atom, a methyl group or a methoxy group. As the lower alkoxy group having a sulfo group, a linear alkoxy group is preferable, and the substituent of the sulfo group is preferably an alkoxy group terminal. Specifically, 3-sulfopropoxy groups and 4-sulfobutoxy groups are preferable, and 3-sulfopropoxy groups are particularly preferable.

特に、式(2)で表される化合物が、式(3)で表されるアゾ化合物である場合、さらに本発明の偏光素子又は偏光板の偏光性能は向上する。なお、式中、Ab、Rb乃至Rb、及び、Xbは式(2)に記載されるものと同じものを示す。 In particular, when the compound represented by the formula (2) is an azo compound represented by the formula (3), the polarization performance of the polarizing element or the polarizing plate of the present invention is further improved. In the formula, Ab 1 , Rb 1 to Rb 4 , and Xb 1 indicate the same as those described in the formula (2).

Figure 0006788461
Figure 0006788461

また、式(2)で表される化合物が、式(4)で表されるアゾ化合物である場合、さらに本発明の偏光素子又は偏光板の偏光性能は向上する。なお、式中、Ab、Rb、Rb、及び、Xbは式(2)に記載されるものと同じものを示す。 Further, when the compound represented by the formula (2) is an azo compound represented by the formula (4), the polarization performance of the polarizing element or the polarizing plate of the present invention is further improved. In the formula, Ab 1 , Rb 2 , Rb 4 , and Xb 1 are the same as those described in the formula (2).

Figure 0006788461
Figure 0006788461

次に、式(2)、式(3)又は式(4)で表されるアゾ化合物の具体例を挙げる。具体的には、国際公開第2012/108169号、国際公開第2012/108173号などに記載されているアゾ化合物が挙げられる。より具体的に、式(2)、式(3)又は式(4)で表されるアゾ化合物の例を、下記に遊離酸の形式で示す。 Next, specific examples of the azo compound represented by the formula (2), the formula (3) or the formula (4) will be given. Specific examples thereof include azo compounds described in International Publication No. 2012/108169, International Publication No. 2012/108173, and the like. More specifically, an example of the azo compound represented by the formula (2), the formula (3) or the formula (4) is shown below in the form of a free acid.

[化合物例14]

Figure 0006788461
[化合物例15]
Figure 0006788461
[化合物例16]
Figure 0006788461
[化合物例17]
Figure 0006788461
[化合物例18]
Figure 0006788461
[化合物例19]
Figure 0006788461
[化合物例20]
Figure 0006788461
[化合物例21]
Figure 0006788461
[化合物例22]
Figure 0006788461
[化合物例23]
Figure 0006788461
[化合物例24]
Figure 0006788461
[化合物例25]
Figure 0006788461
[化合物例26]
Figure 0006788461
[化合物例27]
Figure 0006788461
[化合物例28]
Figure 0006788461
[化合物例29]
Figure 0006788461
[化合物例30]
Figure 0006788461
[化合物例31]
Figure 0006788461
[化合物例32]
Figure 0006788461
[化合物例33]
Figure 0006788461
[化合物例34]
Figure 0006788461
[化合物例35]
Figure 0006788461
[化合物例36]
Figure 0006788461
[化合物例37]
Figure 0006788461
[化合物例38]
Figure 0006788461
[化合物例39]
Figure 0006788461
[化合物例40]
Figure 0006788461
[化合物例41]
Figure 0006788461
[Compound Example 14]
Figure 0006788461
[Compound Example 15]
Figure 0006788461
[Compound Example 16]
Figure 0006788461
[Compound Example 17]
Figure 0006788461
[Compound Example 18]
Figure 0006788461
[Compound Example 19]
Figure 0006788461
[Compound Example 20]
Figure 0006788461
[Compound Example 21]
Figure 0006788461
[Compound Example 22]
Figure 0006788461
[Compound Example 23]
Figure 0006788461
[Compound Example 24]
Figure 0006788461
[Compound Example 25]
Figure 0006788461
[Compound Example 26]
Figure 0006788461
[Compound Example 27]
Figure 0006788461
[Compound Example 28]
Figure 0006788461
[Compound Example 29]
Figure 0006788461
[Compound Example 30]
Figure 0006788461
[Compound Example 31]
Figure 0006788461
[Compound Example 32]
Figure 0006788461
[Compound Example 33]
Figure 0006788461
[Compound Example 34]
Figure 0006788461
[Compound Example 35]
Figure 0006788461
[Compound Example 36]
Figure 0006788461
[Compound Example 37]
Figure 0006788461
[Compound Example 38]
Figure 0006788461
[Compound Example 39]
Figure 0006788461
[Compound Example 40]
Figure 0006788461
[Compound Example 41]
Figure 0006788461

式(2)、式(3)、又は式(4)で表されるアゾ化合物を得る方法として、国際公開第2012/108169号、国際公開第2012/108173号などに記載されている方法が挙げられるが、これらに限定されるものではない。 Examples of the method for obtaining the azo compound represented by the formula (2), the formula (3), or the formula (4) include the methods described in International Publication No. 2012/108169, International Publication No. 2012/108173, and the like. However, it is not limited to these.

本発明の偏光素子には、本発明の性能を損なわない程度に、色の補正として式(1)及び式(2)で表されるアゾ化合物以外の他のアゾ化合物を含有させてもよい。含有させる他のアゾ化合物としては、特に、二色性の高いものが好ましい。例えば、非特許文献1に示されるようなアゾ化合物、C.I.Direct.Yellow12、C.I.DirectYellow28、C.I.Direct. Yellow44、C.I.Direct.Orange26、C.I.Direct.Orange39、C.I.Direct.Orange107、C.I.Direct.Red2、C.I.Direct.Red31、C.I.Direct.Red79、C.I.Direct.Red247、C.I.Direct.Green80、C.I.Direct.Green59、並びに、特公昭64−5623号公報、特開平3−12606号公報、特開2001−33627号公報、特開2002−296417号公報及び特開昭60−156759号公報に記載されたアゾ化合物等が挙げられる。特に、トリスアゾ構造にフェニルJ酸を有するアゾ化合物を好適に用いることができ、特に、特開平3−12606号公報に記載されるアゾ化合物を、ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)それぞれで表される2種類のアゾ化合物又はそれらの塩とともに偏光素子に用いることは好適である。他のアゾ化合物は遊離酸の他、アルカリ金属塩(例えばナトリウム塩、カリウム塩、リチウム塩)、アンモニウム塩、又はアミン類の塩として用いることができる。ただし、他のアゾ化合物はこれらに限定されず、公知の二色性を有するアゾ化合物を用いることが出来る。他のアゾ化合物を、遊離酸、その塩、又はその銅錯塩の形式で含有させることで、特に、光学特性が向上する。この他のアゾ化合物は、1種のみで用いてもよいし、複数を混合して用いてもよい。 The polarizing element of the present invention may contain an azo compound other than the azo compounds represented by the formulas (1) and (2) as a color correction to the extent that the performance of the present invention is not impaired. As the other azo compound to be contained, a compound having high dichroism is particularly preferable. For example, an azo compound as shown in Non-Patent Document 1, C.I. I. Direct. Yellow12, C.I. I. DirectYello 28, C.I. I. Direct. Yellow44, C.I. I. Direct. Orange 26, C.I. I. Direct. Orange39, C.I. I. Direct. Orange 107, C.I. I. Direct. Red2, C.I. I. Direct. Red31, C.I. I. Direct. Red79, C.I. I. Direct. Red247, C.I. I. Direct. Green80, C.I. I. Direct. Green59, and azo compounds described in JP-A-64-5623, JP-A-3-12606, JP-A-2001-33627, JP-A-2002-296417, and JP-A-60-156759. And so on. In particular, an azo compound having phenyl J acid in the trisazo structure can be preferably used, and in particular, the azo compound described in JP-A-3-12606 is expressed in the form of iodine and free acid in the form of formula (1). And two kinds of azo compounds represented by each of the formula (2) or salts thereof are suitable for use in a polarizing element. Other azo compounds can be used as salts of alkali metal salts (for example, sodium salt, potassium salt, lithium salt), ammonium salts, or amines in addition to free acids. However, other azo compounds are not limited to these, and known azo compounds having dichroism can be used. Incorporating other azo compounds in the form of free acids, salts thereof, or copper complex salts thereof improves optical properties in particular. The other azo compounds may be used alone or in combination of two or more.

(視感度補正単体透過率)
本発明の偏光素子は、視感度補正単体透過率が35〜45%である。偏光素子の視感度補正単体透過率が35%であれば、液晶表示装置に用いても、明るさを表現することができる。視感度補正単体透過率は、好ましくは38%以上、より好ましくは39%以上、さらに好ましくは40%以上である。視感度補正単体透過率の上限値は45%である。視感度補正単体透過率が45%を超えると、著しく偏光度が低下し、かつ、コントラストが低下するため不適である。
(Luminosity factor correction single transmittance)
The polarizing element of the present invention has a luminosity factor correction simple substance transmittance of 35 to 45%. If the visual sensitivity correction single transmittance of the polarizing element is 35%, the brightness can be expressed even when used in a liquid crystal display device. The luminosity factor correction single transmittance is preferably 38% or more, more preferably 39% or more, still more preferably 40% or more. The upper limit of the transmittance of the single unit for visual sensitivity correction is 45%. If the transmittance of the single unit for visual sensitivity correction exceeds 45%, the degree of polarization is remarkably lowered and the contrast is lowered, which is unsuitable.

視感度補正単体透過率は、2°視野(C光源)により視感度補正を行った単体透過率である。視感度補正単体透過率は、測定試料(例えば、偏光素子又は偏光板)1枚について、400〜700nmの各波長について、5nm又は10nm毎に単体透過率を算出し、さらに2°視野(C光源)により、視感度補正を行うことで求めることができる。 The luminosity factor-corrected single-unit transmittance is a single-unit transmittance with luminosity factor corrected by a 2 ° visual field (C light source). For the luminosity factor correction single transmittance, the single transmittance is calculated every 5 nm or 10 nm for each wavelength of 400 to 700 nm for one measurement sample (for example, a polarizing element or a polarizing plate), and a 2 ° field (C light source) is further obtained. ), It can be obtained by correcting the visual sensitivity.

(a値及びb値)
本発明の偏光素子は、L表色系におけるa値及びb値の絶対値が、基材を単体で測定したときに、いずれも1以下であり、基材2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、基材2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下である。
(A * value and b * value)
In the polarizing element of the present invention, the absolute values of the a * value and the b * value in the L * a * b * color system are 1 or less when the base material is measured by itself, and two base materials are used. When measured in layers so that the absorption axis directions are parallel to each other, both are 2 or less, and when two base materials are overlapped and measured so that the absorption axis directions are orthogonal to each other, both are 2 or less. ..

表色系は、国際照明委員会(略称CIE)で規定する物体色の表示方法である。この表示方法は、JIS Z 8781−4:2013においても採用されている。本発明において、L表色系におけるa値及びb値は、JIS Z 8781−4:2013に従い算出される。以下では、偏光素子1枚(単体)で測定したときに求められるa値及びb値を、「a−s」及び「b−s」という。また、偏光素子2枚を吸収軸方向が互いに平行になるよう重ねて測定したときのa値及びb値を、「a−p」及び「b−p」という。また、偏光素子2枚を吸収軸方向が互いに直交するように重ねて測定したときのa値及びb値を、「a−c」及び「b−c」という。 The L * a * b * color system is an object color display method specified by the International Commission on Illumination (abbreviated as CIE). This display method is also adopted in JIS Z 8781-4: 2013. In the present invention, the a * value and the b * value in the L * a * b * color system are calculated according to JIS Z 8781-4: 2013. Hereinafter, the a * value and the b * value obtained when measured with one polarizing element (single substance) are referred to as “a * −s” and “b * −s”. Further, the a * value and the b * value when two polarizing elements are overlapped and measured so that the absorption axis directions are parallel to each other are referred to as "a * -p" and "b * -p". Further, the a * value and the b * value when two polarizing elements are overlapped and measured so that the absorption axis directions are orthogonal to each other are referred to as “a * −c” and “b * −c”.

本発明の偏光素子は、a−s及びb−sの絶対値が1以下であり、a−p及びb−pの絶対値が2以下であり、a−c及びb−cの絶対値が2以下である。これにより、平行位及び直交位において無彩色が示される。好ましくは、a−p及びb−pの絶対値が1.5以下であり、かつ、a−c及びb−cの絶対値が1.5以下である。さらに好ましくは、a−p及びb−pの絶対値が1.0以下であり、かつ、a−c及びb−cの絶対値が1.0以下である。a及びbの絶対値として、0.5の差があるだけでも、人は色の違いが感じることができるため、a及びbを制御することは非常に重要である。特に、a−p、b−p、a−c、b−cの絶対値がいずれも1.0以下であれば、平行位及び直交位で、人が色みを帯びていると感じることはできず、良好な偏光素子となる。 In the polarizing element of the present invention, the absolute values of a * −s and b * −s are 1 or less, the absolute values of a * −p and b * −p are 2 or less, and a * −c and b *. The absolute value of -c is 2 or less. This shows achromatic colors in the parallel and orthogonal positions. Preferably, the absolute values of a * -p and b * -p are 1.5 or less, and the absolute values of a * -c and b * -c are 1.5 or less. More preferably, the absolute values of a * -p and b * -p are 1.0 or less, and the absolute values of a * -c and b * -c are 1.0 or less. It is very important to control a * and b * because even if there is a difference of 0.5 as the absolute value of a * and b * , a person can feel the difference in color. In particular, if the absolute values of a * -p, b * -p, a * -c, and b * -c are all 1.0 or less, the person is colored in parallel and orthogonal positions. It cannot be felt, and it becomes a good polarizing element.

(偏光度)
本発明の偏光素子は、偏光度が99%以上であることが好ましい。偏光素子の偏光度が99%以上であれば、液晶表示装置に用いても、偏光機能を表現することができる。偏光度は、好ましくは99.9%以上、より好ましくは99.95%以上である。
(Polarization)
The polarizing element of the present invention preferably has a degree of polarization of 99% or more. If the degree of polarization of the polarizing element is 99% or more, the polarization function can be expressed even when used in a liquid crystal display device. The degree of polarization is preferably 99.9% or more, more preferably 99.95% or more.

(第1透過率及び第2透過率)
視感度補正単体透過率が35〜45%であり、L表色系におけるa値及びb値の絶対値が、基材を単体で測定したときに、いずれも1以下であり、基材2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、基材2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下である偏光素子を得るためには、各波長の透過率を制御することが好ましい。
(1st transmittance and 2nd transmittance)
Luminosity factor correction single transmittance is 35 to 45%, and the absolute values of a * value and b * value in the L * a * b * color system are 1 or less when the base material is measured by itself. When two base materials are overlapped and measured so that the absorption axis directions are parallel to each other, both are 2 or less, and when two base materials are overlapped and measured so that the absorption axis directions are orthogonal to each other. In order to obtain a polarizing element having a value of 2 or less, it is preferable to control the transmittance of each wavelength.

具体的に、偏光素子の吸収軸方向に対して光の振動方向が直交するように絶対偏光光を照射して測定した各波長の透過率を第1透過率、偏光素子の吸収軸方向に対して光の振動方向が平行となるように絶対偏光光を照射して測定した各波長の透過率を第2透過率としたとき、550nm〜600nmにおける第1透過率の平均値と400nm〜460nmにおける第1透過率の平均値との差が4%以下であり、かつ、600nm〜670nmにおける第1透過率の平均値と550nm〜600nmにおける第1透過率の平均値との差が3%以下であり、550nm〜600nmにおける第2透過率の平均値と400nm〜460nmにおける第2透過率の平均値との差が1%以下であり、かつ、600nm〜670nmにおける第2透過率の平均値と550nm〜600nmにおける第2透過率の平均値との差が1%以下であることが好ましい。より好ましくは、550nm〜600nmにおける第1透過率の平均値と400nm〜460nmにおける第1透過率の平均値との差が3.5%以下であり、かつ、600nm〜670nmにおける第1透過率の平均値と550nm〜600nmにおける第1透過率の平均値との差が2.5%以下である。さらに好ましくは、550nm〜600nmにおける第1透過率の平均値と400nm〜460nmにおける第1透過率の平均値との差が3%以下であり、かつ、600nm〜670nmにおける絶対平行透過率の平均値と550nm〜600nmにおける絶対平行透過率の平均値との差が2%以下である。なお、絶対偏光光とは、偏光度がほぼ100%の偏光板に、標準光源から光を照射した際に、この偏光板を通過してきた偏光光をいい、ほぼ100%の偏光光を意味する。 Specifically, the transmittance of each wavelength measured by irradiating absolutely polarized light so that the vibration direction of the light is orthogonal to the absorption axis direction of the polarizing element is the first transmittance and the absorption axis direction of the polarizing element. When the transmittance of each wavelength measured by irradiating absolutely polarized light so that the vibration directions of the light are parallel to each other is defined as the second transmittance, the average value of the first transmittance at 550 nm to 600 nm and the average value at 400 nm to 460 nm. The difference from the average value of the first transmittance is 4% or less, and the difference between the average value of the first transmittance at 600 nm to 670 nm and the average value of the first transmittance at 550 nm to 600 nm is 3% or less. Yes, the difference between the average value of the second transmittance at 550 nm to 600 nm and the average value of the second transmittance at 400 nm to 460 nm is 1% or less, and the average value of the second transmittance at 600 nm to 670 nm and 550 nm. The difference from the average value of the second transmittance at about 600 nm is preferably 1% or less. More preferably, the difference between the average value of the first transmittance at 550 nm to 600 nm and the average value of the first transmittance at 400 nm to 460 nm is 3.5% or less, and the first transmittance at 600 nm to 670 nm. The difference between the average value and the average value of the first transmittance at 550 nm to 600 nm is 2.5% or less. More preferably, the difference between the average value of the first transmittance at 550 nm to 600 nm and the average value of the first transmittance at 400 nm to 460 nm is 3% or less, and the average value of the absolute parallel transmittance at 600 nm to 670 nm. The difference between the above and the average value of the absolute parallel transmittance at 550 nm to 600 nm is 2% or less. The absolutely polarized light means polarized light that has passed through the polarizing plate when the polarizing plate having a degree of polarization of about 100% is irradiated with light from a standard light source, and means almost 100% polarized light. ..

[偏光素子の製造方法]
以下、基材として、ポリビニルアルコール系樹脂フィルムを例にして、具体的な偏光素子の製造方法を説明する。偏光素子は、例えば、ポリビニルアルコール系樹脂の製造、原反フィルムの作製、膨潤処理、染色処理、第1洗浄処理、架橋剤及び/又は耐水化剤を含有させる処理、延伸処理、第2洗浄処理、乾燥処理を順に行うことによって製造される。なお、これらの一部の処理は省略することが可能である。
[Manufacturing method of polarizing element]
Hereinafter, a specific method for manufacturing a polarizing element will be described by taking a polyvinyl alcohol-based resin film as an example as a base material. The polarizing element includes, for example, production of a polyvinyl alcohol-based resin, preparation of a raw film, swelling treatment, dyeing treatment, first cleaning treatment, treatment for containing a cross-linking agent and / or a water resistant agent, stretching treatment, and second cleaning treatment. , Manufactured by performing the drying process in order. Note that some of these processes can be omitted.

(ポリビニルアルコール系樹脂の製造)
ポリビニルアルコール系樹脂の製造方法は、特に限定されるものではなく、公知の方法を採用することができる。ポリビニルアルコール系樹脂は、例えば、ポリ酢酸ビニル系樹脂をケン化することにより得ることができる。ポリ酢酸ビニル系樹脂としては、酢酸ビニルの単独重合体であるポリ酢酸ビニルのほか、酢酸ビニル及びこれと共重合可能な他の単量体との共重合体などが例示される。酢酸ビニルと共重合可能な他の単量体としては、例えば、不飽和カルボン酸類、オレフィン類、ビニルエーテル類、不飽和スルホン酸類などが挙げられる。ポリビニルアルコール系樹脂のケン化度は、通常85〜100モル%程度であり、好ましくは95モル%以上である。このポリビニルアルコール系樹脂は、さらに変性されていてもよく、例えば、アルデヒド類で変性したポリビニルホルマールやポリビニルアセタールなども使用できる。またポリビニルアルコール系樹脂の重合度は、粘度平均重合度を意味し、当該技術分野において周知の手法によって求めることができる。重合度は、通常1,000〜10,000程度、好ましくは1,500〜6,000程度である。
(Manufacturing of polyvinyl alcohol resin)
The method for producing the polyvinyl alcohol-based resin is not particularly limited, and a known method can be adopted. The polyvinyl alcohol-based resin can be obtained, for example, by saponifying a polyvinyl acetate-based resin. Examples of the polyvinyl acetate-based resin include polyvinyl acetate, which is a homopolymer of vinyl acetate, and a copolymer of vinyl acetate and another monomer copolymerizable therewith. Examples of other monomers copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, unsaturated sulfonic acids and the like. The degree of saponification of the polyvinyl alcohol-based resin is usually about 85 to 100 mol%, preferably 95 mol% or more. This polyvinyl alcohol-based resin may be further modified, and for example, polyvinyl formal or polyvinyl acetal modified with aldehydes can also be used. The degree of polymerization of the polyvinyl alcohol-based resin means the degree of viscosity average polymerization, and can be obtained by a method well known in the art. The degree of polymerization is usually about 1,000 to 10,000, preferably about 1,500 to 6,000.

(原反フィルムの作製)
次に、ポリビニルアルコール系樹脂を製膜し、原反フィルムを作製する。ポリビニルアルコール系樹脂を製膜する方法は特に限定されるものでなく、公知の方法を採用することができる。原反フィルムには、可塑剤としてグリセリン、エチレングリコール、プロピレングリコール、低分子量ポリエチレングリコールなどを含有させてもよい。可塑剤の含有量は原反フィルム中5〜20重量%であり、好ましくは8〜15重量%である。原反フィルムの膜厚は特に限定されないが、5μm〜150μm程度であることが好ましく、より好ましくは10μm〜100μm程度である。
(Preparation of raw film)
Next, a polyvinyl alcohol-based resin is formed to prepare a raw film. The method for forming the film of the polyvinyl alcohol-based resin is not particularly limited, and a known method can be adopted. The raw film may contain glycerin, ethylene glycol, propylene glycol, low molecular weight polyethylene glycol or the like as a plasticizer. The content of the plasticizer is 5 to 20% by weight, preferably 8 to 15% by weight in the raw film. The film thickness of the raw film is not particularly limited, but is preferably about 5 μm to 150 μm, and more preferably about 10 μm to 100 μm.

(膨潤処理)
以上により得られた原反フィルムには、次に膨潤処理が施される。膨潤処理は原反フィルムを20〜50℃の溶液に30秒〜10分間浸漬させることによって行われる。溶液は水溶液が好ましい。延伸倍率は1.00〜1.50倍で調整することが好ましく、より好ましくは1.10〜1.35倍である。後述する染色処理においても膨潤するため、偏光素子を作製する時間を短縮する場合には、この膨潤処理を省略してもよい。
(Swelling treatment)
The raw film obtained as described above is then subjected to a swelling treatment. The swelling treatment is performed by immersing the raw film in a solution at 20 to 50 ° C. for 30 seconds to 10 minutes. The solution is preferably an aqueous solution. The draw ratio is preferably adjusted from 1.00 to 1.50 times, more preferably 1.10 to 1.35 times. Since swelling also occurs in the dyeing treatment described later, this swelling treatment may be omitted when the time for producing the polarizing element is shortened.

(染色処理)
膨潤処理の後に、染色処理が施される。染色処理は、膨潤処理後のフィルムを、ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)で表されるアゾ化合物又はそれらの塩を用いて染色する処理である。ヨウ素による染色は、例えば、膨潤処理後のフィルムをヨウ素及びヨウ化物を含有した染色用溶液に浸漬させることによって行われる。ヨウ化物としては特に限定されないが、例えば、ヨウ化カリウム、ヨウ化アンモニウム、ヨウ化コバルト、ヨウ化亜鉛などが挙げられる。染色用溶液におけるヨウ素の濃度は、好ましくは0.0001重量%〜0.5重量%であり、より好ましくは0.001重量%〜0.4重量%であり、さらに好ましくは0.0001重量%〜8重量%である。
(Dyeing process)
After the swelling treatment, a dyeing treatment is performed. The dyeing treatment is a treatment of dyeing the film after the swelling treatment with iodine and azo compounds represented by the formulas (1) and (2) in the form of free acid or salts thereof. Dyeing with iodine is performed, for example, by immersing the swelling-treated film in a dyeing solution containing iodine and iodide. The iodide is not particularly limited, and examples thereof include potassium iodide, ammonium iodide, cobalt iodide, and zinc iodide. The concentration of iodine in the dyeing solution is preferably 0.0001% by weight to 0.5% by weight, more preferably 0.001% by weight to 0.4% by weight, still more preferably 0.0001% by weight. ~ 8% by weight.

また、遊離酸の形式で式(1)及び式(2)で表されるアゾ化合物又はそれらの塩による染色は、例えば、膨潤処理後のフィルムを、遊離酸の形式で式(1)及び式(2)それぞれで表されるアゾ化合物又はそれらの塩を含有した染色用溶液に浸漬させることによって行われる。 Further, dyeing with an azo compound represented by the formulas (1) and (2) in the form of a free acid or a salt thereof is performed, for example, by forming the film after the swelling treatment in the form of a free acid in the formula (1) and the formula (1). (2) It is carried out by immersing in a dyeing solution containing the azo compounds represented by each or salts thereof.

染色処理での溶液温度は、5〜60℃が好ましく、20〜50℃がより好ましく、35〜50℃が特に好ましい。溶液に浸漬させる時間は適度に調節できるが、30秒〜20分が好ましく、1〜10分がより好ましい。染色用溶液は、水溶液であることが好ましい。染色方法は、染色用溶液に浸漬させる方法が好ましいが、膨潤処理後のフィルムに染色用溶液を塗布する方法を採用することもできる。染色用溶液に、染色助剤として、炭酸ナトリウム、炭酸水素ナトリウム、塩化ナトリウム、硫酸ナトリウム、無水硫酸ナトリウム、トリポリリン酸ナトリウムなどを含有させてもよい。染色助剤の含有量は、二色性染料の染色性による時間、温度によって任意に調整できるが、0〜5重量%が好ましく、0.1〜2重量%がより好ましい。 The solution temperature in the dyeing treatment is preferably 5 to 60 ° C., more preferably 20 to 50 ° C., and particularly preferably 35 to 50 ° C. The time of immersion in the solution can be adjusted appropriately, but is preferably 30 seconds to 20 minutes, more preferably 1 to 10 minutes. The dyeing solution is preferably an aqueous solution. The dyeing method is preferably a method of immersing in a dyeing solution, but a method of applying the dyeing solution to the film after the swelling treatment can also be adopted. The dyeing solution may contain sodium carbonate, sodium hydrogencarbonate, sodium chloride, sodium sulfate, anhydrous sodium sulfate, sodium tripolyphosphate and the like as a dyeing aid. The content of the dyeing aid can be arbitrarily adjusted depending on the time and temperature due to the dyeability of the bicolor dye, but is preferably 0 to 5% by weight, more preferably 0.1 to 2% by weight.

ヨウ素による染色と、アゾ化合物による染色は、同時に行ってもよいが、ヨウ素による染色の後にアゾ化合物による染色を行うか、又は、アゾ化合物による染色の後にヨウ素による染色を行う方が、染色液の管理や生産性などの観点から好ましい。遊離酸の形式で式(1)及び式(2)で表されるアゾ化合物は、遊離酸として用いてもよく、塩として用いてもよい。塩としては、リチウム塩、ナトリウム塩、及びカリウム塩などのアルカリ金属塩、又は、アンモニウム塩やアルキルアミン塩などが挙げられる。好ましくは、ナトリウム塩である。 Staining with iodine and dyeing with an azo compound may be performed at the same time, but it is better to perform dyeing with an azo compound after dyeing with iodine or dyeing with iodine after dyeing with an azo compound. It is preferable from the viewpoint of management and productivity. The azo compounds represented by the formulas (1) and (2) in the form of free acids may be used as free acids or as salts. Examples of the salt include alkali metal salts such as lithium salt, sodium salt and potassium salt, ammonium salt and alkylamine salt. A sodium salt is preferred.

(第1洗浄処理)
染色処理の後、次の処理を行う前に洗浄処理(以下、「第1洗浄処理」という)を行うことができる。第1洗浄処理とは、染色処理でフィルム表面に付着した染色用溶液を洗浄する処理である。第1洗浄処理を行うことによって、次の処理で使用する溶液中に染料が混入するのを抑制することができる。第1洗浄処理では、一般的に洗浄液として水が用いられる。洗浄方法は、染色処理後のフィルムを洗浄液に浸漬させる方法が好ましいが、染色処理後のフィルムに洗浄液を塗布する方法を採用することもできる。洗浄時間は、特に限定されないが、好ましくは1〜300秒、より好ましくは1〜60秒である。第1洗浄処理での洗浄液の温度は、染色処理後のフィルムが溶解しない温度であることが必要となる。一般的には5〜40℃で洗浄される。ただし、第1洗浄処理を行わなくても性能に問題は出ないため、この第1洗浄処理を省略してもよい。
(1st cleaning process)
After the dyeing treatment, a cleaning treatment (hereinafter, referred to as "first cleaning treatment") can be performed before the next treatment. The first cleaning treatment is a treatment for cleaning the dyeing solution adhering to the film surface in the dyeing treatment. By performing the first cleaning treatment, it is possible to prevent the dye from being mixed in the solution used in the next treatment. In the first cleaning treatment, water is generally used as the cleaning liquid. As the cleaning method, a method of immersing the dyed film in the cleaning liquid is preferable, but a method of applying the cleaning liquid to the dyed film can also be adopted. The washing time is not particularly limited, but is preferably 1 to 300 seconds, more preferably 1 to 60 seconds. The temperature of the cleaning liquid in the first cleaning treatment needs to be a temperature at which the film after the dyeing treatment does not melt. Generally, it is washed at 5 to 40 ° C. However, since there is no problem in performance even if the first cleaning process is not performed, this first cleaning process may be omitted.

(架橋剤及び/又は耐水化剤を含有させる処理)
第1洗浄処理の後、架橋剤及び/又は耐水化剤を含有させる処理を行うことができる。架橋剤としては、例えば、ホウ酸、ホウ砂又はホウ酸アンモニウムなどのホウ素化合物、グリオキザール又はグルタルアルデヒドなどの多価アルデヒド、ビウレット型、イソシアヌレート型又はブロック型などの多価イソシアネート系化合物、チタニウムオキシサルフェイトなどのチタニウム系化合物が挙げられ、他にもエチレングリコールグリシジルエーテル、ポリアミドエピクロルヒドリンなどが挙げられる。耐水化剤としては、例えば、過酸化コハク酸、過硫酸アンモニウム、過塩素酸カルシウム、ベンゾインエチルエーテル、エチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、塩化アンモニウム又は塩化マグネシウムなどが挙げられる。この中で、ホウ酸が最も好ましい。架橋剤、耐水化剤は1種のみ用いてもよく、複数を組み合わせて用いてもよい。
(Treatment containing a cross-linking agent and / or a water resistant agent)
After the first cleaning treatment, a treatment containing a cross-linking agent and / or a water resistant agent can be performed. Examples of the cross-linking agent include a boron compound such as boric acid, borax or ammonium borate, a polyvalent aldehyde such as glioxal or glutaaldehyde, a polyvalent isocyanate compound such as biuret type, isocyanurate type or block type, and titanium oxy. Examples thereof include titanium compounds such as sulfate, and other examples include ethylene glycol glycidyl ether and polyamide epichlorohydrin. Examples of the water resistant agent include succinic peroxide, ammonium persulfate, calcium perchlorate, benzoin ethyl ether, ethylene glycol diglycidyl ether, glycerin diglycidyl ether, ammonium chloride and magnesium chloride. Of these, boric acid is most preferred. Only one type of cross-linking agent and water resistant agent may be used, or a plurality of cross-linking agents and water resistant agents may be used in combination.

第1洗浄処理後のフィルムを、架橋剤及び/又は耐水化剤を含有した溶液に浸漬させる方法が好ましいが、第1洗浄処理後のフィルムに、架橋剤及び/又は耐水化剤を含有した溶液を塗布する方法を採用することもできる。溶液は水溶液であることが好ましい。溶液中の架橋剤及び/又は耐水化剤の含有量は、ホウ酸を例にして示すと、0.1〜6.0重量%が好ましく、1.0〜4.0重量%がより好ましい。溶液の温度は、5〜70℃が好ましく、5〜50℃がより好ましい。処理時間は30秒〜6分が好ましく、1〜5分がより好ましい。ただし、架橋剤及び/又は耐水化剤を含有させることは必須でなく、時間を短縮したい場合、架橋処理又は耐水化処理が不必要な場合には、この処理を省略してもよい。 A method of immersing the film after the first cleaning treatment in a solution containing a cross-linking agent and / or a water-resistant agent is preferable, but a solution containing the cross-linking agent and / or a water-resistant agent in the film after the first cleaning treatment. It is also possible to adopt the method of applying. The solution is preferably an aqueous solution. The content of the cross-linking agent and / or the water-resistant agent in the solution is preferably 0.1 to 6.0% by weight, more preferably 1.0 to 4.0% by weight, using boric acid as an example. The temperature of the solution is preferably 5 to 70 ° C, more preferably 5 to 50 ° C. The treatment time is preferably 30 seconds to 6 minutes, more preferably 1 to 5 minutes. However, it is not essential to contain a cross-linking agent and / or a water-resistant agent, and this treatment may be omitted when it is desired to shorten the time or when the cross-linking treatment or the water-resistant treatment is unnecessary.

(延伸処理)
架橋剤及び/又は耐水化剤を含有させる処理を行った後に、延伸処理を行う。延伸処理とは、フィルムを1軸に延伸する処理である。延伸方法は湿式延伸法又は乾式延伸法のどちらでもよい。延伸倍率は3倍以上、好ましくは5〜7倍である。
(Stretching treatment)
After the treatment containing the cross-linking agent and / or the water resistant agent, the stretching treatment is performed. The stretching treatment is a treatment for stretching the film uniaxially. The stretching method may be either a wet stretching method or a dry stretching method. The draw ratio is 3 times or more, preferably 5 to 7 times.

乾式延伸法の場合には、延伸加熱媒体が空気媒体であるとき、空気媒体の温度は常温〜180℃であることが好ましい。また、湿度20〜95%RHの雰囲気中で処理するのが好ましい。加熱方法としては、例えば、ロール間ゾーン延伸法、ロール加熱延伸法、圧延伸法、赤外線加熱延伸法などが挙げられるが、その延伸方法は限定されるものではない。フィルムを1段で延伸することもできるが、2段以上の多段延伸により行うこともできる。 In the case of the dry stretching method, when the stretching heating medium is an air medium, the temperature of the air medium is preferably room temperature to 180 ° C. Further, the treatment is preferably performed in an atmosphere having a humidity of 20 to 95% RH. Examples of the heating method include an inter-roll zone stretching method, a roll heating stretching method, a pressure stretching method, an infrared heating stretching method, and the like, but the stretching method is not limited. The film can be stretched in one step, but it can also be stretched in two or more steps.

湿式延伸法の場合には、水、水溶性有機溶剤、又はその混合溶液中で延伸する。第1洗浄処理後のフィルムを、架橋剤及び/又は耐水化剤を含有した溶液中に浸漬させながら延伸処理を行うことが好ましい。架橋剤、耐水化剤としては、上記のものが挙げられる。溶液中の架橋剤及び/又は耐水化剤の含有量は、ホウ酸を例にして示すと、0.5〜15重量%が好ましく、2.0〜8.0重量%がより好ましい。延伸倍率は2〜8倍が好ましく、5〜7倍がより好ましい。溶液の温度は40〜60℃が好ましく、45〜58℃がより好ましい。延伸時間は通常30秒〜20分であるが、2〜5分がより好ましい。フィルムを1段で延伸することもできるが、2段以上の多段延伸により行うこともできる。 In the case of the wet stretching method, stretching is performed in water, a water-soluble organic solvent, or a mixed solution thereof. It is preferable to carry out the stretching treatment while immersing the film after the first cleaning treatment in a solution containing a cross-linking agent and / or a water resistant agent. Examples of the cross-linking agent and the water-resistant agent include those mentioned above. The content of the cross-linking agent and / or the water-resistant agent in the solution is preferably 0.5 to 15% by weight, more preferably 2.0 to 8.0% by weight, using boric acid as an example. The draw ratio is preferably 2 to 8 times, more preferably 5 to 7 times. The temperature of the solution is preferably 40 to 60 ° C, more preferably 45 to 58 ° C. The stretching time is usually 30 seconds to 20 minutes, but more preferably 2 to 5 minutes. The film can be stretched in one step, but it can also be stretched in two or more steps.

(第2洗浄処理)
延伸処理を行った後には、フィルム表面に架橋剤及び/又は耐水化剤が析出するか、又は異物が付着することがあるため、フィルム表面を洗浄する洗浄処理(以下、「第2洗浄処理」という)を行うことができる。洗浄方法は、延伸処理後のフィルムを洗浄液に浸漬させる方法が好ましいが、延伸処理後のフィルムに洗浄液を塗布する方法を採用することもできる。1段で洗浄処理することもできるし、2段以上の多段処理をすることもできる。洗浄時間は1秒〜5分が好ましい。洗浄液の温度は特に限定されないが、通常5〜50℃、好ましくは10〜40℃である。
(Second cleaning process)
After the stretching treatment, a cross-linking agent and / or a water resistant agent may precipitate on the film surface, or foreign matter may adhere to the film surface. Therefore, a cleaning treatment for cleaning the film surface (hereinafter, “second cleaning treatment”” ) Can be done. As the cleaning method, a method of immersing the film after the stretching treatment in the cleaning liquid is preferable, but a method of applying the cleaning liquid to the film after the stretching treatment can also be adopted. The cleaning treatment can be performed in one stage, or the multi-stage treatment in two or more stages can be performed. The washing time is preferably 1 second to 5 minutes. The temperature of the cleaning liquid is not particularly limited, but is usually 5 to 50 ° C, preferably 10 to 40 ° C.

なお、ここまでの処理で用いる溶媒として、例えば、水、ジメチルスルホキシド、N−メチルピロリドン、メタノール、エタノール、プロパノール、イソプロピルアルコール、グリセリン、エチレングリコール、プロピレングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール又はトリメチロールプロパン等のアルコール類、エチレンジアミン又はジエチレントリアミン等のアミン類などが挙げられるがこれらに限定されるものではない。また、1種以上のこれら溶媒の混合物を用いることもできる。最も好ましい溶媒は水である。 As the solvent used in the treatments up to this point, for example, water, dimethylsulfoxide, N-methylpyrrolidone, methanol, ethanol, propanol, isopropyl alcohol, glycerin, ethylene glycol, propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol or Examples thereof include alcohols such as trimethylolpropane and amines such as ethylenediamine or diethylenetriamine, but the present invention is not limited thereto. It is also possible to use a mixture of one or more of these solvents. The most preferred solvent is water.

(乾燥処理)
第2洗浄処理の後に、フィルムを乾燥させる乾燥処理を行う。乾燥処理は、自然乾燥により行うことができる。乾燥効率をより高めるために、ロールを用いて圧縮したり、エアーナイフ又は吸水ロール等によって表面の水分を除去してもよいし、送風乾燥を行ってもよい。乾燥温度は、20〜100℃が好ましく、60〜100℃がより好ましい。乾燥時間は30秒〜20分が好ましく、より好ましくは5〜10分である。
(Drying process)
After the second cleaning treatment, a drying treatment for drying the film is performed. The drying treatment can be carried out by natural drying. In order to further increase the drying efficiency, compression may be performed using a roll, moisture on the surface may be removed by an air knife, a water absorbing roll, or the like, or air drying may be performed. The drying temperature is preferably 20 to 100 ° C, more preferably 60 to 100 ° C. The drying time is preferably 30 seconds to 20 minutes, more preferably 5 to 10 minutes.

以上の方法で、ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)それぞれで表される2種類のアゾ化合物又はそれらの塩を含有する基材からなり、視感度補正単体透過率が35〜45%であり、L表色系におけるa値及びb値の絶対値が、基材を単体で測定したときに、いずれも1以下であり、基材2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、基材2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下である偏光素子を得ることができる。 By the above method, it is composed of a base material containing iodine and two types of azo compounds represented by the formulas (1) and (2) in the form of free acid or salts thereof, and is transmitted through a single substance for correcting visibility. The rate is 35 to 45%, and the absolute values of the a * value and b * value in the L * a * b * color system are 1 or less when the base material is measured by itself, and the base material is used. When two sheets are overlapped and measured so that the absorption axis directions are parallel to each other, they are both 2 or less, and when two base materials are overlapped and measured so that the absorption axis directions are orthogonal to each other, both are 2 or less. A polarizing element can be obtained.

[偏光板]
本発明の偏光板は、偏光素子と、偏光素子の少なくとも一方の面、すなわち片面又は両面に形成した透明保護層とを備える。偏光素子の少なくとも一方の面にポリマーを塗布した後、乾燥又は熱処理を行うことにより、偏光素子の少なくとも一方の面に透明保護層を設けることができる。また、ポリマーをフィルム状に成形したものを透明保護層とし、透明保護層を偏光素子の少なくとも一方の面と貼り合わせた後、乾燥又は熱処理を行うことにより、偏光素子の少なくとも一方の面に透明保護層を設けることができる。
[Polarizer]
The polarizing plate of the present invention includes a polarizing element and a transparent protective layer formed on at least one surface of the polarizing element, that is, one side or both sides. A transparent protective layer can be provided on at least one surface of the polarizing element by applying the polymer to at least one surface of the polarizing element and then drying or heat-treating the polymer. Further, a polymer formed into a film is used as a transparent protective layer, and the transparent protective layer is bonded to at least one surface of the polarizing element and then dried or heat-treated to be transparent to at least one surface of the polarizing element. A protective layer can be provided.

透明保護層を形成するポリマーは、機械的強度が高く、熱安定性が良好な透明ポリマーが好ましい。このようなポリマーとして、例えば、トリアセチルセルロースやジアセチルセルロースなどのセルロースアセテート樹脂、アクリル樹脂、ポリ塩化ビニル樹脂、ナイロン樹脂、ポリエステル樹脂、ポリアリレート樹脂、ノルボルネンなどの環状オレフィンをモノマーとする環状ポリオレフィン樹脂、ポリエチレン、ポリプロピレン、シクロオレフィンポリマー樹脂、ノルボルネン骨格を有するポリオレフィン又はその共重合体、主鎖又は側鎖にイミド基及び/又はアミド基を有する樹脂が挙げられる。また、透明保護層を形成するポリマーは、液晶ポリマーであってもよい。透明保護層の厚みは、例えば、0.5μm〜200μm程度である。 The polymer forming the transparent protective layer is preferably a transparent polymer having high mechanical strength and good thermal stability. As such a polymer, for example, a cellulose acetate resin such as triacetyl cellulose or diacetyl cellulose, an acrylic resin, a polyvinyl chloride resin, a nylon resin, a polyester resin, a polyarylate resin, a cyclic polyolefin resin having a cyclic olefin such as norbornene as a monomer is used as a monomer. , Polyolefin, polypropylene, cycloolefin polymer resin, polyolefin having a norbornene skeleton or a copolymer thereof, and a resin having an imide group and / or an amide group in the main chain or the side chain. Further, the polymer forming the transparent protective layer may be a liquid crystal polymer. The thickness of the transparent protective layer is, for example, about 0.5 μm to 200 μm.

透明保護層を偏光素子の少なくとも一方の面と貼り合わせるためには接着剤が必要となる。接着剤としては特に限定されないが、ポリビニルアルコールを主成分とする接着剤が好ましい。ポリビニルアルコール系接着剤として、例えば、ゴーセノールNH−26(日本合成化学社製)、エクセバールRS−2117(クラレ社製)などが挙げられるが、これに限定されるものではない。ポリビニルアルコール系接着剤には、架橋剤及び/又は耐水化剤を混合させることができる。また、ポリビニルアルコール系接着剤には、無水マレイン酸とイソブチレンの共重合体、又はその変性体を含有させてもよい。無水マレイン酸とイソブチレンの共重合体としては、例えば、イソバン#18(クラレ社製)、イソバン#04(クラレ社製)が挙げられ、アンモニア変性した無水マレイン酸−イソブチレン共重合体としては、イソバン#104(クラレ社製)、イソバン#110(クラレ社製)が挙げられ、イミド化した無水マレイン酸−イソブチレン共重合体としては、イソバン#304(クラレ社製)、イソバン#310(クラレ社製)が挙げられる。架橋剤には、水溶性多官能エポキシ化合物を用いることができる。水溶性多官能エポキシ化合物としては、例えば、ポリグリセロールポリグリシジルエーテル(デナコールEX−521(ナガセケムテック社製))、1,3−ビス(N,N−ジグリシジルアミノメチル)シクロヘキサン(TETRAD−C(三菱ガス化学社製))などが挙げられる。また、ウレタン系接着剤、アクリル系接着剤、エポキシ系接着剤といった公知の接着剤を用いることもできる。また、接着剤の接着力の向上、又は耐水性の向上を目的として、亜鉛化合物、塩化物、ヨウ化物等の添加物を同時に0.1〜10重量%程度の濃度で含有させることもできる。 An adhesive is required to attach the transparent protective layer to at least one surface of the polarizing element. The adhesive is not particularly limited, but an adhesive containing polyvinyl alcohol as a main component is preferable. Examples of the polyvinyl alcohol-based adhesive include, but are not limited to, Gosenol NH-26 (manufactured by Nippon Synthetic Chemistry Co., Ltd.) and Excelvar RS-2117 (manufactured by Kuraray Co., Ltd.). A cross-linking agent and / or a water-resistant agent can be mixed with the polyvinyl alcohol-based adhesive. Further, the polyvinyl alcohol-based adhesive may contain a copolymer of maleic anhydride and isobutylene, or a modified product thereof. Examples of the copolymer of maleic anhydride and isobutylene include Isoban # 18 (manufactured by Kuraray) and Isoban # 04 (manufactured by Kuraray), and the ammonia-modified maleic anhydride-isobutylene copolymer includes isoban. Examples thereof include # 104 (manufactured by Kuraray) and Isoban # 110 (manufactured by Kuraray), and examples of the imidized maleic anhydride-isobutylene copolymer include Isoban # 304 (manufactured by Kuraray) and Isoban # 310 (manufactured by Kuraray). ). A water-soluble polyfunctional epoxy compound can be used as the cross-linking agent. Examples of the water-soluble polyfunctional epoxy compound include polyglycerol polyglycidyl ether (Denacol EX-521 (manufactured by Nagase Chemtech)) and 1,3-bis (N, N-diglycidylaminomethyl) cyclohexane (TETRAD-C). (Manufactured by Mitsubishi Gas Chemical Company)). Further, known adhesives such as urethane-based adhesives, acrylic-based adhesives, and epoxy-based adhesives can also be used. Further, for the purpose of improving the adhesive strength of the adhesive or improving the water resistance, additives such as zinc compounds, chlorides and iodides can be simultaneously contained at a concentration of about 0.1 to 10% by weight.

偏光板を、例えば液晶、有機エレクトロルミネッセンス等の表示装置と貼り合わせる場合、後に非露出面となる表面に視野角改善及び/又はコントラスト改善のための各種機能性層、輝度向上性を有する層を設けることができる。偏光板を、これらの層や表示装置と貼り合せるには粘着剤を用いるのが好ましい。 When the polarizing plate is attached to a display device such as a liquid crystal or an organic electroluminescence, various functional layers for improving the viewing angle and / or contrast and a layer having brightness improving property are provided on the surface which will be a non-exposed surface later. Can be provided. It is preferable to use an adhesive to bond the polarizing plate to these layers and display devices.

また、偏光板を、例えば液晶、有機エレクトロルミネッセンス等の表示装置と貼り合わせる場合、後に露出面となる表面に反射防止層や防眩層、ハードコート層など、公知の各種機能性層を設けることができる。この各種機能性を有する層を作製するには塗工方法が好ましいが、その機能を有するフィルムを接着剤又は粘着剤を介して貼り合わせることもできる。また、各種機能性層とは、例えば、位相差を制御する層である。 Further, when the polarizing plate is attached to a display device such as a liquid crystal or an organic electroluminescence, various known functional layers such as an antireflection layer, an antiglare layer, and a hard coat layer are provided on the surface to be exposed later. Can be done. A coating method is preferable for producing layers having various functionalities, but a film having the functions can also be bonded via an adhesive or an adhesive. Further, the various functional layers are, for example, layers for controlling the phase difference.

本発明の偏光板は、偏光素子と同様の光学特性を有する。すなわち、L表色系におけるa値及びb値の絶対値が、偏光板を単体で測定したときに、いずれも1以下であり、偏光板2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、偏光板2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下である。これにより、平行位及び直交位において無彩色が示される。 The polarizing plate of the present invention has the same optical characteristics as a polarizing element. That is, the absolute values of the a * value and the b * value in the L * a * b * color system are 1 or less when the polarizing plate is measured by itself, and the absorption axis direction of the two polarizing plates is When they were measured so as to be parallel to each other, they were all 2 or less, and when they were measured so that the absorption axis directions were orthogonal to each other, they were both 2 or less. This shows achromatic colors in the parallel and orthogonal positions.

[液晶表示装置]
本発明の偏光素子又は偏光板は、液晶表示装置に用いることができる。本発明の偏光素子又は偏光板を用いた液晶表示装置は信頼性が高い、長期的に高コントラストで、かつ、高い色再現性を有する液晶表示装置になる。
[Liquid crystal display device]
The polarizing element or polarizing plate of the present invention can be used in a liquid crystal display device. The liquid crystal display device using the polarizing element or the polarizing plate of the present invention is a highly reliable liquid crystal display device having high contrast in the long term and high color reproducibility.

本発明の偏光素子又は偏光板は、必要に応じて保護層又は機能層、及び支持体等を備え、液晶プロジェクター、電卓、時計、ノートパソコン、ワープロ、液晶テレビ、偏光レンズ、偏光メガネ、カーナビゲーション、及び屋内外の計測器や表示器等に使用される。特に、反射型液晶表示装置、半透過液晶表示装置、有機エレクトロルミネッセンス等において有効に利用される。 The polarizing element or polarizing plate of the present invention includes a protective layer or a functional layer, a support, and the like, if necessary, and includes a liquid crystal projector, a calculator, a clock, a laptop computer, a word processor, a liquid crystal television, a polarized lens, polarized glasses, and a car navigation system. , And used for indoor and outdoor measuring instruments and indicators. In particular, it is effectively used in a reflective liquid crystal display device, a transflective liquid crystal display device, an organic electroluminescence and the like.

本発明の偏光板は、少なくとも一方の面に支持体を備えていてもよい。支持体は偏光板と貼り合わせるため、平面部を有しているものが好ましい。支持体としては、例えば、ガラス、水晶、サファイヤなどの無機材料からなる成形品、アクリル、ポリカーボネート等の有機プラスチック板が挙げられる。光学用途であるため、支持体はガラス成形品が好ましい。ガラス成形品としては、例えばガラス板、レンズ、プリズム(例えば三角プリズム、キュービックプリズム)等が挙げられる。ガラスの材質としては、例えばソーダガラス、ホウ珪酸ガラスが挙げられる。レンズに偏光板を貼付したものは液晶プロジェクターにおいて偏光板付のコンデンサレンズとして利用し得る。また、プリズムに偏光板を貼付したものは液晶プロジェクターにおいて偏光板付きの偏光ビームスプリッタや偏光板付ダイクロイックプリズムとして使用し得る。また、偏光板を、液晶セルに貼付してもよい。支持体の厚さ及び大きさは特に限定されない。 The polarizing plate of the present invention may have a support on at least one surface. Since the support is attached to the polarizing plate, it is preferable that the support has a flat surface portion. Examples of the support include molded products made of inorganic materials such as glass, quartz and sapphire, and organic plastic plates such as acrylic and polycarbonate. Since it is used for optics, the support is preferably a glass molded product. Examples of the glass molded product include a glass plate, a lens, a prism (for example, a triangular prism, a cubic prism) and the like. Examples of the glass material include soda glass and borosilicate glass. A lens having a polarizing plate attached can be used as a condenser lens with a polarizing plate in a liquid crystal projector. Further, a prism to which a polarizing plate is attached can be used as a polarizing beam splitter with a polarizing plate or a dichroic prism with a polarizing plate in a liquid crystal projector. Further, the polarizing plate may be attached to the liquid crystal cell. The thickness and size of the support are not particularly limited.

ガラスを備えた偏光板には、単体透過率をより向上させるために、ガラス又は偏光板の少なくとも一方の面に反射防止層を設けることが好ましい。例えば、支持体の平面部に透明な接着(粘着)剤を塗布した後、この塗布面に本発明の偏光板を貼付する。また、偏光板に透明な接着(粘着)剤を塗布した後、この塗布面に支持体を貼付してもよい。ここで使用する接着(粘着)剤は、例えばアクリル酸エステル系のものが好ましい。なお、この偏光板を楕円偏光板として使用する場合、位相差層を支持体に貼付するのが通常であるが、偏光板を支持体に貼付してもよい。 It is preferable that the polarizing plate provided with glass is provided with an antireflection layer on at least one surface of the glass or the polarizing plate in order to further improve the single transmittance. For example, after applying a transparent adhesive (adhesive) to the flat surface of the support, the polarizing plate of the present invention is attached to the coated surface. Further, after applying a transparent adhesive (adhesive) to the polarizing plate, a support may be attached to the coated surface. As the adhesive (adhesive) used here, for example, an acrylic ester-based adhesive is preferable. When this polarizing plate is used as an elliptical polarizing plate, the retardation layer is usually attached to the support, but the polarizing plate may be attached to the support.

以下、実施例により本発明をさらに詳細に説明するが、本発明はこれらによって限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto.

[測定試料の作製]
(実施例1)
ケン化度99%以上の平均重合度2400のポリビニルアルコールフィルム(クラレ社製 VF−PS)を45℃の温水に2分浸漬し、延伸倍率が1.30倍なるように膨潤処理を行った。次に、膨潤処理したフィルムを、水1500重量部、トリポリリン酸ナトリウム1.5重量部、無水硫酸ナトリウム1.5重量部、式(1)の構造を有する化合物例1 0.07重量部、式(2)の構造を有する化合物例21 0.95重量部を45℃に調整した水溶液に3分30秒浸漬させた。次に、得られたフィルムをホウ酸(Societa chimica lardrello s.p.a社製) 28.6g/l、ヨウ素(純正化学社製)0.25g/l、ヨウ化カリウム(純正化学社製)17.7g/l、ヨウ化アンモニウム(純正化学社製)1.0g/lを含有した水溶液に30℃で2分間浸漬させた。次に、得られたフィルムを、ホウ酸30.0g/lを含有した水溶液中で50で5分間、延伸倍率が5.0倍になるように延伸処理を行った。次に、得られたフィルムの緊張状態を保ちつつ、ヨウ化カリウム20g/lを含有した水溶液中30℃で20秒間浸漬処理を行った。次に、得られたフィルムに対して70℃で9分間乾燥処理を行い、偏光素子を得た。得られた偏光素子に対して、ポリビニルアルコール接着剤を用いて、アルカリ処理したトリアセチルセルロースフィルム(富士写真フィルム社製 ZRD−60)をラミネートして偏光板を得た。得られた偏光板は偏光素子の光学特性を維持していた。その偏光板を実施例1の測定試料とした。
[Preparation of measurement sample]
(Example 1)
A polyvinyl alcohol film having an average degree of polymerization of 2400 with a saponification degree of 99% or more (VF-PS manufactured by Kuraray Co., Ltd.) was immersed in warm water at 45 ° C. for 2 minutes, and swelling treatment was performed so that the stretching ratio was 1.30 times. Next, the swollen film was subjected to 1500 parts by weight of water, 1.5 parts by weight of sodium tripolyphosphate, 1.5 parts by weight of anhydrous sodium sulfate, Compound Example 1 0.07 parts by weight having the structure of the formula (1), formula. Example 21 of compound having the structure of (2) 0.95 parts by weight was immersed in an aqueous solution adjusted to 45 ° C. for 3 minutes and 30 seconds. Next, the obtained film was subjected to boric acid (manufactured by Societa chimica lardrello s.p.a) 28.6 g / l, iodine (manufactured by Junsei Chemical Co., Ltd.) 0.25 g / l, potassium iodide (manufactured by Junsei Chemical Co., Ltd.). It was immersed in an aqueous solution containing 17.7 g / l and 1.0 g / l of ammonium iodide (manufactured by Junsei Chemical Co., Inc.) at 30 ° C. for 2 minutes. Next, the obtained film was stretched in an aqueous solution containing 30.0 g / l of boric acid at 50 for 5 minutes so that the stretching ratio was 5.0 times. Next, the film was immersed in an aqueous solution containing 20 g / l of potassium iodide at 30 ° C. for 20 seconds while maintaining the tension of the obtained film. Next, the obtained film was dried at 70 ° C. for 9 minutes to obtain a polarizing element. A polarizing plate was obtained by laminating an alkali-treated triacetyl cellulose film (ZRD-60 manufactured by Fuji Photo Film Co., Ltd.) on the obtained polarizing element using a polyvinyl alcohol adhesive. The obtained polarizing plate maintained the optical characteristics of the polarizing element. The polarizing plate was used as the measurement sample of Example 1.

(実施例2)
実施例1に記載の化合物例21 0.95重量部を、式(2)の構造を有する化合物例14 0.76重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 2)
A measurement sample was prepared in the same manner as in Example 1 except that 0.95 parts by weight of Compound Example 21 described in Example 1 was changed to 0.76 parts by weight of Compound Example 14 having the structure of the formula (2). ..

(実施例3)
実施例1に記載の化合物例21 0.95重量部を、式(2)の構造を有する国際公開第2012/108169号の(19)に示される染料 0.84重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 3)
Except that the 0.95 parts by weight of Compound Example 21 described in Example 1 was changed to 0.84 parts by weight of the dye shown in (19) of International Publication No. 2012/108169 having the structure of the formula (2). , A measurement sample was prepared in the same manner as in Example 1.

(実施例4)
実施例1に記載の化合物例21 0.95重量部を、式(2)の構造を有する化合物例19 0.92重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 4)
A measurement sample was prepared in the same manner as in Example 1 except that 0.95 parts by weight of Compound Example 21 described in Example 1 was changed to 0.92 parts by weight of Compound Example 19 having the structure of the formula (2). ..

(実施例5)
実施例1に記載の化合物例21 0.95重量部を、式(2)の構造を有する国際公開第2012/108169号の(44)に示される染料 1.0重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 5)
Except that the 0.95 parts by weight of Compound Example 21 described in Example 1 was changed to 1.0 part by weight of the dye shown in (44) of International Publication No. 2012/108169 having the structure of the formula (2). , A measurement sample was prepared in the same manner as in Example 1.

(実施例6)
実施例1に記載の化合物例21 0.95重量部を、式(2)の構造を有する化合物例28 0.90重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 6)
A measurement sample was prepared in the same manner as in Example 1 except that 0.95 parts by weight of Compound Example 21 described in Example 1 was changed to 0.99 parts by weight of Compound Example 28 having the structure of the formula (2). ..

(実施例7)
実施例1に記載の化合物例21 0.95重量部を、式(2)の構造を有する化合物例34 0.77重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 7)
A measurement sample was prepared in the same manner as in Example 1 except that 0.95 parts by weight of Compound Example 21 described in Example 1 was changed to 0.77 parts by weight of Compound Example 34 having the structure of the formula (2). ..

(実施例8)
実施例1に記載の化合物例21 0.95重量部を、式(2)の構造を有する国際公開第2012/108173号の(50)に示される染料 0.81重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 8)
Except that the 0.95 part by weight of Compound Example 21 described in Example 1 was changed to 0.81 part by weight of the dye shown in (50) of International Publication No. 2012/108173 having the structure of the formula (2). , A measurement sample was prepared in the same manner as in Example 1.

(実施例9)
実施例1に記載の化合物例1 0.07重量部を、式(1)の構造を有するC.I.Direct Red 81 0.88重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 9)
Compound Example 1 0.07 parts by weight according to Example 1 was added to C.I. I. A measurement sample was prepared in the same manner as in Example 1 except that it was changed to 0.88 parts by weight of Direct Red 81.

(実施例10)
実施例1に記載の化合物例1 0.07重量部を、式(1)の構造を有するC.I.Direct Red 117 0.65重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 10)
Compound Example 1 0.07 parts by weight according to Example 1 was added to C.I. I. A measurement sample was prepared in the same manner as in Example 1 except that it was changed to Direct Red 117 0.65 parts by weight.

(実施例11)
実施例1に記載の化合物例1 0.07重量部を、式(1)の構造を有する特許第3661238号公報のIIIa−6に示される染料 0.60重量部に変えたこと以外は、実施例1と同様に測定試料を作製した。
(Example 11)
Except that 0.07 parts by weight of Compound Example 1 described in Example 1 was changed to 0.60 parts by weight of the dye shown in IIIa-6 of Japanese Patent No. 3661238 having the structure of the formula (1). A measurement sample was prepared in the same manner as in Example 1.

(比較例1)
特開2008−065222号公報の比較例1に示される製造方法に従い、式(1)及び式(2)それぞれで表される2種類のアゾ化合物を含まないヨウ素系偏光素子を作製し、実施例1と同様に測定試料を作製した。
(Comparative Example 1)
An iodine-based polarizing device containing no two types of azo compounds represented by the formulas (1) and (2) was produced according to the production method shown in Comparative Example 1 of JP-A-2008-06522, and Examples A measurement sample was prepared in the same manner as in 1.

(比較例2)
特開平11−218611号公報の実施例1に示される製造方法に従い、式(1)及び式(2)それぞれで表される2種類のアゾ化合物のみを含む染料系偏光素子を作製し、実施例1と同様に測定試料を作製した。
(Comparative Example 2)
According to the production method shown in Example 1 of JP-A-11-218611, a dye-based polarizing element containing only two types of azo compounds represented by the formulas (1) and (2) was produced, and Examples thereof were used. A measurement sample was prepared in the same manner as in 1.

(比較例3)
特許第4162334号公報の実施例3に示される製造方法に従い、式(1)及び式(2)それぞれで表される2種類のアゾ化合物のみを含む染料系偏光素子を作製し、実施例1と同様に測定試料を作製した。
(Comparative Example 3)
According to the production method shown in Example 3 of Japanese Patent No. 4162334, a dye-based polarizing element containing only two types of azo compounds represented by the formulas (1) and (2) was produced, and the dye-based polarizing element was prepared with the first embodiment. A measurement sample was prepared in the same manner.

(比較例4)
特許第4360100号公報の実施例1に示される製造方法に従い、式(1)及び式(2)それぞれで表される2種類のアゾ化合物のみを含む染料系偏光素子を作製し、実施例1と同様に測定試料を作製した。
(Comparative Example 4)
According to the production method shown in Example 1 of Japanese Patent No. 4360100, a dye-based polarizing element containing only two types of azo compounds represented by the formulas (1) and (2) was produced, and the dye-based polarizing element was prepared with the first embodiment. A measurement sample was prepared in the same manner.

[評価方法]
(1)視感度補正単体透過率
測定試料を1枚で測定した際の各波長の透過率を単体透過率Tsとした。また、2枚の測定試料を、吸収軸方向が互いに平行になるよう重ねて測定した際の各波長の透過率を平行位透過率Tpとし、2枚の測定試料を吸収軸方向が互いに直交するように重ねて測定した際の各波長の透過率を直交位透過率Tcとした。
単体透過率Ts、平行位透過率Tp及び直交位透過率Tcを、分光光度計〔日立製作所社製“U−4100”〕を用いて測定した。光源としてハロゲンランプを用い、5nm間隔で各透過率を測定した。C光源2°視野等色度関数に基づいて視感度補正を行うことにより、視感度補正単体透過率Ys、視感度補正平行位透過率Yp及び視感度補正直交位透過率Ycを算出した。視感度補正単体透過率Ysの算出結果を表1に示す。
[Evaluation methods]
(1) Luminosity Factor Correction Single Transmittance The transmittance of each wavelength when the measurement sample was measured with one sheet was defined as the single transmittance Ts. Further, the transmittance of each wavelength when the two measurement samples are overlapped and measured so as to be parallel to each other is defined as the parallel transmittance Tp, and the absorption axis directions of the two measurement samples are orthogonal to each other. The transmittance of each wavelength when the measurements were repeated as described above was defined as the orthogonal position transmittance Tc.
The single transmittance Ts, the parallel position transmittance Tp and the orthogonal position transmittance Tc were measured using a spectrophotometer [“U-4100” manufactured by Hitachi, Ltd.]. A halogen lamp was used as a light source, and each transmittance was measured at 5 nm intervals. The luminosity factor correction single transmittance Ys, the luminosity factor correction parallel position transmittance Yp, and the luminosity factor correction orthogonal position transmittance Yc were calculated by performing the luminosity factor correction based on the C light source 2 ° visual field isochromaticity function. Table 1 shows the calculation results of the luminosity factor correction single transmittance Ys.

(2)偏光度
偏光度ρyは、視感度補正平行位透過率Yp及び視感度補正直交位透過率Ycから、下記式(5)により求めた。偏光度ρyの算出結果を表1に示す。
ρy={(Yp−Yc)/(Yp+Yc)}1/2×100 式(5)
(2) Polarization degree The polarization degree ρy was obtained from the luminosity factor correction parallel position transmittance Yp and the luminosity factor correction orthogonal position transmittance Yc by the following equation (5). The calculation results of the degree of polarization ρy are shown in Table 1.
ρy = {(Yp-Yc) / (Yp + Yc)} 1/2 x 100 Equation (5)

(3)a値、b
表色系におけるa値及びb値を分光光度計〔日立製作所社製“U−4100”〕にて測定した。光源としてハロゲンランプを用いた。a−s及びb−sは、測定試料1枚で測定したときのa値及びb値である。また、a−p及びb−pは、測定試料2枚を吸収軸方向が互いに平行になるよう重ねて測定したときのa値及びb値である。また、a−c及びb−cは、測定試料2枚を吸収軸方向が互いに直交するよう重ねて測定したときのa値及びb*値である。a−s及びb−s、a−p及びb−p、a−c及びb−cの測定結果を表1に示す。
(3) a * value, b * value L * a * b * The a * value and b * value in the color system were measured with a spectrophotometer [“U-4100” manufactured by Hitachi, Ltd.]. A halogen lamp was used as the light source. a * −s and b * −s are a * value and b * value when measured with one measurement sample. Further, a * −p and b * −p are a * value and b * value when two measurement samples are overlapped and measured so that the absorption axis directions are parallel to each other. Further, a * -c and b * -c are a * value and b * value when two measurement samples are overlapped and measured so that the absorption axis directions are orthogonal to each other. Table 1 shows the measurement results of a * −s and b * −s, a * −p and b * −p, a * −c and b * −c.

(4)410〜750nmの平均透過率
各測定試料について、波長410〜750nmの平均透過率を求めた。平均透過率は、410〜750nmの波長領域における上記単体透過率Tsを、平均して算出した。410〜750nmの平均透過率の算出結果を表1に示す。
(4) Average Transmittance at 410 to 750 nm The average transmittance at a wavelength of 410 to 750 nm was determined for each measurement sample. The average transmittance was calculated by averaging the above-mentioned simple substance transmittance Ts in the wavelength region of 410 to 750 nm. Table 1 shows the calculation results of the average transmittance of 41 to 750 nm.

(5)色の観察
平行位の色とは、測定試料2枚を吸収軸方向が互いに平行になるよう重ねた状態で観察した色を意味する。また、直交位の色とは、測定試料2枚を吸収軸方向が互いに直交するよう重ねた状態で観察した色を意味する。L表色系では、a値、b値のそれぞれがゼロに近いほど色相がニュートラル色を示すことを表している。一般的にa値がプラスになると赤味を示し、マイナスになると緑色を示し、b値がプラスになると黄味を示し、マイナスになると青味を示す。平行位の色と直交位の色は、目視で評価したものである。
(5) Observation of color The color in the parallel position means the color observed in a state where two measurement samples are overlapped so as to be parallel to each other in the absorption axis direction. Further, the color at the orthogonal position means a color observed in a state where two measurement samples are stacked so that the absorption axis directions are orthogonal to each other. In the L * a * b * color system, the closer each of the a * value and b * value is to zero, the more neutral the hue is. Generally, a positive a * value indicates redness, a negative value indicates greenness, a positive b * value indicates yellowness, and a negative value indicates bluishness. The colors in the parallel position and the colors in the orthogonal position are visually evaluated.

(6)第1透過率、第2透過率
絶対偏光光を照射時の透過率は、分光光度計〔日立製作所社製“U−4100”〕を用いて測定し、JIS Z 8781−4:2013(C光源2°視野)に基づき各光学特性(透過率、偏光度、色相等)を算出した。透過率を測定するにあたり、光源と測定試料との間に、視感度補正透過率43%で偏光度99.99%のヨウ素系偏光板(ポラテクノ社製 SKN−18043P)を絶対偏光板として設置し、絶対偏光光を測定試料に入射できるようにした。なお、SKN−18043Pの保護層は紫外線吸収能のないトリアセチルセルロースであった。
(6) First Transmittance, Second Transmittance The transmittance when irradiating absolutely polarized light was measured using a spectrophotometer [“U-4100” manufactured by Hitachi, Ltd.], and JIS Z 8781-4: 2013. Each optical characteristic (transmittance, degree of polarization, hue, etc.) was calculated based on (C light source 2 ° field). In measuring the transmittance, an iodine-based polarizing plate (SKN-18043P manufactured by Polar Techno Co., Ltd.) having a luminous efficiency correction transmittance of 43% and a polarization degree of 99.99% was installed as an absolute polarizing plate between the light source and the measurement sample. , Absolutely polarized light can be incident on the measurement sample. The protective layer of SKN-18043P was triacetyl cellulose having no ultraviolet absorbing ability.

測定試料の吸収軸方向と絶対偏光板の吸収軸方向とが互いに平行になるように重ねて、絶対偏光光を照射して測定した各波長の透過率を第1透過率Kyとし、測定試料の吸収軸方向と絶対偏光板の吸収軸方向とが互いに直交するように重ねて、絶対偏光光を照射して測定した各波長の透過率を第2透過率Kzとした。400nm〜460nmにおける第1透過率の平均値及び第2透過率の平均値、550nm〜600nmにおける第1透過率の平均値及び第2透過率の平均値、600nm〜670nmにおける第1透過率の平均値及び第2透過率の平均値を表2に示す。 The absorption axis direction of the measurement sample and the absorption axis direction of the absolute polarizing plate are overlapped so as to be parallel to each other, and the transmittance of each wavelength measured by irradiating with absolute polarized light is defined as the first transmittance Ky of the measurement sample. The transmittance of each wavelength measured by irradiating the absolute polarized light was defined as the second transmittance Kz by superimposing the absorption axis direction and the absorption axis direction of the absolute polarizing plate so as to be orthogonal to each other. Mean value of first transmittance and average value of second transmittance from 400 nm to 460 nm, average value of first transmittance and average value of second transmittance from 550 nm to 600 nm, average value of first transmittance from 600 nm to 670 nm Table 2 shows the average value of the value and the second transmittance.

また、400nm〜460nmにおけるKyの平均値と550nm〜600nmにおけるKyの平均値との差の絶対値、400nm〜460nmにおけるKzの平均値と550nm〜600nmにおけるKzの平均値との差の絶対値、550nm〜600nmにおけるKyの平均値と600nm〜670nmnmにおけるKyの平均値との差の絶対値、550nm〜600nmにおけるKzの平均値と600nm〜670nmにおけるKzの平均値との差の絶対値を算出し、その結果を表2に示す。 Further, the absolute value of the difference between the average value of Ky at 400 nm to 460 nm and the average value of Ky at 550 nm to 600 nm, the absolute value of the difference between the average value of Kz at 400 nm to 460 nm and the average value of Kz at 550 nm to 600 nm, Calculate the absolute value of the difference between the average value of Ky at 550 nm to 600 nm and the average value of Ky at 600 nm to 670 nm nm, and the absolute value of the difference between the average value of Kz at 550 nm to 600 nm and the average value of Kz at 600 nm to 670 nm. The results are shown in Table 2.

Figure 0006788461
Figure 0006788461

Figure 0006788461
Figure 0006788461

表1に示すように、実施例1〜11の測定試料(偏光板)では、視感度補正単体透過率Ysが35〜45%であり、a−s及びb−sの絶対値が1以下であり、a−p及びb−pの絶対値が2以下であり、a−c及びb−cの絶対値が2以下であることにより、平行位において白色を示し、直交位において黒色を示すことが分かった。なお、偏光板を作製する前の偏光素子においても、偏光板と同様に評価したところ、視感度補正単体透過率Ysが35〜45%であり、a−s及びb−sの絶対値が1以下であり、a−p及びb−pの絶対値が2以下であり、a−c及びb−cの絶対値が2以下であった。すなわち、偏光素子に、ポリビニルアルコール系接着剤を用いて、透明保護層として、アルカリ処理したトリアセチルセルロースフィルム(富士写真フィルム社製 TD−80U)をラミネートした偏光板においても、偏光素子の光学特性を維持していることが分かった。したがって、本発明の偏光素子を用いて得られる偏光板は、本発明の偏光素子と同様の性能を有する。 As shown in Table 1, in the measurement samples (polarizing plates) of Examples 1 to 11, the luminosity factor correction single transmittance Ys is 35 to 45%, and the absolute values of a * −s and b * −s are 1. When the absolute values of a * -p and b * -p are 2 or less and the absolute values of a * -c and b * -c are 2 or less, white is shown in the parallel position and orthogonal. It was found to show black in place. In addition, when the polarizing element before manufacturing the polarizing plate was also evaluated in the same manner as the polarizing plate, the luminosity factor correction single transmittance Ys was 35 to 45%, and the absolute values of a * −s and b * −s were obtained. Was 1 or less, the absolute values of a * -p and b * -p were 2 or less, and the absolute values of a * -c and b * -c were 2 or less. That is, even in a polarizing plate in which a polarizing element is laminated with an alkali-treated triacetyl cellulose film (TD-80U manufactured by Fuji Photo Film Co., Ltd.) as a transparent protective layer using a polyvinyl alcohol-based adhesive, the optical characteristics of the polarizing element It turned out to maintain. Therefore, the polarizing plate obtained by using the polarizing element of the present invention has the same performance as the polarizing element of the present invention.

また、表1に示すように、実施例1〜11では、410nm〜750nmの平均透過率は41%を超えており、特許第3357803号公報の実施例1及び実施例2に記載されている31〜32%の偏光板よりも高い透過率を有していることが分かった。また、平均透過率が40%を超えると、L値も70を超えることから、かなり良好な偏光素子である。 Further, as shown in Table 1, in Examples 1 to 11, the average transmittance at 410 nm to 750 nm exceeds 41%, which is described in Examples 1 and 2 of Japanese Patent No. 3357803. It was found to have a higher transmittance than the ~ 32% polarizing plate. Further, when the average transmittance exceeds 40%, the L value also exceeds 70, so that the polarizing element is considerably good.

これに対して、比較例1では、遊離酸の形式で式(1)及び式(2)で表されるアゾ化合物又はそれらの塩を含有していないため、a−p及びb−pの絶対値が2を超えており、平行位で黄緑色に呈することが分かった。比較例2では、ヨウ素を含有していないため、b−pの絶対値が2を超えており、平行位で黄色に呈することが分かった。比較例3では、ヨウ素を含有していないため、a−p及びb−pの絶対値が2を超えており、平行位で黄緑色に呈することが分かった。比較例4では、ヨウ素を含有していないため、b−pの絶対値が2を超えており、平行位で黄色に呈することが分かった。 On the other hand, in Comparative Example 1, since the azo compounds represented by the formulas (1) and (2) or salts thereof are not contained in the form of free acid, a * -p and b * -p are contained. It was found that the absolute value of was over 2 and it was yellowish green in the parallel position. In Comparative Example 2, since iodine was not contained, the absolute value of b * −p exceeded 2, and it was found that the color was yellow in the parallel position. In Comparative Example 3, since iodine was not contained, the absolute values of a * -p and b * -p exceeded 2, and it was found that they were yellowish green in the parallel position. In Comparative Example 4, since iodine was not contained, the absolute value of b * −p exceeded 2, and it was found that the color was yellow in the parallel position.

表2に示すように、実施例1〜11では、550nm〜600nmにおける第1透過率の平均値と400nm〜460nmにおける第1透過率の平均値との差が4%以下であり、かつ、600nm〜670nmにおける第1透過率の平均値と550nm〜600nmにおける第1透過率の平均値との差が3%以下であり、550nm〜600nmにおける第2透過率の平均値と400nm〜460nmにおける第2透過率の平均値との差が1%以下であり、かつ、600nm〜670nmにおける第2透過率の平均値と550nm〜600nmにおける第2透過率の平均値との差が1%以下である。このような偏光素子を用いて作製された偏光板は、高い透過率を有しながらも、平行位で無彩色の白色を表現でき、かつ、直交位で無彩色の黒色を表現できる。また、本発明の偏光素子又は偏光板を用いた液晶表示装置は、高輝度、高コントラストなだけでなく、信頼性が高い、長期的に高コントラストで、かつ、高い色再現性を有する液晶表示装置である。 As shown in Table 2, in Examples 1 to 11, the difference between the average value of the first transmittance at 550 nm to 600 nm and the average value of the first transmittance at 400 nm to 460 nm is 4% or less and 600 nm. The difference between the average value of the first transmittance at ~ 670 nm and the average value of the first transmittance at 550 nm to 600 nm is 3% or less, and the average value of the second transmittance at 550 nm to 600 nm and the second value at 400 nm to 460 nm. The difference from the average value of the transmittance is 1% or less, and the difference between the average value of the second transmittance at 600 nm to 670 nm and the average value of the second transmittance at 550 nm to 600 nm is 1% or less. A polarizing plate manufactured by using such a polarizing element can express an achromatic white color at a parallel position and an achromatic black color at an orthogonal position while having a high transmittance. Further, the liquid crystal display device using the polarizing element or the polarizing plate of the present invention not only has high brightness and high contrast, but also has high reliability, long-term high contrast, and high color reproducibility. It is a device.

Claims (8)

ヨウ素、並びに、遊離酸の形式で式(1)及び式(2)それぞれで表される2種類のアゾ化合物又はそれらの塩を含有する基材からなり、
視感度補正単体透過率が35〜45%であり、
表色系におけるa値及びb値の絶対値が、
前記基材を単体で測定したときに、いずれも1以下であり、
前記基材2枚を吸収軸方向が互いに平行になるよう重ねて測定したときに、いずれも2以下であり、
前記基材2枚を吸収軸方向が互いに直交するよう重ねて測定したときに、いずれも2以下であることを特徴とする偏光素子。
Figure 0006788461
(式中、Arは置換基を有してもよいフェニル基又は置換基を有してもよいナフチル基を示し、Rr又はRrは各々独立に、水素原子、低級アルキル基、低級アルコキシ基又はスルホ基を有する低級アルコキシ基のいずれかを示し、Xrは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。)
Figure 0006788461
(式中、Abは置換基を有してもよいフェニル基又は置換基を有してもよいナフチル基を示し、Rb乃至Rbは各々独立に、水素原子、低級アルキル基、低級アルコキシ基又はスルホ基を有する低級アルコキシ基のいずれかを示し、Xbは置換基を有してもよいアミノ基、置換基を有してもよいフェニルアミノ基、置換基を有してもよいフェニルアゾ基、置換基を有してもよいナフトトリアゾール基、置換基を有してもよいベンゾイル基又は置換基を有してもよいベンゾイルアミノ基を示す。)
It consists of a base material containing iodine and two types of azo compounds represented by the formulas (1) and (2) in the form of free acids or salts thereof.
Luminosity factor correction single transmittance is 35 to 45%,
The absolute values of the a * and b * values in the L * a * b * color system are
When the base material was measured alone, it was 1 or less.
When the two substrates were stacked and measured so that the absorption axis directions were parallel to each other, they were both 2 or less.
A polarizing element characterized in that, when the two substrates are stacked and measured so that the absorption axis directions are orthogonal to each other, the number of the two substrates is 2 or less.
Figure 0006788461
(In the formula, Ar 1 represents a phenyl group which may have a substituent or a naphthyl group which may have a substituent, and Rr 1 or Rr 2 independently represent a hydrogen atom, a lower alkyl group and a lower alkoxy. Indicates either a group or a lower alkoxy group having a sulfo group, Xr 1 may have an amino group which may have a substituent, a phenylamino group which may have a substituent, or a phenylazo which may have a substituent. Indicates a benzoyl group which may have a group, a substituent or a benzoylamino group which may have a substituent.)
Figure 0006788461
(In the formula, Ab 1 represents a phenyl group which may have a substituent or a naphthyl group which may have a substituent, and Rb 1 to Rb 6 independently represent a hydrogen atom, a lower alkyl group and a lower alkoxy. Indicates either a group or a lower alkoxy group having a sulfo group, where Xb 1 is an amino group which may have a substituent, a phenylamino group which may have a substituent, or a phenylazo which may have a substituent. Indicates a group, a naphthotriazole group which may have a substituent, a benzoyl group which may have a substituent, or a benzoylamino group which may have a substituent.)
偏光度が99%以上であることを特徴とする、請求項1に記載の偏光素子。 The polarizing element according to claim 1, wherein the degree of polarization is 99% or more. 前記偏光素子の吸収軸方向に対して光の振動方向が直交するように絶対偏光光を照射して測定した各波長の透過率を第1透過率、前記偏光素子の吸収軸方向に対して光の振動方向が平行となるように絶対偏光光を照射して測定した各波長の透過率を第2透過率としたとき、
550nm〜600nmにおける第1透過率の平均値と400nm〜460nmにおける第1透過率の平均値との差が4%以下であり、かつ、600nm〜670nmにおける第1透過率の平均値と550nm〜600nmにおける第1透過率の平均値との差が3%以下であり、
550nm〜600nmにおける第2透過率の平均値と400nm〜460nmにおける第2透過率の平均値との差が1%以下であり、かつ、600nm〜670nmにおける第2透過率の平均値と550nm〜600nmにおける第2透過率の平均値との差が1%以下であることを特徴とする、請求項1又は2に記載の偏光素子。
The transmittance of each wavelength measured by irradiating absolute polarized light so that the vibration direction of the light is orthogonal to the absorption axis direction of the polarizing element is the first transmittance, and the light is light with respect to the absorption axis direction of the polarizing element. When the transmittance of each wavelength measured by irradiating absolutely polarized light so that the vibration directions of are parallel to each other is defined as the second transmittance,
The difference between the average value of the first transmittance at 550 nm to 600 nm and the average value of the first transmittance at 400 nm to 460 nm is 4% or less, and the average value of the first transmittance at 600 nm to 670 nm and 550 nm to 600 nm. The difference from the average value of the first transmittance in is 3% or less,
The difference between the average value of the second transmittance at 550 nm to 600 nm and the average value of the second transmittance at 400 nm to 460 nm is 1% or less, and the average value of the second transmittance at 600 nm to 670 nm and 550 nm to 600 nm. The polarizing element according to claim 1 or 2, wherein the difference from the average value of the second transmittance is 1% or less.
前記式(1)におけるXrが、置換基を有してもよいフェニルアミノ基又は置換基を有してもよいベンゾイルアミノ基である、請求項1から3のいずれか1項に記載の偏光素子。 The polarization according to any one of claims 1 to 3, wherein Xr 1 in the formula (1) is a phenylamino group which may have a substituent or a benzoylamino group which may have a substituent. element. 前記式(2)で表されるアゾ化合物が、式(3)で表されるアゾ化合物であることを特徴とする、請求項1から4のいずれか1項に記載の偏光素子。
Figure 0006788461
(式中、Ab、Rb乃至Rb、及び、Xbは、式(2)に記載されるものと同じものを示す。)
The polarizing element according to any one of claims 1 to 4, wherein the azo compound represented by the formula (2) is an azo compound represented by the formula (3).
Figure 0006788461
(In the formula, Ab 1 , Rb 1 to Rb 4 , and Xb 1 indicate the same as those described in the formula (2).)
前記基材が、ポリビニルアルコール系樹脂フィルムであることを特徴とする、請求項1から5のいずれか1項に記載の偏光素子。 The polarizing element according to any one of claims 1 to 5, wherein the base material is a polyvinyl alcohol-based resin film. 請求項1から6のいずれか1項に記載の偏光素子と、前記偏光素子の少なくとも一方の面に形成した透明保護層とを備えることを特徴とする偏光板。 A polarizing plate comprising the polarizing element according to any one of claims 1 to 6 and a transparent protective layer formed on at least one surface of the polarizing element. 請求項1から6のいずれか1項に記載の偏光素子又は請求項7に記載の偏光板を有する液晶表示装置。 A liquid crystal display device having the polarizing element according to any one of claims 1 to 6 or the polarizing plate according to claim 7.
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