JP7592094B2 - 多結晶性アルミノシリケートセラミックフィラメント不織マット、及びその製造方法 - Google Patents

多結晶性アルミノシリケートセラミックフィラメント不織マット、及びその製造方法 Download PDF

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JP7592094B2
JP7592094B2 JP2022540321A JP2022540321A JP7592094B2 JP 7592094 B2 JP7592094 B2 JP 7592094B2 JP 2022540321 A JP2022540321 A JP 2022540321A JP 2022540321 A JP2022540321 A JP 2022540321A JP 7592094 B2 JP7592094 B2 JP 7592094B2
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filaments
mat
fibers
nonwoven
article
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JP2023508112A (ja
JP2023508112A5 (https=
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エム. ウィルソン,ディヴィッド
ブイ. チウ,ウィリアム
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3M Innovative Properties Co
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/002Inorganic yarns or filaments
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4209Inorganic fibres
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62227Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres
    • C04B35/62231Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining fibres based on oxide ceramics
    • C04B35/6224Fibres based on silica
    • C04B35/62245Fibres based on silica rich in aluminium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/624Sol-gel processing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D1/00Treatment of filament-forming or like material
    • D01D1/02Preparation of spinning solutions
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/04Dry spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/12Stretch-spinning methods
    • D01D5/14Stretch-spinning methods with flowing liquid or gaseous stretching media, e.g. solution-blowing
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F9/00Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments
    • D01F9/08Artificial filaments or the like of other substances; Manufacture thereof; Apparatus specially adapted for the manufacture of carbon filaments of inorganic material
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/016Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the fineness
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/02Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
    • D04H3/03Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/12Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/16Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic filaments produced in association with filament formation, e.g. immediately following extrusion
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/50Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyalcohols, polyacetals or polyketals
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/02Inorganic fibres based on oxides or oxide ceramics, e.g. silicates
    • D10B2101/08Ceramic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/04Filters
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/06Packings, gaskets, seals
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/12Vehicles

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Nonwoven Fabrics (AREA)
  • Inorganic Fibers (AREA)
JP2022540321A 2019-12-30 2020-12-18 多結晶性アルミノシリケートセラミックフィラメント不織マット、及びその製造方法 Active JP7592094B2 (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201962955252P 2019-12-30 2019-12-30
US62/955,252 2019-12-30
PCT/IB2020/062210 WO2021137088A1 (en) 2019-12-30 2020-12-18 Polycrystalline aluminosilicate ceramic filament nonwoven mats, and methods of making the same

Publications (3)

Publication Number Publication Date
JP2023508112A JP2023508112A (ja) 2023-02-28
JP2023508112A5 JP2023508112A5 (https=) 2023-12-21
JP7592094B2 true JP7592094B2 (ja) 2024-11-29

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JP2022540321A Active JP7592094B2 (ja) 2019-12-30 2020-12-18 多結晶性アルミノシリケートセラミックフィラメント不織マット、及びその製造方法

Country Status (4)

Country Link
US (1) US20230023362A1 (https=)
EP (1) EP4085165B1 (https=)
JP (1) JP7592094B2 (https=)
WO (1) WO2021137088A1 (https=)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102566631B1 (ko) * 2022-01-14 2023-08-14 에스케이온 주식회사 압력 강하 시트를 포함하는 배터리 모듈
EP4585735A1 (en) * 2024-01-10 2025-07-16 Eurekite Holding B.V. Process to make flexible non-woven ceramic mats

Citations (8)

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Publication number Priority date Publication date Assignee Title
JP2003020938A (ja) 2001-06-22 2003-01-24 Three M Innovative Properties Co 触媒担体保持材及び触媒コンバータ
JP4174474B2 (ja) 2002-06-28 2008-10-29 電気化学工業株式会社 保持材用無機質短繊維集積体、その製造方法、及び保持材
JP2011208344A (ja) 2010-03-09 2011-10-20 Mitsubishi Plastics Inc 軽量無機繊維成形体、及びその製造方法
WO2013035646A1 (ja) 2011-09-08 2013-03-14 三菱樹脂株式会社 無機繊維成形体
WO2018093624A1 (en) 2016-11-18 2018-05-24 3M Innovative Properties Company Non-respirable, polycrystalline, aluminosilicate ceramic filaments, fibers, and nonwoven mats, and methods of making and using the same
WO2019217658A1 (en) 2018-05-11 2019-11-14 3M Innovative Properties Company Polycrystalline, aluminosilicate ceramic filaments, fibers, and nonwoven mats, and methods of making and using the same
JP2021518493A (ja) 2018-03-16 2021-08-02 アメリカン ナノ, エルエルシー シリカ繊維を組み込んだ組成物
JP2023508111A (ja) 2019-12-30 2023-02-28 スリーエム イノベイティブ プロパティズ カンパニー 多結晶性アルミノシリケートセラミックフィラメント不織マット、及びその製造方法

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US3825380A (en) 1972-07-07 1974-07-23 Exxon Research Engineering Co Melt-blowing die for producing nonwoven mats
US3916057A (en) 1973-08-31 1975-10-28 Minnesota Mining & Mfg Intumescent sheet material
US4181514A (en) 1978-02-14 1980-01-01 Huyck Corporation Stitch knitted filters for high temperature fluids and method of making them
US4305992A (en) 1979-11-28 1981-12-15 Minnesota Mining And Manufacturing Company Intumescent sheet material
US4385135A (en) 1982-05-26 1983-05-24 Minnesota Mining And Manufacturing Company Intumescent sheet material containing low density fillers
JPS61239100A (ja) * 1985-04-15 1986-10-24 イビデン株式会社 耐酸性セラミツクペ−パ−
US5242871A (en) 1988-02-29 1993-09-07 Nippon Pillar Packing Co., Ltd. Heat-resistant expansion member
JP2602460B2 (ja) 1991-01-17 1997-04-23 三菱化学株式会社 紡糸ノズル及び該紡糸ノズルを用いた金属化合物の繊維前駆体の製造法ならびに無機酸化物繊維の製造法
JP2958576B2 (ja) 1991-01-24 1999-10-06 富士写真フイルム株式会社 電池用正極材料
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US5476616A (en) 1994-12-12 1995-12-19 Schwarz; Eckhard C. A. Apparatus and process for uniformly melt-blowing a fiberforming thermoplastic polymer in a spinnerette assembly of multiple rows of spinning orifices
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US7261864B2 (en) * 2001-06-22 2007-08-28 3M Innovative Properties Company Catalyst carrier holding material and catalytic converter
KR20070086216A (ko) * 2004-11-18 2007-08-27 쓰리엠 이노베이티브 프로퍼티즈 컴파니 오염 제어 장치 및 용해된 에지를 갖는 무기 섬유 시트재료
PL2205838T3 (pl) * 2007-10-09 2014-10-31 3M Innovative Properties Co Maty mocujące zawierające nieorganiczne nanocząstki i sposób ich wytwarzania

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003020938A (ja) 2001-06-22 2003-01-24 Three M Innovative Properties Co 触媒担体保持材及び触媒コンバータ
JP4174474B2 (ja) 2002-06-28 2008-10-29 電気化学工業株式会社 保持材用無機質短繊維集積体、その製造方法、及び保持材
JP2011208344A (ja) 2010-03-09 2011-10-20 Mitsubishi Plastics Inc 軽量無機繊維成形体、及びその製造方法
WO2013035646A1 (ja) 2011-09-08 2013-03-14 三菱樹脂株式会社 無機繊維成形体
WO2018093624A1 (en) 2016-11-18 2018-05-24 3M Innovative Properties Company Non-respirable, polycrystalline, aluminosilicate ceramic filaments, fibers, and nonwoven mats, and methods of making and using the same
JP2021518493A (ja) 2018-03-16 2021-08-02 アメリカン ナノ, エルエルシー シリカ繊維を組み込んだ組成物
WO2019217658A1 (en) 2018-05-11 2019-11-14 3M Innovative Properties Company Polycrystalline, aluminosilicate ceramic filaments, fibers, and nonwoven mats, and methods of making and using the same
JP2023508111A (ja) 2019-12-30 2023-02-28 スリーエム イノベイティブ プロパティズ カンパニー 多結晶性アルミノシリケートセラミックフィラメント不織マット、及びその製造方法

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Publication number Publication date
JP2023508112A (ja) 2023-02-28
EP4085165B1 (en) 2023-12-13
EP4085165A1 (en) 2022-11-09
WO2021137088A1 (en) 2021-07-08
US20230023362A1 (en) 2023-01-26

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