特許文献1の草刈機は、駆動プーリ12とカウンタプーリ13との間を常時張圧された駆動ベルト10で伝動しているので、例えば草刈デッキ3を下降させると駆動プーリ12よりもカウンタプーリ13が低い位置関係になり、駆動ベルト10のベルトラインが側面視で斜め(後方下り傾斜)になり、この傾斜度合が大きい程、駆動ベルト10に大きな負荷を与える状態で伝動することになる。更に、特許文献1の草刈機は、エンジンEを左右に傾斜させる構成で、エンジンEを左右に傾斜させると駆動ベルト10に捩り作用も加わることから駆動ベルト10の耐久性が著しく悪化し短時間で駆動ベルト10の切損につながるという問題があった。又、エンジンのクランクケースに溜まったオイルで内部潤滑を行うウェットサンプ式の汎用ガソリンエンジンの連続使用傾斜限界角度は、通常20~25度以下に限定されているため、この角度以上の急斜面で草刈作業を行うには、エンジンの傾きが傾斜限界角度以下になるようエンジンを傾斜面山側へ向け傾動させなければならない。本発明は、汎用ガソリンエンジンの連続使用可能限界角度よりも急傾斜地で草刈作業が可能なエンジン左右傾斜機構を備えた草刈作業機において、駆動用Vベルトの耐久性を向上させるとともに、エンジンも保護することのできる草刈作業機を提供することを課題とする。
In the grass cutter of Patent Document 1, power is transmitted between the drive pulley 12 and the counter pulley 13 by the drive belt 10, which is constantly tensioned. For example, when the grass cutting deck 3 is lowered, the counter pulley 13 is lower than the drive pulley 12, and the belt line of the drive belt 10 becomes inclined (rearward downward inclination) in a side view. The greater the degree of inclination, the greater the load on the drive belt 10. Furthermore, the grass cutter of Patent Document 1 is configured to tilt the engine E to the left and right, and tilting the engine E to the left and right also applies a twisting action to the drive belt 10, which significantly deteriorates the durability of the drive belt 10 and leads to the drive belt 10 breaking in a short period of time. In addition, the continuous use tilt limit angle of a general-purpose gasoline engine with a wet sump system that uses oil stored in the engine crankcase for internal lubrication is usually limited to 20 to 25 degrees, so in order to mow on a slope steeper than this angle, the engine must be tilted toward the mountain so that the engine's inclination is below the tilt limit angle. The objective of the present invention is to provide a mowing machine equipped with an engine left/right tilt mechanism that can mow on slopes steeper than the continuous use limit angle of a general-purpose gasoline engine, which improves the durability of the drive V-belt and protects the engine.
エンジン1を搭載するエンジンベース2の下方へ向け突出するエンジン出力軸3にエンジンプーリ4を取着し、このエンジンベース2の下方に略水平回転する草刈ブレード5を備えた刈取装置6を、車体7に対して上下昇降自在に設け、該エンジンプーリ4と、刈取装置6側に設けたカウンタプーリ10とを前後方向に離間して配置し、エンジンプーリ4とカウンタプーリ10との前後中間部に、草刈ブレード5のブレード軸8に取着する刈刃プーリ9を配置し、エンジンプーリ4とカウンタプーリ10間、及び、カウンタプーリ10と刈刃プーリ9間をVベルト11,12で伝動可能に構成し、車体7の傾斜角度を検出する前後傾斜角検出手段FB、及び、左右傾斜角検出手段LRの検出結果に基づき、エンジン1を車体7の左右方向へ自動的に傾動可能な草刈作業機において、所定山側設定角度Yを、左右変位傾斜角度が少なくとも10度以上の範囲より設定し、平面H走行時にはエンジン1を車体7水平方向に対して略垂直状態Vとし、この左右傾斜0度の状態から所定山側設定角度Y未満の状態では、エンジン1の傾斜角度を車体7に対して略垂直状態Vに維持し、所定山側設定角度Y検出時にはエンジン1を傾斜面K山側KYへ向け傾動させるよう制御し、傾斜面Kを等高線方向に走行している際、左右傾斜角検出手段LRの検出角度がきつくなる方向に変化している場合に、エンジン1を傾斜面K山側KYへ向け傾斜させる所定山側設定角度Yと、左右傾斜角検出手段LRの検出角度が緩くなる方向へ変化している場合に、エンジン1を傾斜面K谷側KTへ向け傾斜させる所定谷側設定角度Tとを異なった角度に設定し、且つ、所定山側設定角度Yよりも所定谷側設定角度Tを緩い角度に設定した構成とする。
An engine pulley 4 is attached to an engine output shaft 3 that protrudes downward from an engine base 2 on which an engine 1 is mounted, and a mowing device 6 equipped with a grass cutting blade 5 that rotates approximately horizontally is provided below the engine base 2 so as to be movable up and down relative to a vehicle body 7, the engine pulley 4 and a counter pulley 10 provided on the side of the mowing device 6 are disposed spaced apart in the front-to-rear direction, a cutting blade pulley 9 that is attached to a blade shaft 8 of the grass cutting blade 5 is disposed in the front-to-rear intermediate portion between the engine pulley 4 and the counter pulley 10, and power is transmitted between the engine pulley 4 and the counter pulley 10 and between the counter pulley 10 and the cutting blade pulley 9 by V-belts 11, 12, and the engine pulley 4 and the counter pulley 10 and the counter pulley 10 and the cutting blade pulley 9 are configured to be capable of transmission by V-belts 11, 12, and the engine 1 can be automatically tilted in the left-to-right direction of the vehicle body 7 based on the detection results of a front-to-rear inclination angle detection means FB that detects the inclination angle of the vehicle body 7 and a left-to-right inclination angle detection means LR. The tilt angle is set within a range of at least 10 degrees or more, and when traveling on plane H, engine 1 is in an approximately vertical state V with respect to the horizontal direction of vehicle body 7, and when the left and right tilt is in a state where the left and right tilt is from 0 degree to a predetermined mountain side set angle Y, the tilt angle of engine 1 is maintained in the approximately vertical state V with respect to vehicle body 7, and when the predetermined mountain side set angle Y is detected , engine 1 is controlled to tilt toward mountain side KY of inclined surface K, and when traveling on inclined surface K in the contour line direction, if the detection angle of the left and right tilt angle detection means LR is changing in a direction to become steeper, the predetermined mountain side set angle Y for tilting engine 1 toward mountain side KY of inclined surface K and the predetermined valley side set angle T for tilting engine 1 toward valley side KT of inclined surface K are set to different angles if the detection angle of the left and right tilt angle detection means LR is changing in a direction to become gentler, and the predetermined valley side set angle T is set to an angle gentler than the predetermined mountain side set angle Y.
又、所定山側設定角度Yをエンジン1の連続使用可能限界角度G以下5度以内の範囲より設定した構成とする。
The predetermined peak side set angle Y is set within a range of 5 degrees below the limit angle G of continuous use of the engine 1.
又、前後傾斜角検出手段FBが第1設定角度X1未満の変位傾斜角度を検出し、且つ、左右傾斜角検出手段LRの検出角度がきつくなる方向に変化している場合は、所定山側設定角度Yをエンジン1の連続使用可能限界角度G以下5度以内の範囲より設定した左右増前後緩傾斜制御P1を実行し、前後傾斜角検出手段FBが第1設定角度X1以上の変位傾斜角度を検出した場合には、左右傾斜角検出手段LRが所定山側設定角度Yよりも緩い山側傾斜設定角度y以上の変位傾斜角度を検出していれば、エンジン1を傾斜面K山側KYへ向け傾動させる左右増前後急傾斜制御Q1に移行して制御する構成とする。
In addition, when the longitudinal inclination angle detection means FB detects a displacement inclination angle that is less than the first set angle X1 and the detection angle of the left/right inclination angle detection means LR is changing in a direction that is becoming steeper, a left/right increasing longitudinal gentle inclination control P1 is executed in which a predetermined mountain side set angle Y is set within a range of 5 degrees below the continuous usable limit angle G of the engine 1, and when the longitudinal inclination angle detection means FB detects a displacement inclination angle that is equal to or greater than the first set angle X1, if the left/right inclination angle detection means LR detects a displacement inclination angle that is equal to or greater than a mountain side inclination set angle y that is gentler than the predetermined mountain side set angle Y, the control is transitioned to a left/ right increasing longitudinal steep inclination control Q1 in which the engine 1 is tilted toward the mountain side KY of the inclined surface K.
又、前後傾斜角検出手段FBが第1設定角度X1未満の変位傾斜角度を検出し、且つ、左右傾斜角検出手段LRの検出角度が緩くなる方向に変化している場合は、所定山側設定角度Yよりも緩い傾斜角度で設定した所定谷側設定角度Tでエンジン1を傾斜面K谷側KTに向け傾動させる左右減前後緩傾斜制御P2を実行し、前後傾斜角検出手段FBが第1設定角度X1以上の変位傾斜角度を検出した場合には、左右傾斜角検出手段LRが所定谷側設定角度Tよりも緩い谷側傾斜設定角度t以下の変位傾斜角度を検出するまではエンジン1を傾斜面K谷側KTへ向け傾動させない左右減前後急傾斜制御Q2に移行して制御する構成とする。
In addition, when the longitudinal inclination angle detection means FB detects a displacement inclination angle less than the first set angle X1 and the detection angle of the left/right inclination angle detection means LR is changing in a gentler direction, a left/right decreased longitudinal gentle inclination control P2 is executed to tilt the engine 1 toward the valley side KT of the inclined surface K at a predetermined valley side set angle T that is set at a tilt angle gentler than the predetermined mountain side set angle Y, and when the longitudinal inclination angle detection means FB detects a displacement inclination angle equal to or greater than the first set angle X1, the control is shifted to a left/right decreased longitudinal steep inclination control Q2 that does not tilt the engine 1 toward the valley side KT of the inclined surface K until the left/right inclination angle detection means LR detects a displacement inclination angle equal to or less than the valley side inclination set angle t that is gentler than the predetermined valley side set angle T.
又、左右増前後緩傾斜制御P1、又は、左右減前後緩傾斜制御P2の状態から第1設定角度X1以上の変位傾斜角度を検出して、左右増前後急傾斜制御Q1、又は、左右減前後急傾斜制御Q2の状態に移行後は、前後傾斜角検出手段FBが第2設定角度X2を検出するまでは、左右増前後急傾斜制御Q1、又は、左右減前後急傾斜制御Q2の状態を維持するよう制御する構成とする。
Furthermore, after detecting a displacement tilt angle of equal to or greater than the first set angle X1 from a state of left/right increasing front/rear steep tilt control P1 or left/right decreasing front/rear steep tilt control P2, and transitioning to a state of left/right increasing front /rear steep tilt control Q1 or left/right decreasing front/rear steep tilt control Q2, the state of left/right increasing front/rear steep tilt control Q1 or left/ right decreasing front/rear steep tilt control Q2 is maintained until the front/rear tilt angle detection means FB detects the second set angle X2.
又、車体7水平方向に対してエンジン1が略垂直状態Vと左右最大傾斜状態VMとの間で傾動を開始する所定山側設定角度Yと山側傾斜設定角度y、及び、所定谷側設定角度Tと谷側傾斜設定角度tとを複数段階の傾斜角度で設定した構成とする。
In addition, the predetermined mountain side setting angle Y and mountain side inclination setting angle y, and the predetermined valley side setting angle T and valley side inclination setting angle t, at which the engine 1 starts to tilt between the substantially vertical state V and the maximum left/right inclination state VM relative to the horizontal direction of the vehicle body 7, are configured to be set at multiple inclination angles.
請求項1に記載の発明は、エンジン1と草刈ブレード5間の伝動をVベルトで行い、エンジン1を車体7の左右方向へ自動的に傾動可能な草刈作業機において、エンジンプーリ4と、刈取装置6側に設けたカウンタプーリ10とを前後方向に離間して配置し、エンジンプーリ4とカウンタプーリ10との中間部に、草刈ブレード5のブレード軸8に取着する刈刃プーリ9を配置し、エンジンプーリ4とカウンタプーリ10間、及び、カウンタプーリ10と刈刃プーリ9間をVベルト11,12で伝動可能に構成してあるので、エンジンプーリ4が車体7の前部に、カウンタプーリ10が車体7の後部に配置され、エンジンプーリ4とカウンタプーリ10との軸間距離を長く構成することが可能で、刈取装置6を上下昇降させた際に、エンジンプーリ4とカウンタプーリ10との軸間距離が短い場合よりも側面視におけるVベルト11の傾斜角度が緩くなり、Vベルト11への負担を少なくすることができる。又、所定山側設定角度Yを、左右変位傾斜角度が少なくとも10度以上の範囲より設定し、平面H走行時にはエンジン1を車体7水平方向に対して略垂直状態Vとし、この左右傾斜0度の状態から所定山側設定角度Yを検出するまではエンジン1の傾斜角度を略垂直状態Vに維持し、所定山側設定角度Y検出時にエンジン1を傾斜面K山側KYへ向け傾動するよう制御しているので、エンジン1の傾動によるVベルト11の捩れがなく、過負荷状態が緩和され耐久性が向上する。又、傾斜面Kを等高線方向に走行している際、左右傾斜角検出手段LRの検出角度がきつくなる方向に変化している場合に、エンジン1を傾斜面K山側KYへ向け傾斜させる所定山側設定角度Yと、左右傾斜角検出手段LRの検出角度が緩くなる方向へ変化している場合に、エンジン1を傾斜面K谷側KTへ向け傾斜させる所定谷側設定角度Tとを異なった角度に設定し、且つ、所定山側設定角度Yよりも所定谷側設定角度Tを緩い角度に設定しているので、エンジン1が傾斜面K山側KYへ向け傾斜させる角度と、谷側KTへ向け傾斜させる角度に差を設けたヒステリシス制御を行っており、所定の設定角度付近の傾斜面Kを走行中にエンジン1が頻繁な傾斜動作を繰り返すことがない。
The invention described in claim 1 is a grass cutting machine in which power is transmitted between the engine 1 and the grass cutting blade 5 by a V-belt and the engine 1 can be automatically tilted to the left and right of the vehicle body 7, the engine pulley 4 and the counter pulley 10 provided on the side of the cutting device 6 are arranged at a distance from each other in the front-to-rear direction, a cutting blade pulley 9 attached to the blade shaft 8 of the grass cutting blade 5 is arranged midway between the engine pulley 4 and the counter pulley 10, and power is configured to be transmitted between the engine pulley 4 and the counter pulley 10, and between the counter pulley 10 and the cutting blade pulley 9 by V-belts 11, 12. Therefore, the engine pulley 4 is arranged at the front of the vehicle body 7 and the counter pulley 10 is arranged at the rear of the vehicle body 7, and the axial distance between the engine pulley 4 and the counter pulley 10 can be made long, and when the cutting device 6 is raised and lowered, the inclination angle of the V-belt 11 in side view is gentler than when the axial distance between the engine pulley 4 and the counter pulley 10 is short, thereby reducing the burden on the V-belt 11. In addition, the specified mountain side set angle Y is set within a range where the left and right displacement inclination angle is at least 10 degrees, and when traveling on flat surface H, the engine 1 is in an approximately vertical state V with respect to the horizontal direction of the vehicle body 7, and the inclination angle of the engine 1 is maintained in the approximately vertical state V from this left and right inclination of 0 degrees until the specified mountain side set angle Y is detected, and when the specified mountain side set angle Y is detected, the engine 1 is controlled to tilt toward the mountain side KY of the inclined surface K, so that there is no twisting of the V-belt 11 due to the tilting of the engine 1, the overload condition is mitigated, and durability is improved. In addition, when traveling on an inclined surface K in the contour direction, a predetermined mountain side set angle Y for tilting the engine 1 toward the mountain side KY of the inclined surface K when the detection angle of the left-right inclination angle detection means LR is changing in a direction to become steeper, and a predetermined valley side set angle T for tilting the engine 1 toward the valley side KT of the inclined surface K are set to different angles when the detection angle of the left-right inclination angle detection means LR is changing in a direction to become gentler, and the predetermined valley side set angle T is set to an angle that is gentler than the predetermined mountain side set angle Y. Therefore, hysteresis control is performed which sets a difference between the angle at which the engine 1 tilts toward the mountain side KY of the inclined surface K and the angle at which it tilts toward the valley side KT, and the engine 1 does not repeat frequent tilting operations while traveling on an inclined surface K near the predetermined set angle.
請求項2に記載の発明は、所定山側設定角度Yをエンジン1の連続使用可能限界角度G以下5度以内の範囲より設定してあるので、エンジン1が連続で使用可能な限界角度G近くの傾斜になるまではエンジン1が車体7に対する略垂直状態Vを維持し、Vベルト11が捩れている時間が低減されて、Vベルト11の耐久性が大幅に向上する。
In the invention described in claim 2, the specified mountain side set angle Y is set within a range of 5 degrees below the limit angle G at which the engine 1 can be continuously used. Therefore, the engine 1 maintains a substantially perpendicular state V with respect to the vehicle body 7 until the engine 1 reaches an inclination close to the limit angle G at which the engine 1 can be continuously used, thereby reducing the time that the V-belt 11 is twisted and significantly improving the durability of the V-belt 11.
請求項3に記載の発明は、前後傾斜角検出手段FBが第1設定角度X1未満の変位傾斜角度を検出し、且つ、左右傾斜角検出手段LRの検出角度がきつくなる方向に変化している場合は、所定山側設定角度Yをエンジン1の連続使用可能限界角度G以下5度以内の範囲より設定した左右増前後緩傾斜制御P1を実行し、前後傾斜角検出手段FBの検出角度が第1設定角度X1以上の変位傾斜角度を検出した場合には、左右傾斜角検出手段LRが所定山側設定角度Yよりも緩い山側傾斜設定角度y以上の変位傾斜角度を検出していれば、エンジン1を傾斜面K山側KYへ向け傾動させる左右増前後急傾斜制御Q1に移行して制御するので、エンジン1前後方向の傾斜が第1設定角度X1未満の左右増前後緩傾斜制御P1時にはエンジン1が車体7に対する略垂直状態Vを維持し、Vベルト11が捩れる状態が少なくなり、エンジン1前後方向の傾斜が第1設定角度X1以上の傾斜時には、所定山側設定角度Yに至る前にエンジン1を傾斜面K山側KYへ向け傾動させる制御へ切り替えるので、エンジン1を山側KYへ向け傾動させる際に、Vベルト11とエンジン1への負荷バランスに配慮した傾動制御が可能で、Vベルト11とエンジン1の耐久性をバランス良く向上させることができる。
In the invention described in claim 3 , when the longitudinal inclination angle detection means FB detects a displacement inclination angle less than a first set angle X1 and the detection angle of the left/right inclination angle detection means LR is changing in a direction to become steeper, a left/right increased gentle longitudinal inclination control P1 is executed in which a predetermined mountain side set angle Y is set within a range of 5 degrees less than the continuous usable limit angle G of the engine 1, and when the detection angle of the longitudinal inclination angle detection means FB detects a displacement inclination angle equal to or greater than the first set angle X1, if the left/right inclination angle detection means LR detects a displacement inclination angle equal to or greater than a mountain side inclination set angle y which is gentler than the predetermined mountain side set angle Y, a left/ right increased longitudinal inclination control P2 is executed in which the engine 1 is tilted toward the mountain side KY of the inclined surface K. Since the control transitions to steep tilt control Q1, during left/right increasing front/rear gentle tilt control P1 when the tilt of the engine 1 in the fore/aft direction is less than the first set angle X1, the engine 1 maintains an approximately vertical position V with respect to the vehicle body 7 and the V-belt 11 is less twisted, and when the tilt of the engine 1 in the fore/aft direction is equal to or greater than the first set angle X1, the control switches to tilting the engine 1 toward the mountain side KY of the inclined surface K before it reaches the specified mountain side set angle Y. Therefore, when tilting the engine 1 toward the mountain side KY, tilt control that takes into consideration the load balance on the V-belt 11 and the engine 1 is possible, and the durability of the V-belt 11 and the engine 1 can be improved in a well-balanced manner.
請求項4に記載の発明は、前後傾斜角検出手段FBが第1設定角度X1未満の変位傾斜角度を検出し、且つ、左右傾斜角検出手段LRの検出角度が緩くなる方向に変化している場合は、所定山側設定角度Yよりも緩い傾斜角度で設定した所定谷側設定角度Tでエンジン1を傾斜面K谷側KTに向け傾動させる左右減前後緩傾斜制御P2を実行し、前後傾斜角検出手段FBが第1設定角度X1以上の変位傾斜角度を検出した場合には、左右傾斜角検出手段LRが所定谷側設定角度Tよりも緩い谷側傾斜設定角度t以下の変位傾斜角度を検出するまではエンジン1を傾斜面K谷側KTへ向け傾動させない左右減前後急傾斜制御Q2に移行して制御するので、エンジン1を谷側KTへ傾動させる場合にもVベルト11とエンジン1への負荷バランスに配慮した傾動制御が可能で、Vベルト11とエンジン1の耐久性をバランス良く向上させることができる。
In the invention described in claim 4 , when the longitudinal inclination angle detection means FB detects a displacement inclination angle less than the first set angle X1 and the detection angle of the left/right inclination angle detection means LR is changing in a gentler direction, a left/right decreased longitudinal gentle inclination control P2 is executed to tilt the engine 1 toward the valley side KT of the inclined surface K at a predetermined valley side set angle T set at a tilt angle gentler than the predetermined mountain side set angle Y, and when the longitudinal inclination angle detection means FB detects a displacement inclination angle equal to or greater than the first set angle X1, the control is switched to a left/right decreased longitudinal steep inclination control Q2 which does not tilt the engine 1 toward the valley side KT of the inclined surface K until the left/right inclination angle detection means LR detects a displacement inclination angle equal to or less than the valley side inclination set angle t which is gentler than the predetermined valley side set angle T. Therefore, even when the engine 1 is tilted toward the valley side KT, tilt control taking into consideration the load balance on the V-belt 11 and the engine 1 is possible, and the durability of the V-belt 11 and the engine 1 can be improved in a well-balanced manner.
請求項5に記載の発明は、左右増前後緩傾斜制御P1、又は、左右減前後緩傾斜制御P2の状態から第1設定角度X1以上の変位傾斜角度を検出して、左右増前後急傾斜制御Q1、又は、左右減前後急傾斜制御Q2の状態に移行後は、前後傾斜角検出手段FBが第2設定角度X2を検出するまでは、左右増前後急傾斜制御Q1、又は、左右減前後急傾斜制御Q2の状態を維持するよう制御するので、一旦、左右増前後急傾斜制御Q1、又は、左右減前後急傾斜制御Q2のモードになると、第1設定角度X1よりも緩い角度で設定した第2設定角度X2以下の傾斜角度になるまで、左右増前後緩傾斜制御P1、又は、左右減前後緩傾斜制御P2のモードには戻らず、左右増前後急傾斜制御Q1、又は、左右減前後急傾斜制御Q2のモードによる制御を維持することとなり、第1設定角度X1付近の傾斜角度が続いても、エンジン1が頻繁に傾動することがなく、エンジン1やVベルト11への負荷を軽減しながら、エンジン1を傾動させるための各部品の稼働時間も少なくして故障率を下げることができる。
In the invention described in claim 5 , after detecting a displacement tilt angle of a first set angle X1 or more from a state of left/right increasing front/rear gentle tilt control P1 or left/right decreasing front/rear gentle tilt control P2, and transitioning to a state of left/right increasing front/rear steep tilt control Q1 or left/ right decreasing front/rear steep tilt control Q2, the state of left/right increasing front/rear steep tilt control Q1 or left/ right decreasing front/rear steep tilt control Q2 is maintained until the front/rear tilt angle detection means FB detects the second set angle X2. Therefore, once the mode of left/ right increasing front/rear steep tilt control Q1 or left/right decreasing front/rear steep tilt control Q2 is entered, the mode does not return to the mode of left/right increasing front/rear gentle tilt control P1 or left/right decreasing front/ rear gentle tilt control P2 , and the mode of left/right increasing front /rear steep tilt control Q1 is maintained until the tilt angle becomes equal to or less than the second set angle X2 set at an angle gentler than the first set angle X1. Alternatively, control in the mode of left/right reduced steep front/rear tilt control Q2 is maintained, so that even if the tilt angle continues to be near the first set angle X1, the engine 1 does not tilt frequently, and the load on the engine 1 and the V-belt 11 is reduced, while the operating time of each part for tilting the engine 1 is also reduced, thereby reducing the failure rate.
請求項6に記載の発明は、車体7水平方向に対してエンジン1が略垂直状態Vと左右最大傾斜状態VMとの間で傾動を開始する所定山側設定角度Yと山側傾斜設定角度y、及び、所定谷側設定角度Tと谷側傾斜設定角度tを複数段階の傾斜角度で設定しているので、所定山側設定角度Y、又は、所定谷側設定角度Tの傾斜角度になった際に、エンジン1が最大傾斜状態VM、又は、略垂直状態Vまで急激に傾動せず、細かいエンジン1傾動制御が可能で、特に、Vベルト11への負荷が大きい最大傾斜状態VMの状態を極力少なくすることができる。
In the invention described in claim 6 , the specified mountain side set angle Y and mountain side inclination set angle y, and the specified valley side set angle T and valley side inclination set angle t, at which the engine 1 begins to tilt between the approximately vertical state V and the maximum left and right inclination state VM with respect to the horizontal direction of the vehicle body 7, are set at multiple stages of inclination angles, so that when the inclination angle reaches the specified mountain side set angle Y or the specified valley side set angle T, the engine 1 does not suddenly tilt to the maximum inclination state VM or the approximately vertical state V, making it possible to finely control the tilt of the engine 1, and in particular, it is possible to minimize the state of the maximum inclination state VM, in which the load on the V-belt 11 is heavy.
図面に基づいて、草刈作業機はゴム材を主体とする左右一対のクローラ20を装備し走行する車体7の後部に、該クローラ4を駆動する走行モータMや伝動ケース21、コントローラ22を設け、前部には刈取装置6の草刈ブレード5を駆動するエンジン1を搭載し、前後中央部にはエンジン1始動用のバッテリ23や燃料タンク24、走行モータMを駆動するためのバッテリ25やこのバッテリ25を充電するためのオルタネータ26等をエンジンベース2上に配置している。車体7の上方部には、前、後端のガードパイプ27間にアーチ状形態に連結のガードフレーム28を設け、前記各搭載機器のエンジン1以外の上側部を覆うようにカバー29を設けている。本発明の草刈作業機は無線操縦操作が可能で、コントローラ22には、走行や充電制御、オペレーター側の送信機から制御信号を受信する受信機、車体7の傾斜角度を検出する前後傾斜角検出手段FB、及び左右傾斜角検出手段LR等を備えている。この前後傾斜角検出手段FB、及び左右傾斜角検出手段LRとしては、1個の3軸加速度センサーを用いて車体7の傾斜角度を検出している。
Based on the drawings, the grass cutting machine is equipped with a pair of left and right crawlers 20 made mainly of rubber material, and at the rear of the vehicle body 7 that runs, a travel motor M that drives the crawlers 4, a transmission case 21, and a controller 22 are provided. At the front, an engine 1 that drives the grass cutting blade 5 of the mowing device 6 is mounted. At the front and rear center, a battery 23 for starting the engine 1, a fuel tank 24, a battery 25 for driving the travel motor M, and an alternator 26 for charging this battery 25 are arranged on the engine base 2. At the upper part of the vehicle body 7, a guard frame 28 is provided in an arch-shaped form between the guard pipes 27 at the front and rear ends, and a cover 29 is provided to cover the upper part of each mounted device except for the engine 1. The grass cutting machine of the present invention can be wirelessly controlled, and the controller 22 is equipped with a receiver that receives control signals from a transmitter on the operator's side for driving and charging control, a front-rear inclination angle detection means FB that detects the inclination angle of the vehicle body 7, and a left-right inclination angle detection means LR. The longitudinal inclination angle detection means FB and the lateral inclination angle detection means LR use a single three-axis acceleration sensor to detect the inclination angle of the vehicle body 7.
前記クローラ20は、車体7の左右側端部から下方に立設する支脚30に装着した左、右トラックフレーム31の前後方向に亘って配置の端部転輪32、中間転輪33、及び最後端部の後端転輪32a、駆動スプロケット34、前端部のアイドルローラ35等に掛け渡して、前記各左、右走行モータMで伝動ケース21の伝動ギヤ等を経てスプロケット軸36を伝動回転することにより、左、右各クローラ20を回転して、走行、乃至操向することができる。
The crawlers 20 are hung on the end wheels 32, intermediate wheels 33, rear end wheels 32a at the rearmost end, drive sprockets 34, and idle rollers 35 at the front end, which are arranged in the front-rear direction of the left and right track frames 31 attached to the support legs 30 that stand upright from the left and right ends of the vehicle body 7. The left and right travel motors M transmit rotation of the sprocket shafts 36 via the transmission gears of the transmission case 21, and the left and right crawlers 20 can be rotated to run or steer.
前記車体7の底部で、左右のクローラ20,20間隔部に草の刈取を行う草刈ブレード5のブレード軸8を軸装した刈取装置6を、上下に昇降する平行リンク37,38後端部にリンクピン39,40で枢着して着脱可能に取付ける。又、平行リンク37,38は、前端部を車体7の左右両側の前端部に設けた軸受ブラケット41のリンク軸42回りに回動自在に取着され、左右4本の平行リンク37,38の後端部にリンクピン39,40で枢着され、電動シリンダ43の伸縮により回動されるリフトアーム44の回動によって、リフトリンク45を介して刈取装置6が地面と平行形態の姿勢を維持して昇降され、任意の高さで草の刈取りができる。
At the bottom of the vehicle body 7, the mowing device 6, which has the blade shaft 8 of the grass cutting blade 5 that cuts grass mounted between the left and right crawlers 20, 20, is pivotally attached to the rear ends of the parallel links 37, 38 that move up and down by link pins 39, 40 so as to be detachable. The parallel links 37, 38 are attached at their front ends to be freely rotatable around the link shaft 42 of the bearing brackets 41 provided at the front ends of both the left and right sides of the vehicle body 7, and are pivotally attached to the rear ends of the four left and right parallel links 37, 38 by link pins 39, 40. The mowing device 6 is raised and lowered while maintaining a parallel posture to the ground via the lift links 45 by the rotation of the lift arm 44, which is rotated by the expansion and contraction of the electric cylinder 43, and grass can be cut at any height.
前記、刈取装置6は、中央部に上下方向のブレード軸8を回転自在に軸装し、このブレード軸8下端部に草刈ブレード5を取着し、草刈ブレード5外周部には刈刃46を枢支している。刈取装置6の刈取デッキ47上側のブレード軸8上端部には、刈刃プーリ9を取着し、該刈刃プーリ9後方に配置のカウンタ軸49に上下2段のカウンタプーリ10を取着し、カウンタプーリ10下段側プーリ溝と刈刃プーリ9との間にVベルト12を巻回し、このVベルト12の回転外周面にテンションプーリ48を張圧、弛緩することによって、カウンタ軸49からブレード軸8への伝動を入り、切りを可能な構成としている。詳しくは図6に示す通り、刈取デッキ47上面の枢支軸50にテンションプーリ48のクラッチアーム51を枢着し、操作アーム53に連結の操作ワイヤ52を電動シリンダ54の伸縮作動によってテンションプーリ48をVベルト12に張圧、弛緩するものである。又、刈刃プーリ9周りの刈取デッキ47上面には、刈刃プーリ9のV溝部に嵌合摺接してブレード軸8の回転にブレーキを効かせるブレーキアーム55を、アーム軸56周りに回動可能に設け、前記電動シリンダ54と操作アーム57との間を操作ワイヤ58で連結し、該電動シリンダ54の伸縮作動によって刈刃プーリ9の制動及び制動解除をすることができる。従って、電動シリンダ54の伸長作動によって、テンションプーリ48がVベルト12に張圧されるとともに、ブレーキアーム55が刈刃プーリ9のV溝部から離間し、電動シリンダ54の縮小作動によって、テンションプーリ48がVベルト12を弛緩するとともに、ブレーキアーム55が刈刃プーリ9のV溝部へ嵌合摺接し、ブレード軸8に制動力を与え刈刃46の惰性回転を短時間で停止させることができる。
The above-mentioned harvesting device 6 has a vertical blade shaft 8 rotatably mounted in the center, a grass cutting blade 5 attached to the lower end of the blade shaft 8, and a cutting blade 46 pivoted to the outer periphery of the grass cutting blade 5. A cutting blade pulley 9 is attached to the upper end of the blade shaft 8 above the harvesting deck 47 of the harvesting device 6, and two upper and lower counter pulleys 10 are attached to a counter shaft 49 arranged behind the cutting blade pulley 9. A V-belt 12 is wound between the lower pulley groove of the counter pulley 10 and the cutting blade pulley 9, and a tension pulley 48 is tensioned and relaxed on the rotating outer periphery of the V-belt 12 to transmit power from the counter shaft 49 to the blade shaft 8, making it possible to perform cutting. 6, a clutch arm 51 of the tension pulley 48 is pivotally mounted on a pivot shaft 50 on the upper surface of the mowing deck 47, and an operating wire 52 connected to an operating arm 53 is operated by an electric cylinder 54 to tension or release the tension pulley 48 to the V-belt 12. A brake arm 55 is rotatably provided on the upper surface of the mowing deck 47 around the cutting blade pulley 9, and engages and slides into the V-groove of the cutting blade pulley 9 to brake the rotation of the blade shaft 8. An operating wire 58 connects the electric cylinder 54 and the operating arm 57, and the electric cylinder 54 can be operated to brake and release the brake on the cutting blade pulley 9. Therefore, when the electric cylinder 54 is extended, the tension pulley 48 tensions the V-belt 12 and the brake arm 55 moves away from the V-groove portion of the blade pulley 9, and when the electric cylinder 54 is contracted, the tension pulley 48 relaxes the V-belt 12 and the brake arm 55 slides into the V-groove portion of the blade pulley 9, applying a braking force to the blade shaft 8 and quickly stopping the inertial rotation of the blade 46.
エンジンベース2は、底部の前、後端部に台形状のブラケット59を形成し、エンジン1等の支持構成を補強し、該ブラケット59と車体7との間に設けた電動シリンダ19を伸縮させて、車体7左右中央の支持部材60周りにエンジンベース2を左右回動自在に枢支している。車体7の前、後部の横桟61の左右中央位置に支持メタル62を設け、この前、後の支持メタル62,62間に、ブラケット59の支持部材60を嵌合支持させて、エンジンベース2が左、右適宜角度に亘って回動自在である。エンジンベース2の左右回動は、草刈地面の傾斜角度を検出する左右傾斜角検出手段LR、及び前後傾斜角検出手段FBの検出結果に基づいて制御される。
The engine base 2 has trapezoidal brackets 59 formed at the front and rear ends of the bottom to reinforce the support structure for the engine 1, etc., and the electric cylinder 19 provided between the bracket 59 and the vehicle body 7 is extended and retracted to pivot the engine base 2 around a support member 60 at the left and right center of the vehicle body 7 so that it can rotate left and right. Support metals 62 are provided at the left and right center positions of horizontal bars 61 at the front and rear of the vehicle body 7, and the support member 60 of the bracket 59 is fitted and supported between these front and rear support metals 62, 62, allowing the engine base 2 to rotate freely left and right over an appropriate angle. The left and right rotation of the engine base 2 is controlled based on the detection results of left and right inclination angle detection means LR and front and rear inclination angle detection means FB, which detect the inclination angle of the grass-cutting ground.
エンジン1の出力軸3は、エンジンベース2から下方へ向け突出させ、該出力軸3には上下2段のエンジンプーリ4を取着している。エンジン1の後方にはオルタネータ26を配置し、オルタネータ26の軸26aにはプーリ63が取着してあり、前記エンジンプーリ4の上段側プーリ溝とプーリ63との間にVベルト64を巻回し、エンジン1を始動するとオルタネータ26が回動されて走行モータM駆動用のバッテリ25(リチウムイオンバッテリ)に充電できる構成である。尚、エンジン1始動用のバッテリ23は、エンジン1に備えたレギュレータから充電している。エンジンプーリ4の下段側プーリ溝と刈取デッキ47上のカウンタプーリ10上段側プーリ溝との間にはVベルト11を巻回し、エンジンプーリ4前方のテンション軸65に枢支したテンションアーム66をスプリング68で引っ張って、該テンションアーム66先端部に枢着したテンションプーリ67をVベルト11外周から常時張圧して伝動するよう構成している。
The output shaft 3 of the engine 1 protrudes downward from the engine base 2, and two engine pulleys 4, one above the other, are attached to the output shaft 3. An alternator 26 is disposed behind the engine 1, and a pulley 63 is attached to the shaft 26a of the alternator 26. A V-belt 64 is wound between the upper pulley groove of the engine pulley 4 and the pulley 63. When the engine 1 is started, the alternator 26 rotates, allowing the battery 25 (lithium ion battery) for driving the travel motor M to be charged. The battery 23 for starting the engine 1 is charged from a regulator provided on the engine 1. A V-belt 11 is wound between the lower pulley groove of the engine pulley 4 and the upper pulley groove of the counter pulley 10 on the harvesting deck 47, and a tension arm 66 pivoted to a tension shaft 65 in front of the engine pulley 4 is pulled by a spring 68, so that a tension pulley 67 pivoted to the tip of the tension arm 66 is constantly tensioned from the outer periphery of the V-belt 11 to transmit power.
車体7の前部と後部とに離間して配置したエンジンベース2側のエンジンプーリ4と、刈取装置6側のカウンタプーリ10との間に巻回されたVベルト11は、刈取装置6を上下昇降させるとエンジンプーリ4とカウンタプーリ10とのベルトラインが上下方向にずれ、更に、エンジンベース2を左右に傾斜させることでエンジンプーリ4が傾斜しVベルト11が捩れることとなる。草刈作業では、草を短く刈るために刈取装置6を低くすると刈取抵抗が増加し、刈刃46が地面の土や石に接触すればVベルト11への負荷が更に大きくなる。この大きな負担が掛かっているVベルト11に、エンジンプーリ4の傾斜による捩れが加わると、Vベルト11への負荷が増え、耐久性を著しく低下させることとなる。一方、汎用ガソリンエンジン(クランクケース内にオイルを溜めるウェットサンプ式)においては、連続運転可能な傾斜角度が25度以下に限定された仕様が多く、25度以下に傾斜制限されたエンジンでは、25度を超える斜面で使用できないことから、エンジン1が25度以下の角度になるよう傾斜面Kの山側KYへ向け傾動させる必要がある。一部にドライサンプ式(大容量の別置きのタンクにオイルを溜めてポンプでエンジンに供給する方式)で45度以下の傾斜に対応したガソリンエンジンもあるが、別置きのエンジンオイルタンクやオイル供給用のポンプが必要になり、非常に高価でオイルタンクの設置場所も必要になるため、草刈作業機にはウェットサンプ式のガソリンエンジンが採用されることが多い。
The V-belt 11 is wound between the engine pulley 4 on the engine base 2 side, which is arranged at a distance from the front and rear of the vehicle body 7, and the counter pulley 10 on the harvesting device 6 side. When the harvesting device 6 is raised and lowered, the belt line between the engine pulley 4 and the counter pulley 10 shifts in the vertical direction. Furthermore, when the engine base 2 is tilted left and right, the engine pulley 4 tilts and the V-belt 11 becomes twisted. In grass cutting work, if the harvesting device 6 is lowered to cut the grass short, the cutting resistance increases, and if the cutting blade 46 comes into contact with soil or stones on the ground, the load on the V-belt 11 becomes even greater. When the V-belt 11, which is already under such a heavy load, is twisted due to the tilt of the engine pulley 4, the load on the V-belt 11 increases and its durability is significantly reduced. On the other hand, many general-purpose gasoline engines (wet sump type that stores oil in the crankcase) are limited to a continuous inclination angle of 25 degrees or less, and since engines limited to an inclination of 25 degrees or less cannot be used on slopes exceeding 25 degrees, it is necessary to tilt the engine 1 toward the mountain side KY of the inclined surface K so that the angle is 25 degrees or less. Some gasoline engines are dry sump type (a method in which oil is stored in a large-capacity separate tank and supplied to the engine by a pump) and can handle inclinations of 45 degrees or less, but they require a separate engine oil tank and a pump to supply oil, which are very expensive and require space to install the oil tank, so wet sump type gasoline engines are often used for grass cutting machines.
本発明の草刈作業機は、エンジン1が車体7水平方向に対して略垂直状態V(左右方向の傾斜が0度の状態)を基準にして、左右方向に片側各20度の変位傾動が可能で、エンジン1の連続使用可能な限界角度Gの25度と合わせて、左右片側45度以下の傾斜面K角度に対応可能である。エンジン1の左右傾斜角度は、エンジン1が車体7水平方向に対して略垂直状態Vを基準に左右方向へ7度、14度、20度の複数段階の傾斜角度に傾動し停止させることができる。前後傾斜角検出手段FB、又は、左右傾斜角検出手段LRが40度の傾斜角度を検出すれば、カバー29上側のLEDランプ69が点滅し、更に急傾斜の45度を検出すれば、LEDランプ69が点滅状態のまま警告ブザーを鳴らして操縦者に報知し、車体7転倒に対する注意喚起を行う。又、本発明の草刈作業機は、前後傾斜角検出手段FBが前後方向に45度の変位傾斜角度を検出した際と、左右傾斜角検出手段LRが左右方向に45度の変位傾斜角度を検出した際には、走行中の車体7を一旦停止させて、更に転倒防止に配慮した制御を行っている。一旦停止した車体7を再度走行させるには、前後傾斜角検出手段FBが45度の変位傾斜角度を検出している場合はプロポ74の前後進スティック91を、左右傾斜角検出手段LRが45度の変位傾斜角度を検出している場合はプロポ74の旋回スティック92を一旦中立位置に戻し、再び操作すれば走行を開始させることができる。図7において、70はエンジン1始動用のリコイルスタータ、71は非常停止スイッチ、72はアワーメータ、73はエンジン1の回転数を調整するスロットルレバー、80はバッテリ残量メータである。
The grass cutting machine of the present invention can be displaced and tilted 20 degrees on each side in the left and right direction based on a state V in which the engine 1 is approximately vertical to the horizontal direction of the vehicle body 7 (a state in which the left and right tilt is 0 degrees), and can accommodate an inclined surface K angle of 45 degrees or less on either side, combined with a limit angle G of 25 degrees for continuous use of the engine 1. The left and right tilt angles of the engine 1 can be tilted and stopped at multiple inclination angles of 7 degrees, 14 degrees, and 20 degrees in the left and right direction based on the state V in which the engine 1 is approximately vertical to the horizontal direction of the vehicle body 7. If the front-rear tilt angle detection means FB or the left and right tilt angle detection means LR detects a tilt angle of 40 degrees, the LED lamps 69 on the upper side of the cover 29 flash, and if it detects an even steeper tilt of 45 degrees, the LED lamps 69 continue to flash and a warning buzzer sounds to alert the operator to the possibility of the vehicle body 7 tipping over. In addition, in the grass cutting machine of the present invention, when the longitudinal inclination angle detection means FB detects a 45 degree displacement inclination angle in the longitudinal direction and when the left-right inclination angle detection means LR detects a 45 degree displacement inclination angle in the left-right direction, the moving vehicle body 7 is stopped temporarily, and control is performed with consideration given to preventing overturning. In order to make the stopped vehicle body 7 move again, the forward/reverse stick 91 of the transmitter 74 is returned to the neutral position once if the longitudinal inclination angle detection means FB detects a 45 degree displacement inclination angle, and the turning stick 92 of the transmitter 74 is returned to the neutral position once if the left-right inclination angle detection means LR detects a 45 degree displacement inclination angle, and then the moving vehicle can be started again by operating it again. In FIG. 7, 70 is a recoil starter for starting the engine 1, 71 is an emergency stop switch, 72 is an hour meter, 73 is a throttle lever for adjusting the rotation speed of the engine 1, and 80 is a battery remaining amount meter.
図10の展開図に基づいて車体7の左側が低い左下り状態を例に説明する。傾斜面Kを車体7左下り状態で横方向(等高線方向)に走行している際、左右傾斜角検出手段LRの検出角度がきつくなる方向に変化している場合は、左右各段階の所定山側設定角度Yの設定の内、第1段階の所定山側設定角度Y1をエンジン1の連続使用可能限界角度Gの25度に近い左下り22度に設定していて、第2段階の所定山側設定角度Y2を左下り30度、第3段階の所定山側設定角度Y3を左下り36度の変位傾斜角度に設定している。左右傾斜角検出手段LRの検出変位角度が左下り22度未満の場合は、エンジン1を車体7に対して略垂直状態Vに維持し、左右傾斜角検出手段LRが左下り22度を検出するとエンジン1を車体7に対して略垂直状態Vから傾斜面K山側KYへ向け7度傾動させる。左右傾斜角検出手段LRが所定山側設定角度Y2の左下り30度を検出すると、エンジン1を傾斜面K山側KYへ向け更に7度傾動させた14度に傾斜させ、左右傾斜角検出手段LRが所定山側設定角度Y3の左下り36度を検出すると、エンジン1を傾斜面K山側KYへ向け更に6度傾動させた20度(エンジン1の最大傾斜角度)に傾動させる。
Based on the development diagram of Figure 10, an example will be described in which the left side of the vehicle body 7 is low and in a leftward downward direction. When the vehicle body 7 is traveling laterally (in the contour direction) on the inclined surface K in a leftward downward direction, if the detection angle of the left-right inclination angle detection means LR is changing in a direction that becomes steeper, among the settings of the predetermined mountain side set angle Y for each left-right stage, the first stage predetermined mountain side set angle Y1 is set to a leftward downward 22 degrees, which is close to the 25 degrees of the continuous usable limit angle G of the engine 1, the second stage predetermined mountain side set angle Y2 is set to a leftward downward 30 degrees, and the third stage predetermined mountain side set angle Y3 is set to a leftward downward displacement inclination angle of 36 degrees. If the detected displacement angle of the left-right inclination angle detection means LR is less than 22 degrees leftward, the engine 1 is maintained in a substantially vertical state V with respect to the vehicle body 7, and when the left-right inclination angle detection means LR detects 22 degrees leftward, the engine 1 is tilted 7 degrees from the substantially vertical state V with respect to the vehicle body 7 toward the mountain side KY of the inclined surface K. When the left/right inclination angle detection means LR detects a leftward downward angle of 30 degrees at the specified mountain side set angle Y2, the engine 1 is tilted a further 7 degrees toward the mountain side KY of the inclined surface K to 14 degrees, and when the left/right inclination angle detection means LR detects a leftward downward angle of 36 degrees at the specified mountain side set angle Y3, the engine 1 is tilted a further 6 degrees toward the mountain side KY of the inclined surface K to 20 degrees (the maximum inclination angle of the engine 1).
又、傾斜面Kを車体7左下り状態で横方向(等高線方向)に走行している際、例えば左右傾斜角検出手段LRの検出角度が左下り40度の状態から緩くなる方向に変化している場合は、左右各段階の所定谷側設定角度Tの設定の内、第3段階の所定谷側設定角度T3を所定山側設定角度Y3よりも緩い左下り34度に設定していて、所定谷側設定角度T2,T1についても同様に、第2段階の所定谷側設定角度T2を所定山側設定角度Y2よりも緩い左下り27度に、第1段階の所定谷側設定角度T1を所定山側設定角度Y1よりも緩い左下り20度に設定している。左右傾斜角検出手段LRが所定谷側設定角度T3の左下り34度を検出すればエンジン1が車体7に対して山側KYに向け20度傾斜した状態から谷側KTへ向け6度傾動させた角度(車体7に対して14度山側KYへ向け傾斜させた状態と同傾斜状態)で停止する。更に傾斜面Kの傾斜角度が緩くなり、左右傾斜角検出手段LRが所定谷側設定角度T2の左下り27度を検出すると、エンジン1を傾斜面K谷側KTへ向け更に7度傾動(車体7に対して7度山側KYへ向け傾斜させた状態と同傾斜状態)させ、この状態から更に傾斜面Kの傾斜角度が緩くなり、左右傾斜角検出手段LRが所定谷側設定角度T1の左下り20度を検出すると、エンジン1を傾斜面K谷側KTへ向け7度傾動(車体7に対して略垂直状態Vと同状態)させる。
Furthermore, when the vehicle body 7 is traveling laterally (in the contour direction) on an inclined surface K with its left side downward, for example, if the detection angle of the left-right inclination angle detection means LR changes from a left-side downward angle of 40 degrees to a gentler angle, then of the settings of the predetermined valley side set angle T for each left-side stage, the predetermined valley side set angle T3 for the third stage is set to a left-side downward angle of 34 degrees which is gentler than the predetermined mountain side set angle Y3, and similarly for the predetermined valley side set angles T2 and T1, the predetermined valley side set angle T2 for the second stage is set to a left-side downward angle of 27 degrees which is gentler than the predetermined mountain side set angle Y2, and the predetermined valley side set angle T1 for the first stage is set to a left-side downward angle of 20 degrees which is gentler than the predetermined mountain side set angle Y1. When the left-right inclination angle detection means LR detects a leftward descent of 34 degrees at the specified valley side set angle T3, the engine 1 stops at an angle tilted 6 degrees toward the valley side KT from a state inclined 20 degrees toward the mountain side KY with respect to the vehicle body 7 (the same inclination state as a state inclined 14 degrees toward the mountain side KY with respect to the vehicle body 7). When the inclination angle of the inclined surface K becomes gentler and the left-right inclination angle detection means LR detects a leftward descent of 27 degrees at the specified valley side set angle T2, the engine 1 is tilted another 7 degrees toward the valley side KT of the inclined surface K (the same inclination state as a state inclined 7 degrees toward the mountain side KY with respect to the vehicle body 7). When the inclination angle of the inclined surface K becomes gentler from this state and the left-right inclination angle detection means LR detects a leftward descent of 20 degrees at the specified valley side set angle T1, the engine 1 is tilted 7 degrees toward the valley side KT of the inclined surface K (the same state as the approximately vertical state V with respect to the vehicle body 7).
これらエンジン1傾動制御は、前後傾斜角検出手段FBの検出角度によってエンジン1が傾動開始する傾斜角度を異ならせている。左右傾斜がきつくなる方向に変化している場合に、前後傾斜角検出手段FBが第1設定角度X1(本実施例では前後方向の変位傾斜角度を10度に設定)未満の傾斜角度の場合は、左右増前後緩傾斜制御P1モードを実行する。左右増前後緩傾斜制御P1モードは、傾斜面Kを車体7左下り状態で横方向に走行時の左右方向の各段階の所定山側設定角度Yの設定の内、第1段階の所定山側設定角度Y1をエンジン1の連続使用可能限界角度Gに近い左下り22度に設定し、左下り22度を検出するまではエンジン1は車体7に対して略垂直状態V(左右方向の傾斜角度が0度の状態)を維持し、所定山側設定角度Y1の左下り22度を検出すればエンジン1を略垂直状態Vの0度状態から傾斜面K山側KYへ向け7度傾動させ、所定山側設定角度Y2の左下り30度になるとエンジン1を山側KYへ向け更に7度傾斜させた14度に傾斜させ、所定山側設定角度Y3の左下り36度になるとエンジン1を山側KYへ向け更に6度傾斜させた20度に傾斜させる傾動制御を実行するが、前後傾斜角検出手段FBが第1設定角度X1以上を検出すると、左右方向の各段階の山側傾斜設定角度yの設定の内、第1段階の山側傾斜設定角度y1を左下り5度に、第2段階の山側傾斜設定角度y2を左下り13度、第3段階の山側傾斜設定角度y3を左下り18度に設定した左右増前後急傾斜制御Q1のモードに移行する。従って、左右傾斜角検出手段LRの検出角度が左下り5度未満の場合には、エンジン1を車体7に対して略垂直状態Vに維持するが、左下り5度を検出すればエンジン1を略垂直状態Vから傾斜面K山側KYへ向け7度傾動し、更に左右傾斜角検出手段LRが左下り13度を検出すると、エンジン1を傾斜面K山側KYへ向け更に7度傾動させた14度に傾斜させ、左右傾斜角検出手段LRが左下り18度を検出すると、エンジン1を傾斜面K山側KYへ向け更に6度傾動させた20度(エンジンベース2の最大傾斜角度)まで傾斜させ、左右傾斜角検出手段LRの検出する傾斜角度が緩い角度であってもエンジン1の山側KYへ向けての傾動を開始してエンジン1を保護する傾動制御を行う。
In these engine 1 tilt controls, the tilt angle at which the engine 1 starts to tilt varies depending on the angle detected by the longitudinal tilt angle detection means FB. When the lateral tilt is changing in a steeper direction, if the longitudinal tilt angle detection means FB detects a tilt angle less than a first set angle X1 (in this embodiment, the longitudinal displacement tilt angle is set to 10 degrees), the left/right increasing /front/rear gentle tilt control P1 mode is executed. In the left/right increasing gentle front/rear tilt control P1 mode, among the settings of the predetermined mountain side set angle Y for each stage in the left/right direction when traveling sideways with the vehicle body 7 in a downward leftward position on an inclined surface K, the predetermined mountain side set angle Y1 for the first stage is set to 22 degrees downward to the left, which is close to the continuous usable limit angle G of the engine 1, and until the predetermined mountain side set angle Y1 is detected to be 22 degrees downward to the left, the engine 1 maintains a substantially vertical state V (a state in which the left/right tilt angle is 0 degrees) with respect to the vehicle body 7, and when the predetermined mountain side set angle Y1 of 22 degrees downward to the left is detected, the engine 1 is tilted by 7 degrees from the 0 degree state of the substantially vertical state V toward the mountain side KY of the inclined surface K, and the predetermined mountain side set angle Y2 of 30 degrees downward to the left is set. When this is done, the engine 1 is tilted a further 7 degrees toward the mountain side KY to 14 degrees, and when the specified mountain side set angle Y3 reaches 36 degrees downward to the left, tilt control is executed to tilt the engine 1 a further 6 degrees toward the mountain side KY to 20 degrees. However, when the front-to-rear tilt angle detection means FB detects the first set angle X1 or more, a transition is made to a left-right increased front-to-rear steep tilt control Q1 mode in which, of the settings of the mountain side tilt set angle y for each stage in the left-right direction, the first stage mountain side tilt set angle y1 is set to 5 degrees downward to the left, the second stage mountain side tilt set angle y2 is set to 13 degrees downward to the left, and the third stage mountain side tilt set angle y3 is set to 18 degrees downward to the left . Therefore, when the angle detected by the left-right inclination angle detection means LR is less than 5 degrees downward to the left, the engine 1 is maintained in an approximately vertical state V with respect to the vehicle body 7, but if a downward angle of 5 degrees to the left is detected, the engine 1 is tilted 7 degrees from the approximately vertical state V toward the mountain side KY of the inclined surface K, and if the left-right inclination angle detection means LR detects a downward angle of 13 degrees to the left, the engine 1 is tilted a further 7 degrees toward the mountain side KY of the inclined surface K to 14 degrees, and if the left-right inclination angle detection means LR detects a downward angle of 18 degrees to the left, the engine 1 is tilted a further 6 degrees toward the mountain side KY of the inclined surface K to 20 degrees (the maximum inclination angle of the engine base 2), and even if the inclination angle detected by the left-right inclination angle detection means LR is a gentle angle, tilting of the engine 1 toward the mountain side KY is started, and tilt control is performed to protect the engine 1.
又、同様に傾斜面Kを車体7左下り状態で横方向に走行時に、例えば左右傾斜角検出手段LRの検出角度が左下り40度の状態から緩くなる方向に変化している場合は、前後傾斜角検出手段FBが第1設定角度X1(本実施例では前後方向の変位傾斜角度を10度に設定)未満の傾斜角度の場合は、左右減前後緩傾斜制御P2モードを実行し、左右方向の各段階の所定谷側設定角度Tの設定の内、第3段階の所定谷側設定角度T3を所定山側設定角度Y3よりも緩い傾斜角度の左下り34度を検出すればエンジン1を傾斜面K谷側KTへ向け7度傾動させ、所定谷側設定角度T2,T1についても同様に、所定谷側設定角度T2が左下り27度、所定山側設定角度T1が左下り20度になると、エンジン1を谷側KTへ向け傾動制御するが、前後傾斜角検出手段FBが第1設定角度X1以上を検出すると、左右方向の各段階の谷側傾斜設定角度tの設定の内、第3段階の谷側傾斜設定角度t3を左下り16度に、第2段階の谷側傾斜設定角度t2を左下り9度、第1段階の谷側傾斜設定角度t1を左下り2度に設定した左右減前後急傾斜制御Q2のモードに移行する。従って、左右傾斜角検出手段LRが谷側傾斜設定角度t3の左下り16度を検出すると、エンジン1を車体7に対して傾斜面K山側KYに向け20度傾斜させた左右最大傾斜状態VMから、谷側KTへ向け6度傾動させた14度に傾斜させ、左右傾斜角検出手段LRが谷側傾斜設定角度t2の左下り9度を検出すれば、エンジン1を傾斜面K谷側KTへ向け更に7度傾動させた7度に傾動させ、更に左右傾斜角検出手段LRが谷側傾斜設定角度t1左下り2度を検出すると、エンジン1を傾斜面K谷側KTへ向け更に7度傾動させた略垂直状態V(左右方向の傾斜角度が0度状態)に傾斜させる。
Similarly, when the vehicle body 7 is traveling sideways on an inclined surface K in a downward leftward state, for example, if the angle detected by the left-right inclination angle detection means LR is changing from a downward left angle of 40 degrees to a gentler direction, the longitudinal inclination angle detection means FB executes the left- right reduced longitudinal gentle inclination control P2 mode in the case of an inclination angle less than the first set angle X1 (in this embodiment, the longitudinal displacement inclination angle is set to 10 degrees), and among the settings of the predetermined valley side set angle T for each stage in the left-right direction, if the third stage predetermined valley side set angle T3 is detected as a downward left angle of 34 degrees, which is a gentler inclination angle than the predetermined mountain side set angle Y3, the engine 1 is started up to the valley side KT of the inclined surface K. Similarly, for the predetermined valley side set angles T2, T1, when the predetermined valley side set angle T2 becomes 27 degrees downward to the left and the predetermined mountain side set angle T1 becomes 20 degrees downward to the left, the engine 1 is controlled to tilt toward the valley side KT, but when the longitudinal inclination angle detection means FB detects the first set angle X1 or more, a transition is made to a left/right decreased longitudinal steep inclination control Q2 mode in which, of the settings of the valley side inclination set angle t for each stage in the left/right direction, the third stage valley side inclination set angle t3 is set to 16 degrees downward to the left, the second stage valley side inclination set angle t2 is set to 9 degrees downward to the left, and the first stage valley side inclination set angle t1 is set to 2 degrees downward to the left. Therefore, when the left-right inclination angle detection means LR detects a valley side inclination setting angle t3 of 16 degrees downward to the left, the engine 1 is tilted from the maximum left-right inclination state VM in which the engine 1 is inclined 20 degrees toward the mountain side KY of the inclined surface K relative to the vehicle body 7 to 14 degrees, which is tilted 6 degrees toward the valley side KT; when the left-right inclination angle detection means LR detects a valley side inclination setting angle t2 of 9 degrees downward to the left, the engine 1 is tilted a further 7 degrees toward the valley side KT of the inclined surface K to 7 degrees; and when the left-right inclination angle detection means LR further detects a valley side inclination setting angle t1 of 2 degrees downward to the left, the engine 1 is tilted a further 7 degrees toward the valley side KT of the inclined surface K to an approximately vertical state V (left-right inclination angle is 0 degrees).
次に、草刈作業中に左右傾斜角度や前後傾斜角度の変化に応じたエンジン1の傾動状況について説明する。例えば車体7左側が低い状態の左下りで傾斜面Kを横方向に走行中で、左右傾斜角検出手段LRが例えば左下り33度(所定山側設定角度Y2の左下り30度以上、且つ、所定山側設定角度Y3の左下り36度未満の範囲の傾斜)を検出し、前後傾斜角検出手段FBが、例えば前下り8度(第1設定角度X1に設定した前下り10度未満の傾斜)を検出した状態では、左右増前後緩傾斜制御P1モードを実行していて、エンジン1が略垂直状態Vを基準に傾斜面K山側KYへ向け14度に傾斜した状態となっている。この状態から、前後傾斜角検出手段FBの検出角度が第1設定角度X1に設定した前下り10度未満の状態のままで左右傾斜角度が緩くなり、左右傾斜角検出手段LRの検出角度が所定谷側設定角度T2の左下り27度を検出すると、エンジン1が山側KYへ向け14度に傾斜した状態から7度谷側KTへ向け傾動(略垂直状態Vを基準に山側KYへ向け7度に傾斜した状態)し、更に左右傾斜角度が緩くなり、この状態から、前後傾斜角検出手段FBが第1設定角度X1に設定した前下り10度未満の状態のままで左右傾斜角検出手段LRの検出角度が所定谷側設定角度T1の左下り20度を検出すると、エンジン1が略垂直状態Vを基準に山側KYへ向け7度に傾斜した状態から略垂直状態Vの0度の傾斜に傾動する。左右傾斜角検出手段LRの検出角度が所定谷側設定角度T2の左下り27度を検出し、エンジン1が略垂直状態Vを基準に山側KYへ向け7度に傾斜した状態から、前後傾斜角検出手段FBの検出角度が第1設定角度X1に設定した前下り10度未満の状態のままで左右傾斜角度が再びきつくなったときは、所定山側設定角度Y2に設定された左下り30度を検出するまでは、エンジン1は傾動を開始しない。
Next, the tilting state of the engine 1 according to the change of the left-right inclination angle and the front-rear inclination angle during grass cutting work will be described. For example, when the vehicle body 7 is traveling laterally on the slope K in a left-right downward direction with the left side of the body 7 lowered, and the left-right inclination angle detection means LR detects, for example, a left-right downward inclination of 33 degrees (a left-right downward inclination in the range of 30 degrees or more of the predetermined mountain side set angle Y2 and less than 36 degrees of the predetermined mountain side set angle Y3), and the front-rear inclination angle detection means FB detects, for example, a front-rear downward inclination of 8 degrees (a front-rear downward inclination of less than 10 degrees set at the first set angle X1), the left-right increased , front-rear gentle inclination control P1 mode is executed, and the engine 1 is in a state of inclination of 14 degrees toward the mountain side KY of the slope K based on the approximately vertical state V. From this state, the left and right inclination angles become gentler while the detection angle of the front-rear inclination angle detection means FB remains in a state of less than 10 degrees downward toward the front set at the first set angle X1, and when the detection angle of the left and right inclination angle detection means LR detects a left downward angle of 27 degrees of the specified valley side set angle T2, the engine 1 tilts from a state inclined at 14 degrees toward the mountain side KY toward the valley side KT by 7 degrees (a state inclined at 7 degrees toward the mountain side KY with the approximately vertical state V as the reference), and the left and right inclination angles become further gentler, and from this state, when the detection angle of the left and right inclination angle detection means LR detects a left downward angle of 20 degrees of the specified valley side set angle T1 while the front-rear inclination angle detection means FB remains in a state of less than 10 degrees downward toward the front set at the first set angle X1, the engine 1 tilts from a state inclined at 7 degrees toward the mountain side KY with the approximately vertical state V as the reference to a tilt of 0 degrees of the approximately vertical state V. When the detection angle of the left/right inclination angle detection means LR detects a leftward downward angle of 27 degrees, which is the specified valley side set angle T2, and the engine 1 is inclined at 7 degrees toward the mountain side KY based on the approximately vertical state V, and the detection angle of the front/rear inclination angle detection means FB remains in a state where the front downward angle is less than the first set angle X1, which is the 10 degree forward downward angle, the engine 1 will not start tilting until it detects a leftward downward angle of 30 degrees, which is the specified mountain side set angle Y2.
又、例えば車体7左側が低い状態の左下りで傾斜面Kを横方向に走行中で、左右傾斜角検出手段LRが左下り33度(所定山側設定角度Y2の左下り30度以上、且つ、所定山側設定角度Y3の左下り36度未満の範囲の傾斜)を検出し、前後傾斜角検出手段FBが前下り8度(第1設定角度X1に設定した前下り10度未満の傾斜)を検出した状態では、エンジン1が略垂直状態Vを基準に傾斜面K山側KYへ向け14度に傾斜した状態から、前後傾斜角検出手段FBが第1設定角度X1で設定する前下り10度以上になった場合は、左右傾斜角度が既に山側傾斜設定角度y2の左下り13度、及び、山側傾斜設定角度y3の左下り18度以上に傾いた状態なので、左右増前後急傾斜制御Q1に移行し、エンジン1は略垂直状態Vを基準に山側KYへ向け14度に傾斜した状態から20度に傾斜した状態に傾動することで、エンジン1が限界角度G以上に傾斜することによる焼付きや偏摩耗等の問題を防止する。尚、左下り傾斜で走行時の左右増前後緩傾斜制御P1実行中に、第1設定角度X1の前下り10度以上になると左右増前後急傾斜制御Q1に移行し、一旦、左右増前後急傾斜制御Q1に移行後は、前後傾斜角検出手段FBの検出角度が第二設定角度X2(本実施例では前後方向の変位傾斜角度を5度に設定)の前下り5度を検出するまでは、左右増前後緩傾斜制御P1には戻らない。又、右下り傾斜で走行時に左右増前後緩傾斜制御P1を実行中に、第1設定角度X1の前下り、又は、後下り変位傾斜角度が10度以上になると左右増前後急傾斜制御Q1に移行し、一旦、左右増前後急傾斜制御Q1に移行後は、前後傾斜角検出手段FBの検出角度が第二設定角度X2の前下り、又は、後下り変位傾斜角度に設定した5度を検出するまでは左右増前後緩傾斜制御P1には戻らない。
In addition, for example, when the vehicle body 7 is traveling laterally on the slope K in a leftward downward direction with the left side of the body 7 being low, and the left/right inclination angle detection means LR detects a leftward inclination of 33 degrees (a leftward inclination of 30 degrees or more at the predetermined mountain side set angle Y2 and less than a leftward inclination of 36 degrees at the predetermined mountain side set angle Y3), and the front/rear inclination angle detection means FB detects a frontward inclination of 8 degrees (a frontward inclination of less than 10 degrees set at the first set angle X1), the engine 1 is inclined from a state in which it is inclined 14 degrees toward the mountain side KY of the slope K with respect to the substantially vertical state V, When the detection means FB reaches 10 degrees forward downward as set by the first set angle X1, the left and right tilt angle is already inclined to 13 degrees forward downward as set by the mountain side tilt set angle y2 and 18 degrees forward downward as set by the mountain side tilt set angle y3, so that the control shifts to left and right increased front and rear steep tilt control Q1, and the engine 1 is tilted from a state inclined at 14 degrees toward the mountain side KY to a state inclined at 20 degrees based on the substantially vertical state V, thereby preventing problems such as seizure and uneven wear caused by the engine 1 being inclined to the limit angle G or more. Note that, during the execution of the left and right increased front and rear gentle tilt control P1 while traveling on a left downward slope, if the first set angle X1 reaches 10 degrees forward downward, the control shifts to left and right increased front and rear steep tilt control Q1, and once the control shifts to left and right increased front and rear steep tilt control Q1, the control does not return to left and right increased front and rear gentle tilt control P1 until the detection angle of the front and rear tilt angle detection means FB detects 5 degrees forward downward as set by the second set angle X2 (in this embodiment, the front and rear displacement tilt angle is set to 5 degrees). Furthermore, while the left/right increasing front/rear gentle incline control P1 is being executed when traveling on a right downward slope, if the front downward or rear downward displacement incline angle of the first set angle X1 becomes 10 degrees or more, the control switches to the left/right increasing front/rear steep incline control Q1, and once the control switches to the left/right increasing front/rear steep incline control Q1, it does not return to the left/right increasing front/rear gentle incline control P1 until the detection angle of the front downward or rear downward displacement incline angle detection means FB detects 5 degrees which is set as the second set angle X2.
草刈作業機による草刈、及び、走行制御のためにコントローラ22を有し、コントローラ22内に無線送信機であるプロポ74からの送信を受ける受信機75を設け、又、車体7の左右傾斜角検出手段LRの左右傾斜センサ76、車体の前後傾斜角検出手段FBの前後傾斜センサ77、走行モータM用の温度センサ78、オルタネータ温度センサ79等を設けている。(図9参照)プロポ74には、信号送受信用アンテナIを有し、中央上面には、電源を入切するスライドスイッチ90、及びこの左右両側に前後方向へ操作して前後進走行させるための前後進スティック91と、左右方向へ操作して旋回方向を操作する旋回スティック92を配置している。又、プロポ74上面下部には液晶表示93を設け、草刈作業機の走行状態や作業状態、エラー等の表示を行うことができる。この一側には液晶表示93用のタッチセンサ94を設け、上部中央部には最高速度を任意に調整できる速度ダイヤル95や、草の刈高さを任意に調整できる刈高さダイヤル96を設けている。左側部には、刈取クラッチ18を入り、切り操作する刈取クラッチスイッチ97や、各種の操作、作動を自動又は手動に切替えるための切替えスイッチ98等を配置し、右側部には、エンジン1の始動ボタン99や、エンジン停止スイッチ100等を設けている。
The controller 22 is provided for controlling the mowing and running of the mower, and a receiver 75 is provided in the controller 22 for receiving transmissions from the radio transmitter 74. The controller 22 also includes a left/right tilt sensor 76 for the left/right tilt angle detection means LR of the vehicle body 7, a front/rear tilt sensor 77 for the front/rear tilt angle detection means FB of the vehicle body, a temperature sensor 78 for the running motor M, an alternator temperature sensor 79, etc. (See Figure 9) The radio 74 has a signal transmission/reception antenna I, and on the top center surface is a slide switch 90 for turning the power on and off, and on both sides of this are a forward/reverse stick 91 for forward/rear running by operating it forward/rear, and a turning stick 92 for turning the direction of turning by operating it left/right. An LCD display 93 is provided on the bottom of the top surface of the radio 74, which can display the running status and working status of the mower, errors, etc. On one side of this, there is a touch sensor 94 for the LCD display 93, and in the upper center there is a speed dial 95 that can adjust the maximum speed as desired, and a cutting height dial 96 that can adjust the height at which the grass is cut as desired. On the left side, there are a cutting clutch switch 97 that turns the cutting clutch 18 on and off, and a changeover switch 98 for switching various operations and operations between automatic and manual, and on the right side, there is a start button 99 for the engine 1, an engine stop switch 100, etc.