JP7533048B2 - Resin composition, resin composition film, cured film, and semiconductor device using the same - Google Patents
Resin composition, resin composition film, cured film, and semiconductor device using the same Download PDFInfo
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- JP7533048B2 JP7533048B2 JP2020152692A JP2020152692A JP7533048B2 JP 7533048 B2 JP7533048 B2 JP 7533048B2 JP 2020152692 A JP2020152692 A JP 2020152692A JP 2020152692 A JP2020152692 A JP 2020152692A JP 7533048 B2 JP7533048 B2 JP 7533048B2
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- resin composition
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- compound
- compounds
- photocationic polymerization
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- 239000011342 resin composition Substances 0.000 title claims description 112
- 239000004065 semiconductor Substances 0.000 title claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 115
- 229920000642 polymer Polymers 0.000 claims description 54
- 239000004593 Epoxy Substances 0.000 claims description 27
- 125000002091 cationic group Chemical group 0.000 claims description 25
- 229920001721 polyimide Polymers 0.000 claims description 17
- 238000006116 polymerization reaction Methods 0.000 claims description 17
- 239000004642 Polyimide Substances 0.000 claims description 16
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 16
- 239000003505 polymerization initiator Substances 0.000 claims description 14
- 239000004952 Polyamide Substances 0.000 claims description 10
- 229920002647 polyamide Polymers 0.000 claims description 10
- 239000004962 Polyamide-imide Substances 0.000 claims description 7
- 229920002312 polyamide-imide Polymers 0.000 claims description 7
- -1 aromatic dicarboxylic acids Chemical class 0.000 description 31
- 238000000034 method Methods 0.000 description 28
- 239000000758 substrate Substances 0.000 description 25
- 238000010538 cationic polymerization reaction Methods 0.000 description 18
- 238000000576 coating method Methods 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 16
- 238000001035 drying Methods 0.000 description 14
- 239000000463 material Substances 0.000 description 14
- 238000011161 development Methods 0.000 description 13
- 230000018109 developmental process Effects 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 12
- 150000004985 diamines Chemical class 0.000 description 12
- 230000009477 glass transition Effects 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 12
- 239000002966 varnish Substances 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 11
- 239000007864 aqueous solution Substances 0.000 description 11
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 11
- 125000003118 aryl group Chemical group 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000001723 curing Methods 0.000 description 10
- 238000011156 evaluation Methods 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 10
- 238000003786 synthesis reaction Methods 0.000 description 10
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- 125000000962 organic group Chemical group 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 8
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 8
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 8
- 150000001805 chlorine compounds Chemical class 0.000 description 8
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 7
- 150000008065 acid anhydrides Chemical class 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 125000000524 functional group Chemical group 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000003960 organic solvent Substances 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 239000002253 acid Substances 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 6
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 6
- MSTZGVRUOMBULC-UHFFFAOYSA-N 2-amino-4-[2-(3-amino-4-hydroxyphenyl)-1,1,1,3,3,3-hexafluoropropan-2-yl]phenol Chemical compound C1=C(O)C(N)=CC(C(C=2C=C(N)C(O)=CC=2)(C(F)(F)F)C(F)(F)F)=C1 MSTZGVRUOMBULC-UHFFFAOYSA-N 0.000 description 5
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 239000003513 alkali Substances 0.000 description 5
- 125000000217 alkyl group Chemical group 0.000 description 5
- 239000002981 blocking agent Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 150000002148 esters Chemical group 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 238000003475 lamination Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 235000010290 biphenyl Nutrition 0.000 description 4
- 239000004305 biphenyl Substances 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 239000011889 copper foil Substances 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 125000004427 diamine group Chemical group 0.000 description 4
- 229940116333 ethyl lactate Drugs 0.000 description 4
- 239000002243 precursor Substances 0.000 description 4
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 4
- 229910000077 silane Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 4
- 235000012431 wafers Nutrition 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 3
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 3
- 238000005481 NMR spectroscopy Methods 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 3
- 125000002723 alicyclic group Chemical group 0.000 description 3
- 150000004984 aromatic diamines Chemical class 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 229940052303 ethers for general anesthesia Drugs 0.000 description 3
- 125000005843 halogen group Chemical group 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 125000005462 imide group Chemical group 0.000 description 3
- 150000002576 ketones Chemical class 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002763 monocarboxylic acids Chemical class 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000007261 regionalization Effects 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 125000001424 substituent group Chemical group 0.000 description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 3
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 2
- UAJRSHJHFRVGMG-UHFFFAOYSA-N 1-ethenyl-4-methoxybenzene Chemical compound COC1=CC=C(C=C)C=C1 UAJRSHJHFRVGMG-UHFFFAOYSA-N 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- IPMAGDHPWCPGAY-UHFFFAOYSA-N 2-amino-5-[4-amino-5-hydroxy-2-(trifluoromethyl)phenyl]-4-(trifluoromethyl)phenol Chemical group C1=C(O)C(N)=CC(C(F)(F)F)=C1C1=CC(O)=C(N)C=C1C(F)(F)F IPMAGDHPWCPGAY-UHFFFAOYSA-N 0.000 description 2
- IJFXRHURBJZNAO-UHFFFAOYSA-N 3-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=CC(O)=C1 IJFXRHURBJZNAO-UHFFFAOYSA-N 0.000 description 2
- MXLMTQWGSQIYOW-UHFFFAOYSA-N 3-methyl-2-butanol Chemical compound CC(C)C(C)O MXLMTQWGSQIYOW-UHFFFAOYSA-N 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000000862 absorption spectrum Methods 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000004849 alkoxymethyl group Chemical group 0.000 description 2
- 125000002947 alkylene group Chemical group 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cyclohexene Chemical compound C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 description 2
- PAFZNILMFXTMIY-UHFFFAOYSA-N cyclohexylamine Chemical compound NC1CCCCC1 PAFZNILMFXTMIY-UHFFFAOYSA-N 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 125000006159 dianhydride group Chemical group 0.000 description 2
- 239000003989 dielectric material Substances 0.000 description 2
- 238000010292 electrical insulation Methods 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 125000003709 fluoroalkyl group Chemical group 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 239000010954 inorganic particle Substances 0.000 description 2
- MGFYSGNNHQQTJW-UHFFFAOYSA-N iodonium Chemical compound [IH2+] MGFYSGNNHQQTJW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 229920003986 novolac Polymers 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- XNLICIUVMPYHGG-UHFFFAOYSA-N pentan-2-one Chemical compound CCCC(C)=O XNLICIUVMPYHGG-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920002577 polybenzoxazole Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000011085 pressure filtration Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000000045 pyrolysis gas chromatography Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 238000004528 spin coating Methods 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- 238000001029 thermal curing Methods 0.000 description 2
- UNMJLQGKEDTEKJ-UHFFFAOYSA-N (3-ethyloxetan-3-yl)methanol Chemical compound CCC1(CO)COC1 UNMJLQGKEDTEKJ-UHFFFAOYSA-N 0.000 description 1
- RYNQKSJRFHJZTK-UHFFFAOYSA-N (3-methoxy-3-methylbutyl) acetate Chemical compound COC(C)(C)CCOC(C)=O RYNQKSJRFHJZTK-UHFFFAOYSA-N 0.000 description 1
- KNDQHSIWLOJIGP-UMRXKNAASA-N (3ar,4s,7r,7as)-rel-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione Chemical compound O=C1OC(=O)[C@@H]2[C@H]1[C@]1([H])C=C[C@@]2([H])C1 KNDQHSIWLOJIGP-UMRXKNAASA-N 0.000 description 1
- LTQBNYCMVZQRSD-UHFFFAOYSA-N (4-ethenylphenyl)-trimethoxysilane Chemical compound CO[Si](OC)(OC)C1=CC=C(C=C)C=C1 LTQBNYCMVZQRSD-UHFFFAOYSA-N 0.000 description 1
- QAMYMHOUUPFQRG-UHFFFAOYSA-N (4-ethyl-3,5,8-trioxabicyclo[2.2.2]octan-1-yl)methanol Chemical compound O1CC2(CO)COC1(CC)OC2 QAMYMHOUUPFQRG-UHFFFAOYSA-N 0.000 description 1
- 125000000229 (C1-C4)alkoxy group Chemical group 0.000 description 1
- SKYXLDSRLNRAPS-UHFFFAOYSA-N 1,2,4-trifluoro-5-methoxybenzene Chemical compound COC1=CC(F)=C(F)C=C1F SKYXLDSRLNRAPS-UHFFFAOYSA-N 0.000 description 1
- CYIGRWUIQAVBFG-UHFFFAOYSA-N 1,2-bis(2-ethenoxyethoxy)ethane Chemical compound C=COCCOCCOCCOC=C CYIGRWUIQAVBFG-UHFFFAOYSA-N 0.000 description 1
- LZDKZFUFMNSQCJ-UHFFFAOYSA-N 1,2-diethoxyethane Chemical compound CCOCCOCC LZDKZFUFMNSQCJ-UHFFFAOYSA-N 0.000 description 1
- OUPZKGBUJRBPGC-UHFFFAOYSA-N 1,3,5-tris(oxiran-2-ylmethyl)-1,3,5-triazinane-2,4,6-trione Chemical compound O=C1N(CC2OC2)C(=O)N(CC2OC2)C(=O)N1CC1CO1 OUPZKGBUJRBPGC-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- NDUPZRVIJRGJBJ-UHFFFAOYSA-N 1,4,10-trioxaspiro[4.5]decane Chemical compound O1CCOC11OCCCC1 NDUPZRVIJRGJBJ-UHFFFAOYSA-N 0.000 description 1
- WQWHDRISACGTCO-UHFFFAOYSA-N 1,4,6-trioxaspiro[4.4]nonane Chemical compound C1CCOC21OCCO2 WQWHDRISACGTCO-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- PCEBNPHEKQSKKT-UHFFFAOYSA-N 1,5,7,11-tetraoxaspiro[5.5]undecane Chemical compound O1CCCOC21OCCCO2 PCEBNPHEKQSKKT-UHFFFAOYSA-N 0.000 description 1
- NOVOSPDYVLEEGK-UHFFFAOYSA-N 1,8-diamino-9,9-bis(3-amino-4-hydroxyphenyl)xanthene-2,7-diol Chemical compound NC=1C=C(C=CC=1O)C1(C2=C(C=CC(=C2N)O)OC2=C1C(=C(C=C2)O)N)C1=CC(=C(C=C1)O)N NOVOSPDYVLEEGK-UHFFFAOYSA-N 0.000 description 1
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- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
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- 239000010931 gold Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
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- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
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- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
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- 150000002739 metals Chemical class 0.000 description 1
- UKVIEHSSVKSQBA-UHFFFAOYSA-N methane;palladium Chemical compound C.[Pd] UKVIEHSSVKSQBA-UHFFFAOYSA-N 0.000 description 1
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- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 1
- DRKSQNOZVVFYQE-UHFFFAOYSA-N n-(2-triethoxysilylethyl)aniline Chemical compound CCO[Si](OCC)(OCC)CCNC1=CC=CC=C1 DRKSQNOZVVFYQE-UHFFFAOYSA-N 0.000 description 1
- JDDAMKOBLWFNCZ-UHFFFAOYSA-N n-(2-trimethoxysilylethyl)aniline Chemical compound CO[Si](OC)(OC)CCNC1=CC=CC=C1 JDDAMKOBLWFNCZ-UHFFFAOYSA-N 0.000 description 1
- LIBWSLLLJZULCP-UHFFFAOYSA-N n-(3-triethoxysilylpropyl)aniline Chemical compound CCO[Si](OCC)(OCC)CCCNC1=CC=CC=C1 LIBWSLLLJZULCP-UHFFFAOYSA-N 0.000 description 1
- KBJFYLLAMSZSOG-UHFFFAOYSA-N n-(3-trimethoxysilylpropyl)aniline Chemical compound CO[Si](OC)(OC)CCCNC1=CC=CC=C1 KBJFYLLAMSZSOG-UHFFFAOYSA-N 0.000 description 1
- FJUQMAYFKVKVRK-UHFFFAOYSA-N n-(4-triethoxysilylbutyl)aniline Chemical compound CCO[Si](OCC)(OCC)CCCCNC1=CC=CC=C1 FJUQMAYFKVKVRK-UHFFFAOYSA-N 0.000 description 1
- OPNZRGZMQBXPTH-UHFFFAOYSA-N n-(4-trimethoxysilylbutyl)aniline Chemical compound CO[Si](OC)(OC)CCCCNC1=CC=CC=C1 OPNZRGZMQBXPTH-UHFFFAOYSA-N 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- PZYDAVFRVJXFHS-UHFFFAOYSA-N n-cyclohexyl-2-pyrrolidone Chemical compound O=C1CCCN1C1CCCCC1 PZYDAVFRVJXFHS-UHFFFAOYSA-N 0.000 description 1
- ZUSSTQCWRDLYJA-UHFFFAOYSA-N n-hydroxy-5-norbornene-2,3-dicarboximide Chemical compound C1=CC2CC1C1C2C(=O)N(O)C1=O ZUSSTQCWRDLYJA-UHFFFAOYSA-N 0.000 description 1
- KKFHAJHLJHVUDM-UHFFFAOYSA-N n-vinylcarbazole Chemical compound C1=CC=C2N(C=C)C3=CC=CC=C3C2=C1 KKFHAJHLJHVUDM-UHFFFAOYSA-N 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- DFFZOPXDTCDZDP-UHFFFAOYSA-N naphthalene-1,5-dicarboxylic acid Chemical compound C1=CC=C2C(C(=O)O)=CC=CC2=C1C(O)=O DFFZOPXDTCDZDP-UHFFFAOYSA-N 0.000 description 1
- VAWFFNJAPKXVPH-UHFFFAOYSA-N naphthalene-1,6-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC2=CC(C(=O)O)=CC=C21 VAWFFNJAPKXVPH-UHFFFAOYSA-N 0.000 description 1
- JSKSILUXAHIKNP-UHFFFAOYSA-N naphthalene-1,7-dicarboxylic acid Chemical compound C1=CC=C(C(O)=O)C2=CC(C(=O)O)=CC=C21 JSKSILUXAHIKNP-UHFFFAOYSA-N 0.000 description 1
- GOGZBMRXLADNEV-UHFFFAOYSA-N naphthalene-2,6-diamine Chemical compound C1=C(N)C=CC2=CC(N)=CC=C21 GOGZBMRXLADNEV-UHFFFAOYSA-N 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000002905 orthoesters Chemical class 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 150000002921 oxetanes Chemical class 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 150000002941 palladium compounds Chemical class 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
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- 150000007519 polyprotic acids Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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- 150000005846 sugar alcohols Polymers 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
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- 150000000000 tetracarboxylic acids Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
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- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- GQIUQDDJKHLHTB-UHFFFAOYSA-N trichloro(ethenyl)silane Chemical compound Cl[Si](Cl)(Cl)C=C GQIUQDDJKHLHTB-UHFFFAOYSA-N 0.000 description 1
- 239000013638 trimer Substances 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
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- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Epoxy Resins (AREA)
Description
本発明は、樹脂組成物、樹脂組成物フィルム、硬化膜、およびこれらを用いた半導体装置に関する。より詳しくは、半導体素子やインダクタ装置の表面保護膜、層間絶縁膜、MEMS(マイクロエレクトロメカニカルシステムズ)の構造体などに好適に用いられる樹脂組成物に関する。 The present invention relates to a resin composition, a resin composition film, a cured film, and a semiconductor device using these. More specifically, the present invention relates to a resin composition that is suitable for use in surface protection films for semiconductor elements and inductor devices, interlayer insulating films, and MEMS (microelectromechanical systems) structures.
従来、半導体素子の表面保護膜や層間絶縁膜には、耐熱性や電気絶縁性及び機械特性に優れたポリイミド系材料やポリベンゾオキサゾール系材料が広く使用されている。近年の半導体素子の高密度化や高性能化要求に伴い、生産効率の観点から、表面保護膜や層間絶縁膜には、感光性を有する材料が求められている。 Traditionally, polyimide-based and polybenzoxazole-based materials, which have excellent heat resistance, electrical insulation, and mechanical properties, have been widely used for surface protection films and interlayer insulating films of semiconductor elements. However, with the recent demand for higher density and performance of semiconductor elements, photosensitive materials are required for surface protection films and interlayer insulating films from the perspective of production efficiency.
一方、感光性材料には、近年の半導体素子の様々なパッケージング構造や、MEMS向けに高アスペクト比の加工が要求されている。そのような要求に応えるために、化学増幅型の光カチオン重合系の感光性材料が開示されている(例えば、特許文献1)。また、化学増幅型の光カチオン重合系において、特定の構造のエポキシ樹脂を含有させることで、機械特性や熱特性の向上を意図した光カチオン重合系材料が開示されている(例えば、特許文献2)。さらには、環境への負荷低減の目的と意図した、アルカリ現像可能な光カチオン重合系材料が開示されている(例えば、特許文献3)。 On the other hand, photosensitive materials are required to be processed at high aspect ratios for various packaging structures of recent semiconductor elements and MEMS. In order to meet such demands, chemically amplified photocationic polymerization photosensitive materials have been disclosed (for example, Patent Document 1). In addition, photocationic polymerization materials intended to improve mechanical and thermal properties by incorporating epoxy resins of specific structures in chemically amplified photocationic polymerization systems have been disclosed (for example, Patent Document 2). Furthermore, photocationic polymerization materials capable of being developed in alkali have been disclosed with the aim of reducing the burden on the environment (for example, Patent Document 3).
しかしながら、上記のような光カチオン重合系材料では、十分な機械特性と熱特性を両立することが困難であった。具体的には、熱特性の指標となる硬化膜のガラス転移温度を向上させるために、架橋密度を向上させると、機械特性の指標となる硬化膜の引張強度や引張伸度が劣る。一方で、引張強度や引張伸度を向上させるために、柔軟成分を導入すると、硬化膜のガラス転移温度が低下する。更には、アルカリ現像可能な光カチオン重合系材料において、上記両特性を満足させることは非常に困難であった。これまでは、機械特性や熱特性を向上させるために、ビフェニルアラルキル骨格等の特定のカチオン重合性化合物を用いられてきたが、これらのカチオン重合性化合物を用いると樹脂組成物がアルカリ水溶液に不溶となり、アルカリ現像可能な光カチオン重合系材料は得られなかった。 However, it has been difficult for the above-mentioned photocationic polymerization materials to achieve both sufficient mechanical properties and thermal properties. Specifically, when the crosslink density is increased in order to improve the glass transition temperature of the cured film, which is an index of thermal properties, the tensile strength and tensile elongation of the cured film, which are indexes of mechanical properties, are deteriorated. On the other hand, when a softening component is introduced in order to improve the tensile strength and tensile elongation, the glass transition temperature of the cured film is decreased. Furthermore, it has been very difficult for an alkaline-developable photocationic polymerization material to satisfy both of the above properties. Until now, specific cationic polymerizable compounds such as biphenyl aralkyl skeletons have been used to improve mechanical properties and thermal properties, but when these cationic polymerizable compounds are used, the resin composition becomes insoluble in an alkaline aqueous solution, and an alkaline-developable photocationic polymerization material has not been obtained.
かかる状況に鑑み、筆者らは、鋭意検討した結果、高分子化合物と、イソシアヌレート骨格を有するエポキシ化合物を用いたカチオン重合系材料とすることによって、パターン加工性を有し、硬化膜のガラス転移温度と硬化膜の引張強度・引張伸度に優れることを見出した。 In light of this situation, the authors conducted extensive research and discovered that by using a cationic polymerization material that uses a polymer compound and an epoxy compound with an isocyanurate skeleton, the material has pattern processability and exhibits excellent glass transition temperature, tensile strength, and tensile elongation of the cured film.
上記課題を解決するための本発明は、以下である。
(1) (A)高分子化合物、(B)カチオン重合性化合物、および(C)カチオン重合開始剤を含有する樹脂組成物であって、
前記(B)カチオン重合性化合物は、イソシアヌレート骨格を有するエポキシ化合物であることを特徴とする、樹脂組成物。
The present invention for solving the above problems is as follows.
(1) A resin composition comprising (A) a polymer compound, (B) a cationic polymerizable compound, and (C) a cationic polymerization initiator,
The resin composition, wherein the (B) cationically polymerizable compound is an epoxy compound having an isocyanurate skeleton.
本発明の樹脂脂組成物は、パターン加工性を有し、低温硬化条件において硬化膜のガラス転移温度と硬化膜の引張強度・引張伸度に優れた樹脂組成物、樹脂組成物フィルム、硬化膜、およびこれらを用いた半導体装置を提供するものである。 The resin composition of the present invention provides a resin composition, a resin composition film, a cured film, and a semiconductor device using the same that have pattern processability and exhibit excellent glass transition temperature and tensile strength/tensile elongation of the cured film under low-temperature curing conditions.
本発明の樹脂組成物は、(A)高分子化合物、(B)カチオン重合性化合物、および(C)カチオン重合開始剤を含有する樹脂組成物であって、前記(B)カチオン重合性化合物は、イソシアヌレート骨格を有するエポキシ化合物であることを特徴とする、樹脂組成物である。 The resin composition of the present invention is a resin composition containing (A) a polymer compound, (B) a cationic polymerizable compound, and (C) a cationic polymerization initiator, characterized in that the (B) cationic polymerizable compound is an epoxy compound having an isocyanurate skeleton.
本発明の樹脂組成物は、(A)高分子化合物を含有することにより、フィルム状にする際の製膜性に優れ、また硬化膜の引張強度・引張伸度に優れる。(A)高分子化合物とは、その重量平均分子量は特に限定されないが、重量平均分子量が1,000以上200,000以下であることが好ましい。また(A)高分子化合物は、単独で使用しても2種以上を併用してもよい。なお、本発明における(A)高分子化合物の重量平均分子量は、ゲルパーミエーションクロマトグラフィー法(GPC法)によって測定し、ポリスチレン換算で算出する。 The resin composition of the present invention contains the polymer compound (A), which provides excellent film-forming properties when formed into a film, and provides excellent tensile strength and tensile elongation of the cured film. The weight average molecular weight of the polymer compound (A) is not particularly limited, but is preferably 1,000 to 200,000. The polymer compound (A) may be used alone or in combination of two or more kinds. The weight average molecular weight of the polymer compound (A) in the present invention is measured by gel permeation chromatography (GPC) and calculated in terms of polystyrene.
また本発明の樹脂組成物は、(A)高分子化合物としてアルカリ可溶性を有する高分子化合物(以下、アルカリ可溶性を有する高分子化合物のことを、アルカリ可溶性高分子化合物、とする。)を含むことが好ましく、アルカリ可溶性の(A)高分子化合物を含みさえすれば、アルカリ可溶性ではない高分子化合物を含むことも可能である。なお、本発明の樹脂組成物において、アルカリ可溶性ではない高分子化合物を含む場合には、その含有量は少ないほど好ましく、具体的には、アルカリ可溶性高分子化合物である(A)高分子化合物の合計100質量部に対して、アルカリ可溶性でない高分子化合物の含有量は0質量部以上10質量部以下であることが好ましく、0質量部以上5質量部以下であることがより好ましく、0質量部以上2質量部以下であることが特に好ましい。 The resin composition of the present invention preferably contains an alkali-soluble polymeric compound as the polymeric compound (A) (hereinafter, a polymeric compound having alkali solubility will be referred to as an alkali-soluble polymeric compound), and as long as it contains an alkali-soluble (A) polymeric compound, it is possible to contain a polymeric compound that is not alkali-soluble. In addition, when the resin composition of the present invention contains a polymeric compound that is not alkali-soluble, the lower the content, the better. Specifically, the content of the polymeric compound that is not alkali-soluble is preferably 0 parts by mass or more and 10 parts by mass or less, more preferably 0 parts by mass or more and 5 parts by mass or less, and particularly preferably 0 parts by mass or more and 2 parts by mass or less, relative to a total of 100 parts by mass of the polymeric compounds (A) that are alkali-soluble polymeric compounds.
また本発明の樹脂組成物は、(A)高分子化合物としてアルカリ可溶性高分子化合物を含むことが好ましく、アルカリ可溶性の(A)高分子化合物を含みさえすれば、その含有量は特に限定されないが、樹脂組成物100質量%において、アルカリ可溶性の(A)高分子化合物を20質量%以上95質量%以下含むことが好ましく、30質量%以上85質量%以下含むことがより好ましい。 The resin composition of the present invention preferably contains an alkali-soluble polymer compound as the polymer compound (A). The content of the alkali-soluble polymer compound (A) is not particularly limited as long as the resin composition contains the alkali-soluble polymer compound (A). However, the resin composition preferably contains 20% by mass or more and 95% by mass or less of the alkali-soluble polymer compound (A) in 100% by mass of the resin composition, and more preferably contains 30% by mass or more and 85% by mass or less.
(A)高分子化合物は、高分子化合物であれば、特に限定されないが、耐熱性や電気絶縁性および機械特性、さらにはアルカリ可溶性の官能基を分子鎖に導入することの容易さの観点から、ポリアミド、ポリイミドおよびポリアミドイミドからなる群より選ばれる少なくとも1つの化合物を含むことが好ましい。なお、ポリイミド前駆体およびポリベンゾオキサゾール前駆体は、それぞれ、上記のポリアミドに相当する。 The polymer compound (A) is not particularly limited as long as it is a polymer compound, but from the viewpoints of heat resistance, electrical insulation, mechanical properties, and ease of introducing an alkali-soluble functional group into the molecular chain, it is preferable that the polymer compound contains at least one compound selected from the group consisting of polyamide, polyimide, and polyamideimide. Note that the polyimide precursor and the polybenzoxazole precursor each correspond to the above-mentioned polyamide.
(A)高分子化合物は、アルカリ可溶性高分子化合物であることが好ましい。(A)高分子化合物がアルカリ可溶性であると、パターン加工時の現像で、環境負荷の要因となる有機溶媒を使用することなく、アルカリ水溶液で現像をすることができる。ここで言うアルカリ可溶性とは、水酸化テトラメチルアンモニウムの2.38質量%水溶液100gに対して、25℃で0.1g以上溶解するものを指す。アルカリ可溶性を発現するために、(A)高分子化合物は、アルカリ可溶性の官能基を有することが望ましい。アルカリ可溶性の官能基とは酸性を有する官能基であり、具体的には、フェノール性水酸基、カルボキシル基、スルホン酸基などが挙げられる。上記、アルカリ可溶性の官能基の中でも、感光性樹脂組成物組成物の保存安定性や、導体である銅配線への腐食等の問題から、アルカリ可溶性の官能基はフェノール性水酸基であることが好ましい。 The polymer compound (A) is preferably an alkali-soluble polymer compound. If the polymer compound (A) is alkali-soluble, it can be developed with an aqueous alkali solution without using an organic solvent, which is a factor of environmental load, during development during pattern processing. The term "alkali-soluble" as used herein refers to a compound that dissolves at 0.1 g or more at 25°C in 100 g of a 2.38% by mass aqueous solution of tetramethylammonium hydroxide. In order to exhibit alkali solubility, it is desirable for the polymer compound (A) to have an alkali-soluble functional group. The alkali-soluble functional group is a functional group having acidity, and specific examples include a phenolic hydroxyl group, a carboxyl group, and a sulfonic acid group. Among the above-mentioned alkali-soluble functional groups, it is preferable that the alkali-soluble functional group is a phenolic hydroxyl group in view of problems such as storage stability of the photosensitive resin composition and corrosion of the copper wiring, which is a conductor.
更に、(A)高分子化合物は、その分子鎖末端がカルボン酸残基であることが好ましい。前記(A)高分子化合物の分子鎖末端がカルボン酸残基であることによって、分子鎖末端が、カチオン重合の阻害官能基となり得る、アミン末端構造を保有しない分子構造とすることができ、結果として、ポリアミドやポアイミドおよびポリアミドイミドを用いた際においても、十分なカチオン重合性を発現することができる点で好ましい。ここで、(A)高分子化合物の分子鎖末端におけるカルボン酸残基とは、ポリアミドやポリイミドまたはポリアミドイミドを構成し得る、カルボン酸残基に由来する有機基であり、モノカルボン酸やジカルボン酸、モノ酸クロリド化合物、ジ酸クロリド化合物、テトラカルボン酸または酸無水物、酸二無水物等を言う。 Furthermore, it is preferable that the molecular chain terminal of the (A) polymer compound is a carboxylic acid residue. By having the molecular chain terminal of the (A) polymer compound be a carboxylic acid residue, the molecular chain terminal can have a molecular structure that does not have an amine terminal structure that can be an inhibitory functional group for cationic polymerization, and as a result, even when polyamide, polyimide, or polyamideimide is used, it is preferable in that sufficient cationic polymerizability can be expressed. Here, the carboxylic acid residue at the molecular chain terminal of the (A) polymer compound is an organic group derived from a carboxylic acid residue that can constitute polyamide, polyimide, or polyamideimide, and refers to a monocarboxylic acid, dicarboxylic acid, monoacid chloride compound, diacid chloride compound, tetracarboxylic acid, acid anhydride, acid dianhydride, etc.
(A)高分子化合物の分子鎖末端がカルボン酸残基に由来する有機基としては、芳香族ジカルボン酸、芳香族酸二無水物、脂環式ジカルボン酸、脂環式酸二無水物、脂肪族ジカルボン酸、脂肪族酸二無水物などを挙げることができるが、これらに限定されない。また、これらは単独でまたは2種以上を組み合わせて使用される。 (A) Examples of organic groups in which the molecular chain terminal of a polymer compound is derived from a carboxylic acid residue include, but are not limited to, aromatic dicarboxylic acids, aromatic acid dianhydrides, alicyclic dicarboxylic acids, alicyclic acid dianhydrides, aliphatic dicarboxylic acids, and aliphatic acid dianhydrides. These may be used alone or in combination of two or more.
これらの中でも、パターニングの際に使用する波長に対して、透明な樹脂を設計することができ、結果として厚膜で微細なパターン加工性を発現することができる点から、脂環式のカルボン酸残基に由来する有機基であることが好ましい。 Among these, organic groups derived from alicyclic carboxylic acid residues are preferred, since it is possible to design a resin that is transparent to the wavelength used during patterning, and as a result, it is possible to achieve fine pattern processability in a thick film.
本発明において、前記(A)高分子化合物は、前記ポリアミド、ポリイミド、およびポリアミドイミドであることが好ましいが、これらが一般式(3)および一般式(4)で表される構造から選ばれる少なくとも1種類以上の構造を有する化合物であることが好ましい。 In the present invention, the polymer compound (A) is preferably the polyamide, polyimide, or polyamideimide, and is preferably a compound having at least one structure selected from the structures represented by general formula (3) and general formula (4).
(一般式(3)および(4)中、X1およびX2はそれぞれ独立に2~10価の有機基を示し、Y1およびY2はそれぞれ独立に2~4価の有機基を示し、Rは水素原子または炭素数1~20の有機基を示す。qは0~2の整数であり、r,s,t,uはそれぞれ独立に0~4の整数である。)
一般式(3)および(4)中のY1およびY2は2価~4価の有機基を示し、ジアミン由来の有機基を表している。
(In general formulas (3) and (4), X1 and X2 each independently represent a divalent to decavalent organic group, Y1 and Y2 each independently represent a divalent to tetravalent organic group, R represents a hydrogen atom or an organic group having 1 to 20 carbon atoms, q represents an integer of 0 to 2, and r, s, t, and u each independently represent an integer of 0 to 4.)
In the general formulae (3) and (4), Y1 and Y2 each represent a divalent to tetravalent organic group, and represent an organic group derived from a diamine.
前記(A)高分子化合物の一般式(3)および(4)中のY1およびY2は、フェノール性水酸基を有するジアミン残基を含有することが好ましい。フェノール性水酸基を有するジアミン残基を含有させることで、樹脂のアルカリ現像液への適度な溶解性が得られるため、露光部と未露光部の高いコントラストが得られ、所望のパターンが形成できる。 In the general formulas (3) and (4) of the polymer compound (A), Y1 and Y2 preferably contain a diamine residue having a phenolic hydroxyl group. By containing a diamine residue having a phenolic hydroxyl group, the resin can have an appropriate solubility in an alkaline developer, so that a high contrast between exposed and unexposed areas can be obtained, and a desired pattern can be formed.
フェノール性水酸基を有するジアミンの具体的な例としては、例えば、ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン、ビス(3-アミノ-4-ヒドロキシフェニル)スルホン、ビス(3-アミノ-4-ヒドロキシフェニル)プロパン、ビス(3-アミノ-4-ヒドロキシフェニル)メチレン、ビス(3-アミノ-4-ヒドロキシフェニル)エーテル、ビス(3-アミノ-4-ヒドロキシ)ビフェニル、2,2’-ジトリフルオロメチル-5,5’-ジヒドロキシル-4,4’-ジアミノビフェニル、ビス(3-アミノ-4-ヒドロキシフェニル)フルオレン、2,2’-ビス(トリフルオロメチル)-5,5’-ジヒドロキシベンジジンなどの芳香族ジアミンや、これらの芳香族環や炭化水素の水素原子の一部を、炭素数1~10のアルキル基やフルオロアルキル基、ハロゲン原子などで置換した化合物、また、下記に示す構造を有するジアミンなどを挙げることができるが、これらに限定されない。共重合させる他のジアミンは、そのまま、あるいは対応するジイソシアネート化合物、トリメチルシリル化ジアミンとして用いることができる。また、これら2種以上のジアミン成分を組み合わせて用いてもよい。 Specific examples of diamines having a phenolic hydroxyl group include, but are not limited to, aromatic diamines such as bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl)sulfone, bis(3-amino-4-hydroxyphenyl)propane, bis(3-amino-4-hydroxyphenyl)methylene, bis(3-amino-4-hydroxyphenyl)ether, bis(3-amino-4-hydroxy)biphenyl, 2,2'-ditrifluoromethyl-5,5'-dihydroxyl-4,4'-diaminobiphenyl, bis(3-amino-4-hydroxyphenyl)fluorene, and 2,2'-bis(trifluoromethyl)-5,5'-dihydroxybenzidine, as well as compounds in which some of the hydrogen atoms in these aromatic rings or hydrocarbons are replaced with alkyl groups or fluoroalkyl groups having 1 to 10 carbon atoms, halogen atoms, or the like, and diamines having the structures shown below. The other diamines to be copolymerized can be used as they are, or as the corresponding diisocyanate compounds or trimethylsilylated diamines. Two or more of these diamine components may also be used in combination.
一般式(3)および(4)中のY1およびY2は、前記以外の芳香族を有するジアミン残基を含んでもよい。これらを共重合することで、耐熱性が向上できる。芳香族を有するジアミン残基の具体的な例としては、3,4’-ジアミノジフェニルエーテル、4,4’-ジアミノジフェニルエーテル、3,4’-ジアミノジフェニルメタン、4,4’-ジアミノジフェニルメタン、3,4’-ジアミノジフェニルスルホン、4,4’-ジアミノジフェニルスルホン、3,4’-ジアミノジフェニルスルフィド、4,4’-ジアミノジフェニルスルフィド、1,4-ビス(4-アミノフェノキシ)ベンゼン、ベンジン、m-フェニレンジアミン、p-フェニレンジアミン、1,5-ナフタレンジアミン、2,6-ナフタレンジアミン、ビス(4-アミノフェノキシフェニル)スルホン、ビス(3-アミノフェノキシフェニル)スルホン、ビス(4-アミノフェノキシ)ビフェニル、ビス{4-(4-アミノフェノキシ)フェニル}エーテル、1,4-ビス(4-アミノフェノキシ)ベンゼン、2,2’-ジメチル-4,4’-ジアミノビフェニル、2,2’-ジエチル-4,4’-ジアミノビフェニル、3,3’-ジメチル-4,4’-ジアミノビフェニル、3,3’-ジエチル-4,4’-ジアミノビフェニル、2,2’,3,3’-テトラメチル-4,4’-ジアミノビフェニル、3,3’,4,4’-テトラメチル-4,4’-ジアミノビフェニル、2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニルなどの芳香族ジアミンや、これらの芳香族環や炭化水素の水素原子の一部を、炭素数1~10のアルキル基やフルオロアルキル基、ハロゲン原子などで置換した化合物などを挙げることができるが、これらに限定されない。共重合させる他のジアミンは、そのまま、あるいは対応するジイソシアネート化合物、トリメチルシリル化ジアミンとして用いることができる。また、これら2種以上のジアミン成分を組み合わせて用いてもよい。 Y 1 and Y 2 in the general formulas (3) and (4) may contain a diamine residue having an aromatic group other than those mentioned above. By copolymerizing these, the heat resistance can be improved. Specific examples of the diamine residue having an aromatic group include 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4'-diaminodiphenyl methane, 4,4'-diaminodiphenyl methane, 3,4'-diaminodiphenyl sulfone, 4,4'-diaminodiphenyl sulfone, 3,4'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, 1,4-bis(4-aminophenoxy)benzene, benzine, m-phenylenediamine, p-phenylenediamine, 1,5-naphthalenediamine, 2,6-naphthalenediamine, bis(4-aminophenoxyphenyl)sulfone, bis(3-aminophenoxyphenyl)sulfone, bis(4-aminophenoxy)biphenyl, bis{4- ... Examples of the aromatic diamine include aromatic diamines such as 2,2'-dimethyl-4,4'-diaminobiphenyl, 2,2'-diethyl-4,4'-diaminobiphenyl, 3,3'-dimethyl-4,4'-diaminobiphenyl, 3,3'-diethyl-4,4'-diaminobiphenyl, 2,2',3,3'-tetramethyl-4,4'-diaminobiphenyl, 3,3',4,4'-tetramethyl-4,4'-diaminobiphenyl, and 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, and compounds in which a portion of the hydrogen atoms of these aromatic rings or hydrocarbons is substituted with an alkyl group or fluoroalkyl group having 1 to 10 carbon atoms, a halogen atom, or the like, but are not limited to these. The other diamine to be copolymerized can be used as it is, or as a corresponding diisocyanate compound or trimethylsilylated diamine. Two or more of these diamine components may be used in combination.
また、本発明における上記一般式(3)や一般式(4)中、X1およびX2はカルボン酸残基を表しており、2価~10価の有機基である。 In the above general formula (3) and general formula (4) of the present invention, X1 and X2 each represent a carboxylic acid residue and are a divalent to decavalent organic group.
本発明における一般式(3)および(4)で表される構造のモル比は、重合する際に用いるモノマーのモル比から算出する方法や、核磁気共鳴装置(NMR)を用いて、得られた樹脂、樹脂組成物、硬化膜におけるポリアミド構造やイミド前駆体構造、イミド構造のピークを検出する方法において確認できる。 The molar ratio of the structures represented by general formulas (3) and (4) in the present invention can be confirmed by a method of calculating from the molar ratio of the monomers used in polymerization, or by a method of detecting peaks of the polyamide structure, imide precursor structure, and imide structure in the obtained resin, resin composition, and cured film using a nuclear magnetic resonance (NMR) spectrometer.
分子鎖末端がカルボン酸残基である(A)高分子化合物は、例えば分子鎖末端がカルボン酸残基であるポリイミドの場合には、重合の際に用いるジアミンに対して酸無水物の含有量を多くすることで得ることができるが、分子鎖末端がカルボン酸残基である(A)高分子化合物を得る別の方法として、一般に末端封止剤として用いられる化合物の中から特定の化合物、具体的には、酸無水物、モノカルボン酸、モノ酸クロリド化合物、モノ活性エステル化合物を用いることによっても得る事ができる。 In the case of polyimide having carboxylic acid residues at the molecular chain terminals, for example, the (A) polymeric compound can be obtained by increasing the content of acid anhydride relative to the diamine used during polymerization. However, as another method for obtaining the (A) polymeric compound having carboxylic acid residues at the molecular chain terminals, it can also be obtained by using specific compounds from among those generally used as end-capping agents, specifically acid anhydrides, monocarboxylic acids, monoacid chloride compounds, and monoactive ester compounds.
また、(A)高分子化合物の分子鎖末端を水酸基、カルボキシル基、スルホン酸基、チオール基、ビニル基、エチニル基、またはアリル基を有するカルボン酸または酸無水物の末端封止剤により封止することで、前記(A)高分子化合物のアルカリ水溶液に対する溶解速度や得られる硬化膜の機械特性を好ましい範囲に容易に調整することができる。また、複数の末端封止剤を反応させ、複数の異なる末端基を導入してもよい。 In addition, by capping the molecular chain ends of the (A) polymer compound with a terminal capping agent of a carboxylic acid or acid anhydride having a hydroxyl group, a carboxyl group, a sulfonic acid group, a thiol group, a vinyl group, an ethynyl group, or an allyl group, the dissolution rate of the (A) polymer compound in an alkaline aqueous solution and the mechanical properties of the resulting cured film can be easily adjusted to a preferred range. In addition, multiple terminal capping agents may be reacted to introduce multiple different terminal groups.
末端封止剤としての酸無水物、モノカルボン酸、モノ酸クロリド化合物、モノ活性エステル化合物としては、無水フタル酸、無水マレイン酸、ナジック酸無水物、シクロヘキサンジカルボン酸無水物、3-ヒドロキシフタル酸無水物などの酸無水物、3-カルボキシフェノール、4-カルボキシフェノール、3-カルボキシチオフェノール、4-カルボキシチオフェノール、1-ヒドロキシ-7-カルボキシナフタレン、1-ヒドロキシ-6-カルボキシナフタレン、1-ヒドロキシ-5-カルボキシナフタレン、1-メルカプト-7-カルボキシナフタレン、1-メルカプト-6-カルボキシナフタレン、1-メルカプト-5-カルボキシナフタレン、3-カルボキシベンゼンスルホン酸、4-カルボキシベンゼンスルホン酸などのモノカルボン酸類およびこれらのカルボキシル基が酸クロリド化したモノ酸クロリド化合物、テレフタル酸、フタル酸、マレイン酸、シクロヘキサンジカルボン酸、1,5-ジカルボキシナフタレン、1,6-ジカルボキシナフタレン、1,7-ジカルボキシナフタレン、2,6-ジカルボキシナフタレンなどのジカルボン酸類の一方のカルボキシル基だけが酸クロリド化したモノ酸クロリド化合物、モノ酸クロリド化合物とN-ヒドロキシベンゾトリアゾールやイミダゾール、N-ヒドロキシ-5-ノルボルネン-2,3-ジカルボキシイミドとの反応により得られる活性エステル化合物などが好ましい。これらを2種以上用いてもよい。 Acid anhydrides, monocarboxylic acids, monoacid chloride compounds, and monoactive ester compounds as end-capping agents include acid anhydrides such as phthalic anhydride, maleic anhydride, nadic anhydride, cyclohexanedicarboxylic anhydride, and 3-hydroxyphthalic anhydride, 3-carboxyphenol, 4-carboxyphenol, 3-carboxythiophenol, 4-carboxythiophenol, 1-hydroxy-7-carboxynaphthalene, 1-hydroxy-6-carboxynaphthalene, 1-hydroxy-5-carboxynaphthalene, 1-mercapto-7-carboxynaphthalene, 1-mercapto-6-carboxynaphthalene, 1-mercapto-5-carboxynaphthalene, and 3-carboxy Preferred are monocarboxylic acids such as benzenesulfonic acid and 4-carboxybenzenesulfonic acid, and monoacid chloride compounds in which the carboxyl groups of these are acid chlorides; monoacid chloride compounds in which only one carboxyl group of dicarboxylic acids such as terephthalic acid, phthalic acid, maleic acid, cyclohexanedicarboxylic acid, 1,5-dicarboxynaphthalene, 1,6-dicarboxynaphthalene, 1,7-dicarboxynaphthalene, and 2,6-dicarboxynaphthalene is acid chloride; and active ester compounds obtained by reacting monoacid chloride compounds with N-hydroxybenzotriazole, imidazole, or N-hydroxy-5-norbornene-2,3-dicarboximide. Two or more of these may be used.
これらの末端封止剤を導入した高分子化合物は、分子鎖末端がカルボン酸残基である(A)高分子化合物となる。そして分子鎖末端がカルボン酸残基である(A)高分子化合物を得るために用いることのできる末端封止剤は、以下の方法で容易に検出できる。例えば、末端封止剤が導入された(A)高分子化合物を、酸性溶液に溶解し、構成単位であるアミン成分と酸無水物成分に分解し、これをガスクロマトグラフィー(GC)や、NMRにより、本発明に使用された末端封止剤を容易に検出できる。これとは別に、末端封止剤が導入された樹脂成分を直接、熱分解ガスクロマトグラフ(PGC)や赤外スペクトルおよび13C-NMRスペクトルで測定することによっても、容易に検出できる。
The polymeric compound into which these terminal blocking agents have been introduced becomes a polymeric compound (A) having a carboxylic acid residue at the molecular chain end. The terminal blocking agent that can be used to obtain the polymeric compound (A) having a carboxylic acid residue at the molecular chain end can be easily detected by the following method. For example, the polymeric compound (A) into which the terminal blocking agent has been introduced is dissolved in an acidic solution, decomposed into the structural units of amine components and acid anhydride components, and the terminal blocking agent used in the present invention can be easily detected by gas chromatography (GC) or NMR. Apart from this, the resin component into which the terminal blocking agent has been introduced can also be easily detected by directly measuring the resin component by pyrolysis gas chromatography (PGC), infrared spectroscopy, and 13C-NMR spectroscopy.
本発明において、(A)高分子化合物は、たとえば、次の方法により合成されるが、これに限定はされない。ポリイミド構造は、ジアミンの一部を末端封止剤である1級モノアミンに置き換えて、または、テトラカルボン酸二無水物を、末端封止剤であるジカルボン酸無水物に置き換えて、公知の方法で合成される。例えば、低温中でテトラカルボン酸二無水物とジアミン化合物とモノアミンを反応させる方法、低温中でテトラカルボン酸二無水物とジカルボン酸無水物とジアミン化合物を反応させる方法、テトラカルボン酸二無水物とアルコールとによりジエステルを得、その後ジアミンとモノアミンと縮合剤の存在下で反応させる方法などの方法を利用して、ポリイミド前駆体を得る。その後、公知のイミド化反応法を利用してポリイミドを合成することができる。 In the present invention, the polymer compound (A) is synthesized, for example, by the following method, but is not limited thereto. The polyimide structure is synthesized by a known method by replacing a part of the diamine with a primary monoamine, which is an end-capping agent, or by replacing the tetracarboxylic dianhydride with a dicarboxylic anhydride, which is an end-capping agent. For example, a polyimide precursor is obtained by using a method such as a method of reacting a tetracarboxylic dianhydride with a diamine compound and a monoamine at low temperature, a method of reacting a tetracarboxylic dianhydride with a dicarboxylic anhydride and a diamine compound at low temperature, or a method of obtaining a diester from a tetracarboxylic dianhydride and an alcohol, and then reacting the diamine with the monoamine in the presence of a condensing agent. Then, a polyimide can be synthesized by using a known imidization reaction method.
本発明において、(A)高分子化合物は、上記の方法で重合させた後、多量の水またはメタノールおよび水の混合液などに投入し、沈殿させて濾別乾燥し、単離することが好ましい。乾燥温度は40~100℃が好ましく、より好ましくは50~80℃である。この操作によって未反応のモノマーや、2量体や3量体などのオリゴマー成分が除去され、熱硬化後の膜特性を向上させることができる。 In the present invention, after polymerizing (A) the polymer compound by the above method, it is preferable to pour it into a large amount of water or a mixture of methanol and water, precipitate it, filter, dry, and isolate it. The drying temperature is preferably 40 to 100°C, and more preferably 50 to 80°C. This operation removes unreacted monomers and oligomer components such as dimers and trimers, improving the film properties after thermal curing.
本発明における、イミド化率は、例えば以下の方法で容易に求めることができる。まず、ポリマーの赤外吸収スペクトルを測定し、ポリイミドに起因するイミド構造の吸収ピーク(1780cm-1付近、1377cm-1付近)の存在を確認する。次に、そのポリマーを350℃で1時間熱処理したもののイミド化率を100%のサンプルとして赤外吸収スペクトルを測定し、熱処理前後の樹脂の1377cm-1付近のピーク強度を比較することによって、熱処理前樹脂中のイミド基の含量を算出し、イミド化率を求める。熱硬化時の閉環率の変化を抑制し、低応力化の効果が得られるため、イミド化率は50%以上が好ましく、80%以上がさらに好ましい。 In the present invention, the imidization ratio can be easily determined, for example, by the following method. First, the infrared absorption spectrum of the polymer is measured to confirm the presence of absorption peaks (near 1780 cm -1 and 1377 cm -1 ) of the imide structure due to polyimide. Next, the infrared absorption spectrum of the polymer heat-treated at 350°C for 1 hour is measured as a sample having an imidization ratio of 100%, and the content of imide groups in the resin before heat treatment is calculated by comparing the peak intensities near 1377 cm -1 of the resin before and after heat treatment, and the imidization ratio is determined. Since this suppresses the change in the ring closure ratio during thermal curing and provides the effect of reducing stress, the imidization ratio is preferably 50% or more, and more preferably 80% or more.
本発明の樹脂組成物は、イソシアヌレート骨格を有するエポキシ化合物である(B)カチオン重合性化合物を含有する。(B)カチオン重合性化合物としてイソシアヌレート骨格を有するエポキシ化合物を含有することによって、カチオン重合性を保持したまま、樹脂組成物の硬化させた硬化膜の誘電率や優先正接を低く抑えることができる。更に、アルカリ水溶液で現像を行う際に、理由は定かではないが、それ自身はアルカリ水溶液に溶解しないが、アルカリ可溶性である(A)高分子化合物と相溶させることにより、樹脂組成物として、アルカリ可溶性を阻害することなく、アルカリ水溶液でのパターン加工を可能とする。(B)カチオン重合性化合物として好適なイソシアヌレート骨格を含有するエポキシ化合物としては、例えばトリグリシジルイソシアヌレートであるTEPIC-S,TEPIC-L、TEPIC-VL、TEPIC-PASB26L、TEPIC-PASB22、TEPIC-FL、TEPIC-UC(商品名、いずれも日産化学(株)製)等があげられる。
The resin composition of the present invention contains a cationic polymerizable compound (B), which is an epoxy compound having an isocyanurate skeleton. By containing an epoxy compound having an isocyanurate skeleton as the cationic polymerizable compound (B), it is possible to suppress the dielectric constant and the preferred tangent of the cured film of the resin composition while maintaining the cationic polymerizability. Furthermore, when developing with an alkaline aqueous solution, the resin composition can be patterned with an alkaline aqueous solution without inhibiting the alkali solubility by being compatible with the polymer compound (A), which is alkali-soluble, although the reason is unclear. Examples of epoxy compounds containing an isocyanurate skeleton suitable as the cationic polymerizable compound (B) include triglycidyl isocyanurate TEPIC-S, TEPIC-L, TEPIC-VL, TEPIC-PASB26L, TEPIC-PASB22, TEPIC-FL, and TEPIC-UC (trade names, all manufactured by Nissan Chemical Industries, Ltd.).
またイソシアヌレート骨格を有するエポキシ化合物である(B)カチオン重合性化合物は、以下の一般式(1)または(2)の少なくとも一方で表される化合物であることがより好ましい。 More preferably, the (B) cationically polymerizable compound, which is an epoxy compound having an isocyanurate skeleton, is a compound represented by at least one of the following general formulas (1) or (2):
(B)カチオン重合性化合物が一般式(1)または(2)の構造であることにより、分子構造中に、極性基となるエステル構造を含まず、誘電特性が向上する点から好ましく、このような(B)カチオン重合性化合物としてはTEPIC-VL、TEPIC-FLを挙げることができる。 The (B) cationic polymerizable compound has a structure of general formula (1) or (2), which is preferable in that it does not contain an ester structure that serves as a polar group in the molecular structure and improves dielectric properties. Examples of such (B) cationic polymerizable compounds include TEPIC-VL and TEPIC-FL.
本発明の樹脂組成物は、(B)カチオン重合性化合物としてイソシアヌレート骨格を有するエポキシ化合物を含むことが重要であり、イソシアヌレート骨格を有するエポキシ化合物を(B)カチオン重合性化合物として含みさえすれば、イソシアヌレート骨格を有するエポキシ化合物ではないカチオン重合性化合物を含むことも可能である。イソシアヌレート骨格を有するエポキシ化合物ではないカチオン重合性化合物としては、環状エーテル化合物(エポキシ化合物及びオキセタン化合物等)、エチレン性不飽和化合物(ビニルエーテル及びスチレン類等)、ビシクロオルトエステル、スピロオルトカーボネート及びスピロオルトエステル等が挙げられる。 It is important that the resin composition of the present invention contains an epoxy compound having an isocyanurate skeleton as the cationically polymerizable compound (B), and as long as it contains an epoxy compound having an isocyanurate skeleton as the cationically polymerizable compound (B), it is possible to contain a cationically polymerizable compound other than an epoxy compound having an isocyanurate skeleton. Examples of cationically polymerizable compounds other than epoxy compounds having an isocyanurate skeleton include cyclic ether compounds (epoxy compounds and oxetane compounds, etc.), ethylenically unsaturated compounds (vinyl ethers and styrenes, etc.), bicycloorthoesters, spiroorthocarbonates, and spiroorthoesters.
エポキシ化合物としては、公知のもの等が使用でき、芳香族エポキシ化合物、脂環式エポキシ化合物及び脂肪族エポキシ化合物が含まれる。 As the epoxy compound, known compounds can be used, including aromatic epoxy compounds, alicyclic epoxy compounds, and aliphatic epoxy compounds.
芳香族エポキシ化合物としては、少なくとも1個の芳香環を有する1価又は多価のフェノール(フェノール、ビスフェノールA、フェノールノボラック及びこれらのアルキレンオキシド付加体した化合物)のグリシジルエーテル等が挙げられる。 Examples of aromatic epoxy compounds include glycidyl ethers of mono- or polyhydric phenols having at least one aromatic ring (phenol, bisphenol A, phenol novolak, and alkylene oxide adducts of these compounds).
脂環式エポキシ化合物としては、少なくとも1個のシクロヘキセンやシクロペンテン環を有する化合物を酸化剤でエポキシ化することによって得られる化合物(3,4-エポキシシクロヘキシルメチル-3,4-エポキシシクロヘキサンカルボキシレート、等)が挙げられる。 Alicyclic epoxy compounds include compounds obtained by epoxidizing a compound having at least one cyclohexene or cyclopentene ring with an oxidizing agent (e.g., 3,4-epoxycyclohexylmethyl-3,4-epoxycyclohexanecarboxylate).
脂肪族エポキシ化合物としては、脂肪族多価アルコール又はこのアルキレンオキシド付加体のポリグリシジルエーテル(1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテル等)、脂肪族多塩基酸のポリグリシジルエステル(ジグリシジルテトラヒドロフタレート等)、長鎖不飽和化合物のエポキシ化物(エポキシ化大豆油及びエポキシ化ポリブタジエン等)が挙げられる。 Aliphatic epoxy compounds include polyglycidyl ethers of aliphatic polyhydric alcohols or their alkylene oxide adducts (1,4-butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether, etc.), polyglycidyl esters of aliphatic polybasic acids (diglycidyl tetrahydrophthalate, etc.), and epoxidized long-chain unsaturated compounds (epoxidized soybean oil, epoxidized polybutadiene, etc.).
オキセタン化合物としては、公知のもの等が使用でき、例えば、3-エチル-3-ヒドロキシメ
チルオキセタン、2-エチルヘキシル(3-エチル-3-オキセタニルメチル)エーテル、2-ヒドロキシエチル(3-エチル-3-オキセタニルメチル)エーテル、2-ヒドロキシプロピル(3-エチル-3-オキセタニルメチル)エーテル、1,4-ビス[(3-エチル-3-オキセタニルメトキシ)メチル]ベンゼン、オキセタニルシルセスキオキセタン及びフェノールノボラックオキセタン等が挙げられる。
As the oxetane compound, known compounds can be used, and examples thereof include 3-ethyl-3-hydroxymethyloxetane, 2-ethylhexyl(3-ethyl-3-oxetanylmethyl)ether, 2-hydroxyethyl(3-ethyl-3-oxetanylmethyl)ether, 2-hydroxypropyl(3-ethyl-3-oxetanylmethyl)ether, 1,4-bis[(3-ethyl-3-oxetanylmethoxy)methyl]benzene, oxetanylsilsesquioxetane, and phenol novolac oxetane.
エチレン性不飽和化合物としては、公知のカチオン重合性単量体等が使用でき、脂肪族モノビニルエーテル、芳香族モノビニルエーテル、多官能ビニルエーテル、スチレン及びカチオン重合性窒素含有モノマーが含まれる。 As the ethylenically unsaturated compound, known cationic polymerizable monomers can be used, including aliphatic monovinyl ethers, aromatic monovinyl ethers, polyfunctional vinyl ethers, styrene, and cationic polymerizable nitrogen-containing monomers.
脂肪族モノビニルエーテルとしては、メチルビニルエーテル、エチルビニルエーテル、ブチルビニルエーテル及びシクロヘキシルビニルエーテル等が挙げられる。 Aliphatic monovinyl ethers include methyl vinyl ether, ethyl vinyl ether, butyl vinyl ether, and cyclohexyl vinyl ether.
芳香族モノビニルエーテルとしては、2-フェノキシエチルビニルエーテル、フェニルビニルエーテル及びp-メトキシフェニルビニルエーテル等が挙げられる。 Examples of aromatic monovinyl ethers include 2-phenoxyethyl vinyl ether, phenyl vinyl ether, and p-methoxyphenyl vinyl ether.
多官能ビニルエーテルとしては、ブタンジオール-1,4-ジビニルエーテル及びトリエチレングリコールジビニルエーテル等が挙げられる。 Examples of polyfunctional vinyl ethers include butanediol-1,4-divinyl ether and triethylene glycol divinyl ether.
スチレン類としては、スチレン、α-メチルスチレン、p-メトキシスチレン及びptert-ブトキシスチレン等が挙げられる。 Examples of styrenes include styrene, α-methylstyrene, p-methoxystyrene, and p-tert-butoxystyrene.
カチオン重合性窒素含有モノマーとしては、N-ビニルカルバゾール及びN-ビニルピロリドン等が挙げられる。 Cationically polymerizable nitrogen-containing monomers include N-vinylcarbazole and N-vinylpyrrolidone.
ビシクロオルトエステルとしては、1-フェニル-4-エチル-2,6,7-トリオキサビシクロ[2.2.2]オクタン及び1-エチル-4-ヒドロキシメチル-2,6,7-トリオキサビシクロ-[2.2.2]オクタン等が挙げられる。 Examples of bicyclo orthoesters include 1-phenyl-4-ethyl-2,6,7-trioxabicyclo[2.2.2]octane and 1-ethyl-4-hydroxymethyl-2,6,7-trioxabicyclo-[2.2.2]octane.
スピロオルトカーボネートとしては、1,5,7,11-テトラオキサスピロ[5.5]ウンデカン及び3,9-ジベンジル-1,5,7,11-テトラオキサスピロ[5.5]ウンデカン等が挙げられる。 Examples of spiro orthocarbonates include 1,5,7,11-tetraoxaspiro[5.5]undecane and 3,9-dibenzyl-1,5,7,11-tetraoxaspiro[5.5]undecane.
スピロオルトエステルとしては、1,4,6-トリオキサスピロ[4.4]ノナン、2-メチル-1,4,6-トリオキサスピロ[4.4]ノナン及び1,4,6-トリオキサスピロ[4.5]デカン等が挙げられる。 Examples of spiro orthoesters include 1,4,6-trioxaspiro[4.4]nonane, 2-methyl-1,4,6-trioxaspiro[4.4]nonane, and 1,4,6-trioxaspiro[4.5]decane.
また、(B)カチオン重合性化合物は単独で使用してもよく、または2種以上を併用してもよい。 The cationic polymerizable compound (B) may be used alone or in combination of two or more kinds.
(B)カチオン重合性化合物の含有量は、(A)高分子化合物の合計を100質量部とした際、十分なカチオン硬化性を示し、アルカリ水溶液でのパターン加工性を向上させる点から、30質量部以上であることが好ましく、より好ましくは50質量部以上である。一方、フィルム状にした際にフィムル膜表面のタックが無く、ハンドリングし易くなる観点から、200質量部以下が好ましい。 The content of the (B) cationic polymerizable compound is preferably 30 parts by mass or more, and more preferably 50 parts by mass or more, from the viewpoint of exhibiting sufficient cationic curing properties and improving pattern processability in an alkaline aqueous solution when the total amount of the (A) polymer compounds is taken as 100 parts by mass. On the other hand, from the viewpoint of eliminating tack on the film surface when made into a film and making it easy to handle, 200 parts by mass or less is preferred.
本発明の樹脂組成物は、(C)カチオン重合開始剤を含有する。(C)カチオン重合開始剤は、光あるいは加熱により直接または間接的に酸を発生しカチオン重合を生じさせるものであり、公知の化合物を、特に限定なく使用することができる。具体的には、例えば芳香族ヨードニウム錯塩と芳香族スルホニウム錯塩等を挙げることができる。芳香族ヨードニウム錯塩の具体例としては、ジフェニルヨードニウムテトラキス(ペンタフルオロフェニル)ボレート、ジフェニルヨードニウムヘキサフルオロホスフェート、ジフェニルヨードニウムヘキサフルオロアンチモネート、ジ(4-ノニルフェニル)ヨードニウムヘキサフルオロホスフェート等が挙げられる。これらの(C)カチオン重合開始剤は単独で使用してもよく、または2種以上を併用してもよい。
The resin composition of the present invention contains a cationic polymerization initiator (C). The cationic polymerization initiator (C) generates an acid directly or indirectly by light or heat to cause cationic polymerization, and known compounds can be used without any particular limitation. Specific examples include aromatic iodonium complex salts and aromatic sulfonium complex salts. Specific examples of aromatic iodonium complex salts include diphenyliodonium tetrakis(pentafluorophenyl)borate, diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, and di(4-nonylphenyl)iodonium hexafluorophosphate. These cationic polymerization initiators (C) may be used alone or in combination of two or more.
本発明において、(C)カチオン重合開始剤は、光カチオン重合開始剤であることが好ましい。(C)カチオン重合開始剤として光カチオン重合開始剤を選択することにより、光照射部と光未照射部でカチオン重合の進行のコントラストをつけることができ、任意の現像液で樹脂組成物を溶解させることで、パターン形成が可能となる点から好ましい。 In the present invention, the cationic polymerization initiator (C) is preferably a photo-induced cationic polymerization initiator. By selecting a photo-induced cationic polymerization initiator as the cationic polymerization initiator (C), a contrast in the progress of cationic polymerization can be created between the light-irradiated and non-light-irradiated areas, and a pattern can be formed by dissolving the resin composition in any developer, which is preferable.
上記(C)カチオン重合開始剤の含有量は、上記(B)カチオン重合性化合物を100質量部とした場合、0.3質量部以上が好ましく、0.5質量部以上がより好ましく、0.7質量部以上がさらに好ましい。これにより、カチオン重合性化合物が十分な硬化性を示し、パターン加工性を向上させることができる。一方、樹脂組成物の硬化前の保存安定性が向上する点から、10重量部以下が好ましく、より好ましくは8重量部以下である。 The content of the cationic polymerization initiator (C) is preferably 0.3 parts by mass or more, more preferably 0.5 parts by mass or more, and even more preferably 0.7 parts by mass or more, based on 100 parts by mass of the cationic polymerizable compound (B). This allows the cationic polymerizable compound to exhibit sufficient curability and improve pattern processability. On the other hand, in order to improve the storage stability of the resin composition before curing, the content is preferably 10 parts by weight or less, and more preferably 8 parts by weight or less.
本発明の樹脂組成物は、紫外線を吸収し、吸収した光エネルギーを光酸発生剤に供与するために増感剤を使用してもよい。増感剤としては、例えば9位と10位にアルコキシ基を有するアントラセン化合物(9,10-ジアルコキシ-アントラセン誘導体)が好ましい。アルコキシ基としては、例えばメトキシ基、エトキシ基、プロポキシ基等のC1~C4のアルコキシ基が挙げられる。9,10-ジアルコキシ-アントラセン誘導体は、さらに置換基を有していても良い。置換基としては、例えばフッ素原子、塩素原子、臭素原子、ヨウ素原子等のハロゲン原子、メチル基、エチル基、プロピル基等のC1~C4のアルキル基やスルホン酸アルキルエステル基、カルボン酸アルキルエステル基等が挙げられる。スルホン酸アルキルエステル基やカルボン酸アルキルエステルにおけるアルキルとしては、例えばメチル、エチル、プロピル等のC1~C4のアルキルが挙げられる。これらの置換基の置換位置は2位が好ましい。
The resin composition of the present invention may use a sensitizer to absorb ultraviolet light and provide the absorbed light energy to the photoacid generator. As the sensitizer, for example, an anthracene compound having alkoxy groups at the 9-position and the 10-position (9,10-dialkoxy-anthracene derivative) is preferable. Examples of the alkoxy group include C1 to C4 alkoxy groups such as methoxy, ethoxy, and propoxy. The 9,10-dialkoxy-anthracene derivative may further have a substituent. Examples of the substituent include halogen atoms such as fluorine, chlorine, bromine, and iodine atoms, C1 to C4 alkyl groups such as methyl, ethyl, and propyl, sulfonic acid alkyl ester groups, and carboxylic acid alkyl ester groups. Examples of the alkyl in the sulfonic acid alkyl ester group and the carboxylic acid alkyl ester group include C1 to C4 alkyl groups such as methyl, ethyl, and propyl. The substitution position of these substituents is preferably the 2-position.
本発明の樹脂組成物は、熱架橋剤を含有してもよく、アルコキシメチル基、メチロール基を有する化合物が好ましい。 The resin composition of the present invention may contain a thermal crosslinking agent, and a compound having an alkoxymethyl group or a methylol group is preferred.
アルコキシメチル基またはメチロール基を有する例としては、例えば、DML-PC、DML-PEP、DML-OC、DML-OEP、DML-34X、DML-PTBP、DML-PCHP、DML-OCHP、DML-PFP、DML-PSBP、DML-POP、DML-MBOC、DML-MBPC、DML-MTrisPC、DML-BisOC-Z、DML-BisOCHP-Z、DML-BPC、DML-BisOC-P、DMOM-PC、DMOM-PTBP、DMOM-MBPC、TriML-P、TriML-35XL、TML-HQ、TML-BP、TML-pp-BPF、TML-BPE、TML-BPA、TML-BPAF、TML-BPAP、TMOM-BP、TMOM-BPE、TMOM-BPA、TMOM-BPAF、TMOM-BPAP、HML-TPPHBA、HML-TPHAP、HMOM-TPPHBA、HMOM-TPHAP(以上、商品名、本州化学工業(株)製)、NIKALAC(登録商標)MX-290、NIKALAC MX-280、NIKALAC MW-100LM、NIKALAC MX-750LM(以上、商品名、(株)三和ケミカル製)が挙げられる。 Examples of compounds having an alkoxymethyl group or a methylol group include, for example, DML-PC, DML-PEP, DML-OC, DML-OEP, DML-34X, DML-PTBP, DML-PCHP, DML-OCHP, DML-PFP, DML-PSBP, DML-POP, DML-MBOC, DML-MBPC, DML-MTrisPC, DML-BisOC-Z, DML-BisOCHP-Z, DML-BPC, DML-BisOC-P, DMOM-PC, DMOM-PTBP, DMOM -MBPC, TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPE, TML-BPA, TML-BPAF, TML-BPAP, TMOM-BP, TMOM-BPE, TMOM-BPA, TMOM-BPAF, T MOM-BPAP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (all product names, manufactured by Honshu Chemical Industry Co., Ltd.), NIKALAC (registered trademark) MX-290, NIKALAC Examples include MX-280, NIKALAC MW-100LM, and NIKALAC MX-750LM (all product names, manufactured by Sanwa Chemical Co., Ltd.).
本発明の樹脂組成物は、さらにシラン化合物を含有することができる。シラン化合物を含有することにより、耐熱性樹脂被膜の密着性が向上する。シラン化合物の具体例としては、N-フェニルアミノエチルトリメトキシシラン、N-フェニルアミノエチルトリエトキシシラン、N-フェニルアミノプロピルトリメトキシシラン、N-フェニルアミノプロピルトリエトキシシラン、N-フェニルアミノブチルトリメトキシシラン、N-フェニルアミノブチルトリエトキシシラン、ビニルトリメトキシシラン、ビニルトリエトキシシラン、ビニルトリクロルシラン、ビニルトリス(β-メトキシエトキシ)シラン、3-メタクリロキシプロピルトリメトキシシラン、3-アクリロキシプロピルトリメトキシシラン、p-スチリルトリメトキシシラン、3-メタクリロキシプロピルメチルジメトキシシラン、3-メタクリロキシプロピルメチルジエトキシシランなどを挙げることができる。 The resin composition of the present invention may further contain a silane compound. By containing a silane compound, the adhesion of the heat-resistant resin coating is improved. Specific examples of silane compounds include N-phenylaminoethyltrimethoxysilane, N-phenylaminoethyltriethoxysilane, N-phenylaminopropyltrimethoxysilane, N-phenylaminopropyltriethoxysilane, N-phenylaminobutyltrimethoxysilane, N-phenylaminobutyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, vinyltrichlorosilane, vinyltris(β-methoxyethoxy)silane, 3-methacryloxypropyltrimethoxysilane, 3-acryloxypropyltrimethoxysilane, p-styryltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, and 3-methacryloxypropylmethyldiethoxysilane.
また、本発明の樹脂組成物は、必要に応じて、基材との塗れ性を向上させる目的で界面活性剤、乳酸エチルやプロピレングリコールモノメチルエーテルアセテートなどのエステル類、エタノールなどのアルコール類、シクロヘキサノン、メチルイソブチルケトンなどのケトン類、テトラヒドロフラン、ジオキサンなどのエーテル類を含有してもよい。また、熱膨張係数の抑制や高誘電率化、低誘電率化のなどの目的で、二酸化ケイ素、二酸化チタンなどの無機粒子、あるいはポリイミドの粉末などを含有してもよい。 The resin composition of the present invention may also contain, as necessary, surfactants, esters such as ethyl lactate and propylene glycol monomethyl ether acetate, alcohols such as ethanol, ketones such as cyclohexanone and methyl isobutyl ketone, and ethers such as tetrahydrofuran and dioxane, in order to improve wettability with the substrate. In addition, the resin composition may contain inorganic particles such as silicon dioxide and titanium dioxide, or polyimide powder, in order to suppress the thermal expansion coefficient and increase or decrease the dielectric constant.
本発明の樹脂組成物は、硬化前の形状は限定されず、例えば、ワニス状やフィルム状などが挙げられる。本発明の樹脂組成物フィルムは、本発明の樹脂組成物の形態をフィルム状としたもの、つまり本発明の樹脂組成物フィルムとは、本発明の樹脂組成物から形成された樹脂組成物被膜を有する樹脂組成物フィルムである。そのため本発明の樹脂組成物フィルムは、支持体上に樹脂組成物被膜が形成されたフィルム状であってもよいし、支持体のない態様の樹脂組成物被膜であってもよい。ワニス状で用いる場合は、(A)~(C)成分および必要に応じ加えられる成分を有機溶媒に溶解させたものを用いることができる。また、樹脂組成物フィルムは、例えば本発明の樹脂組成物を支持体上に塗布し、次いでこれを必要により乾燥することにより得られる。
The shape of the resin composition of the present invention before curing is not limited, and examples thereof include a varnish or a film. The resin composition film of the present invention is a film of the resin composition of the present invention, that is, the resin composition film of the present invention is a resin composition film having a resin composition coating formed from the resin composition of the present invention. Therefore, the resin composition film of the present invention may be a film in which a resin composition coating is formed on a support, or may be a resin composition coating in an embodiment without a support. When used in the form of a varnish, a solution obtained by dissolving the components (A) to (C) and components added as necessary in an organic solvent can be used. In addition, the resin composition film can be obtained, for example, by applying the resin composition of the present invention to a support and then drying it as necessary.
次に、本発明の樹脂組成物組成物を用いて樹脂組成物フィルムを作製する方法について説明する。本発明の樹脂組成物フィルムは樹脂組成物の溶液(ワニス)を支持体上に塗布し、次いでこれを必要により乾燥することにより得られる。樹脂組成物ワニスは、樹脂組成物に有機溶剤を添加することで得られる。ここで使用される有機溶剤としては、樹脂組成物を溶解するものであればよい。 Next, a method for producing a resin composition film using the resin composition of the present invention will be described. The resin composition film of the present invention can be obtained by applying a solution (varnish) of the resin composition onto a support, and then drying it as necessary. The resin composition varnish can be obtained by adding an organic solvent to the resin composition. The organic solvent used here may be any solvent that dissolves the resin composition.
有機溶剤としては、具体的には、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテルなどのエーテル類、エチレングリコールモノエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピルアセテート、ブチルアセテート、イソブチルアセテート、3-メトキシブチルアセテート、3-メチル-3-メトキシブチルアセテート、乳酸メチル、乳酸エチル、乳酸ブチルなどのアセテート類、アセトン、メチルエチルケトン、アセチルアセトン、メチルプロピルケトン、メチルブチルケトン、メチルイソブチルケトン、シクロペンタノン、2-ヘプタノンなどのケトン類、ブチルアルコール、イソブチルアルコール、ペンタノ-ル、4-メチル-2-ペンタノール、3-メチル-2-ブタノール、3-メチル-3-メトキシブタノール、ジアセトンアルコールなどのアルコール類、トルエン、キシレンなどの芳香族炭化水素類、その他、N-メチル-2-ピロリドン、N-シクロヘキシル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、γ-ブチロラクトンなどが挙げられる。 Specific examples of organic solvents include ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, and ethylene glycol dibutyl ether; acetates such as ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propyl acetate, butyl acetate, isobutyl acetate, 3-methoxybutyl acetate, 3-methyl-3-methoxybutyl acetate, methyl lactate, ethyl lactate, and butyl lactate. Examples of suitable solvents include ketones such as acetone, methyl ethyl ketone, acetylacetone, methyl propyl ketone, methyl butyl ketone, methyl isobutyl ketone, cyclopentanone, and 2-heptanone; alcohols such as butyl alcohol, isobutyl alcohol, pentanol, 4-methyl-2-pentanol, 3-methyl-2-butanol, 3-methyl-3-methoxybutanol, and diacetone alcohol; aromatic hydrocarbons such as toluene and xylene; and others such as N-methyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, and γ-butyrolactone.
また、樹脂組成物ワニスを濾紙やフィルターを用いて濾過しても良い。濾過方法は特に限定されないが、保留粒子径0.4μm~10μmのフィルターを用いて加圧濾過により濾過する方法が好ましい。 The resin composition varnish may also be filtered using filter paper or a filter. There are no particular limitations on the filtration method, but a method of filtering by pressure filtration using a filter with a retention particle size of 0.4 μm to 10 μm is preferred.
本発明の樹脂組成物フィルムは支持体上に形成されて用いられるのが好ましい。支持体は特に限定されないが、ポリエチレンテレフタレート(PET)フィルム、ポリフェニレンサルファイドフィルム、ポリイミドフィルムなど、通常市販されている各種のフィルムが使用可能である。支持体と樹脂組成物フィルムとの接合面には、密着性と剥離性を向上させるために、シリコーン、シランカップリング剤、アルミキレート剤、ポリ尿素などの表面処理を施してもよい。また、支持体の厚みは特に限定されないが、作業性の観点から、10~100μmの範囲であることが好ましい。 The resin composition film of the present invention is preferably formed on a support and used. The support is not particularly limited, but various commercially available films such as polyethylene terephthalate (PET) film, polyphenylene sulfide film, and polyimide film can be used. The bonding surface between the support and the resin composition film may be surface-treated with silicone, a silane coupling agent, an aluminum chelating agent, polyurea, or the like to improve adhesion and peelability. The thickness of the support is not particularly limited, but from the viewpoint of workability, it is preferably in the range of 10 to 100 μm.
また、本発明の樹脂組成物フィルムは、表面を保護するために、膜上に保護フィルムを有してもよい。これにより、大気中のゴミやチリ等の汚染物質から感光性樹脂組成物フィルム表面を保護することができる。保護フィルムとしては、ポリオレフィンフィルム、ポリエステルフィルム等が挙げられる。保護フィルムは、樹脂組成物フィルムとの接着力が小さいものが好ましい。 The resin composition film of the present invention may have a protective film on the membrane to protect the surface. This makes it possible to protect the surface of the photosensitive resin composition film from contaminants such as dust and dirt in the atmosphere. Examples of protective films include polyolefin films and polyester films. It is preferable that the protective film has low adhesive strength with the resin composition film.
樹脂組成物ワニスを支持体に塗布する方法としてはスピンナを用いた回転塗布、スプレー塗布、ロールコーティング、スクリーン印刷、ブレードコーター、ダイコーター、カレンダーコーター、メニスカスコーター、バーコーター、ロールコーター、コンマロールコーター、グラビアコーター、スクリーンコーター、スリットダイコーターなどの方法が挙げられる。また、塗布膜厚は、塗布手法、組成物の固形分濃度、粘度などによって異なるが、通常、乾燥後の膜厚が、0.5μm以上100μm以下であることが好ましい。 Methods for applying the resin composition varnish to a support include spin coating using a spinner, spray coating, roll coating, screen printing, and methods using a blade coater, die coater, calendar coater, meniscus coater, bar coater, roll coater, comma roll coater, gravure coater, screen coater, and slit die coater. The coating thickness varies depending on the coating method, the solids concentration of the composition, the viscosity, and the like, but it is generally preferable that the coating thickness after drying is 0.5 μm or more and 100 μm or less.
乾燥には、オーブン、ホットプレート、赤外線などを使用することができる。乾燥温度および乾燥時間は、有機溶媒を揮発させることが可能な範囲であればよく、感光性樹脂組成物フィルムが未硬化または半硬化状態となるような範囲を適宜設定することが好ましい。具体的には、40℃から120℃の範囲で1分から数十分行うことが好ましい。また、これらの温度を組み合わせて段階的に昇温してもよく、例えば、70℃、80℃、90℃で各1分ずつ熱処理してもよい。 For drying, an oven, a hot plate, infrared rays, etc. can be used. The drying temperature and drying time may be within a range that allows the organic solvent to volatilize, and it is preferable to set the drying temperature and time appropriately so that the photosensitive resin composition film is in an uncured or semi-cured state. Specifically, drying is preferably performed at a temperature in the range of 40°C to 120°C for one minute to several tens of minutes. Alternatively, the temperature may be increased stepwise by combining these temperatures, for example, heat treatment may be performed at 70°C, 80°C, and 90°C for one minute each.
次に、本発明の樹脂組成物ワニス、またはそれを用いた樹脂組成物フィルムをパターン加工する方法、および他の部材に熱圧着する方法について、例を挙げて説明する。 Next, we will explain, with examples, the method of patterning the resin composition varnish of the present invention or the resin composition film using the same, and the method of thermocompression bonding to other members.
まず、本発明の樹脂組成物、またはそれを用いた樹脂組成物フィルムを用いて、基板上に樹脂組成物膜を形成する方法について説明する。樹脂組成物ワニスを用いる場合は、まずワニスを基板上に塗布する。塗布方法としてはスピンナを用いた回転塗布、スプレー塗布、ロールコーティング、スクリーン印刷などの方法が挙げられる。また、塗布膜厚は、塗布手法、樹脂組成物の固形分濃度および粘度などによって異なるが、通常、乾燥後の膜厚が0.5μm以上100μm以下になるように塗布することが好ましい。次に、樹脂組成物ワニスを塗布した基板を乾燥して、樹脂組成物被膜を得る。乾燥はオーブン、ホットプレート、赤外線などを使用することができる。乾燥温度および乾燥時間は、有機溶媒を揮発させることが可能な範囲であればよく、樹脂組成物被膜が未硬化または半硬化状態となるような範囲を適宜設定することが好ましい。具体的には、50~150℃の範囲で1分から数時間行うのが好ましい。 First, a method for forming a resin composition film on a substrate using the resin composition of the present invention or a resin composition film using the same will be described. When a resin composition varnish is used, the varnish is first applied to the substrate. Examples of the application method include spin coating using a spinner, spray coating, roll coating, and screen printing. The thickness of the applied film varies depending on the application method, the solid content concentration and viscosity of the resin composition, and generally, it is preferable to apply the film so that the film thickness after drying is 0.5 μm to 100 μm. Next, the substrate coated with the resin composition varnish is dried to obtain a resin composition film. Drying can be performed using an oven, a hot plate, infrared rays, or the like. The drying temperature and drying time may be within a range that allows the organic solvent to volatilize, and it is preferable to appropriately set the range so that the resin composition film is in an uncured or semi-cured state. Specifically, it is preferable to perform the drying at a temperature in the range of 50 to 150°C for 1 minute to several hours.
一方、樹脂組成物フィルムを用いる場合は、保護フィルムを有する場合にはこれを剥離し、樹脂組成物フィルムと基板を対向させ、熱圧着により貼り合わせて、樹脂組成物被膜を得る。熱圧着は、熱プレス処理、熱ラミネート処理、熱真空ラミネート処理等によって行うことができる。貼り合わせ温度は、基板への密着性、埋め込み性の点から40℃以上が好ましい。また、貼り合わせ時に樹脂組成物フィルムが硬化し、露光・現像工程におけるパターン形成の解像度が悪くなることを防ぐために、貼り合わせ温度は150℃以下が好ましい。 On the other hand, when a resin composition film is used, if a protective film is present, it is peeled off, and the resin composition film and the substrate are placed opposite each other and bonded together by thermocompression to obtain a resin composition coating. Thermocompression bonding can be performed by heat pressing, heat lamination, heat vacuum lamination, or the like. The lamination temperature is preferably 40°C or higher in terms of adhesion to the substrate and embeddability. In addition, the lamination temperature is preferably 150°C or lower to prevent the resin composition film from curing during lamination, which would deteriorate the resolution of the pattern formation in the exposure and development process.
いずれの場合にも、用いられる基板は、シリコンウェハ、セラミックス類、ガリウムヒ素、有機系回路基板、無機系回路基板、およびこれらの基板に回路の構成材料が配置されたものなどが挙げられるが、これらに限定されない。有機系回路基板の例としては、ガラス布・エポキシ銅張積層板などのガラス基材銅張積層板、ガラス不織布・エポキシ銅張積層板などのコンポジット銅張積層板、ポリエーテルイミド樹脂基板、ポリエーテルケトン樹脂基板、ポリサルフォン系樹脂基板などの耐熱・熱可塑性基板、ポリエステル銅張フィルム基板、ポリイミド銅張フィルム基板などのフレキシブル基板が挙げられる。また、無機系回路基板の例は、アルミナ基板、窒化アルミニウム基板、炭化ケイ素基板などのセラミック基板、アルミニウムベース基板、鉄ベース基板などの金属系基板が挙げられる。回路の構成材料の例は、銀、金、銅などの金属を含有する導体、無機系酸化物などを含有する抵抗体、ガラス系材料および/または樹脂などを含有する低誘電体、樹脂や高誘電率無機粒子などを含有する高誘電体、ガラス系材料などを含有する絶縁体などが挙げられる。 In either case, the substrates used include, but are not limited to, silicon wafers, ceramics, gallium arsenide, organic circuit boards, inorganic circuit boards, and substrates on which circuit components are arranged. Examples of organic circuit boards include glass-based copper-clad laminates such as glass cloth/epoxy copper-clad laminates, composite copper-clad laminates such as glass nonwoven cloth/epoxy copper-clad laminates, heat-resistant/thermoplastic substrates such as polyetherimide resin substrates, polyetherketone resin substrates, and polysulfone resin substrates, and flexible substrates such as polyester copper-clad film substrates and polyimide copper-clad film substrates. Examples of inorganic circuit boards include ceramic substrates such as alumina substrates, aluminum nitride substrates, and silicon carbide substrates, and metal substrates such as aluminum-based substrates and iron-based substrates. Examples of circuit components include conductors containing metals such as silver, gold, and copper, resistors containing inorganic oxides, low dielectrics containing glass-based materials and/or resins, high dielectrics containing resins and high-dielectric-constant inorganic particles, and insulators containing glass-based materials.
次に、上記方法によって形成された樹脂組成物被膜上に、所望のパターンを有するマスクを通して化学線を照射し、露光する。露光に用いられる化学線としては紫外線、可視光線、電子線、X線などがあるが、本発明では水銀灯のi線(365nm)、h線(405nm)、g線(436nm)を用いるのが好ましい。樹脂組成物フィルムにおいて、支持体がこれらの光線に対して透明な材質である場合は、樹脂組成物フィルムから支持体を剥離せずに露光を行ってもよい。 Next, the resin composition film formed by the above method is exposed to actinic radiation through a mask having a desired pattern. Actinic radiation used for exposure includes ultraviolet light, visible light, electron beams, X-rays, etc., but in the present invention, it is preferable to use i-rays (365 nm), h-rays (405 nm), and g-rays (436 nm) from a mercury lamp. In the case where the support of the resin composition film is made of a material that is transparent to these rays, exposure may be performed without peeling the support from the resin composition film.
パターンを形成するには、露光後、現像液にて露光部を除去する。現像液としては、水酸化テトラメチルアンモニウムの水溶液、ジエタノールアミン、ジエチルアミノエタノール、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、トリエチルアミン、ジエチルアミン、メチルアミン、ジメチルアミン、酢酸ジメチルアミノエチル、ジメチルアミノエタノール、ジメチルアミノエチルメタクリレート、シクロヘキシルアミン、エチレンジアミン、ヘキサメチレンジアミンなどのアルカリ性を示す化合物の水溶液が好ましい。また場合によっては、これらのアルカリ水溶液にN-メチル-2-ピロリドン、N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、ジメチルスルホキシド、γ-ブチロラクトン、ジメチルアクリルアミドなどの極性溶媒、メタノール、エタノール、イソプロパノールなどのアルコール類、乳酸エチル、プロピレングリコールモノメチルエーテルアセテートなどのエステル類、シクロペンタノン、シクロヘキサノン、イソブチルケトン、メチルイソブチルケトンなどのケトン類などを単独あるいは数種を組み合わせたものを含有してもよい。 To form a pattern, after exposure, the exposed area is removed with a developer. As the developer, an aqueous solution of an alkaline compound such as an aqueous solution of tetramethylammonium hydroxide, diethanolamine, diethylaminoethanol, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, triethylamine, diethylamine, methylamine, dimethylamine, dimethylaminoethyl acetate, dimethylaminoethanol, dimethylaminoethyl methacrylate, cyclohexylamine, ethylenediamine, or hexamethylenediamine is preferred. In some cases, these alkaline aqueous solutions may contain polar solvents such as N-methyl-2-pyrrolidone, N,N-dimethylformamide, N,N-dimethylacetamide, dimethylsulfoxide, γ-butyrolactone, or dimethylacrylamide, alcohols such as methanol, ethanol, or isopropanol, esters such as ethyl lactate or propylene glycol monomethyl ether acetate, or ketones such as cyclopentanone, cyclohexanone, isobutyl ketone, or methyl isobutyl ketone, either alone or in combination.
現像は、上記の現像液を被膜面にスプレーする、被膜面に現像液を液盛りする、現像液中に浸漬する、あるいは浸漬して超音波をかけるなどの方法によって行うことができる。現像時間や現像ステップ現像液の温度などの現像条件は、露光部が除去されパターン形成が可能な条件であればよい。 Development can be carried out by spraying the developer on the coating surface, piling the developer on the coating surface, immersing the coating in the developer, or immersing the coating in the developer and applying ultrasonic waves. The development conditions, such as the development time and temperature of the developer in the development step, may be any conditions that allow the exposed area to be removed and a pattern to be formed.
現像後は水にてリンス処理を行うことが好ましい。ここでもエタノール、イソプロピルアルコールなどのアルコール類、乳酸エチル、プロピレングリコールモノメチルエーテルアセテートなどのエステル類などを水に加えてリンス処理をしても良い。 After development, it is preferable to perform a rinse treatment with water. Here too, alcohols such as ethanol and isopropyl alcohol, or esters such as ethyl lactate and propylene glycol monomethyl ether acetate may be added to the water for rinsing treatment.
また、必要に応じて現像前にベーク処理を行ってもよい。これにより、現像後のパターンの解像度が向上し、現像条件の許容幅が増大する場合がある。このベーク処理温度は50~180℃の範囲が好ましく、特に60~120℃の範囲がより好ましい。時間は5秒~数時間が好ましい。 If necessary, a baking process may be performed before development. This may improve the resolution of the developed pattern and increase the tolerance of the development conditions. The baking temperature is preferably in the range of 50 to 180°C, more preferably in the range of 60 to 120°C. The time is preferably from 5 seconds to several hours.
パターン形成後、樹脂組成物被膜中には未反応のカチオン重合性化合物やカチオン重合開始剤が残存している。このため、熱圧着あるいは硬化の際にこれらが熱分解しガスが発生することがある。これを避けるため、パターン形成後の樹脂組成物被膜の全面に上述の露光光を照射し、カチオン重合開始剤から酸を発生させておくことが好ましい。こうすることによって、熱圧着あるいは硬化の際に、未反応のカチオン重合性化合物の反応が進行し、熱分解由来のガスの発生を抑制することができる。 After pattern formation, unreacted cationic polymerizable compounds and cationic polymerization initiators remain in the resin composition coating. For this reason, they may thermally decompose during thermocompression bonding or curing, generating gas. To avoid this, it is preferable to irradiate the entire surface of the resin composition coating after pattern formation with the above-mentioned exposure light to generate acid from the cationic polymerization initiator. By doing so, the reaction of the unreacted cationic polymerizable compounds proceeds during thermocompression bonding or curing, and the generation of gas resulting from thermal decomposition can be suppressed.
現像後、150℃~500℃の温度を加えて熱架橋反応を進行させる。架橋により、耐熱性および耐薬品性を向上させることができる。この加熱処理の方法は、温度を選び、段階的に昇温する方法や、ある温度範囲を選び連続的に昇温しながら5分間~5時間実施する方法を選択できる。前者の一例として、130℃、200℃で各30分ずつ熱処理する方法が挙げられる。後者の一例として室温より400℃まで2時間かけて直線的に昇温するなどの方法が挙げられる。 After development, a temperature of 150°C to 500°C is applied to allow the thermal crosslinking reaction to proceed. Crosslinking can improve heat resistance and chemical resistance. This heat treatment can be performed by selecting a temperature and gradually increasing the temperature, or by selecting a certain temperature range and continuously increasing the temperature for 5 minutes to 5 hours. An example of the former is a method in which heat treatment is performed at 130°C and 200°C for 30 minutes each. An example of the latter is a method in which the temperature is linearly increased from room temperature to 400°C over a period of 2 hours.
本発明の硬化膜は、本発明の樹脂組成物または本発明の樹脂組成物フィルムを硬化した硬化膜である。なお、本発明の樹脂組成物フィルムを硬化した硬化膜とは、本発明の樹脂組成物フィルム中の樹脂組成物被膜を硬化した硬化膜の意味である。本発明の樹脂組成物や樹脂組成物フィルムを硬化した本発明の硬化膜は、半導体装置等の電子部品に使用することができる。本発明でいう半導体装置とは、半導体素子の特性を利用することで機能し得る装置全般を指す。半導体素子を基板に接続した電気光学装置や半導体回路基板、複数の半導体素子を積層したもの、並びにこれらを含む電子装置は、全て半導体装置に含まれる。また、半導体素子を接続するための多層配線板等の電子部品も半導体装置に含める。具体的には、半導体のパッシベーション膜、半導体素子の表面保護膜、半導体素子と配線の間の層間絶縁膜、複数の半導体素子の間の層間絶縁膜、高密度実装用多層配線の配線層間の層間絶縁膜、有機電界発光素子の絶縁層などの用途に好適に用いられるが、これに制限されず、様々な用途に用いることができる。 The cured film of the present invention is a cured film obtained by curing the resin composition of the present invention or the resin composition film of the present invention. The cured film obtained by curing the resin composition film of the present invention means a cured film obtained by curing the resin composition coating in the resin composition film of the present invention. The resin composition of the present invention or the cured film of the present invention obtained by curing the resin composition film of the present invention can be used for electronic components such as semiconductor devices. The semiconductor device in the present invention refers to any device that can function by utilizing the characteristics of a semiconductor element. Electro-optical devices and semiconductor circuit boards in which a semiconductor element is connected to a substrate, stacks of multiple semiconductor elements, and electronic devices containing these are all included in semiconductor devices. Electronic components such as multilayer wiring boards for connecting semiconductor elements are also included in semiconductor devices. Specifically, the semiconductor device is preferably used for applications such as a passivation film for a semiconductor, a surface protection film for a semiconductor element, an interlayer insulating film between a semiconductor element and a wiring, an interlayer insulating film between multiple semiconductor elements, an interlayer insulating film between wiring layers of multilayer wiring for high-density mounting, and an insulating layer for an organic electroluminescent element, but is not limited thereto and can be used for various applications.
以下に、本発明を実施例に基づいて具体的に説明するが、本発明はこれに限定されるものではない。 The present invention will be described in detail below with reference to examples, but the present invention is not limited thereto.
<パターン加工性の評価>
各実施例および比較例で作製した樹脂組成物フィルムの保護フィルムを剥離し、該剥離面を、4インチのシリコンウェハ上に、真空ダイアフラム式ラミネータ((株)名機製作所製、MVLP-500/600)を用いて、上下熱盤温度80℃、真空引き時間20秒、真空プレス時間30秒、貼付圧力0.5MPaの条件でラミネートし、シリコンウェハ上に樹脂組成物フィルムを形成した。そして、支持体フィルムを剥離した後、露光装置にビアサイズが50μmφ、30μmφ、20μmφ、10μmφのパターンを有するマスクをセットし、マスクと感光性樹脂組成物フィルムの露光ギャップ100μmの条件下で、超高圧水銀灯を用いて、露光量1000mJ/cm2(i線換算、全波長露光)で露光を行った。露光後、ホットプレートで120℃、10分間、露光後加熱を行った。その後、ディップ現像にて、水酸化テトラメチルアンモニウムの2.38質量%水溶液を用いて未露光部を除去し、水にてリンス処理をした。現像時間は、未露光部が完全に溶解した時間の2倍の時間とした。この様にして得られたパターンを、光学顕微鏡で観察し、パターンにツマリ等の異常のない場合の最小のサイズをパターン加工性の評価とした。また、水酸化テトラメチルアンモニウムの2.38質量%水溶液に10分間浸漬しても、未露光部が溶解しなかったものを0(不良)とした。
<Evaluation of pattern processability>
The protective film of the resin composition film prepared in each Example and Comparative Example was peeled off, and the peeled surface was laminated on a 4-inch silicon wafer using a vacuum diaphragm laminator (MVLP-500/600, manufactured by Meiki Seisakusho Co., Ltd.) under the conditions of upper and lower heating plate temperatures of 80°C, evacuation time of 20 seconds, vacuum press time of 30 seconds, and application pressure of 0.5 MPa, forming a resin composition film on the silicon wafer. Then, after peeling off the support film, a mask having a pattern with via sizes of 50 μmφ, 30 μmφ, 20 μmφ, and 10 μmφ was set in the exposure device, and exposure was performed using an ultra-high pressure mercury lamp at an exposure dose of 1000 mJ/cm 2 (i-line equivalent, full wavelength exposure) under the condition of an exposure gap of 100 μm between the mask and the photosensitive resin composition film. After exposure, post-exposure heating was performed on a hot plate at 120°C for 10 minutes. Thereafter, the unexposed areas were removed by dip development using a 2.38% by mass aqueous solution of tetramethylammonium hydroxide, and the substrate was rinsed with water. The development time was twice the time required for the unexposed areas to completely dissolve. The pattern thus obtained was observed under an optical microscope, and the smallest size of the pattern without abnormalities such as clogging was used to evaluate the pattern processability. In addition, the pattern in which the unexposed areas did not dissolve even after immersion in a 2.38% by mass aqueous solution of tetramethylammonium hydroxide for 10 minutes was rated as 0 (bad).
<ガラス転移温度の評価>
前記パターン加工性の評価方法と同様にして、基板をシリコンウェハから平面サイズが15cm×15cmの銅箔(CF-T9DA-SV-1、福田金属箔粉工業(株)製)に変更し、銅箔上に樹脂組成物フィルムを形成した。そして支持体フィルムを剥離した後、超高圧水銀灯を用いて、露光量1000mJ/cm2(i線換算、全波長露光)で露光を行った。露光後、ホットプレートで120℃、10分間、露光後加熱を行った。そして、イナートオーブン(光洋サーモシステム(株)製、INL-60)を用いて、N2雰囲気下(酸素濃度20ppm以下)、室温から200℃まで60分かけて昇温したのち、200℃で60分間熱処理し、銅箔上に形成された樹脂組成物フィルムの硬化膜を得た。
<Evaluation of Glass Transition Temperature>
In the same manner as in the evaluation method of the pattern processability, the substrate was changed from a silicon wafer to a copper foil (CF-T9DA-SV-1, manufactured by Fukuda Metal Foil and Powder Co., Ltd.) having a planar size of 15 cm x 15 cm, and a resin composition film was formed on the copper foil. Then, after peeling off the support film, exposure was performed using an ultra-high pressure mercury lamp at an exposure dose of 1000 mJ/cm 2 (i-line equivalent, full wavelength exposure). After exposure, post-exposure heating was performed on a hot plate at 120°C for 10 minutes. Then, using an inert oven (manufactured by Koyo Thermo Systems Co., Ltd., INL-60), the temperature was raised from room temperature to 200°C over 60 minutes under an N 2 atmosphere (oxygen concentration 20 ppm or less), and then heat treatment was performed at 200°C for 60 minutes to obtain a cured film of the resin composition film formed on the copper foil.
その後、銅箔上に形成された樹脂組成物フィルムを塩化第二鉄液で銅箔のみを溶解させ、水洗し、風乾させることによって、樹脂組成物フィルム単体の硬化膜を得た。得られた硬化膜を5mm×40mmサイズの試験片にカットし、動的粘弾性測定装置DVA-200(アイティー計測制御(株)製)を用いて、チャック間距離20mm、周波数1Hz、温度範囲室温~350℃、昇温速度5℃/分、測定ひずみ0.1%の条件で測定を実施し、貯蔵弾性率と損失弾性率の比を取ったtanδ=貯蔵弾性率/損失弾性率のピークトップの温度をガラス転移温度とした。また、上記パターン加工性の評価で未露光部が溶解しなかったもののガラス転移温度の評価は実施せず、0(不良)とした。 Then, the resin composition film formed on the copper foil was dissolved only in ferric chloride solution, washed with water, and air-dried to obtain a cured film of the resin composition film alone. The obtained cured film was cut into a test piece of 5 mm x 40 mm size, and measurements were performed using a dynamic viscoelasticity measuring device DVA-200 (manufactured by IT Measurement and Control Co., Ltd.) under the conditions of chuck distance 20 mm, frequency 1 Hz, temperature range room temperature to 350°C, heating rate 5°C/min, and measurement strain 0.1%, and the glass transition temperature was determined as the peak top temperature of tan δ = storage elastic modulus / loss elastic modulus, which is the ratio of storage elastic modulus to loss elastic modulus. In addition, although the unexposed parts did not dissolve in the above pattern processability evaluation, the glass transition temperature was not evaluated and was rated 0 (bad).
<引張強度・引張伸度の評価>
前記ガラス転移温度の評価方法と同様にして、樹脂組成物フィルム単体の硬化膜を得た。得られた硬化膜を10mm×80mmサイズの試験片にカットし、万能試験機AG-Xplus((株)島津製作所製)を用いて、室温下、チャック間距離50mm、引張速度50mm/分で引張試験を行い、引張強度(破断点応力)および引張伸度(破断点伸度)の測定を行った。測定は1検体につき10枚の試験片について行い、結果から上位5点の平均値を求めた。また、上記パターン加工性の評価で未露光部が溶解しなかったものの引張強度・引張伸度の評価は実施せず、0(不良)とした。
各実施例および比較例で用いた化合物は以下の方法により合成した。
<Evaluation of tensile strength and tensile elongation>
A cured film of the resin composition film alone was obtained in the same manner as in the evaluation method of the glass transition temperature. The obtained cured film was cut into a test piece of 10 mm x 80 mm size, and a tensile test was performed at room temperature, with a chuck distance of 50 mm and a tensile speed of 50 mm/min using a universal testing machine AG-Xplus (manufactured by Shimadzu Corporation), to measure the tensile strength (stress at break) and tensile elongation (elongation at break). The measurement was performed on 10 test pieces per specimen, and the average value of the top 5 points was calculated from the results. In addition, although the unexposed part was not dissolved in the evaluation of the pattern processability, the evaluation of the tensile strength and tensile elongation was not performed and was rated 0 (bad).
The compounds used in the examples and comparative examples were synthesized by the following methods.
合成例1 ヒドロキシル基含有ジアミン化合物(a)の合成
2,2-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパン(以降BAHFと呼ぶ)(18.3g、0.05モル)をアセトン100mL、プロピレンオキシド(17.4g、0.3モル)に溶解させ、-15℃に冷却した。ここに3-ニトロベンゾイルクロリド(20.4g、0.11モル)をアセトン100mLに溶解させた溶液を滴下した。滴下終了後、-15℃で4時間反応させ、その後室温に戻した。析出した白色個体をろ別し、50℃で真空乾燥した。
Synthesis Example 1 Synthesis of hydroxyl group-containing diamine compound (a) 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane (hereinafter referred to as BAHF) (18.3 g, 0.05 mol) was dissolved in 100 mL of acetone and propylene oxide (17.4 g, 0.3 mol) and cooled to -15°C. A solution of 3-nitrobenzoyl chloride (20.4 g, 0.11 mol) dissolved in 100 mL of acetone was added dropwise to the solution. After the dropwise addition, the mixture was reacted at -15°C for 4 hours and then returned to room temperature. The precipitated white solid was filtered and dried in vacuum at 50°C.
得られた白色個体30gを300mLのステンレスオートクレーブに入れ、メチルセロソルブ250mLに分散させ、5%パラジウム―炭素を2g加えた。ここに水素を風船で導入して、還元反応を室温で行った。約2時間後、風船がこれ以上しぼまないことを確認して反応を終了させた。反応終了後、ろ過して触媒であるパラジウム化合物を除き、ロータリーエバポレーターで濃縮し、下記式で表されるヒドロキシル基含有ジアミン化合物(a)を得た。得られた個体はそのまま反応に使用した。 30 g of the resulting white solid was placed in a 300 mL stainless steel autoclave and dispersed in 250 mL of methyl cellosolve, and 2 g of 5% palladium-carbon was added. Hydrogen was then introduced into the mixture using a balloon, and the reduction reaction was carried out at room temperature. After approximately 2 hours, the reaction was terminated when it was confirmed that the balloon was no longer deflating. After the reaction was completed, the mixture was filtered to remove the palladium compound catalyst, and the mixture was concentrated using a rotary evaporator to obtain a hydroxyl group-containing diamine compound (a) represented by the following formula. The resulting solid was used as is in the reaction.
合成例2 ポリアミド(A-1)の合成
乾燥窒素気流下、BAHF(29.30g、0.08モル)をN-メチル-2-ピロリドン(以下、NMPとする)100gに添加し、室温で攪拌溶解した。その後、反応溶液の温度を-10~0℃に保ちながら、4,4’-ジフェニルエーテルジカルボン酸ジクロリド(29.52、0.1モル)を少量ずつ添加し、添加終了後室温まで昇温させ、3時間攪拌を続けた。次に、反応溶液を水3Lに投入して白色沈殿を集めた。この沈殿をろ過で集めて、水で3回洗浄した後、80℃の真空乾燥機で5時間乾燥した。
Synthesis Example 2 Synthesis of polyamide (A-1) Under a dry nitrogen stream, BAHF (29.30 g, 0.08 mol) was added to 100 g of N-methyl-2-pyrrolidone (hereinafter referred to as NMP) and dissolved by stirring at room temperature. Then, while keeping the temperature of the reaction solution at -10 to 0°C, 4,4'-diphenyletherdicarboxylic acid dichloride (29.52, 0.1 mol) was added little by little, and after the addition, the temperature was raised to room temperature and stirring was continued for 3 hours. Next, the reaction solution was poured into 3 L of water to collect a white precipitate. This precipitate was collected by filtration, washed three times with water, and then dried in a vacuum dryer at 80°C for 5 hours.
合成例3 ポリイミド(A-2)の合成
乾燥窒素気流下、BAHF(29.30g、0.08モル)をγ―ブチロラクトン(以下、GBLとする)80gに添加し、120℃で攪拌溶解した。次に、TDA-100(30.03g、0.1モル)をGBL20gとともに加えて、120℃で1時間攪拌し、次いで200℃で4時間攪拌して反応溶液を得た。次に、反応溶液を水3Lに投入して白色沈殿を集めた。この沈殿をろ過で集めて、水で3回洗浄した後、80℃の真空乾燥機で5時間乾燥した。
Synthesis Example 3 Synthesis of Polyimide (A-2) Under a dry nitrogen stream, BAHF (29.30 g, 0.08 mol) was added to 80 g of γ-butyrolactone (hereinafter, GBL), and dissolved by stirring at 120° C. Next, TDA-100 (30.03 g, 0.1 mol) was added together with 20 g of GBL, and the mixture was stirred at 120° C. for 1 hour, and then at 200° C. for 4 hours to obtain a reaction solution. Next, the reaction solution was poured into 3 L of water to collect a white precipitate. The precipitate was collected by filtration, washed three times with water, and then dried in a vacuum dryer at 80° C. for 5 hours.
合成例4 ポリアミドイミド(A-3)の合成
乾燥窒素気流下、ヒドロキシル基含有ジアミン化合物(a)(31.43g、0.08モル)をGBL80gに添加し、120℃で攪拌した。次に、TDA-100(30.03g、0.1モル)をGBL20gとともに加えて、120℃で1時間攪拌し、次いで200℃で4時間攪拌して反応溶液を得た。次に、反応溶液を水3Lに投入して白色沈殿を集めた。この沈殿をろ過で集めて、水で3回洗浄した後、80℃の真空乾燥機で5時間乾燥した。
Synthesis Example 4 Synthesis of polyamideimide (A-3) Under a dry nitrogen stream, hydroxyl group-containing diamine compound (a) (31.43 g, 0.08 mol) was added to 80 g of GBL and stirred at 120°C. Next, TDA-100 (30.03 g, 0.1 mol) was added together with 20 g of GBL and stirred at 120°C for 1 hour, and then stirred at 200°C for 4 hours to obtain a reaction solution. Next, the reaction solution was poured into 3 L of water to collect a white precipitate. This precipitate was collected by filtration, washed three times with water, and then dried in a vacuum dryer at 80°C for 5 hours.
実施例1
(A)成分として合成例2で得られたポリアミド(A-1)10g、(B)成分としてTEPIC-VL(商品名、日産化学(株)製)10g、(C)成分としてCPI-310B(商品名、サンアプロ(株)製)0.6g、シラン化合物としてKBM-403(商品名、信越化学工業(株)製)0.8gをGBLに溶解した。溶媒の添加量は、溶媒以外の添加物を固形分とし、固形分濃度が60重量%となるように調整した。その後、保留粒子径1μmのフィルターを用いて加圧ろ過し、樹脂組成物ワニスを得た。
Example 1
10 g of polyamide (A-1) obtained in Synthesis Example 2 as component (A), 10 g of TEPIC-VL (trade name, manufactured by Nissan Chemical Industries, Ltd.) as component (B), 0.6 g of CPI-310B (trade name, manufactured by San-Apro Co., Ltd.) as component (C), and 0.8 g of KBM-403 (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.) as a silane compound were dissolved in GBL. The amount of solvent added was adjusted so that the solid content concentration was 60% by weight, with additives other than the solvent being the solid content. Thereafter, pressure filtration was performed using a filter with a retention particle size of 1 μm to obtain a resin composition varnish.
得られた樹脂組成物ワニスを、コンマロールコーターを用いて、厚さ50μmのPETフィルム上に塗布し、120℃で8分間乾燥を行った後、保護フィルムとして、厚さ10μmのPPフィルムをラミネートし、樹脂組成物フィルムを得た。樹脂組成物フィルムの膜厚は25μmとなるように調整した。得られた樹脂組成物フィルムを用いて、前記のように、パターン加工性、ガラス転移温度、引張強度・引張伸度の評価を行った。結果を表1に示す。 The obtained resin composition varnish was applied onto a 50 μm-thick PET film using a comma roll coater and dried at 120°C for 8 minutes, after which a 10 μm-thick PP film was laminated as a protective film to obtain a resin composition film. The film thickness of the resin composition film was adjusted to 25 μm. The obtained resin composition film was used to evaluate the pattern processability, glass transition temperature, tensile strength, and tensile elongation as described above. The results are shown in Table 1.
実施例2~5
(A)~(C)成分および、その他成分を下記の構造の化合物に変更し、それらの混合比を表1に記載のように変更した以外は実施例1と同様にして、樹脂組成物フィルムを作製し、前記のように、パターン加工性、ガラス転移温度、引張強度・引張伸度の評価を行った。結果を表1に示す。
Examples 2 to 5
Resin composition films were prepared in the same manner as in Example 1, except that the components (A) to (C) and other components were changed to compounds having the structures shown below and their mixing ratios were changed as shown in Table 1. The pattern processability, glass transition temperature, tensile strength, and tensile elongation were evaluated as described above. The results are shown in Table 1.
比較例1~2
(A)~(C)成分および、その他成分を下記の構造の化合物に変更し、それらの混合比を表1に記載のように変更した以外は実施例1と同様にして、樹脂組成物フィルムを作製し、前記のように、パターン加工性、ガラス転移温度、引張強度・引張伸度の評価を行った。結果を表1に示す。
Comparative Examples 1 to 2
Resin composition films were prepared in the same manner as in Example 1, except that the components (A) to (C) and other components were changed to compounds having the structures shown below and their mixing ratios were changed as shown in Table 1. The pattern processability, glass transition temperature, tensile strength, and tensile elongation were evaluated as described above. The results are shown in Table 1.
比較例1においては、(B)成分のカチオン重合性化合物が用いられなかったため、カチオン重合が進行せず、現像時、パターンが全て溶解し、パターンが得られなかった。
なお、各合成例、実施例および比較例で用いた化合物の構造を下記に示した。
In Comparative Example 1, since the cationic polymerizable compound of the component (B) was not used, cationic polymerization did not proceed, and the pattern was entirely dissolved during development, resulting in no pattern being obtained.
The structures of the compounds used in each of the Synthesis Examples, Examples and Comparative Examples are shown below.
(A)高分子化合物
A-1:アルカリ可溶性のポリアミド
A-2:アルカリ可溶性のポリイミド
A-3:アルカリ可溶性のポリアミドイミド
GPH-103:(アルカリ可溶性ビフェニルアラルキル型フェノール化合物、日本化薬(株)製)
(B)カチオン重合性化合物
TEPIC-VL(イソシアヌレート骨格を有するエポキシ化合物、日産化学(株)製)
TEPIC-FL(イソシアヌレート骨格を有するエポキシ化合物、日産化学(株)製)
TEPIC-PASB26L(イソシアヌレート骨格を有するエポキシ化合物、日産化学(株)製)
TEPIC-UC(イソシアヌレート骨格を有するエポキシ化合物、日産化学(株)製)
(A) Polymer Compounds A-1: Alkali-soluble polyamide A-2: Alkali-soluble polyimide A-3: Alkali-soluble polyamideimide GPH-103: (alkali-soluble biphenyl aralkyl-type phenol compound, manufactured by Nippon Kayaku Co., Ltd.)
(B) Cationic polymerizable compound TEPIC-VL (an epoxy compound having an isocyanurate skeleton, manufactured by Nissan Chemical Industries, Ltd.)
TEPIC-FL (an epoxy compound having an isocyanurate structure, manufactured by Nissan Chemical Industries, Ltd.)
TEPIC-PASB26L (epoxy compound having an isocyanurate structure, manufactured by Nissan Chemical Industries, Ltd.)
TEPIC-UC (epoxy compound having an isocyanurate structure, manufactured by Nissan Chemical Industries, Ltd.)
(B)以外のカチオン重合性化合物
NC-3000(ビフェニルアラルキル型エポキシ化合物、日本化薬(株)製)
(C)カチオン重合開始剤
CPI-210S(スルホニウム塩系光酸発生剤、サンアプロ(株)製)
CPI-310B(スルホニウム塩系光酸発生剤、サンアプロ(株)製)
シラン化合物
KBM-403(3-グリシドキシプロピルトリメトキシシラン、信越化学工業(株)製)
<誘電特性の評価>
前記ガラス転移温度の評価方法と同様にして、樹脂組成物フィルム単体の硬化膜を得た。得られた硬化膜を130mm×3.5mmサイズの試験片にカットし、測定前に温度22±1℃、相対湿度60±5%の環境下に90時間保存した。その後、円筒空洞共振器法により1GHzでの比誘電率及び誘電正接の測定を行った。
Cationic polymerizable compound other than (B) NC-3000 (biphenyl aralkyl type epoxy compound, manufactured by Nippon Kayaku Co., Ltd.)
(C) Cationic polymerization initiator CPI-210S (sulfonium salt-based photoacid generator, manufactured by San-Apro Co., Ltd.)
CPI-310B (sulfonium salt-based photoacid generator, manufactured by San-Apro Co., Ltd.)
Silane compound: KBM-403 (3-glycidoxypropyltrimethoxysilane, manufactured by Shin-Etsu Chemical Co., Ltd.)
<Evaluation of dielectric properties>
The cured film of the resin composition film alone was obtained in the same manner as in the evaluation method of the glass transition temperature. The obtained cured film was cut into a test piece of 130 mm x 3.5 mm size, and stored for 90 hours under an environment of 22 ± 1 ° C. and 60 ± 5% relative humidity before measurement. Then, the relative dielectric constant and dielectric loss tangent at 1 GHz were measured by a cylindrical cavity resonator method.
実施例10~14
実施例2および実施例6~9の樹脂組成物フィルムを用い、前記のように誘電特性の評価を行った。結果を表2に示す。
Examples 10 to 14
The dielectric properties of the resin composition films of Examples 2 and 6 to 9 were evaluated as described above. The results are shown in Table 2.
Claims (6)
前記(A)高分子化合物は、ポリアミド、ポリイミド、およびポリアミドイミドからなる群より選ばれる少なくとも1つの化合物であり、
前記(B)カチオン重合性化合物は、イソシアヌレート骨格を有するエポキシ化合物であり、
前記(A)高分子化合物の合計を100質量部とした場合、前記(B)カチオン重合性化合物の合計は30質量部~200質量部であることを特徴とする、光カチオン重合系樹脂組成物。 A photocationic polymerization resin composition comprising (A) a polymer compound, (B) a cationically polymerizable compound, and (C) a photocationic polymerization initiator,
the polymer compound (A) is at least one compound selected from the group consisting of polyamide, polyimide, and polyamideimide;
The (B) cationic polymerizable compound is an epoxy compound having an isocyanurate skeleton,
A photocationic polymerization resin composition, characterized in that the total amount of the cationically polymerizable compounds (B) is 30 parts by mass to 200 parts by mass when the total amount of the polymer compounds (A) is 100 parts by mass .
A semiconductor device comprising the cured film according to claim 5 .
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