JP7425531B2 - Processed meat food that is easy to swallow and its manufacturing method - Google Patents

Processed meat food that is easy to swallow and its manufacturing method Download PDF

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JP7425531B2
JP7425531B2 JP2022058886A JP2022058886A JP7425531B2 JP 7425531 B2 JP7425531 B2 JP 7425531B2 JP 2022058886 A JP2022058886 A JP 2022058886A JP 2022058886 A JP2022058886 A JP 2022058886A JP 7425531 B2 JP7425531 B2 JP 7425531B2
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宏幸 小田中
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Otsuka Pharmaceutical Co Ltd
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特許法第30条第2項適用 ウェブサイトの掲載日 令和3年6月17日 ウェブサイトのアドレス https://www.enotsuka.co.jp/ https://www.enotsuka.co.jp/news/826/ Application of Article 30, Paragraph 2 of the Patent Act Website publication date June 17, 2021 Website address https://www. enotsuka. co. jp/https://www. enotsuka. co. jp/news/826/

特許法第30条第2項適用 ウェブサイトの掲載日 令和3年6月17日 ウェブサイトのアドレス https://www.ieat.jp/ https://www.ieat.jp/news/post-2827/ https://www.ieat.jp/about/point/not-bite.html https://www.ieat.jp/kaigo/secret-story/ Application of Article 30, Paragraph 2 of the Patent Act Website publication date June 17, 2021 Website address https://www. ieat. jp/https://www. ieat. jp/news/post-2827/ https://www. ieat. jp/about/point/not-bite. html https://www. ieat. jp/kaigo/secret-story/

特許法第30条第2項適用 開催日 令和3年6月19日 集会名、開催場所 第22回日本言語聴覚学会 ランチョンセミナー1 ウインクあいち(愛知県名古屋市中村区名駅4丁目4-38) Application of Article 30, Paragraph 2 of the Patent Law Event date: June 19, 2021 Meeting name and venue: 22nd Speech-Language-Hearing Society of Japan Luncheon Seminar 1 Wink Aichi (4-4-38 Meieki, Nakamura-ku, Nagoya, Aichi Prefecture) )

特許法第30条第2項適用 発行日 令和3年7月 刊行物 あいーと通販カタログ 2021年7月発行 Article 30, Paragraph 2 of the Patent Act applies Publication date July 2021 Publication AI mail order catalog Published July 2021

特許法第30条第2項適用 開催日 令和3年7月18日 集会名、開催場所 嚥下機能評価研修会 ~第26回PDN VEセミナー東京~ 東京慈恵会医科大学(東京都港区西新橋3-19-18) Application of Article 30, Paragraph 2 of the Patent Law Event date: July 18, 2021 Meeting name, venue: Swallowing function evaluation training session - 26th PDN VE Seminar Tokyo - Tokyo Jikei University School of Medicine (Nishishinbashi, Minato-ku, Tokyo) 3-19-18)

特許法第30条第2項適用 ウェブサイトの掲載日 令和3年7月20日 ウェブサイトのアドレス https://www.ieat-onlineshop.jp/ https://www.ieat-onlineshop.jp/ic/cat-014 https://www.ieat-onlineshop.jp/i/2203 https://www.ieat-onlineshop.jp/i/2202 https://www.ieat-onlineshop.jp/i/2201 Application of Article 30, Paragraph 2 of the Patent Act Website publication date July 20, 2021 Website address https://www. ieat-onlineshop. jp/https://www. ieat-onlineshop. jp/ic/cat-014 https://www. ieat-onlineshop. jp/i/2203 https://www. ieat-onlineshop. jp/i/2202 https://www. ieat-onlineshop. jp/i/2201

特許法第30条第2項適用 発売日 令和3年7月21日 販売したウェブサイトのアドレス https://www.ieat-onlineshop.jp/ https://www.ieat-onlineshop.jp/ic/cat-014 https://www.ieat-onlineshop.jp/i/2203 https://www.ieat-onlineshop.jp/i/2202 https://www.ieat-onlineshop.jp/i/2201 Article 30, Paragraph 2 of the Patent Act applies Release date: July 21, 2021 Address of the website where it was sold: https://www. ieat-onlineshop. jp/https://www. ieat-onlineshop. jp/ic/cat-014 https://www. ieat-onlineshop. jp/i/2203 https://www. ieat-onlineshop. jp/i/2202 https://www. ieat-onlineshop. jp/i/2201

特許法第30条第2項適用 発売日 令和3年10月6日など別紙記載のとおり 販売した場所 株式会社ダイショク(広島県福山市南手城町4丁目10-3-102)など別紙記載のとおり 特30条記事欠損あり Article 30, Paragraph 2 of the Patent Act applies Release date: October 6, 2021, etc., as stated in the attached sheet Place of sale: Daishoku Co., Ltd. (4-10-3-102 Minamiteshiro-cho, Fukuyama City, Hiroshima Prefecture), etc. As per Article 30 article is missing.

特許法第30条第2項適用 開催日 令和3年8月20日 集会名、開催場所 第26・27回日本摂食嚥下リハビリテーション学会 ランチョンセミナー4(現地開催:名古屋国際会議場(名古屋市熱田区熱田西町1番1号)) web開催:https://www.congre.co.jp/jsdr2021/Application of Article 30, Paragraph 2 of the Patent Law Event date: August 20, 2021 Meeting name and venue: 26th and 27th Japanese Society for Eating and Swallowing Rehabilitation Luncheon Seminar 4 (held locally: Nagoya International Conference Center (Atsuta, Nagoya) 1-1 Atsuta Nishimachi)) Web site: https://www. congre. co. jp/jsdr2021/

特許法第30条第2項適用 開催日 令和3年12月11日 集会名、開催場所 第7回日本栄養材形状機能研究会学術集会 講演2 web開催:http://jsfsn.net/ http://jsfsn.net/society/program.htmlApplication of Article 30, Paragraph 2 of the Patent Act Date: December 11, 2021 Meeting name, venue: 7th Academic Meeting of the Japan Nutrient Shape and Function Research Society Lecture 2 Web held: http://jsfsn. net/ http://jsfsn. net/society/program. html

特許法第30条第2項適用 開催日 令和4年1月21日 集会名、開催場所 第15回浜松嚥下フォーラム web開催:https://peatix.com/event/3084368Article 30, Paragraph 2 of the Patent Act applies Event date: January 21, 2020 Meeting name and venue: 15th Hamamatsu Swallowing Forum Web event: https://peatix. com/event/3084368

特許法第30条第2項適用 令和4年1月22日 集会名、開催場所 第21回横浜嚥下研究会ZOOM配信(第8期通年講座第7回講義配信) web開催:https://www.jsdr.or.jp/meeting/meeting_official/meeting_seminar_20220122.html https://yokohamaenge20220122.peatix.com/Article 30, Paragraph 2 of the Patent Act applies January 22, 2020 Meeting name, venue 21st Yokohama Swallowing Study Group ZOOM distribution (8th year-round lecture 7th lecture distribution) Web held: https:// www. jsdr. or. jp/meeting/meeting_official/meeting_seminar_20220122. html https://yokohamaenge20220122. peatix. com/

特許法第30条第2項適用 開催日 令和4年2月4日 集会名、開催場所 回復期リハビリテーション病棟協会第39回研究大会 ランチョンセミナー2(現地開催:グランドニッコー東京 台場(東京都港区台場2-6-1)) web開催:https://site.convention.co.jp/39kaifukuki-reha/Application of Article 30, Paragraph 2 of the Patent Act Event date: February 4, 2020 Meeting name and venue: 39th Research Conference of the Convalescent Rehabilitation Ward Association Luncheon Seminar 2 (held on site: Grand Nikko Tokyo Daiba (Minato-ku, Tokyo) Daiba 2-6-1)) Web site: https://site. convention. co. jp/39kaifukuki-reha/

特許法第30条第2項適用 発行日 令和4年2月23日 刊行物 嚥下医学 11巻1号日本嚥下医学会 Article 30, Paragraph 2 of the Patent Act applies Publication date February 23, 2020 Publication Swallowing Medicine Volume 11 No. 1 Japanese Society of Swallowing Medicine

特許法第30条第2項適用 開催日 令和4年2月26日 集会名、開催場所 第45回日本嚥下医学会総会ならびに学術講演会 ポストコングレスセミナー ランチョンセミナー(現地開催:電気ビルみらいホール(福岡市中央区渡辺通2-1-82電気ビル共創館3階)) web開催:http://gakkai.co.jp/enge45/index.html http://gakkai.co.jp/enge45/ondemand01.htmlApplication of Article 30, Paragraph 2 of the Patent Act Date February 26, 2020 Meeting name, venue 45th General Meeting and Academic Lecture of the Japanese Society of Swallowing Medicine Post-Congress Seminar Luncheon Seminar (held on-site: Mirai Hall, Denki Building) 3rd floor, Denki Building Kyosoukan, 2-1-82 Watanabe-dori, Chuo-ku, Fukuoka)) Web site: http://gakkai. co. jp/enge45/index. html http://gakkai. co. jp/enge45/ondemand01. html

特許法第30条第2項適用 発行日 令和4年2月26日 刊行物 栄養士のためのスキルアップセミナー2022 冊子 株式会社日本医療企画Article 30, Paragraph 2 of the Patent Act applies Publication date February 26, 2020 Publication Skill-up seminar 2022 for nutritionists Booklet Nippon Medical Planning Co., Ltd.

特許法第30条第2項適用 発行日 令和4年3月31日 刊行物 老年歯学医学2021年36巻4号 日本老年歯科医学会 Application of Article 30, Paragraph 2 of the Patent Act Publication date: March 31, 2020 Publication: Geriatric Dentistry and Medicine 2021, Vol. 36, No. 4, Japanese Society of Geriatric Dentistry

本発明は、嚥下容易な食肉加工食品及びその製造方法に関し、特に、咀嚼機能や嚥下機能の低下した対象のための食肉加工食品及びその製造方法に関する。 The present invention relates to a processed meat food that is easy to swallow and a method for producing the same, and particularly to a processed meat food for subjects with reduced masticatory and swallowing functions and a method for producing the same.

咀嚼機能や嚥下機能の低下した対象でも喫食可能な、様々な食品が開発されている。しかしながら、例えば噛まなくてよいことを謳う商品の多くはペースト状であり、どろどろした外観が食欲低下に繋がっていた。さらに、料理そのものをペーストにしているものが多く、素材ごとの風味を感じにくかった。 Various foods have been developed that can be eaten even by subjects with reduced masticatory and swallowing functions. However, many products that claim that they do not require chewing are in the form of a paste, and their mushy appearance has led to a loss of appetite. Furthermore, many of the dishes were made into pastes, making it difficult to perceive the flavor of each ingredient.

また、家庭や給食で、ミキサーやフードプロセッサー等により調理されるペースト食は、外観のみならず、食材由来の微粒子や繊維が残りざらついた(なめらかさに欠ける)食感となるという問題もあった。ざらついた食感は、咀嚼や嚥下時に喫食者に不快な感覚を与えるだけでなく、嚥下能力が低下した者においては微粒子や繊維が咽頭に残留し、むせ等の原因になることがある。澱粉やタンパク質を豊富に含む食材においては、ミキサーやフードプロセッサー等により撹拌されることで粘り気やべたつきが強くなったり、硬くなったりすることで咀嚼や嚥下しにくくなる場合もある。 In addition, paste foods prepared at home or in school lunches using mixers, food processors, etc. not only have a problem with their appearance, but also have a rough texture (lack of smoothness) due to residual fine particles and fibers from the ingredients. . The rough texture not only gives the eater an unpleasant sensation when chewing or swallowing, but also can cause fine particles and fibers to remain in the pharynx of those with impaired swallowing ability, causing choking. When foods rich in starch and protein are mixed with a mixer or food processor, they can become sticky, sticky, or hard, making them difficult to chew and swallow.

メッシュや篩でペースト食を濾すことで、ざらついた食感を低減させなめらかにすることができるが、メッシュや篩の目開きよりも小さい粒子や繊維は除去できず、ざらついた食感が依然残ることもある。また、目開きを微小にすると濾過が困難になり作業負荷が増大する。 Filtering paste foods through a mesh or sieve can reduce the grainy texture and make it smooth, but particles and fibers smaller than the opening of the mesh or sieve cannot be removed, and the grainy texture still remains. Sometimes. Further, if the opening is made minute, filtration becomes difficult and the workload increases.

ペースト食に水や油等の液体を添加することで、ざらついた食感、粘り気、べたつき及び硬さを低減させなめらかにしたり、濾過の際の作業負荷を軽減させたりすることができるが、風味や質量当たりの栄養価が低減する。 By adding liquids such as water and oil to paste foods, it is possible to reduce the rough texture, stickiness, stickiness, and hardness of the food paste, making it smoother, and reducing the workload during filtration, but it also reduces the flavor. and the nutritional value per mass decreases.

このような背景のもと、例えば特許文献1には、嚥下・咀嚼機能の低い喫食者用の、ハンバーグのような食肉加工食品として、食肉(生肉)にフードプロセッサー等で機械的な裁断を行った後、酵素で処理し、次いで裏ごし、成形、蒸煮して得られる食肉加工食品及びその製造方法を開示している。 Against this background, for example, Patent Document 1 describes a process in which meat (raw meat) is mechanically cut using a food processor or the like to produce processed meat foods such as hamburgers for eaters with poor swallowing and chewing ability. Discloses a processed meat food obtained by treating the meat with enzymes, straining, shaping and steaming, and a method for producing the same.

特許文献2は、澱粉性食品の摂食・嚥下適正を改善するための、特定量のα-アミラーゼ、ネイテイブジェランガム及び寒天を含む品質改良剤等を開示する。 Patent Document 2 discloses a quality improving agent containing specific amounts of α-amylase, native gellan gum, and agar for improving the ingestion and swallowing suitability of starchy foods.

酵素処理を用いた加工食品の製造方法として、例えば、特許文献3は、廃棄物として処理されている帆立貝内臓を利用するために、プロテアーゼで液状化し、さらに増粘剤でペースト化することを開示する。また、特許文献4は、里芋等のマンナン類含有食材のペースト化方法として、アクレモニウムセルラーゼ含有の酵素剤を添加することを含む方法を開示する。 As a method for producing processed foods using enzyme treatment, for example, Patent Document 3 discloses that in order to utilize scallop viscera that has been treated as waste, it is liquefied with protease and further made into a paste with a thickener. do. Further, Patent Document 4 discloses a method of making a paste of mannan-containing foodstuffs such as taro, which includes adding an enzyme agent containing Acremonium cellulase.

特開2005-151986号公報Japanese Patent Application Publication No. 2005-151986 特開2008-271985号公報Japanese Patent Application Publication No. 2008-271985 特開2011-92170号公報Japanese Patent Application Publication No. 2011-92170 特開2012-105568号公報Japanese Patent Application Publication No. 2012-105568

以上のとおり、従来の咀嚼機能や嚥下機能の低下した喫食者用の食品は、半液体状の外観や風味等の問題、ざらつき、粘り気等による咀嚼・嚥下容易性の問題、製造時の作業負担、栄養価等の問題があった。特許文献1の方法で得られる加工食品は、咀嚼機能や嚥下機能の低下した対象には喫食容易とはいえず、特許文献2の品質改良剤は澱粉性食品の改良に特化しており、また、特許文献3及び4の方法では特定の食材を酵素で処理するのみで、本来の味や飲み込み易さといった問題が考慮されていなかった。 As mentioned above, conventional foods for consumers with reduced masticatory and swallowing functions have problems such as semi-liquid appearance and flavor, problems with ease of mastication and swallowing due to roughness and stickiness, and labor burden during production. There were problems with nutritional value, etc. The processed food obtained by the method of Patent Document 1 cannot be said to be easy to eat for subjects with reduced masticatory and swallowing functions, and the quality improver of Patent Document 2 is specialized for improving starchy foods. , the methods of Patent Documents 3 and 4 only treat specific foodstuffs with enzymes, and do not take into account issues such as the original taste and ease of swallowing.

以上のような背景のもと、本発明は、形状を有しているにも関わらず、咀嚼機能や嚥下機能の低下した対象でも嚥下容易な、なめらかで均質な性状を有する食肉加工食品及びその製造方法を提供することを目的とする。 Based on the above background, the present invention aims to provide a processed meat food that has smooth and homogeneous properties that are easy to swallow, even in subjects with reduced masticatory and swallowing functions, despite the shape, and the processed meat food. The purpose is to provide a manufacturing method.

本発明者らは、上記の課題を解決するために、食肉の酵素処理を含む処理方法について鋭意検討を重ねたところ、従来は、食品の軟化を意図して酵素処理する場合には、酵素を全体に行きわたらせるために食材を破砕後に酵素処理していたところ、食肉を予め酵素処理し、その後破砕することで、べたつきや粘り気等を低減することができ、また、作業負担が軽い方法で、ざらつきのない非常になめらかなペーストが得られることを見出した。さらに、このペーストを成型することで、形状を有しているにも関わらず、なめらかで驚くほど嚥下容易な食肉加工食品が得られることを見出し、本発明を完成した。 In order to solve the above-mentioned problems, the present inventors have conducted extensive studies on processing methods including enzymatic processing of meat. Previously, food was treated with enzymes after crushing to spread it throughout the meat, but by pre-treating meat with enzymes and then crushing it, it is possible to reduce stickiness and stickiness, and it is also a method with a light workload. It has been found that a very smooth paste without roughness can be obtained. Furthermore, they discovered that by molding this paste, a processed meat food that is smooth and surprisingly easy to swallow despite its shape can be obtained, and the present invention was completed.

すなわち本発明は以下に関する。
<1>
食肉原料を酵素液で処理して酵素処理物を得ること、
前記酵素処理物を加熱して加熱処理物を得ること、
前記加熱処理物を、水及びゲル化剤とともに機械裁断して裁断物を得ること、
前記裁断物を裏ごししてペーストを得ること、及び、
前記ペーストを成型して成型物を得ること、
を含む、食肉加工食品の製造方法。
<2>
前記加熱処理物を、添加原料の総重量に対して40重量%以下の前記水を前記ゲル化剤とともに機械裁断して裁断物を得ることを含む、前記<1>に記載の方法。
<3>
前記加熱処理物を、前記水及び前記ゲル化剤と油脂とともに機械裁断して裁断物を得ることを含む、前記<1>又は<2>に記載の方法。
<4>
前記成型に先だって、さらにペーストを脱気することを含む、前記<1>~<3>のいずれか一つに記載の方法。
<5>
前記酵素液が、プロテアーゼと、リン酸、クエン酸、炭酸及びそれらの塩から選択される塩類とを含む、前記<1>~<4>のいずれか一つに記載の方法。
<6>
前記<1>~<5>のいずれか一つに記載の方法で得られる食肉加工食品であって、20℃における硬さが1,000~10,000(N/m)、付着性が1,500(J/m)以下であり、45℃における硬さが1,000~8,000(N/m)、付着性が1,200(J/m)以下である食肉加工食品。
<7>
酵素処理した食肉原料の加熱処理物、及び、水、を含むペーストを成型した成型物を含み、20℃における硬さが1,000~10,000(N/m)、付着性が1,500(J/m)以下であり、45℃における硬さが1,000~8,000(N/m)、付着性が1,200(J/m)以下であり、且つ、残渣率が4.0%以下である、食肉加工食品。
<8>
ラインスプレッドテストにおける広がりが0.5cm以下である、前記<6>又は<7>に記載の食肉加工食品。
<9>
タンパク質量が11重量%以上である、前記<6>~<8>のいずれか一つに記載の食肉加工食品。
<10>
20℃の硬さに対する45℃の硬さの比が0.6~1.2であり、且つ、20℃の付着性に対する45℃の付着性の比が0.6~1.2である、前記<6>~<9>のいずれか一つに記載の食肉加工食品。
<11>
さらに、調味液を含み、20℃における硬さが10,000(N/m)以下、付着性が1,000(J/m)以下、且つ、凝集性が0.9以下であり、45℃における硬さが8,000(N/m)以下、付着性が1,000(J/m)以下、且つ、凝集性が0.9以下である、、前記<6>~<10>のいずれか一つに記載の食肉加工食品。
That is, the present invention relates to the following.
<1>
obtaining an enzyme-treated product by treating meat raw materials with an enzyme solution;
heating the enzyme-treated product to obtain a heat-treated product;
mechanically cutting the heat-treated product together with water and a gelling agent to obtain a cut product;
pureeing the cut material to obtain a paste; and
molding the paste to obtain a molded product;
A method for producing processed meat foods, including:
<2>
The method according to <1>, which comprises mechanically cutting the heat-treated product with 40% by weight or less of the water based on the total weight of additive raw materials together with the gelling agent to obtain a cut product.
<3>
The method according to <1> or <2>, which comprises mechanically cutting the heat-treated product together with the water, the gelling agent, and oil to obtain a cut product.
<4>
The method according to any one of <1> to <3>, further comprising deaerating the paste prior to the molding.
<5>
The method according to any one of <1> to <4>, wherein the enzyme solution contains protease and salts selected from phosphoric acid, citric acid, carbonic acid, and salts thereof.
<6>
A processed meat food obtained by the method according to any one of <1> to <5> above, which has a hardness of 1,000 to 10,000 (N/m 2 ) at 20°C and an adhesive property. Meat processing with a hardness of 1,500 (J/m 3 ) or less, a hardness of 1,000 to 8,000 (N/m 2 ) at 45°C, and an adhesiveness of 1,200 (J/m 3 ) or less food.
<7>
It includes a molded product made from a paste containing a heat-treated enzyme-treated meat raw material and water, and has a hardness of 1,000 to 10,000 (N/m 2 ) at 20°C and an adhesion of 1. 500 (J/m 3 ) or less, the hardness at 45°C is 1,000 to 8,000 (N/m 2 ), the adhesion is 1,200 (J/m 3 ) or less, and there is no residue. Processed meat foods with a percentage of 4.0% or less.
<8>
The processed meat food according to <6> or <7> above, which has a spread of 0.5 cm or less in a line spread test.
<9>
The processed meat food according to any one of <6> to <8> above, which has a protein content of 11% by weight or more.
<10>
The ratio of hardness at 45°C to hardness at 20°C is 0.6 to 1.2, and the ratio of adhesion at 45°C to adhesion at 20°C is 0.6 to 1.2. The processed meat food according to any one of <6> to <9> above.
<11>
Furthermore, it contains a seasoning liquid, has a hardness at 20°C of 10,000 (N/m 2 ) or less, an adhesive property of 1,000 (J/m 3 ) or less, and a cohesive property of 0.9 or less, Hardness at 45°C is 8,000 (N/m 2 ) or less, adhesion is 1,000 (J/m 3 ) or less, and cohesiveness is 0.9 or less, <6> to < The processed meat food according to any one of 10>.

本発明によれば、形状を有しているにも関わらず、なめらかで均質な性状を有し、嚥下容易な食肉加工食品及びその製造方法を提供することができる。 According to the present invention, it is possible to provide a processed meat food that has smooth, homogeneous properties and is easy to swallow despite its shape, and a method for producing the same.

以下、本発明を実施するための形態(以下、「本実施形態」という。)について詳細に説明する。なお、本発明は以下の本実施形態に限定されるものではなく、その要旨の範囲内で種々変形して実施することができる。 Hereinafter, a mode for carrying out the present invention (hereinafter referred to as "this embodiment") will be described in detail. Note that the present invention is not limited to the following embodiment, and can be implemented with various modifications within the scope of the gist.

一態様において、本実施形態の食肉加工食品の製造方法は、食肉原料を酵素液で処理して酵素処理物を得ること、酵素処理物を加熱して加熱処理物を得ること、加熱処理物を、水及びゲル化剤とともに機械裁断して裁断物を得ること、裁断物を裏ごししてペーストを得ること、及びペーストを成型して成型物を得ること、を含む。当該方法によれば、形状を有しているにも関わらず、咀嚼機能や嚥下機能の低下した対象でも嚥下容易であり、且つ、なめらかで均質な性状を有する成型物を得ることができる。また、本実施形態の製造方法によれば、口どけがよい成型物(食肉加工食品)を得ることができるため、咀嚼機能や嚥下機能の低下した対象でも嚥下が容易となる。 In one aspect, the method for producing a processed meat food of the present embodiment includes: treating a meat raw material with an enzyme solution to obtain an enzyme-treated product; heating the enzyme-treated product to obtain a heat-treated product; , machine cutting with water and a gelling agent to obtain a cut product, pureeing the cut product to obtain a paste, and molding the paste to obtain a molded product. According to this method, it is possible to obtain a molded article that, despite its shape, is easy to swallow even in subjects with reduced mastication and swallowing functions, and has smooth and homogeneous properties. Further, according to the manufacturing method of the present embodiment, a molded product (processed meat food) that melts in the mouth can be obtained, so that even subjects with reduced masticatory and swallowing functions can easily swallow the product.

原料となる食肉(食肉原料)は、食用の肉類であれば特に限定されず、牛、豚、馬、羊、鶏、アヒル、七面鳥の肉等の畜肉が挙げられ、好ましくは、鶏肉、豚肉及び牛肉からなる群から選択される。食肉を処理する酵素液は、肉類を軟化することが出来るタンパク質分解酵素を含むものであれば特に限定されず、好ましくはアルカリ領域で活性を有するプロテアーゼであり、例えば、パパイン、ブロメライン、フィシン、アクチニジン、トリプシン、カテプシン、ペプチダーゼ、その他微生物由来のタンパク質分解酵素等が挙げられ、これらのうちの1種以上を用いることができる。例えば、パパイン、ブロメライン、ペプチダーゼの1種以上を組み合わせて用いることができる。 The raw meat (meat raw material) is not particularly limited as long as it is edible meat, and includes livestock meat such as cow, pig, horse, sheep, chicken, duck, and turkey, and preferably chicken, pork, and turkey meat. selected from the group consisting of beef; The enzyme solution for processing meat is not particularly limited as long as it contains a proteolytic enzyme capable of tenderizing meat, and is preferably a protease having activity in an alkaline region, such as papain, bromelain, ficin, or actinidin. , trypsin, cathepsin, peptidase, and other proteolytic enzymes derived from microorganisms, and one or more of these can be used. For example, one or more of papain, bromelain, and peptidase can be used in combination.

酵素液のpHは、酵素が作用する限り特に限定されず、用いる酵素に応じて適宜変更することができ、例えばpH7.5~11.0、好ましくは8.5~10.0とすることができる。酵素液中の酵素の濃度は酵素の種類及び処理時間に応じて適宜設定することができ、例えば酵素液の5.0×10-4重量%以上1.0重量%以下、好ましくは1.0×10-3重量%以上0.1重量%以下とすることができる。 The pH of the enzyme solution is not particularly limited as long as the enzyme acts, and can be changed as appropriate depending on the enzyme used, for example, pH 7.5 to 11.0, preferably 8.5 to 10.0. can. The concentration of the enzyme in the enzyme solution can be set as appropriate depending on the type of enzyme and treatment time, and is, for example, 5.0×10 −4 to 1.0% by weight, preferably 1.0% by weight of the enzyme solution. ×10 −3 % by weight or more and 0.1% by weight or less.

酵素液は、使用する酵素の活性を妨げない範囲で他の成分を含むことができ、一態様において、酵素の至適pHとするためにpH調整剤を含むことが好ましい。pH調整剤としては、食用に用いられる物であれば特に限定されない。食肉のタンパク質を分解しつつ離水によるパサツキ感が生じることを防ぐために、酵素液用塩類としてリン酸、クエン酸、炭酸及びそれらの塩を添加することが好ましく、これらによりpH調整をしてもよい。酵素液用塩類としては、例えば、リン酸水素ナトリウム、リン酸二水素ナトリウム、リン酸水素二カリウム、リン酸二水素カリウム、クエン酸、クエン酸三ナトリウム、炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム等を用いることができるがこれらに限定されない。一態様において、酵素液が、プロテアーゼと、リン酸、クエン酸、炭酸及びそれらの塩から選択される塩類とを含むことができる。具体的には、酵素液がアルカリ領域で活性を有するプロテアーゼを含む場合、酵素液用塩類として、酵素液がアルカリ性になるよう、リン酸水素ナトリウム、リン酸水素二ナトリウム、リン酸水素二カリウム、リン酸二水素カリウム、クエン酸、クエン酸三ナトリウム、炭酸ナトリウム、炭酸水素ナトリウム及び炭酸カリウムから選択される1種以上を含むことができる。酵素液用塩類の濃度は、酵素液のpHが酵素活性に適した所望の範囲内となり、かつ、食肉の食味を損なわない限り特に限定されず、用いる塩に応じて適宜変更することができ、例えば酵素液の1.0重量%以上7.0重量%以下、好ましくは3.0重量%以上7.0重量%以下、より好ましくは5.0重量%以上7.0重量%以下とすることができる。これらに加えて、酵素液は、糖類、アミノ酸、多糖類等を含んでもよい。 The enzyme solution can contain other components as long as they do not interfere with the activity of the enzyme used, and in one embodiment, preferably contains a pH adjuster to maintain the optimum pH of the enzyme. The pH adjuster is not particularly limited as long as it is edible. In order to prevent dryness due to syneresis while decomposing meat proteins, it is preferable to add phosphoric acid, citric acid, carbonic acid, and salts thereof as salts for the enzyme solution, and the pH may be adjusted using these salts. . Examples of salts for enzyme solutions include sodium hydrogen phosphate, sodium dihydrogen phosphate, dipotassium hydrogen phosphate, potassium dihydrogen phosphate, citric acid, trisodium citrate, sodium carbonate, sodium hydrogen carbonate, potassium carbonate, etc. can be used, but is not limited to these. In one embodiment, the enzyme solution can include protease and salts selected from phosphoric acid, citric acid, carbonic acid, and salts thereof. Specifically, when the enzyme solution contains a protease that is active in an alkaline region, salts for the enzyme solution include sodium hydrogen phosphate, disodium hydrogen phosphate, dipotassium hydrogen phosphate, It can contain one or more selected from potassium dihydrogen phosphate, citric acid, trisodium citrate, sodium carbonate, sodium bicarbonate, and potassium carbonate. The concentration of the salts for the enzyme solution is not particularly limited as long as the pH of the enzyme solution is within a desired range suitable for enzyme activity and does not impair the taste of the meat, and can be changed as appropriate depending on the salt used. For example, it should be 1.0% to 7.0% by weight of the enzyme solution, preferably 3.0% to 7.0% by weight, more preferably 5.0% to 7.0% by weight. Can be done. In addition to these, the enzyme solution may also contain saccharides, amino acids, polysaccharides, and the like.

酵素処理は、食肉に酵素を導入する工程(酵素導入処理)と、導入した酵素を食肉全体に浸透させ酵素で食肉を分解する工程(酵素分解処理)に分けられる。酵素導入処理は、食肉(非加熱)に酵素を導入させる手法であれば特に限定されず、例えば、食肉中に酵素液を注入する注入法、食肉に酵素液を噴霧する噴霧法、食肉に酵素液を塗布する塗布法、食肉を酵素処理液中に浸漬する浸漬法、食肉と酵素液を入れた処理槽を回転させ物理的な衝撃により酵素液を揉みこむタンブリング法、これらを減圧下で行う方法等が挙げられ、簡便に目的量の酵素液を食肉の内部まで注入可能な注入法が好ましい。処理する食肉の大きさも、所望の酵素導入処理が実施できる限り特に限定されないが、例えば、注入法を用いる場合、5mm以上、好ましくは10~100mm程度の食肉に、インジェクション装置による注入法を用いて酵素導入処理を行うことで、短時間で食肉全体に酵素液を注入することができる。 Enzyme treatment can be divided into the process of introducing enzymes into meat (enzyme introduction process) and the process of allowing the introduced enzyme to permeate the entire meat and decomposing the meat with enzymes (enzyme decomposition process). Enzyme introduction treatment is not particularly limited as long as it is a method of introducing enzymes into meat (unheated); for example, an injection method in which an enzyme solution is injected into meat, a spray method in which an enzyme solution is sprayed on meat, or a method in which enzymes are introduced into meat. A coating method in which a liquid is applied, an immersion method in which the meat is immersed in an enzyme treatment solution, a tumbling method in which the processing tank containing the meat and the enzyme solution is rotated to rub the enzyme solution through physical impact, and these are all performed under reduced pressure. There are various methods, and an injection method that allows a simple injection of the desired amount of enzyme solution into the meat is preferred. The size of the meat to be processed is not particularly limited as long as the desired enzyme introduction treatment can be carried out, but for example, when using the injection method, meat of 5 mm or more, preferably about 10 to 100 mm, can be processed using the injection method using an injection device. By performing the enzyme introduction process, the enzyme solution can be injected into the entire meat in a short time.

インジェクション装置を用いる場合、インジェクション装置としては、例えば、fomaco社製、ニッコー社製、東京食品機械社製、等の装置を用いることができ、食肉に対して、好ましくは10~90重量%、より好ましくは30~80重量%の酵素液を注入することができる。インジェクション後、食肉を適当な大きさにカットした状態で静置して酵素分解処理へ移行してもよく、さらにカットした肉を酵素液に浸漬した状態で静置して酵素分解処理へ移行してもよい。 When using an injection device, for example, devices manufactured by Fomaco, Nikko, Tokyo Shokuhin Kikai, etc. can be used, and the injection amount is preferably 10 to 90% by weight based on the meat. Preferably, 30 to 80% by weight of enzyme solution can be injected. After injection, the meat may be cut into appropriate sizes and left to stand for enzymatic decomposition treatment, or the cut meat may be immersed in an enzyme solution and left for enzymatic decomposition treatment. It's okay.

酵素分解処理の温度は、0~25℃程度であるのが好ましく、0~15℃程度であるのがより好ましく、冷蔵室内で酵素分解処理することができる。これにより、酵素処理液中に含まれるタンパク質分解酵素が不活化してしまうのを的確に抑制または防止した状態で、酵素処理液を食肉に供給することができるため、酵素処理液を食肉中に均一に含浸させることができる。酵素分解処理の時間は、前記温度範囲とする場合、1~24時間程度が好ましく、5~18時間程度がより好ましい。食肉を予め酵素分解することで、ざらついた食感を低減させ、タンパク質由来の粘り気やべたつき及び硬さを低減させ、なめらかで均質な咀嚼や嚥下しやすい物性とすることができる。 The temperature of the enzymatic decomposition treatment is preferably about 0 to 25°C, more preferably about 0 to 15°C, and the enzymatic decomposition treatment can be carried out in a refrigerated room. This makes it possible to supply the enzyme-treated liquid to meat while accurately suppressing or preventing the inactivation of the proteolytic enzymes contained in the enzyme-treated liquid. Can be impregnated uniformly. The enzymatic decomposition treatment time is preferably about 1 to 24 hours, more preferably about 5 to 18 hours, when the temperature is within the above temperature range. By enzymatically decomposing meat in advance, it is possible to reduce rough texture, reduce stickiness, stickiness, and hardness derived from proteins, and make it smooth and homogeneous, making it easier to chew and swallow.

次に、得られた酵素処理物を加熱して加熱処理物を得る。加熱処理は、均一に加熱可能な蒸気下での加熱(蒸気加熱)が好ましく、例えば、飽和蒸気調理器(三浦工業社製等)、スチームコンベクション(ラショナル社製、フジマック社製、マルゼン社製、等)、蒸気釜、圧力釜、過熱水蒸気調理器等を用いて行うことができる。加熱は、異なる温度を組み合わせて実施することもできる。一例として、50~70℃程度、例えば60℃前後での処理(第1の加熱処理)により酵素分解を促進し、その後、70~115℃程度、例えば90℃前後での処理(第2の加熱処理)により酵素失活をさせることができる。加熱時間は温度に応じて適宜調節可能であるが、各加熱処理5~60分間程度であるのが好ましく、10~30分間程度であるのがより好ましい。例えば、一例として飽和蒸気調理器を用いる場合、100%RHにおいて、第1の加熱処理において60℃で10~20分間加熱後、第2の加熱処理において90℃で10分間の加熱を実施することができる。加熱処理物を得る際には、更なる加熱処理を組み込んでもよい。温度の異なる加熱処理により、例えば、第1の加熱処理において酵素反応が進行することに加え、その後第2の加熱処理において酵素を失活させることで、風味劣化が起こることを防止することができる。 Next, the obtained enzyme-treated product is heated to obtain a heat-treated product. The heat treatment is preferably performed under steam that allows uniform heating (steam heating), such as a saturated steam cooker (manufactured by Miura Kogyo, etc.), a steam convection (manufactured by Rational, Fujimac, Maruzen, etc.). etc.), a steam cooker, a pressure cooker, a superheated steam cooker, etc. Heating can also be carried out at a combination of different temperatures. As an example, enzymatic decomposition is promoted by treatment at around 50 to 70°C, for example around 60°C (first heating treatment), and then treatment at around 70 to 115°C, for example around 90°C (second heating treatment). The enzyme can be inactivated by (treatment). The heating time can be adjusted as appropriate depending on the temperature, but each heat treatment is preferably about 5 to 60 minutes, more preferably about 10 to 30 minutes. For example, when using a saturated steam cooker, at 100% RH, heat at 60°C for 10 to 20 minutes in the first heat treatment, and then heat at 90°C for 10 minutes in the second heat treatment. Can be done. Further heat treatment may be incorporated when obtaining the heat-treated product. By heat treatments at different temperatures, for example, in addition to the enzymatic reaction proceeding in the first heat treatment, deterioration of flavor can be prevented by deactivating the enzyme in the second heat treatment. .

得られた加熱処理物を、機械裁断して裁断物を得る。機械裁断には、フードプロセッサー(クイジナート社製、パナソニック社製、山善社製等)、ミキサー、ブレンダー、ジューサー等、食材を破砕・混合するための公知の機械を用いることができ、好ましくはフードプロセッサーを用いて1,500~3,600rpmで破砕・混合することができる。続く裏ごしにおいてメッシュを通過する程度(一例として、目開きφ2mm以下のメッシュで裏ごし可能な程度)に均一に裁断されたら裁断を終了することができ、例えばフードプロセッサーを用いる場合、1,800rpmで合計3分間程度裁断を行うことができる。従来、酵素処理を食材全体に均一に実施するために、機械裁断後に酵素処理が実施されていたが、本実施態様においては、酵素処理し、加熱処理した加熱処理物に対して機械裁断を実施することで、機械裁断時に粘り気が生じにくくなるとともに、機械裁断以降の工程で周囲の環境や器具を汚染するリスクが低く、衛生的に加工食品を製造することができる。 The obtained heat-treated product is mechanically cut to obtain a cut product. For mechanical cutting, known machines for crushing and mixing ingredients can be used, such as food processors (manufactured by Cuisinart, Panasonic, Yamazen, etc.), mixers, blenders, juicers, etc., and preferably a food processor. can be used to crush and mix at 1,500 to 3,600 rpm. In the subsequent pureeing process, the cutting can be completed when the material is uniformly cut to the extent that it can pass through a mesh (for example, it can be pureed through a mesh with an opening of φ2 mm or less). For example, when using a food processor, the cutting process can be completed at 1,800 rpm. Cutting can be done for about 3 minutes. Conventionally, enzyme treatment was performed after mechanical cutting in order to uniformly apply enzyme treatment to the entire food product, but in this embodiment, mechanical cutting is performed on the heat-treated product that has been enzyme-treated and heat-treated. By doing so, it becomes less likely that stickiness will occur during mechanical cutting, and the risk of contaminating the surrounding environment and equipment in the process after mechanical cutting is low, making it possible to produce processed foods hygienically.

機械裁断時に、加熱処理物とともに水及びゲル化剤を加え、機械裁断して裁断物を得る。この際、水の添加量を、添加原料の総重量に対して、例えば、40重量%以下、好ましくは10重量%以上40重量%以下、さらに好ましくは15重量%以上30重量%以下、より好ましくは20重量%以下とすることで裁断が容易になる。ここで、添加原料には、酵素処理した食肉原料の加熱処理物、水及びゲル化剤に加え、機械裁断時に添加される全ての原料を含む。水は、牛乳、豆乳といった、水を含む食用の液体の形で添加してもよい。また、機械裁断時にゲル化剤を添加することで、その後の成型物の形状を保つことができる。ゲル化剤は、食品に用いられているゲル化剤であれば特に限定されず、例えば、キサンタンガム、カラギーナン、寒天、ローカストビーンガム、タマリンドガム、グァーガム、ジェランガム、こんにゃく粉等から選択される1種以上を用いることができ、好ましくはキサンタンガムを用いることができる。ゲル化剤の量は、得ようとする加工食品が形状を保持できる量であれば特に限定されず、ゲル化剤の種類に応じて適宜変更することができる。例えば、ゲル化剤、好ましくはキサンタンガムを、添加原料の総重量に対して0.2~1.0重量%、好ましくは0.3~0.8重量%、より好ましくは0.4~0.6重量%用いることができる。 At the time of mechanical cutting, water and a gelling agent are added together with the heat-treated material, and the material is mechanically cut to obtain a cut material. At this time, the amount of water added is, for example, 40% by weight or less, preferably 10% by weight or more and 40% by weight or less, more preferably 15% by weight or more and 30% by weight or less, more preferably 15% by weight or more and 30% by weight or less, based on the total weight of the added raw materials. Cutting becomes easier when the amount is 20% by weight or less. Here, the added raw materials include all raw materials added at the time of mechanical cutting, in addition to the heat-treated meat raw material subjected to enzyme treatment, water, and the gelling agent. Water may be added in the form of an edible liquid containing water, such as milk or soy milk. Furthermore, by adding a gelling agent during mechanical cutting, the shape of the molded product can be maintained thereafter. The gelling agent is not particularly limited as long as it is a gelling agent used in foods, and for example, one type selected from xanthan gum, carrageenan, agar, locust bean gum, tamarind gum, guar gum, gellan gum, konjac powder, etc. The above can be used, and preferably xanthan gum can be used. The amount of gelling agent is not particularly limited as long as the processed food to be obtained can maintain its shape, and can be changed as appropriate depending on the type of gelling agent. For example, the gelling agent, preferably xanthan gum, may be added in an amount of 0.2 to 1.0% by weight, preferably 0.3 to 0.8% by weight, more preferably 0.4 to 0.0% by weight, based on the total weight of the added raw materials. 6% by weight can be used.

水及びゲル化剤に加えて、機械裁断中、裁断前又は後に、油脂(鶏油、豚脂、牛脂等)、調味料(鶏ガラスープの素、ビーフエキスパウダー、ポークエキスパウダー等)等を、用いる食肉の種類に応じて添加してもよい。本実施形態の製造方法は、例えば、前記加熱処理物を、前記水及び前記ゲル化剤と油脂とともに機械裁断して裁断物を得ることができる。添加量は、その種類及び得ようとする加工食品の風味等に応じて適宜調整することができ、一例として、調味料を添加原料の総重量に対して0.5~5重量%、好ましくは1~3重量%程度添加することができる。また、油脂を用いる場合、一例として、形状を維持しつつ咀嚼や嚥下に適した物性に調整し、更に温度による物性差を抑制する観点から、添加原料の総重量に対して1~10重量%、好ましくは2~8重量%程度となるように、油脂を添加することができる。 In addition to water and gelling agents, oils and fats (chicken oil, pork fat, beef tallow, etc.), seasonings (chicken soup base, beef extract powder, pork extract powder, etc.) are used during, before, or after machine cutting. It may be added depending on the type of meat. In the manufacturing method of the present embodiment, for example, a cut product can be obtained by mechanically cutting the heat-treated product together with the water, the gelling agent, and oil. The amount added can be adjusted as appropriate depending on the type and flavor of the processed food to be obtained. For example, the amount of seasoning added is 0.5 to 5% by weight, preferably 0.5 to 5% by weight based on the total weight of the added raw materials. It can be added in an amount of about 1 to 3% by weight. In addition, when using fats and oils, for example, from the viewpoint of maintaining the shape and adjusting the physical properties suitable for chewing and swallowing, and further suppressing differences in physical properties due to temperature, 1 to 10% by weight based on the total weight of the added raw materials. Fats and oils can be added, preferably in an amount of about 2 to 8% by weight.

次に、得られた裁断物を裏ごししてペーストを得る。裏ごしは、好ましくは目開きφ2mm以下のメッシュを通過させて行うことができ、例えば、ザル、裏ごし器、篩、こし布等を用いて行うことができる。好ましくは、目開きφ2mmのザルを用いることができる。予め酵素処理することで裏ごし時の通過性が改善する。 Next, the resulting cut material is pureed to obtain a paste. The straining can be preferably carried out by passing the mixture through a mesh having an opening of 2 mm or less, and can be carried out using, for example, a colander, a strainer, a sieve, a strainer cloth, or the like. Preferably, a colander with an opening of φ2 mm can be used. Enzyme treatment in advance improves passability during pureeing.

好ましくは、成型に先だって、さらにペーストを脱気することができる。裏ごし後のペーストを成型する前に脱気することで、均一で、舌触りのよりなめらかな物性の加工食品を得ることができる。脱気は、常法を用いて行うことができ、例えば、密封容器中で真空包装機、減圧デシケータ―、真空缶等を用いて行うことができる。例えば、ポリ袋にペーストを入れ、真空包装機にて真空度が98%以上になるまで脱気することができる。 Preferably, the paste can be further degassed prior to molding. By deaerating the pureed paste before molding, it is possible to obtain a processed food with uniform physical properties and a smoother texture. Degassing can be carried out using a conventional method, for example, in a sealed container using a vacuum packaging machine, a vacuum dessicator, a vacuum can, or the like. For example, the paste can be placed in a plastic bag and degassed using a vacuum packaging machine until the degree of vacuum reaches 98% or more.

得られたペーストを成型して成型物を得る。成型物の大きさは、喫食及び容器への充填(例えば、複数個成型物をまとめた充填)に適した大きさで、かつ形状を保つという観点から、例えば7.5cm四方以下、好ましくは5cm四方以下とすることができ、高さ3cm以下、好ましくは1.5cm以下とすることができる。成型物の形状は、特に限定されず、製品の対象や目的等に応じて適宜変更することができ、例えば円盤状、円柱状、角柱状、円錐状、角錐状、素材や自然物を模した形状とすることができる。 The obtained paste is molded to obtain a molded product. The size of the molded product is, for example, 7.5 cm square or less, preferably 5 cm, from the viewpoint of being suitable for eating and filling into a container (for example, filling multiple molded products at once) and maintaining its shape. It can be four sides or less, and the height can be 3 cm or less, preferably 1.5 cm or less. The shape of the molded product is not particularly limited and can be changed as appropriate depending on the target or purpose of the product, such as a disc, cylinder, prism, cone, pyramid, or a shape imitating a material or natural object. It can be done.

以上のような工程を含む方法で食肉加工食品を製造することができる。本実施形態の方法は、各工程の間に、冷凍・保存・解凍等の工程を含んでもよい。 Processed meat foods can be produced by a method including the steps described above. The method of this embodiment may include steps such as freezing, preserving, and thawing between each step.

このようにして得られた本実施形態の食肉加工食品は、一例として、水分量77重量%以下、タンパク質量11重量%以上、脂質/タンパク質の質量比1.1以下、好ましくは0.5~1.1、より好ましくは0.7~1.1であり、タンパク質量が多く栄養価が高く、形状を有しているにもかかわらず、なめらかで均質な性状を示すことができる。 The processed meat food of the present embodiment thus obtained has, for example, a water content of 77% by weight or less, a protein content of 11% by weight or more, and a fat/protein mass ratio of 1.1 or less, preferably 0.5 to It is 1.1, more preferably 0.7 to 1.1, has a high protein content and high nutritional value, and can exhibit smooth and homogeneous properties despite its shape.

本実施形態の食肉加工食品は、例えば、上述の本実施形態の製造方法で得ることができる。
本実施形態の食肉加工食品は、例えば、「特別用途食品の表示許可等について(消食表第125号、消費者庁次長通知、令和3年3月29日)」に記載の「えん下困難者用食品の試験方法」に準拠して測定した、20℃及び45℃における硬さ(一定速度で圧縮したときの応力)(N/m)が1,000~10,000、好ましくは1,000~7,000、例えば2,000~5,000と非常にやわらかい。
また、上記「えん下困難者用食品の試験方法」に準拠して測定した、20℃及び45℃における付着性(J/m)が1,500以下、好ましくは500~1,500であり、少なくとも、特別用途食品えん下困難者用食品における許可基準III相当の物性を有する。以下に、特別用途食品えん下困難者用食品における規格基準を示す。なお、本明細書中において、特筆しない限り、硬さ、付着性及び凝集性は、上記の「えん下困難者用食品の試験方法」に準拠して測定した測定値を指す。
The processed meat food of this embodiment can be obtained, for example, by the manufacturing method of this embodiment described above.
The processed meat food of this embodiment is, for example, ``difficult to swallow'' as described in ``Regarding labeling permission for foods for special dietary use (Consumption Table No. 125, Notification by the Deputy Commissioner of the Consumer Affairs Agency, March 29, 2021)''. The hardness (stress when compressed at a constant speed) (N/m 2 ) at 20°C and 45°C is 1,000 to 10,000, preferably 1. ,000 to 7,000, for example 2,000 to 5,000, which is very soft.
In addition, the adhesion (J/m 3 ) at 20°C and 45°C measured in accordance with the above-mentioned "Testing method for food for people with difficulty swallowing" is 1,500 or less, preferably 500 to 1,500. , has physical properties that are at least equivalent to Permit Criteria III for food for special dietary uses and food for people with difficulty swallowing. The specifications and standards for special purpose foods and foods for people with swallowing difficulties are shown below. In this specification, unless otherwise specified, hardness, adhesion, and cohesiveness refer to measured values measured in accordance with the above-mentioned "Testing Method for Foods for People with Difficulty Swallowing."

本実施形態の食肉加工食品の好ましい一態様は、本実施形態の製造方法によって得られた食肉加工食品である。より具体的には、本実施形態の製造方法によって得られた食肉加工食品であって、20℃における硬さが1,000~10,000(N/m)、付着性が1,500(J/m)以下であり、45℃における硬さが1,000~8,000(N/m)、付着性が1,200(J/m)以下の食肉加工食品である。
また、本実施形態の食肉加工食品の好ましい他の態様は、酵素処理した食肉原料の加熱処理物、及び、水、を含むペーストを成型した成型物を含み、20℃における硬さが1,000~10,000N/m、付着性が1,500J/m以下であり、45℃における硬さが1,000~8,000(N/m)、付着性が1,200(J/m)以下であり、且つ、残渣率が4.0%以下の食肉加工食品である。
これら食肉加工食品はいずれも、有形且つなめらかで均質な性状を有しており、さらに、嚥下容易とすることができる。
A preferable aspect of the processed meat food of this embodiment is the processed meat food obtained by the manufacturing method of this embodiment. More specifically, the processed meat food obtained by the production method of the present embodiment has a hardness of 1,000 to 10,000 (N/m 2 ) at 20°C and an adhesiveness of 1,500 (N/m 2 ). The processed meat food has a hardness of 1,000 to 8,000 (N/m 2 ) and an adhesiveness of 1,200 (J/m 3 ) or less at 45 ° C.
Another preferable aspect of the processed meat food of the present embodiment includes a molded product obtained by molding a paste containing a heated enzyme-treated meat raw material and water, and has a hardness of 1,000 at 20°C. -10,000N/m 2 , adhesion is 1,500J/m 3 or less, hardness at 45°C is 1,000-8,000 (N/m 2 ), and adhesion is 1,200 (J/m 2 ). m 3 ) or less, and the processed meat food has a residue rate of 4.0% or less.
All of these processed meat foods have tangible, smooth, and homogeneous properties, and can be easily swallowed.

本実施形態の食肉加工食品の硬さの好ましい範囲は上述に示す通りであるが、さらに具体的には、例えば、有形でありながら適度なやわらかさを発揮する観点から、20℃における硬さを、好ましくは1,000~10,000N/m、さらに好ましくは1,000~7,000N/mとすることができる。例えば、20℃における硬さと後述の付着性との組み合わせとしては、20℃における硬さが1,000~10,000N/m、且つ、付着性が1,500J/m以下である。 The preferable range of hardness of the processed meat food of this embodiment is as shown above, but more specifically, for example, from the viewpoint of exhibiting appropriate softness even though it is tangible, the hardness at 20 ° C. , preferably 1,000 to 10,000 N/m 2 , more preferably 1,000 to 7,000 N/m 2 . For example, as a combination of hardness at 20° C. and adhesion described below, the hardness at 20° C. is 1,000 to 10,000 N/m 2 and the adhesion is 1,500 J/m 3 or less.

また、喫食時の加工食品の温度などを考慮に入れると、有形でありながら適度なやわらかさを発揮する観点から、45℃における硬さを、好ましくは1,000~8,000N/m、さらに好ましくは1,000~5,000N/mとすることができる。
例えば、45℃における硬さと後述の付着性との組み合わせとしては、45℃における硬さ1,000~8,000N/m、且つ、付着性が1,200J/m以下とすることができる。また、喫食時の加工食品の温度などを考慮に入れると、有形でありながら適度なやわらかさを維持する観点から、20℃の硬さに対する45℃の硬さの比(硬さ(45℃/20℃)比)は、硬さが10,000N/m以下の場合に、0.6~1.2が好ましく、0.6~1.0が更に好ましい。
各温度における硬さは、例えば、後述の実施例に記載の方法で測定することができる。
In addition, taking into account the temperature of the processed food at the time of consumption, the hardness at 45°C is preferably 1,000 to 8,000 N/m 2 , from the viewpoint of exhibiting appropriate softness while being tangible. More preferably, it is 1,000 to 5,000 N/m 2 .
For example, as a combination of hardness at 45°C and adhesion described below, the hardness at 45°C can be 1,000 to 8,000 N/m 2 and the adhesion can be 1,200 J/m 3 or less. . In addition, taking into consideration the temperature of processed foods at the time of consumption, the ratio of hardness at 45°C to hardness at 20°C (hardness (45°C/ When the hardness is 10,000 N/m 2 or less, the ratio (20° C.) is preferably 0.6 to 1.2, more preferably 0.6 to 1.0.
The hardness at each temperature can be measured, for example, by the method described in Examples below.

本実施形態の食肉加工食品の付着性の好ましい範囲は上述に示す通りであるが、さらに具体的には、例えば、なめらかさを発揮する観点から、20℃における付着性を、好ましくは1,500J/m以下、さらに好ましくは800~1,500J/mとすることができる。
また、喫食時の加工食品の温度などを考慮に入れると、なめらかさを発揮する観点から、45℃における付着性を、好ましくは1,200J/m以下、さらに好ましくは500~1,200J/mとすることができる。さらに、喫食時の加工食品の温度などを考慮に入れ、なめらかさを維持する観点から、20℃の付着性に対する45℃の付着性の比(付着性(45℃/20℃)比)は、付着性が1,500J/m以下の場合に、0.6~1.2が好ましく、0.6~1.0が更に好ましい。
各温度における付着性は、例えば、後述の実施例に記載の方法で測定することができる。
The preferable range of the adhesiveness of the processed meat food of this embodiment is as shown above, but more specifically, for example, from the viewpoint of exhibiting smoothness, the adhesiveness at 20°C is preferably 1,500 J. /m 3 or less, more preferably 800 to 1,500 J/m 3 .
In addition, taking into account the temperature of the processed food at the time of eating, from the viewpoint of achieving smoothness, the adhesion at 45°C is preferably 1,200 J/m 3 or less, more preferably 500 to 1,200 J/m3. m3 . Furthermore, taking into account the temperature of the processed food at the time of eating, and from the perspective of maintaining smoothness, the ratio of the stickiness at 45°C to the stickiness at 20°C (stickiness (45°C/20°C) ratio) is as follows: When the adhesion is 1,500 J/m 3 or less, it is preferably from 0.6 to 1.2, more preferably from 0.6 to 1.0.
The adhesion at each temperature can be measured, for example, by the method described in Examples below.

本実施形態の食肉加工食品の凝集性の好ましい範囲は、例えば、まとまりの良さ、食塊形成のしやすさを発揮する観点から、20℃における凝集性を0.9以下、さらに好ましくは0.5~0.9とすることができる。
また、喫食時の加工食品の温度などを考慮に入れると、まとまりの良さ、食塊形成のしやすさを発揮する観点から、45℃における凝集性を0.9以下、さらに好ましくは0.5~0.9とすることができる。
各温度における凝集性は、例えば、後述の実施例に記載の方法で測定することができる。
The preferable range of the cohesiveness of the processed meat food of the present embodiment is, for example, from the viewpoint of exhibiting good cohesiveness and ease of forming a bolus, the cohesiveness at 20°C is 0.9 or less, more preferably 0.9. It can be set to 5 to 0.9.
In addition, taking into consideration the temperature of the processed food at the time of eating, the cohesiveness at 45°C should be 0.9 or less, more preferably 0.5 from the viewpoint of achieving good cohesion and ease of bolus formation. ~0.9.
The cohesiveness at each temperature can be measured, for example, by the method described in Examples below.

本実施形態の食肉加工食品のラインスプレッドテストにおける広がりの好ましい範囲は、例えば、保形性を発揮する観点から、0.5cm以下が好ましく、さらに好ましくは0.2cm以下である。
ラインスプレッドテストは、例えば、後述の実施例に記載の方法で実施することができる。
The preferable range of spread in the line spread test of the processed meat food of this embodiment is, for example, from the viewpoint of exhibiting shape retention, preferably 0.5 cm or less, and more preferably 0.2 cm or less.
The line spread test can be performed, for example, by the method described in Examples below.

本実施形態の食肉加工食品の残渣率の好ましい範囲は、例えば、口どけがよく咽頭残留感がほとんどない嚥下容易な食肉加工食品とする観点から、4.0%以下が好ましく、さらに好ましくは2.0%以下である。
残渣率は、例えば、後述の実施例に記載の方法で算出することができる。
The preferable range of the residue ratio of the processed meat food of the present embodiment is, for example, 4.0% or less, more preferably 2.0% or less, from the viewpoint of providing a processed meat food that melts in the mouth and is easy to swallow with almost no residual feeling in the pharynx. .0% or less.
The residue rate can be calculated, for example, by the method described in Examples below.

本実施形態の食肉加工食品は、ある程度のタンパク質量を確保しつつやわらかさを担保することができる。本実施形態の食肉加工食品中のタンパク質量は、特に限定はないが、11重量%以上であることが好ましく、やわらかさとのバランスから、11~17重量%であることがさらに好ましい。 The processed meat food of this embodiment can ensure softness while ensuring a certain amount of protein. The amount of protein in the processed meat food of this embodiment is not particularly limited, but is preferably 11% by weight or more, and more preferably 11 to 17% by weight from the viewpoint of balance with tenderness.

本実施形態の食肉加工食品は、ある程度水分量を少なくすることができる。本実施形態の食肉加工食品中の水分量は、特に限定はないが、77重量%以下が好ましく、やわらかさとのバランスから、65~77重量%であることがさらに好ましい。 The processed meat food of this embodiment can reduce the water content to some extent. The amount of water in the processed meat food of this embodiment is not particularly limited, but is preferably 77% by weight or less, and more preferably 65 to 77% by weight from the viewpoint of balance with softness.

本実施形態の食肉加工食品は、形状を維持しつつ咀嚼や嚥下に適したやわらかでなめらかな物性に調整し、さらに、油脂、特に温度により形状が固体から液体に変わる動物性油脂に関しては、油脂含量が多いほど成型物の温度による物性差が大きくなることから、特に限定はないが、脂質量が12重量%以下であることが好ましく、6~12重量%であることがさらに好ましい。また、脂質/タンパク質の質量比は、タンパク質量が多く栄養価が高く、形状を有しているにもかかわらず、なめらかで均質な性状を示す観点から、1.0以下が好ましく、さらに好ましくは0.5~1.0、より好ましくは0.7~0.9である。 The processed meat food of this embodiment is adjusted to have soft and smooth physical properties suitable for chewing and swallowing while maintaining its shape. Since the higher the content, the greater the difference in physical properties depending on the temperature of the molded product, there is no particular limitation, but the lipid content is preferably 12% by weight or less, more preferably 6 to 12% by weight. In addition, the lipid/protein mass ratio is preferably 1.0 or less, more preferably 1.0 or less, from the viewpoint of exhibiting smooth and homogeneous properties despite the large amount of protein, high nutritional value, and shape. It is 0.5 to 1.0, more preferably 0.7 to 0.9.

成型物に、さらに調味液を添加してもよく、好ましくは、成型物全体が浸る量の調味液を添加する。適度なとろみのある調味液を添加することで、なめらか且つまとまりよく、むせにくく、さらに喫食が容易になり、また、風味を付与することもできる。調味液の粘度は、例えば、20℃で100~160mPa・s程度、45℃で100~130mPa・s程度である。調味液の原料は、しょうゆ、みりん、砂糖、だし、エキス等一般的に食品に使用されているものであれば限定されず、その組成も適宜変更することができる。上記原料と食用増粘剤を水に添加し、必要に応じて加熱し、攪拌して調味液を得ることができる。増粘剤としては、公知のものを適宜選択して用いることができ、例えば、キサンタンガム、カラギーナン、ローカストビーンガム、タマリンドガム、グァーガム、ジェランガム、こんにゃく粉、でん粉、加工でん粉等の1種以上を、上記の粘度になる量で用いることができる。一態様において、全調味液に対してキサンタンガムを0.5~1.5重量%、好ましくは0.75~1.25重量%、例えば0.9~1.1重量%添加することができる。 A seasoning liquid may be further added to the molded product, and preferably, the seasoning liquid is added in an amount such that the entire molded product is immersed. By adding a seasoning liquid with an appropriate thickness, the food becomes smooth and sticky, difficult to choke, and is easier to eat, and it is also possible to impart flavor. The viscosity of the seasoning liquid is, for example, about 100 to 160 mPa·s at 20°C and about 100 to 130 mPa·s at 45°C. The raw materials for the seasoning liquid are not limited as long as they are commonly used in foods, such as soy sauce, mirin, sugar, soup stock, and extracts, and the composition thereof can be changed as appropriate. A seasoning liquid can be obtained by adding the above raw materials and an edible thickener to water, heating and stirring as necessary. As the thickener, known ones can be appropriately selected and used, for example, one or more of xanthan gum, carrageenan, locust bean gum, tamarind gum, guar gum, gellan gum, konjac powder, starch, modified starch, etc. It can be used in an amount that provides the above viscosity. In one embodiment, xanthan gum can be added in an amount of 0.5 to 1.5% by weight, preferably 0.75 to 1.25%, for example 0.9 to 1.1% by weight, based on the total seasoning liquid.

このようにして得られた本実施形態の調味液入り食肉加工食品は、例えば、20℃で100~160mPa・s、45℃で100~130mPa・sの粘度の調味液を成型物全体が浸る量添加した場合に、上記「えん下困難者用食品の試験方法」に準拠して測定した硬さ(N/m)が、20℃で10,000以下、好ましくは1,000~7,500、より好ましくは1,000~5,000、例えば2,000~4,000であり、45℃で8,000以下、好ましくは1,000~6,000、より好ましくは1,000~4,000、例えば1,500~2,500であり、非常にやわらかい。また、上記「えん下困難者用食品の試験方法」に準拠して測定した付着性(J/m)が20℃で1,000以下、例えば500~800、45℃で1,000以下、好ましくは800以下、例えば400~500であり、凝集性が20℃及び45℃ともに0.9以下、好ましくは0.2~0.8、例えば0.6~0.7であり、特別用途食品えん下困難者用食品における許可基準II相当の物性を有する。これらの組み合わせとしては、例えば、調味液を加えた場合等に、本実施形態の食肉加工食品の20℃における硬さが10,000N/m以下、付着性が1,000J/m以下、且つ、凝集性が0.9以下とすることができる。同様に、45℃における硬さが8,000N/m以下、付着性が1,000J/m以下、且つ、凝集性が0.9以下とすることができる。 The seasoning liquid-containing processed meat food of the present embodiment obtained in this manner is, for example, coated with a seasoning liquid having a viscosity of 100 to 160 mPa·s at 20°C and 100 to 130 mPa·s at 45°C in an amount that allows the entire molded product to be immersed. When added, the hardness (N/m 2 ) measured in accordance with the above-mentioned "Testing method for foods for people with difficulty swallowing" at 20°C is 10,000 or less, preferably 1,000 to 7,500. , more preferably 1,000 to 5,000, for example 2,000 to 4,000, and 8,000 or less at 45°C, preferably 1,000 to 6,000, more preferably 1,000 to 4, 000, for example 1,500 to 2,500, and is very soft. In addition, the adhesion (J/m 3 ) measured in accordance with the above-mentioned "Test method for food for people with difficulty swallowing" is 1,000 or less at 20°C, for example 500 to 800, 1,000 or less at 45°C, It is preferably 800 or less, for example 400 to 500, and the cohesiveness is 0.9 or less at both 20°C and 45°C, preferably 0.2 to 0.8, for example 0.6 to 0.7, and it is a food for special use. It has physical properties equivalent to permission standard II for food for people with swallowing difficulties. These combinations include, for example, when the seasoning liquid is added, the processed meat food of this embodiment has a hardness of 10,000 N/m 2 or less at 20°C, an adhesiveness of 1,000 J/m 3 or less, Moreover, the cohesiveness can be 0.9 or less. Similarly, the hardness at 45° C. can be 8,000 N/m 2 or less, the adhesion can be 1,000 J/m 3 or less, and the cohesiveness can be 0.9 or less.

本実施形態の食肉加工食品は、冷凍して保存及び流通することができ、一般家庭、病院等で常法により解凍及び加温して上記の物性の加工食品として喫食者に提供することができる。一例として、冷蔵庫で6時間以上解凍後、電子レンジ(500W)で40秒間加熱して加温することができる。 The processed meat food of this embodiment can be frozen, stored and distributed, and can be thawed and heated in ordinary homes, hospitals, etc., and provided to consumers as a processed food with the above-mentioned physical properties. . For example, after thawing in a refrigerator for 6 hours or more, it can be heated in a microwave oven (500W) for 40 seconds to warm it.

本実施形態の食肉加工食品は、一般的に硬く、咀嚼や嚥下能力が低下した喫食者が食べ難いとされる食肉を、形状が残っていながらもやわらかく、なめらかで均質な食べやすい性状及び物性に調整した加工食品である。また、離水の問題も生じにくく、食肉本来の風味や色味を有する。咀嚼しなくても形状が崩れるほどのやわらかさと、均質で粒感やざらつきもなく、咽頭残留やそれによるむせ等も起こりにくいなめらかさを備えているため、従来技術が対象としている嚥下・咀嚼機能の低い者よりも更に嚥下・咀嚼機能の低下した喫食者にも配慮した物性を有する食品である。調味液を添加した場合には、上記の物性は、嚥下・咀嚼機能の低下した喫食者に、さらに適したものとなる。 The processed meat food of this embodiment transforms meat, which is generally hard and difficult for eaters with reduced chewing and swallowing abilities, into soft, smooth, homogeneous, and easy-to-eat properties while retaining its shape. It is a modified processed food. In addition, the problem of syneresis is less likely to occur, and the meat has the flavor and color inherent to meat. It is so soft that it loses its shape even without chewing, and is smooth enough to be homogeneous without grain or roughness, preventing it from remaining in the pharynx and resulting in choking, so it has the swallowing and mastication functions targeted by conventional technology. This food has physical properties that are more considerate of consumers with reduced swallowing and mastication functions than those with low levels of swallowing and mastication. When a seasoning liquid is added, the above-mentioned physical properties become more suitable for eaters with reduced swallowing and mastication functions.

以下、本発明を実施例及び比較例によりさらに説明するが、本発明は下記例に制限されるものではない。 EXAMPLES The present invention will be further explained below with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples.

[実施例1]
生の鶏ムネ肉の1枚肉(重量約233g)に、インジェクション装置を用いて、酵素液を食肉に対して50%となる重量を注入した。なお、酵素液は、プロテアーゼ(パパイン、ブロメライン、ペプチダーゼ混合物)の濃度が9.3×10-3重量%、酵素液用塩類(リン酸塩、クエン酸塩、炭酸塩混合物)の濃度が6.54重量%且つ酵素液のpHが9.2になるよう、軟水に溶解し調製した。次に、酵素液注入後の鶏ムネ肉を約2cm四方、厚さ約1cmの大きさにカットし、さらに上述のインジェクション装置で注入した酵素液と同一の酵素液を添加後、冷蔵室内で18時間浸漬し、酵素反応させた。酵素液を廃棄後、酵素処理後の鶏ムネ肉を、飽和蒸気調理機にて加熱した(60℃10分間、次いで90℃10分間)。
加熱後の鶏ムネ肉及び表1の原料をフードプロセッサーに投入し、1,800rpmで1分間破砕・混合後、ヘラで壁面の原料をはがし更に1,800rpmで2分間破砕・混合した。
目開きφ2mmのザルで裏ごしした後、ポリ袋に入れ、真空包装機にて真空度が98%以上になるまで脱気した。内径45mm、高さ10mmの円形の型に入れた後、急速冷凍し、型から外して容器に充填した。密封(シール)後、殺菌加熱(品温で85℃5分間相当以上)し、急速冷凍して鶏肉加工食品を得た。
[Example 1]
An enzyme solution was injected into one piece of raw chicken breast meat (weighing approximately 233 g) using an injection device in an amount equal to 50% of the weight of the meat. The enzyme solution has a concentration of protease (papain, bromelain, peptidase mixture) of 9.3 x 10 -3 % by weight, and a concentration of enzyme solution salts (phosphate, citrate, carbonate mixture) of 6.5% by weight. The enzyme solution was prepared by dissolving it in soft water so that the concentration was 54% by weight and the pH of the enzyme solution was 9.2. Next, the chicken breast meat after injecting the enzyme solution was cut into pieces approximately 2 cm square and approximately 1 cm thick, and after adding the same enzyme solution as the one injected with the above-mentioned injection device, the chicken breast meat was placed in a refrigerator for 18 hours. It was immersed for an hour and subjected to an enzyme reaction. After discarding the enzyme solution, the enzyme-treated chicken breast was heated in a saturated steam cooker (60°C for 10 minutes, then 90°C for 10 minutes).
The heated chicken breast meat and the raw materials listed in Table 1 were placed in a food processor, crushed and mixed for 1 minute at 1,800 rpm, the raw materials on the wall were peeled off with a spatula, and further crushed and mixed for 2 minutes at 1,800 rpm.
After straining through a strainer with an opening of 2 mm, the mixture was placed in a plastic bag and degassed using a vacuum packaging machine until the degree of vacuum reached 98% or higher. The mixture was placed in a circular mold with an inner diameter of 45 mm and a height of 10 mm, rapidly frozen, removed from the mold, and filled into a container. After sealing, the product was sterilized and heated (at 85° C. for 5 minutes or more at product temperature) and rapidly frozen to obtain a processed chicken food.

[実施例2]
鶏ムネ肉の代わりに生の豚モモ肉の塊肉(重量約663g)を用い、飽和蒸気調理機での加熱を60℃20分間、93℃3分間、次いで90℃10分間とした以外は実施例1と同様の手法により、豚肉加工食品を得た。
[Example 2]
The procedure was carried out except that raw pork thigh chunks (weighing approximately 663 g) were used instead of chicken breast meat, and heating was performed in a saturated steam cooking machine at 60°C for 20 minutes, 93°C for 3 minutes, and then 90°C for 10 minutes. Processed pork food was obtained in the same manner as in Example 1.

[実施例3]
鶏ムネ肉の代わりに生の牛モモ肉の塊肉(重量約781g)を用いた以外は実施例1と同様の手法により、牛肉加工食品を得た。
[Example 3]
A processed beef food was obtained in the same manner as in Example 1, except that raw beef thigh chunks (weighing about 781 g) were used instead of chicken breast.

[実施例4]
実施例1において、最終的に容器に充填時、表2に示す調味液も充填した。
[Example 4]
In Example 1, when the containers were finally filled, the seasoning liquids shown in Table 2 were also filled.

[実施例5]
実施例2において、最終的に容器に充填時、表2に示す調味液も充填した。
[Example 5]
In Example 2, when the containers were finally filled, the seasoning liquids shown in Table 2 were also filled.

[実施例6]
実施例3において、最終的に容器に充填時、表2に示す調味液も充填した。
[Example 6]
In Example 3, when the containers were finally filled, the seasoning liquids shown in Table 2 were also filled.

調味液の作製方法:
表2の配合量で、市水に、食品調味料及びキサンタンガムを添加し、目視で溶け残りがないことが確認できるまで攪拌した。粘度は以下のとおりであった。
・使用粘度計:音叉振動式粘度計SV-10(エー・アンド・デイ社製)
粘度(20℃):100~160mPa・s
粘度(45℃):100~130mPa・s
How to make seasoning liquid:
Food seasoning and xanthan gum were added to city water in the amounts shown in Table 2, and stirred until it was visually confirmed that there was no undissolved residue. The viscosity was as follows.
・Viscometer used: Tuning fork vibration viscometer SV-10 (manufactured by A&D)
Viscosity (20℃): 100-160mPa・s
Viscosity (45℃): 100-130mPa・s

[比較例1]
特許文献1の実施例に準じて、以下の方法で食肉加工食品を得た。
生の鶏ムネ肉の細切り肉(長さ6cm、幅1cm、高さ1cm)をフードプロセッサーに投入して1,800rpmで目視にて明らかに破砕している程度まで破砕し、その後、実施例1に示す酵素液(食肉原料に対して50%となる重量)に含まれる原料のうち、軟水を除く原料と、表1に示す原料と、を順に投入し、更に1,800rpmで2分間破砕・混合した。冷蔵室内で18時間静置して酵素反応させた後、裏ごしし、型入れ成型した。95℃10分間での蒸煮後、急速冷凍し、型から外して容器に充填して密封(シール)し、殺菌加熱(品温で85℃5分間相当以上)、急速冷凍して鶏肉加工食品を得た。特筆しない限り、機器や容器は実施例1と同様のものを使用した。
[Comparative example 1]
A processed meat food was obtained in accordance with the example of Patent Document 1 in the following manner.
Shredded raw chicken breast meat (6 cm in length, 1 cm in width, 1 cm in height) was put into a food processor and crushed at 1,800 rpm until it was clearly crushed by visual inspection, and then Example 1 Among the raw materials contained in the enzyme solution (50% of the weight of the meat raw materials) shown in Table 1, the raw materials excluding soft water and the raw materials shown in Table 1 were added in order, and crushed and crushed at 1,800 rpm for 2 minutes. Mixed. After leaving the mixture in a refrigerator for 18 hours to allow an enzyme reaction, it was strained and molded. After steaming at 95℃ for 10 minutes, it is quickly frozen, removed from the mold, filled into a container, sealed, sterilized and heated (equivalent to 85℃ for 5 minutes or more at product temperature), and quickly frozen to produce processed chicken food. Obtained. Unless otherwise specified, the same equipment and containers as in Example 1 were used.

[比較例2]
鶏ムネ肉の代わりに生の豚モモ肉のスライス肉(長さ15cm、幅4cm、高さ2mm)を用いた以外は比較例1と同様の手法により、豚肉加工食品を得た。
[Comparative example 2]
A processed pork food was obtained in the same manner as in Comparative Example 1, except that sliced raw pork thigh meat (length 15 cm, width 4 cm, height 2 mm) was used instead of chicken breast meat.

[比較例3]
鶏ムネ肉の代わりに生の牛モモ肉のスライス肉(長さ15cm、幅4cm、高さ2mm)を用いた以外は比較例1と同様の手法により、牛肉加工食品を得た。
[Comparative example 3]
A processed beef food was obtained in the same manner as in Comparative Example 1, except that sliced raw beef thigh meat (length 15 cm, width 4 cm, height 2 mm) was used instead of chicken breast meat.

[製法の評価]
実施例1~3と比較例1~3とを比較すると、比較例においては、酵素処理が万遍なく全体で行われるように破砕・混合時に酵素原料を投入したが、混合するにつれ粘り気が強くなり、また、混合しにくく裏ごしに時間を要した。より具体的には、同量の破砕・混合処理物を手で裏ごしした場合、実施例1~3においては5分間程度で裏ごしが完了したが、比較例1~3ではその12倍(60分間)程度の時間を要した。さらに、成型時にも、粘り気があるために型入れが困難であった。また、比較例においては、原料の種類やロットで物性がバラつき、破砕・混合の処理時間や裏ごしの手間が実施例に比べバラつく傾向にあった。予め酵素処理をしなかったことでバラつきが生じたと考えられた。
[Evaluation of manufacturing method]
Comparing Examples 1 to 3 and Comparative Examples 1 to 3, it is found that in the comparative example, the enzyme raw material was added during crushing and mixing so that the enzyme treatment was performed evenly on the whole, but as it was mixed, the viscosity became stronger. Also, it was difficult to mix and it took a long time to puree. More specifically, when the same amount of crushed and mixed material was pureed by hand, in Examples 1 to 3 the pureing was completed in about 5 minutes, but in Comparative Examples 1 to 3 it took 12 times that amount (60 minutes). ). Furthermore, during molding, it was difficult to insert into the mold due to its viscosity. In addition, in the comparative examples, the physical properties tended to vary depending on the type of raw material and lot, and the processing time for crushing and mixing and the effort for straining tended to vary compared to the examples. It was thought that the variation occurred because enzyme treatment was not performed in advance.

さらに、比較例1~3においては、フードプロセッサーでの破砕から蒸煮までの工程は生肉での作業となるため、病原微生物による汚染リスクがあり、フードプロセッサーを介した異なるロット間での汚染リスクも高かった。一方、実施例1~3においては、加熱後にフードプロセッサーでの破砕・混合、裏ごしを実施するため汚染リスクが低かった。 Furthermore, in Comparative Examples 1 to 3, since the process from crushing in a food processor to steaming involves working with raw meat, there is a risk of contamination with pathogenic microorganisms, and there is also a risk of contamination between different lots via the food processor. it was high. On the other hand, in Examples 1 to 3, the risk of contamination was low because crushing, mixing, and straining in a food processor were performed after heating.

[官能評価]
実施例1~3及び比較例1~3の加工食品について、6名の熟練したパネラーにより、やわらかさ及びなめらかさの官能評価を実施した。なお、加工食品は冷蔵庫に16時間入れて解凍後、電子レンジ(500W)で40秒間加温してから官能評価に供した。
以下の評価方法・基準を用いた。なお、パネラー間で、基準製品を用いた事前評価を行い、評価指標を一致させた。
(やわらかさ)
3点 咀嚼しなくても形状が崩れる程やわらかい。
2点 ややかたく舌で咀嚼しなければ崩せない。
1点 かたく舌の咀嚼では崩せない。
(なめらかさ)
3点 均質でありなめらかである。
2点 やや不均質であり粒を感じる。
1点 不均質でありざらつく。
(判定)
6名のパネラーの平均点が2.0点を上回ったとき「適」とした。
[sensory evaluation]
The processed foods of Examples 1 to 3 and Comparative Examples 1 to 3 were subjected to sensory evaluation of softness and smoothness by six experienced panelists. The processed foods were placed in a refrigerator for 16 hours to thaw, and then heated in a microwave oven (500 W) for 40 seconds before being subjected to sensory evaluation.
The following evaluation methods and criteria were used. Furthermore, the panelists conducted a preliminary evaluation using the reference product and agreed on the evaluation indicators.
(softness)
3 points So soft that it loses its shape even without chewing.
2 points You can't break it apart unless you chew it with your tongue.
1 point: It is hard and cannot be broken by chewing with the tongue.
(smoothness)
3 points: Homogeneous and smooth.
2 points Slightly non-uniform and grainy.
1 point: Heterogeneous and rough.
(judgement)
When the average score of the six panelists exceeded 2.0 points, it was judged as "suitable".

結果を表3に示す。やわらかさについて、実施例1~3は、咀嚼しなくても崩れるほどのやわらかさで、比較例1~3(舌で崩せない~舌で崩せる程度)よりもやわらかいと評価された。また、なめらかさについて、実施例1~3はなめらか且つ均質であり、比較例1~3(ざらつきがある~なめらかだがやや不均質程度)よりもなめらかと評価された。
The results are shown in Table 3. Regarding the softness, Examples 1 to 3 were so soft that they fell apart without being chewed, and were evaluated as being softer than Comparative Examples 1 to 3 (cannot be broken down by the tongue to the extent that they could be broken down by the tongue). Regarding smoothness, Examples 1 to 3 were smooth and homogeneous, and were rated smoother than Comparative Examples 1 to 3 (rough to smooth but slightly non-uniform).

[物性評価1]
実施例1~6及び比較例1~3の加工食品の硬さ、付着性及び凝集性を、以下の条件で測定した。
(試験数)
実施例1~3及び比較例1~3:N=6、実施例4~6:N=4
(解凍・加温方法)
冷蔵庫に16時間入れて解凍後、電子レンジ(500W)で40秒間加温したものを試料とした。
(測定方法)
※測定条件は「特別用途食品 えん下困難者用食品の試験方法(硬さ、付着性及び凝集性の試験方法)」に準じた。
1.試料を容器(直径40mm、高さ15mm)に入れた。
2.クリープメータ(山電製、型式:RE2-33005B)を用いて以下の条件で測定した。
(測定条件)
・サンプル容器:直径40mm、高さ15mm
・プランジャー:樹脂製、直径20mm、高さ8mm
・圧縮速度:10mm/sec
・クリアランス:5mm
・圧縮回数:2回
・測定温度:実施例1~3及び比較例1~3:20±2℃
実施例4~6:20±2℃及び45±2℃
[Physical property evaluation 1]
The hardness, adhesion, and cohesiveness of the processed foods of Examples 1 to 6 and Comparative Examples 1 to 3 were measured under the following conditions.
(The number of test)
Examples 1 to 3 and Comparative Examples 1 to 3: N=6, Examples 4 to 6: N=4
(Thawing/warming method)
The sample was placed in a refrigerator for 16 hours to thaw, then heated in a microwave oven (500W) for 40 seconds.
(Measuring method)
*Measurement conditions were in accordance with "Testing methods for foods for special dietary uses, foods for people with difficulty swallowing (testing methods for hardness, adhesion, and cohesion)."
1. The sample was placed in a container (diameter 40 mm, height 15 mm).
2. Measurement was performed using a creep meter (manufactured by Yamaden, model: RE2-33005B) under the following conditions.
(Measurement condition)
・Sample container: diameter 40mm, height 15mm
・Plunger: Made of resin, diameter 20mm, height 8mm
・Compression speed: 10mm/sec
・Clearance: 5mm
・Number of compression: 2 times ・Measurement temperature: Examples 1 to 3 and Comparative Examples 1 to 3: 20±2℃
Examples 4-6: 20±2°C and 45±2°C

結果を表4及び5に示す。
表4に示すとおり、実施例1~3の硬さは20℃で3,000~5,000N/mであり、比較例1~3の硬さ(20℃で17,000~52,000N/m)に比べ低値であった。
実施例1~3の付着性は20℃で1,100~1,500J/mであり、比較例1~3の付着性(20℃で300~1,400J/m)に比べ高値か同程度であった。
実施例1~3の凝集性は20℃で0.6~0.8であり、比較例の製法の凝集性(20℃で0.3~0.5)に比べ高値であった。比較例は固形状で、実施例に比べてまとまりが劣ると考えられた。
実施例1~3の加工食品は特別用途食品えん下困難者用食品における許可基準III相当の物性であることが示唆された。
The results are shown in Tables 4 and 5.
As shown in Table 4, the hardness of Examples 1 to 3 was 3,000 to 5,000 N/ m2 at 20°C, and the hardness of Comparative Examples 1 to 3 was 17,000 to 52,000 N/m2 at 20°C. / m2 ).
The adhesion of Examples 1 to 3 is 1,100 to 1,500 J/m 3 at 20°C, which is higher than the adhesion of Comparative Examples 1 to 3 (300 to 1,400 J/m 3 at 20°C). It was about the same level.
The cohesiveness of Examples 1 to 3 was 0.6 to 0.8 at 20°C, which was higher than the cohesiveness of the production method of the comparative example (0.3 to 0.5 at 20°C). The comparative example was solid and was thought to be less cohesive than the example.
It was suggested that the processed foods of Examples 1 to 3 had physical properties equivalent to permission standard III for food for special dietary uses and food for people with difficulty swallowing.

表5に示すとおり、調味液入り加工食品である実施例4~6の硬さは20℃で2,000~4,000N/mであり、調味液無しの実施例1~3に比べて更に低値を示した。また45℃では硬さは1,500~2,500N/mであった。
実施例4~6(調味液入)の付着性は20℃で500~800J/mであり、実施例1~3(調味液無)に比べ低値を示した。また45℃では付着性は400~500J/mであった。
実施例4~6(調味液入)の凝集性は20℃で0.6~0.7であり、実施例1~3(調味液無)に比べ低値を示した。また45℃でも凝集性は0.6~0.7であった。
実施例4~6の加工食品は特別用途食品えん下困難者用食品における許可基準II相当の物性であることが示唆された。
As shown in Table 5, the hardness of Examples 4 to 6, which are processed foods containing seasoning liquid, is 2,000 to 4,000 N/ m2 at 20°C, compared to Examples 1 to 3 without seasoning liquid. It showed an even lower value. The hardness at 45°C was 1,500 to 2,500 N/m 2 .
The adhesion of Examples 4 to 6 (containing seasoning liquid) was 500 to 800 J/m 3 at 20°C, which was lower than that of Examples 1 to 3 (without seasoning liquid). At 45° C., the adhesion was 400 to 500 J/m 3 .
The cohesiveness of Examples 4 to 6 (containing seasoning liquid) was 0.6 to 0.7 at 20°C, which was lower than that of Examples 1 to 3 (without seasoning liquid). Furthermore, even at 45°C, the cohesiveness was 0.6 to 0.7.
It was suggested that the processed foods of Examples 4 to 6 had physical properties equivalent to Permit Standard II for food for special dietary uses and food for people with difficulty swallowing.

実施例4~6で得た加工食品を、専門家(医師、歯科医師及び管理栄養士)を対象に提供したところ、やわらかく且つなめらかで嚥下しやすいとの評価を得た。 When the processed foods obtained in Examples 4 to 6 were provided to experts (doctors, dentists, and registered dietitians), they were evaluated as being soft, smooth, and easy to swallow.

[比較例4]
特許文献2では、澱粉食品を加熱後に、破砕し、酵素処理を行っている。この方法に準じて、以下の方法で食肉加工食品を得た。
生の鶏ムネ肉の細切り肉(長さ6cm、幅1cm、高さ1cm)を沸騰水で茹でて処理後、実施例1に示す酵素液(食肉原料に対して50%となる重量)に含まれる原料のうち、軟水を除く原料と、表1(実施例1)に示す原料とを、ともにフードプロセッサーに投入した。1,800rpmで1分間破砕・混合後、ヘラで壁面の原料をはがし更に1,800rpmで2分間破砕・混合した。冷蔵室内で16時間以上静置して酵素反応させた後、裏ごしし、型入れ成型した。スチームコンベクションで60℃10分間、次いで95℃10分間加熱後、急速冷凍し、型から外して容器に充填して密封(シール)し、殺菌加熱(品温で85℃5分間相当以上)、急速冷凍して鶏肉加工食品を得た。特筆しない限り、機器や容器は実施例1と同様のものを使用した。
[Comparative example 4]
In Patent Document 2, a starch food is crushed after being heated and subjected to enzyme treatment. According to this method, processed meat foods were obtained in the following manner.
Shredded raw chicken breast meat (length: 6 cm, width: 1 cm, height: 1 cm) was boiled in boiling water and treated, and then added to the enzyme solution shown in Example 1 (50% weight based on the meat raw material). Among the raw materials, the raw materials excluding soft water and the raw materials shown in Table 1 (Example 1) were both put into a food processor. After crushing and mixing at 1,800 rpm for 1 minute, the raw materials on the wall surface were peeled off with a spatula, and the mixture was crushed and mixed at 1,800 rpm for 2 minutes. The mixture was left to stand in a refrigerator for 16 hours or more to undergo an enzyme reaction, and then strained and molded. After heating at 60°C for 10 minutes with steam convection and then at 95°C for 10 minutes, it is quickly frozen, removed from the mold, filled into a container and sealed, sterilized and heated (equivalent to 85°C for 5 minutes or more at product temperature), and rapidly It was frozen to obtain processed chicken food. Unless otherwise specified, the same equipment and containers as in Example 1 were used.

[物性評価2]
物性評価1と同様の手法を用いて、比較例4の物性を評価した。測定温度は20±2℃であった。物性評価1で得た実施例1の結果と併せて結果を表6に示す。
表6に示すとおり、実施例1の硬さは20℃で約5,000N/mであり、比較例4の硬さ(20℃で約14,000N/m)に比べ低値であった。
実施例1と比較例4の付着性は同程度であった。
実施例1の凝集性は20℃で約0.7であり、比較例4の凝集性(20℃で約0.4)に比べ高値であった。比較例4は固形状で、実施例と比べるとまとまりがよくないため低値を示したと考えられる。
[Physical property evaluation 2]
The physical properties of Comparative Example 4 were evaluated using the same method as in Physical Property Evaluation 1. The measurement temperature was 20±2°C. The results are shown in Table 6 together with the results of Example 1 obtained in Physical Property Evaluation 1.
As shown in Table 6, the hardness of Example 1 was approximately 5,000 N/m 2 at 20°C, which was lower than the hardness of Comparative Example 4 (approximately 14,000 N/m 2 at 20°C). Ta.
The adhesion properties of Example 1 and Comparative Example 4 were comparable.
The cohesiveness of Example 1 was about 0.7 at 20°C, which was higher than the cohesiveness of Comparative Example 4 (about 0.4 at 20°C). It is thought that Comparative Example 4 showed a low value because it was in solid form and was not well-organized compared to Examples.

なお、実施例1及び比較例4の加工食品を冷蔵庫に16時間入れて解凍後、電子レンジ(500W)で40秒間加温してから喫食したところ、比較例4の方が、ざらつきが感じられ、微粒子が咽頭に残留した感覚が残った。 In addition, when the processed foods of Example 1 and Comparative Example 4 were placed in the refrigerator for 16 hours to thaw, heated in a microwave oven (500 W) for 40 seconds, and then eaten, Comparative Example 4 felt more grainy. , I was left with the feeling that particulate matter remained in my pharynx.

実施例1~3における水分、タンパク質、脂質の含有量について以下に示す。なお、これらの栄養成分については、「食品表示基準について(消食表第139号、消費者庁次長通知、平成27年3月30日)」の「別添 栄養成分等の分析方法等」に準拠して分析した。 The contents of water, protein, and lipid in Examples 1 to 3 are shown below. Please note that these nutritional components are based on the "Attachment Analytical Methods for Nutrient Ingredients, etc." of the "Food Labeling Standards (Consumption Table No. 139, Notification by the Deputy Commissioner of the Consumer Affairs Agency, March 30, 2015)". and analyzed.

[実施例1,比較例1,市販品の比較]
上述で得られた実施例1及び比較例1の結果に加え、下記表8中の市販品1~4(比較例5~8)について、各成分を比較し、官能評価、及び、物性評価を行った。これらの市販品は、いずれも高齢者用食や介護食として販売されているものである。実施例1及び比較例1は物性評価1に記載の“解凍・加温方法”に従って解凍、加温処理したものを試料とした。市販品1~4は市販品のパッケージに記載の方法に従って加温処理したものを試料とした。
下記表8において、“やわらかさ”“なめらかさ”については、上述の官能評価と同様の手法により行った。また、栄養成分は実施例1と同様の手法によって分析した。
さらに、“硬さ”“付着性”“凝集性”については、上述の物性評価1と同様におこなった(ただし、測定温度:20±2℃及び45±2℃、実施例1及び比較例1:N=6、比較例5~8:N=3)
[Example 1, Comparative Example 1, Comparison of commercial products]
In addition to the results of Example 1 and Comparative Example 1 obtained above, each component was compared for commercial products 1 to 4 (Comparative Examples 5 to 8) in Table 8 below, and sensory evaluation and physical property evaluation were conducted. went. All of these commercially available products are sold as food for the elderly or nursing care food. In Example 1 and Comparative Example 1, samples were thawed and heated according to the "thawing/warming method" described in Physical Property Evaluation 1. Samples of commercially available products 1 to 4 were prepared by heating according to the method described on the package of the commercially available products.
In Table 8 below, "softness" and "smoothness" were evaluated using the same method as the above-mentioned sensory evaluation. In addition, nutritional components were analyzed using the same method as in Example 1.
Furthermore, "hardness", "adhesiveness", and "cohesiveness" were conducted in the same manner as in the above-mentioned physical property evaluation 1 (measurement temperature: 20 ± 2°C and 45 ± 2°C, Example 1 and Comparative Example 1. : N=6, Comparative Examples 5 to 8: N=3)

下記表8中、“ラインスプレッド”“残渣率”は以下の物性評価3に従って算出した。
[物性評価3]
〔ラインスプレッドテスト(保形性)〕
・測定数
N=1
・測定方法
(1)試料を予め45℃に保温した(保温温度は、喫食時の食品の温度を想定した)。
(2)次いで、直径4cm、高さ1.5cmの円筒をメモリ付きシートの上に設置し、円筒に試料をすりきりで充填した。なお、メモリ付きシート表面には、直径の異なる複数の円が同心となるように表示されており、さらに、これら円の中心から円周に向かう8本の直線により各々均等に8分割されている。またシートに各直線と最外円との交点には時計方向からA~H点(8点)が付されている。上述の円筒は、シート表面に表示された円と中心が重なるように配置した。
(3)次いで、円筒を上方向に取り除き、120秒間静置し、120秒後のA~H点(8点)の長さを記録した。初めの直径4cmからの広がりを算出し、8点の平均値(rAve.)を算出しラインスプレッド(cm)とした。
ラインスプレッドが0.5cm以下の場合、保形性が良好であり、有形であると判断した。
In Table 8 below, "line spread" and "residue rate" were calculated according to physical property evaluation 3 below.
[Physical property evaluation 3]
[Line spread test (shape retention)]
・Number of measurements N=1
-Measurement method (1) The sample was kept warm at 45°C in advance (the keeping temperature was assumed to be the temperature of the food at the time of eating).
(2) Next, a cylinder with a diameter of 4 cm and a height of 1.5 cm was placed on the memory sheet, and the sample was filled into the cylinder with a grater. Furthermore, on the surface of the seat with memory, multiple circles with different diameters are displayed concentrically, and each of these circles is divided into eight equal parts by eight straight lines extending from the center to the circumference. . Further, points A to H (8 points) are marked clockwise at the intersections of each straight line and the outermost circle on the sheet. The cylinder described above was arranged so that its center overlapped with the circle displayed on the sheet surface.
(3) Next, the cylinder was removed upward, left to stand for 120 seconds, and the lengths of points A to H (8 points) after 120 seconds were recorded. The spread from the initial diameter of 4 cm was calculated, and the average value (rAve.) of 8 points was calculated, which was defined as the line spread (cm).
When the line spread was 0.5 cm or less, it was judged that the shape retention was good and it was tangible.

〔残渣率(なめらかさ)〕
・測定数
N=1
・測定方法
(1)サンプル管に試料10g(ws)及び軟水20gを加え、37℃に保温した。保温温度は口腔内温度を想定した。
(2)サンプル管を試験管ミキサーで120秒間攪拌し、攪拌後、試料を予め重量(wm)を測定した篩(目開き500μm)に通した。
(3)次いで、篩を溜水で軽く洗った後、篩に付着した水分をふき取り、篩+残渣重量(wr)を測定した。
上述のws、wm、wrを用い、(wr-wm)/ws×100より残渣率(%)を算出した。
残渣率が大きいほど口どけがわるく、咽頭残留感があり、4.0%以下の場合、口どけがよく、咽頭での残留感はほとんどないと判断した。試料の口どけがよく、咽頭での残留感がないと、嚥下が容易となる。
[Residue rate (smoothness)]
・Number of measurements N=1
-Measurement method (1) 10 g (ws) of sample and 20 g of soft water were added to a sample tube and kept at 37°C. The temperature for keeping warm was assumed to be the temperature inside the oral cavity.
(2) The sample tube was stirred for 120 seconds using a test tube mixer, and after stirring, the sample was passed through a sieve (openings: 500 μm) whose weight (wm) had been measured in advance.
(3) Next, after lightly washing the sieve with standing water, the water adhering to the sieve was wiped off, and the sieve+residue weight (wr) was measured.
Using the above ws, wm, and wr, the residue rate (%) was calculated from (wr−wm)/ws×100.
It was judged that the higher the residue rate, the worse it melts in the mouth and the feeling of residue in the pharynx, and when it is 4.0% or less, it melts in the mouth well and there is almost no feeling of residue in the pharynx. If the sample melts well in the mouth and there is no residual feeling in the pharynx, it will be easier to swallow.

上述の表8に示されるように、官能評価の結果、“やわらかさ”について、実施例1は、咀嚼しなくても崩れるほどのやわらかさで、市販品2及び3と同程度であった。また、市販品1よりもやややわらかく、比較例1及び市販品4よりもやわらかいと評価された。このため、実施例1は、有形でありながら咀嚼しなくても崩れる程度のやわらかさであり、やわらかすぎることなく適度にやわらかいことがわかる。
次に、“なめらかさ”について、官能評価の結果、実施例1は、比較例1及び市販品1~4に比して、なめらか且つ均質であると評価された。
As shown in Table 8 above, as a result of the sensory evaluation, in terms of "softness", Example 1 was so soft that it fell apart without being chewed, and was comparable to commercially available products 2 and 3. It was also evaluated as being slightly softer than Commercial Product 1, and softer than Comparative Example 1 and Commercial Product 4. Therefore, although it is tangible, Example 1 is soft enough to fall apart without being chewed, indicating that it is moderately soft without being too soft.
Next, regarding "smoothness", as a result of sensory evaluation, Example 1 was evaluated to be smoother and more homogeneous than Comparative Example 1 and commercial products 1 to 4.

また、物性測定の結果、“硬さ”について、実施例1は20℃で4,716N/m、45℃で3,385N/mであり、比較例1及び市販品1,4(20℃で16,000~18,000N/m、45℃で10,000~19,000N/m)に比べ低値であり、且つ、市販品2,3(20℃で1,800~3,100N/m、45℃で500~1,900N/m)に比べ高値であることがわかった。当該結果からも、実施例1は、やわらかすぎることなく適度にやわらかいことがわかる。更に、20℃の硬さに対する45℃の硬さの比(硬さ(45℃/20℃)比)について、実施例1は0.72であり、比較例1及び市販品1に比べ低値であり、且つ、市販品2~4に比べ高値であることがわかった。当該結果から、実施例1は、硬さが近い値を示す市販品2及び3に比べ、20℃と45℃の硬さの差が小さいことがわかった。 In addition, as a result of physical property measurements, the "hardness" of Example 1 was 4,716 N/m 2 at 20°C and 3,385 N/m 2 at 45°C, and Comparative Example 1 and commercial products 1 and 4 (20 16,000 to 18,000 N/m 2 at 45°C and 10,000 to 19,000 N/m 2 at 45°C), and is lower than commercial products 2 and 3 (1,800 to 3 at 20°C). , 100 N/m 2 and 500 to 1,900 N/m 2 at 45°C). The results also show that Example 1 is moderately soft without being too soft. Furthermore, the ratio of hardness at 45°C to hardness at 20°C (hardness (45°C/20°C) ratio) was 0.72 in Example 1, which was lower than Comparative Example 1 and Commercial Product 1. It was also found that the price was higher than that of commercially available products 2 to 4. From the results, it was found that Example 1 had a smaller difference in hardness between 20°C and 45°C than commercially available products 2 and 3, which had similar hardness values.

“付着性”について、実施例1は20℃で1,133J/m、45℃で876J/mであり、比較例1、市販品2,3(20℃で500~700J/m、45℃で100~400J/m)に比べ高値であり、市販品1(20℃で2,355J/m、45℃で1,264J/m)に比べ低値であり、市販品4(20℃で1,030J/m、45℃で520J/m)に比べやや高値であった。また、20℃の付着性に対する45℃の付着性の比(付着性(45℃/20℃)比)について、実施例1は0.77であり、比較例1、市販品1~4に比べ高値であることがわかった。当該結果から、実施例1は、比較例1、市販品1~4に比べ、20℃と45℃の付着性の差が小さいことがわかった。 Regarding "adhesion", Example 1 had 1,133 J/m 3 at 20°C and 876 J/m 3 at 45°C, Comparative Example 1 and commercial products 2 and 3 (500 to 700 J/m 3 at 20°C, It is higher than commercial product 1 (2,355 J/m 3 at 20 °C, 1,264 J/m 3 at 45 °C), and lower than commercial product 4 (2,355 J/m 3 at 20 °C, 1,264 J/m 3 at 45 °C). (1,030 J/m 3 at 20° C. and 520 J/m 3 at 45° C.). Furthermore, the ratio of adhesion at 45°C to adhesion at 20°C (adhesion (45°C/20°C) ratio) was 0.77 in Example 1, compared to Comparative Example 1 and commercial products 1 to 4. It turned out to be overpriced. From the results, it was found that Example 1 had a smaller difference in adhesion between 20°C and 45°C than Comparative Example 1 and Commercial Products 1 to 4.

“ラインスプレッドテスト”について、実施例1は広がりが0.1cmであり、比較例1、市販品1、3、4(0.0~0.2cm)と同程度であり、市販品2(1.9cm)に比べ低値であった。このことから実施例1、比較例1、市販品1、3、4は保形性があることが示唆され、市販品2は保形性がないことが示唆される。
“残渣率”について、実施例1は0.6%であり、比較例1及び市販品4(90~130%)に比べ顕著に低値であり、市販品1~3(4.1~12.4%)に比べ低値であった。このことから実施例1は口どけがよく、咽頭残留感がほとんどないことが示唆される。一方、比較例1及び市販品4は実施例1に比べ口どけが顕著にわるく、咽頭残留感があり、また、市販品1~3は実施例1に比べ口どけがややわるく、咽頭残留感があるかややあることが示唆された。なお、当該結果は、官能評価の“なめらかさ”の結果と凡そ一致する結果であった。
Regarding the "line spread test," Example 1 had a spread of 0.1 cm, which was comparable to Comparative Example 1 and commercial products 1, 3, and 4 (0.0 to 0.2 cm), and commercial product 2 (1 cm). .9cm). This suggests that Example 1, Comparative Example 1, and Commercial Products 1, 3, and 4 have shape retention properties, and that Commercial Product 2 does not have shape retention properties.
Regarding the "residue rate", Example 1 was 0.6%, which was significantly lower than Comparative Example 1 and Commercial Product 4 (90-130%), and Commercial Products 1-3 (4.1-12%). .4%). This suggests that Example 1 melts well in the mouth and leaves almost no residual sensation in the pharynx. On the other hand, compared to Example 1, Comparative Example 1 and Commercial Product 4 had noticeably worse melting in the mouth and a feeling of residual throat in the pharynx. It was suggested that there is some or a slight amount of Note that the results were roughly in agreement with the "smoothness" results of the sensory evaluation.

以上の結果から実施例1は官能評価のやわらかさ、物性評価の硬さ及びラインスプレッドテストの結果から、比較的やわらかい物性でありながら保形性を有しており、且つ、官能評価のなめらかさ及び物性評価の残渣率の結果から、均質且つなめらかで口どけがよい食感であり、咽頭での残留感もほとんどないことが示唆された。さらに、実施例1は、水分量が77重量%以下、タンパク質量が11重量%以上、脂質量が12重量%以下でありながら、有形且つなめらかで均質な性状を有していた。このため、比較例1、市販品1~4のいずれと比べても特徴的な物性であり、実施例1は有形且つなめらかで均質な性状を有し、嚥下容易なことが確認された。 Based on the above results, Example 1 has relatively soft physical properties, shape retention, and smoothness based on the sensory evaluation of softness, hardness of physical property evaluation, and line spread test. The results of the residue rate in the physical property evaluation suggested that the texture was homogeneous, smooth, and melted in the mouth, and there was almost no feeling of residue in the pharynx. Furthermore, Example 1 had tangible, smooth, and homogeneous properties, although the water content was 77% by weight or less, the protein content was 11% by weight or more, and the lipid content was 12% by weight or less. Therefore, it was confirmed that it has characteristic physical properties compared to Comparative Example 1 and any of the commercial products 1 to 4, and Example 1 has tangible, smooth and homogeneous properties, and is easy to swallow.

本発明は、介護食、咀嚼機能低下者用食、嚥下機能低下者用食、高齢者用食、乳幼児用食、嚥下機能評価・検査用食等の分野において、産業上の利用可能性を有する。
The present invention has industrial applicability in the fields of nursing care food, food for people with impaired masticatory function, food for people with impaired swallowing function, food for the elderly, food for infants, food for swallowing function evaluation and testing, etc. .

Claims (10)

食肉原料を、タンパク分解酵素を含む酵素液で処理して酵素処理物を得ること、
前記酵素処理物を加熱して加熱処理物を得ること、
前記加熱処理物を、水及びゲル化剤とともに機械裁断して裁断物を得ること、
前記裁断物を裏ごししてペーストを得ること、及び、
前記ペーストを成型して成型物を得ること、
を含む、食肉加工食品の製造方法。
obtaining an enzyme-treated product by treating meat raw materials with an enzyme solution containing a proteolytic enzyme ;
heating the enzyme-treated product to obtain a heat-treated product;
mechanically cutting the heat-treated product together with water and a gelling agent to obtain a cut product;
pureeing the cut material to obtain a paste; and
molding the paste to obtain a molded product;
A method for producing processed meat foods, including:
前記加熱処理物を、添加原料の総重量に対して40重量%以下の前記水を前記ゲル化剤とともに機械裁断して裁断物を得ることを含む、請求項1に記載の方法。 2. The method according to claim 1, which comprises mechanically cutting the heat-treated product with 40% by weight or less of the water based on the total weight of additive raw materials together with the gelling agent to obtain a cut product. 前記加熱処理物を、前記水及び前記ゲル化剤と油脂とともに機械裁断して裁断物を得ることを含む、請求項1又は2に記載の方法。 The method according to claim 1 or 2, comprising mechanically cutting the heat-treated product together with the water, the gelling agent, and oil to obtain a cut product. 前記成型に先だって、さらにペーストを脱気することを含む、請求項1~3のいずれか一項に記載の方法。 The method according to any one of claims 1 to 3, further comprising degassing the paste prior to said molding. 前記酵素液が、前記タンパク分解酵素としてプロテアーゼと、リン酸、クエン酸、炭酸及びそれらの塩から選択される塩類とを含む、請求項1~4のいずれか一項に記載の方法。 The method according to any one of claims 1 to 4, wherein the enzyme solution contains protease as the proteolytic enzyme and salts selected from phosphoric acid, citric acid, carbonic acid, and salts thereof. タンパク分解酵素を含む酵素液を用いて酵素処理した食肉原料の加熱処理物、及び、水、を含むペーストを成型した成型物を含み、20℃における硬さが1,000~10,000(N/m)、付着性が1,500(J/m)以下であり、45℃における硬さが1,000~8,000(N/m)、付着性が1,200(J/m)以下であり、且つ、残渣率が4.0%以下である、食肉加工食品。 The hardness at 20° C is 1,000 to 10,000 (N /m 2 ), adhesion is 1,500 (J/m 3 ) or less, hardness at 45°C is 1,000 to 8,000 (N/m 2 ), and adhesion is 1,200 (J/m 2 ). m 3 ) or less and has a residue rate of 4.0% or less. ラインスプレッドテストにおける広がりが0.5cm以下である、請求項6に記載の食肉加工食品。 The processed meat food according to claim 6 , which has a spread of 0.5 cm or less in a line spread test. タンパク質量が11重量%以上である、請求項6又は7に記載の食肉加工
食品。
The processed meat food according to claim 6 or 7 , having a protein content of 11% by weight or more.
20℃の硬さに対する45℃の硬さの比が0.6~1.2であり、且つ、20℃の付着性に対する45℃の付着性の比が0.6~1.2である、請求項6~のいずれか一項に記載の食肉加工食品。 The ratio of hardness at 45°C to hardness at 20°C is 0.6 to 1.2, and the ratio of adhesion at 45°C to adhesion at 20°C is 0.6 to 1.2. The processed meat food according to any one of claims 6 to 8 . さらに、調味液を含み、20℃における硬さが10,000(N/m)以下、付着性が1,000(J/m)以下、且つ、凝集性が0.9以下であり、45℃における硬さが8,000(N/m)以下、付着性が1,000(J/m)以下、且つ、凝集性が0.9以下である、請求項6~のいずれか一項に記載の食肉加工食品。 Furthermore, it contains a seasoning liquid, has a hardness at 20°C of 10,000 (N/m 2 ) or less, an adhesive property of 1,000 (J/m 3 ) or less, and a cohesive property of 0.9 or less, Any one of claims 6 to 9 , wherein the hardness at 45°C is 8,000 (N/m 2 ) or less, the adhesion is 1,000 (J/m 3 ) or less, and the cohesiveness is 0.9 or less. The processed meat food described in item (1) above.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001069950A (en) 1999-09-06 2001-03-21 Sawa Sangyo Kk Production of processed meat food material and processing meat food material
JP2005151986A (en) 2003-11-07 2005-06-16 Nichirei Corp Processed meat food and method for producing the same
WO2014087705A1 (en) 2012-12-04 2014-06-12 有限会社クリスターコーポレーション Food packaged in hard container, and method for producing same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001069950A (en) 1999-09-06 2001-03-21 Sawa Sangyo Kk Production of processed meat food material and processing meat food material
JP2005151986A (en) 2003-11-07 2005-06-16 Nichirei Corp Processed meat food and method for producing the same
WO2014087705A1 (en) 2012-12-04 2014-06-12 有限会社クリスターコーポレーション Food packaged in hard container, and method for producing same

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