WO2014087705A1

WO2014087705A1 - Food packaged in hard container, and method for producing same

Info

Publication number: WO2014087705A1
Application number: PCT/JP2013/071875
Authority: WO
Inventors: 宏司坂本; 賢哉柴田; 文彦豊田
Original assignee: 有限会社クリスターコーポレーション; 広島県
Priority date: 2012-12-04
Filing date: 2013-08-13
Publication date: 2014-06-12
Also published as: CN104883902A; US20160007645A1; JP5674178B2; JPWO2014087705A1

Abstract

[Problem] To provide: a food packaged in a hard container for normal-temperature or chilled distribution use, which can be produced at low cost and by a simple procedure without requiring the use of any specialized apparatus, and in which a softened food material can be packaged while keeping the shape thereof; and a method for producing the food. [Solution] A food packaged in a hard container for normal-temperature or chilled distribution use can be developed by: a method in which a food material, a degrading enzyme and a seasoning solution are packaged in a hard container, the hard container is warmed in a hermetically sealed state to achieve an enzyme impregnation step and an enzymatic reaction step in the hard container, and then the hard container is heated without any modification to achieve the entire process of an enzyme deactivation step and a sterilization step in the hard container; or a method in which the degrading enzyme is introduced into the food material and then the enzymatic reaction step, the enzyme deactivation step and a part of the sterilization step are achieved in the hard container.

Description

Food in hard container and method for producing the same

The present invention relates to a food in a hard container and a method for producing the same. More specifically, the present invention relates to a food in which the hardness is adjusted while maintaining the original shape of the food, and the food in a hard container for distribution at normal temperature or chilled distribution that prevents mold deformation during the manufacturing process or transportation, and a method for manufacturing the same. About. In the present invention, enzyme impregnation, enzyme reaction, enzyme deactivation, pasteurization or retort sterilization in a hard container, or food is put in a container before softening by enzyme reaction after impregnation of the food with enzyme under pressure, The enzyme reaction, enzyme deactivation, pasteurization, or retort sterilization enabled low-cost, hygienic production of shape-retaining softened food while preventing loss of shape. In addition, the food material can be prevented from being deformed due to vibrations during production or distribution, and can be distributed at normal temperature or chilled without breaking the shape.

As an invention for introducing an enzyme into a food material, after freezing the food material and giving the food a slack, a method of rapidly impregnating the enzyme by decompression or pressurizing operation, a method of impregnating the heated food material with the enzyme by pressure, There is a method of impregnating with a reduced pressure enzyme after heating with saturated steam, or a method of rapidly impregnating an enzyme with a decompression operation after applying heat to the tissue in advance to loosen the tissue. In addition, a method of introducing an enzyme by physical impact or injection using a dedicated device such as tumbling or injection is also known. These use a vacuum can, a vacuum cooler, or a vacuum packaging machine, and introduce an enzyme by a pressurizing device using a hydrostatic pressure, a vacuum tumbler, or an injector device. In either case, the enzyme is introduced into the food material, and the food material can be processed softly while maintaining its shape by the enzyme impregnation technique. However, because of their softness, these softened foods tend to lose shape during the manufacturing process, for example, during heating, seasoning, packaging, packaging, moving, transporting, or handling at retailers, and they are characteristic of the product. The shape and appearance are lost. In particular, during the manufacturing process, in order to prevent loss of shape after softening of the enzyme, it is necessary to pack it in a frozen state after packaging with an enzyme and then pack it in a package. Alternatively, a method of distributing the product as a frozen product is adopted.

So far, the method of introducing rapid enzymes into the tissue of plant food materials (Patent Document 1) and the frozen and thawed vegetable foods in an enzyme solution with adjusted salt concentration etc. There is a method (Patent Document 2) in which an enzyme is introduced into a tissue by operation and sterilized without losing its seasoning and under pressure and heat. Patent Document 1 relates to a rapid introduction method of an enzyme, and does not show the production of a shape-retaining softened food material. On the other hand, Patent Document 2 is a method for producing a retort food related to a shape-retaining softened food, but it is an invention for preventing the collapse of a mold during a retort (pressure heat sterilization) process, and handling of the softened food during the production process. There is no mention of loss of shape in retail sales during transportation. That is, as a method for preventing the loss of shape during the retort process, 4-5% of sodium chloride is added, and it is not possible to prevent the loss of shape during handling, transportation, and physical handling in the retail store during the manufacturing process. Patent Document 2 (0006) describes a method of maintaining the softness before pressure heat sterilization. Further, as described in Examples (0018) and (0023), after the decompression treatment and the enzyme treatment, the retort treatment is performed by transferring the food material to the retort film. Since it is not a method of performing the process from the enzyme reaction to the sealing process in a hard container, careful handling is essential so as not to break the shape after the food is softened.

In addition, this enzyme introduction technology can be easily implemented at the site of kitchen facilities, etc., and can be prevented from losing its shape during the manufacturing process, transportation and distribution process of softened food materials, or it can be applied to food materials due to hygiene considerations. There is known a method for producing cooked food (Patent Document 3) in which the enzyme introduction, enzyme reaction, and heating step can be carried out in the same packaging container. Furthermore, after heating with saturated water vapor | steam, the method (patent document 4) etc. which carry out pressure reduction processing in an enzyme liquid are also disclosed. In either case, an enzyme or the like is introduced into the food using an external pressure such as reduced pressure or increased pressure.

For animal food materials, a method of immersing the food material in the enzyme solution (Patent Document 5), a method of injecting the enzyme-containing liquid into the food material and tumbling (Patent Document 6), and applying and immersing the enzyme solution in the food material And the method (patent document 7) etc. etc. which permeate | transmit an enzyme by vacuum packaging or pressurizing are proposed.

As an invention of medical contrast medium test foods, there is an invention (Patent Document 8) in which an enzyme and a contrast medium are introduced into food materials by a decompression method, but this also uses external pressure, taking into account the loss of shape after manufacture. It has not been.

These are all methods for introducing an enzyme solution and a seasoning into the food, and use physical mechanical devices such as a decompression device, a pressurization device, an injection device, and a tumbling device. With these enzyme impregnation techniques, foods for persons with difficulty in chewing / swallowing can be produced in order to maintain the shape and maintain the health of the care recipient and improve the quality of life. The most important issue in the production of food is required to be a method that can be industrially produced and distributed at a low cost, in particular, a method that can prevent the loss of shape and can be distributed at normal temperature or chilled. Frozen products are expensive to manufacture and distribute, and the price of the product cannot be denied. In addition, the softening treatment by enzyme treatment can soften the edible part, especially for seafood, but it cannot be made soft enough to eat bones. On the other hand, the use of water-removed raw materials for solving the problem has led to an increase in price and hinders supply at a low price.

Except for Patent Document 3, external pressure treatment is performed in an open system. However, Patent Document 3 performs enzyme introduction and enzyme reaction in a soft packaging container. In this document, since the pressure treatment is premised on the use of external energy, the use of a soft wrapping material is essential, and the soft wrapping material is vulnerable to physical impact from the outside. For this reason, there is a problem in that the shape is lost unless it is distributed as frozen food. None of the prior art documents devised a method for performing an enzyme reaction in a rigid container.

Patent document 9 is a method of filling a heat-resisting container with ingredients for sugar beet together with a seasoning liquid and sterilizing by heating, but is a method of simultaneously seasoning and sterilizing in a heat-resistant container while maintaining the original texture. The object and the effect are different from those of the present invention which is performed in a container and aims to change the texture. Furthermore, Patent Document 10 is a method of solidifying a food material softened with an enzyme with jelly, which is characterized in that it is hard enough to be cut together with the jelly in a method for producing a jelly-like food, and is a hard container. Etc. are not required. Patent Document 11 is a patent in which a thickener is introduced into a softened food material to prevent water separation from the food material so that a person with difficulty in chewing or swallowing can safely eat, including the outside of the food material of the present invention. It is not an invention that prevents the loss of shape caused by vibration.

Japanese Patent No. 3686912 JP 2006-223122 A JP 2008-11794 A JP 2010-115164 A Japanese Unexamined Patent Publication No. 7-31421 JP 2005-503172 A JP 2004-89181 A JP 2007-204413 A JP 59-154946 A JP2011-193803 JP2007-252323

The object of the present invention is to prevent shape loss in the form-preserving softening type nursing food, baby food, medical field, and contrast inspection food field during the manufacturing process, transportation, and retail sale, Or it is in solving the foodstuff or the manufacturing method of foodstuffs which enabled chilled distribution. Introduce flavoring ingredients such as degrading enzymes and seasonings, oils and fats, amino acids and swallowing foods inside the food without changing the original shape of the food, changing the texture and taste, inexpensive It is to produce food that is easy to eat and delicious, distributed at normal temperature or chilled. In addition, a degrading enzyme is introduced to the center of the food to soften it by recognizing what the food needs to be taken by the care recipient and the elderly so that it can be consumed with satisfaction. An object of the present invention is to provide a method for producing a normal temperature distribution or chilled distribution food material capable of producing a processed food at low cost. Furthermore, it is providing the manufacturing method of the normal temperature distribution or the chilled distribution foodstuff which strengthened the nutrient component and the calorie which are indispensable for a care recipient and an elderly person.

In the process of producing and selling extremely soft foods by introducing enzymes into the foods using the energy of conventional pressure, it is very important to prevent the foods from being deformed in the enzyme reaction process, packaging process, and transport process. Therefore, after enzyme inactivation, it had to be handled in a frozen state. Retort foods that can be distributed at room temperature that are softened while retaining their shape by enzymatic treatment are on the market, but in this case, it is impossible to design soft products that are difficult to chew and swallow from the viewpoint of preventing loss of shape Met. In addition, in softened foods produced by enzyme treatment, the bones of seafood cannot be softened by enzymes and use bone-free raw materials, so the types of food that can be used are limited, and if small bones remain, it becomes a claim as a foreign object In addition, since it is premised on the use of the water removal processing raw material, it is a problem that the cost increases.

The present inventors are able to solve the problem by adopting a method for producing canned foods as a method for achieving both the prevention of shape loss during the production and sale of enzyme softened foods and the form capable of being distributed at room temperature or chilled. I found it. By performing all steps of enzyme impregnation step, enzyme reaction step, enzyme deactivation step and sterilization step, or partial steps of enzyme reaction step, enzyme deactivation step and sterilization step in a metal can or bottle container, It has been found that it is possible to improve the workability between processes, and to manufacture a cold-flowing shape-preserving softened food impregnated with an enzyme at low cost and in a sanitary manner. In addition, since the foodstuff is placed in the distribution container during the manufacturing process, it does not lose its shape, and it is not necessary to move the foodstuff itself, thereby greatly reducing the manufacturing cost. In order to prevent accidental aspiration while maintaining the shape of the food in the container and having a hardness of 5 × 10 ⁴ N / m ² or less, a degrading enzyme or thickener can be used inside the food as much as possible. It has been found that a vacuum sealing method or a pressure sealing method is suitable as a uniform treatment. Furthermore, in the case of seafood, it has been found that not only the edible portion but also the bone can be softened while maintaining the shape at the level for those who are difficult to chew and swallow. Based on this knowledge, the present invention has been completed.

According to the present invention, the following inventions (1) to (20) are provided.
(1) comprising a hard container, and ingredients, degrading enzymes, and seasoning liquid contained in the hard container;
A food in a hard container for normal temperature distribution or chilled distribution, wherein the food material and the degrading enzyme react in the hard container and the food material is softened while maintaining its original shape.
(2) The food in a hard container according to (1), wherein the degrading enzyme has an enzymatic activity for degrading at least one substrate selected from the group consisting of carbohydrates, proteins, and lipids.
(3) The hardness of the foodstuff softened while maintaining the original shape is 1.0 × 10 ² N / m ² or more and 1.0 × 10 ⁷ N / m ² or less (1) or (2) Food in a hard container as described in 1.
(4) The viscosity of the liquid in the hard container is 5 mPa · s or more and 20 Pa · s or less or a gel state in a fluid sol state when measured at 20 ° C. with a B-type viscometer. The food in a hard container according to any one of 1) to (3).
(5) The said seasoning liquid contains at least 1 sort (s) selected from the group which consists of salt, an amino acid, fats and oils, a thickener, a medical contrast agent, saccharides, sodium hydrogencarbonate, a vitamin, and a mineral, (1) Food in a hard container according to any one of (4) to (4).
(6) The food in a hard container according to any one of (1) to (5), wherein the seasoning liquid is adjusted to a pH range of 3 to 10 using an organic acid and a salt thereof.
(7) The food in a hard container according to any one of (1) to (6), wherein the hard container is at least one selected from the group consisting of metal cans, bottles, and heat-resistant molded containers.
(8) A method for producing a food in a hard container for normal temperature distribution or chilled distribution, in which a softened food material is stored while retaining its original shape,
Adding a foodstuff and a liquid containing a degrading enzyme in a hard container;
Sealing the rigid container;
Increasing the temperature in the hard container after sealing;
Comprising
The manufacturing method of the foodstuffs containing a hard container characterized by performing an enzyme reaction process, an enzyme deactivation process, and a sterilization process under a series of temperature rises in the said hard container.
(9) A method for producing a food in a hard container for normal temperature distribution or chilled distribution, in which a softened food material is stored while retaining its original shape,
A step of reacting food ingredients with a degrading enzyme;
Adding the food material reacted with the degrading enzyme in a hard container;
Increasing the temperature in the rigid container;
Comprising
A method for producing a hard container food, characterized in that an enzyme reaction step, an enzyme deactivation step, and a sterilization step are performed in the hard container under a series of temperature rises.
(10) The rigid container according to (8) or (9), wherein the temperature of the enzyme reaction step is in the range of 0 ° C. to 70 ° C., and the temperature of the sterilization step is in the range of 85 ° C. to 135 ° C. A method of manufacturing food containing food.
(11) The method for producing a food in a hard container according to (9), wherein the hard container is sealed before the enzyme reaction step or before the enzyme deactivation.
(12) The method for producing a food in a hard container according to (11), wherein a pressurizing process or a depressurizing process is performed on the food before the sealing process of the hard container.
(13) The hard enzyme according to any one of (8) to (12), wherein the decomposing enzyme has an enzyme activity for decomposing at least one substrate selected from the group consisting of carbohydrates, proteins, and lipids. A method for producing food.
(14) The method for producing a food in a hard container according to any one of (8) to (13), wherein a seasoning liquid is added to the hard container before the hard container is sealed.
(15) When the viscosity of the liquid in the hard container after the sterilization step is 20 ° C. measured with a B-type viscometer and is in a fluid sol state, the viscosity is 5 mPa · s or more and 20 Pa · s or less or gel The method for producing a food in a hard container according to (14), which is in a state.
(16) The seasoning liquid contains at least one selected from the group consisting of sodium chloride, amino acids, fats and oils, thickeners, medical contrast agents, sugars, sodium bicarbonate, vitamins, and minerals (14) Or the manufacturing method of the foodstuff in a hard container as described in (15).
(17) The method for producing a food in a hard container according to any one of (14) to (16), wherein the seasoning liquid is adjusted to a pH of 3 to 10 using an organic acid and a salt thereof.
(18) Before sealing the hard container, by adding a liquid or gaseous gas component to increase the pressure in the hard container after sealing, or by degassing the air in the container and reducing the pressure in the hard container after sealing. The method for producing a food in a hard container according to any one of (8) to (17), wherein the pressure inside the hard container after sealing is changed by reducing the pressure.
(19) The hardness of the food material softened while maintaining the original shape is 1.0 × 10 ² N / m ² or more and 1.0 × 10 ⁷ N / m ² or less (8) to (18) The manufacturing method of the foodstuff in a hard container in any one of.
(20) The food in a hard container according to any one of (8) to (19), wherein the hard container is at least one selected from the group consisting of metal cans, bottles, and heat-resistant molded containers. Production method.

The following method can be cited as an invention for performing all steps of the enzyme impregnation step, the enzyme reaction step, the enzyme deactivation step, and the sterilization step in the bottle can. Put the food soaked in the enzyme solution containing the degradation enzyme or seasoning or pH adjuster, seasoning, etc. attached to the surface of the food in a hard container, and in the hard container, the enzyme impregnation process, enzyme reaction process, enzyme loss The whole process of an active process and a sterilization process is performed. As a feature of the present invention, in the enzyme impregnation step, energy such as external pressure is not used, but the pressure change in the bottle can is used as the enzyme impregnation energy.

Specifically, first, a food material to be softened is immersed, sprayed, or applied in an enzyme solution to attach a degrading enzyme to the surface of the food material, and then sealed in a hard container. At this time, the hard container can adopt the same sealing method as a normal can. In other words, it may be a method in which the enzyme solution is applied, or the food and enzyme solution are filled and hermetically sealed, or a vacuum squeezing method or a high vacuum can method in which a hard container is vacuumed (reduced pressure) when sealed is used. You can also. Alternatively, it can be sealed under pressure by adding gas or sodium hydrogen carbonate at the time of sealing. Thereafter, the temperature is slowly increased from low or normal temperature, and finally heated to the retort sterilization temperature. During this time, the foodstuff expands or generates steam in the can, and the internal pressure increases, so the enzyme and seasoning in the vicinity of the surface gradually permeate the foodstuff due to pressure, adsorption and osmotic pressure effects. Seasonings spread. The internal pressure can be increased by adding a small amount of liquid nitrogen at the time of sealing.

The adoption of a high-vacuum can has a synergistic effect that the enzyme is effectively infiltrated into the center of the food by the enzyme impregnation by the pressure reduction treatment at the time of sealing and the internal pressure from the low temperature due to the decrease in the saturated vapor pressure in the container accompanying the pressure reduction sealing. You can also get

When the temperature rises, the enzyme reaction continues in the temperature zone where the enzyme activity remains, and the food material softens. In a rigid container, no physical pressure is applied from the outside to the inside, so that the shape is maintained. When the temperature is further raised and the enzyme protein denaturation temperature (for example, 70 ° C. to 100 ° C.) is passed, the enzyme is deactivated and some microorganisms are sterilized. When the temperature is further raised and the temperature exceeds 110 ° C., spore germination begins, and retort sterilization is completed by pressurizing and heating at a high temperature around 120 ° C. for a certain period of time. The sterilization temperature may be 100 ° C. or lower, but in this case, it becomes a chilled type bottle or canned food. During this time, since the food is softened while maintaining its shape, it is possible to produce a normal temperature distribution or chilled type shape-maintained softened food efficiently, hygienically and at low cost.

Hardness control is determined by the temperature rise rate, enzyme concentration, heating time, and cooling rate. The temperature rise rate can be changed freely. That is, the present invention allows the enzyme impregnation using the pressure change in the bottle or the can, and the enzyme reaction, enzyme deactivation and sterilization can be performed by heating the food in the container as it is. All of low cost, prevention of shape loss, hygiene, and normal temperature distribution can be achieved.

The following method is given as an invention in which a part of the enzyme reaction step, the enzyme deactivation step, and the sterilization step is performed in a hard container. After applying external pressure energy such as pressurization or depressurization to food, put it in a jar or canned container before softening, and let the bottle canned container perform enzyme reaction, enzyme deactivation, sterilization process, during the manufacturing process In addition, the present inventors have also made an invention that can prevent the loss of shape during transportation and handling of retail stores. This method has an effect that the softened state can be visually observed. That is, when the enzyme reaction step, the enzyme deactivation step, and the sterilization step are performed in a hard container, after the food material impregnated with the enzyme in advance by a method such as pressurization or decompression is put in the hard container, or the hard container After the enzyme impregnation by a method such as pressurization or decompression, an enzyme reaction step, an enzyme deactivation step, and a sterilization step are performed. The hard container can be sealed before or after the enzyme reaction. Although it can be transferred to a hard container even after the enzyme deactivation process, the food is softened, so care must be taken in handling. In this case, the enzyme impregnation must be performed before sealing, but a seasoning and a thickener can be added before and after the enzyme reaction, so that the seasoning, viscosity, and hardness can be easily adjusted as appropriate. The temperature of the bottle or canned container can be raised either in a sealed state or in an open state, but is preferably before the enzyme reaction step from a hygienic aspect. As each temperature increase condition, an optimum condition can be selected in each step of enzyme reaction, enzyme deactivation, and sterilization.

The present invention has the following effects.
The present invention is a technique that can provide a nursing care food that looks the same as a general meal that is generally provided. Elderly people who have reduced chewing and swallowing ability and normal healthy people Although it is different, it is a technology that realizes “barrier-free food” from the viewpoint of being able to eat meals that look the same. In addition, by using canning and bottling processes, manufacturing of shape-retaining softened foods that are premised on refrigeration and that have improved workability by combining, impregnating, and deactivating enzymes and seasonings in soft packaging materials Unlike the method, it is a food that can be distributed at room temperature and has a characteristic that it does not easily lose its shape even though it is a very soft food with a shape during the manufacturing process, packaging process, transportation, and handling in a retail store. Moreover, it is possible to carry out from the enzymatic reaction to sterilization in a canned or bottled container, and it is low cost and hygienic. Unlike frozen products, there is no need for refrigerated transport and storage, and it can be stored for a long time without incurring the cost of frozen storage. Not only in the food manufacturing industry, but also in hospitals, nursing homes, restaurants, and homes, it can be handled inexpensively and easily. As a result, the appetite enhancing effect is high for those who have difficulty chewing and those who have difficulty swallowing, and it is easy to purchase or cook.

Furthermore, as a notable technology, the shape-maintaining softening technology using a degrading enzyme that has been reported so far has not been able to soften the bones of seafood. It is known that bone is softened by pressure treatment, but it is not realistic from the viewpoint of shape retention to process by impregnating enzyme impregnation, enzyme reaction, and enzyme-deactivated food material into a heat-resistant container. In the shape-maintained softened food that is continuously processed until the inactivation of the heating enzyme with soft packaging material, it is theoretically possible to soften the bone by using pressure-resistant soft packaging material. It is not possible to guarantee the shape retention. According to the present invention, it has become possible to produce a shape-retained softened food that can be distributed and stored at room temperature and softened while maintaining the shape of not only seafood but also bone.

The product of the present invention is extremely effective as an emergency food and stockpile during a natural disaster as a food for nursing care because it enables distribution at room temperature. During the Tohoku-Pacific Ocean Earthquake, lifelines such as electricity, gas, and water supply ceased, and frozen products that require frozen storage or dried products that require water during use may not be usable. In particular, preservative foods for soft stockpile for those with difficulty in chewing / swallowing, weaning infants, and the elderly are not widespread, and there are few choices of meals, which makes me very hard. The product of the present invention can be provided only as an emergency food or a food for storage in the event of a disaster, so that only a weak person who is difficult to chew and difficult to swallow can provide a delicious meal.

The method for producing a shape-retaining softened food that can be distributed at normal temperature or chilled according to the present invention includes an enzyme impregnation step in which a degrading enzyme or seasoning is uniformly contained in the food, and a food that retains the shape of the food by the action of the degrading enzyme. An enzyme reaction step for decomposing the enzyme substrate contained in the enzyme, an enzyme deactivation step for deactivating the enzyme as soon as the desired hardness is reached, or a retort sterilization step, all or part of the steps being performed in a hard container And The use of a part of the process is a case where a hard container is used after the enzyme reaction process, and the enzyme impregnation process needs to be performed separately in advance, and the enzyme needs to be infiltrated in advance under reduced pressure or pressure. . The sealing of the hard container needs to be carried out at any one point between the respective steps, and is characterized by enabling normal temperature distribution by sealing at least before retort sterilization. The difference between retort food and chilled food is determined by the sterilization temperature of the hard container.

The hard container used in the present invention is a container capable of preventing the contents from being deformed by an external pressure, and examples thereof include metal cans, bottles, and heat-resistant molded containers. The heat-resistant molded container is, for example, a high-barrier packaging container, which is heat-resistant and inexpensive PP (polypropylene), strength-enhancing NY (nylon), and EVOH (ethylene / vinyl alcohol copolymer resin) as a barrier material. SIO _X vapor deposition / alumina vapor deposition PET (polyethylene terephthalate), PVDC (polyvinylidene chloride), etc. are examples of container materials such as plastic materials or opaque packaging containers that are made of a barrier material such as aluminum foil. It can be used instead of a metal can or bottle. In this case, a plastic material having a high adhesive ability such as polyethylene is used for the sealer portion of the lid. For the lid, soft packaging material can be used. The shape and material of the container are not limited as long as the container is a rigid container that does not greatly deform even when subjected to physical pressure from the outside, particularly from the side or the bottom, and can retain the shape of the contents.

The food material used in the method for producing a shape-retaining soft food of the present invention may be plant or animal. Specifically, vegetable ingredients include vegetables such as radish, carrots, beef bowl, salmon, cabbage, Chinese cabbage, celery, asparagus, spinach, Japanese mustard spinach, green pepper, tomatoes, potatoes, potatoes, potatoes, potatoes, etc. , Beans such as soybeans, red beans, coffee beans, peas, grains such as rice, wheat, strawberries, strawberries, fruits such as apples, peaches, pineapples, mushrooms such as shiitake mushrooms, shimeji mushrooms, enoki, sea cucumbers, matsutake mushrooms, young cloth, Examples include seaweed such as kelp and hijiki. In addition to beef, pork, and poultry, animal ingredients include mutton, horse meat, venison, salmon, goat meat, salmon, whale meat, their internal organs, and other meats, salmon, salmon, salmon Examples include fish such as sea bream, sea bream, sea bream, sea bream, sea bream, shellfish such as sea bream, oyster, scallop, sea bream, and other seafood such as shrimp, crab, squid, octopus and sea cucumber. Further, it may be a paste product such as rice cake, a meat product such as ham / sausage, a processed food such as noodles and pickles. If it is an edible food manufacturing raw material or raw material, it will not be limited to these.

These ingredients may be used in the raw state or by heating and cooking such as boiling, baking, steaming and frying. Microwave heating or superheated steam treatment may be used. Moreover, saturated steam heating may be used. The temperature for heating is not particularly limited, but it is preferably 60 ° C. or higher, preferably 65 ° C. or higher for the purpose of denaturing the endogenous protein. In high-temperature processing such as baking, it is necessary to determine the heating temperature and the heating time in consideration of quality deterioration such as color and fragrance due to heating. In addition, these foods can be used frozen or frozen / thawed. Further, the food material may be used after pretreatment such as boiling with an aqueous solution in which an organic acid such as salt or citric acid and its salt are dissolved. Furthermore, in order to facilitate the penetration of the degrading enzyme into the interior, it is possible to use a method such as the use of a device that pierces a needle such as a cleaver or a partial pressing with a roller.

The shape of the food may be either a lump or a bite size, but the size of the food can be selected as appropriate, the shape of the original food is retained, and the shape of the raw material can be confirmed, And it must be appetizing for those who have difficulty chewing or swallowing. The target food of the present invention is preferably a food lump having a thickness of 5 mm or more and a volume of 500 mm ³ or more, but is not limited to molded products, noodles, green vegetables and beans.

The degrading enzyme used in the present invention may be any protein, carbohydrate, or fat degrading enzyme, and may be appropriately selected according to the condition of the ingestor, the enzyme substrate contained in the food to be used, and the like. it can. Mainly, an enzyme containing an enzyme activity of any one of pectinase, amylase, protease, glucanase or cellulase is used. Specifically, starch, such as protease, peptidase and other enzymes that degrade proteins into amino acids and peptides, amylase, glucanase, cellulase, pectinase, pectinesterase, hemicellulase, β-glucosidase, mannase, xylanase, alginate lyase, chitosanase, inulinase, chitinase, etc. Examples thereof include enzymes that decompose polysaccharides such as cellulose, inulin, glucomannan, xylan, alginic acid, and fucoidan into oligosaccharides or monosaccharides, and enzymes that decompose fat such as lipases. These may be used alone or in combination of two or more within a range not inhibiting each other. In particular, when an animal food is used as a food, an amino acid or a peptide can be generated and the taste can be improved by using protease or peptidase. Also, transglutaminase or the like can be used to improve the texture. Regardless of the origin of these decomposing enzymes, those derived from plants, animals, and microorganisms can be used. As a form of the degrading enzyme, a powdered form, a liquid form, or a substance contained in a dispersion may be used.

As the above-mentioned degrading enzyme solution, it can be used as it is or diluted in the case of a liquid degrading enzyme preparation. In the case of a powdery degrading enzyme preparation, the degrading enzyme is dissolved or dispersed in a solute such as water. It can be used in the state. The pH of the decomposing enzyme solution is preferably in the range of pH 3 to pH 10, more preferably pH 4 to pH 8. It can also be adjusted to the optimum pH of an enzyme with high enzyme activity, and can be adjusted to the same pH as the food. To adjust the pH of the decomposing enzyme solution, an organic acid such as citric acid and a pH adjusting agent such as a salt or phosphate thereof can be used, and a pH-adjusted seasoning solution or the like can also be used.

The amount of the degrading enzyme used can be changed depending on the heating speed and heating conditions of the hard container. It can be appropriately selected depending on the degree of softening and the degree of generation of the taste component. When a degrading enzyme is used, for example, a range of 0.001 to 1.0 g can be mentioned with respect to 100 g of food. In the case of a decomposing enzyme solution, for example, the decomposing enzyme can be used by dissolving or dispersing in a range of 0.01 to 3.0% by mass with respect to the solvent solution.

To the seasoning added to the foodstuff, salt, saccharides, organic acids and salts thereof, thickeners such as thickening polysaccharides, and other nutrients can be added. By using thickeners such as starch, curdlan, agar, guar gum or xanthan gum, thickeners such as pectin and carboxymethylcellulose, water release from foods can be suppressed during chewing, and suitable foods for people with difficulty in swallowing It can also be. The thickener can be used by dissolving in water, but when added at the same time as the enzyme, it does not undergo enzymatic degradation and is not dissolved in water in order to avoid reducing the enzyme impregnation effect due to viscosity. A method in which a thickener and an enzyme are impregnated in a food and then heated to be sol or gelated by heating, and only an enzyme is impregnated in a gel state without being mixed with an enzyme solution is desirable. Therefore, the seasoning liquid before sealing the hard container is preferably so that the contents are easily diffused or the viscosity is low. The measurement at 20 ° C. with a B-type rotational viscometer (manufactured by Tokyo Keiki), preferably 200 mPa · s or less, more preferably 20 mPa · s or less, and even more preferably 1 mPa · s or more and 5 mPa · s or less. Moreover, the thickener serves to prevent the food from being deformed by functioning as a buffer for the food in the hard container. A viscous edible oil can also be used as a buffering action. In that case, the viscosity of the liquid in the hard container after the sterilization process is preferably 5 mPa · s or more in a fluid sol state as measured at 20 ° C. with a B-type rotational viscometer (manufactured by Tokyo Keiki). 20 Pa · s or less, more preferably 100 mPa · s or more and 10 Pa · s or less, and further preferably 300 mPa · s or more and 1 Pa · s or less. By adjusting the viscosity of the seasoning liquid in the hard container within the above range, it is useful for ease of eating by the user, easy removal from the container, and prevention of shape loss of the food. Note that the viscosity condition is not limited to this, and a material according to the vibration condition and the condition of the eating person may be prepared. Moreover, the state of the thickener at 20 ° C. may be a gel state, but it may be easy to lose its shape when taken out from the container, so it is desirable to use a container that is easy to take out.

Furthermore, in addition to these substances, substances that increase nutritional value, such as sugars, fats, vitamins, and minerals, can be used as substances to be added to foods. As the saccharides, monosaccharides, sugar alcohols such as sorbitol and xylitol, and disaccharides such as maltose and trehalose are preferable. In particular, fats and oils are effective for calorie strengthening, and by emulsifying and using fats and oils, the concentration of introduction into foods can be increased and high-calorie foods can be obtained.

In the case of meat and seafood, protease is used as a degrading enzyme, but the texture and taste can be changed by adding lipase to decompose fats and oils. In this case, the softening effect can be further enhanced by performing tumbling or punching with a needle in advance.

In addition to the above substances, a contrast agent can be added as a substance to be added to the hard container. In this case, it can be used as a swallowing or digestive organ contrast examination food. As the medical contrast agent used in the medical test meal of the present invention, a medical contrast agent that can be imaged by irradiation with active energy rays by a medical projection apparatus such as X-ray imaging, CT, MRI, and PET is suitable. Specific examples of such a medical contrast agent include iopamidol, bipypark, iohexol, ioversol, iomeprol, iopromide, ioxirane, iotrolane, amidotrizoic acid, meglumine iotalamate, iotalamic acid, oxaglucic acid, meglumine iotroxate, iodized poppy oil Examples thereof include fatty acid ethyl esters, iopanoic acid, amidotrizoic acid, barium sulfate, meglumine gadopentetate, gadoteridol, iron ammonium citrate, fermoxides and the like. The content of the medical contrast agent depends on the type of food and food material. For example, the content of the contrast agent in the enzyme solution contained in the container with respect to 100 g of the food is 10 to 60 g, preferably 30 to 50 g. It can be.

The metal can used can be a container used for ordinary canned food, and tin, steel, and aluminum are suitable. In order to prevent corrosion, it is possible to apply an inner coating, use a container, or wrap with sulfuric acid paper and seal it. Alternatively, the bottle is preferably a heat-resistant bottle with a metal lid.

As a method of performing all steps of the enzyme impregnation step, enzyme reaction step, enzyme deactivation step and sterilization step in the hard container, in addition to the ingredients and the decomposing enzyme agent or its enzyme solution in the hard container, seasoning if necessary, Thickener, salt, amino acid, fat or emulsified fat, thickener, saccharides, nutrients such as vitamins and minerals are appropriately selected and adjusted to adjust pH and viscosity. After sealing, the food temperature is slowly raised to promote food expansion. In this process, the pressure inside the can rises, and the enzyme impregnation and the enzyme reaction proceed.

-Before sealing the bottle can, the internal pressure in the can during the enzyme impregnation step can be further increased by adding a gas component such as nitrogen, air, carbon dioxide or the like in liquid or gaseous form immediately before sealing. In this case, it is preferable to use an inert gas having low reactivity such as nitrogen in order to improve the quality such as oxidation prevention. Furthermore, it is possible to increase the pressure in the container using sodium hydrogen carbonate.

When sealing canned bottles, if reduced-pressure bottling, vacuum winding, or high-vacuum canning methods are used, the enzyme impregnation effect due to the reduced pressure during sealing and the enzyme penetration effect due to the increase in internal pressure due to heating under reduced pressure can be achieved synergistically. You can also The pressure in the tube at the time of sealing may be 90 KPa or less. However, a higher effect can be obtained at a setting of 50 KPa or less, preferably 30 KPa or less, more preferably 20 KPa or less.

Heating is possible from any starting temperature, whether the product temperature is as low as 10 ° C. or less or from room temperature. As the temperature rises, the vapor pressure rises and the internal pressure rises due to the expansion effect of the food material. The enzyme solution and the like penetrate into the food material due to the pressure, adsorption and osmotic pressure effects, and the enzymatic reaction also proceeds. This is the enzyme impregnation step and the enzyme reaction step. When slowly passing through a temperature zone below room temperature, preferably 0.1 ° C./min to 10 ° C./min, more preferably 0.1 ° C./min to 5 ° C./min, the softening of the food material is gentle and uneven, and the enzyme reaction Can be made. Softening occurs when the temperature is increased at 10 ° C./min or more, but is difficult to soften if the passage time is fast.

The enzyme reaction is preferably performed at 0 to 70 ° C, more preferably 30 to 65 ° C. Enzyme permeation rate and enzyme degradation rate accompanying internal pressure can be increased at 50 to 65 ° C. Therefore, it is necessary to set the temperature rise rate, the holding temperature time, etc. according to the target hardness and the tolerance range of the hardness variation. When the product temperature exceeds 70 ° C., the enzyme deactivation process is started with most enzyme agents. After this step, increasing the temperature as soon as possible leads to cost reduction, quality and hardness stability.

The enzyme is partially inactivated at 65 ° C, but the microorganisms start to die, and commercial sterilization ends at about 85 ° C for foods with a pH of 4.5 or lower. In the case of retort sterilization, spore bacteria begin to die when the temperature exceeds 110 ° C., and retort sterilization is completed by pressurizing and heating at a high temperature of preferably 110 ° C. to 135 ° C., more preferably 115 ° C. to 125 ° C. for a certain period of time. . Since all the processes are performed in a hard container, it is low-cost, hygienic, and hardly loses its shape. In addition, the container after retort sterilization can suppress the hardness variation by lot by implementing the cooling process by air cooling or water cooling.

As a method of performing a part of the enzyme reaction step, enzyme deactivation step, and retort sterilization step in a hard container, use a separate processing device in advance and season with enzyme impregnation or enzyme by methods such as pressurization or decompression. It is necessary to prepare foods impregnated with auxiliary materials such as materials, thickeners, sugars, emulsified oils and fats, but in order to put them into a container without losing shape while maintaining the shape, the initial stage of enzyme reaction It is preferable to put the hard food material at the stage into the container, but it is sufficient if it can be put into the hard container so as not to lose its shape. The method of impregnating with the enzyme is preferably a method of pressure treatment by immersing the decomposition-containing enzyme solution or spraying the decomposition enzyme-containing solution, or a method of removing the pressure from the enzyme solution after immersion in the decomposition enzyme solution, and the like. This does not apply as long as the enzyme is attached. Thereafter, an enzyme reaction step, an enzyme deactivation step, and a sterilization step are performed. The rigid container is sealed before or after the enzyme reaction. Although it is possible even after the enzyme deactivation step, before the enzyme reaction is more preferable for the purpose of the food being softened and easily deformed, and hygienic treatment. The pressure treatment before sealing the bottle or canned container varies depending on the enzyme concentration, but the enzyme in the enzyme solution is 0.2%, and in the case of pressurization, it is preferably 1 MPa to 100 MPa, more preferably 10 MPa to 20 MPa. However, the same effect can be obtained at higher pressures. In the case of reduced pressure, the pressure may be 90 KPa or less, but a higher effect can be obtained with a setting of 50 KPa or less, preferably 30 KPa or less, more preferably 20 KPa or less, and a higher effect can be exhibited.

After carrying out this enzyme impregnation step separately, the method of transferring the food to a canned or bottled container is that the ingredients such as seasonings and thickeners different from the enzyme seasoning liquid to be impregnated in the food can be added at the time of sealing. Listed as a feature. Therefore, it becomes easy to adjust seasoning, trolley, and hardness. In particular, it is effective for adding a thickener. The thickener has an effect as a buffer material for the food in the hard container, but its viscosity may interfere with enzyme permeability due to enzyme impregnation.

In this process, there is a method that uses a non-gelatinized thickener at the time of enzyme impregnation, but it is more manufactured because the thickener can be added in water and dissolved in water after the enzyme impregnation process or enzyme reaction process. There is a side that is easy to do. The temperature increase condition is the same as the method in which all steps are performed in a hard container, but it is necessary to set the target softening degree and increase the temperature while watching the progress of the enzyme reaction. In addition, in the said process, the process of packing the foodstuff separately pressure-reduced or pressurized into the hard container is required. Therefore, it is also possible to pre-fill these containers with food and enzyme seasoning liquid, separately carry out the impregnation treatment of the enzyme without sealing, and subsequently carry out the enzyme reaction step and subsequent steps.

In order to produce foods that look exactly the same as normal foods, a creep meter (manufactured by Yamaden Co., Ltd.) is used as a hardness suitable for foods for the elderly or those who have difficulty chewing or swallowing hard container products. As a result of measurement of the breaking strength in RE2-30005B), it is preferably 1.0 × 10 ² N / m ² or more and 1.0 × 10 ⁷ N / m ² or less, more preferably 1.0 × 10 ³ N / m. It is preferable to adjust to ² or more and 1.0 × 10 ⁶ N / m ² or less, more preferably 1.0 × 10 ³ N / m ² or more and 1.0 × 10 ⁴ N / m ² or less. Applicable for weaning. Since the edible portion of the food material is softened by the enzyme and the bone is softened by retort (pressurized heat treatment), the seafood can eat even the bones for elderly people or those who have difficulty chewing / swallowing.

Next, the present invention will be described in more detail with reference to examples, but the technical scope of the present invention is not limited to these examples.

[Example 1]
It was boiled for 10 minutes with boiling water in which 0.1% of vitamin C was added to bamboo shoots, carrots cut into 5 mm thickness and 20 mm × 20 mm, lotus root cut into 5 mm thickness, and burdock. The chicken thighs cut to cut the fiber into bite-sized pieces were used as they were. In tin cans, ingredients, enzymes (Orientam, HB, 0.3% by mass, Papain W-40, Amano Enzyme, 0.3% by mass) and amino acid seasoning, salt, sugar, mirin, soy sauce are dissolved in small amounts. An aqueous solution (viscosity measured with a B-type rotational viscometer at 20 ° C .: 3 mPa · s) was added, and the product was wound and sealed. Thereafter, it was heated to 60 ° C. at a rate of 0.5 ° C./min by steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 60 ° C. for 10 minutes, rapid heating to 124 ° C. was performed with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.). As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained foodstuff, the hardness was 5 × 10 ⁴ N / m ² or less, and it was soft enough for people with difficulty in chewing. became. The shape remains the same and the canned food is easy to eat for care recipients. However, when it was vibrated, the shape of the food material was easily broken due to insufficient viscosity of the seasoning liquid.

[Example 2] (Comparison)
It was boiled for 10 minutes with boiling water in which 0.1% of vitamin C was added to bamboo shoots, carrots cut into 5 mm thickness and 20 mm × 20 mm, lotus root cut into 5 mm thickness, and burdock. The chicken thighs cut to cut the fiber into bite-sized pieces were used as they were. Retort pouch with ingredients, enzymes (Orientam, HI, 0.3% by weight, Papain W-40, Amano Enzyme, 0.3% by weight) and amino acid seasoning, salt, sugar, mirin, soy sauce A dissolved aqueous solution (viscosity measured with a B-type rotational viscometer at 20 ° C .: 3 mPa · s) was added and sealed. Thereafter, it was heated to 60 ° C. at a rate of 0.5 ° C./min by steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 60 ° C. for 10 minutes, rapid heating to 124 ° C. was performed with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.). As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained foodstuff, the hardness was 5 × 10 ⁴ N / m ² or less, and it was soft enough for people with difficulty in chewing. became. Retort pouch food that is easy to eat for care recipients with the same shape and flavor. However, when pressed with fingers or vibrated, the shape of the ingredients collapsed.

[Example 3]
A lotus root, squid, taro, carrot, chicken, and pork cut to a thickness of 10 mm were heated at 95 ° C. using steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). Then, ingredients, 1.0% by mass of enzyme (hemicellulase “Amano” 90 and papain (manufactured by Amano Enzyme)), commercially available seasoning (2%), pH adjuster (citric acid 0.1% and its sodium salt 0) 0.8%) and an aqueous solution in which salt (2%) is dissolved (viscosity measured by a B-type rotary viscometer at 20 ° C .: 3 mPa · s) is put in a tin can, and vacuum packaging machine (V-280A manufactured by TOSEI Co., Ltd.) ) Arranged in the inner tray, and reduced pressure (degree of vacuum 95%, 5 minutes). The canned product returned to normal pressure was sealed after adding 5% by weight of an aqueous solution of modified starch (viscosity measured at 20 ° C. using a B-type rotary viscometer: 900 mPa · s), and a pressurized heat sterilizer (Autoclave SR-240). , Manufactured by Tommy Seiko Co., Ltd.). As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained food material, the hardness was 5 × 10 ⁴ N / m ² or less, which was sufficiently soft for those having difficulty in chewing. The shape of the food is good and the flavor is good, and it has become a room-temperature-distributed food that is easy to eat for care recipients. There was no loss of shape due to vibration.

[Example 4]
Slices of green beans, spinach, soybeans, and salmon bones into slices, and ingredients, enzyme (Macero Team 2A, Yakult Pharmaceutical 0.3% by mass, Papain W-40, Amano Enzyme, 0.3% by mass) ) And an amino acid seasoning, salt, sugar, mirin, soy sauce and curdlan solution in small amounts (viscosity measured with a B-type rotational viscometer at 20 ° C .: 1000 mPa · s), and liquid in tin can Two drops of nitrogen were added and sealed. Thereafter, it was heated to 60 ° C. at a rate of 0.5 ° C./min by steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 60 ° C. for 10 minutes, rapid heating to 124 ° C. was performed with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.). As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained foodstuff, the hardness was 5 × 10 ⁴ N / m ² or less, and it was soft enough for people with difficulty in chewing. became. After that, after adding a thickener containing Sanus Well Alpha (thickener, manufactured by Nippon Starch Kogyo Co., Ltd.) and eating it, the bones of the sea bream were softened and softened. It became easy to eat at room temperature. There was no loss of shape due to vibration.

[Example 5] (Comparison)
Slices of green beans, spinach, soybeans, and salmon bones into slices, and ingredients, enzyme (Macero Team 2A, Yakult Pharmaceutical 0.3% by mass, Papain W-40, Amano Enzyme, 0.3% by mass) ) And an amino acid seasoning, salt, sugar, mirin, soy sauce and curdlan solution each in small amounts (viscosity measured with a B-type rotational viscometer at 20 ° C .: 1000 mPa · s), and sealed with a retort pouch . Thereafter, it was heated to 60 ° C. at a rate of 0.5 ° C./min by steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 60 ° C. for 10 minutes, rapid heating to 124 ° C. was performed with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.). As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained foodstuff, the hardness was 5 × 10 ⁴ N / m ² or less, and it was soft enough for people with difficulty in chewing. became. The bones of the cocoons are soft and soft, and the shape remains as it is, and the flavor is good, and it has become a room-temperature-distributed food that is easy to eat for care recipients. However, after being stacked on cardboard and left for 1 hour, the ingredients in the retort pouch were observed, and the ingredients were partially collapsed.

[Example 6]
Squid (thick skinned), octopus (thickness 1 cm), and taro were heated with boiling water for 10 minutes. Squid and octopus used a meat tenderizer (Jacquard riser MODELH) in advance. Thereafter, 0.5% by mass of enzymes (Pectriase (Nippon Chemical) and papain (manufactured by Amano Enzyme) and 1 teaspoon of commercially available seasoning, emulsified oil (30%), and salt (1%) were dissolved in water. The sample was soaked in an enzyme solution adjusted to pH 6.0 with a citrate buffer solution for 5 minutes, and then an aqueous solution containing ingredients, curdlan, agar, and trehalose (measured with a B-type rotational viscometer at 20 ° C. (Viscosity: 800 mPa · s) was placed in a tin can and placed in a tray in a vacuum packaging machine (V-280A manufactured by TOSEI Co., Ltd.), and pressure reduction (degree of vacuum 95%, 5 minutes) was performed. The canned product was sealed, and rapidly heated to 124 ° C. with a pressure heat sterilizer (manufactured by Yamaden, Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.) The resulting food was hard (creep meter RE2-33). Breaking strength) As a result of measuring the in 05B, the hardness becomes 5 × 10 4 ^{N /} m ² or less, was sufficient softness. Shapes flavor intact eat for good care recipient as chewable difficult person The food was easy to distribute at normal temperature, and it did not lose its shape due to vibration.

[Example 7]
Bone mackerel and curdlan, 1 teaspoon soy sauce, 1 teaspoon seasoning, starch, 0.5% by weight enzyme (papain, Amano Enzyme), emulsified oil (30%), salt (1%), dissolved in water The sample was immersed in an enzyme solution adjusted to pH 6.0 with a citrate buffer (viscosity measured with a B-type rotational viscometer at 20 ° C .: 700 mPa · s) for 5 minutes. Thereafter, the ingredients, enzyme solution, and a small amount of seasoned boiled rice are put in a tin can, sealed by sealing, and then steam-convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.) at a rate of 0.5 ° C./min. Heated to ° C. After holding at 55 ° C. for 20 minutes, rapid heating was performed to 124 ° C. with a pressure heating sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.), and the mixture was held for 20 minutes. As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained food material, the hardness was 5 × 10 ⁴ N / m ² or less, which was sufficiently soft for those having difficulty in chewing. The shape was good as it was and the mackerel bones were softened. It has become a room temperature food that is easy to eat for the care recipient. There was no loss of shape due to vibration.

[Example 8]
Bone mackerel, carrot, burdock and 1 teaspoon of soy sauce, 1 teaspoon of seasoning, 0.05% by mass of enzyme (papain, Amano Enzyme, Pectinase, Shin Nippon Chemical), salt (1%), dissolved in water The solution was adjusted to pH 6.0 with a citrate buffer solution and added to an enzyme solution (viscosity measured with a B-type rotational viscometer at 20 ° C .: 5 mPa · s) to which gelled agar (1/2 amount of food) was added. Soaked for a minute. After that, it was put in a tin can and sealed by winding and then decompressed for 2 minutes at 95% vacuum. It was heated to 55 ° C. at a rate of 0.5 ° C./min by steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 55 ° C. for 50 minutes, rapid heating was performed to 124 ° C. with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.), and the mixture was held for 20 minutes. As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained food material, the hardness was 5 × 10 ⁴ N / m ² or less, which was sufficiently soft for those having difficulty in chewing. The viscosity of the liquid material in the tin can at this time measured at 20 ° C. with a B-type rotational viscometer was 800 mPa · s. The shape was good as it was and the mackerel bones were softened. It has become a room temperature food that is easy to eat for the care recipient. There was no loss of shape due to vibration.

[Example 9]
Just after thawing the bite-size 4 ° C whale meat and seasoning, citric acid, enzyme (Bromelain F, Amano Enzyme), 0.2 mass% processed starch dispersion in a bottle container (20 ° C B Using a vacuum packaging machine (V-280A manufactured by TOSEI Co., Ltd.) under reduced pressure (degree of vacuum 95%, 5 minutes). After sealing with a metal lid, it was rapidly heated to 40 ° C. at a rate of 2 ° C./min with steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 40 ° C. for 20 minutes, rapid heating was performed to 110 ° C. with a pressure heating sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.), and the mixture was held for 20 minutes. As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained foodstuff, the hardness was 5 × 10 ⁴ N / m ² or less, and it was soft enough for people with difficulty in chewing. became. At this time, the viscosity of the liquid in the bottle container was 500 mPa · s as measured with a B-type rotational viscometer at 20 ° C. There was no loss of shape due to vibration.

[Example 10]
Japanese radish, yellowtail and frozen shrimp cut to 20 mm × 20 mm with a thickness of 5 mm were placed in a refrigerator at 3 ° C. and the temperature was adjusted for 10 minutes. Contrast agent (Visipark, Vispark, a solution containing 0.3% by mass of Macero Team 2A, 0.3% by mass of Yakult Pharmaceutical Co., Ltd., 0.3% by mass of Bromelain, Amano Enzyme) and amino acid seasoning, salt, sugar, mirin and soy sauce. Daiichi Sankyo Co., Ltd.) 30% liquid (viscosity measured with a B-type rotational viscometer: 5 mPa · s) was adjusted, put into a tin can and reduced in pressure at 90% vacuum for 5 minutes before sealing, Each was added with 0.1% by mass of xanthan gum and a thickener in which agar was dissolved, and sealed by winding. Thereafter, the mixture was heated to 55 ° C. at a rate of 0.5 ° C./min by steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 55 ° C. for 10 minutes, rapid heating to 124 ° C. was performed with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.). As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained food material, the hardness was 5 × 10 ⁴ N / m ² or less, and a digestive organ contrast-enhanced inspection food having sufficient softness and shape was obtained. I was able to adjust. There was no loss of shape due to vibration.

[Example 11]
It was boiled for 10 minutes with boiling water in which 0.1% of vitamin C was added to bamboo shoots, carrots cut into 5 mm thickness and 20 mm × 20 mm, lotus root cut into 5 mm thickness, and burdock. The chicken thighs cut to cut the fiber into bite-sized pieces were used as they were. Tin cans with ingredients, enzymes (Orientam HP, 0.2% by HI, PAPAIN W-40, 0.2% by Amano Enzyme) and amino acid seasoning, salt, sugar, mirin, soy sauce, baking soda A dissolved aqueous solution (viscosity measured with a B-type rotational viscometer at 20 ° C .: 5 mPa · s) was added, and the mixture was wound and sealed while degassing. Thereafter, it was heated to 60 ° C. at a rate of 0.5 ° C./min by steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). After holding at 60 ° C. for 10 minutes, rapid heating to 124 ° C. was performed with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.). As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained foodstuff, the hardness was 5 × 10 ⁴ N / m ² or less, and it was soft enough for people with difficulty in chewing. became. In order to prevent deformation due to vibration, it was necessary to transport in a special container. The addition of a thickener that dissolved katakuri during feeding resulted in a canned food that was easy to eat for the care recipient, with the same shape and flavor.

[Example 12]
Commercial raw beef was cut into 15 mm × 15 mm × 15 mm and frozen at −15 ° C. Next, trehalose 1% by mass, contrast agent (trade name: Vigipark 270) 33% by mass, papain W-40 (0.5%), modified starch 0.05% by mass and curdlan 0.1% by mass in a bottle container An aqueous solution (viscosity measured by a B-type rotational viscometer at 20 ° C .: 20 mPa · s) and beef were placed and immersed for 10 minutes at room temperature to be thawed. The bottle is deaerated and sealed, and heated in hot water at a rate of 0.2 ° C./min until reaching a temperature of 60 ° C., and then heated to 118 ° C. with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.) Heating was performed for 30 minutes under pressure and heat sterilization to obtain a shape-maintaining softened medical test meal. After cooling, the bottle was opened and the food material was observed with a sensory and X-ray microscope (XGT-5000, manufactured by Horiba Seisakusho). It was soft enough to be consumed even by those with difficulty in swallowing and was uniformly impregnated with the contrast medium. Loss of shape due to vibration occurred.

[Example 13]
A lotus root, squid, taro, carrot, chicken, and pork cut to a thickness of 10 mm were heated at 95 ° C. using steam convection (SOB-VS10 manufactured by Sanyo Electric Co., Ltd.). Then, ingredients, 1.0% by mass of enzyme (hemicellulase “Amano” 90 and papain (manufactured by Amano Enzyme)), commercially available seasoning (2%), pH adjuster (citric acid 0.1% and its sodium salt 0) .8%) and sodium chloride (2%) in an aqueous solution, put them in a heat-resistant molding container, and arrange them on a tray in a vacuum packaging machine (V-280A manufactured by TOSEI Co., Ltd.). Reduced pressure (degree of vacuum 95%, 5 minutes) Was done. After adding an aqueous solution containing 0.1% by weight of each modified starch, agar, gelatin, and xanthan gum (viscosity measured with a B-type rotational viscometer: 1 Pa · s) to a heat-resistant molded container that has been returned to normal pressure, the main component is polyethylene-aluminum. The film as a constituent component was thermocompression-bonded and sealed, and heated at 95 ° C. for 30 minutes with a pressure heat sterilizer (Autoclave SR-240, manufactured by Tommy Seiko Co., Ltd.) to produce a food for chilled food. As a result of measuring the hardness (breaking strength with a creep meter RE2-30005B) of the obtained food material, the hardness was 5 × 10 ⁴ N / m ² or less, which was sufficiently soft for those having difficulty in chewing. The shape of the food is good and the flavor is good, and it has become a room-temperature-distributed food that is easy to eat for care recipients. Loss of shape due to vibration occurred.

Claims

A rigid container;
Foodstuffs, degrading enzymes, and seasonings contained in the hard container;
Comprising
A food in a hard container for normal temperature distribution or chilled distribution, wherein the food material and the degrading enzyme react in the hard container and the food material is softened while maintaining its original shape.
The food in a hard container according to claim 1, wherein the decomposing enzyme has an enzyme activity for decomposing at least one substrate selected from the group consisting of carbohydrates, proteins, and lipids.
Hardness ingredients softened while retaining the original shape, is 1.0 × 10 2 N / m 2 or more 1.0 × 10 7 N / m 2 or less, rigid container according to claim 1 or 2 Entered food.
The viscosity of the liquid in the hard container is 5 mPa · s or more and 20 Pa · s or less or a gel state in a fluid sol state when measured at 20 ° C. with a B-type viscometer. The food in a hard container as described in any one of 3.
The said seasoning liquid contains at least one selected from the group consisting of salt, amino acids, oils and fats, thickeners, medical contrast agents, sugars, sodium bicarbonate, vitamins, and minerals. Food in a hard container according to any one of the above.
The food in a hard container according to any one of claims 1 to 5, wherein the seasoning liquid is adjusted to a pH range of 3 to 10 using an organic acid and a salt thereof.
The food in a hard container according to any one of claims 1 to 6, wherein the hard container is at least one selected from the group consisting of metal cans, bottles, and heat-resistant molded containers.
A method for producing a food in a hard container for distribution at normal temperature or chilled distribution, which contains softened ingredients while retaining the original shape,
Adding a foodstuff and a liquid containing a degrading enzyme in a hard container;
Sealing the rigid container;
Increasing the temperature in the hard container after sealing;
Comprising
The manufacturing method of the foodstuffs containing a hard container characterized by performing an enzyme reaction process, an enzyme deactivation process, and a sterilization process under a series of temperature rises in the said hard container.
A method for producing a food in a hard container for distribution at normal temperature or chilled distribution, which contains softened ingredients while retaining the original shape,
A step of reacting food ingredients with a degrading enzyme;
Adding the food material reacted with the degrading enzyme in a hard container;
Increasing the temperature in the rigid container;
Comprising
A method for producing a hard container food, characterized in that an enzyme reaction step, an enzyme deactivation step, and a sterilization step are performed in the hard container under a series of temperature rises.
The method for producing a food in a hard container according to claim 8 or 9, wherein the temperature of the enzyme reaction step is in the range of 0 ° C to 70 ° C, and the temperature of the sterilization step is in the range of 85 ° C to 135 ° C. .
The method for producing a food in a hard container according to claim 9, wherein the hard container is sealed before the enzyme reaction step or before the enzyme deactivation.
The method for producing a food in a hard container according to claim 11, wherein the food is pressurized or depressurized before the hard container is sealed.
The production of the food in a hard container according to any one of claims 8 to 12, wherein the degrading enzyme has an enzymatic activity for degrading at least one substrate selected from the group consisting of carbohydrates, proteins, and lipids. Method.
The method for producing a food in a hard container according to any one of claims 8 to 13, wherein a seasoning liquid is added into the hard container before the hard container is sealed.
When the viscosity of the liquid in the hard container after the sterilization step is measured at 20 ° C. with a B-type viscometer, it is in a fluid sol state, being 5 mPa · s or more and 20 Pa · s or less, or a gel state. The manufacturing method of the foodstuff in a hard container of Claim 14.
The said seasoning liquid contains at least 1 sort (s) selected from the group which consists of salt, an amino acid, fats and oils, a thickener, a medical contrast agent, saccharides, sodium hydrogencarbonate, a vitamin, and a mineral in Claim 14 or 15 The manufacturing method of the foodstuff in a hard container of description.
The method for producing a food in a hard container according to any one of claims 14 to 16, wherein the seasoning liquid is adjusted to a pH of 3 to 10 using an organic acid and a salt thereof.
Before sealing the hard container, the liquid pressure or gaseous gas component is added to increase the pressure inside the hard container after sealing, or the air inside the container is deaerated to reduce the pressure inside the hard container after sealing. The method for producing a food in a hard container according to any one of claims 8 to 17, wherein the pressure inside the hard container after sealing is changed.
The hardness of the food material softened while maintaining the original shape is 1.0 × 10 2 N / m 2 or more and 1.0 × 10 7 N / m 2 or less. The manufacturing method of the foodstuff in hard container as described in 2.
The method for producing a food in a hard container according to any one of claims 8 to 19, wherein the hard container is at least one selected from the group consisting of a metal can, a bottle, and a heat-resistant molded container.