JP7421310B2 - Adhesion reducing agent for pipes for spraying hydraulic compositions - Google Patents
Adhesion reducing agent for pipes for spraying hydraulic compositions Download PDFInfo
- Publication number
- JP7421310B2 JP7421310B2 JP2019205350A JP2019205350A JP7421310B2 JP 7421310 B2 JP7421310 B2 JP 7421310B2 JP 2019205350 A JP2019205350 A JP 2019205350A JP 2019205350 A JP2019205350 A JP 2019205350A JP 7421310 B2 JP7421310 B2 JP 7421310B2
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- JP
- Japan
- Prior art keywords
- mass
- component
- spraying
- hydraulic composition
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000203 mixture Substances 0.000 title claims description 81
- 238000005507 spraying Methods 0.000 title claims description 79
- 239000003638 chemical reducing agent Substances 0.000 title description 19
- 239000004568 cement Substances 0.000 claims description 43
- 239000003795 chemical substances by application Substances 0.000 claims description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 150000003839 salts Chemical class 0.000 claims description 16
- 239000012615 aggregate Substances 0.000 claims description 12
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- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000000470 constituent Substances 0.000 claims description 4
- 239000004567 concrete Substances 0.000 description 18
- 239000000178 monomer Substances 0.000 description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- 239000004576 sand Substances 0.000 description 9
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 8
- 239000004570 mortar (masonry) Substances 0.000 description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 7
- XFWJKVMFIVXPKK-UHFFFAOYSA-N calcium;oxido(oxo)alumane Chemical compound [Ca+2].[O-][Al]=O.[O-][Al]=O XFWJKVMFIVXPKK-UHFFFAOYSA-N 0.000 description 7
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- -1 acrylic ester Chemical class 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 5
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- 150000004683 dihydrates Chemical class 0.000 description 3
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- GRLPQNLYRHEGIJ-UHFFFAOYSA-J potassium aluminium sulfate Chemical compound [Al+3].[K+].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GRLPQNLYRHEGIJ-UHFFFAOYSA-J 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
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- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 2
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
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- 239000000853 adhesive Substances 0.000 description 2
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- 238000009412 basement excavation Methods 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
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- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
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- 238000011156 evaluation Methods 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910017053 inorganic salt Inorganic materials 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000008363 phosphate buffer Substances 0.000 description 2
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 230000003449 preventive effect Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 2
- 230000004083 survival effect Effects 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- NTMYVTSWQJFCPA-UHFFFAOYSA-N (2-tert-butylpyrimidin-5-yl)oxy-ethoxy-propan-2-yloxy-sulfanylidene-$l^{5}-phosphane;[cyano-(4-fluoro-3-phenoxyphenyl)methyl] 3-(2,2-dichloroethenyl)-2,2-dimethylcyclopropane-1-carboxylate Chemical compound CCOP(=S)(OC(C)C)OC1=CN=C(C(C)(C)C)N=C1.CC1(C)C(C=C(Cl)Cl)C1C(=O)OC(C#N)C1=CC=C(F)C(OC=2C=CC=CC=2)=C1 NTMYVTSWQJFCPA-UHFFFAOYSA-N 0.000 description 1
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- QENRKQYUEGJNNZ-UHFFFAOYSA-N 2-methyl-1-(prop-2-enoylamino)propane-1-sulfonic acid Chemical compound CC(C)C(S(O)(=O)=O)NC(=O)C=C QENRKQYUEGJNNZ-UHFFFAOYSA-N 0.000 description 1
- YQIGLEFUZMIVHU-UHFFFAOYSA-N 2-methyl-n-propan-2-ylprop-2-enamide Chemical compound CC(C)NC(=O)C(C)=C YQIGLEFUZMIVHU-UHFFFAOYSA-N 0.000 description 1
- XEEYSDHEOQHCDA-UHFFFAOYSA-N 2-methylprop-2-ene-1-sulfonic acid Chemical compound CC(=C)CS(O)(=O)=O XEEYSDHEOQHCDA-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
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- OIYTYGOUZOARSH-UHFFFAOYSA-N 4-methoxy-2-methylidene-4-oxobutanoic acid Chemical compound COC(=O)CC(=C)C(O)=O OIYTYGOUZOARSH-UHFFFAOYSA-N 0.000 description 1
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- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
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- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
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- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
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- 239000010935 stainless steel Substances 0.000 description 1
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- 239000008399 tap water Substances 0.000 description 1
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- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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Description
本発明は、吹付用水硬性組成物用配管への付着低減剤、吹付用水硬性組成物、及び湿式吹付工法に関する。 The present invention relates to an agent for reducing the adhesion of a hydraulic composition for spraying to piping, a hydraulic composition for spraying, and a wet spraying method.
トンネル掘削等露出した地山の崩落を防止するために、急結剤をコンクリートに配合した急結性コンクリートを用いた吹付工法が行われている。この工法のうち、湿式吹付工法と呼ばれるものは、通常、掘削工事現場に設置した、セメント、骨材、及び水の計量混合プラントで吹付コンクリートを調製し、それをアジテータ車で運搬・吹付け機に移送する。コンクリートと粉末急結剤の混合は、吹付け機のポンプでコンクリートを吐出口まで空気圧送するラインと、その途中に設けた合流管で粉末急結剤を他方から空気圧送するラインとで合流混合し、急結性吹付コンクリートとして地山面に所定の厚みになるまで吹き付ける工法である。 In order to prevent the collapse of exposed ground during tunnel excavation, a spraying method is used that uses quick-setting concrete containing a quick-setting agent. Among these construction methods, the so-called wet spraying method usually involves preparing shotcrete in a metering and mixing plant for cement, aggregate, and water installed at the excavation site, and then transporting it using an agitator vehicle to the spraying machine. Transfer to. Concrete and powder quick-setting agent are mixed using a line that air-feeds the concrete to the discharge port using the pump of the spraying machine, and a line that air-feeds the powder quick-setting agent from the other side through a confluence pipe installed in the middle. This is a construction method in which quick-setting shotcrete is sprayed onto the ground surface until it reaches a predetermined thickness.
特許文献1には、アクリル酸、メタクリル酸、それらのエステルまたはアクリルアミドを構造単位として含む分子量約30万~200万のアクリル系重合体またはその部分加水分解物を含むことを特徴とするセメント、石膏などの水硬性無機結合剤を用いる吹付け工法用粉じん防止剤が開示されている。
特許文献2には、アルギン酸塩とポリアクリル酸塩を含有するリバウンド低減剤、アルギン酸塩とポリアクリルアミド類、さらに、ポリアクリル酸塩を含有するリバウンド低減剤、急結剤と該リバウンド低減剤を含有する吹付け材料、セメントと該吹付け材料を含有するセメント組成物、並びに、セメントと急結剤を含有する急結性コンクリートと該リバウンド低減剤を吹付けノズル部分で混合して吹付ける吹付け工法が開示されている。
Patent Document 1 discloses cement and plaster characterized by containing an acrylic polymer having a molecular weight of approximately 300,000 to 2,000,000 or a partial hydrolyzate thereof containing acrylic acid, methacrylic acid, their ester, or acrylamide as a structural unit. A dust preventive agent for spraying construction using a hydraulic inorganic binder such as the following has been disclosed.
Patent Document 2 describes a rebound reducing agent containing an alginate and a polyacrylate, an alginate and a polyacrylamide, a rebound reducing agent containing a polyacrylate, an quick setting agent, and the rebound reducing agent. A spraying material, a cement and a cement composition containing the spraying material, a quick-setting concrete containing cement and a quick-setting agent, and the rebound reducing agent are mixed at a spray nozzle and sprayed. The construction method is disclosed.
急結剤をコンクリートに配合した吹付工法を用いた場合、急結剤を配合することにより吹付コンクリートの粘着性が増し、吹付機の配管及びノズルに付着することで、吹付コンクリートの吐出量が低下する課題があることを本発明者は見出した。 When using a spray method in which an quick-setting agent is mixed with concrete, the addition of the quick-setting agent increases the stickiness of the shotcrete, and it adheres to the pipes and nozzles of the spraying machine, reducing the amount of shotcrete discharged. The present inventor has discovered that there is a problem to be solved.
本発明は、吹付機の配管及びノズルへの付着性を抑制でき、急結剤を配合した粘着性の高い吹付用水硬性組成物であっても高い吐出力を維持できる、吹付用水硬性組成物用配管への付着低減剤、吹付用水硬性組成物、及び湿式吹付工法を提供する。 The present invention provides a hydraulic composition for spraying that can suppress adhesion to the pipes and nozzles of a spraying machine and maintain a high discharge force even if the spraying hydraulic composition is highly adhesive and contains an quick-setting agent. The present invention provides an agent for reducing adhesion to piping, a hydraulic composition for spraying, and a wet spraying method.
本発明は、(A)アクリル酸又はその塩、アクリル酸エステル、メタクリル酸又はその塩、メタクリル酸エステル、及びアクリルアミドから選ばれる1種又は2種以上の単量体を含む、重量平均分子量2万以上650万以下である高分子(以下、(A)成分という)、及び(B)急結剤(以下、(B)成分という)を含む、吹付用水硬性組成物用配管への付着低減剤に関する。 The present invention comprises (A) one or more monomers selected from acrylic acid or its salt, acrylic ester, methacrylic acid or its salt, methacrylic ester, and acrylamide, and has a weight average molecular weight of 20,000. Relating to an adhesion reducing agent for spraying hydraulic compositions to piping, including a polymer having a molecular weight of 6,500,000 or less (hereinafter referred to as component (A)) and a quick setting agent (B) (hereinafter referred to as component (B)) .
また、本発明は、(A)成分、(B)成分、セメント、水、並びに骨材を含む、吹付用水硬性組成物に関する。 The present invention also relates to a sprayable hydraulic composition containing component (A), component (B), cement, water, and aggregate.
また、本発明は、セメント、水、骨材を混合して水硬性組成物を製造し、
前記水硬性組成物に、(A)成分と、(B)成分とを混合して、吹付用水硬性組成物を製造し、
前記吹付用水硬性組成物を対象物に吹き付ける、
湿式吹付工法に関する。
The present invention also provides a method for producing a hydraulic composition by mixing cement, water, and aggregate;
Mixing component (A) and component (B) in the hydraulic composition to produce a hydraulic composition for spraying,
Spraying the spraying hydraulic composition onto a target object;
Regarding wet spraying method.
本発明によれば、吹付機の配管及びノズルへの付着性を抑制でき、急結剤を配合した粘着性の高い吹付用水硬性組成物であっても高い吐出力を維持できる、吹付用水硬性組成物用配管への付着低減剤、吹付用水硬性組成物、及び湿式吹付工法を提供できる。 According to the present invention, a hydraulic composition for spraying can suppress adhesion to the pipes and nozzles of a spraying machine, and can maintain a high discharge force even if the hydraulic composition for spraying is highly adhesive and contains an quick-setting agent. It is possible to provide an agent for reducing adhesion to pipes, a sprayable hydraulic composition, and a wet spraying method.
〔吹付用水硬性組成物用配管への付着低減剤〕
<(A)成分>
本発明の(A)成分は、アクリル酸又はその塩、アクリル酸エステル、メタクリル酸又はその塩、メタクリル酸エステル、及びアクリルアミドから選ばれる1種又は2種以上の単量体(以下、単量体(A1)という)を含む、重量平均分子量2万以上650万以下である高分子である。(A)成分は、構成する単量体(A1)を含む高分子である。
[Adhesion reducing agent for spraying hydraulic composition to piping]
<(A) component>
Component (A) of the present invention is one or more monomers (hereinafter referred to as monomers) selected from acrylic acid or its salt, acrylic ester, methacrylic acid or its salt, methacrylic ester, and acrylamide. (A1)) and has a weight average molecular weight of 20,000 to 6,500,000. Component (A) is a polymer containing the constituent monomer (A1).
アクリル酸又はその塩、及びメタクリル酸又はその塩の塩としては、ナトリウム塩、カリウム塩、アンモニウム塩、アミニウム塩、カルシウム塩が挙げられる。
アクリル酸エステルとしては、アクリル酸メチルエステル、アクリル酸エチルエステル、アクリル酸プロピルエステル、アクリル酸ブチルエステル、アクリル酸ヘキシルエステル、アクリル酸オクチルエステル、アクリル酸ヒドロキシエチル、アクリル酸-2-エチルヘキシルエステル、アクリル酸グリシジルエステルが挙げられる。
メタクリル酸エステルとしては、メタクリル酸メチルエステル、メタクリル酸エチルエステル、メタクリル酸プロピルエステル、メタクリル酸ブチルエステル、メタクリル酸ヘキシルエステル、メタクリル酸オクチルエステル、メタクリル酸ヒドロキシエチル、メタクリル酸-2-エチルヘキシルエステル、メタクリル酸グリシジルエステルが挙げられる。
Examples of the salts of acrylic acid or its salts and methacrylic acid or its salts include sodium salts, potassium salts, ammonium salts, aminium salts, and calcium salts.
Examples of acrylic esters include acrylic acid methyl ester, acrylic acid ethyl ester, acrylic acid propyl ester, acrylic acid butyl ester, acrylic acid hexyl ester, acrylic acid octyl ester, hydroxyethyl acrylate, 2-ethylhexyl acrylate, and acrylic acid. Examples include acid glycidyl esters.
Examples of methacrylic acid esters include methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, hexyl methacrylate, octyl methacrylate, hydroxyethyl methacrylate, 2-ethylhexyl methacrylate, and methacrylate. Examples include acid glycidyl esters.
単量体(A1)は、アクリル酸又はその塩、メタクリル酸又はその塩、及びアクリルアミドから選ばれる1種又は2種以上の単量体が好ましく、アクリル酸又はその塩、及びアクリルアミドから選ばれる1種又は2種の単量体がより好ましく、アクリル酸又はその塩の単量体が更に好ましい。 The monomer (A1) is preferably one or more monomers selected from acrylic acid or a salt thereof, methacrylic acid or a salt thereof, and acrylamide; One or two types of monomers are more preferred, and acrylic acid or a salt thereof monomer is even more preferred.
(A)成分の高分子は、単量体(A1)以外の単量体(以下、単量体(A2)という)を含んでもよい。
単量体(A2)としては、イタコン酸、マレイン酸、フマル酸、シトラコン酸、アコニット酸、及びクロトン酸等の不飽和カルボン酸、無水マレイン酸、無水シトラコン酸等の不飽和カルボン酸無水物、及びイタコン酸モノメチル、イタコン酸モノブチル、マレイン酸モノエチル等の不飽和カルボン半エステル、ビニルスルホン酸、メタリルスルホン酸、2-(メタ)アクリルアミド-2-メチルプロパンスルホン酸等の不飽和スルホン酸、リン酸-2-((メタ)アクリロイルオキシ)エチル、リン酸水素ビス[2-((メタ)アクリロイルオキシ)エチル]等の不飽和リン酸、ビニルフェノール等の不飽和フェノール、エチレン、アクリロニトリルやメタクリロニトリル等のシアノビニル、ギ酸ビニル、酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、ステアリン酸ビニル、オクチル酸ビニル、ネオデカン酸ビニルエステル等の炭素数3以上18以下の脂肪族カルボン酸のビニルエステル、メチルビニルエーテル、エチルビニルエーテル、ブチルビニルエーテル、フェニルビニルエーテル等のビニルエーテルモノマー、アリルメタクリレート等の多官能性ビニルモノマー、スチレン、ブタジエン等の不飽和炭化水素、及びメタクリルアミド、N-イソプロピルアクリルアミド、N-イソプロピルメタクリルアミド、N-ビニルピロリドン等の不飽和アミド化合物等が挙げられる。
The polymer of component (A) may contain a monomer other than monomer (A1) (hereinafter referred to as monomer (A2)).
As the monomer (A2), unsaturated carboxylic acids such as itaconic acid, maleic acid, fumaric acid, citraconic acid, aconitic acid, and crotonic acid; unsaturated carboxylic acid anhydrides such as maleic anhydride and citraconic anhydride; and unsaturated carboxylic half esters such as monomethyl itaconate, monobutyl itaconate, and monoethyl maleate, unsaturated sulfonic acids such as vinylsulfonic acid, methallylsulfonic acid, 2-(meth)acrylamido-2-methylpropanesulfonic acid, and phosphorus. Unsaturated phosphoric acids such as acid-2-((meth)acryloyloxy)ethyl, hydrogen phosphate bis[2-((meth)acryloyloxy)ethyl], unsaturated phenols such as vinylphenol, ethylene, acrylonitrile and methacryloyl Cyanovinyl such as nitrile, vinyl formate, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl stearate, vinyl octylate, vinyl ester of aliphatic carboxylic acid having 3 to 18 carbon atoms such as vinyl neodecanoate, methyl vinyl ether, Vinyl ether monomers such as ethyl vinyl ether, butyl vinyl ether, and phenyl vinyl ether, polyfunctional vinyl monomers such as allyl methacrylate, unsaturated hydrocarbons such as styrene and butadiene, and methacrylamide, N-isopropylacrylamide, N-isopropylmethacrylamide, N- Examples include unsaturated amide compounds such as vinylpyrrolidone.
(A)成分を構成する全単量体中、単量体(A1)の割合は、好ましくは60モル%以上、より好ましくは70モル%以上、更に好ましくは80モル%以上、より更に好ましくは90モル%以上、そして、好ましくは100モル%以下であり、100モル%であってもよい。 The proportion of monomer (A1) in all the monomers constituting component (A) is preferably 60 mol% or more, more preferably 70 mol% or more, still more preferably 80 mol% or more, even more preferably It is 90 mol% or more, and preferably 100 mol% or less, and may be 100 mol%.
(A)成分は、配管及びノズルへの付着防止の観点から、ポリアクリル酸又はその塩、ポリメタクリル酸又はその塩、及びポリアクリルアミドから選ばれる1種以上が好ましく、ポリアクリル酸又はその塩、及びポリアクリルアミドから選ばれる1種以上がより好ましく、ポリアクリル酸又はその塩が更に好ましい。 From the viewpoint of preventing adhesion to piping and nozzles, component (A) is preferably one or more selected from polyacrylic acid or a salt thereof, polymethacrylic acid or a salt thereof, and polyacrylamide; and polyacrylamide are more preferred, and polyacrylic acid or a salt thereof is even more preferred.
(A)成分の重量平均分子量は、ノズルへの付着防止の観点から、2万以上、好ましくは5万以上、より好ましくは10万以上、更に好ましくは20万以上、そして、650万以下、好ましくは500万以下、より好ましくは350万以下、更に好ましくは250万以下、より更に好ましくは200万以下である。 The weight average molecular weight of component (A) is 20,000 or more, preferably 50,000 or more, more preferably 100,000 or more, still more preferably 200,000 or more, and 6,500,000 or less, preferably from the viewpoint of preventing adhesion to the nozzle. is 5 million or less, more preferably 3.5 million or less, even more preferably 2.5 million or less, even more preferably 2 million or less.
(A)成分の重量平均分子量は、アセトニトリルと水の混合溶媒(リン酸緩衝液)を展開溶媒とし、ポリエチレングリコールを標準物質として、下記条件のゲルパーミエーションクロマトグラフィーで求めることもできる。
カラム:東ソー(株)製GMPWXL―GMPWXL(アニオン)
検出器:示差屈折率計
溶離液:0.2Mリン酸緩衝液/アセトニトリル=9/1
標品:ポリエチレングリコール換算(分子量既知の単分散ポリエチレングリコール、分子量:21000、44200、101000、185000、580000、977000)
条件:カラム温度:40℃、流速:0.5mL/min、濃度:2mg/mL
The weight average molecular weight of component (A) can also be determined by gel permeation chromatography under the following conditions using a mixed solvent of acetonitrile and water (phosphate buffer) as a developing solvent and polyethylene glycol as a standard substance.
Column: GMPWXL-GMPWXL (Anion) manufactured by Tosoh Corporation
Detector: Differential refractometer Eluent: 0.2M phosphate buffer/acetonitrile = 9/1
Standard product: polyethylene glycol equivalent (monodispersed polyethylene glycol with known molecular weight, molecular weight: 21000, 44200, 101000, 185000, 580000, 977000)
Conditions: Column temperature: 40°C, flow rate: 0.5 mL/min, concentration: 2 mg/mL
本発明の吹付用水硬性組成物用配管への付着低減剤は、(A)成分を、配管及びノズルへの付着防止の観点から、好ましくは0.5質量%以上、より好ましくは1質量%以上、更に好ましくは2質量%以上、そして、好ましくは20質量%以下、より好ましくは10質量%以下、更に好ましくは5質量%以下含有する。 The agent for reducing adhesion to piping for spraying hydraulic compositions of the present invention preferably contains component (A) in an amount of 0.5% by mass or more, more preferably 1% by mass or more, from the viewpoint of preventing adhesion to piping and nozzles. , more preferably 2% by mass or more, preferably 20% by mass or less, more preferably 10% by mass or less, still more preferably 5% by mass or less.
<(B)成分>
本発明の(B)成分は、急結剤である。急結剤は、無機塩系急結剤、セメント鉱物系急結剤、及び天然鉱物系急結剤から選ばれる1種以上の急結剤が挙げられる。
無機塩系急結剤としては、アルカリ金属アルミン酸塩、アルカリ金属炭酸塩、硫酸アルミニウム、二水石膏、半水石膏、無水石膏、塩化カルシウム及び珪酸塩、水酸化カルシウムなどが挙げられる。
セメント鉱物系急結剤としては、カルシウムアルミネートやカルシウムサルホアルミネートなどが挙げられる。
天然鉱物系急結剤としては、か焼ミョウバン石などが挙げられる。これらを複数組み合わせた複合系の急結剤も使用できる。
<(B) component>
Component (B) of the present invention is an quick-setting agent. Examples of the quick-setting agent include one or more quick-setting agents selected from inorganic salt-based quick-setting agents, cement mineral-based quick-setting agents, and natural mineral-based quick-setting agents.
Examples of the inorganic salt rapid setting agent include alkali metal aluminates, alkali metal carbonates, aluminum sulfate, dihydrate gypsum, hemihydrate gypsum, anhydrite, calcium chloride and silicates, calcium hydroxide, and the like.
Examples of cement mineral quick-setting agents include calcium aluminate and calcium sulfoaluminate.
Examples of the natural mineral quick setting agent include calcined alum stone. A composite quick-setting agent that is a combination of a plurality of these can also be used.
本発明の(B)成分は、コンクリートの硬化性と配管及びノズルへの付着防止の観点から、アルミニウムを構成成分とする急結剤が好ましい。アルミニウムを構成成分とする急結剤としては、アルミン酸カルシウム、カルシウムサルホアルミネート、カルシウムアルミネート、水酸化アルミニウム、アルミン酸ナトリウム、アルミン酸カリウム、硫酸アルミニウム、二水石膏、塩化アルミニウム、硫酸カリウムアルミニウム、カリウムミョウバン、鉄ミョウバン、及びアンモニウム鉄ミョウバンから選ばれる1種以上のアルミニウム塩が挙げられる。
(B)成分は、コンクリートの硬化性と配管及びノズルへの付着防止の観点から、カルシウムアルミネート、カルシウムサルホアルミネート、硫酸アルミニウム、硫酸カリウムアルミニウム、二水石膏及び水酸化アルミニウムから選ばれる1種以上が好ましく、カルシウムアルミネート、カルシウムサルホアルミネート、及び硫酸アルミニウムから選ばれる1種以上がより好ましく、カルシウムアルミネート、及び硫酸アルミニウムから選ばれる1種以上が更に好ましい。
Component (B) of the present invention is preferably a quick-setting agent containing aluminum as a constituent from the viewpoint of hardening concrete and preventing adhesion to piping and nozzles. Rapid setting agents containing aluminum include calcium aluminate, calcium sulfoaluminate, calcium aluminate, aluminum hydroxide, sodium aluminate, potassium aluminate, aluminum sulfate, gypsum dihydrate, aluminum chloride, potassium aluminum sulfate. , potassium alum, iron alum, and ammonium iron alum.
Component (B) is one type selected from calcium aluminate, calcium sulfoaluminate, aluminum sulfate, potassium aluminum sulfate, gypsum dihydrate, and aluminum hydroxide, from the viewpoint of hardening of concrete and prevention of adhesion to piping and nozzles. The above are preferred, one or more selected from calcium aluminate, calcium sulfoaluminate, and aluminum sulfate are more preferred, and one or more selected from calcium aluminate and aluminum sulfate is even more preferred.
本発明の吹付用水硬性組成物用配管への付着低減剤は、(B)成分を、配管及びノズルへの付着防止及び急結性の観点から、好ましくは80質量%以上、より好ましくは85質量%以上、更に好ましくは90質量%以上、そして、好ましくは99質量%以下、より好ましくは98質量%以下、更に好ましくは97.5質量%以下含有する。 The agent for reducing adhesion to piping for spraying hydraulic compositions of the present invention preferably contains component (B) in an amount of 80% by mass or more, more preferably 85% by mass, from the viewpoint of preventing adhesion to piping and nozzles and rapid setting. % or more, more preferably 90% by mass or more, and preferably 99% by mass or less, more preferably 98% by mass or less, still more preferably 97.5% by mass or less.
本発明の吹付用水硬性組成物用配管への付着低減剤において、(A)成分の含有量と(B)成分の含有量との質量比(B)/(A)は、配管及びノズルへの付着防止及び急結性の観点から、好ましくは3.5以上、より好ましくは7以上、更に好ましくは14以上、そして、好ましくは90以下、より好ましくは50以下、更に好ましくは40以下である。 In the adhesion reducing agent for spraying hydraulic compositions to piping of the present invention, the mass ratio (B)/(A) of the content of component (A) and the content of component (B) is the From the viewpoints of adhesion prevention and rapid setting, it is preferably 3.5 or more, more preferably 7 or more, even more preferably 14 or more, and preferably 90 or less, more preferably 50 or less, still more preferably 40 or less.
本発明の吹付用水硬性組成物用配管への付着低減剤は水を含有してもよい。本発明の吹付用水硬性組成物用配管への付着低減剤における水の含有量は、配管及びノズルへの付着防止の観点から、好ましくは45質量%未満であり、更に40質量%以下であり、更に35質量%以下であり、更に30質量%以下であり、更に25質量%以下であり、更に20質量%以下であり、更に15質量%以下であり、更に10質量%以下であり、更に5質量%以下であり、更に1質量%以下である。また他の態様としては、本発明の吹付用水硬性組成物用配管への付着低減剤は水を含有しなくともよい。 The agent for reducing the adhesion of the sprayable hydraulic composition to piping of the present invention may contain water. The content of water in the adhesion reducing agent for piping for spraying hydraulic compositions of the present invention is preferably less than 45% by mass, and further 40% by mass or less, from the viewpoint of preventing adhesion to piping and nozzles. Furthermore, it is 35% by mass or less, furthermore, 30% by mass or less, furthermore, 25% by mass or less, furthermore, 20% by mass or less, furthermore, 15% by mass or less, furthermore, 10% by mass or less, and furthermore, 5% by mass or less. It is not more than 1% by mass, and further not more than 1% by mass. In another embodiment, the agent for reducing the adhesion of the sprayable hydraulic composition to piping of the present invention does not need to contain water.
本発明の吹付用水硬性組成物用配管への付着低減剤は、配管に付着する吹付用水硬性組成物を低減するのに有効である。本発明において、配管とは、吹付機のポンプで吹付用水硬性組成物を空気圧送するラインの配管及びノズルが含まれる。 The agent for reducing the adhesion of a hydraulic composition for spraying to piping of the present invention is effective in reducing the amount of the hydraulic composition for spraying adhering to piping. In the present invention, the piping includes the piping and nozzle of the line through which the spraying hydraulic composition is pneumatically fed by the pump of the spraying machine.
〔吹付用水硬性組成物〕
本発明の吹付用水硬性組成物は、(A)成分、(B)成分、セメント、水、骨材を含有する。
本発明の吹付用水硬性組成物において、(A)成分、及び(B)成分は、本発明の吹付用水硬性組成物用配管への付着低減剤において記載した態様と同じである。
本発明の吹付用水硬性組成物は、本発明の吹付用水硬性組成物用配管への付着低減剤において記載した態様を適宜適用することができる。
[Hydraulic composition for spraying]
The spraying hydraulic composition of the present invention contains component (A), component (B), cement, water, and aggregate.
In the sprayable hydraulic composition of the present invention, the components (A) and (B) are the same as those described in the adhesion reducing agent for pipes for sprayable hydraulic compositions of the present invention.
The hydraulic composition for spraying of the present invention can appropriately apply the embodiments described in the adhesion reducing agent to piping for hydraulic composition for spraying of the present invention.
セメントとしては、普通、早強、超早強、低熱及び中庸熱等の各種ポルトランドセメント、並びにこれらポルトランドセメントに、フライアッシュ、高炉スラグ、又はシリカや石灰石微粉末等を混合した各種混合セメント等が挙げられる。セメントは、ノズルへの付着防止の観点から、普通ポルトランドセメント又は早強ポルトランドセメントが好ましい。 As cement, there are various types of Portland cement such as normal, early strength, super early strength, low heat and medium heat, and various mixed cements made by mixing these Portland cements with fly ash, blast furnace slag, silica, fine limestone powder, etc. Can be mentioned. From the viewpoint of preventing adhesion to the nozzle, the cement is preferably ordinary Portland cement or early strength Portland cement.
骨材としては、細骨材及び粗骨材から選ばれる骨材が挙げられる。骨材は細骨材が含まれることが好ましい。細骨材として、JIS A0203-2014中の番号2311で規定されるものが挙げられる。細骨材としては、川砂、陸砂、山砂、海砂、石灰砂、珪砂及びこれらの砕砂、高炉スラグ細骨材、フェロニッケルスラグ細骨材、軽量細骨材(人工及び天然)及び再生細骨材等が挙げられる。また、粗骨材として、JIS A0203-2014中の番号2312で規定されるものが挙げられる。例えば粗骨材としては、川砂利、陸砂利、山砂利、海砂利、石灰砂利、これらの砕石、高炉スラグ粗骨材、フェロニッケルスラグ粗骨材、軽量粗骨材(人工及び天然)及び再生粗骨材等が挙げられる。細骨材、粗骨材は種類の違うものを混合して使用しても良く、単一の種類のものを使用しても良い。
本発明の吹付用水硬性組成物は、骨材として細骨材を含有することが好ましい。本発明の吹付用水硬性組成物での細骨材の使用量は、好ましくは800kg/m3以上、より好ましくは900kg/m3以上、そして、好ましくは1300kg/m3以下、より好ましくは1200kg/m3以下である。
本発明の吹付用水硬性組成物では、細骨材率が好ましくは35%以上、より好ましくは45%以上、そして、好ましくは70%以下、より好ましくは65%以下である。ここで細骨材率は、全骨材中の細骨材の容積含有率である。
Examples of the aggregate include aggregates selected from fine aggregates and coarse aggregates. The aggregate preferably includes fine aggregate. Examples of fine aggregate include those specified by number 2311 in JIS A0203-2014. Fine aggregates include river sand, land sand, mountain sand, sea sand, lime sand, silica sand, and their crushed sand, blast furnace slag fine aggregate, ferronickel slag fine aggregate, lightweight fine aggregate (artificial and natural), and recycled Examples include fine aggregate. Further, examples of coarse aggregate include those specified by number 2312 in JIS A0203-2014. For example, coarse aggregates include river gravel, land gravel, mountain gravel, sea gravel, lime gravel, crushed stones thereof, blast furnace slag coarse aggregate, ferronickel slag coarse aggregate, lightweight coarse aggregate (artificial and natural), and recycled Examples include coarse aggregate. Different types of fine aggregate and coarse aggregate may be used in combination, or a single type may be used.
The spraying hydraulic composition of the present invention preferably contains fine aggregate as the aggregate. The amount of fine aggregate used in the sprayable hydraulic composition of the present invention is preferably 800 kg/m 3 or more, more preferably 900 kg/m 3 or more, and preferably 1300 kg/m 3 or less, more preferably 1200 kg/m 3 or more. m 3 or less.
In the sprayable hydraulic composition of the present invention, the fine aggregate ratio is preferably 35% or more, more preferably 45% or more, and preferably 70% or less, more preferably 65% or less. Here, the fine aggregate ratio is the volume content of fine aggregate in the total aggregate.
本発明の吹付用水硬性組成物は、水/セメント比〔水硬性組成物中の水とセメントの質量百分率(質量%)〕が、ノズルへの付着防止と急結性の観点から、好ましくは30質量%以上、より好ましくは40質量%以上、更に好ましくは50質量%以上であり、そして、好ましくは80質量%以下、より好ましくは70質量%以下、更に好ましくは65質量%以下である。 The spraying hydraulic composition of the present invention preferably has a water/cement ratio [mass percentage (mass %) of water and cement in the hydraulic composition] of 30 from the viewpoint of preventing adhesion to the nozzle and rapid setting. The content is at least 40% by mass, more preferably at least 50% by mass, and is preferably at most 80% by mass, more preferably at most 70% by mass, even more preferably at most 65% by mass.
本発明の吹付用水硬性組成物は、(A)成分を、セメント100質量部に対して、配管及びノズルへの付着防止の観点から、好ましくは0.02質量部以上、より好ましくは0.05質量部以上、更に好ましくは0.1質量部以上、そして、好ましくは2質量部以下、より好ましくは1質量部以下、更に好ましくは0.5質量部以下含有する。 In the spraying hydraulic composition of the present invention, component (A) is preferably 0.02 parts by mass or more, more preferably 0.05 parts by mass, based on 100 parts by mass of cement, from the viewpoint of preventing adhesion to piping and nozzles. It is contained in an amount of at least 0.1 parts by mass, more preferably at least 0.1 parts by mass, and preferably at most 2 parts by mass, more preferably at most 1 part by mass, and still more preferably at most 0.5 parts by mass.
本発明の吹付用水硬性組成物は、(B)成分を、セメント100質量部に対して、配管及びノズルへの付着防止と急結性の観点から、好ましくは4質量部以上、より好ましくは6質量部以上、更に好ましくは7質量部以上、そして、好ましくは12質量部以下、より好ましくは11質量部以下、更に好ましくは10質量部以下含有する。 In the sprayable hydraulic composition of the present invention, component (B) is preferably 4 parts by mass or more, more preferably 6 parts by mass, based on 100 parts by mass of cement, from the viewpoint of preventing adhesion to piping and nozzles and rapid setting. The content is at least 7 parts by mass, more preferably at least 7 parts by mass, and preferably at most 12 parts by mass, more preferably at most 11 parts by mass, even more preferably at most 10 parts by mass.
本発明の吹付用水硬性組成物において、(A)成分の含有量と(B)成分の含有量との質量比(B)/(A)は、配管及びノズルへの付着防止及び急結性の観点から、好ましくは3.5以上、より好ましくは7以上、更に好ましくは14以上、そして、好ましくは90以下、より好ましくは50以下、更に好ましくは40以下である。 In the sprayable hydraulic composition of the present invention, the mass ratio (B)/(A) of the content of component (A) and the content of component (B) is determined to prevent adhesion to piping and nozzles and to prevent rapid setting. From this point of view, it is preferably 3.5 or more, more preferably 7 or more, even more preferably 14 or more, and preferably 90 or less, more preferably 50 or less, still more preferably 40 or less.
本発明の吹付用水硬性組成物は、必要に応じて、高性能減水剤、高性能AE減水剤、AE減水剤及び流動化剤を含む減水剤、膨張材、硬化促進剤、硬化遅延剤、セメント用ポリマー、発泡剤、防水剤、防錆剤、収縮低減剤、顔料、繊維、撥水剤、白華防止剤等の一種または二種以上を含有してもよい。 The spraying hydraulic composition of the present invention may optionally contain a high-performance water-reducing agent, a high-performance AE water-reducing agent, a water-reducing agent including an AE water-reducing agent and a fluidizing agent, an expanding agent, a hardening accelerator, a hardening retardant, and cement. The composition may contain one or more of the following: polymers, foaming agents, waterproofing agents, rust preventives, shrinkage reducing agents, pigments, fibers, water repellents, anti-efflorescence agents, and the like.
〔湿式吹付工法〕
本発明は、セメント、水、骨材を混合して水硬性組成物を製造し、
前記水硬性組成物に、(A)成分と、(B)成分とを混合して、吹付用水硬性組成物を製造し、
前記吹付用水硬性組成物を対象物に吹き付ける、
湿式吹付工法である。
本発明の湿式吹付工法において、(A)成分、及び(B)成分は、本発明の吹付用水硬性組成物用配管への付着低減剤において記載した態様と同じである。
本発明の湿式吹付工法において、セメント、骨材は、本発明の吹付用水硬性組成物において記載した態様と同じである。
本発明の湿式吹付工法は、本発明の吹付用水硬性組成物用配管への付着低減剤、及び吹付用水硬性組成物において記載した態様を適宜適用することができる。
[Wet spraying method]
The present invention produces a hydraulic composition by mixing cement, water, and aggregate,
Mixing component (A) and component (B) in the hydraulic composition to produce a hydraulic composition for spraying,
Spraying the spraying hydraulic composition onto a target object;
It is a wet spraying method.
In the wet spraying method of the present invention, the components (A) and (B) are the same as those described in the adhesion reducing agent for pipes for spraying hydraulic compositions of the present invention.
In the wet spraying method of the present invention, the cement and aggregate are the same as those described in the hydraulic composition for spraying of the present invention.
In the wet spraying method of the present invention, the embodiments described in connection with the adhesion reducing agent for the spraying hydraulic composition to piping and the spraying hydraulic composition of the present invention can be applied as appropriate.
本発明の湿式吹付工法では、まず、セメント、水、及び骨材を混合して、水硬性組成物を製造する。
セメント、水、及び骨材を混合して製造された水硬性組成物は、水/セメント比〔水硬性組成物中の水とセメントの質量百分率(質量%)〕が、ノズルへの付着防止と急結性の観点から、好ましくは30質量%以上、より好ましくは40質量%以上、更に好ましくは50質量%以上であり、そして、好ましくは80質量%以下、より好ましくは70質量%以下、更に好ましくは65質量%以下である。通常、当該水硬性組成物の水/セメント比は、引き続き製造される吹付用水硬性組成物に反映される。従って、本発明では、前記吹付用水硬性組成物も、水/セメント比は、前記範囲であることが好ましい。
In the wet spraying method of the present invention, first, cement, water, and aggregate are mixed to produce a hydraulic composition.
A hydraulic composition manufactured by mixing cement, water, and aggregate has a water/cement ratio [mass percentage (mass%) of water and cement in the hydraulic composition] that prevents adhesion to the nozzle. From the viewpoint of rapid setting, it is preferably 30% by mass or more, more preferably 40% by mass or more, even more preferably 50% by mass or more, and preferably 80% by mass or less, more preferably 70% by mass or less, and Preferably it is 65% by mass or less. Typically, the water/cement ratio of the hydraulic composition is reflected in the subsequently manufactured sprayable hydraulic composition. Therefore, in the present invention, the water/cement ratio of the spraying hydraulic composition is preferably within the above range.
本発明において、セメント、水、及び骨材の混合は、公知の方法により行うことができる。具体的には、セメントと水と骨材とを同時に混合する方法が挙げられる。これらの成分の混合には、パン型強制ミキサー、2軸強制ミキサー、可傾式ミキサー等の混合ミキサーを使用することができる。 In the present invention, cement, water, and aggregate can be mixed by a known method. Specifically, there is a method of mixing cement, water, and aggregate at the same time. For mixing these components, a mixing mixer such as a pan-type forced mixer, a two-shaft forced mixer, a tilting mixer, etc. can be used.
本発明では、セメント、水、及び骨材を混合して得た水硬性組成物に、(A)成分と(B)成分を添加して、吹付用水硬性組成物を製造する。前記水硬性組成物と(A)成分と(B)成分との混合は、例えば、コンクリートと(A)成分と(B)成分とを別々に空気圧送して合流混合する一般的な湿式吹付工法で実施できる。また(A)成分と(B)成分は、予め(A)成分と(B)成分を混合して、前記水硬性組成物と混合することが好ましい。(A)成分と(B)成分の混合物は、本発明の吹付用水硬性組成物用配管への付着低減剤であってよい。 In the present invention, a hydraulic composition for spraying is manufactured by adding components (A) and (B) to a hydraulic composition obtained by mixing cement, water, and aggregate. The hydraulic composition, components (A), and components (B) can be mixed by, for example, a common wet spraying method in which concrete, components (A), and components (B) are separately conveyed under air pressure and mixed together. It can be carried out with Moreover, it is preferable that the (A) component and the (B) component are mixed in advance and mixed with the hydraulic composition. The mixture of component (A) and component (B) may be an adhesion reducing agent for piping for the sprayable hydraulic composition of the present invention.
本発明では、(A)成分を、前記水硬性組成物中のセメント100質量部に対して、配管及びノズルへの付着防止の観点から、好ましくは0.02質量部以上、より好ましくは0.05質量部以上、更に好ましくは0.1質量部以上、そして、好ましくは2質量部以下、より好ましくは1質量部以下、更に好ましくは0.5質量部以下含有する。 In the present invention, component (A) is preferably 0.02 parts by mass or more, more preferably 0.02 parts by mass or more, from the viewpoint of preventing adhesion to piping and nozzles, based on 100 parts by mass of cement in the hydraulic composition. 0.5 parts by mass or more, more preferably 0.1 parts by mass or more, and preferably 2 parts by mass or less, more preferably 1 part by mass or less, still more preferably 0.5 parts by mass or less.
本発明では、(B)成分を、前記水硬性組成物中のセメント100質量部に対して、配管及びノズルへの付着防止と急結性の観点から、好ましくは4質量部以上、より好ましくは6質量部以上、更に好ましくは7質量部以上、そして、好ましくは12質量部以下、より好ましくは11質量部以下、更に好ましくは10質量部以下含有する。 In the present invention, the component (B) is preferably 4 parts by mass or more, more preferably 4 parts by mass or more, based on 100 parts by mass of cement in the hydraulic composition, from the viewpoint of preventing adhesion to piping and nozzles and rapid setting. The content is 6 parts by mass or more, more preferably 7 parts by mass or more, and preferably 12 parts by mass or less, more preferably 11 parts by mass or less, still more preferably 10 parts by mass or less.
本発明では、(A)成分と(B)成分を、(A)成分の混合量と(B)成分の混合量との質量比(B)/(A)は、配管及びノズルへの付着防止及び急結性の観点から、好ましくは3.5以上、より好ましくは7以上、更に好ましくは14以上、そして、好ましくは90以下、より好ましくは50以下、更に好ましくは40以下である。 In the present invention, the mass ratio (B)/(A) of the (A) component and (B) component, and the mixing amount of the (A) component and the mixing amount of the (B) component, is determined to prevent adhesion to piping and nozzles. From the viewpoint of rapid setting, it is preferably 3.5 or more, more preferably 7 or more, even more preferably 14 or more, and preferably 90 or less, more preferably 50 or less, still more preferably 40 or less.
本発明の吹付工法では、このようにして調製した吹付用水硬性組成物を対象物に吹き付ける。この方法は、いわゆる湿式吹付工法に相当する。
本発明の湿式吹付工法は、従来の吹付設備により実施可能である。吹付設備は、湿式での吹き付けが支障なく行われればよく、例えば、前記水硬性組成物の圧送に、アリバ社製、商品名「アリバ280」等を用い、(A)成分と(B)成分の混合物の圧送にちよだ製作所製、商品名「ナトムクリート」等を用い、両者を混合して吹付用水硬性組成物を調製して吹き付けを行うことが可能である。
In the spraying method of the present invention, the thus prepared hydraulic composition for spraying is sprayed onto an object. This method corresponds to the so-called wet spraying method.
The wet spraying method of the present invention can be carried out using conventional spraying equipment. The spraying equipment may be used as long as it can perform wet spraying without any trouble. For example, a device such as "Arriba 280" (trade name) manufactured by Ariba Co., Ltd. may be used to pressure-feed the hydraulic composition, and the (A) component and (B) component may be used. It is possible to use a product such as "Natomcrete" manufactured by Chiyoda Seisakusho Co., Ltd. under pressure to convey the mixture, and to mix the two to prepare a hydraulic composition for spraying, which can then be sprayed.
表中の成分は以下のものを用いた。
<(A)成分>
(A-1):ポリアクリル酸、富士フィルム和光純薬株式会社製、重量平均分子量80,000
(A-2):ポリアクリル酸、ジュリマーAC-10LHPK、東亞合成株式会社製、重量平均分子量2,000,000
(A-3):ポリアクリル酸、富士フィルム和光純薬株式会社製、重量平均分子量1,800,000
(A-4):ポリアクリル酸ソーダ、アコフロックA-190、MTアクアポリマー株式会社製、重量平均分子量6,300,000
<(A’)成分((A)成分の比較成分)>
(A’-1):ポリアクリル酸、富士フィルム和光純薬株式会社製、重量平均分子量18,000
(A’-2):ポリアクリル酸ソーダ、アロンA-20P-X、東亞合成株式会社製、重量平均分子量7,300,000
<(B)成分>
(B-1):カルシウムアルミネート、セメント鉱物系急結剤、太平洋ショットマスター、太平洋マテリアル製
(B-2):水酸化カルシウム、富士フィルム和光純薬株式会社製
The following components were used in the table.
<(A) component>
(A-1): Polyacrylic acid, manufactured by Fuji Film Wako Pure Chemical Industries, Ltd., weight average molecular weight 80,000
(A-2): Polyacrylic acid, Jurimer AC-10LHPK, manufactured by Toagosei Co., Ltd., weight average molecular weight 2,000,000
(A-3): Polyacrylic acid, manufactured by Fuji Film Wako Pure Chemical Industries, Ltd., weight average molecular weight 1,800,000
(A-4): Sodium polyacrylate, Acofloc A-190, manufactured by MT Aqua Polymer Co., Ltd., weight average molecular weight 6,300,000
<(A') component (comparison component of (A) component)>
(A'-1): Polyacrylic acid, manufactured by Fuji Film Wako Pure Chemical Industries, Ltd., weight average molecular weight 18,000
(A'-2): Sodium polyacrylate, Aron A-20P-X, manufactured by Toagosei Co., Ltd., weight average molecular weight 7,300,000
<(B) component>
(B-1): Calcium aluminate, cement mineral quick-setting agent, Taiheiyo Shot Master, manufactured by Taiheiyo Materials (B-2): Calcium hydroxide, manufactured by Fuji Film Wako Pure Chemical Industries, Ltd.
(1)モルタルの作製
モルタルの配合成分は以下の通りである。
水:水道水
セメント:太平洋セメント株式会社製普通ポルトランドセメントと住友大阪セメント製普通ポルトランドセメントとの重量比1:1の混合物
砂:京都府 城陽市産 山砂 表乾状態 比重2.55
砂利:家島産 砕石 表乾状態 比重2.77
(1) Preparation of mortar The ingredients of mortar are as follows.
Water: Tap water Cement: A 1:1 mixture by weight of ordinary Portland cement manufactured by Taiheiyo Cement Co., Ltd. and ordinary Portland cement manufactured by Sumitomo Osaka Cement Sand: Mountain sand from Joyo City, Kyoto Prefecture Surface dry state Specific gravity 2.55
Gravel: Crushed stone from Ieshima, dry surface, specific gravity 2.77
モルタルの作製には、「JIS R 5201 セメントの物理試験方法」に規定されるモルタルミキサーを使用した。
モルタルミキサーの練鉢に水を240g入れ、その後セメントを400g加え低速で30秒撹拌した。その後に砂を1054g入れ、再び低速で2分撹拌し、モルタルを調製した。得られたモルタルに砂利を725g加え、手練りで均一になるまで撹拌した。得られたコンクリートを40gと表中の(A)成分又は(A’)成分と、(B)成分を予め混合した混合物を表中の量(セメント100質量部に対する量)で、図1の吹付装置のコンクリート投入口に投入し、投入口に手で蓋をしてバルブを開いてベニヤ板に吹付けた。このコンクリートと(A)成分又は(A’)成分と、(B)成分を予め混合した混合物の投入作業から吹付け作業までの一連の流れを10回繰り返した。
コンクリート投入口及びノズルはステンレス(SUS304)製の配管(呼び径(A):20)を用いて作成した。また、吐出圧力は圧力レギュレータを用いて0.5MPaに調整した。コンプレッサーはトスコンGP-4T8(東芝社製)を使用した。
A mortar mixer specified in "JIS R 5201 Physical Test Methods for Cement" was used to prepare the mortar.
240 g of water was put into the mixing bowl of a mortar mixer, and then 400 g of cement was added and stirred at low speed for 30 seconds. After that, 1054 g of sand was added and stirred again at low speed for 2 minutes to prepare mortar. 725 g of gravel was added to the obtained mortar and stirred by hand until it became homogeneous. 40 g of the obtained concrete and a mixture of component (A) or component (A') in the table and component (B) in the amount shown in the table (amount based on 100 parts by mass of cement) were sprayed as shown in Figure 1. I poured it into the concrete inlet of the device, covered the inlet with my hand, opened the valve, and sprayed it onto the plywood. The series of steps from pouring a mixture of this concrete, component (A) or component (A'), and component (B) in advance to spraying was repeated 10 times.
The concrete inlet and nozzle were made using stainless steel (SUS304) piping (nominal diameter (A): 20). Further, the discharge pressure was adjusted to 0.5 MPa using a pressure regulator. The compressor used was Toscon GP-4T8 (manufactured by Toshiba Corporation).
(2)評価
得られた吹付用モルタルを用いて以下の評価を行った。結果を表1に示す。
(2) Evaluation The following evaluations were performed using the obtained spray mortar. The results are shown in Table 1.
(2-1)ノズル残存率
投入したコンクリート量から、ノズル外へ排出されたコンクリート量(壁に付着した量、跳ね返った量、ノズルから垂れ落ちた量)を除いたコンクリート量をノズルに残存した量として記録した。投入したコンクリート量に対する、そのノズルに残存した量をノズル残存率とした。結果を表1に示す。
(2-1) Nozzle survival rate The amount of concrete remaining in the nozzle is the amount of concrete remaining in the nozzle, excluding the amount of concrete discharged outside the nozzle (the amount that adhered to the wall, the amount that rebounded, and the amount that dripped from the nozzle) from the amount of concrete that was put in. It was recorded as a quantity. The amount of concrete remaining in the nozzle relative to the amount of concrete thrown in was defined as the nozzle survival rate. The results are shown in Table 1.
Claims (7)
前記水硬性組成物に、(A)重量平均分子量2万以上650万以下であるポリアクリル酸又はその塩(以下、(A)成分という)と、(B)急結剤(以下、(B)成分という)とを、(B)成分の混合量がセメント100質量部に対して7質量部以上12質量部以下、(A)成分の混合量と(B)成分の混合量との質量比(B)/(A)が、3.5以上90以下となるように混合して、吹付用水硬性組成物を製造し、
前記吹付用水硬性組成物を対象物に吹き付ける、
湿式吹付工法。 Produce a hydraulic composition by mixing cement, water and aggregate,
In the hydraulic composition, (A) polyacrylic acid or a salt thereof having a weight average molecular weight of 20,000 to 6,500,000 (hereinafter referred to as component (A)), and (B) an quick setting agent (hereinafter referred to as (B)). The mixing amount of component (B) is 7 parts by mass or more and 12 parts by mass or less per 100 parts by mass of cement, and the mass ratio of the mixing amount of component (A) and the mixing amount of component (B) ( B) / (A) is mixed so that it is 3.5 or more and 90 or less to produce a hydraulic composition for spraying,
Spraying the spraying hydraulic composition onto a target object;
Wet spraying method.
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JP2001002456A (en) | 1999-04-15 | 2001-01-09 | Denki Kagaku Kogyo Kk | Rebound reducing agent and spray method using the agent |
JP2001278674A (en) | 2000-03-31 | 2001-10-10 | Kurosaki Harima Corp | Quick setting agent of slaked lime slurry containing lithium salt |
JP2002338316A (en) | 2001-03-08 | 2002-11-27 | Denki Kagaku Kogyo Kk | Accelerator of hardening for spraying, quick-hardening cement concrete and spraying method using the same |
JP2018008855A (en) | 2016-07-15 | 2018-01-18 | デンカ株式会社 | Cement admixture for spraying material, spraying material and spraying method using the same |
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JP2001002456A (en) | 1999-04-15 | 2001-01-09 | Denki Kagaku Kogyo Kk | Rebound reducing agent and spray method using the agent |
JP2001278674A (en) | 2000-03-31 | 2001-10-10 | Kurosaki Harima Corp | Quick setting agent of slaked lime slurry containing lithium salt |
JP2002338316A (en) | 2001-03-08 | 2002-11-27 | Denki Kagaku Kogyo Kk | Accelerator of hardening for spraying, quick-hardening cement concrete and spraying method using the same |
JP2018008855A (en) | 2016-07-15 | 2018-01-18 | デンカ株式会社 | Cement admixture for spraying material, spraying material and spraying method using the same |
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