JP7405342B2 - Negative electrode active material for sodium ion secondary battery and method for producing the same - Google Patents
Negative electrode active material for sodium ion secondary battery and method for producing the same Download PDFInfo
- Publication number
- JP7405342B2 JP7405342B2 JP2019168089A JP2019168089A JP7405342B2 JP 7405342 B2 JP7405342 B2 JP 7405342B2 JP 2019168089 A JP2019168089 A JP 2019168089A JP 2019168089 A JP2019168089 A JP 2019168089A JP 7405342 B2 JP7405342 B2 JP 7405342B2
- Authority
- JP
- Japan
- Prior art keywords
- negative electrode
- electrode active
- active material
- ion secondary
- sodium ion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000007773 negative electrode material Substances 0.000 title claims description 71
- 229910001415 sodium ion Inorganic materials 0.000 title claims description 44
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 title claims description 30
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 229910015902 Bi 2 O 3 Inorganic materials 0.000 claims description 31
- 239000000463 material Substances 0.000 claims description 31
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 23
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 18
- 239000007789 gas Substances 0.000 claims description 13
- 239000011734 sodium Substances 0.000 claims description 10
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000011159 matrix material Substances 0.000 claims description 8
- 239000011521 glass Substances 0.000 claims description 7
- 239000011261 inert gas Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 description 23
- 239000000843 powder Substances 0.000 description 17
- 238000006243 chemical reaction Methods 0.000 description 10
- 230000002427 irreversible effect Effects 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 239000003990 capacitor Substances 0.000 description 8
- 238000007599 discharging Methods 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000000634 powder X-ray diffraction Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 230000002776 aggregation Effects 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 239000002033 PVDF binder Substances 0.000 description 3
- 239000006230 acetylene black Substances 0.000 description 3
- 229910052786 argon Inorganic materials 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003112 inhibitor Substances 0.000 description 3
- 229910001416 lithium ion Inorganic materials 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 3
- 239000007774 positive electrode material Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 229910017840 NH 3 Inorganic materials 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 239000003006 anti-agglomeration agent Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000003575 carbonaceous material Substances 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- -1 graphite Chemical compound 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920003026 Acene Polymers 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical class CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 230000002744 anti-aggregatory effect Effects 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002482 conductive additive Substances 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000003795 desorption Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 229920003063 hydroxymethyl cellulose Polymers 0.000 description 1
- 229940031574 hydroxymethyl cellulose Drugs 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000003273 ketjen black Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000010295 mobile communication Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/13—Energy storage using capacitors
Description
本発明は、例えば、携帯型電子機器や電気自動車に用いられるナトリウムイオン二次電池用の負極活物質及びその製造方法に関する。 The present invention relates to a negative electrode active material for sodium ion secondary batteries used, for example, in portable electronic devices and electric vehicles, and a method for manufacturing the same.
近年、携帯型電子機器や電気自動車等の普及に伴い、リチウムイオン二次電池の開発が活発となっている。しかしながら、リチウムイオン二次電池に使用されるLi資源の枯渇が懸念されており、この解決策としてLiイオンをNaイオンに代替したナトリウムイオン二次電池が検討されている。 In recent years, with the spread of portable electronic devices, electric vehicles, etc., development of lithium ion secondary batteries has become active. However, there are concerns about the depletion of Li resources used in lithium ion secondary batteries, and as a solution to this problem, sodium ion secondary batteries in which Li ions are replaced with Na ions are being considered.
ナトリウムイオン二次電池用の負極活物質として、理論容量の高いSiまたはSnを含有する材料が提案されている。しかしながら、SiまたはSnを含む負極活物質を負極に使用した場合、ナトリウムイオンの挿入脱離反応の際に生じる負極活物質の膨張収縮による体積変化が大きいため、充放電の繰り返しに伴う負極活物質の崩壊が激しく、サイクル特性の低下が起こりやすいという問題がある。そこで、特許文献1では、サイクル特性を向上させるためにBi2O3を含有する負極活物質が提案されている。 Materials containing Si or Sn, which have a high theoretical capacity, have been proposed as negative electrode active materials for sodium ion secondary batteries. However, when a negative electrode active material containing Si or Sn is used for the negative electrode, there is a large volume change due to expansion and contraction of the negative electrode active material that occurs during the insertion/extraction reaction of sodium ions. There is a problem in that the decay of the carbon is severe and the cycle characteristics are likely to deteriorate. Therefore, Patent Document 1 proposes a negative electrode active material containing Bi 2 O 3 in order to improve cycle characteristics.
特許文献1に記載の負極活物質は、初回充電容量が初回放電容量に比べて大きく、初回不可逆容量が大きい(即ち初回充放電効率が小さい)という課題を有する。 The negative electrode active material described in Patent Document 1 has a problem that the initial charge capacity is larger than the initial discharge capacity and the initial irreversible capacity is large (that is, the initial charge/discharge efficiency is low).
本発明は以上のような状況に鑑みてなされたものであり、初回不可逆容量が低いナトリウムイオン二次電池用負極活物質及びその製造方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a negative electrode active material for a sodium ion secondary battery having a low initial irreversible capacity and a method for producing the same.
本発明のナトリウムイオン二次電池用負極活物質は、SiO2、B2O3及びP2O5から選択される少なくとも一種を含有するマトリクス中に金属Biが析出してなる結晶化ガラスからなることを特徴とする。 The negative electrode active material for sodium ion secondary batteries of the present invention is made of crystallized glass in which metal Bi is precipitated in a matrix containing at least one selected from SiO 2 , B 2 O 3 and P 2 O 5 . It is characterized by
Bi2O3を含有する負極活物質は、充放電に伴い下記の式(1)及び(2)の反応を起こす。まず、初回充電時に式(1)の反応が不可逆的に生じる。その後は、充放電に伴い式(2)の反応が繰り返し生じる。 The negative electrode active material containing Bi 2 O 3 undergoes the reactions of the following formulas (1) and (2) during charging and discharging. First, the reaction of formula (1) occurs irreversibly during initial charging. Thereafter, the reaction of formula (2) repeatedly occurs as the battery charges and discharges.
Bi2O3+6Na++6e- → 2Bi+3Na2O・・・(1)
Bi+3Na++3e- ←→ BiNa3・・・(2)
Bi 2 O 3 +6Na + +6e - → 2Bi+3Na 2 O...(1)
Bi+3Na + +3e - ←→ BiNa 3 ...(2)
Bi2O3を含有する負極活物質の充放電に伴い発生する初回不可逆容量は、初回の充電過程で正極活物質中のキャリアイオンであるNa+と電子の一部が、Bi2O3を還元するための反応(1)に消費されることが原因であると考えられる。一方、本発明の負極活物質では、既に還元状態にある金属Biをマトリクス中に析出してなる構造を有しているため、反応(1)を省略することができ、初回不可逆容量を低減することができる。また、SiO2、B2O3及びP2O5から選択される少なくとも一種を含有するマトリクスが緩衝材の役割を果たすため、反応(2)を繰り返すことにより生じるBi成分の膨張収縮を緩和することができ、サイクル特性にも優れるという効果も奏する。 The initial irreversible capacity that occurs during charging and discharging of a negative electrode active material containing Bi 2 O 3 is caused by Na + carrier ions and some electrons in the positive electrode active material discharging Bi 2 O 3 during the initial charging process. This is thought to be due to consumption in reaction (1) for reduction. On the other hand, since the negative electrode active material of the present invention has a structure in which metal Bi, which is already in a reduced state, is precipitated in a matrix, reaction (1) can be omitted, reducing the initial irreversible capacity. be able to. In addition, since the matrix containing at least one selected from SiO 2 , B 2 O 3 and P 2 O 5 plays the role of a buffer material, it alleviates the expansion and contraction of the Bi component caused by repeating reaction (2). It also has the effect of having excellent cycle characteristics.
本発明のナトリウムイオン二次電池用負極活物質は、酸化物換算のモル%で、Bi2O3 15~75%、P2O5 0~45%、SiO2 0~60%、B2O3 0~60%、P2O5+SiO2+B2O3 25~85%、Na2O 0~50%を含有することが好ましい。なお、「P2O5+SiO2+B2O3」はP2O5、SiO2及びB2O3の合量を意味する。
The negative electrode active material for sodium ion secondary batteries of the present invention contains Bi 2 O 3 15 to 75%, P 2 O 5 0 to 45%,
本発明のナトリウムイオン二次電池用負極活物質は、酸化物換算のモル%で、さらにFe2O3 0~25%を含有することが好ましい。Fe2O3を含有させることにより、Bi2O3の還元が促進し、金属Biが析出しやすくなる。 The negative electrode active material for a sodium ion secondary battery of the present invention preferably further contains 0 to 25% of Fe 2 O 3 in terms of mol% in terms of oxide. By containing Fe 2 O 3 , the reduction of Bi 2 O 3 is promoted and metal Bi is easily precipitated.
本発明のナトリウムイオン二次電池用負極活物質の製造方法は、上記のナトリウムイオン二次電池用負極活物質を製造するための方法であって、Bi2O3を含有する酸化物材料に対し、還元性ガスを供給しながら加熱処理を行うことにより、Bi2O3を金属Biに還元する工程、を含むことを特徴する。このようにすれば、酸化物材料中のBi2O3を効率よく金属Biに還元させることができ、所望の特性を有する負極活物質を容易に作製することができる。 The method for producing a negative electrode active material for a sodium ion secondary battery of the present invention is a method for producing the above-mentioned negative electrode active material for a sodium ion secondary battery, and is a method for producing a negative electrode active material for a sodium ion secondary battery. , a step of reducing Bi 2 O 3 to metal Bi by performing heat treatment while supplying a reducing gas. In this way, Bi 2 O 3 in the oxide material can be efficiently reduced to metal Bi, and a negative electrode active material having desired characteristics can be easily produced.
本発明のナトリウムイオン二次電池用負極活物質の製造方法は、還元性ガスが、体積%で、不活性ガス 90~99.5%、H2 0.5~10%を含有することが好ましい。 In the method for producing a negative electrode active material for a sodium ion secondary battery of the present invention, it is preferable that the reducing gas contains 90 to 99.5% by volume of an inert gas and 0.5 to 10% of H 2 . .
本発明の製造方法によれば、初回不可逆容量が低いナトリウムイオン二次電池用負極活物質を提供することが可能となる。 According to the manufacturing method of the present invention, it is possible to provide a negative electrode active material for a sodium ion secondary battery that has a low initial irreversible capacity.
本発明のナトリウムイオン二次電池用負極活物質(以下、単に負極活物質ともいう)は、SiO2、B2O3及びP2O5から選択される少なくとも一種を含有するマトリクス中に金属Biが析出してなる結晶化ガラスからなることを特徴とする。具体的には、本発明の負極活物質は、酸化物成分のモル%で、Bi2O3 15~75%、P2O5 0~45%、SiO2 0~60%、B2O3 0~60%、P2O5+SiO2+B2O3 25~85%、Na2O 0~50%を含有するものであることが好ましい。組成をこのように限定した理由を以下に説明する。なお、以下の組成の説明において、「%」は特に断りのない限り「モル%」を意味する。 The negative electrode active material for sodium ion secondary batteries of the present invention (hereinafter also simply referred to as negative electrode active material) contains metal Bi in a matrix containing at least one selected from SiO 2 , B 2 O 3 and P 2 O 5 . It is characterized by being made of crystallized glass formed by precipitating. Specifically, the negative electrode active material of the present invention contains Bi 2 O 3 15-75%, P 2 O 5 0-45%, SiO 2 0-60%, B 2 O 3 in terms of mol% of the oxide component. It preferably contains 0 to 60%, P 2 O 5 +SiO 2 +B 2 O 3 25 to 85%, and Na 2 O 0 to 50%. The reason for limiting the composition in this way will be explained below. In the following description of the composition, "%" means "mol%" unless otherwise specified.
Bi2O3はナトリウムイオンを吸蔵及び放出するサイトとなる活物質成分である。Bi2O3の含有量は15~75%であることが好ましく、20~70%であることがより好ましく、30~65%であることがさらに好ましく、40~55%であることが特に好ましい。Bi2O3の含有量が少なすぎると、負極活物質の単位質量当たりの充放電容量が低下しやすくなる。一方、Bi2O3の含有量が多すぎると、負極活物質中の非晶質成分が相対的に少なくなるため、充放電時のナトリウムイオンの吸蔵及び放出に伴う体積変化を緩和できずに、サイクル特性が低下しやすくなる。 Bi 2 O 3 is an active material component that serves as a site for occluding and releasing sodium ions. The content of Bi 2 O 3 is preferably 15 to 75%, more preferably 20 to 70%, even more preferably 30 to 65%, and particularly preferably 40 to 55%. . If the content of Bi 2 O 3 is too small, the charge/discharge capacity per unit mass of the negative electrode active material tends to decrease. On the other hand, if the content of Bi 2 O 3 is too high, the amorphous component in the negative electrode active material will be relatively small, making it impossible to alleviate the volume change associated with storage and release of sodium ions during charging and discharging. , cycle characteristics tend to deteriorate.
P2O5は網目形成酸化物であり、Bi2O3におけるナトリウムイオンの吸蔵及び放出サイトを包括し、サイクル特性を向上させる作用がある。P2O5の含有量は0~45%であることが好ましく、0.1~42%であることがより好ましく、5~40%であることがさらに好ましく、10~38%であることが特に好ましい。P2O5の含有量が多すぎると、耐水性が悪化しやすくなる。 P 2 O 5 is a network-forming oxide that encompasses the storage and release sites of sodium ions in Bi 2 O 3 and has the effect of improving cycle characteristics. The content of P 2 O 5 is preferably 0 to 45%, more preferably 0.1 to 42%, even more preferably 5 to 40%, and even more preferably 10 to 38%. Particularly preferred. When the content of P 2 O 5 is too high, water resistance tends to deteriorate.
SiO2も網目形成酸化物であり、Bi2O3におけるナトリウムイオンの吸蔵及び放出サイトを包括し、サイクル特性を向上させる作用がある。SiO2の含有量は0~60%であることが好ましく、0.1~55%であることが好ましく、1~50%であることがより好ましく、5~40%であることがさらに好ましく、10~30%であることが特に好ましい。SiO2の含有量が多すぎると、イオン伝導度が低下し、放電容量が低下する傾向にある。 SiO 2 is also a network-forming oxide and has the effect of encompassing the storage and release sites of sodium ions in Bi 2 O 3 and improving cycle characteristics. The content of SiO 2 is preferably 0 to 60%, preferably 0.1 to 55%, more preferably 1 to 50%, even more preferably 5 to 40%, A range of 10 to 30% is particularly preferred. If the content of SiO 2 is too large, the ionic conductivity tends to decrease and the discharge capacity tends to decrease.
B2O3も、網目形成酸化物としてBi2O3におけるナトリウムイオンの吸蔵及び放出サイトを包括し、サイクル特性を向上させる作用がある。B2O3の含有量は、0~85%であることが好ましく、10~60%であることがより好ましく、20~55%であることがさらに好ましく、25~50%であることが特に好ましく、28~40%であることが最も好ましい。B2O3の含有量が多すぎると、Bi成分への配位結合が強くなり、初回充電容量が増加し、結果として初回不可逆容量が大きくなる傾向にある。 B 2 O 3 also acts as a network-forming oxide to encompass the storage and desorption sites of sodium ions in Bi 2 O 3 and improve the cycle characteristics. The content of B 2 O 3 is preferably 0 to 85%, more preferably 10 to 60%, even more preferably 20 to 55%, particularly 25 to 50%. Preferably, it is between 28 and 40%. If the content of B 2 O 3 is too large, the coordination bond to the Bi component becomes strong, the initial charge capacity increases, and as a result, the initial irreversible capacity tends to increase.
P2O5+SiO2+B2O3の含有量は、20~85%であることが好ましく、25~60%であることがより好ましく、28~50%であることがさらに好ましく、28~40%であることが特に好ましい。P2O5+SiO2+B2O3の含有量が少なすぎると、充放電時のナトリウムイオンの吸蔵及び放出に伴うBi原子の体積変化を緩和できず構造劣化を起こすため、サイクル特性が低下しやすくなる。一方、P2O5+SiO2+B2O3の含有量が多すぎると、Bi成分が相対的に少なくなるため充放電容量が低下する傾向にある。 The content of P 2 O 5 +SiO 2 +B 2 O 3 is preferably 20 to 85%, more preferably 25 to 60%, even more preferably 28 to 50%, and even more preferably 28 to 40%. % is particularly preferred. If the content of P 2 O 5 + SiO 2 + B 2 O 3 is too small, the volume change of Bi atoms due to storage and release of sodium ions during charging and discharging cannot be alleviated, resulting in structural deterioration, resulting in a decrease in cycle characteristics. It becomes easier. On the other hand, if the content of P 2 O 5 +SiO 2 +B 2 O 3 is too large, the Bi component becomes relatively small, and the charge/discharge capacity tends to decrease.
Na2Oは、Bi2O3成分以外の酸化物マトリクス(特にP2O5、SiO2またはB2O3から構成される酸化物マトリクス)のイオン伝導性を向上させる成分である。Na2Oの含有量は0~50%であることが好ましく、1~45%であることがより好ましく、3~43%であることがさらに好ましく、5~40%であることが特に好ましく、7~35%であることが最も好ましい。Na2Oの含有量が多すぎると、P2O5、SiO2またはB2O3とNa2Oからなる異種結晶が多量に形成され、サイクル特性が低下しやすくなる。 Na 2 O is a component that improves the ionic conductivity of an oxide matrix other than the three Bi 2 O components (particularly an oxide matrix composed of P 2 O 5 , SiO 2 or B 2 O 3 ). The content of Na 2 O is preferably 0 to 50%, more preferably 1 to 45%, even more preferably 3 to 43%, particularly preferably 5 to 40%, Most preferably it is between 7 and 35%. If the content of Na 2 O is too large, a large amount of heterogeneous crystals consisting of P 2 O 5 , SiO 2 or B 2 O 3 and Na 2 O is formed, and the cycle characteristics tend to deteriorate.
上記成分以外にFe2O3を含有させてもよい。Fe2O3は、Bi2O3の還元を促し金属Biを析出しやすくする成分である。Fe2O3の含有量は0~25%であることが好ましく、0.1~20%であることがより好ましく、0.3~19%であることがさらに好ましく、0.5~14%であることが特に好ましく、1~9%であることが最も好ましい。Fe2O3の含有量が多すぎると、Bi2O3とFe2O3からなる異種結晶(σ-Bi3.43Fe0.57O6)が多量に形成されサイクル特性が低下しやすくなる。 In addition to the above components, Fe 2 O 3 may also be contained. Fe 2 O 3 is a component that promotes reduction of Bi 2 O 3 and facilitates precipitation of metal Bi. The content of Fe 2 O 3 is preferably 0 to 25%, more preferably 0.1 to 20%, even more preferably 0.3 to 19%, and even more preferably 0.5 to 14%. is particularly preferred, and most preferably 1 to 9%. If the content of Fe 2 O 3 is too high, a large amount of heterogeneous crystals (σ-Bi 3.43 Fe 0.57 O 6 ) consisting of Bi 2 O 3 and Fe 2 O 3 are formed, which tends to deteriorate the cycle characteristics. Become.
本発明の負極活物質は、上記成分以外に種々の成分を含有していてもよい。例えば、TiO2、MnO、CuO、ZnO、MgO、CaO、Al2O3を合量で0~25%、0~23%、0~21%、さらには0.1~20%の範囲で含有していてもよい。これらの成分を含有することにより、構造が無秩序になって非晶質材料が得られやすくなる。ただし、その含有量が多すぎると、上述の網目形成酸化物(P2O5、SiO2またはB2O3)からなるネットワークが切断されやすくなり、結果的に、充放電に伴う負極活物質の体積変化を緩和できずサイクル特性が低下するおそれがある。 The negative electrode active material of the present invention may contain various components in addition to the above components. For example, it contains TiO 2 , MnO, CuO, ZnO, MgO, CaO, Al 2 O 3 in a total amount of 0 to 25%, 0 to 23%, 0 to 21%, or even 0.1 to 20%. You may do so. By containing these components, the structure becomes disordered, making it easier to obtain an amorphous material. However, if the content is too large, the network consisting of the network-forming oxides (P 2 O 5 , SiO 2 or B 2 O 3 ) described above will be easily cut, and as a result, the negative electrode active material will be damaged during charging and discharging. There is a risk that the cycle characteristics may deteriorate because the volume change cannot be alleviated.
本発明の負極活物質は、内部に金属Bi粒子が析出している。金属Bi粒子は、CuKα線を用いた粉末X線回折測定によって同定することができる。具体的には、測定により得られた回折線プロファイルにおいて、2θ値27.2°、37.9°、39.6°にピーク位置を有する回折線は、金属Biの結晶相(六方晶系、空間群R-3m(166))に帰属することができる。 In the negative electrode active material of the present invention, metal Bi particles are precipitated inside. Metallic Bi particles can be identified by powder X-ray diffraction measurement using CuKα rays. Specifically, in the diffraction line profile obtained by measurement, the diffraction lines having peak positions at 2θ values of 27.2°, 37.9°, and 39.6° correspond to the crystal phase (hexagonal system, It can belong to the space group R-3m (166)).
回折線プロファイルにおいて金属Biの結晶相に帰属される回折線の半価幅が0.01°以上であることが好ましく、0.05°以上であることがより好ましく、0.07°以上であることがさらに好ましく、0.1°以上であることが特に好ましい。回折線の半価幅が大きい場合は、負極活物質中の金属Biの結晶子サイズがナノオーダー(例えば0.1~100nm)となるため、充電反応によりナトリウムイオンを吸蔵しても体積膨張が起こりにくく、結果としてサイクル特性に優れる傾向がある。一方、回折線の半価幅が小さすぎる場合は、金属Biの結晶子サイズが大きくなる(例えばミクロンオーダー以上)ため、充電反応によりナトリウムイオンを吸蔵した際に、局所的に大きな体積膨張が起こり、サイクル特性が低下する傾向がある。 In the diffraction line profile, the half width of the diffraction line attributed to the crystal phase of metal Bi is preferably 0.01° or more, more preferably 0.05° or more, and 0.07° or more. More preferably, the angle is 0.1° or more. When the half-value width of the diffraction line is large, the crystallite size of metal Bi in the negative electrode active material is on the nano-order (for example, 0.1 to 100 nm), so even if sodium ions are occluded by the charging reaction, volume expansion will not occur. This is less likely to occur, and as a result, cycle characteristics tend to be excellent. On the other hand, if the half-width of the diffraction line is too small, the crystallite size of metal Bi becomes large (for example, on the order of microns or more), and a large local volume expansion occurs when sodium ions are occluded by a charging reaction. , cycle characteristics tend to deteriorate.
負極活物質の結晶化度は5%以上であることが好ましく、30%以上であることがより好ましく、50%以上であることがさらに好ましい。結晶化度が大きいほど、初回不可逆容量を低減しやすくなる。ただし、結晶化度が大きすぎると、サイクル特性が低下する傾向がある。よって、サイクル特性を高める観点からは、結晶化度は99%以下、特に95%以下であることが好ましい。 The degree of crystallinity of the negative electrode active material is preferably 5% or more, more preferably 30% or more, and even more preferably 50% or more. The greater the degree of crystallinity, the easier it is to reduce the initial irreversible capacity. However, if the degree of crystallinity is too high, cycle characteristics tend to deteriorate. Therefore, from the viewpoint of improving cycle characteristics, the degree of crystallinity is preferably 99% or less, particularly 95% or less.
結晶化度は、CuKα線を用いた粉末X線回折測定によって得られる、2θ値で10~60°の回折線プロファイルから求められる。具体的には、回折線プロファイルからバックグラウンドを差し引いて得られた全散乱曲線から、10~45°におけるブロードな回折線(非晶質ハロー)をピーク分離して求めた積分強度をIa、10~60°において検出される各結晶性回折線をピーク分離して求めた積分強度の総和をIcとした場合、結晶化度Xcは次式から求められる。 The degree of crystallinity is determined from a diffraction line profile with a 2θ value of 10 to 60° obtained by powder X-ray diffraction measurement using CuKα radiation. Specifically, the integrated intensity obtained by peak-separating the broad diffraction line (amorphous halo) at 10 to 45° from the total scattering curve obtained by subtracting the background from the diffraction line profile is Ia, 10 If Ic is the sum of the integrated intensities obtained by peak-separating each crystalline diffraction line detected at ~60°, the crystallinity Xc can be calculated from the following formula.
Xc=[Ic/(Ic+Ia)]×100(%) Xc=[Ic/(Ic+Ia)]×100(%)
ここで、平均粒子径と最大粒子径は、それぞれ一次粒子のメジアン径でD50(50%体積累積径)とD90(90%体積累積径)を示し、レーザー回折式粒度分布測定装置により測定された値をいう。 Here, the average particle diameter and maximum particle diameter are the median diameter of primary particles, and are expressed as D 50 (50% volume cumulative diameter) and D 90 (90% volume cumulative diameter), respectively, and are measured using a laser diffraction particle size distribution analyzer. is the value given.
所定サイズの粉末を得るためには、一般的な粉砕機や分級機が用いられる。例えば、乳鉢、ボールミル、振動ボールミル、衛星ボールミル、遊星ボールミル、ジェットミル、篩、遠心分離、空気分級等が用いられる。 A common crusher or classifier is used to obtain powder of a predetermined size. For example, a mortar, ball mill, vibrating ball mill, satellite ball mill, planetary ball mill, jet mill, sieve, centrifugal separation, air classification, etc. are used.
負極活物質の形状は特に限定されないが、通常は粉末状である。負極活物質の平均粒子径は0.1~20μmであることが好ましく、0.2~15μmであることがより好ましく、0.3~10μmであることがさらに好ましく、0.5~5μmであることが特に好ましい。また負極活物質の最大粒子径は150μm以下であることが好ましく、100μm以下であることがより好ましく、最大粒子径75μm以下であることがさらに好ましく、55μm以下であることが特に好ましい。平均粒子径または最大粒子径が大きすぎると、充放電した際にナトリウムイオンの吸蔵及び放出に伴う負極活物質の体積変化を緩和できず、サイクル特性が著しく低下する傾向がある。一方、平均粒子径が小さすぎると、ペースト化した際に粉末の分散状態に劣り、均一な電極を製造することが困難になる傾向がある。また、析出した金属Biが大気中の酸素により酸化されやすくなる。 Although the shape of the negative electrode active material is not particularly limited, it is usually in the form of powder. The average particle diameter of the negative electrode active material is preferably 0.1 to 20 μm, more preferably 0.2 to 15 μm, even more preferably 0.3 to 10 μm, and even more preferably 0.5 to 5 μm. It is particularly preferable. Further, the maximum particle size of the negative electrode active material is preferably 150 μm or less, more preferably 100 μm or less, even more preferably 75 μm or less, and particularly preferably 55 μm or less. If the average particle size or maximum particle size is too large, volume changes of the negative electrode active material due to storage and release of sodium ions during charging and discharging cannot be alleviated, and cycle characteristics tend to deteriorate significantly. On the other hand, if the average particle diameter is too small, the powder will tend to be poorly dispersed when made into a paste, making it difficult to manufacture uniform electrodes. Further, the precipitated metal Bi is easily oxidized by oxygen in the atmosphere.
次に本発明の負極活物質の製造方法について説明する。本発明の負極活物質の製造方法は、Bi2O3を含有する酸化物材料に対し、還元性ガスを供給しながら加熱処理を行うことにより、Bi2O3を金属Biに還元する工程、を含むことを特徴する。 Next, a method for producing the negative electrode active material of the present invention will be explained. The method for producing a negative electrode active material of the present invention includes a step of reducing Bi 2 O 3 to metal Bi by heating an oxide material containing Bi 2 O 3 while supplying a reducing gas; It is characterized by containing.
Bi2O3を含有する酸化物材料は、SiO2、B2O3及びP2O5から選択される少なくとも一種とBi2O3を含有するものである。具体的には、モル%で、Bi2O3 15~75%、P2O5 0~45%、SiO2 0~60%、B2O3 0~60%、P2O5+SiO2+B2O3 25~85%、Na2O 0~50%を含有するものであることが好ましい。組成をこのように限定した理由は既述の通りであり、説明を割愛する。 The oxide material containing Bi 2 O 3 contains Bi 2 O 3 and at least one selected from SiO 2 , B 2 O 3 and P 2 O 5 . Specifically, in terms of mol%, Bi 2 O 3 15-75%, P 2 O 5 0-45%, SiO 2 0-60%, B 2 O 3 0-60%, P 2 O 5 +SiO 2 +B Preferably, it contains 25 to 85% of 2 O 3 and 0 to 50% of Na 2 O. The reason why the composition is limited in this way is as already stated, and the explanation will be omitted.
酸化物材料は、例えば上述した組成となるように調製した原料粉末を例えば600~1200℃で加熱溶融して、均質な溶融物にした後、冷却固化することにより製造される。得られた溶融固化物は、必要に応じて粉砕や分級等の後加工が施される。 The oxide material is produced, for example, by heating and melting a raw material powder prepared to have the above-mentioned composition at, for example, 600 to 1200° C. to form a homogeneous melt, and then cooling and solidifying it. The obtained molten solidified product is subjected to post-processing such as pulverization and classification as necessary.
酸化物材料は非晶質であることが好ましく、それにより、SiO2、B2O3及びP2O5から選択される少なくとも一種を含有する非晶質マトリクス中に金属Biが析出してなる、本発明の負極活物質が得やすくなる。 The oxide material is preferably amorphous, so that metal Bi is precipitated in an amorphous matrix containing at least one selected from SiO 2 , B 2 O 3 and P 2 O 5 . , it becomes easier to obtain the negative electrode active material of the present invention.
酸化物材料の形状は、負極活物質と同様に通常は粉末状である。酸化物材料の平均粒子径は0.1~20μmであることが好ましく、0.2~15μmであることがより好ましく、0.3~10μmであることがさらに好ましく、0.5~5μmであることが特に好ましい。また酸化物材料の最大粒子径は、150μm以下であることが好ましく、100μm以下であることがより好ましく、75μm以下であることがさらに好ましく、55μm以下であることが特に好ましい。平均粒子径または最大粒子径が大きすぎると、得られる負極活物質の粒径も大きくなるため、上述のような不具合が発生する傾向がある。また、還元性ガスによりBi2O3を金属Biに十分に還元できないおそれがある。一方、平均粒子径が小さすぎると、得られる負極活物質の粒径も小さくなるため、上述のような不具合が発生する傾向がある。 The shape of the oxide material is usually powder like the negative electrode active material. The average particle size of the oxide material is preferably 0.1 to 20 μm, more preferably 0.2 to 15 μm, even more preferably 0.3 to 10 μm, and even more preferably 0.5 to 5 μm. It is particularly preferable. Further, the maximum particle diameter of the oxide material is preferably 150 μm or less, more preferably 100 μm or less, even more preferably 75 μm or less, and particularly preferably 55 μm or less. If the average particle size or maximum particle size is too large, the particle size of the obtained negative electrode active material will also become large, which tends to cause the above-mentioned problems. Furthermore, there is a possibility that Bi 2 O 3 cannot be sufficiently reduced to metal Bi due to the reducing gas. On the other hand, if the average particle size is too small, the particle size of the obtained negative electrode active material will also be small, which tends to cause the above-mentioned problems.
加熱処理する際の温度は250℃以上であることが好ましく、300℃以上であることがより好ましく、400℃以上であることが特に好ましい。加熱温度が低すぎると、付与される熱エネルギーが少ないため、酸化物材料中のBi2O3が金属Biに還元されにくくなる。なお、加熱温度の上限は特に限定されないが、高すぎると、還元された金属Bi粒子が粗大化しやすくなり、負極活物質のサイクル特性が著しく低下するおそれがある。よって、加熱温度は700℃以下であることが好ましく、600℃以下であることがより好ましい。 The temperature during the heat treatment is preferably 250°C or higher, more preferably 300°C or higher, and particularly preferably 400°C or higher. If the heating temperature is too low, less thermal energy is applied, making it difficult for Bi 2 O 3 in the oxide material to be reduced to metal Bi. Note that the upper limit of the heating temperature is not particularly limited, but if it is too high, the reduced metal Bi particles tend to become coarse, which may significantly deteriorate the cycle characteristics of the negative electrode active material. Therefore, the heating temperature is preferably 700°C or lower, more preferably 600°C or lower.
加熱時間は20~1000分であることが好ましく、60~500分であることがより好ましい。加熱時間が短すぎると、付与される熱エネルギーが少ないため、酸化物材料中のBi2O3が金属Biに還元されにくくなる。一方、加熱時間が長すぎると、還元された金属Bi粒子が粗大化しやすくなり、負極活物質のサイクル特性が著しく低下するおそれがある。 The heating time is preferably 20 to 1000 minutes, more preferably 60 to 500 minutes. If the heating time is too short, less thermal energy is applied, making it difficult for Bi 2 O 3 in the oxide material to be reduced to metal Bi. On the other hand, if the heating time is too long, the reduced metal Bi particles tend to become coarse, which may significantly deteriorate the cycle characteristics of the negative electrode active material.
加熱処理には、電気加熱炉、ロータリーキルン、マイクロ波加熱炉、高周波加熱炉等を用いることができる。 For the heat treatment, an electric heating furnace, rotary kiln, microwave heating furnace, high frequency heating furnace, etc. can be used.
還元性ガスとしては、H2、NH3、CO、H2S及びSiH4から選ばれる少なくとも一種のガスが挙げられる。取扱い性の観点から、H2、NH3及びCOから選ばれる少なくとも一種のガスが好ましく、特にH2が好ましい。 Examples of the reducing gas include at least one gas selected from H 2 , NH 3 , CO, H 2 S, and SiH 4 . From the viewpoint of handling properties, at least one gas selected from H 2 , NH 3 and CO is preferred, and H 2 is particularly preferred.
還元性ガスとしてH2を使用する場合、爆発等の危険性を抑制するため、N2やAr等の不活性ガスと混合して使用することが好ましい。不活性ガスとH2の混合割合は、体積%で、不活性ガス 90~99.5%、H2 0.5~10%であることが好ましい。例えばN2とH2の混合ガスの場合、体積%で、N2 90~99.5%、H2 0.5~10%、N2 92~99%、H2 1~8%、特にN2 96~99%、H2 1~4%を含有することが好ましい。またArとH2の混合ガスの場合、体積%で、Ar 90~99.5%、H2 0.5~10%、Ar 92~99%、H2 1~8%、特にAr 95~98%、H2 2~5%を含有することが好ましい。
When using H 2 as the reducing gas, it is preferable to mix it with an inert gas such as N 2 or Ar in order to suppress the risk of explosion. The mixing ratio of the inert gas and H 2 is preferably 90 to 99.5% by volume and 0.5 to 10% by volume. For example, in the case of a mixed gas of N 2 and H 2 , N 2 90-99.5%, H 2 0.5-10%, N 2 92-99%, H 2 1-8%, especially N It is preferable to contain 96 to 99% of H 2 and 1 to 4% of
なお、加熱処理工程において酸化物材料(酸化物材料粉末)は軟化流動して凝集体を形成する傾向がある。酸化物材料が凝集体を形成すると、還元性ガスが酸化物材料全体にゆき渡りにくくなるため、酸化物材料の還元に長時間要する傾向がある。あるいは、生成した負極活物質粒子が粗大化して、電池特性が低下するおそれがある。そこで、酸化物材料を加熱処理する際に凝集防止剤を添加することが好ましい。このようにすれば、加熱処理時の酸化物材料の凝集を抑制でき、短時間で酸化物材料中のBi2O3を金属Biに還元することが可能となる。 Note that in the heat treatment step, the oxide material (oxide material powder) tends to soften and flow to form aggregates. When the oxide material forms aggregates, it becomes difficult for the reducing gas to spread throughout the oxide material, so reduction of the oxide material tends to take a long time. Alternatively, the generated negative electrode active material particles may become coarse and the battery characteristics may deteriorate. Therefore, it is preferable to add an agglomeration inhibitor when heat-treating the oxide material. In this way, aggregation of the oxide material during heat treatment can be suppressed, and Bi 2 O 3 in the oxide material can be reduced to metal Bi in a short time.
凝集防止剤としては、導電性カーボンやアセチレンブラック等の炭素材料が挙げられる。炭素材料は電子伝導性も有するため、負極活物質に導電性を付与することもできる。なかでも、電子伝導性に優れるアセチレンブラックが好ましい。 Examples of the anti-aggregation agent include carbon materials such as conductive carbon and acetylene black. Since the carbon material also has electronic conductivity, it can also impart conductivity to the negative electrode active material. Among these, acetylene black, which has excellent electron conductivity, is preferred.
酸化物材料と凝集防止剤は、質量%で、酸化物材料 80~99.5%、凝集防止剤 0.5~20%の割合で混合することが好ましい。このようにすれば、良好な初回充電特性と安定したサイクル特性を有する負極活物質が得やすくなる。 The oxide material and the agglomeration inhibitor are preferably mixed in a ratio of 80 to 99.5% by mass for the oxide material and 0.5 to 20% for the aggregation inhibitor. In this way, it becomes easier to obtain a negative electrode active material having good initial charge characteristics and stable cycle characteristics.
本発明の負極活物質に対し、結着剤や導電助剤を添加することにより負極材料として使用される。 The negative electrode active material of the present invention is used as a negative electrode material by adding a binder or a conductive additive.
結着剤としては、カルボキシメチルセルロース、ヒドロキシプロピルメチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシエチルセルロース、エチルセルロース、ヒドロキシメチルセルロース等のセルロース誘導体、またはポリビニルアルコール等の水溶性高分子;熱硬化性ポリイミド、フェノール樹脂、エポキシ樹脂、ユリア樹脂、メラミン樹脂、不飽和ポリエステル樹脂、ポリウレタン等の熱硬化性樹脂;ポリフッ化ビニリデン等が挙げられる。 As a binder, cellulose derivatives such as carboxymethylcellulose, hydroxypropylmethylcellulose, hydroxypropylcellulose, hydroxyethylcellulose, ethylcellulose, hydroxymethylcellulose, or water-soluble polymers such as polyvinyl alcohol; thermosetting polyimide, phenolic resin, epoxy resin, Thermosetting resins such as urea resin, melamine resin, unsaturated polyester resin, and polyurethane; polyvinylidene fluoride, and the like.
導電助剤としては、アセチレンブラックやケッチェンブラック等の高導電性カーボンブラック、グラファイト等のカーボン粉末、炭素繊維等が挙げられる。 Examples of the conductive aid include highly conductive carbon black such as acetylene black and Ketjen black, carbon powder such as graphite, and carbon fiber.
蓄電デバイス用負極材料を、集電体としての役割を果たす金属箔等の表面に塗布することで蓄電デバイス用負極として用いることができる。 The negative electrode material for a power storage device can be used as a negative electrode for a power storage device by applying it to the surface of a metal foil or the like that serves as a current collector.
本発明のナトリウムイオン二次電池用負極活物質は、ナトリウムイオン二次電池に用いられる負極活物質と非水系電気二重層キャパシタ用の正極材料とを組み合わせたハイブリットキャパシタ等にも適用できる。 The negative electrode active material for a sodium ion secondary battery of the present invention can also be applied to a hybrid capacitor, etc., which is a combination of a negative electrode active material used for a sodium ion secondary battery and a positive electrode material for a non-aqueous electric double layer capacitor.
ハイブリットキャパシタであるナトリウムイオンキャパシタは、正極と負極の充放電原理が異なる非対称キャパシタの一種である。ナトリウムイオンキャパシタは、ナトリウムイオン二次電池用の負極と電気二重層キャパシタ用の正極を組み合わせた構造を有している。ここで、正極は表面に電気二重層を形成し、物理的な作用(静電気作用)を利用して充放電するのに対し、負極はナトリウムイオン二次電池と同様にNaイオンの化学反応(吸蔵及び放出)により充放電する。 A sodium ion capacitor, which is a hybrid capacitor, is a type of asymmetric capacitor whose positive and negative electrodes have different charging and discharging principles. A sodium ion capacitor has a structure that combines a negative electrode for a sodium ion secondary battery and a positive electrode for an electric double layer capacitor. Here, the positive electrode forms an electric double layer on its surface and is charged and discharged using physical action (electrostatic action), whereas the negative electrode uses the chemical reaction (occlusion and absorption) of Na ions, similar to sodium ion secondary batteries. and discharge).
ナトリウムイオンキャパシタの正極には、活性炭、ポリアセン、メソフェーズカーボン等の高比表面積の炭素質粉末等からなる正極活物質が用いられる。一方、負極には、本発明の負極活物質を用いることができる。 For the positive electrode of a sodium ion capacitor, a positive electrode active material made of carbonaceous powder with a high specific surface area such as activated carbon, polyacene, mesophase carbon, etc. is used. On the other hand, the negative electrode active material of the present invention can be used for the negative electrode.
以下、本発明の負極活物質を実施例に基づいて詳細に説明するが、本発明はこれらの実施例に限定されるものではない。 Hereinafter, the negative electrode active material of the present invention will be explained in detail based on Examples, but the present invention is not limited to these Examples.
(1)酸化物材料の作製
表1に示す組成となるように、各種酸化物、炭酸塩原料、リン酸塩原料等を用いて原料粉末を調製した。原料粉末を白金ルツボに投入し、電気炉を用いて大気雰囲気にて溶融を行った。なお、実施例1及び比較例1は750℃で30分間の溶融を行い、実施例2~5及び比較例2~4は1100℃で20分間の溶融を行った。
(1) Preparation of oxide material Raw material powders were prepared using various oxides, carbonate raw materials, phosphate raw materials, etc. so as to have the compositions shown in Table 1. The raw material powder was put into a platinum crucible and melted in an air atmosphere using an electric furnace. Note that in Example 1 and Comparative Example 1, melting was performed at 750° C. for 30 minutes, and in Examples 2 to 5 and Comparative Examples 2 to 4, melting was performed at 1100° C. for 20 minutes.
次いで、溶融物を一対の冷却回転ローラー間に流し出すことにより、急冷しながら成形し、厚み0.1~2mmのフィルム状ガラスを得た。このフィルム状ガラスを、φ1~3cmのジルコニアボールを入れたボールミルを用いて100rpmで3時間粉砕した後、目開き120μmの樹脂製篩に通過させ、平均粒子径3~15μmのガラス粗粉末(酸化物材料粗粉末)を得た。次いで、ガラス粗粉末を空気分級することで、平均粒子径2μmかつ最大粒子径28μmのガラス粉末(酸化物材料粉末)を得た。 Next, the melt was poured between a pair of cooling rotating rollers to form it while rapidly cooling it to obtain a glass film having a thickness of 0.1 to 2 mm. This film-like glass was pulverized at 100 rpm for 3 hours using a ball mill containing zirconia balls with a diameter of 1 to 3 cm, and then passed through a resin sieve with an opening of 120 μm. A raw material (coarse powder) was obtained. Next, the coarse glass powder was air classified to obtain glass powder (oxide material powder) having an average particle size of 2 μm and a maximum particle size of 28 μm.
酸化物材料粉末について粉末X線回折測定することにより構造を同定したところ、非晶質であり、結晶は検出されなかった。 When the structure of the oxide material powder was identified by powder X-ray diffraction measurement, it was found to be amorphous and no crystals were detected.
(2)負極活物質の作製
得られた酸化物材料を表1に記載の条件で加熱処理した。なお、実施例2は酸化物材料粉末に凝集防止剤として導電性カーボンブラック粉末(SuperC65,Timcal社製)を、酸化物材料:凝集防止剤=95:5(質量%)の割合で予めボールミルを用いて混合したものを用いた。比較例1、2は加熱処理を行わなかった。
(2) Preparation of negative electrode active material The obtained oxide material was heat-treated under the conditions listed in Table 1. In Example 2, conductive carbon black powder (Super C65, manufactured by Timcal) was added as an anti-agglomeration agent to the oxide material powder in a ball mill in advance at a ratio of oxide material: anti-agglomeration agent = 95:5 (mass%). A mixture of these was used. Comparative Examples 1 and 2 were not subjected to heat treatment.
次いで、加熱処理後の酸化物材料をメノウ乳鉢で解砕した後、目開き20μmの樹脂製篩に通過させ、平均粒子径3μmの負極活物質粉末を得た。 Next, the oxide material after the heat treatment was crushed in an agate mortar, and then passed through a resin sieve with an opening of 20 μm to obtain a negative electrode active material powder with an average particle size of 3 μm.
得られた負極活物質について粉末X線回折測定することにより構造を同定した。その結果を表1及び図1に示す。 The structure of the obtained negative electrode active material was identified by powder X-ray diffraction measurement. The results are shown in Table 1 and FIG.
(3)負極の作製
実施例1及び比較例1については、以下のようにして負極を作製した。得られた負極活物質と導電助剤(導電性カーボンブラック)と結着剤(ポリフッ化ビニリデン)を質量比で85:10:5の割合になるように秤量、混合してステンレス製メッシュに40MPaで圧着して負極を作製した。
(3) Preparation of negative electrode For Example 1 and Comparative Example 1, negative electrodes were prepared as follows. The obtained negative electrode active material, conductive aid (conductive carbon black), and binder (polyvinylidene fluoride) were weighed and mixed at a mass ratio of 85:10:5, and then placed on a stainless steel mesh at 40 MPa. A negative electrode was prepared by pressure bonding.
実施例2~5及び比較例2~4については、以下のようにして負極を作製した。得られた負極活物質と導電助剤(導電性カーボンブラック)と結着剤(ポリフッ化ビニリデン)を質量比で85:5:10の割合になるように秤量し、脱水したN-メチルピロリドンに分散した後、自転・公転ミキサーで十分に撹拌してスラリー化した。次に、隙間75μmのドクターブレードを用いて、得られたスラリーを負極集電体である厚さ20μmの銅箔上にコートし、70℃の乾燥機で真空乾燥後、一対の回転ローラー間に通してプレスすることにより電極シートを得た。この電極シートを電極打ち抜き機で直径11mmに打ち抜き、温度200℃にて8時間、減圧下で乾燥させて円形の負極を得た。 For Examples 2 to 5 and Comparative Examples 2 to 4, negative electrodes were produced as follows. The obtained negative electrode active material, conductive aid (conductive carbon black), and binder (polyvinylidene fluoride) were weighed so that the mass ratio was 85:5:10, and added to dehydrated N-methylpyrrolidone. After being dispersed, the mixture was thoroughly stirred using a rotation/revolution mixer to form a slurry. Next, using a doctor blade with a gap of 75 μm, the obtained slurry was coated on a 20 μm thick copper foil serving as a negative electrode current collector, and after vacuum drying in a dryer at 70°C, the slurry was coated between a pair of rotating rollers. An electrode sheet was obtained by pressing through. This electrode sheet was punched out to a diameter of 11 mm using an electrode punching machine, and dried under reduced pressure at a temperature of 200° C. for 8 hours to obtain a circular negative electrode.
(4)試験電池の作製
得られた負極と、70℃で8時間減圧乾燥した直径16mmのポリプロピレン多孔質膜(ヘキストセラニーズ社製 セルガード#2400)からなるセパレータ、及び、対極である金属ナトリウムを積層し、電解液を染み込ませることにより試験電池を作製した。電解液には、1M NaPF6溶液/EC:DEC=1:1(EC=エチレンカーボネート、DEC=ジエチルカーボネート)を用いた。なお試験電池の組み立ては露点温度-70℃以下のアルゴン環境で行った。
(4) Preparation of test battery The obtained negative electrode, a separator consisting of a polypropylene porous membrane with a diameter of 16 mm (Celgard #2400 manufactured by Hoechst Celanese) dried under reduced pressure at 70°C for 8 hours, and a counter electrode consisting of metallic sodium Test cells were prepared by laminating and impregnating with electrolyte. As the electrolytic solution, 1M NaPF 6 solution/EC:DEC=1:1 (EC=ethylene carbonate, DEC=diethyl carbonate) was used. The test battery was assembled in an argon environment with a dew point temperature of -70°C or lower.
(5)充放電試験
作製した試験電池に対し、30℃で開回路電圧から0VまでCC(定電流)充電(負極活物質へのナトリウムイオンの吸蔵)を行い、単位質量の負極活物質へ充電された電気量(初回充電容量)を求めた。次に、0Vから3VまでCC放電(負極活物質からのナトリウムイオンの放出)させ、単位質量の負極活物質から放電された電気量(初回放電容量)を求めた。なお、Cレートは0.1Cとした。これらの結果から、初回不可逆容量(=初回充電容量-初回放電容量)を求めた。結果を表1に示す。
(5) Charge/discharge test The prepared test battery was CC (constant current) charged (occlusion of sodium ions into the negative electrode active material) from the open circuit voltage to 0 V at 30°C, and charged to unit mass of the negative electrode active material. The amount of electricity (initial charging capacity) was calculated. Next, CC discharge (release of sodium ions from the negative electrode active material) was performed from 0 V to 3 V, and the amount of electricity discharged from the negative electrode active material per unit mass (initial discharge capacity) was determined. Note that the C rate was 0.1C. From these results, the initial irreversible capacity (=initial charge capacity−initial discharge capacity) was determined. The results are shown in Table 1.
表1に示すように、実施例1~5の負極活物質は初回不可逆容量が238mAh/g以下と小さいのに対し、比較例1~4の負極活物質は初回不可逆容量が254mAh/g以上と大きかった。 As shown in Table 1, the negative electrode active materials of Examples 1 to 5 have a small initial irreversible capacity of 238 mAh/g or less, whereas the negative electrode active materials of Comparative Examples 1 to 4 have an initial irreversible capacity of 254 mAh/g or more. It was big.
本発明の負極活物質は、例えば、移動体通信機器、携帯用電子機器、電動自転車、電動二輪車、電気自動車等の主電源等に使用されるナトリウムイオン二次電池用途に好適である。 The negative electrode active material of the present invention is suitable for use in, for example, sodium ion secondary batteries used as main power sources for mobile communication devices, portable electronic devices, electric bicycles, electric motorcycles, electric vehicles, and the like.
Claims (5)
SiO2、B2O3及びP2O5から選択される少なくとも一種を含有するマトリクス中に金属Biが析出してなる結晶化ガラスからなることを特徴とするナトリウムイオン二次電池用負極活物質。 A negative electrode active material for a sodium ion secondary battery, which is used for manufacturing a negative electrode constituting a sodium ion secondary battery,
A negative electrode active material for a sodium ion secondary battery, characterized in that it is made of crystallized glass in which metal Bi is precipitated in a matrix containing at least one selected from SiO 2 , B 2 O 3 and P 2 O 5 .
Bi2O3を含有する酸化物材料に対し、還元性ガスを供給しながら加熱処理を行うことにより、Bi2O3を金属Biに還元する工程、を含むことを特徴するナトリウムイオン二次電池用負極活物質の製造方法。 A method for producing a negative electrode active material for a sodium ion secondary battery according to any one of claims 1 to 3, comprising:
A sodium ion secondary battery comprising the step of reducing Bi 2 O 3 to metal Bi by heating an oxide material containing Bi 2 O 3 while supplying a reducing gas. A method for producing a negative electrode active material for use.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018175606 | 2018-09-20 | ||
JP2018175606 | 2018-09-20 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2020077615A JP2020077615A (en) | 2020-05-21 |
JP7405342B2 true JP7405342B2 (en) | 2023-12-26 |
Family
ID=70724325
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019168089A Active JP7405342B2 (en) | 2018-09-20 | 2019-09-17 | Negative electrode active material for sodium ion secondary battery and method for producing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP7405342B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116918105A (en) * | 2021-02-22 | 2023-10-20 | 国立大学法人长冈技术科学大学 | Negative electrode active material for sodium ion secondary battery |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010062424A (en) | 2008-09-05 | 2010-03-18 | Toko Inc | Manufacturing method of electronic component |
JP2015035290A (en) | 2013-08-08 | 2015-02-19 | 日本電気硝子株式会社 | Negative electrode active material for electric power storage device, and method for manufacturing the same |
JP2015198000A (en) | 2014-04-01 | 2015-11-09 | 日本電気硝子株式会社 | Negative electrode active material for power storage device, negative electrode material for power storage device, and power storage device |
JP2017050195A (en) | 2015-09-03 | 2017-03-09 | 国立大学法人長岡技術科学大学 | Negative electrode active material for power storage device |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS55119355A (en) * | 1979-03-07 | 1980-09-13 | Sanyo Electric Co Ltd | Non-aqueous electrolyte battery |
-
2019
- 2019-09-17 JP JP2019168089A patent/JP7405342B2/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2010062424A (en) | 2008-09-05 | 2010-03-18 | Toko Inc | Manufacturing method of electronic component |
JP2015035290A (en) | 2013-08-08 | 2015-02-19 | 日本電気硝子株式会社 | Negative electrode active material for electric power storage device, and method for manufacturing the same |
JP2015198000A (en) | 2014-04-01 | 2015-11-09 | 日本電気硝子株式会社 | Negative electrode active material for power storage device, negative electrode material for power storage device, and power storage device |
JP2017050195A (en) | 2015-09-03 | 2017-03-09 | 国立大学法人長岡技術科学大学 | Negative electrode active material for power storage device |
Also Published As
Publication number | Publication date |
---|---|
JP2020077615A (en) | 2020-05-21 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2012063745A1 (en) | Negative-electrode material for electricity storage device, and negative electrode for electricity storage device using same | |
JP5645056B2 (en) | Negative electrode active material for power storage device, negative electrode material for power storage device using the same, and negative electrode for power storage device | |
JP6300176B2 (en) | Negative electrode active material for sodium secondary battery | |
KR102546950B1 (en) | Positive electrode active material for sodium ion secondary batteries and method for producing same | |
JPWO2016084573A1 (en) | Method for producing positive electrode material for power storage device | |
JP2012182115A (en) | Method for manufacturing negative electrode active material for electricity storage device | |
JP6124062B2 (en) | Positive electrode material for power storage device and method for producing the same | |
WO2019003903A1 (en) | Positive electrode active material for sodium-ion secondary battery | |
JP7405342B2 (en) | Negative electrode active material for sodium ion secondary battery and method for producing the same | |
JP2011187434A (en) | Negative electrode active material for electricity storage device, and method for producing same | |
JP2019021420A (en) | Conductive carbon mixture, electrode arranged by use of the mixture, and power storage device having the electrode | |
JP6187027B2 (en) | Negative electrode active material for sodium ion secondary battery, and negative electrode for sodium ion secondary battery and sodium ion secondary battery using the same | |
JP2015198000A (en) | Negative electrode active material for power storage device, negative electrode material for power storage device, and power storage device | |
JP2012204266A (en) | Negative electrode active material for electricity storage device, negative electrode material for electricity storage device containing the same, and negative electrode for electricity storage device | |
JP6175906B2 (en) | Negative electrode active material for power storage device and method for producing the same | |
WO2024024528A1 (en) | Negative electrode active material for sodium-ion secondary battery | |
JP6183590B2 (en) | Negative electrode active material for power storage device and method for producing the same | |
WO2020261879A1 (en) | Positive electrode for lithium-ion secondary battery, and lithium-ion secondary battery | |
JP6241130B2 (en) | Negative electrode active material for electricity storage devices | |
WO2022176790A1 (en) | Negative electrode active substance for sodium ion secondary battery | |
JP2014146431A (en) | Positive electrode material for electric power storage devices | |
JP6135156B2 (en) | Negative electrode active material powder for power storage device, negative electrode material for power storage device and negative electrode for power storage device using the same | |
JP5892364B2 (en) | Method for producing oxide material | |
JP5597015B2 (en) | Negative electrode material for electricity storage device and method for producing the same | |
WO2011049158A1 (en) | Negative electrode active material for electricity storage device, and method for producing same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20191002 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20220818 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20230609 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20230620 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230818 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20231121 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20231205 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7405342 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |