JP7379412B2 - Sheet metal exterior materials and construction methods for sheet metal exterior materials - Google Patents
Sheet metal exterior materials and construction methods for sheet metal exterior materials Download PDFInfo
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- 239000000463 material Substances 0.000 title claims description 35
- 229910052751 metal Inorganic materials 0.000 title claims description 29
- 239000002184 metal Substances 0.000 title claims description 29
- 238000010276 construction Methods 0.000 title description 4
- 239000011810 insulating material Substances 0.000 claims description 19
- 241000238557 Decapoda Species 0.000 claims description 16
- 239000012530 fluid Substances 0.000 claims description 13
- 238000005452 bending Methods 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 6
- 239000012774 insulation material Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 2
- 241000190687 Gobius Species 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- 239000008397 galvanized steel Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006248 expandable polystyrene Polymers 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
- Thermal Insulation (AREA)
Description
本発明は、流体配管のエルボ部の外周部を覆う断熱材の外周面に沿って付設可能で、前記エルボ部の湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材の分割端縁部同士を連結してエビ管形状に形成し、エビ管形状に連結した前記複数の分割外装部材における屈曲内側部で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材及び板金製外装材の施工方法に関する。 The present invention is capable of being attached along the outer circumferential surface of a heat insulating material that covers the outer circumference of an elbow portion of a fluid piping, is partitioned by a parting line along the curved radius direction of the elbow portion, and is formed by bending a sheet metal into a cylindrical shape. The divided end edges of the plurality of divided exterior members are connected to each other to form a shrimp pipe shape, and both ends in the circumferential direction of the piping can be connected at the bent inner side of the plurality of divided exterior members connected in the shrimp pipe shape. This invention relates to a sheet metal exterior material and a method for constructing the sheet metal exterior material.
従来、前記板金製外装材は、図5(a)~(c)に示すように、エビ管形状に連結した前記複数の分割外装部材4における屈曲内側部5の概略曲線と屈曲外側部6の概略曲線とを、略同心円状に形成してあり、エビ管形状に連結した前記複数の分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を、ビス10(図5(c))を使って連結してあった(周知技術であって、適切な公報が見当たらない)。
Conventionally, as shown in FIGS. 5(a) to 5(c), the sheet metal exterior material has a general curve of the bent
しかし、エビ管形状に連結した前記複数の分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を、ビス10を使って連結する施工法では、そのビス10により下地の防水材、防湿材や断熱材等に穴を開けてしまったり、傷をつけてしまう危険性があり、また、ビス10を装着するまで、分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を重ねて、仮固縛材で締め付けて安定しておかなければならず、配管現場で手間が多くかかり、施工性が悪くなるという問題があった。
However, in the construction method in which each of the circumferential ends of the plurality of divided
従って、本発明の目的は、上記問題点を解消し、板金製外装材の配管現場における施工性を向上させるところにある。 Therefore, an object of the present invention is to solve the above-mentioned problems and improve the workability of sheet metal exterior materials at piping sites.
本発明の板金製外装材の第1の特徴構成は、流体配管のエルボ部の外周部を覆う断熱材の外周面に沿って付設可能で、前記エルボ部の湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材の分割端縁部同士を連結してエビ管形状に形成し、エビ管形状に連結した前記複数の分割外装部材における屈曲内側部で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材であって、エビ管形状に連結した前記複数の分割外装部材において、屈曲内側部と屈曲外側部との距離を、屈曲始端部及び屈曲終端部の前記分割外装部材よりも屈曲中間部の前記分割外装部材の方が大になるように形成し、前記分割外装部材における屈曲内側部の配管周方向の両端部夫々にハゼを設けて、それらの前記ハゼ同士を係合連結可能に構成したところにある。 A first feature of the sheet metal exterior material of the present invention is that it can be attached along the outer circumferential surface of a heat insulating material that covers the outer circumference of an elbow portion of a fluid pipe, and is partitioned by a dividing line along the radial direction of the curve of the elbow portion. and forming a shrimp tube shape by connecting the divided end edges of a plurality of divided exterior members made by bending sheet metal into a cylindrical shape, and forming a bent inner part of the plurality of divided exterior members connected in a shrimp tube shape. In the plurality of divided exterior members connected in a shrimp pipe shape, which are sheet metal exterior members configured so that both ends in the circumferential direction of the pipe can be connected, the distance between the bent inner part and the bent outer part is The divided exterior member at the bending intermediate portion is formed to be larger than the divided exterior member at the bending start end and the bending end portion, and the divided exterior member is formed so that the divided exterior member at the bending inner portion is larger at each end in the pipe circumferential direction. The structure is such that gobies are provided and these gobies can be engaged and connected to each other.
本発明の第1の特徴構成によれば、エビ管形状に連結した前記複数の分割外装部材において、屈曲内側部と屈曲外側部との距離を、屈曲始端部及び屈曲終端部の前記分割外装部材よりも屈曲中間部の前記分割外装部材の方が大になるように形成することにより、屈曲内側部の概略円弧の曲率半径が大きくなり、そのために、屈曲内側部の概略円弧の曲率半径の小さいものに比べて、分割端縁部同士を連結した複数の分割外装部材全体の屈曲内側部で配管周方向の両端部夫々を、離間及び近接操作が軽く行えるようになって、エルボ部の外周部を覆う断熱材に対して外側から包み込むようにして装着しやすくなるばかりか、分割外装部材における屈曲内側部の配管周方向の両端部夫々に設けたハゼ同士の係合連結が容易になり外装材の施工が容易になる。 According to the first feature of the present invention, in the plurality of divided exterior members connected in a shrimp tube shape, the distance between the bent inner part and the bent outer part is determined by By forming the split exterior member in the middle part of the bend to be larger than the split exterior member, the radius of curvature of the general arc of the inner part of the bend becomes larger. Compared to the original, it is now possible to easily separate and approach both ends of the pipe in the circumferential direction on the bent inner side of the entire plurality of split exterior members that connect the split end edges, and the outer periphery of the elbow part can be moved easily. Not only is it easier to wrap the insulation material covering the outer sheathing material from the outside, but it also makes it easier to engage and connect the joints provided at both circumferential ends of the pipe on the inside curved part of the split exterior member. construction becomes easier.
本発明の第2の特徴構成は、前記複数の分割外装部材の分割端縁部同士の連結部をハゼ掛け連結構造に形成してエルボ部に対する断熱材を被覆可能に構成したところにある。 A second feature of the present invention is that the connection portions between the divided end edges of the plurality of divided exterior members are formed into a hooked connection structure so that the elbow portion can be covered with a heat insulating material.
本発明の第2の特徴構成によれば、本発明の第1の特徴構成による上述の作用効果を叶えることができるのに加えて、複数の分割外装部材同士の連結組み立ても、一般的にエルボ部においてエビ管形状に成型するのに溶接により連結する技術に比べて、ハゼ掛け連結構造に形成することにより製作も容易になって、製作作業の効率化を向上させることができる。 According to the second characteristic configuration of the present invention, in addition to being able to achieve the above-mentioned effects according to the first characteristic configuration of the present invention, the connection and assembly of a plurality of divided exterior members can also be performed using elbows. Compared to a technique in which the parts are formed into a shrimp tube shape and then connected by welding, forming the parts into a hooked connection structure makes manufacturing easier and improves the efficiency of manufacturing work.
本発明の第3の板金製外装材の施工方法は、前記分割外装部材における屈曲内側部の配管周方向の両端部夫々を離間させながら流体配管のエルボ部の外周部を覆う断熱材の外から前記板金製外装材を被覆し、前記ハゼ同士を近接させて互いに係合連結するところにある。 The third method of constructing a sheet metal exterior material of the present invention is to separate both ends of the bent inner side of the split exterior member in the circumferential direction of the pipe from each other, and then install the insulation material from the outside of the heat insulating material covering the outer circumference of the elbow portion of the fluid pipe. The above-mentioned sheet metal exterior material is covered, and the above-mentioned gobs are brought close to each other so as to be engaged and connected to each other.
本発明の第3の特徴構成によれば、屈曲内側部の概略円弧の曲率半径の小さいものに比べて、分割端縁部同士を連結した複数の分割外装部材全体の屈曲内側部で配管周方向の両端部夫々を、離間及び近接操作が軽く行え、エルボ部の外周部を覆う断熱材に対して外側から包み込むようにして装着しやすくなり、分割外装部材における屈曲内側部の配管周方向の両端部夫々に設けたハゼ同士の係合連結することにより、従来のようにビスを使わないために、低温配管の断熱(保冷)を行うのに、断熱材と外装材の間に位置する防湿層を貫通せず、板金製外装材を装着でき、板金製外装材による配管の保護を容易にできる。 According to the third characteristic configuration of the present invention, compared to a case where the radius of curvature of the approximate circular arc of the bent inner side is small, the bent inner side of the entire plurality of divided exterior members connecting the divided end edges is It is easy to separate and approach each end of the elbow, and it is easy to wrap it around the heat insulating material that covers the outer periphery of the elbow part from the outside. A moisture-proof layer located between the insulation material and the exterior material is used to insulate (cold-retain) low-temperature piping by engaging and connecting the joints provided in each section, eliminating the need for screws as in the past. A sheet metal sheathing material can be attached without penetrating the piping, making it easy to protect the piping with the sheet metal sheathing material.
以下に本発明の実施の形態を図面に基づいて説明する。尚、図面において従来例と同一の符号で表示した部分は、同一又は相当の部分を示している。 Embodiments of the present invention will be described below based on the drawings. In addition, in the drawings, parts indicated by the same reference numerals as in the conventional example indicate the same or corresponding parts.
図1~図3に示すように、高温流体や低温流体を流通させる流体配管1に対して、それら流体配管1の外周部を断熱材2で覆って、流通流体の熱エネルギーが外部にリークするのを防止すべく配管断熱構造を構成してある。
尚、断熱材2は、高温流体が配管内を流通する場合は、例えば、珪酸カルシウム成型材やロックウール、グラスウール等の無機繊維綿材などの無機材から成るものを使用し、低温流体が配管内を流通する場合は、例えば発泡ポリウレタン、発泡ポリスチレン、発泡ポリエチレン等の有機発泡樹脂材が使用されることが多い。
そして、上記配管断熱構造において、断熱材2の外周部を覆って、断熱材2を風雨や外力などから保護するために、直管部1Aにおける円筒形の外装材3とエルボ部1Bにおける略曲管状の外装材3とを、夫々板金製で曲げ加工して断熱材2の外側に付設してある。
特にエルボ部1Bにおいては、エルボ部1Bの外周部を覆う断熱材2の外周面に沿って付設可能で、エルボ部1Bの湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材4の分割端縁部4A同士を連結してエビ管形状に形成し、エビ管形状に連結した複数の分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材が設けてある。
As shown in FIGS. 1 to 3, for
The
In the above pipe insulation structure, in order to cover the outer peripheral part of the
In particular, in the
図3(a)~(f)の6面図に示すように、複数の分割外装部材4において、前記分割線に沿う分割端縁部4A同士をハゼ掛け(図4(b))により連結してエビ管形状にエルボ部1Bに対する断熱材2を被覆可能に構成し、そのエビ管形状に連結した複数の分割外装部材4において、屈曲内側部5と屈曲外側部6との距離(図6のAとB)を、屈曲始端部及び屈曲終端部の分割外装部材4の距離(図6のA)よりも屈曲中間部の分割外装部材4の距離(図6のB)の方が大になるように形成し、分割外装部材4における屈曲内側部5の配管周方向の両端部夫々にハゼ7(図4(a))を設けて、それらのハゼ7同士を係合連結可能に構成してある。
As shown in the six-sided views of FIGS. 3(a) to 3(f), in the plurality of divided
尚、断熱材2の直径は、300~1000mmで、前記板金を筒状に曲げた分割外装部材4は、塗装溶融亜鉛メッキ鋼板(JIS G 3312)で、厚さ0.27~0.40mmの金属板で製作してある。
The diameter of the
前記複数の分割外装部材4でエビ管形状に製作するために、図6に示すように、まず配管のエルボ部1Bの屈曲外側部6の概略の外側曲線の第1曲率中心P1と同心円上で、配管の直管部1Aに対する円筒形の外装材3と連設可能な半径R1の外側曲線と概略曲線上の屈曲外側部6を形成し、外装材3の屈曲内側部5を、第1曲率中心P1とは異なり、且つ、エルボ部1Bの湾曲内側からより遠く離れた位置に置く第2曲率中心P2の半径R2の円弧上に形成し、且つ、屈曲内側部5と屈曲外側部6との距離(図6のA又はB)を、屈曲始端部及び屈曲終端部の分割外装部材4の距離Aよりも屈曲中間部の分割外装部材4の距離Bの方が大になるように形成してある。
In order to manufacture the plurality of split
したがって、屈曲内側部5の側面視形状は、より直線に近づくように曲率が小さくなって、分割外装部材4における屈曲内側部5の配管周方向の両端部夫々に設けたハゼ7同士の係合連結が容易になり外装材3の施工が容易になると共に、分割端縁部4A同士を連結した複数の分割外装部材4全体の屈曲内側部5で配管周方向の両端部夫々を、離間及び近接操作が軽く行えるようになって、エルボ部1Bの外周部を覆う断熱材2に対して外側から包み込むようにして装着しやすくなる。
Therefore, the side view shape of the bent
したがって、板金製外装材の施工にあたっては、予め複数の分割外装部材4の分割端縁部4A同士をハゼ掛けにより連結しておき、分割外装部材4における屈曲内側部5の配管周方向の両端部夫々を離間させながら流体配管のエルボ部1Bの外周部を覆う断熱材2の外から板金製外装材を被覆し、ハゼ7同士を近接させて互いに係合連結する。
〔別実施形態〕
以下に他の実施の形態を説明する。
なお、以下の他の実施形態において、上記実施形態と同様の部材には同一の符号を附してある。
〈1〉 前記分割外装部材4は、塗装溶融亜鉛メッキ鋼板以外に、溶融55%アルミニウムー亜鉛合金メッキ鋼板(JIS G3321)、厚さ0.27~0.40mm、や、塗装溶融55%アルミニウムー亜鉛合金メッキ鋼板(JIS G3322)、厚さ0.27~0.40mmの金属板から成るものでもよい。また、冷間圧延ステンレス鋼板(JIS G4305)や、アルミニウム板及び、アルミニウム合金板(JIS H4000)を採用してもよい。
Therefore, when constructing the sheet metal exterior material, the divided
[Another embodiment]
Other embodiments will be described below.
In addition, in the following other embodiments, the same reference numerals are given to the same members as in the above embodiment.
<1> The divided
尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。 Incidentally, as mentioned above, although the reference numerals are written for convenience of comparison with the drawings, the present invention is not limited to the structure of the attached drawings by the markings. Moreover, it goes without saying that the invention can be implemented in various ways without departing from the gist of the invention.
1 流体配管
1B エルボ部
2 断熱材
4 分割外装部材
4A 分割端縁部
5 屈曲内側部
6 屈曲外側部
1
Claims (3)
前記エルボ部の湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材の分割端縁部同士を連結してエビ管形状に形成し、
エビ管形状に連結した前記複数の分割外装部材における屈曲内側部で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材であって、
エビ管形状に連結した前記複数の分割外装部材において、
屈曲内側部と屈曲外側部との距離を、屈曲始端部及び屈曲終端部の前記分割外装部材よりも屈曲中間部の前記分割外装部材の方が大になるように形成し、
前記分割外装部材における屈曲内側部の配管周方向の両端部夫々にハゼを設けて、
それらの前記ハゼ同士を係合連結可能に構成してある板金製外装材。 It can be attached along the outer circumferential surface of the insulation material that covers the outer circumference of the elbow part of the fluid piping.
forming a shrimp tube shape by connecting the divided end edges of a plurality of divided exterior members, each of which is divided by a dividing line along the curved radial direction of the elbow portion and which is formed by bending a sheet metal into a cylindrical shape;
A sheet metal exterior member configured to be able to connect each of both circumferential ends of the pipe at the bent inner side of the plurality of split exterior members connected in a shrimp pipe shape,
In the plurality of divided exterior members connected in a shrimp tube shape,
The distance between the inner side of the bend and the outer side of the bend is formed so that the split outer member at the middle part of the bend is larger than the split outer member at the start and end of the bend,
providing a seam at each end in the circumferential direction of the pipe on the bent inner side of the divided exterior member,
A sheet metal exterior material configured to enable engagement and connection of the above-mentioned halves.
前記分割外装部材における屈曲内側部の配管周方向の両端部夫々を離間させながら
流体配管のエルボ部の外周部を覆う断熱材の外から前記板金製外装材を被覆し、
前記ハゼ同士を近接させて互いに係合連結する板金製外装材の施工方法。
A method for constructing a sheet metal exterior material according to claim 1 or 2, comprising:
Covering the sheet metal exterior material from the outside of the heat insulating material that covers the outer circumference of the elbow portion of the fluid piping while separating both ends in the piping circumferential direction of the bent inner side of the divided exterior member,
A method of constructing a sheet metal exterior material in which the above-mentioned gobs are brought close together and engaged and connected to each other.
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JP2003042390A (en) | 2001-07-24 | 2003-02-13 | Asahi Dannetsu Bankin:Kk | Seam fixing method for sheathing elbow |
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JP2015169218A (en) | 2014-03-05 | 2015-09-28 | 株式会社船和製作所 | Elbow cover |
CN108061214A (en) | 2018-01-08 | 2018-05-22 | 张欧 | A kind of spiral winded type sheet metal elbow |
CN208123716U (en) | 2018-01-08 | 2018-11-20 | 张欧 | A kind of spiral winded type sheet metal elbow |
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US4346740A (en) | 1980-05-09 | 1982-08-31 | Williams Robert O | Pipe elbow insulator and protective jacket therefor |
JP2002013695A (en) | 2000-06-29 | 2002-01-18 | Yamato Kogyo Kk | Method of manufacturing elbow cover for various piping without using solder |
JP2003042390A (en) | 2001-07-24 | 2003-02-13 | Asahi Dannetsu Bankin:Kk | Seam fixing method for sheathing elbow |
JP2008095747A (en) | 2006-10-06 | 2008-04-24 | Forum:Kk | Bent part protection cover for tube |
JP3159518U (en) | 2009-12-25 | 2010-05-27 | ヤマト工業株式会社 | Elbow cover for piping |
CN202452039U (en) | 2012-02-17 | 2012-09-26 | 王新华 | Combined pipeline bend heat preservation casing |
CN203770917U (en) | 2014-02-17 | 2014-08-13 | 上海诺地乐通用设备制造有限公司 | Shrimp-section-type pipeline elbow |
JP2015169218A (en) | 2014-03-05 | 2015-09-28 | 株式会社船和製作所 | Elbow cover |
CN108061214A (en) | 2018-01-08 | 2018-05-22 | 张欧 | A kind of spiral winded type sheet metal elbow |
CN208123716U (en) | 2018-01-08 | 2018-11-20 | 张欧 | A kind of spiral winded type sheet metal elbow |
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