JP2022167239A - Sheet metal-made sheath material and construction method of sheet metal-made sheath material - Google Patents
Sheet metal-made sheath material and construction method of sheet metal-made sheath material Download PDFInfo
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- 238000010276 construction Methods 0.000 title abstract description 5
- 229910052751 metal Inorganic materials 0.000 claims abstract description 27
- 239000002184 metal Substances 0.000 claims abstract description 27
- 230000002093 peripheral effect Effects 0.000 claims abstract description 16
- 239000012530 fluid Substances 0.000 claims abstract description 13
- 238000005452 bending Methods 0.000 claims abstract description 6
- 239000011810 insulating material Substances 0.000 claims description 23
- 241000238557 Decapoda Species 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 5
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- 238000009413 insulation Methods 0.000 description 3
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- 239000010959 steel Substances 0.000 description 3
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- 229910052782 aluminium Inorganic materials 0.000 description 2
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- 239000008397 galvanized steel Substances 0.000 description 2
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- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
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- 239000011491 glass wool Substances 0.000 description 1
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- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
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- Thermal Insulation (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
Abstract
Description
本発明は、流体配管のエルボ部の外周部を覆う断熱材の外周面に沿って付設可能で、前記エルボ部の湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材の分割端縁部同士を連結してエビ管形状に形成し、エビ管形状に連結した前記複数の分割外装部材における屈曲内側部で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材及び板金製外装材の施工方法に関する。 The present invention can be attached along the outer peripheral surface of a heat insulating material that covers the outer peripheral portion of an elbow portion of a fluid pipe, is partitioned by a dividing line along the curved radial direction of the elbow portion, and is formed by bending a sheet metal into a cylindrical shape. The divided end edges of the plurality of divided exterior members are connected to each other to form a shrimp-tube shape, and both ends in the pipe circumferential direction can be connected at the bent inner portions of the plurality of divided exterior members connected in the shrimp-tube shape. The present invention relates to a sheet metal exterior material and a method for constructing the sheet metal exterior material.
従来、前記板金製外装材は、図5(a)~(c)に示すように、エビ管形状に連結した前記複数の分割外装部材4における屈曲内側部5の概略曲線と屈曲外側部6の概略曲線とを、略同心円状に形成してあり、エビ管形状に連結した前記複数の分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を、ビス10(図5(c))を使って連結してあった(周知技術であって、適切な公報が見当たらない)。
Conventionally, as shown in FIGS. 5(a) to 5(c), the sheet metal exterior material has a general curve of the
しかし、エビ管形状に連結した前記複数の分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を、ビス10を使って連結する施工法では、そのビス10により下地の防水材、防湿材や断熱材等に穴を開けてしまったり、傷をつけてしまう危険性があり、また、ビス10を装着するまで、分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を重ねて、仮固縛材で締め付けて安定しておかなければならず、配管現場で手間が多くかかり、施工性が悪くなるという問題があった。
However, in the construction method of connecting both ends of the pipe circumferential direction at the bent
従って、本発明の目的は、上記問題点を解消し、板金製外装材の配管現場における施工性を向上させるところにある。 SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to solve the above problems and to improve the workability of the sheet metal exterior material at the piping site.
本発明の板金製外装材の第1の特徴構成は、流体配管のエルボ部の外周部を覆う断熱材の外周面に沿って付設可能で、前記エルボ部の湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材の分割端縁部同士を連結してエビ管形状に形成し、エビ管形状に連結した前記複数の分割外装部材における屈曲内側部で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材であって、エビ管形状に連結した前記複数の分割外装部材において、屈曲内側部と屈曲外側部との距離を、屈曲始端部及び屈曲終端部の前記分割外装部材よりも屈曲中間部の前記分割外装部材の方が大になるように形成し、前記分割外装部材における屈曲内側部の配管周方向の両端部夫々にハゼを設けて、それらの前記ハゼ同士を係合連結可能に構成したところにある。 A first characteristic configuration of the sheet metal exterior material of the present invention is that it can be attached along the outer peripheral surface of the heat insulating material that covers the outer peripheral portion of the elbow portion of the fluid pipe, and is divided by the dividing line along the curved radial direction of the elbow portion. and the divided end edges of a plurality of divided exterior members each formed by bending a sheet metal into a cylindrical shape are connected to each other to form a shrimp-tube shape. A sheet metal exterior member configured to be able to connect both ends in the circumferential direction of a pipe, wherein in the plurality of divided exterior members connected in a shrimp tube shape, the distance between the bent inner portion and the bent outer portion is The split armor member at the bend intermediate part is formed to be larger than the split armor member at the bend start end and the bend end part, and the split armor member is formed at both ends in the pipe circumferential direction of the bend inner part of the split armor member. Seams are provided so that the seams can be engaged and connected to each other.
本発明の第1の特徴構成によれば、エビ管形状に連結した前記複数の分割外装部材において、屈曲内側部と屈曲外側部との距離を、屈曲始端部及び屈曲終端部の前記分割外装部材よりも屈曲中間部の前記分割外装部材の方が大になるように形成することにより、屈曲内側部の概略円弧の曲率半径が大きくなり、そのために、屈曲内側部の概略円弧の曲率半径の小さいものに比べて、分割端縁部同士を連結した複数の分割外装部材全体の屈曲内側部で配管周方向の両端部夫々を、離間及び近接操作が軽く行えるようになって、エルボ部の外周部を覆う断熱材に対して外側から包み込むようにして装着しやすくなるばかりか、分割外装部材における屈曲内側部の配管周方向の両端部夫々に設けたハゼ同士の係合連結が容易になり外装材の施工が容易になる。 According to the first characteristic configuration of the present invention, in the plurality of divided exterior members connected in a shrimp tube shape, the distance between the bent inner portion and the bent outer portion is set to By forming the divided exterior member so that it is larger than the intermediate portion of the bend, the radius of curvature of the general arc of the inner portion of the bend is increased, and therefore the radius of curvature of the approximate arc of the inner portion of the bend is small. Compared to the above, it is possible to easily separate and approach both ends of the pipe in the circumferential direction at the bent inner part of the whole of the divided exterior members that connect the divided edges, and the outer circumference of the elbow part. Not only is it easier to attach to the heat insulating material that covers the outside of the split exterior member, but it is also easy to engage and connect the seams provided at both ends in the pipe circumferential direction of the bent inner portion of the divided exterior member. construction becomes easier.
本発明の第2の特徴構成は、前記複数の分割外装部材の分割端縁部同士の連結部をハゼ掛け連結構造に形成してエルボ部に対する断熱材を被覆可能に構成したところにある。 A second characteristic configuration of the present invention resides in that the connecting portions between the divided edge portions of the plurality of divided exterior members are formed in a seam connection structure so that the elbow portion can be covered with a heat insulating material.
本発明の第2の特徴構成によれば、本発明の第1の特徴構成による上述の作用効果を叶えることができるのに加えて、複数の分割外装部材同士の連結組み立ても、一般的にエルボ部においてエビ管形状に成型するのに溶接により連結する技術に比べて、ハゼ掛け連結構造に形成することにより製作も容易になって、製作作業の効率化を向上させることができる。 According to the second characteristic configuration of the present invention, in addition to being able to achieve the above-described effects of the first characteristic configuration of the present invention, the plurality of divided exterior members can generally be connected and assembled using elbows. Compared to the technique of connecting by welding to form a shrimp tube shape at the part, by forming the seam connecting structure, the manufacturing becomes easier and the efficiency of the manufacturing work can be improved.
本発明の第3の板金製外装材の施工方法は、前記分割外装部材における屈曲内側部の配管周方向の両端部夫々を離間させながら流体配管のエルボ部の外周部を覆う断熱材の外から前記板金製外装材を被覆し、前記ハゼ同士を近接させて互いに係合連結するところにある。 In the third method of installing a sheet metal exterior member of the present invention, the heat insulating material covering the outer peripheral portion of the elbow portion of the fluid pipe is separated from the both ends in the pipe circumferential direction of the bent inner portion of the divided exterior member from the outside. It covers the sheet metal exterior material, brings the seams close to each other, and engages and connects them.
本発明の第3の特徴構成によれば、屈曲内側部の概略円弧の曲率半径の小さいものに比べて、分割端縁部同士を連結した複数の分割外装部材全体の屈曲内側部で配管周方向の両端部夫々を、離間及び近接操作が軽く行え、エルボ部の外周部を覆う断熱材に対して外側から包み込むようにして装着しやすくなり、分割外装部材における屈曲内側部の配管周方向の両端部夫々に設けたハゼ同士の係合連結することにより、従来のようにビスを使わないために、低温配管の断熱(保冷)を行うのに、断熱材と外装材の間に位置する防湿層を貫通せず、板金製外装材を装着でき、板金製外装材による配管の保護を容易にできる。 According to the third characteristic configuration of the present invention, compared to the case where the radius of curvature of the approximate circular arc of the inner curved portion is small, the inner curved portion of the entire plurality of split exterior members connecting the split edge portions together in the pipe circumferential direction Both ends of the pipe can be easily separated and approached, and can be easily attached to the heat insulating material that covers the outer periphery of the elbow by wrapping it from the outside. By engaging and connecting the seams provided in each part, unlike conventional screws, a moisture-proof layer positioned between the heat insulating material and the exterior material is used to insulate (cold insulation) the low-temperature piping. The sheet metal exterior material can be attached without penetrating the pipe, and the piping can be easily protected by the sheet metal exterior material.
以下に本発明の実施の形態を図面に基づいて説明する。尚、図面において従来例と同一の符号で表示した部分は、同一又は相当の部分を示している。 An embodiment of the present invention will be described below with reference to the drawings. In the drawings, the parts indicated by the same reference numerals as those of the conventional example indicate the same or corresponding parts.
図1~図3に示すように、高温流体や低温流体を流通させる流体配管1に対して、それら流体配管1の外周部を断熱材2で覆って、流通流体の熱エネルギーが外部にリークするのを防止すべく配管断熱構造を構成してある。
尚、断熱材2は、高温流体が配管内を流通する場合は、例えば、珪酸カルシウム成型材やロックウール、グラスウール等の無機繊維綿材などの無機材から成るものを使用し、低温流体が配管内を流通する場合は、例えば発泡ポリウレタン、発泡ポリスチレン、発泡ポリエチレン等の有機発泡樹脂材が使用されることが多い。
そして、上記配管断熱構造において、断熱材2の外周部を覆って、断熱材2を風雨や外力などから保護するために、直管部1Aにおける円筒形の外装材3とエルボ部1Bにおける略曲管状の外装材3とを、夫々板金製で曲げ加工して断熱材2の外側に付設してある。
特にエルボ部1Bにおいては、エルボ部1Bの外周部を覆う断熱材2の外周面に沿って付設可能で、エルボ部1Bの湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材4の分割端縁部4A同士を連結してエビ管形状に形成し、エビ管形状に連結した複数の分割外装部材4における屈曲内側部5で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材が設けてある。
As shown in FIGS. 1 to 3, the outer periphery of the
When the high-temperature fluid flows through the piping, the
In the pipe insulation structure, in order to cover the outer peripheral portion of the
In particular, in the
図3(a)~(f)の6面図に示すように、複数の分割外装部材4において、前記分割線に沿う分割端縁部4A同士をハゼ掛け(図4(b))により連結してエビ管形状にエルボ部1Bに対する断熱材2を被覆可能に構成し、そのエビ管形状に連結した複数の分割外装部材4において、屈曲内側部5と屈曲外側部6との距離(図6のAとB)を、屈曲始端部及び屈曲終端部の分割外装部材4の距離(図6のA)よりも屈曲中間部の分割外装部材4の距離(図6のB)の方が大になるように形成し、分割外装部材4における屈曲内側部5の配管周方向の両端部夫々にハゼ7(図4(a))を設けて、それらのハゼ7同士を係合連結可能に構成してある。
As shown in the six views of FIGS. 3(a) to 3(f), in a plurality of split
尚、断熱材2の直径は、300~1000mmで、前記板金を筒状に曲げた分割外装部材4は、塗装溶融亜鉛メッキ鋼板(JIS G 3312)で、厚さ0.27~0.40mmの金属板で製作してある。
The diameter of the
前記複数の分割外装部材4でエビ管形状に製作するために、図6に示すように、まず配管のエルボ部1Bの屈曲外側部6の概略の外側曲線の第1曲率中心P1と同心円上で、配管の直管部1Aに対する円筒形の外装材3と連設可能な半径R1の外側曲線と概略曲線上の屈曲外側部6を形成し、外装材3の屈曲内側部5を、第1曲率中心P1とは異なり、且つ、エルボ部1Bの湾曲内側からより遠く離れた位置に置く第2曲率中心P2の半径R2の円弧上に形成し、且つ、屈曲内側部5と屈曲外側部6との距離(図6のA又はB)を、屈曲始端部及び屈曲終端部の分割外装部材4の距離Aよりも屈曲中間部の分割外装部材4の距離Bの方が大になるように形成してある。
In order to manufacture the plurality of divided
したがって、屈曲内側部5の側面視形状は、より直線に近づくように曲率が小さくなって、分割外装部材4における屈曲内側部5の配管周方向の両端部夫々に設けたハゼ7同士の係合連結が容易になり外装材3の施工が容易になると共に、分割端縁部4A同士を連結した複数の分割外装部材4全体の屈曲内側部5で配管周方向の両端部夫々を、離間及び近接操作が軽く行えるようになって、エルボ部1Bの外周部を覆う断熱材2に対して外側から包み込むようにして装着しやすくなる。
Therefore, the curvature of the curved
したがって、板金製外装材の施工にあたっては、予め複数の分割外装部材4の分割端縁部4A同士をハゼ掛けにより連結しておき、分割外装部材4における屈曲内側部5の配管周方向の両端部夫々を離間させながら流体配管のエルボ部1Bの外周部を覆う断熱材2の外から板金製外装材を被覆し、ハゼ7同士を近接させて互いに係合連結する。
〔別実施形態〕
以下に他の実施の形態を説明する。
なお、以下の他の実施形態において、上記実施形態と同様の部材には同一の符号を附してある。
〈1〉 前記分割外装部材4は、塗装溶融亜鉛メッキ鋼板以外に、溶融55%アルミニウムー亜鉛合金メッキ鋼板(JIS G3321)、厚さ0.27~0.40mm、や、塗装溶融55%アルミニウムー亜鉛合金メッキ鋼板(JIS G3322)、厚さ0.27~0.40mmの金属板から成るものでもよい。また、冷間圧延ステンレス鋼板(JIS G4305)や、アルミニウム板及び、アルミニウム合金板(JIS H4000)を採用してもよい。
Therefore, when constructing the sheet metal exterior member, the divided
[Another embodiment]
Other embodiments will be described below.
In addition, in other embodiments below, the same reference numerals are given to the same members as in the above embodiment.
<1> The divided
尚、上述のように、図面との対照を便利にするために符号を記したが、該記入により本発明は添付図面の構成に限定されるものではない。また、本発明の要旨を逸脱しない範囲において、種々なる態様で実施し得ることは勿論である。 As described above, reference numerals are used for convenience of comparison with the drawings, but such entries do not limit the present invention to the configurations shown in the accompanying drawings. Moreover, it is a matter of course that the present invention can be embodied in various modes without departing from the gist of the present invention.
1 流体配管
1B エルボ部
2 断熱材
4 分割外装部材
4A 分割端縁部
5 屈曲内側部
6 屈曲外側部
Claims (3)
前記エルボ部の湾曲半径方向に沿う分割線で区画され、且つ、板金を筒状に曲げた複数の分割外装部材の分割端縁部同士を連結してエビ管形状に形成し、
エビ管形状に連結した前記複数の分割外装部材における屈曲内側部で配管周方向の両端部夫々を、連結可能に構成してある板金製外装材であって、
エビ管形状に連結した前記複数の分割外装部材において、
屈曲内側部と屈曲外側部との距離を、屈曲始端部及び屈曲終端部の前記分割外装部材よりも屈曲中間部の前記分割外装部材の方が大になるように形成し、
前記分割外装部材における屈曲内側部の配管周方向の両端部夫々にハゼを設けて、
それらの前記ハゼ同士を係合連結可能に構成してある板金製外装材。 It can be attached along the outer peripheral surface of the heat insulating material that covers the outer peripheral part of the elbow part of the fluid pipe,
A plurality of divided exterior members divided by a division line along the curved radial direction of the elbow portion and formed by bending a sheet metal into a cylindrical shape are connected to each other to form a shrimp tube shape,
A sheet metal exterior member configured to be able to connect both end portions in the pipe circumferential direction at the bent inner portion of the plurality of divided exterior members connected in a shrimp pipe shape,
In the plurality of split exterior members connected in a shrimp tube shape,
The distance between the inner portion of the bend and the outer portion of the bend is formed so that the divided exterior member at the middle portion of the bend is larger than the divided exterior member at the beginning portion and the end portion of the bend,
A seam is provided at each end in the pipe circumferential direction of the bent inner portion of the divided exterior member,
A sheet-metal exterior material configured so that the seams can be engaged and connected to each other.
前記分割外装部材における屈曲内側部の配管周方向の両端部夫々を離間させながら
流体配管のエルボ部の外周部を覆う断熱材の外から前記板金製外装材を被覆し、
前記ハゼ同士を近接させて互いに係合連結する板金製外装材の施工方法。
The method for installing the sheet metal exterior material according to claim 1 or 2,
covering the sheet metal exterior member from the outside with a heat insulating material that covers the outer periphery of the elbow portion of the fluid pipe while separating both ends in the pipe circumferential direction of the bent inner portion of the divided exterior member,
A method of constructing a sheet metal exterior member by bringing the seams close to each other and engaging and connecting them.
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US4346740A (en) | 1980-05-09 | 1982-08-31 | Williams Robert O | Pipe elbow insulator and protective jacket therefor |
JP2002013695A (en) | 2000-06-29 | 2002-01-18 | Yamato Kogyo Kk | Method of manufacturing elbow cover for various piping without using solder |
JP2003042390A (en) | 2001-07-24 | 2003-02-13 | Asahi Dannetsu Bankin:Kk | Seam fixing method for sheathing elbow |
JP4787121B2 (en) | 2006-10-06 | 2011-10-05 | 有限会社フォーラム | Protective cover for bent part of tube |
JP3159518U (en) | 2009-12-25 | 2010-05-27 | ヤマト工業株式会社 | Elbow cover for piping |
CN202452039U (en) | 2012-02-17 | 2012-09-26 | 王新华 | Combined pipeline bend heat preservation casing |
CN203770917U (en) | 2014-02-17 | 2014-08-13 | 上海诺地乐通用设备制造有限公司 | Shrimp-section-type pipeline elbow |
JP5635713B1 (en) | 2014-03-05 | 2014-12-03 | 株式会社船和製作所 | Elbow cover |
CN108061214A (en) | 2018-01-08 | 2018-05-22 | 张欧 | A kind of spiral winded type sheet metal elbow |
CN208123716U (en) | 2018-01-08 | 2018-11-20 | 张欧 | A kind of spiral winded type sheet metal elbow |
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