JP7376266B2 - Method for producing oil and fat compositions for heating and cooking, and oil and fat compositions for heating and cooking - Google Patents
Method for producing oil and fat compositions for heating and cooking, and oil and fat compositions for heating and cooking Download PDFInfo
- Publication number
- JP7376266B2 JP7376266B2 JP2019130819A JP2019130819A JP7376266B2 JP 7376266 B2 JP7376266 B2 JP 7376266B2 JP 2019130819 A JP2019130819 A JP 2019130819A JP 2019130819 A JP2019130819 A JP 2019130819A JP 7376266 B2 JP7376266 B2 JP 7376266B2
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- Prior art keywords
- oil
- fat
- deodorized
- less
- oils
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- 239000000203 mixture Substances 0.000 title claims description 76
- 238000010411 cooking Methods 0.000 title claims description 65
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 238000010438 heat treatment Methods 0.000 title description 25
- 239000003921 oil Substances 0.000 claims description 477
- 235000019198 oils Nutrition 0.000 claims description 477
- 239000003925 fat Substances 0.000 claims description 352
- 235000019197 fats Nutrition 0.000 claims description 301
- 239000002253 acid Substances 0.000 claims description 106
- 238000000034 method Methods 0.000 claims description 98
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 71
- 239000000194 fatty acid Substances 0.000 claims description 71
- 229930195729 fatty acid Natural products 0.000 claims description 71
- 230000001877 deodorizing effect Effects 0.000 claims description 66
- 239000003995 emulsifying agent Substances 0.000 claims description 63
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 55
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 53
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 43
- -1 fatty acid ester Chemical class 0.000 claims description 42
- 238000001179 sorption measurement Methods 0.000 claims description 38
- 239000000395 magnesium oxide Substances 0.000 claims description 32
- 238000002360 preparation method Methods 0.000 claims description 32
- 150000004665 fatty acids Chemical class 0.000 claims description 31
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- GVJHHUAWPYXKBD-IEOSBIPESA-N α-tocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-IEOSBIPESA-N 0.000 claims description 22
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- GVJHHUAWPYXKBD-UHFFFAOYSA-N d-alpha-tocopherol Natural products OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 claims description 20
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- 229960001295 tocopherol Drugs 0.000 claims description 20
- 238000004332 deodorization Methods 0.000 claims description 19
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- OTXNTMVVOOBZCV-UHFFFAOYSA-N 2R-gamma-tocotrienol Natural products OC1=C(C)C(C)=C2OC(CCC=C(C)CCC=C(C)CCC=C(C)C)(C)CCC2=C1 OTXNTMVVOOBZCV-UHFFFAOYSA-N 0.000 claims description 12
- RZFHLOLGZPDCHJ-DLQZEEBKSA-N alpha-Tocotrienol Natural products Oc1c(C)c(C)c2O[C@@](CC/C=C(/CC/C=C(\CC/C=C(\C)/C)/C)\C)(C)CCc2c1C RZFHLOLGZPDCHJ-DLQZEEBKSA-N 0.000 claims description 12
- OTXNTMVVOOBZCV-YMCDKREISA-N gamma-Tocotrienol Natural products Oc1c(C)c(C)c2O[C@@](CC/C=C(\CC/C=C(\CC/C=C(\C)/C)/C)/C)(C)CCc2c1 OTXNTMVVOOBZCV-YMCDKREISA-N 0.000 claims description 12
- 125000005456 glyceride group Chemical group 0.000 claims description 12
- 235000012424 soybean oil Nutrition 0.000 claims description 12
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- OTXNTMVVOOBZCV-WAZJVIJMSA-N γ-tocotrienol Chemical compound OC1=C(C)C(C)=C2O[C@@](CC/C=C(C)/CC/C=C(C)/CCC=C(C)C)(C)CCC2=C1 OTXNTMVVOOBZCV-WAZJVIJMSA-N 0.000 claims description 12
- 235000019150 γ-tocotrienol Nutrition 0.000 claims description 12
- 235000020777 polyunsaturated fatty acids Nutrition 0.000 claims description 11
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims description 10
- 239000000244 polyoxyethylene sorbitan monooleate Substances 0.000 claims description 9
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 9
- 229920000053 polysorbate 80 Polymers 0.000 claims description 9
- 235000019486 Sunflower oil Nutrition 0.000 claims description 8
- 235000005687 corn oil Nutrition 0.000 claims description 8
- 239000002285 corn oil Substances 0.000 claims description 8
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- MKHQTUJZFSIAKT-KVVVOXFISA-N C(CCCCCCC\C=C/CCCCCCCC)(=O)O.C(CCC(=O)O)(=O)OCC(O)CO Chemical compound C(CCCCCCC\C=C/CCCCCCCC)(=O)O.C(CCC(=O)O)(=O)OCC(O)CO MKHQTUJZFSIAKT-KVVVOXFISA-N 0.000 claims description 3
- TZQOUFANULSRIX-KVVVOXFISA-N C(CCCCCCC\C=C/CCCCCCCC)(=O)O.C(CC(O)(C(=O)O)CC(=O)O)(=O)OCC(O)CO Chemical compound C(CCCCCCC\C=C/CCCCCCCC)(=O)O.C(CC(O)(C(=O)O)CC(=O)O)(=O)OCC(O)CO TZQOUFANULSRIX-KVVVOXFISA-N 0.000 claims description 2
- 239000010685 fatty oil Substances 0.000 claims 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 37
- 235000014593 oils and fats Nutrition 0.000 description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 33
- 230000000694 effects Effects 0.000 description 23
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 21
- 239000000126 substance Substances 0.000 description 21
- 229910052783 alkali metal Inorganic materials 0.000 description 20
- 150000001340 alkali metals Chemical class 0.000 description 20
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 17
- 229910052740 iodine Inorganic materials 0.000 description 17
- 239000011630 iodine Substances 0.000 description 17
- 229910001868 water Inorganic materials 0.000 description 17
- 238000007670 refining Methods 0.000 description 14
- 235000013305 food Nutrition 0.000 description 13
- 235000019482 Palm oil Nutrition 0.000 description 12
- 239000002540 palm oil Substances 0.000 description 12
- 238000004458 analytical method Methods 0.000 description 10
- 238000004040 coloring Methods 0.000 description 10
- 235000021588 free fatty acids Nutrition 0.000 description 10
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 10
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- 235000013312 flour Nutrition 0.000 description 9
- 239000011734 sodium Substances 0.000 description 9
- PHYFQTYBJUILEZ-IUPFWZBJSA-N triolein Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(OC(=O)CCCCCCC\C=C/CCCCCCCC)COC(=O)CCCCCCC\C=C/CCCCCCCC PHYFQTYBJUILEZ-IUPFWZBJSA-N 0.000 description 9
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 8
- 235000019484 Rapeseed oil Nutrition 0.000 description 8
- 238000010521 absorption reaction Methods 0.000 description 8
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 8
- 238000000746 purification Methods 0.000 description 8
- 229910052708 sodium Inorganic materials 0.000 description 8
- 238000010998 test method Methods 0.000 description 8
- 244000017020 Ipomoea batatas Species 0.000 description 7
- 235000002678 Ipomoea batatas Nutrition 0.000 description 7
- 239000003513 alkali Substances 0.000 description 7
- 125000004432 carbon atom Chemical group C* 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- 235000011121 sodium hydroxide Nutrition 0.000 description 7
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 6
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 6
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 6
- 239000005642 Oleic acid Substances 0.000 description 6
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- 230000006866 deterioration Effects 0.000 description 6
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- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 6
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- 235000014698 Brassica juncea var multisecta Nutrition 0.000 description 5
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- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 description 5
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- 238000001256 steam distillation Methods 0.000 description 5
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 description 4
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- KNYAZNABVSEZDS-UHFFFAOYSA-M sodium;2-octadecanoyloxypropanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC(=O)OC(C)C([O-])=O KNYAZNABVSEZDS-UHFFFAOYSA-M 0.000 description 1
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- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
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Landscapes
- Edible Oils And Fats (AREA)
Description
本発明は、加熱調理用油脂組成物の製造方法、及び加熱調理用油脂組成物に関する。 The present invention relates to a method for producing an oil and fat composition for cooking, and an oil and fat composition for cooking.
近年、食品の品質に対する消費者の関心がますます高まりつつある。関心の対象は、加工食品(揚げ物等)の製造のために使用される食用油脂等にも及ぶ。 In recent years, consumers' interest in food quality has been increasing. The subject of interest also extends to edible oils and fats used in the production of processed foods (fried foods, etc.).
近年の消費者の健康志向に伴い、食品中の油脂量を低減させることが課題の一つとされている。例えば、特許文献1、2には、微量のポリグリセリン脂肪酸エステル等の乳化剤を含有する加熱調理用油脂が、加熱調理後の調理対象物に残存する油分を低減できることが開示されている。 As consumers become more health conscious in recent years, reducing the amount of fats and oils in foods has become an issue. For example, Patent Documents 1 and 2 disclose that cooking fats and oils containing a trace amount of an emulsifier such as polyglycerol fatty acid ester can reduce the oil content remaining in the cooking object after heating.
一方、油脂は、熱や光等に暴露されることにより劣化することが知られる。油脂が熱や光に暴露される際に、水分が存在していると加水分解劣化が生じ、酸素が存在していると酸化劣化が生じる。劣化の結果、油脂の酸価が上昇し、風味や色調が劣化する。特に、フライ調理品(フライ、天ぷら、から揚げ等)の製造においては、180℃前後に加熱された油脂を用いて加熱調理を行うので、フライ調理品に用いられる油脂(以下、「フライ油脂」ともいう。)に対しては、加熱による劣化の抑制が要求される。 On the other hand, it is known that fats and oils deteriorate when exposed to heat, light, and the like. When fats and oils are exposed to heat and light, hydrolytic deterioration occurs in the presence of moisture, and oxidative deterioration occurs in the presence of oxygen. As a result of deterioration, the acid value of fats and oils increases, and flavor and color deteriorate. In particular, in the production of fried foods (fries, tempura, fried chicken, etc.), cooking is carried out using fats and oils heated to around 180°C. ), it is required to suppress deterioration due to heating.
例えば、「食品、添加物等の規格基準(昭和34年厚生省告示第370号)」には、即席めん類(フライに相当する。)は、めんに含まれる油脂の酸価が3を超え、又は過酸化物価が30を超えるものであってはならないことが規定されている。 For example, the "Specifications and Standards for Foods, Additives, etc. (Ministry of Health and Welfare Notification No. 370 of 1950)" states that instant noodles (equivalent to fried noodles) must have an acid value of more than 3 or It is specified that the peroxide value must not exceed 30.
また、熱等によるフライ油脂の劣化によって、フライ油脂の色調が濃くなってしまうという問題も生じ得る。フライ油脂の色調が濃くなると、該油脂を用いて製造されるフライ調理品も着色し、外観が損なわれてしまう。 Further, there may be a problem that the color tone of the frying fat becomes darker due to deterioration of the frying fat due to heat or the like. When the color tone of the frying oil becomes dark, fried foods produced using the oil and fat are also colored, and the appearance is impaired.
特許文献3には、ナトリウム又はカリウムを油脂中に0.1~1μmol/g(ナトリウムとして2.2~22.98mg/kg)含有した加熱調理用油脂が開示され、加熱による酸価上昇抑制効果が示されているが、一方、特許文献4には、ナトリウム又はカリウムを0.5~2.0mg/kg含有するフライ調理時の酸価上昇が抑制されたフライ油脂が開示されている。 Patent Document 3 discloses a cooking oil containing 0.1 to 1 μmol/g (2.2 to 22.98 mg/kg as sodium) of sodium or potassium in the oil, which has an effect of suppressing an increase in acid value due to heating. On the other hand, Patent Document 4 discloses a frying oil containing 0.5 to 2.0 mg/kg of sodium or potassium and suppressing the increase in acid value during frying.
しかし、加熱による油脂の酸価上昇を抑制するナトリウム等のアルカリ金属化合物は、ほとんどが親水性化合物である。これらのアルカリ金属化合物を油脂に長期にわたって分散あるいは溶解させるには、多量の乳化剤が必要になる。例えば、特許文献3,4においては、ポリグリセリン縮合リシノレイン酸エステルが挙げられている。一方、ポリグリセリン脂肪酸エステルはアルカリ金属を含有し、同含有量を考慮しなければならず、さらにナトリウムを増強するために、乳化剤を増量すると、加熱調理後の調理対象物に残存する油分を低減できる機能が低減される恐れがあった。 However, most of the alkali metal compounds such as sodium that suppress the rise in acid value of fats and oils due to heating are hydrophilic compounds. A large amount of emulsifier is required to disperse or dissolve these alkali metal compounds in fats and oils over a long period of time. For example, in Patent Documents 3 and 4, polyglycerin condensed ricinoleic acid esters are mentioned. On the other hand, polyglycerin fatty acid esters contain alkali metals, and the same content must be taken into account.Additionally, increasing the amount of emulsifier to increase the sodium content will reduce the amount of oil remaining in the cooking object after cooking. There was a risk that the available functions would be reduced.
本発明は、上記の状況に鑑みてなされたものであり、加熱調理後の調理対象物に残存する油分を低減でき、加熱調理用油脂組成物の加熱調理時の酸価上昇及び/又は着色を抑制できる技術を提供することを目的とする。 The present invention has been made in view of the above-mentioned situation, and can reduce the oil content remaining in the cooking object after cooking, and can reduce the increase in acid value and/or coloring of the oil and fat composition for cooking during cooking. The purpose is to provide technology that can suppress this.
本発明者らは、加熱調理用油脂組成物中の精製油脂含有量が93質量%以上、ポリグリセリン脂肪酸エステル含有量が0.02~0.09質量%となるように、特定の精製油脂と特定の乳化剤を混合する工程を含むことによって上記課題を解決できる点を見出し、本発明を完成するにいたった。なお、特定の精製油脂は、酸価が0.03以下であり、特定の乳化剤は、HLB値3.5以下のポリグリセリン脂肪酸エステル、HLB値3以下のショ糖脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレート、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリド、から選ばれる1種以上である。具体的には、本発明は以下のものを提供する。 The present inventors have combined a specific refined oil and fat so that the refined oil and fat content in the oil and fat composition for cooking is 93% by mass or more, and the polyglycerin fatty acid ester content is 0.02 to 0.09% by mass. It was discovered that the above problems could be solved by including a step of mixing a specific emulsifier, and the present invention was completed. The specific refined oils and fats have an acid value of 0.03 or less, and the specific emulsifiers include polyglycerin fatty acid esters with an HLB value of 3.5 or less, sucrose fatty acid esters with an HLB value of 3 or less, and succinic acid monooleic acid. It is one or more selected from glycerin, glycerin citrate monooleate, polyoxyethylene sorbitan monooleate, and monofatty acid glyceride in which 47% by mass or more of the constituent fatty acids are polyunsaturated fatty acids. Specifically, the present invention provides the following.
(1) 加熱調理用油脂組成物中の精製油脂含有量が93質量%以上、乳化剤含有量が0.02~0.09質量%となるように、精製油脂と乳化剤を混合する工程を含み、該精製油脂の酸価が0.03以下であり、該乳化剤が、HLB値3.5以下のポリグリセリン脂肪酸エステル、HLB値3以下のショ糖脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレート、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリド、から選ばれる1種以上である、加熱調理用油脂組成物の製造方法。
(2) 前記精製油脂が、以下の吸着処理油脂、脱臭油脂A、脱臭油脂B、脱臭油脂Cから選ばれる1種以上を含有する精製油脂である、(1)の加熱調理用油脂組成物。
吸着処理油脂:脱臭工程を経た油脂を、液体状態かつ80℃未満でシリカ・マグネシア系製剤と接触させる吸着工程を経た吸着処理油脂
脱臭油脂A:脱臭油脂中のγ-トコトリエノール含有量が250質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、パーム系脱臭油脂の再脱臭油脂
脱臭油脂B:脱臭油脂中の全トコフェロール含有量が900質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、大豆油、コーン油、綿実油、ヒマワリ油から選ばれる1種以上である、脱臭油脂
脱臭油脂C:脱臭油脂中の全トコフェロール含有量が550質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、菜種脱臭油脂
(3) 前記吸着処理油の酸価が0.00~0.01である、(2)の加熱調理用油脂組成物の製造方法。
(4) 前記精製油脂が、脱臭工程の前に、油脂をオゾンに接触させる工程を経由する、(1)~(3)のいずれかの加熱調理用油脂組成物の製造方法。
(5) さらに、シリコーンオイルを加熱調理用油脂組成物中に0.5~5ppmとなるように、添加する、(1)~(4)のいずれかの加熱調理用油脂組成物の製造方法。
(6) 加熱調理用油脂組成物中の精製油脂含有量が93質量%以上、乳化剤含有量が0.02~0.09質量%であり、該精製油脂の酸価が0.03以下であり、該該乳化剤が、HLB値3.5以下のポリグリセリン脂肪酸エステル、HLB値3以下のショ糖脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレート、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸である脂肪酸モノグリセリド、から選ばれる1種以上である、加熱調理用油脂組成物。
(7) さらに、シリコーンオイルを加熱調理用油脂組成物中に0.5~5ppm含有する、(6)の加熱調理用油脂組成物
(8) (1)~(5)のいずれかの製造方法を経た、(6)又は(7)の加熱調理用油脂組成物。
(9) 加熱調理用油脂組成物が、加熱調理後の調理対象物に残存する油分を低減するものであることを特徴とする、(6)~(8)のいずれかの加熱調理用油脂組成物。
(1) A step of mixing refined oil and fat with an emulsifier so that the refined oil and fat content in the cooking oil and fat composition is 93% by mass or more and the emulsifier content is 0.02 to 0.09% by mass, The refined oil has an acid value of 0.03 or less, and the emulsifier is a polyglycerin fatty acid ester with an HLB value of 3.5 or less, a sucrose fatty acid ester with an HLB value of 3 or less, succinic acid monooleate glycerin, citric acid monoglyceride. A method for producing an oil and fat composition for cooking, which is one or more selected from glycerin oleate, polyoxyethylene sorbitan monooleate, and monofatty acid glyceride in which 47% by mass or more of the constituent fatty acids are polyunsaturated fatty acids.
(2) The oil and fat composition for cooking according to (1), wherein the refined oil and fat is a refined oil and fat containing one or more selected from the following adsorption-treated oils and fats, deodorized oil and fat A, deodorized oil and fat B, and deodorized oil and fat C.
Adsorption-treated oil and fat: an adsorption-treated oil and fat that has undergone an adsorption process in which the oil and fat that has undergone a deodorization process are brought into contact with a silica/magnesia-based preparation in a liquid state at less than 80°C Deodorized oil and fat A: γ-tocotrienol content in the deodorized oil and fat is 250 mass ppm Hereinafter, re-deodorized palm-based deodorized fats and oils were subjected to a deodorizing process so that the acid value was 0.03 or less.Deodorized fats and oils B: The total tocopherol content in the deodorized fats and oils was 900 mass ppm or less, and the acid value was 0. Deodorized oil or fat, which is one or more selected from soybean oil, corn oil, cottonseed oil, and sunflower oil, which has undergone a deodorization process so that the content is 0.03 or less.Deodorized oil or fat C: The total tocopherol content in the deodorized oil is 550 mass ppm or less. , rapeseed deodorized oil and fat that has been subjected to a deodorizing process so that the acid value is 0.03 or less (3) The cooking oil and fat of (2), in which the adsorption-treated oil has an acid value of 0.00 to 0.01. Method for producing the composition.
(4) The method for producing an oil and fat composition for cooking according to any one of (1) to (3), wherein the refined oil and fat undergoes a step of contacting the oil and fat with ozone before the deodorizing step.
(5) The method for producing an oil or fat composition for cooking according to any one of (1) to (4), wherein silicone oil is further added to the oil or fat composition for cooking at a concentration of 0.5 to 5 ppm.
(6) The refined oil and fat content in the oil and fat composition for cooking is 93% by mass or more, the emulsifier content is 0.02 to 0.09% by mass, and the acid value of the refined oil and fat is 0.03 or less. , the emulsifier is a polyglycerin fatty acid ester with an HLB value of 3.5 or less, a sucrose fatty acid ester with an HLB value of 3 or less, glyceryl succinate monooleate, glyceryl citrate monooleate, polyoxyethylene sorbitan monooleate, composition An oil and fat composition for cooking, comprising one or more fatty acid monoglycerides in which 47% by mass or more of fatty acids are polyunsaturated fatty acids.
(7) The oil and fat composition for cooking according to (6), further comprising 0.5 to 5 ppm of silicone oil in the oil and fat composition for cooking. (8) The method for producing any one of (1) to (5). The oil and fat composition for cooking according to (6) or (7), which has undergone the following steps.
(9) The oil and fat composition for heat cooking according to any one of (6) to (8), characterized in that the oil and fat composition for heat cooking reduces the oil content remaining in the cooking object after heat cooking. thing.
本発明によれば、加熱調理後の調理対象物に残存する油分を低減でき、加熱調理用油脂組成物の加熱調理時の酸価上昇及び/又は着色を抑制できる技術を提供される。さらに、油脂をオゾンに接触させる工程を経ることで、風味安定性も改善する。 According to the present invention, a technique is provided that can reduce the oil content remaining in the cooking object after heating and suppress the increase in acid value and/or coloring of the oil and fat composition for heating during cooking. Furthermore, flavor stability is also improved by bringing the fat into contact with ozone.
以下、本発明の実施形態について詳細に説明する。なお、本発明は以下の実施形態に限定されない。また、本明細書において、「A(数値)~B(数値)」は「A以上B以下」を意味し、割合は質量割合を意味する。 Embodiments of the present invention will be described in detail below. Note that the present invention is not limited to the following embodiments. Furthermore, in this specification, "A (numerical value) to B (numeric value)" means "above A and below B", and the ratio means mass percentage.
なお、本発明において酸価は、日本油化学会制定「基準油脂分析試験法 2.3.1-2013 酸価」に準拠して測定する値である。酸価は、油脂中に含まれる遊離脂肪酸の量を示し、サンプル油1gを中和するのに必要な水酸化カリウムのmg数で表わされる。また、アルカリ金属の含有量は、原子吸光光度法によって定量することができる。また、グリセリド乳化剤を構成する脂肪酸中の各脂肪酸含有量(例えば、オレイン酸)は、日本油化学会制定「基準油脂分析試験法 2.4.2.3-2013 脂肪酸組成(キャピラリーガスクロマトグラフ法) に準拠して測定することができる。また、油脂組成物に含まれるγ-トコトリエノール含有量、及びトコフェロール含有量は、日本油化学会制定「基準油脂分析試験法 2.4.10-2013 トコフェロール(蛍光検出器-高速液体クロマトグラフ法)」に準拠して測定することができる。また、ヨウ素価は、日本油化学会制定「基準油脂分析試験法 2.3.4.1-2013 ヨウ素価(ウィイス-シクロヘキサン法)に準拠して測定できる。なお、色調は、試験油の色度を、ロビボンド比色法(0.5インチセル)を使用して、黄の色度(Y値)、赤の色度(R値)を測定し、「Y+10R」を算出したものである。 In the present invention, the acid value is a value measured in accordance with "Standard Oil and Fat Analysis Test Method 2.3.1-2013 Acid Value" established by the Japan Oil Chemists' Society. Acid value indicates the amount of free fatty acids contained in fats and oils, and is expressed in mg of potassium hydroxide required to neutralize 1 g of sample oil. Further, the alkali metal content can be determined by atomic absorption spectrometry. In addition, the content of each fatty acid (for example, oleic acid) in the fatty acids constituting the glyceride emulsifier is determined according to the Standard Oil and Fat Analysis Test Method 2.4.2.3-2013 established by the Japan Oil Chemists' Society (Fatty acid composition (capillary gas chromatography method)). In addition, the γ-tocotrienol content and tocopherol content contained in oil and fat compositions can be measured in accordance with the Standard Oil and Fat Analysis Test Method 2.4.10-2013 Tocopherol ( Fluorescence Detector - High Performance Liquid Chromatography Method) In addition, the iodine value can be measured in accordance with the "Standard Oil and Fat Analysis Test Method 2.3.4.1-2013 Iodine Value (Wiss-Cyclohexane Method)" established by the Japan Oil Chemists' Society.The color tone is the color of the test oil. The chromaticity of yellow (Y value) and the chromaticity of red (R value) were measured using the Lovibond colorimetric method (0.5 inch cell), and "Y+10R" was calculated.
<加熱調理用油脂組成物の製造方法>
本発明の製造方法は、加熱調理用油脂組成物中の精製油脂含有量が93質量%以上、乳化剤含有量が0.02~0.09質量%となるように、精製油脂と乳化剤を混合する工程を含み、該精製油脂の酸価が0.03以下であり、該乳化剤が、HLB値3.5以下のポリグリセリン脂肪酸エステル、HLB値3以下のショ糖脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレート、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリド、から選ばれる1種以上である。また、油脂をオゾンに接触させる工程、及び/又はシリコーンオイルを添加する工程をさらに行うことができる。
<Method for producing oil and fat composition for cooking>
In the production method of the present invention, refined oil and fat and an emulsifier are mixed so that the refined oil and fat content in the cooking oil and fat composition is 93% by mass or more and the emulsifier content is 0.02 to 0.09% by mass. The refined oil has an acid value of 0.03 or less, and the emulsifier is a polyglycerin fatty acid ester with an HLB value of 3.5 or less, a sucrose fatty acid ester with an HLB value of 3 or less, or glycerin succinate monooleate. , glycerin citric acid monooleate, polyoxyethylene sorbitan monooleate, and monofatty acid glyceride in which 47% by mass or more of the constituent fatty acids are polyunsaturated fatty acids. Further, a step of bringing the oil or fat into contact with ozone and/or a step of adding silicone oil can be further performed.
精製油脂、乳化剤の詳細については、後述する。油脂に乳化剤を添加する場合、必要に応じて溶解し、直接油脂に添加、撹拌することができる。あるいは、乳化剤を油脂の一部で希釈し、希釈液を残りの油脂に添加する方法を用いることができる。なお、希釈する油脂は、加熱調理用油脂組成物に配合する油脂を用いる。また、添加温度は、乳化剤が液体状になる温度が好ましく、0~70℃が好ましい。加熱する場合は、乳化剤あるいは希釈液のみの加熱でも問題ない。
なお、アルカリ金属と乳化剤を添加する際に、同時にシリコーンオイルも添加することが好ましい。
Details of the refined oil and fat and emulsifier will be described later. When adding an emulsifier to fats and oils, it can be dissolved as needed, added directly to the fats and oils, and stirred. Alternatively, a method can be used in which the emulsifier is diluted with a portion of the fat and oil and the diluted liquid is added to the remaining fat and oil. Note that as the fat and oil to be diluted, the fat and oil that is blended into the fat and oil composition for heating and cooking is used. Further, the addition temperature is preferably a temperature at which the emulsifier becomes liquid, and is preferably 0 to 70°C. When heating, there is no problem even if only the emulsifier or diluent is heated.
Note that when adding the alkali metal and emulsifier, it is preferable to also add silicone oil at the same time.
[油脂]
加熱調理用油脂組成物は、油脂を含有する。油脂としては、食用油脂を用いることができる。例えば、動植物油脂、グリセリンと脂肪酸から合成した油脂及びそれらの分別油、エステル交換油、水素添加油などが挙げられる。また、単独の油脂あるいは複数の油脂をブレンドしたものも挙げられる。
動植物油脂としては、例えば、大豆油、なたね油、ハイオレイックなたね油、ひまわり油、ハイオレイックひまわり油、オリーブ油、サフラワー油、ハイオレイックサフラワー油、コーン油、綿実油、米油、ゴマ油、エゴマ油、亜麻仁油、落花生油、グレープシード油、牛脂、乳脂、魚油、ヤシ油、パーム油、パーム核油などが挙げられる。
グリセリンと脂肪酸から合成した油脂としては、中鎖脂肪酸トリグリセリド(MCT)などが挙げられる。
分別油としては、パームオレイン、パームスーパーオレイン、パームステアリン、パームミッドフラクションなどのパーム油の分別油が挙げられる。
エステル交換油としては、パーム油あるいはパーム油の分別油と他の液状油脂のエステル交換油、あるいはMCTと植物油などとのエステル交換油を用いることができる。
水素添加油は、動植物油、動植物油の分別油の水素添加油の他、エステル交換油の水素添加油などが挙げられる。
[Oils and fats]
The oil and fat composition for cooking contains oil and fat. Edible fats and oils can be used as the fats and oils. Examples include animal and vegetable oils, oils and fats synthesized from glycerin and fatty acids, fractionated oils thereof, transesterified oils, hydrogenated oils, and the like. Also included are individual fats and oils and blends of a plurality of fats and oils.
Examples of animal and vegetable oils include soybean oil, rapeseed oil, high-oleic rapeseed oil, sunflower oil, high-oleic sunflower oil, olive oil, safflower oil, high-oleic safflower oil, corn oil, cottonseed oil, rice oil, sesame oil, perilla oil, and linseed oil. , peanut oil, grapeseed oil, beef tallow, milk fat, fish oil, coconut oil, palm oil, palm kernel oil and the like.
Examples of fats and oils synthesized from glycerin and fatty acids include medium chain fatty acid triglycerides (MCT).
Examples of the fractionated oil include fractionated oils of palm oil such as palm olein, palm super olein, palm stearin, and palm midfraction.
As the transesterified oil, transesterified oil of palm oil or fractionated oil of palm oil and other liquid fats and oils, or transesterified oil of MCT and vegetable oil, etc. can be used.
Examples of hydrogenated oils include hydrogenated oils such as animal and vegetable oils and fractionated oils of animal and vegetable oils, as well as hydrogenated oils such as transesterified oils.
[精製油脂]
本発明において、精製油脂は、少なくとも脱臭工程を経た油脂である。
加熱調理用油脂組成物に含まれる油脂は、精製油脂のみ、あるいは精製油脂を含有した油脂である。加熱調理用油脂組成物中に、酸価が0.03以下である精製油脂を93質量%以上含有する。酸価が0.03以下である精製油脂を加熱調理用油脂組成物中に93質量%以上含有すると、加熱用途に用いる加熱調理用油脂組成物として、十分な機能を有することができる。加熱調理用油脂組成物に含まれる酸価が0.03以下である精製油脂は、好ましくは97質量%以上であり、99.98質量%以下である。加熱調理用油脂組成物に含まれる酸価が0.03以下である精製油脂は、より好ましくは99質量%以上であり、99.97質量%以下である。加熱調理用油脂組成物に、酸価が0.03を超える精製油脂、あるいは未精製油を含有させることができるが、加熱調理用油脂組成物に含まれる油脂が全て、酸価が0.03以下である精製油脂であることが特に好ましい。
[Refined fats and oils]
In the present invention, refined fats and oils are fats and oils that have undergone at least a deodorizing process.
The fats and oils contained in the fat and oil composition for cooking are only refined fats and oils, or fats and oils containing purified fats and oils. The oil and fat composition for cooking contains 93% by mass or more of refined oil and fat having an acid value of 0.03 or less. When the refined oil and fat having an acid value of 0.03 or less is contained in the cooking oil and fat composition in an amount of 93% by mass or more, the cooking oil and fat composition can have sufficient functionality as a cooking oil and fat composition used for heating purposes. The refined oil and fat having an acid value of 0.03 or less contained in the cooking oil or fat composition preferably accounts for 97% by mass or more and 99.98% by mass or less. The refined oil and fat having an acid value of 0.03 or less contained in the cooking oil or fat composition is more preferably 99% by mass or more and 99.97% by mass or less. The oil and fat composition for heating and cooking can contain refined oil and fat with an acid value exceeding 0.03, or unrefined oil, but all the oil and fats contained in the oil and fat composition for heating and cooking have an acid value of 0.03. Particularly preferred are refined oils and fats that are as follows.
なお、油脂は天然由来であり、現時点では、遊離脂肪酸以外の酸価を上昇させる成分や、一部の着色物質あるいは着色を促進する物質は特定されていない。 Note that fats and oils are naturally derived, and at present, components other than free fatty acids that increase the acid value, some coloring substances, or substances that promote coloration have not been identified.
さらに、精製油脂が、以下の吸着処理油脂、脱臭油脂A、脱臭油脂B、脱臭油脂Cから選ばれる1種以上を含有する精製油脂であることが好ましい。 Furthermore, it is preferable that the refined oil or fat contains one or more types selected from the following adsorption-treated oils and fats, deodorized oil and fat A, deodorized oil and fat B, and deodorized oil and fat C.
(吸着処理油脂)
吸着処理油脂は、脱臭工程を経た油脂を、液体状態かつ80℃未満でシリカ・マグネシア系製剤と接触させる吸着工程を経て製造されたものである。接触により油脂中の遊離脂肪酸の他、フライ時に酸価を上昇させる成分(促進する物質)や着色物質あるいは着色を促進する物質を除去することができる。
(Adsorption treated fats and oils)
Adsorption-treated fats and oils are produced through an adsorption process in which fats and oils that have undergone a deodorizing process are brought into contact with a silica/magnesia-based preparation in a liquid state at a temperature below 80°C. In addition to free fatty acids in fats and oils, the contact can remove components (promoting substances) that increase the acid value during frying, coloring substances, or substances that promote coloring.
吸着工程前の脱臭工程に供する油脂は、未精製油脂、あるいは、脱ガム工程、脱酸工程、脱色工程、脱ロウ工程等から選ばれる工程を経た半精製油脂、あるいは脱ガム工程、脱酸工程、脱色工程、脱ロウ工程等から選ばれる工程と脱臭工程を経た精製油脂(脱臭油脂)を用いることができる。また、精製油脂を、脱ガム工程、脱酸工程、脱色工程、脱ロウ工程等から選ばれる工程に供した油脂も用いることができる。なお、本発明では、酸価が十分に低い油脂を提供することを目的の一つとするが、酸価は後述の脱臭工程、吸着工程で低下させることができるので、脱酸工程は必ずしも必須ではない。脱酸工程を行った場合、脱臭工程の負荷を減らすことができる。また、著しく着色した油脂の場合は、脱色工程を経た油脂を用いることが好ましい。 The fats and oils to be subjected to the deodorizing process before the adsorption process are unrefined fats and oils, or semi-refined fats and oils that have undergone a process selected from a degumming process, a deacidification process, a decoloring process, a dewaxing process, etc., or a degumming process and a deoxidation process. Refined fats and oils (deodorized fats and oils) that have undergone a process selected from , a decoloring process, a dewaxing process, and a deodorizing process can be used. Further, refined oils and fats that have been subjected to a process selected from a degumming process, a deoxidizing process, a decoloring process, a dewaxing process, etc. can also be used. Note that one of the purposes of the present invention is to provide oils and fats with sufficiently low acid values; however, the acid value can be lowered by the deodorizing process and adsorption process described later, so the deoxidizing process is not necessarily essential. do not have. When the deoxidizing process is performed, the load of the deodorizing process can be reduced. Furthermore, in the case of significantly colored fats and oils, it is preferable to use fats and oils that have undergone a decolorization process.
吸着工程の前の脱臭工程の条件は通常の油脂の精製で行われている脱臭条件の範囲であれば特に問題はないが、脱臭工程を経た油脂(脱臭油脂)の酸価が0.2以下であることが好ましい。酸価が低いほど、吸着工程の効果が高く、精製油脂の酸価が十分に低減できる。脱臭工程を経た油脂の酸価は0.1以下であることが、より好ましい。 There is no particular problem with the conditions of the deodorizing process before the adsorption process as long as the deodorizing conditions are within the range of the deodorizing conditions used in normal refining of fats and oils, but if the acid value of the fats and oils that have undergone the deodorizing process (deodorized fats and oils) is 0.2 or less It is preferable that The lower the acid value, the higher the effect of the adsorption step, and the acid value of the refined oil and fat can be sufficiently reduced. It is more preferable that the acid value of the oil or fat that has undergone the deodorization step is 0.1 or less.
脱臭工程の条件は、特に限定するものではないが、例えば、脱臭温度180~280℃、真空度100~800Pa、水蒸気量0.3~10質量%(対油脂)、脱臭時間30~120分の範囲が好ましい。脱臭温度は200~270℃がより好ましく、230~260℃がさらに好ましく、240~250℃が最も好ましい。真空度は、200~600Paがより好ましく、300~500Paがさらに好ましい。水蒸気量は、1~8質量%(対油)がより好ましく、1~5質量%(対油)がさらに好ましく、1~3質量%(対油)が最も好ましい。脱臭時間は40~120分がより好ましく、40~80分がさらに好ましい。 The conditions for the deodorizing step are not particularly limited, but for example, the deodorizing temperature is 180 to 280°C, the degree of vacuum is 100 to 800 Pa, the amount of water vapor is 0.3 to 10% by mass (based on fats and oils), and the deodorizing time is 30 to 120 minutes. A range is preferred. The deodorizing temperature is more preferably 200 to 270°C, even more preferably 230 to 260°C, and most preferably 240 to 250°C. The degree of vacuum is more preferably 200 to 600 Pa, and even more preferably 300 to 500 Pa. The amount of water vapor is more preferably 1 to 8% by mass (based on oil), even more preferably 1 to 5% by mass (based on oil), and most preferably 1 to 3% by mass (based on oil). The deodorizing time is more preferably 40 to 120 minutes, even more preferably 40 to 80 minutes.
なお、脱臭工程において、脱臭処理の終了時に、クエン酸を添加してもよい。クエン酸を添加することで、酸化安定性が高まる。クエン酸は、脱臭油脂に対して10~50ppm添加することが好ましく、26~50ppm添加することがより好ましい。なお、クエン酸はそのままでは油中に分散・溶解しないので、5~20質量%の水溶液として添加することが好ましい。 In addition, in the deodorizing process, citric acid may be added at the end of the deodorizing process. Addition of citric acid increases oxidative stability. Citric acid is preferably added in an amount of 10 to 50 ppm, more preferably 26 to 50 ppm, based on the deodorized oil or fat. Note that since citric acid does not disperse or dissolve in oil as it is, it is preferably added as an aqueous solution of 5 to 20% by mass.
吸着処理油脂は、脱臭工程の後に吸着工程を有するが、脱臭工程と吸着工程の間に別の工程を行うこともできる。脱臭工程の次の工程が吸着工程であることが好ましい。なお、吸着工程は、80℃未満で行うため、必要に応じて冷却・保管等を経て吸着工程を行ってもよい。吸着工程で用いるシリカ・マグネシア系製剤は、シリカ(二酸化ケイ素)とマグネシア(酸化マグネシウム)の製剤であり、シリカ粒子とマグネシア粒子が分散・混合したものである。例えば、シリカ:マグネシアの質量比は、1:5~3:1のものが好ましい。また、シリカ・マグネシア系製剤として、二酸化ケイ素と酸化マグネシウムと水の組合せからなる製剤を用いることができ、例えば、二酸化ケイ素30~80質量%、酸化マグネシウム10~50質量%、水5~20質量%の組成のものが好ましい。これらのシリカ・マグネシア系製剤は、例えば、シリカとマグネシアの各粒子を、水中で、溶解はしないがナノオーダーの単位粒子として分散させ、均一混合して、粒子間の原子の交換や組み換えを伴うような化学結合を生成することなく合体して緊密に複合化して得ることができる。また、市販品(水澤化学工業株式会社製、「ミズカライフ」)を用いることもできる。 Although adsorption-treated oils and fats have an adsorption step after the deodorization step, another step can also be performed between the deodorization step and the adsorption step. It is preferable that the next step after the deodorizing step is an adsorption step. In addition, since the adsorption step is performed at a temperature below 80° C., the adsorption step may be performed after cooling, storage, etc., if necessary. The silica/magnesia-based preparation used in the adsorption step is a preparation of silica (silicon dioxide) and magnesia (magnesium oxide), and is a mixture of silica particles and magnesia particles dispersed and mixed. For example, the mass ratio of silica to magnesia is preferably 1:5 to 3:1. Further, as a silica/magnesia-based preparation, a preparation consisting of a combination of silicon dioxide, magnesium oxide, and water can be used, for example, 30 to 80% by mass of silicon dioxide, 10 to 50% by mass of magnesium oxide, and 5 to 20% by mass of water. % composition is preferred. These silica/magnesia-based preparations, for example, disperse particles of silica and magnesia in water as nano-order unit particles, although they do not dissolve, and mix uniformly, which involves the exchange and recombination of atoms between particles. They can be obtained by combining and forming a tight complex without forming any chemical bonds. Moreover, a commercially available product ("Mizuka Life", manufactured by Mizusawa Chemical Industry Co., Ltd.) can also be used.
油脂は、液体状態であれば、シリカ・マグネシア系製剤と十分な接触効率を得ることができる。また、接触温度は、80℃以上では、シリカ・マグネシア系製剤により油脂の微量成分が変質し、異臭が発生するため、脱臭工程(水蒸気蒸留)が必須となる。しかし、吸着工程の後に脱臭工程を行うと、わずかに加水分解が生じ、低い酸価の精製油脂を得ることは難しくなる。そのため、接触温度は-10~79℃、-5~75℃、0~60℃、5~60℃、5~50℃のいずれかの範囲が好ましく、5~40℃がさらに好ましく、10~30℃が最も好ましい。 If the fat is in a liquid state, sufficient contact efficiency with the silica/magnesia-based preparation can be obtained. Furthermore, if the contact temperature is 80° C. or higher, the silica/magnesia-based preparation alters the trace components of the oil and fats and generates a foreign odor, so a deodorizing step (steam distillation) is essential. However, when a deodorizing step is performed after the adsorption step, hydrolysis occurs slightly, making it difficult to obtain refined fats and oils with a low acid value. Therefore, the contact temperature is preferably in the range of -10 to 79°C, -5 to 75°C, 0 to 60°C, 5 to 60°C, or 5 to 50°C, more preferably 5 to 40°C, and 10 to 30°C. C is most preferred.
油脂とシリカ・マグネシア系製剤の接触は、油脂中にシリカ・マグネシア系製剤を添加し、撹拌の後にろ過又は遠心分離により、行うことができる。また、シリカ・マグネシア系製剤を充填した容器に液体の状態の油脂を通過させる方法だと、簡便で好ましい。例えば、シリカ・マグネシア系製剤を、ろ過器(単盤ろ過機、フィルタープレス、リーフフィルター等)、カラム等に充填し、油脂を通液することで接触させることができる。特に、シリカ・マグネシア系製剤を充填したカートリッジタイプのフィルターに通液することが、より好ましい。 The contact between the fat and oil and the silica-magnesia-based preparation can be carried out by adding the silica-magnesia-based preparation to the fat and oil, stirring, and then filtration or centrifugation. Furthermore, a method in which liquid oil is passed through a container filled with a silica/magnesia preparation is simple and preferable. For example, a silica-magnesia-based preparation can be packed into a filter (single-disc filter, filter press, leaf filter, etc.), column, etc., and the oil and fat can be brought into contact with it by passing the liquid therethrough. In particular, it is more preferable to pass the liquid through a cartridge-type filter filled with a silica-magnesia-based preparation.
脱臭工程を経た油脂は、遊離脂肪酸等のシリカ・マグネシア系製剤に吸着される不純物の量が少ないため、ろ過のような短時間の接触、あるいは、ごく少量のシリカ・マグネシア系製剤の使用でも十分な効果を有する。そのため、油脂とシリカ・マグネシア系製剤の接触時間、シリカ・マグネシア系製剤の使用量は特に限定するものではない。油脂とシリカ・マグネシア系製剤の接触時間は、好ましくは0.5分以上、より好ましくは5分以上、さらに好ましくは15分以上、最も好ましくは30分~3時間である。また、シリカ・マグネシア系製剤の使用量は、好ましくは、油脂100質量部に対して0.05質量部以上であり、より好ましくは油脂100質量部に対して0.1~5質量部、さらに好ましくは油脂100質量部に対して0.5~3質量部である。 Oils and fats that have gone through the deodorizing process have a small amount of impurities such as free fatty acids that are adsorbed by silica/magnesia-based preparations, so short-term contact such as filtration or the use of a very small amount of silica-magnesia-based preparations is sufficient. It has a great effect. Therefore, the contact time between the fat and oil and the silica/magnesia preparation and the amount of the silica/magnesia preparation used are not particularly limited. The contact time between the fat and oil and the silica/magnesia-based preparation is preferably 0.5 minutes or more, more preferably 5 minutes or more, even more preferably 15 minutes or more, and most preferably 30 minutes to 3 hours. Further, the amount of the silica/magnesia-based preparation used is preferably 0.05 parts by mass or more per 100 parts by mass of fats and oils, more preferably 0.1 to 5 parts by mass per 100 parts by mass of fats and oils, and more preferably The amount is preferably 0.5 to 3 parts by mass per 100 parts by mass of fats and oils.
吸着処理油脂は、前述の吸着工程で精製工程は完了するが、必要に応じて、追加の精製工程、あるいは分別工程、混合工程(添加工程)等を行ってもよい。しかし、脱臭工程のように140℃以上で水蒸気と接触させる工程を行うと、油脂が微量の加水分解を生じ、一方で、遊離脂肪酸が蒸留で除去されるため、油脂中の遊離脂肪酸量の平衡状態が、油脂の酸価が0.01を超える範囲になるため、同工程を行わないことが好ましい。 Although the purification process of the adsorption-treated oil and fat is completed in the adsorption process described above, an additional purification process, fractionation process, mixing process (addition process), etc. may be performed as necessary. However, when the process of contacting with water vapor at 140°C or higher, such as the deodorizing process, causes a small amount of hydrolysis of the oil and fat, and on the other hand, free fatty acids are removed by distillation, resulting in an equilibrium of the amount of free fatty acids in the oil. Since the condition is such that the acid value of the oil or fat exceeds 0.01, it is preferable not to perform this step.
また、上記吸着処理油脂の酸価は0.00~0.03であり、好ましくは、0.00~0.01である。なお、酸価0.00~0.01は、通常の脱酸工程や脱臭工程のみでは到達できない範囲である。吸着処理油脂の酸価は、より好ましくは0.001~0.008である。 Further, the acid value of the adsorption-treated oil or fat is 0.00 to 0.03, preferably 0.00 to 0.01. Note that an acid value of 0.00 to 0.01 is a range that cannot be achieved only by a normal deoxidizing process or deodorizing process. The acid value of the adsorption-treated oil and fat is more preferably 0.001 to 0.008.
(脱臭油脂A)
脱臭油脂Aは、脱臭油脂中のγ-トコトリエノール含有量が250質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、パーム系脱臭油脂の再脱臭油脂である。パーム系脱臭油脂は、フィジカルリファイニング工程あるいはケミカルリファイニングを経た脱臭油脂であり、フィジカルリファイニング工程を経たパーム系脱臭油脂(RBDパーム系油脂)であることが好ましい。また、パーム系脱臭油脂はパーム油あるいはパーム油の分別油である。パーム油の分別油としては、パームオレイン、パームミッドフラクション、パームステアリン等が挙げられる。本発明の油脂組成物の作業性の点から、10~20℃付近で液状であることが好ましく、その場合、脱臭油脂Aの融点が低いことが好ましい。そのため、パーム油及び/又はパームオレインを用いることが好ましい。より好ましくは、RBDパーム油及び/又はRBDパームオレインを用いることが好ましい。パームオレインは、パーム油を1回あるいは複数回分別したヨウ素価が高い画分であり、特にヨウ素価が高いものはパームスーパーオレインと呼ばれることもある。ヨウ素価が高くなると油脂が固化し難くなるので、パームオレインはヨウ素価56以上であることが好ましく、ヨウ素価60以上であることがより好ましく、ヨウ素価65以上であることがさらに好ましい。なお、パームオレインのヨウ素価の上限は特に限定するものではないが、72以下であることが好ましく、より好ましくは70以下である。
(Deodorized oil and fat A)
Deodorized oil and fat A is a re-deodorized palm-based deodorized oil and fat that has been subjected to a deodorizing process such that the γ-tocotrienol content in the deodorized oil and fat is 250 mass ppm or less and the acid value is 0.03 or less. The palm-based deodorized oil and fat is a deodorized oil and fat that has undergone a physical refining process or a chemical refining process, and is preferably a palm-based deodorized oil and fat that has undergone a physical refining process (RBD palm-based oil and fat). Moreover, the palm-based deodorized oil and fat is palm oil or fractionated oil of palm oil. Fractionated oils of palm oil include palm olein, palm mid fraction, palm stearin, and the like. From the viewpoint of workability of the oil and fat composition of the present invention, it is preferable that it is liquid at around 10 to 20°C, and in this case, it is preferable that the melting point of the deodorized oil and fat A is low. Therefore, it is preferable to use palm oil and/or palm olein. More preferably, RBD palm oil and/or RBD palm olein is used. Palm olein is a fraction with a high iodine value obtained by fractionating palm oil one or more times, and those with a particularly high iodine value are sometimes called palm super olein. When the iodine value becomes high, it becomes difficult for fats and oils to solidify, so the palm olein preferably has an iodine value of 56 or more, more preferably an iodine value of 60 or more, and even more preferably an iodine value of 65 or more. Although the upper limit of the iodine value of palm olein is not particularly limited, it is preferably 72 or less, more preferably 70 or less.
脱臭油脂A中のγ-トコトリエノール含有量は、好ましくは50~250質量ppm以下であり、より好ましくは50~230質量ppmであり、さらに好ましくは50~200質量ppmであり最も好ましくは50~150質量ppmである。 The γ-tocotrienol content in the deodorized fat and oil A is preferably 50 to 250 mass ppm or less, more preferably 50 to 230 mass ppm, still more preferably 50 to 200 mass ppm, and most preferably 50 to 150 mass ppm. Mass ppm.
また、上記脱臭油脂Aの酸価は0.00~0.03であり、好ましくは、0.01~0.03であり、より好ましくは、0.02以下、最も好ましくは0.01~0.02である。 Further, the acid value of the deodorized oil/fat A is 0.00 to 0.03, preferably 0.01 to 0.03, more preferably 0.02 or less, and most preferably 0.01 to 0. It is .02.
脱臭油脂Aは、一度脱臭工程を経ているパーム系脱臭油脂を原料として用い、再脱臭したものである。パーム系脱臭油脂は、アルカリ脱酸工程を含むケミカル精製(NBDパーム系油脂)、あるいはアルカリ工程を含まないフィジカル精製(RBDパーム系油脂)を行いたものを用いることができる。RBDパーム系油脂の流通量が多いことから、RBDパーム系油脂を用いることが好ましい。本発明においては、このパーム系脱臭油を、脱臭を含む再精製したものを脱臭油脂Aとして用いる。再精製工程は、脱臭工程のみでも問題ないが、ケミカル精製あるいはフィジカル精製を行うことが可能である。原料油脂のパーム系脱臭油脂は、最初の精製において酸価が下げられているので、酸価を低減する目的でのアルカリ脱酸工程は必須ではない。風味の点から、脱色工程、脱臭工程、あるいは水洗工程、脱色工程、脱臭工程を行うフィジカル精製が好ましい。また、脱酸工程、脱色工程、脱臭工程を行うケミカル精製を用いることが好ましい。 Deodorized oil/fat A is obtained by re-deodorizing palm-based deodorized oil/fat that has been previously subjected to a deodorizing process as a raw material. The palm-based deodorized oil and fat may be chemically refined including an alkali deoxidation process (NBD palm-based oil) or physically refined without an alkali process (RBD palm-based oil). It is preferable to use RBD palm oil because it has a large distribution volume. In the present invention, this palm-based deodorized oil is re-refined including deodorization and used as the deodorized fat A. As for the re-purification process, there is no problem if it is just a deodorization process, but it is also possible to perform chemical purification or physical purification. Since the acid value of palm-based deodorized oil and fat, which is the raw material oil, has been lowered in the initial refining process, an alkaline deoxidation step for the purpose of reducing the acid value is not essential. From the viewpoint of flavor, physical purification is preferred, which involves a decoloring step, a deodorizing step, or a washing step, a decolorizing step, and a deodorizing step. Further, it is preferable to use chemical purification that includes a deoxidizing step, a decoloring step, and a deodorizing step.
脱臭以外の工程は、油脂の一般的な精製条件を用いることができる。 For steps other than deodorization, general refining conditions for fats and oils can be used.
脱臭油脂Aの製造は、脱臭油脂中のγ-トコトリエノール含有量と酸価が要件を満たすように脱臭する工程を経るが、これらの要件は、脱臭する工程を過度な条件で行うことで達成することができる。脱臭条件は、減圧水蒸気蒸留装置を用いるが、減圧水蒸気蒸留の通常の条件より、高温、高真空下、高水蒸気量、長時間のいずれかで行うことができる。例えば、脱臭温度200~280℃、真空度100~500Pa、水蒸気量1~8質量%(対油脂)、脱臭時間30~120分のいずれかの範囲で行う場合、脱臭温度235℃以上、真空度500Pa以下、水蒸気量2.0質量%以上(対油脂)、脱臭時間50分以上から選ばれる2条件以上を満たすことが好ましく、3条件を満たすことがより好ましい。脱臭温度は245℃以上がより好ましく、250℃以上がさらに好ましい。真空度は400Pa以下であることがより好ましく、280Pa以下がさらに好ましく、260Pa以下がことさらに好ましい。水蒸気量は2.4質量%以上(対油脂)であることがより好ましく、3質量%(対油脂)であることがさらに好ましい。脱臭時間は60分以上がより好ましく、70分以上がさらに好ましい。 The production of deodorized fats and oils A goes through a deodorizing process so that the γ-tocotrienol content and acid value in the deodorized fats and oils meet the requirements, but these requirements are achieved by performing the deodorizing process under excessive conditions. be able to. The deodorizing conditions are such that a reduced pressure steam distillation apparatus is used, and the deodorization can be carried out at a higher temperature, under a higher vacuum, with a higher amount of steam, or for a longer period of time than the usual conditions for reduced pressure steam distillation. For example, if the deodorizing temperature is 200 to 280°C, the degree of vacuum is 100 to 500 Pa, the amount of water vapor is 1 to 8% by mass (relative to fats and oils), and the deodorizing time is 30 to 120 minutes, the deodorizing temperature is 235°C or higher and the degree of vacuum is It is preferable to satisfy two or more conditions selected from 500 Pa or less, a water vapor content of 2.0 mass % or more (relative to fats and oils), and a deodorizing time of 50 minutes or more, and more preferably to satisfy three conditions. The deodorizing temperature is more preferably 245°C or higher, and even more preferably 250°C or higher. The degree of vacuum is more preferably 400 Pa or less, even more preferably 280 Pa or less, and even more preferably 260 Pa or less. The amount of water vapor is more preferably 2.4% by mass or more (based on fats and oils), and even more preferably 3% by mass (based on fats and oils). The deodorizing time is more preferably 60 minutes or more, and even more preferably 70 minutes or more.
なお、脱臭工程において、脱臭処理の終了時に、温度を降温するが、その際にクエン酸を添加することが好ましい。クエン酸を添加することで、酸化安定性がより高まる。クエン酸は、脱臭油脂に対して1~50ppm添加することが好ましく、1~30ppm添加することがより好ましい。なお、クエン酸はそのままでは油中に分散・溶解しないので、5~20質量%の水溶液として添加することが好ましい。 In addition, in the deodorizing process, the temperature is lowered at the end of the deodorizing process, and it is preferable to add citric acid at that time. Adding citric acid further increases oxidation stability. Citric acid is preferably added in an amount of 1 to 50 ppm, more preferably 1 to 30 ppm, based on the deodorized oil or fat. Note that since citric acid does not disperse or dissolve in oil as it is, it is preferably added as an aqueous solution of 5 to 20% by mass.
(脱臭油脂B)
脱臭油脂Bは、脱臭油脂中の全トコフェロール含有量が900質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、大豆油、コーン油、綿実油、ヒマワリ油から選ばれる1種以上である、脱臭油脂である。好ましくは大豆油と大豆油に脂肪酸組成が類似したコーン油が好ましい。なお、油脂のヨウ素価は、油脂の構成脂肪酸を反映した値であり、劣化しやすさの指標ともなる。脱臭油脂Bのヨウ素価は、100~145が好ましく、120~140がより好ましい。
(Deodorized oil and fat B)
Deodorized oil B is selected from soybean oil, corn oil, cottonseed oil, and sunflower oil, which has been subjected to a deodorizing process such that the total tocopherol content in the deodorized oil is 900 mass ppm or less and the acid value is 0.03 or less. It is a deodorized oil and fat that is more than a seed. Preferably, soybean oil and corn oil having a fatty acid composition similar to soybean oil are preferred. Note that the iodine value of fats and oils is a value that reflects the constituent fatty acids of fats and oils, and also serves as an index of the ease with which it deteriorates. The iodine value of the deodorized fat and oil B is preferably 100 to 145, more preferably 120 to 140.
脱臭油脂B中の全トコフェロール含有量は、好ましくは100~850質量ppmであり、あるいは100~800質量ppmであり、より好ましくは100~600質量ppm、さらに好ましくは150~550質量ppm、ことさらに好ましくは200~460質量ppmであり、最も好ましくは200~400質量ppmである。さらに、脱臭油脂B中のγ-トコフェロールは、好ましくは50~600質量ppmであり、より好ましくは50~550質量ppmであり、さらに好ましくは50~480質量ppmであり、最も好ましくは80~350質量ppmである。 The total tocopherol content in the deodorized fat and oil B is preferably 100 to 850 mass ppm, or 100 to 800 mass ppm, more preferably 100 to 600 mass ppm, even more preferably 150 to 550 mass ppm, and even more preferably Preferably it is 200 to 460 ppm by weight, most preferably 200 to 400 ppm by weight. Furthermore, the amount of γ-tocopherol in the deodorized fat and oil B is preferably 50 to 600 mass ppm, more preferably 50 to 550 mass ppm, still more preferably 50 to 480 mass ppm, and most preferably 80 to 350 mass ppm. Mass ppm.
また、上記脱臭油脂Bの酸価は0.00~0.03であり、好ましくは、0.01~0.03であり、より好ましくは、0.02以下、最も好ましくは0.01~0.02である。 Further, the acid value of the deodorized oil and fat B is 0.00 to 0.03, preferably 0.01 to 0.03, more preferably 0.02 or less, and most preferably 0.01 to 0. It is .02.
脱臭油脂Bは、アルカリ脱酸工程を含むケミカル精製(ケミカルリファイニング)、あるいはアルカリ脱酸工程を含まないフィジカル精製により製造し、脱臭工程を経たものを用いることができる。風味の点から、ケミカル精製(ケミカルリファイニング)を用いることが好ましい。ケミカル精製は、脱酸工程でアルカリを用いて遊離の脂肪酸を除去する工程を含む精製方法であり、例えば、原料から圧搾及び抽出した原油を、脱ガム処理、アルカリ脱酸処理、脱色処理、脱ろう処理、脱臭処理に供することで精製する方法である。脱臭油脂Bにおいて、脱臭以外の工程は、油脂の一般的な精製条件を用いることができる。 The deodorized oil or fat B can be produced by chemical refining including an alkali deoxidation step or by physical refining without an alkali deoxidation step and subjected to a deodorization step. From the viewpoint of flavor, it is preferable to use chemical refining. Chemical refining is a refining method that includes a step of removing free fatty acids using an alkali in the deacidification step. For example, crude oil compressed and extracted from raw materials is subjected to degumming treatment, alkaline deacidification treatment, decolorization treatment, and deoxidation treatment. This is a method of refining by subjecting it to wax treatment and deodorization treatment. In the deodorized fat and oil B, general refining conditions for fats and oils can be used for steps other than deodorization.
本発明の効果が奏されやすいという観点から、脱臭油脂Bは、アルカリ脱酸処理及び脱色処理に供された後に脱臭処理に供された脱臭油脂であるが好ましい。 From the viewpoint that the effects of the present invention are easily exhibited, the deodorized fat B is preferably a deodorized fat that has been subjected to an alkali deoxidation treatment and a decolorization treatment, and then to a deodorization treatment.
本発明において、脱臭油脂Bとして、大豆油、コーン油、綿実油、ヒマワリ油のいずれか1種以上が用いられるが、複数の油脂を混合して用いる場合は、精製のどの段階で混合してもよいが、脱臭処理後に混合することが好ましい。また、脱臭油脂B以外の油脂をブレンドする場合も、脱臭処理が終了した後に混合することが好ましい。 In the present invention, one or more of soybean oil, corn oil, cottonseed oil, and sunflower oil is used as the deodorized fat B, but when using a mixture of multiple fats and oils, they can be mixed at any stage of refining. However, it is preferable to mix after deodorizing treatment. Also, when blending oils and fats other than deodorized oil and fat B, it is preferable to mix them after the deodorization treatment is completed.
脱臭油脂Bは、脱臭工程でも酸価が低減されるが、アルカリ脱酸においても低減することが好ましい。アルカリ脱酸に用いる油脂は、水脱ガム油を含む粗油、リン酸を添加した油脂、あるいはリン酸を添加した後に遠心分離等でガム質を除去した脱ガム油を用いることができる。アルカリ脱酸方法としては、5~15%濃度の水酸化ナトリウム水溶液を、油脂の酸価から算出される酸量の0.8~1.8倍等量添加し、遠心分離等で脂肪酸石鹸等を除去することが好ましい。水酸化ナトリウム水溶液は8~13%濃度で、遊離脂肪酸量の1.0~1.5倍等量添加することがより好ましい。また、水酸化ナトリウム水溶液の添加・分離処理を2回以上行うことがより好ましい。水酸化ナトリウム処理の後工程は、脱色工程であるが、水酸化ナトリウム処理の後に水洗を行い、脱色工程を行うことがより好ましい。 Although the acid value of the deodorized oil and fat B is reduced in the deodorizing step, it is preferable that the acid value is also reduced in the alkaline deoxidation. The fats and oils used for alkaline deacidification can be crude oils containing water-degummed oils, fats and oils to which phosphoric acid has been added, or degummed oils in which gums have been removed by centrifugation or the like after addition of phosphoric acid. As an alkaline deoxidation method, a sodium hydroxide aqueous solution with a concentration of 5 to 15% is added in an amount equivalent to 0.8 to 1.8 times the amount of acid calculated from the acid value of the oil and fat, and fatty acid soap etc. is removed by centrifugation etc. It is preferable to remove. It is more preferable that the aqueous sodium hydroxide solution has a concentration of 8 to 13% and is added in an equivalent amount of 1.0 to 1.5 times the amount of free fatty acids. Moreover, it is more preferable to perform the addition and separation treatment of the sodium hydroxide aqueous solution two or more times. The step after the sodium hydroxide treatment is a decoloring step, but it is more preferable to perform washing with water after the sodium hydroxide treatment and perform the decoloring step.
また、アルカリ脱酸方法として、希薄なアルカリ溶液(水酸化ナトリウム水溶液等)中に、アルカリ溶液の下部から油滴を添加し、油滴が上昇する間に中和させるゼニスプロセスを用いてもよい。 Alternatively, as an alkaline deoxidation method, the Zenith process may be used, in which oil droplets are added to a dilute alkaline solution (such as an aqueous sodium hydroxide solution) from the bottom of the alkaline solution and neutralized while the oil droplets rise. .
脱臭油脂Bの製造において、脱臭油脂中の全トコフェロール含有量と酸価が要件を満たすように脱臭する工程を含むが、これらは、脱臭する工程を過度な条件で行うことで達成することができる。脱臭条件は、減圧水蒸気蒸留装置を用いるが、減圧水蒸気蒸留の通常の条件より、高温、高真空下、高水蒸気量、長時間のいずれかで行うことができる。例えば、脱臭温度200~280℃、真空度100~500Pa、水蒸気量1~8質量%(対油脂)、脱臭時間30~120分のいずれかの範囲で行う場合、脱臭温度235℃以上、真空度500Pa以下、水蒸気量2.0質量%以上(対油脂)、脱臭時間50分以上から選ばれる2条件以上を満たすことが好ましく、3条件を満たすことがより好ましい。脱臭温度は245℃以上がより好ましく、250℃以上がさらに好ましい。真空度は400Pa以下であることがより好ましく、280Pa以下がさらに好ましく、260Pa以下がことさらに好ましい。水蒸気量は2.4質量%以上(対油脂)であることがより好ましく、3質量%(対油脂)であることがさらに好ましい。脱臭時間は60分以上がより好ましく、70分以上がさらに好ましい。 The production of deodorized oil and fat B includes a step of deodorizing so that the total tocopherol content and acid value in the deodorized oil and fat meet the requirements, but these can be achieved by performing the deodorization step under excessive conditions. . The deodorizing conditions are such that a reduced pressure steam distillation apparatus is used, and the deodorization can be carried out at a higher temperature, under a higher vacuum, with a higher amount of steam, or for a longer period of time than the usual conditions for reduced pressure steam distillation. For example, if the deodorizing temperature is 200 to 280°C, the degree of vacuum is 100 to 500 Pa, the amount of water vapor is 1 to 8% by mass (relative to fats and oils), and the deodorizing time is 30 to 120 minutes, the deodorizing temperature is 235°C or higher and the degree of vacuum is It is preferable to satisfy two or more conditions selected from 500 Pa or less, a water vapor content of 2.0 mass % or more (relative to fats and oils), and a deodorizing time of 50 minutes or more, and more preferably to satisfy three conditions. The deodorizing temperature is more preferably 245°C or higher, and even more preferably 250°C or higher. The degree of vacuum is more preferably 400 Pa or less, even more preferably 280 Pa or less, and even more preferably 260 Pa or less. The amount of water vapor is more preferably 2.4% by mass or more (based on fats and oils), and even more preferably 3% by mass (based on fats and oils). The deodorizing time is more preferably 60 minutes or more, and even more preferably 70 minutes or more.
なお、脱臭工程において、脱臭処理の終了時に、温度を降温するが、その際にクエン酸を添加することが好ましい。クエン酸を添加することで、酸化安定性がより高まる。クエン酸は、脱臭油脂に対して10~50ppm添加することが好ましく、26~50ppm添加することがより好ましい。なお、クエン酸はそのままでは油中に分散・溶解しないので、5~20質量%の水溶液として添加することが好ましい。 In addition, in the deodorizing process, the temperature is lowered at the end of the deodorizing process, and it is preferable to add citric acid at that time. Adding citric acid further increases oxidation stability. Citric acid is preferably added in an amount of 10 to 50 ppm, more preferably 26 to 50 ppm, based on the deodorized oil or fat. Note that since citric acid does not disperse or dissolve in oil as it is, it is preferably added as an aqueous solution of 5 to 20% by mass.
(脱臭油脂C)
脱臭油脂Cは、脱臭油脂中の全トコフェロール含有量が550ppm以下で、酸価が0.03以下である、菜種脱臭油である。菜種油は、菜種として栽培・流通している原料から採油されたものを用いることができる。菜種の品種としては、キャノーラ及び/又は高オレイン酸キャノーラを用いることができる。菜種油のヨウ素価は、90~130が好ましく、95~120がより好ましい。
(Deodorized oil and fat C)
The deodorized fat C is a deodorized rapeseed oil in which the total tocopherol content in the deodorized fat is 550 ppm or less and the acid value is 0.03 or less. The rapeseed oil can be extracted from raw materials cultivated and distributed as rapeseed. As the rapeseed variety, canola and/or high oleic acid canola can be used. The iodine value of rapeseed oil is preferably 90 to 130, more preferably 95 to 120.
脱臭油脂C中の全トコフェロール含有量は、好ましくは100~550ppmであり、より好ましくは150~530ppmであり、さらに好ましくは150~500ppm、ことさらに好ましくは200~500ppmであり、最も好ましくは200~460ppmである。さらに、脱臭油脂C中のγ-トコフェロールは、好ましくは50~400ppmであり、より好ましくは100~400ppmであり、さらに好ましくは100~350ppmである。 The total tocopherol content in the deodorized oil and fat C is preferably 100 to 550 ppm, more preferably 150 to 530 ppm, even more preferably 150 to 500 ppm, even more preferably 200 to 500 ppm, and most preferably 200 to 500 ppm. It is 460 ppm. Furthermore, the amount of γ-tocopherol in the deodorized fat C is preferably 50 to 400 ppm, more preferably 100 to 400 ppm, and still more preferably 100 to 350 ppm.
また、上記脱臭油脂Cは、酸価が0.00~0.03であり、好ましくは0.01~0.03であり、より好ましくは0.01~0.02である。 Further, the deodorized oil and fat C has an acid value of 0.00 to 0.03, preferably 0.01 to 0.03, and more preferably 0.01 to 0.02.
上記脱臭油脂Cは、前述の脱臭油脂Bと同様の操作(製造条件)により得ることができる。 The deodorized fat C can be obtained by the same operation (manufacturing conditions) as the deodorized fat B described above.
(その他の油脂)
加熱調理用油脂組成物中の油脂は、上記の吸着処理油脂、脱臭油脂A,脱臭油脂B、脱臭油脂C以外の油脂を含有することができ、例えば、50質量%未満の範囲、あるいは、30質量%未満の範囲で含有することが好ましい。る。含有する油脂は、精製油脂、脱臭工程を経ていない部分精製油脂、未精製油脂であっても問題ない。なお、精製油脂であった場合、全ての精製油脂を混合した組成物の酸価が0.03以下であることが、好ましい。また、脱臭工程を経ていない部分精製油脂、未精製油脂は、加熱調理用油脂組成物中に0~6.9質量%であることが好ましく、含有しないことがより好ましい。
(Other oils and fats)
The fats and oils in the fat and oil composition for heating and cooking can contain fats and oils other than the above-mentioned adsorption-treated fats, deodorized fats and oils A, deodorized fats and oils B, and deodorized fats and oils C, for example, in a range of less than 50% by mass, or 30% by mass. The content is preferably less than % by mass. Ru. The oils and fats contained may be refined oils and fats, partially refined oils and fats that have not undergone a deodorizing process, and unrefined oils and fats without any problem. In addition, in the case of refined oils and fats, it is preferable that the acid value of the composition in which all the refined oils and fats are mixed is 0.03 or less. Furthermore, it is preferable that the partially refined oil or fat that has not undergone the deodorizing step or the unrefined oil or fat is contained in the oil or fat composition for cooking in an amount of 0 to 6.9% by mass, and it is more preferable that it is not contained.
上記の吸着処理油脂、脱臭油脂A,脱臭油脂B、脱臭油脂C以外の油脂は、他の精製油脂を50質量%未満含有することが好ましい。例えば、米油、ごま油、紅花油、落花生油、オリーブ油、グレープシード油、亜麻仁油、エゴマ油、ヤシ油の他、これらの油脂を分別して得られる油脂が挙げられる。また、油脂中のγ-トコトリエノール含有量が250ppmを超える、あるいは酸価が0.03を超えるRBDパーム系油脂が挙げられる。さらに、油脂中の全トコフェロール含有量が850ppmを超える、あるいは酸価が0.03を超える、大豆油、コーン油、綿実油、ヒマワリ油が挙げられる。さらに、油脂中の全トコフェロール含有量が550ppmを超える、あるいは酸価が0.03を超える、菜種油(キャノーラ油等)が挙げられる。これらの油脂は、1種単独又は2種以上を組み合わせて用いてもよい。なお、吸着処理油脂、脱臭油脂A、脱臭油脂B、脱臭油脂Cも含めた植物性油脂、並びに、そのエステル交換油及び分別油等は、通常、95質量%以上がトリグリセリドである。 The fats and oils other than the adsorption-treated fats and oils, deodorized fats and oils A, deodorized fats and oils B, and deodorized fats and oils C preferably contain less than 50% by mass of other refined fats and oils. Examples include rice oil, sesame oil, safflower oil, peanut oil, olive oil, grapeseed oil, linseed oil, perilla oil, coconut oil, and oils and fats obtained by fractionating these oils and fats. Further examples include RBD palm oils and fats in which the γ-tocotrienol content in the oils and fats exceeds 250 ppm, or the acid value exceeds 0.03. Further examples include soybean oil, corn oil, cottonseed oil, and sunflower oil in which the total tocopherol content in the fat or oil exceeds 850 ppm or the acid value exceeds 0.03. Further examples include rapeseed oil (such as canola oil) in which the total tocopherol content in the fat or oil exceeds 550 ppm or the acid value exceeds 0.03. These fats and oils may be used alone or in combination of two or more. In addition, vegetable oils and fats including adsorption-treated oils and fats, deodorized oils and fats A, deodorized oils and fats B, and deodorized oils and fats C, as well as their transesterified oils and fractionated oils, usually contain triglycerides at 95% by mass or more.
本発明においては、吸着処理油脂、脱臭油脂A、脱臭油脂B、脱臭油脂C以外の油脂も、精製度が高いほうが好ましい。そのため、油脂組成物中のγ-トコトリエノール含有量が250ppm以下であることが好ましい。また、油脂組成物中の全トコフェロール含有量が900ppm以下であることが好ましく、850ppm以下であることがより好ましく、550ppm以下であることがさらに好ましい。 In the present invention, it is preferable that oils and fats other than adsorption-treated oils, deodorized oils and fats A, deodorized oils and fats B, and deodorized oils and fats C have a high degree of purification. Therefore, it is preferable that the γ-tocotrienol content in the oil or fat composition is 250 ppm or less. Further, the total tocopherol content in the oil and fat composition is preferably 900 ppm or less, more preferably 850 ppm or less, and even more preferably 550 ppm or less.
[乳化剤]
天ぷら等のフライ調理品の調理時における乳化剤の作用は、以下の通りである。例えば、天ぷらを調理する際には、食材及びバッター(天ぷら粉と水とを混合したもの)を高温の油中(160~200℃)で加熱する。バッターが高温の油と接触すると、油との接触面において水分が急激に蒸発、消失すると同時に、小麦粉を主成分としたバッター中の固形分が焼き固められる。この現象を繰り返し、徐々にバッター中の水分除去が進行し、間隙を有する形状で小麦粉が焼き固められた網目構造の衣が形成される。乳化剤は、気-液または液-液の界面張力に影響を与えるものであり、ある種の乳化剤は、衣の形成時に「油と固体」、「油と水」もしくは「油と気体(水蒸気)」の界面張力を変化させることで、衣の性質(形状、成分、物理的性状)を変化させる。従って、本発明において、加熱調理後の調理対象物に残存する油分を低減できる効果は、油脂の成分によらず、乳化剤により実現され、その効果は、特開2015-119665号公報、あるいは特開2016-93128号公報に示されている。
[emulsifier]
The effects of emulsifiers during cooking of fried foods such as tempura are as follows. For example, when cooking tempura, ingredients and batter (a mixture of tempura flour and water) are heated in high-temperature oil (160 to 200°C). When the batter comes into contact with hot oil, water rapidly evaporates and disappears on the contact surface with the oil, and at the same time, the solid content in the batter, which is mainly composed of wheat flour, is baked and hardened. By repeating this phenomenon, the moisture in the batter is gradually removed, and a mesh-like batter is formed in which the flour is baked and hardened in a shape with gaps. Emulsifiers affect the interfacial tension of gas-liquid or liquid-liquid, and some emulsifiers are used to create a mixture of "oil and solids", "oil and water" or "oil and gas (steam)" during the formation of batters. By changing the interfacial tension of ``, the properties of the batter (shape, ingredients, physical properties) can be changed. Therefore, in the present invention, the effect of reducing the oil content remaining in the cooking object after heating is achieved by the emulsifier, regardless of the components of the oil and fat, and this effect is described in JP-A No. 2015-119665 or JP-A No. It is shown in 2016-93128 publication.
種々の乳化剤の中で、本発明の加熱調理用油脂組成物に添加可能な乳化剤は、HLB値3.5以下のポリグリセリン脂肪酸エステル、HLB値3以下のショ糖脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレエート、及び構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリドである。これらの乳化剤成分は、単独で使用してもよく、また混合して使用してもよい。 Among various emulsifiers, emulsifiers that can be added to the cooking oil and fat composition of the present invention include polyglycerin fatty acid esters with an HLB value of 3.5 or less, sucrose fatty acid esters with an HLB value of 3 or less, and succinic acid monooleic acid. These are glycerin, glycerin citrate monooleate, polyoxyethylene sorbitan monooleate, and monofatty acid glyceride in which 47% by mass or more of the constituent fatty acids are polyunsaturated fatty acids. These emulsifier components may be used alone or in combination.
これらの乳化剤成分は、食品添加物として市販されるものを適宜使用することができる。HLB値3.5以下のポリグリセリン脂肪酸エステルとしては、例えば、「THL-15」、(坂本薬品工業株式会社製)を、コハク酸モノオレイン酸グリセリンとしては、例えば、「サンソフト683CB」(太陽化学株式会社製)を、クエン酸モノオレイン酸グリセリンとしては、例えば、「サンソフトプラスF」(太陽化学株式会社製)を、ポリオキシエチレンソルビタンモノオレエートとしては、例えば「エマゾールO-120V」(花王株式会社製)を、HLB値3以下のショ糖脂肪酸エステル脂肪酸としては、例えば、「リョートーシュガーエステルER-290」(三菱化学フーズ株式会社製)を、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリドとしては、例えば、「エマルジーMO(M)」(理研ビタミン株式会社製、脂肪酸構成(質量割合):パルミチン酸24%、オレイン酸21%、リノール酸49%、他6%)をそれぞれ使用できる。 As these emulsifier components, those commercially available as food additives can be used as appropriate. Examples of polyglycerin fatty acid esters with an HLB value of 3.5 or less include "THL-15" (manufactured by Sakamoto Pharmaceutical Co., Ltd.), and examples of glycerin succinate monooleate include "Sunsoft 683CB" (Taiyo). (manufactured by Kagaku Co., Ltd.), glycerin citric acid monooleate such as "Sunsoft Plus F" (manufactured by Taiyo Kagaku Co., Ltd.), and polyoxyethylene sorbitan monooleate such as "Emazol O-120V". (manufactured by Kao Corporation), as a sucrose fatty acid ester fatty acid with an HLB value of 3 or less, for example, "Ryoto Sugar Ester ER-290" (manufactured by Mitsubishi Chemical Foods Corporation), which accounts for 47% by mass or more of the constituent fatty acids. As a monofatty acid glyceride in which is a polyunsaturated fatty acid, for example, "Emulgy MO (M)" (manufactured by Riken Vitamin Co., Ltd., fatty acid composition (mass ratio): 24% palmitic acid, 21% oleic acid, 49% linoleic acid) %, and 6%) can be used respectively.
乳化剤の配合量は、本発明の加熱調理用油脂組成物に対し、0.02~0.09質量%、好適には0.03~0.08質量%、より好適には0.04~0.07質量%とする。後述する通り、本発明で使用される乳化剤は、0.02~0.09質量%の配合量で加熱調理用油脂組成物に添加することで、加熱調理された調理対象物の吸油量を極小値とすることができる、という特徴を有する。 The blending amount of the emulsifier is 0.02 to 0.09% by mass, preferably 0.03 to 0.08% by mass, more preferably 0.04 to 0.0% by mass, based on the cooking oil and fat composition of the present invention. .07% by mass. As described later, the emulsifier used in the present invention is added to the oil and fat composition for cooking in an amount of 0.02 to 0.09% by mass to minimize the oil absorption of the cooked object. It has the characteristic that it can be a value.
また、乳化剤は、HLB値が7以下であることが乳化剤の油脂への溶解性が高いことから好ましい。
なお、HLBとは、親水性疎水性バランス(Hydrophile Lipophile Balance)の略であって、乳化剤が親水性か親油性かを知る指標となるもので、0~20の値をとる。HLB値が小さい程、親油性が強いことを示す。本発明において、HLB値の算出はアトラス法の算出法を用いる。アトラス法の算出法は、
HLB=20×(1-S/A)
S:ケン化価
A:エステル中の脂肪酸の中和価
からHLB値を算出する方法を言う。
Further, it is preferable that the emulsifier has an HLB value of 7 or less because the emulsifier has high solubility in fats and oils.
Note that HLB is an abbreviation for Hydrophile-Hydrophobic Balance, and is an indicator of whether an emulsifier is hydrophilic or lipophilic, and takes a value of 0 to 20. The smaller the HLB value, the stronger the lipophilicity. In the present invention, the atlas method is used to calculate the HLB value. The calculation method of the Atlas method is
HLB=20×(1-S/A)
S: saponification value
A: A method of calculating the HLB value from the neutralization value of the fatty acid in the ester.
ポリグリセリン脂肪酸エステルを乳化剤として用いる場合、HLB値3.5以下のポリグリセリン脂肪酸エステルを用いる。ポリグリセリン脂肪酸エステルのより好ましいHLB値は3以下であり、最も好ましいHLB値は1~3である。また、ポリグリセリン脂肪酸エステルの構成脂肪酸は、構成脂肪酸量中の炭素数8~22の不飽和脂肪酸が5~50質量%であることが、乳化剤の融点が低く、加熱調理された調理対象物の吸油量を低減する点で好ましい。より好ましくは、ポリグリセリン脂肪酸エステルの構成脂肪酸中の、炭素数8~22の不飽和脂肪酸が20~30質量%である。ポリグリセリン脂肪酸エステルを構成する炭素数8~22の不飽和脂肪酸としては、オレイン酸、エルカ酸などを用いることができる。不飽和脂肪酸以外の構成脂肪酸は、炭素数8~22の飽和脂肪酸である。なお、飽和脂肪酸としては、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、ベヘン酸等を用いることができる。 When using a polyglycerol fatty acid ester as an emulsifier, a polyglycerol fatty acid ester having an HLB value of 3.5 or less is used. A more preferable HLB value of the polyglycerin fatty acid ester is 3 or less, and the most preferable HLB value is 1 to 3. In addition, the constituent fatty acids of the polyglycerol fatty acid ester are such that the amount of unsaturated fatty acids having 8 to 22 carbon atoms in the constituent fatty acids is 5 to 50% by mass. This is preferable in terms of reducing oil absorption. More preferably, the amount of unsaturated fatty acids having 8 to 22 carbon atoms in the constituent fatty acids of the polyglycerol fatty acid ester is 20 to 30% by mass. As the unsaturated fatty acid having 8 to 22 carbon atoms constituting the polyglycerin fatty acid ester, oleic acid, erucic acid, etc. can be used. Constituent fatty acids other than unsaturated fatty acids are saturated fatty acids having 8 to 22 carbon atoms. Note that, as the saturated fatty acid, lauric acid, myristic acid, palmitic acid, stearic acid, behenic acid, etc. can be used.
HLB値3以下のショ糖脂肪酸エステルは、HLB値1.5~3.0のものが好ましく、特に1.8~2.5のものを使用することが好ましい。ショ糖脂肪酸エステルのHLB値が1.5以上であると、加熱調理後の調理品の吸油量を効率よく抑えることができる。一方、ショ糖脂肪酸エステルのHLB値が3.0以下であれば、保存時の吸湿等で分離が起る可能性が低い。なお、ショ糖脂肪酸エステルとしては、ショ糖エルカ酸エステルが好ましい。。 The sucrose fatty acid ester having an HLB value of 3 or less is preferably one having an HLB value of 1.5 to 3.0, and particularly preferably one having an HLB value of 1.8 to 2.5. When the HLB value of the sucrose fatty acid ester is 1.5 or more, the oil absorption amount of the cooked product can be efficiently suppressed. On the other hand, if the HLB value of the sucrose fatty acid ester is 3.0 or less, there is a low possibility that separation will occur due to moisture absorption during storage. Note that as the sucrose fatty acid ester, sucrose erucate is preferable. .
構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリドについて、その構成する脂肪酸の66質量%以上が不飽和脂肪酸であることが好ましい。不飽和脂肪酸としては、オレイン酸、リノール酸、リノレン酸などが挙げられ、特にオレイン酸と、リノール酸であることが好ましい。また、構成する脂肪酸のうち、飽和脂肪酸が30質量%以下であることが好ましく、より好ましくは10~30質量%である。飽和脂肪酸としては、パルミチン酸であることが好ましい。このように、多くの不飽和脂肪酸、特
に多くの多価不飽和脂肪酸で構成されるモノ脂肪酸グリセリドを使用することで、より調理対象物の吸油量の低減効果を確実とすることができる。
Regarding monofatty acid glycerides in which 47% by mass or more of the fatty acids constituting the monofatty acid glyceride are polyunsaturated fatty acids, it is preferable that 66% by mass or more of the fatty acids constituting the monofatty acid glycerides are unsaturated fatty acids. Examples of unsaturated fatty acids include oleic acid, linoleic acid, and linolenic acid, with oleic acid and linoleic acid being particularly preferred. Further, among the constituent fatty acids, the content of saturated fatty acids is preferably 30% by mass or less, and more preferably 10 to 30% by mass. The saturated fatty acid is preferably palmitic acid. In this way, by using a monofatty acid glyceride composed of many unsaturated fatty acids, especially many polyunsaturated fatty acids, the effect of reducing the oil absorption of the cooking object can be further ensured.
[アルカリ金属]
加熱調理用油脂組成物は、アルカリ金属を一定量含有することで、加熱調理時の酸価上昇抑制及び/又は着色抑制効果をさらに高めることができる。その場合、加熱調理用油脂組成物中のアルカリ金属の含有量は、0.02~5.0質量ppmが好ましい。アルカリ金属の含有量が0.02~5.00質量ppm質量ppmであれば、前述の精製油脂と組み合わせることにより、加熱調理時の酸価上昇抑制及び/又は着色抑制の効果を発揮させることができる。なお、アルカリ金属の含有量は、0.1~3.0質量ppmであるのがより好ましく、0.1~2.5質量ppmであるのがさらに好ましい。
[Alkali metal]
By containing a certain amount of alkali metal, the oil and fat composition for cooking can further enhance the effect of suppressing acid value rise and/or coloring during cooking. In that case, the content of alkali metal in the oil and fat composition for cooking is preferably 0.02 to 5.0 mass ppm. If the alkali metal content is 0.02 to 5.00 ppm by mass, it is possible to exhibit the effect of suppressing the increase in acid value and/or suppressing coloring during cooking by combining with the above-mentioned refined oil and fat. can. The content of the alkali metal is more preferably 0.1 to 3.0 ppm by mass, and even more preferably 0.1 to 2.5 ppm by mass.
アルカリ金属としては、特に限定されないが、ナトリウム及びカリウムからなる群より選択される少なくとも1種であることが好ましい。これらアルカリ金属は、アルカリ金属を含有する成分として添加することができる。また、アルカリ触媒を用いて製造した、アルカリ金属を含む乳化剤を用いることができる。乳化剤としては、例えば、ポリグリセリン脂肪酸エステル、ショ糖脂肪酸エステル、ソルビタン脂肪酸エステル、有機酸モノグリセリド、モノグリセリドなどを用いることができる。アルカリ金属を含む乳化剤を用いる場合、乳化剤中のアルカリ金属濃度は、10~50000質量ppmであることが好ましい。より好ましくは、500~2000質量ppmであり、より好ましくは600~1000質量ppmである。これらのアルカリ金属濃度は、エステル化反応時の触媒量を調整してアルカリ金属濃度を調整する方法のほか、アルカリ金属を含まない乳化剤を適宜添加して、アルカリ金属濃度を調整することができる。本発明の加熱調理用油脂組成物では、乳化剤と、アルカリ金属を含む成分が、アルカリ金属を含む脂肪酸モノグリセリドとして含まれることが好ましい。 The alkali metal is not particularly limited, but is preferably at least one selected from the group consisting of sodium and potassium. These alkali metals can be added as an alkali metal-containing component. Furthermore, an emulsifier containing an alkali metal produced using an alkali catalyst can be used. As the emulsifier, for example, polyglycerol fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester, organic acid monoglyceride, monoglyceride, etc. can be used. When using an emulsifier containing an alkali metal, the alkali metal concentration in the emulsifier is preferably 10 to 50,000 ppm by mass. More preferably, it is 500 to 2,000 ppm by mass, and even more preferably 600 to 1,000 ppm by mass. These alkali metal concentrations can be adjusted by adjusting the alkali metal concentration by adjusting the amount of catalyst during the esterification reaction, or by appropriately adding an emulsifier that does not contain an alkali metal. In the oil and fat composition for cooking of the present invention, it is preferable that the emulsifier and the component containing an alkali metal are contained as a fatty acid monoglyceride containing an alkali metal.
あるいは、アルカリ金属を含有する成分としては、食品添加物として使用可能な水溶性又は油溶性の塩、例えば、ナトリウム塩、カリウム塩などを用いることができる。ナトリウム塩およびカリウム塩としては、特に限定されないが、例えば、水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、炭酸カリウム、炭酸水素ナトリウム、炭酸水素カリウム、リンゴ酸ナトリウム、クエン酸ナトリウム、クエン酸カリウム、L-アスコルビン酸ナトリウム、エリソルビン酸ナトリウム、L-グルタミン酸ナトリウム、コハク酸ナトリウム、ソルビン酸カリウム、カゼインナトリウム、DL-酒石酸ナトリウム、ステアロイル乳酸ナトリウム、脂肪酸ナトリウム、脂肪酸カリウムなどが挙げられる。より好ましくは、オレイン酸ナトリウムなどの脂肪酸ナトリウムである。 Alternatively, as the alkali metal-containing component, water-soluble or oil-soluble salts that can be used as food additives, such as sodium salts and potassium salts, can be used. Examples of sodium salts and potassium salts include, but are not limited to, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, sodium malate, sodium citrate, potassium citrate, L - Sodium ascorbate, sodium erythorbate, sodium L-glutamate, sodium succinate, potassium sorbate, sodium caseinate, sodium DL-tartrate, sodium stearoyl lactate, sodium fatty acids, potassium fatty acids, and the like. More preferred is sodium fatty acid such as sodium oleate.
[油脂をオゾンに接触させる工程]
本発明において、前記精製油脂が、油脂をオゾンに接触させる工程を経て、脱臭工程を経た精製油脂であることで、精製油脂の風味安定性が向上する。特に、曝光による風味劣化(曝光臭)を抑制することができる。油脂をオゾンに接触させる工程により、曝光臭の原因物質が分解あるいは蒸留で分解しやすい化合物に変化すると考えられる。オゾンは、酸素原子3個から構成される気体であり、オゾン気体を油脂に接触させるか、オゾンを含有する水を油脂と撹拌することで接触させることもできる。オゾンを接触させた後に、オゾン以外の成分を除去する必要がないことから、オゾン気体を油脂に接触させることが好ましい。オゾン気体を油脂に接触させる方法としては、脱気された油脂をオゾン気体と接触させる方法、油脂中にオゾン気体をバブリングさせることで接触させる方法、オゾンを含有する水と接触させる方法等を用いることができる。なお、オゾンの発生装置は、特に限定するものではないが、空気中での紫外線照射、または酸素中での無声放電など高いエネルギーを持つ電子と酸素分子の衝突によって発生させるものを利用することができる。また、市販の水や食品等の殺菌、脱臭、脱色に用いるものを利用することができる。
[Process of bringing oil and fat into contact with ozone]
In the present invention, the refined oil and fat is a refined oil and fat that has been subjected to a deodorizing process after the process of bringing the oil and fat into contact with ozone, thereby improving the flavor stability of the refined oil and fat. In particular, flavor deterioration (light exposure odor) due to exposure to light can be suppressed. It is thought that the process of bringing fats and oils into contact with ozone converts the substances that cause the exposure odor into compounds that are easily decomposed by decomposition or distillation. Ozone is a gas composed of three oxygen atoms, and can be brought into contact with oil or fat by bringing ozone gas into contact with oil or fat, or by stirring water containing ozone with oil or fat. Since it is not necessary to remove components other than ozone after contacting with ozone, it is preferable to bring ozone gas into contact with fats and oils. Examples of methods for bringing ozone gas into contact with fats and oils include a method in which degassed fats and oils are brought into contact with ozone gas, a method in which ozone gas is brought into contact by bubbling in fats and oils, and a method in which contact is brought into contact with water containing ozone. be able to. The ozone generator is not particularly limited, but it is possible to use a device that generates ozone by the collision of high-energy electrons and oxygen molecules, such as ultraviolet irradiation in the air or silent discharge in oxygen. can. Also, commercially available products used for sterilizing, deodorizing, and decolorizing water, foods, etc. can be used.
油脂とオゾンとの接触は、長いほど曝光臭改善効果が高く、1分以上であることが好ましく、2分~24時間であることがより好ましい。油脂とオゾンを3分~6時間接触させることがさらに好ましく、油脂とオゾンを10分~2時間接触させることがことさら好ましい。また、接触温度は、オゾンと油脂を接触させるため、油脂が液状である温度であればよく、―10℃以上であることが好ましく、5℃以上であることがより好ましい。また、接触温度は、高くなると油脂の酸化反応が促進され、反応のコントロールが難しくなるので、接触温度は180℃以下が好ましく、100℃以下がより好ましい。接触温度は10~60℃がさらに好ましく、10~40℃が最も好ましい。 The longer the contact between the fat and oil and ozone, the higher the effect of improving exposure odor, and the contact time is preferably 1 minute or more, and more preferably 2 minutes to 24 hours. It is more preferable that the fat and oil be brought into contact with ozone for 3 minutes to 6 hours, and it is even more preferable that the fat and oil be brought into contact with ozone for 10 minutes to 2 hours. Further, since the contact temperature brings ozone and fat into contact with each other, it may be any temperature at which the fat or oil is in a liquid state, and is preferably -10°C or higher, and more preferably 5°C or higher. In addition, if the contact temperature becomes high, the oxidation reaction of the oil or fat will be promoted and control of the reaction will become difficult, so the contact temperature is preferably 180°C or lower, more preferably 100°C or lower. The contact temperature is more preferably 10 to 60°C, most preferably 10 to 40°C.
オゾン量は、油脂にオゾンが溶存できればよく、油脂に対してオゾンが接触時間の間に0.0002質量%以上供給されていることが好ましく、あるいは、油脂に対してオゾンが接触時間の間に0.0004質量%以上供給されていることが好ましい。油脂に対してオゾンが接触時間の間に0.0022質量%以上供給されていることがより好ましく、油脂に対してオゾンが0.006質量%以上供給されていることがさらに好ましく、油脂に対してオゾンが0.005~0.65質量%供給されていることがことさらに好ましく、油脂に対してオゾンが0.006~0.65質量%供給されていることが最も好ましい。 As for the amount of ozone, it is sufficient that ozone can be dissolved in the fats and oils, and it is preferable that ozone is supplied to the fats and oils in an amount of 0.0002% by mass or more during the contact time, or ozone is supplied to the fats and oils in an amount of 0.0002% by mass or more during the contact time. It is preferable that 0.0004% by mass or more is supplied. It is more preferable that 0.0022% by mass or more of ozone is supplied to the fat and oil during the contact time, and even more preferably that 0.006% by mass or more of ozone is supplied to the fat and oil. It is more preferable that ozone is supplied in an amount of 0.005 to 0.65% by mass, and most preferably that ozone is supplied in an amount of 0.006 to 0.65% by mass based on the fat or oil.
[その他の成分]
加熱調理用油脂組成物中には、本発明の効果を損ねない程度に、その他の成分を加えることができ、配合される成分の種類や量は、得ようとする効果等に応じて適宜設定できる。これらの成分とは、例えば、一般的な油脂に用いられる成分(食品添加物など)である。これらの成分としては、例えば、酸化防止剤、消泡剤、結晶抑制剤等が挙げられ、脱臭後から充填前に添加されることが好ましい。
酸化防止剤としては、例えば、トコフェロール類、アスコルビン酸類、フラボン誘導体、コウジ酸、没食子酸誘導体、カテキンおよびそのエステル、フキ酸、ゴシポール、セサモール、テルペン類等が挙げられる。着色成分としては、例えば、カロテン、アスタキサンチン等が挙げられる。消泡剤としては、シリコーンオイルが挙げれられる。
[Other ingredients]
Other ingredients can be added to the oil and fat composition for cooking to the extent that they do not impair the effects of the present invention, and the types and amounts of the ingredients to be added can be set as appropriate depending on the desired effect, etc. can. These components are, for example, components used in common fats and oils (food additives, etc.). These components include, for example, antioxidants, antifoaming agents, crystallization inhibitors, etc., and are preferably added after deodorization and before filling.
Examples of the antioxidant include tocopherols, ascorbic acids, flavone derivatives, kojic acid, gallic acid derivatives, catechin and its esters, fukiic acid, gossypol, sesamol, and terpenes. Examples of the coloring component include carotene, astaxanthin, and the like. Antifoaming agents include silicone oil.
本発明において、シリコーンオイルを加熱調理用油脂組成物中に0.5~10質量ppmとなるように、添加することが好ましい。シリコーンオイル含有量(質量割合)は、油脂組成物中に、1~5質量ppm含有することが好ましく、2~3質量ppmがより好ましい。シリコーンオイルの合計含有量が0.5ppm以上であると、調理時の泡立ちを抑制する効果が十分に得られる。また、10ppm超であると、調理の泡立ちが多くなる。 In the present invention, silicone oil is preferably added to the cooking oil/fat composition in an amount of 0.5 to 10 mass ppm. The silicone oil content (mass ratio) is preferably 1 to 5 ppm by mass, more preferably 2 to 3 ppm by mass in the oil and fat composition. When the total content of silicone oil is 0.5 ppm or more, the effect of suppressing foaming during cooking can be sufficiently obtained. Moreover, if it exceeds 10 ppm, there will be a lot of foaming during cooking.
シリコーンオイルとしては、ジメチルポリシロキサン構造を持ち、動粘度が25℃で100~5000mm2/sのものが好ましい。シリコーンオイルの動粘度は、500~2000mm2/sがより好ましく、800~1100mm2/sであることがさらに好ましく、900~1100mm2/sであることが最も好ましい。シリコーンオイルは、食品用途として市販されているものを用いることができる。なお、ここでいう「動粘度」とは、JIS K 2283(2000)に準拠して測定される値を指すものとする。シリコーンオイルは、シリコーンオイル以外に微粒子シリカを含むものを用いるのも好ましい。 The silicone oil preferably has a dimethylpolysiloxane structure and a kinematic viscosity of 100 to 5000 mm 2 /s at 25°C. The kinematic viscosity of the silicone oil is more preferably 500 to 2000 mm 2 /s, even more preferably 800 to 1100 mm 2 /s, and most preferably 900 to 1100 mm 2 /s. As the silicone oil, those commercially available for food use can be used. Note that the term "kinematic viscosity" here refers to a value measured in accordance with JIS K 2283 (2000). It is also preferable to use a silicone oil containing fine particle silica in addition to silicone oil.
<加熱調理用油脂組成物>
本発明の加熱調理用油脂組成物は、加熱調理用油脂組成物中の精製油脂含有量が93質量%以上、乳化剤含有量が0.02~0.09質量%であり、該精製油脂の酸価が0.03以下であり、該該乳化剤が、HLB値が3.5以下で構成脂肪酸の5~50質量%が炭素数8~22の不飽和脂肪酸であるポリグリセリン脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレート、ショ糖エルカ酸エステル、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸である脂肪酸モノグリセリド、から選ばれる1種以上である。乳化剤、精製油脂等については、前述の加熱調理用油脂組成物の製造方法に記載したとおりである。なお、油脂は天然由来であり、現時点では、遊離脂肪酸以外の酸価を上昇させる成分や、一部の着色物質あるいは着色を促進する物質は特定されていないため、本発明の効果である、フライ時の酸価上昇及び/又は加熱着色を抑制できる効果を有する精製油脂を特定するため、酸価を指標に用いた。
<Oil/fat composition for cooking>
The oil and fat composition for cooking of the present invention has a refined oil and fat content of 93% by mass or more, an emulsifier content of 0.02 to 0.09% by mass, and an acidic acid of the refined oil and fat. Polyglycerol fatty acid ester, succinic acid mono-ester, which has an HLB value of 3.5 or less and 5 to 50% by mass of the constituent fatty acids are unsaturated fatty acids having 8 to 22 carbon atoms; One or more types selected from glycerin oleate, monoglycerin citrate oleate, polyoxyethylene sorbitan monooleate, sucrose erucate, and fatty acid monoglyceride in which 47% by mass or more of the constituent fatty acids are polyunsaturated fatty acids. be. The emulsifier, refined oil and fat, etc. are as described in the above-mentioned method for producing an oil and fat composition for cooking. Note that fats and oils are naturally derived, and at present, components that increase the acid value other than free fatty acids and some coloring substances or substances that promote coloration have not been identified. In order to identify refined oils and fats that have the effect of suppressing the rise in acid value and/or coloration caused by heating, acid value was used as an index.
以下、実施例を示し、本発明を具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 EXAMPLES Hereinafter, the present invention will be specifically explained with reference to Examples, but the present invention is not limited to these Examples.
<分析方法>
各試験における分析は、以下の方法に従って実施した。
<Analysis method>
Analysis in each test was performed according to the following method.
(γ―トコトリエノール含有量及び全トコフェロール含有量)
γ-トコトリエノール含有量は、日本油化学会制定「基準油脂分析試験法 2.4.10-2013 トコフェロール(蛍光検出器-高速液体クロマトグラフ法)」の条件で測定し、γ-トコトリエノール成分の含有量を算出した。また、全トコフェロール含有量は、脱臭油脂中のα-トコフェロール、β-トコフェロール、γ-トコフェロール、δ-トコフェロールを日本油化学会制定「基準油脂分析試験法 2.4.10-2013 トコフェロール(蛍光検出器-高速液体クロマトグラフ法)」に準拠して測定し、合計含有量(割合)を算出した。
(γ-tocotrienol content and total tocopherol content)
The γ-tocotrienol content is measured under the conditions of "Standard oil and fat analysis test method 2.4.10-2013 Tocopherol (fluorescence detector - high performance liquid chromatography method)" established by the Japan Oil Chemists' Society, and the content of γ-tocotrienol component The amount was calculated. In addition, the total tocopherol content is determined by measuring α-tocopherol, β-tocopherol, γ-tocopherol, and δ-tocopherol in deodorized fats and oils according to the Standard Oil and Fat Analysis Test Method 2.4.10-2013 established by the Japan Oil Chemists' Society.Tocopherol (fluorescence detection) The total content (proportion) was calculated based on the measurement method (High Performance Liquid Chromatography Method).
(酸価)
酸価を、日本油化学会制定「基準油脂分析試験法 2.3.1-2013 酸価」に準拠して測定した。酸価は、油脂中に含まれる遊離脂肪酸の量を示し、サンプル油1gを中和するのに必要な水酸化カリウムのmg数で表わされる。
(Acid value)
The acid value was measured in accordance with "Standard Oil and Fat Analysis Test Method 2.3.1-2013 Acid Value" established by the Japan Oil Chemists' Society. Acid value indicates the amount of free fatty acids contained in fats and oils, and is expressed in mg of potassium hydroxide required to neutralize 1 g of sample oil.
(ヨウ素価)
油脂のヨウ素価は、日本油化学会制定「基準油脂分析試験法 2.3.4.1-2013 ヨウ素価(ウィイス-シクロヘキサン法)に準拠して測定した。ヨウ素価の値が大きいほど、二重結合が多い。
(iodine value)
The iodine value of oils and fats was measured in accordance with the ``Standard oil and fat analysis test method 2.3.4.1-2013 iodine value (Wiss-cyclohexane method)'' established by the Japan Oil Chemists' Society. There are many double bonds.
(色調)
試験油の色度を、ロビボンド比色計(商品名「Lovibond PFX995」、The Tintometer Limited社製)で、0.5インチセルを使用して、黄の色度(Y値)、赤の色度(R値)を測定した。これらの結果に基づき、「Y+10R」を算出して評価した。Y+10Rの数値が小さい程、色調が淡く、Y+10R数値が大きい程、色調が濃いことを意味する。
(color tone)
The chromaticity of the test oil was measured using a 0.5-inch cell with a Lovibond colorimeter (trade name "Lovibond PFX995", manufactured by The Tintometer Limited) as yellow chromaticity (Y value) and red chromaticity (Y value). R value) was measured. Based on these results, "Y+10R" was calculated and evaluated. The smaller the value of Y+10R, the lighter the color tone, and the larger the value of Y+10R, the darker the color tone.
<フライ試験>
各試験におけるフライ試験1、フライ試験2は、以下の方法に従って実施した。
<Fly test>
Fry test 1 and fly test 2 in each test were conducted according to the following method.
(フライ試験1)
各試験油4Lをフライヤーに入れ、8日間(8時間/日)フライ調理を行った。フライ調理は、以下の方法で、イモ天(2日間)、コロッケ(2日間)、から揚げ(4日間)の調理を順に行った。
イモ天: 1時間ごとに、サツマイモを1cmの厚さにスライスした8枚を、バッター(天ぷら粉(商品名「日清おいしい天ぷら粉」、日清フーズ株式会社製):水=1:1.6)をつけ、180℃で3.5分間揚げた。
コロッケ: 1時間ごとに、コロッケ(商品名「ニチレイ衣がサクサクのコロッケ(野菜)」、株式会社ニチレイフーズ製)70gを4個、180℃で4.5分間揚げた。
から揚げ: 1時間ごとに、鶏モモ肉約35gを6個、バッター(から揚げ粉(商品名「から揚げの素No.1」、日本食研株式会社製):水=1:1)をつけ、180℃で4分間揚げた。
(Fly test 1)
4L of each test oil was placed in a fryer and fried for 8 days (8 hours/day). For frying, potato tempura (2 days), croquettes (2 days), and fried chicken (4 days) were prepared in the following order.
Potato tempura: Every hour, 8 pieces of sweet potato sliced into 1 cm thick slices were mixed into batter (tempura flour (trade name: Nissin Oishii Tempura Flour, manufactured by Nissin Foods Co., Ltd.): water = 1:1. 6) and fried at 180°C for 3.5 minutes.
Croquettes: Four 70 g croquettes (trade name: "Nichirei Crispy Croquettes (Vegetables)", manufactured by Nichirei Foods Co., Ltd.) were fried at 180° C. for 4.5 minutes every hour.
Fried chicken: Every hour, add 6 chicken thighs (approximately 35 g) in batter (karaage powder (trade name: "Karaage no Moto No. 1", manufactured by Nippon Shokuken Co., Ltd.): water = 1:1). , fried at 180°C for 4 minutes.
(フライ試験2)
各試験油18Lをフライヤーに入れ、フライ調理を行った。フライ調理は、以下の方法で、イモ天を調理し、イモ天をソックスレー抽出法により、イモ天の油分を抽出し、イモ天に含まれる油分割合を算出した。
イモ天: 1時間ごとに、サツマイモを1cmの厚さにスライスした8枚(直径約5.5cm)を、バッター(天ぷら粉(商品名「日清おいしい天ぷら粉」、日清フーズ株式会社製):水=1:1.6)をつけ、180℃で3.5分間揚げた。
(Fly test 2)
18 L of each test oil was placed in a fryer and fried. For frying, the sweet potato tempura was cooked in the following manner, and the oil content of the sweet potato tempura was extracted using the Soxhlet extraction method, and the oil content ratio contained in the sweet potato tempura was calculated.
Potato tempura: Every hour, slice 8 sweet potatoes into 1cm thick slices (approximately 5.5cm in diameter) and add them to batter (tempura flour (trade name: Nissin Oishii Tempura Flour, manufactured by Nissin Foods Co., Ltd.)) :water=1:1.6) and fried at 180°C for 3.5 minutes.
<乳化剤>
用いた乳化剤1~4は、以下の通りである。
乳化剤1:ポリグリセリン脂肪酸エステル(商品名「THL-15」、坂本薬品工業株式会社製、HLB2.9、構成脂肪酸中の炭素数8~22の不飽和脂肪酸量26.5質量%)
乳化剤2:デカグリセリンオレイン酸エステル(商品名「リョートーポリグリエステル O-50D」、三菱ケミカルフーズ株式会社製、HLB7)
乳化剤3:デカグリセリンデカオレイン酸エステル(商品名「DAO-7S」阪本薬品工業(HLB3.5)
乳化剤4:ジグリセリンオレイン酸エステル(モノ・ジエステル 商品名「サンソフトQ-17B」、HLB6.5)
<Emulsifier>
Emulsifiers 1 to 4 used are as follows.
Emulsifier 1: Polyglycerin fatty acid ester (trade name "THL-15", manufactured by Sakamoto Pharmaceutical Co., Ltd., HLB 2.9, amount of unsaturated fatty acids having 8 to 22 carbon atoms in the constituent fatty acids 26.5% by mass)
Emulsifier 2: Decaglycerin oleate (trade name "Ryoto Polyglyester O-50D", manufactured by Mitsubishi Chemical Foods Corporation, HLB7)
Emulsifier 3: Decaglycerin decaooleate (trade name "DAO-7S" Sakamoto Pharmaceutical Co., Ltd. (HLB3.5)
Emulsifier 4: diglycerin oleate ester (mono-diester, product name "Sunsoft Q-17B", HLB6.5)
<実施例1:試験油の調製及びフライ試験1,2>
(油脂1)
菜種脱色油(キャノーラ品種、ヨウ素価113)を、250℃、667Pa、水蒸気量:対油3.0%、80分で脱臭を行い、脱臭油脂1(酸価0.04)を得た。脱臭油脂1にシリコーンオイル(「KF-96ADF-1,000CS」信越化学工業株式会社製)を脱臭油脂1に対して3ppm添加し、油脂1を得た。
<Example 1: Preparation of test oil and frying tests 1 and 2>
(Oils and fats 1)
Decolorized rapeseed oil (canola variety, iodine value 113) was deodorized at 250° C., 667 Pa, water vapor amount: 3.0% relative to oil, for 80 minutes to obtain deodorized fat 1 (acid value 0.04). 3 ppm of silicone oil ("KF-96ADF-1,000CS" manufactured by Shin-Etsu Chemical Co., Ltd.) was added to deodorized fat 1 to obtain fat 1.
(油脂2)
菜種脱色油(キャノーラ品種、ヨウ素価113)を、250℃、467Pa、水蒸気量:対油3.0%、80分で脱臭を行い、脱臭油脂2(酸価0.02)を得た。脱臭油脂2にシリコーンオイル(「KF-96ADF-1,000CS」信越化学工業株式会社製)を脱臭油脂2に対して3ppm添加し、油脂2を得た。
(Oils and fats 2)
Deodorized rapeseed oil (canola variety, iodine value 113) was deodorized at 250° C., 467 Pa, water vapor amount: 3.0% relative to oil, for 80 minutes to obtain deodorized fat 2 (acid value 0.02). 3 ppm of silicone oil ("KF-96ADF-1,000CS" manufactured by Shin-Etsu Chemical Co., Ltd.) was added to deodorized fat 2 to obtain fat 2.
(試験油1、2、2-6)
油脂1を試験油1とし、油脂2を試験油2とした。さらに、油脂2に、表2のとおり、乳化剤を油脂に添加し、試験油2-1得た。但し、乳化剤1は以下のとおり。
乳化剤1:ポリグリセリン脂肪酸エステル(商品名「THL-15」、坂本薬品工業株式会社製、HLB2.9、構成脂肪酸中の炭素数8~22の不飽和脂肪酸量26.5質量%)
(Test oil 1, 2, 2-6)
Fat 1 was designated as Test Oil 1, and fat 2 was designated as Test Oil 2. Furthermore, an emulsifier was added to the fat and oil 2 as shown in Table 2 to obtain a test oil 2-1. However, emulsifier 1 is as follows.
Emulsifier 1: Polyglycerin fatty acid ester (trade name "THL-15", manufactured by Sakamoto Pharmaceutical Co., Ltd., HLB 2.9, amount of unsaturated fatty acids having 8 to 22 carbon atoms in the constituent fatty acids 26.5% by mass)
(フライ試験1)
各試験油でフライ試験1を行い、フライ前後の試験油の酸価及び色調を表2に示した。
(Fly test 1)
A frying test 1 was conducted using each test oil, and the acid value and color tone of the test oils before and after frying are shown in Table 2.
表2に示されるとおり、試験油2-1は、試験油1、2と比較して、加熱試験後の酸価が抑制されていた。また、加熱着色も抑制されていた。 As shown in Table 2, the acid value of test oil 2-1 after the heating test was suppressed compared to test oils 1 and 2. Further, heat discoloration was also suppressed.
(試験油1、2、1-1~3、2-1)
試験1、2で用いた、油脂1を試験油1とし、油脂2を試験油2とした。さらに、油脂1及び油脂2に、表3のとおり、乳化剤を油脂に添加し、試験油1-1~3、2-1を得た(試験油2-1は、フライ試験1で用いたものと同じ)。
(Test oils 1, 2, 1-1 to 3, 2-1)
Fat 1 used in Tests 1 and 2 was designated as Test Oil 1, and fat 2 was designated as Test Oil 2. Furthermore, emulsifiers were added to oils and fats 1 and 2 as shown in Table 3 to obtain test oils 1-1 to 3 and 2-1 (test oil 2-1 was the one used in frying test 1). Same as).
(フライ試験2)
各位試験油でフライ試験2を行い、イモ天に含まれる油分割合を算出した。結果を表3に示した。
[イモ天]
1時間ごとに、サツマイモを1cmの厚さにスライスした8枚(直径約5.5cm)を、バッター(天ぷら粉(商品名「日清おいしい天ぷら粉」、日清フーズ株式会社製):水=1:1.6)をつけ、180℃で3.5分間揚げた。
(Fly test 2)
A frying test 2 was conducted using the test oil, and the oil percentage contained in the sweet potato tempura was calculated. The results are shown in Table 3.
[Imoten]
Every hour, 8 sweet potatoes sliced into 1cm thick slices (approximately 5.5cm in diameter) are mixed into batter (tempura flour (product name: Nissin Delicious Tempura Flour, manufactured by Nissin Foods Co., Ltd.): water). 1:1.6) and fried at 180°C for 3.5 minutes.
表3に示されるとおり、試験油1-1、2-1はフライ品への吸油阻害を有しているが、乳化剤量の多い試験油1-3はフライ品への吸油阻害が失われている。なお、試験油1-1、1-2から、加熱調理後の調理対象物に残存する油分を低減できる機能は、油脂の成分によらず、乳化剤により実現されるので、油脂2以外の酸価が0.03以下の精製油でもフライ品への吸油阻害が可能である。 As shown in Table 3, test oils 1-1 and 2-1 inhibit oil absorption into fried foods, but test oil 1-3, which has a large amount of emulsifier, loses its ability to inhibit oil absorption into fried foods. There is. In addition, from test oils 1-1 and 1-2, the function of reducing the oil content remaining in the cooking object after heating is achieved by the emulsifier, regardless of the ingredients of the oil or fat, so the acid value of oils other than oil 2 It is possible to inhibit oil absorption into fried products even with refined oils with a value of 0.03 or less.
<参考例1:Naを含む試験油の調製及び加熱試験>
(試験油1、2、1-4~8、2-2~6)
油脂1を試験油1とし、油脂2を試験油2とした。さらに、油脂1、及び油脂2に、表4のとおり、乳化剤を油脂に添加し、試験油1-4~8、2-2~6を得た。
<Reference Example 1: Preparation and heating test of test oil containing Na>
(Test oils 1, 2, 1-4 to 8, 2-2 to 6)
Fat 1 was designated as Test Oil 1, and fat 2 was designated as Test Oil 2. Furthermore, emulsifiers were added to oils and fats 1 and 2 as shown in Table 4 to obtain test oils 1-4 to 8 and 2-2 to 6.
(加熱試験)
試験油50gをビーカー(IWAKI Pyrex 200mLビーカー)に入れ、185℃で8時間、加熱した。加熱試験前後の、酸価を測定した。結果を表4に示した。なお、ビーカーは新品を洗剤、次いでイオン交換水で十分洗浄したものを用いた。
(Heating test)
50 g of the test oil was placed in a beaker (IWAKI Pyrex 200 mL beaker) and heated at 185° C. for 8 hours. The acid value was measured before and after the heating test. The results are shown in Table 4. Note that the beaker used was a new one that had been sufficiently washed with detergent and then with ion-exchanged water.
表4に示されるとおり、試験油1-4~8は、試験油1に比べて加熱試験後の酸価上昇が抑制されていた。また、試験油2-2~6は、試験油1及び2と比較して、加熱試験後の酸価が抑制されていた。また、試験油1-4~8と比較しても、加熱試験後の酸価上昇が抑制されていた。 As shown in Table 4, test oils 1-4 to 8 had a suppressed increase in acid value after the heating test compared to test oil 1. In addition, test oils 2-2 to 2-6 had suppressed acid values after the heating test compared to test oils 1 and 2. Also, compared to test oils 1-4 to 1-8, the increase in acid value after the heating test was suppressed.
<参考例2:吸着処理油脂の酸価上昇抑制効果及び/又は着色抑制効果>
(精製油の調製1)
精製キャノーラ油(酸価0.04)に、シリカ・マグネシア系製剤(水澤化学工業株式会社製、「ミズカライフ F-2G」:シリカ約55%、マグネシア約32%、水約13%)、二酸化ケイ素(富士フイルム和光純薬株式会社製)、酸化マグネシウム(富士フイルム和光純薬株式会社製)を、精製キャノーラ油に対して1質量%添加し、室温で6時間、撹拌した後にろ過し、各精製油を得た。各精製油の酸価を表5に示した。
<Reference Example 2: Effect of suppressing increase in acid value and/or effect of suppressing coloring of adsorption-treated fats and oils>
(Preparation of refined oil 1)
Refined canola oil (acid value 0.04), silica/magnesia-based preparation (manufactured by Mizusawa Chemical Co., Ltd., "Mizuka Life F-2G": approximately 55% silica, approximately 32% magnesia, approximately 13% water), and carbon dioxide. Silicon (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) and magnesium oxide (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) were added in an amount of 1% by mass to purified canola oil, stirred at room temperature for 6 hours, filtered, and each Obtained refined oil. Table 5 shows the acid value of each refined oil.
表5に示されるとおり、精製油2は精製油3,4と比較して精製油の酸価が低く、精製油3,4は吸着処理を行っていない精製油1と差異がなかった。 As shown in Table 5, refined oil 2 had a lower acid value than refined oils 3 and 4, and refined oils 3 and 4 had no difference from refined oil 1, which was not subjected to adsorption treatment.
(精製油脂の調製2)
キャノーラ脱色油を250℃、60分、4.5torr、水蒸気量 対油3質量%にて脱臭を行い、精製油A(酸価0.04、色調0.3)を得た。
(Preparation of refined fats and oils 2)
Canola decolorized oil was deodorized at 250° C., 60 minutes, 4.5 torr, and a water vapor content of 3% by mass relative to oil to obtain refined oil A (acid value 0.04, color tone 0.3).
脱臭油Aにシリコーンオイル(「KF-96ADF-1,000CS」信越化学工業株式会社製)を精製油Aに対して3質量ppm添加し、精製油A-1を得た。 Silicone oil ("KF-96ADF-1,000CS" manufactured by Shin-Etsu Chemical Co., Ltd.) was added to deodorized oil A in an amount of 3 ppm by mass based on refined oil A to obtain refined oil A-1.
精製油Aに、シリカ・マグネシア系製剤(水澤化学工業株式会社製、「ミズカライフ F-2G」:シリカ約55%、マグネシア約32%、水約13%)を精製油Aに対して1質量%添加し、20℃で1時間撹拌し、ろ過を行い、精製油Bを得た。精製油Bにシリコーンオイル(「KF-96ADF-1,000CS」信越化学工業株式会社製)を精製油Bに対して3質量ppm添加し、精製油B-1を得た。 Add 1 mass of silica/magnesia-based preparation (manufactured by Mizusawa Chemical Industry Co., Ltd., "Mizuka Life F-2G": approximately 55% silica, approximately 32% magnesia, approximately 13% water) to refined oil A. % was added, stirred at 20° C. for 1 hour, and filtered to obtain purified oil B. Silicone oil ("KF-96ADF-1,000CS" manufactured by Shin-Etsu Chemical Co., Ltd.) was added to refined oil B in an amount of 3 ppm by mass to obtain refined oil B-1.
(フライ試験)
各試験油でフライ試験1を行い、フライ試験後の油脂の酸価、色調を表6に示した。
(Fly test)
A frying test 1 was conducted using each test oil, and the acid value and color tone of the oil and fat after the frying test are shown in Table 6.
表6に示されるとおり、精製油B-1は精製油A-1と比較して、精製油として、酸価が低く、また、フライ調理後の酸価上昇及び加熱着色が抑制されていることが確認できた。精製油B-1は実施例1で用いた油脂よりも酸価が低いため、実施例1と同様に乳化剤1を添加することで、実施例1以上の効果が期待できる。 As shown in Table 6, compared to refined oil A-1, refined oil B-1 has a lower acid value as a refined oil, and the increase in acid value and heat discoloration after frying are suppressed. was confirmed. Since the refined oil B-1 has a lower acid value than the fats and oils used in Example 1, by adding Emulsifier 1 in the same manner as in Example 1, an effect greater than that in Example 1 can be expected.
<参考例3:オゾンに接触させる工程の効果>
(精製油O-1の調製)
大豆脱色油(未蒸留油1)1.2kgを脱臭(255℃、533Pa,60分、水蒸気量 油脂に対して2.7%)し、精製油O-1を得た。
(精製油O-2の調製)
大豆脱色油(未蒸留油1)1.5kgに、オゾン発生器(GL-3188A:Shenzhen Guanglei Electonic Co.,Ltd製、オゾン発生量400mg/h)で発生させたオゾンを、微孔を有するガラス管から0.25分吹き込み、未蒸留油2を得た。
さらに、未蒸留油2 1.2kgを脱臭(255℃、533Pa,60分、水蒸気量 油脂に対して2.7%)し、精製油O-2を得た。
(精製油O-3の調製)
大豆脱色油(未蒸留油1)1.5kgに、オゾン発生器(GL-3188A:Shenzhen Guanglei Electonic Co.,Ltd製、オゾン発生量400mg/h)で発生させたオゾンを、微孔を有するガラス管から3分吹き込み、未蒸留油3を得た。
さらに、未蒸留油3 1.2kgを脱臭(255℃、533Pa,60分、水蒸気量 油脂に対して2.7%)し、精製油O-3を得た。
(精製油O-4の調製)
大豆脱色油(未蒸留油1)1.5kgに、オゾン発生器(GL-3188A:Shenzhen Guanglei Electonic Co.,Ltd製、オゾン発生量400mg/h)で発生させたオゾンを、微孔を有するガラス管から15分吹き込み、未蒸留油4を得た。
さらに、未蒸留油4 1.2kgを脱臭(255℃、533Pa,60分、水蒸気量 油脂に対して2.7%)し、精製油O-4を得た。
<Reference example 3: Effect of the process of contacting with ozone>
(Preparation of refined oil O-1)
1.2 kg of soybean bleached oil (undistilled oil 1) was deodorized (255° C., 533 Pa, 60 minutes, water vapor amount: 2.7% based on fats and oils) to obtain refined oil O-1.
(Preparation of refined oil O-2)
Ozone generated by an ozone generator (GL-3188A: manufactured by Shenzhen Guanglei Electonic Co., Ltd., ozone generation rate: 400 mg/h) was added to 1.5 kg of decolorized soybean oil (undistilled oil 1) using a glass with micropores. It was blown into the tube for 0.25 minutes to obtain undistilled oil 2.
Furthermore, 1.2 kg of undistilled oil 2 was deodorized (255° C., 533 Pa, 60 minutes, water vapor amount: 2.7% based on fats and oils) to obtain purified oil O-2.
(Preparation of refined oil O-3)
Ozone generated by an ozone generator (GL-3188A: manufactured by Shenzhen Guanglei Electonic Co., Ltd., ozone generation rate: 400 mg/h) was added to 1.5 kg of decolorized soybean oil (undistilled oil 1) using a glass with micropores. It was blown into the tube for 3 minutes to obtain undistilled oil 3.
Furthermore, 1.2 kg of undistilled oil 3 was deodorized (255° C., 533 Pa, 60 minutes, water vapor amount: 2.7% based on fats and oils) to obtain refined oil O-3.
(Preparation of refined oil O-4)
Ozone generated by an ozone generator (GL-3188A: manufactured by Shenzhen Guanglei Electonic Co., Ltd., ozone generation rate: 400 mg/h) was added to 1.5 kg of decolorized soybean oil (undistilled oil 1) using a glass with micropores. Blow through the tube for 15 minutes to obtain undistilled oil 4.
Furthermore, 1.2 kg of undistilled oil 4 was deodorized (255° C., 533 Pa, 60 minutes, water vapor amount: 2.7% based on fats and oils) to obtain refined oil O-4.
(曝光試験1)
300mlのエルレンマイヤーフラスコに、蒸留油脂1~4を各200g入れ、蛍光灯で曝光(1000lux、70時間)させた。曝光臭を評価した。曝光臭は、油脂40gを、100mlのビーカーに入れて、専門パネル15名で120℃に加熱した時の臭いを評価し、平均点を求めた。結果を表7に示した。なお、評価は、蒸留油脂1の曝光品の加熱臭を10点とし、曝光臭を有していない蒸留油脂1の未曝光品を0点として評価した。
(Light exposure test 1)
200 g of each of distilled oils and fats 1 to 4 were placed in a 300 ml Erlenmeyer flask and exposed to light (1000 lux, 70 hours) using a fluorescent lamp. Light exposure odor was evaluated. Regarding light exposure odor, 40 g of oil and fat were placed in a 100 ml beaker, and a panel of 15 experts evaluated the odor when heated to 120° C., and the average score was determined. The results are shown in Table 7. In the evaluation, the heated odor of the light-exposed product of the distilled fat 1 was given a score of 10, and the unexposed product of the distilled fat 1, which had no light-exposed odor, was given a score of 0.
表7から、オゾン処理品を行うことで、曝光臭が改善されることが確認された。特に、精製油O-3、4は有意な効果を有することがわかった。本効果は、油脂そのものを処理したことによる効果であり、オゾン処理の後に、油脂の酸価を低減し、乳化剤を添加することで、酸価を低減する工程や乳化剤に由来する、加熱調理後の調理対象物に残存する油分を低減する効果、加熱調理用油脂組成物の加熱調理時の酸価上昇及び/又は着色を抑制できる効果を損なうこともなく、曝光臭を改善できることが期待できる。 From Table 7, it was confirmed that the odor caused by exposure to light was improved by ozone-treated products. In particular, refined oils O-3 and O-4 were found to have significant effects. This effect is due to the treatment of the fats and oils themselves. After ozone treatment, the acid value of the fats and oils is reduced and an emulsifier is added to reduce the acid value. It can be expected that light exposure odor can be improved without impairing the effect of reducing the oil content remaining in the cooking object and the effect of suppressing the increase in acid value and/or coloring of the oil and fat composition for heating during cooking.
Claims (8)
該精製油脂が、脱臭工程を経た油脂を、液体状態かつ80℃未満でシリカ・マグネシア系製剤と接触させる吸着工程を経た吸着処理油脂を含有し、
該精製油脂の酸価が0.03以下であり、
該乳化剤が、HLB値3.5以下のポリグリセリン脂肪酸エステル、HLB値3以下のショ糖脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレート、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリド、から選ばれる1種以上である、
加熱調理用油脂組成物の製造方法。 A step of mixing refined oil and fat and an emulsifier so that the refined oil and fat content in the cooking oil and fat composition is 93% by mass or more and the emulsifier content is 0.02 to 0.09% by mass,
The refined oil and fat contains an adsorption-treated oil and fat that has undergone an adsorption step in which the oil and fat that has undergone a deodorization step is brought into contact with a silica/magnesia-based preparation in a liquid state at less than 80 ° C.,
The refined fat or oil has an acid value of 0.03 or less,
The emulsifier is a polyglycerin fatty acid ester with an HLB value of 3.5 or less, a sucrose fatty acid ester with an HLB value of 3 or less, glyceryl succinate monooleate, glyceryl citric acid monooleate, polyoxyethylene sorbitan monooleate, and constituent fatty acids. one or more types selected from monofatty acid glycerides, of which 47% by mass or more is polyunsaturated fatty acids,
A method for producing an oil and fat composition for cooking.
脱臭油脂A:脱臭油脂中のγ-トコトリエノール含有量が250質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、パーム系脱臭油脂の再脱臭油脂
脱臭油脂B:脱臭油脂中の全トコフェロール含有量が900質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、大豆油、コーン油、綿実油、ヒマワリ油から選ばれる1種以上である、脱臭油脂
脱臭油脂C:脱臭油脂中の全トコフェロール含有量が550質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、菜種脱臭油脂 The oil and fat composition for cooking according to claim 1, wherein the refined oil and fat is a refined oil and fat that further contains one or more selected from deodorized oil and fat A, deodorized oil and fat B, and deodorized oil and fat C in addition to the adsorption-treated oil and fat. Production method.
Deodorized oil and fat A: Re-deodorized palm-based deodorized oil and fat that has been subjected to a deodorizing process such that the γ-tocotrienol content in the deodorized oil and fat is 250 mass ppm or less and the acid value is 0.03 or less.Deodorized oil and fat B: Deodorized oil and fat A deodorized oil or fat selected from soybean oil, corn oil, cottonseed oil, and sunflower oil, which has been subjected to a deodorizing process such that the total tocopherol content is 900 mass ppm or less and the acid value is 0.03 or less. Deodorized oil and fat C: rapeseed deodorized oil and fat that has been subjected to a deodorizing process so that the total tocopherol content in the deodorized oil and fat is 550 mass ppm or less and the acid value is 0.03 or less
該精製油脂が、脱臭工程を経た油脂を、液体状態かつ80℃未満でシリカ・マグネシア系製剤と接触させる吸着工程を経た吸着処理油脂を含有し、
該精製油脂の酸価が0.03以下であり、
該該乳化剤が、HLB値3.5以下のポリグリセリン脂肪酸エステル、HLB値3以下のショ糖脂肪酸エステル、コハク酸モノオレイン酸グリセリン、クエン酸モノオレイン酸グリセリン、ポリオキシエチレンソルビタンモノオレート、構成する脂肪酸の47質量%以上が多価不飽和脂肪酸であるモノ脂肪酸グリセリド、から選ばれる1種以上である、
加熱調理用油脂組成物。 The refined oil and fat content in the cooking oil and fat composition is 93% by mass or more, and the emulsifier content is 0.02 to 0.09% by mass,
The refined oil and fat contains an adsorption-treated oil and fat that has undergone an adsorption step in which the oil and fat that has undergone a deodorization step is brought into contact with a silica/magnesia-based preparation in a liquid state at less than 80 ° C.,
The refined fat or oil has an acid value of 0.03 or less,
The emulsifier comprises polyglycerol fatty acid ester with an HLB value of 3.5 or less, sucrose fatty acid ester with an HLB value of 3 or less, glyceryl succinate monooleate, glyceryl citrate monooleate, polyoxyethylene sorbitan monooleate. One or more types selected from monofatty acid glycerides in which 47% by mass or more of the fatty acids are polyunsaturated fatty acids,
Oil and fat composition for cooking.
脱臭油脂A:脱臭油脂中のγ-トコトリエノール含有量が250質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、パーム系脱臭油脂の再脱臭油脂Deodorized oil and fat A: Re-deodorized palm-based deodorized oil and fat that has been subjected to a deodorizing process so that the γ-tocotrienol content in the deodorized oil and fat is 250 mass ppm or less and the acid value is 0.03 or less.
脱臭油脂B:脱臭油脂中の全トコフェロール含有量が900質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、大豆油、コーン油、綿実油、ヒマワリ油から選ばれる1種以上である、脱臭油脂Deodorized fat and oil B: One type selected from soybean oil, corn oil, cottonseed oil, and sunflower oil that has been subjected to a deodorizing process such that the total tocopherol content in the deodorized fat is 900 mass ppm or less and the acid value is 0.03 or less. Deodorized fats and oils that are above
脱臭油脂C:脱臭油脂中の全トコフェロール含有量が550質量ppm以下、酸価が0.03以下となるように脱臭工程を行った、菜種脱臭油脂Deodorized oil and fat C: rapeseed deodorized oil and fat that has been subjected to a deodorizing process so that the total tocopherol content in the deodorized oil and fat is 550 mass ppm or less and the acid value is 0.03 or less
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