JP7344428B1 - Processing equipment and method for oil-impregnated metal chips - Google Patents
Processing equipment and method for oil-impregnated metal chips Download PDFInfo
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- 239000002184 metal Substances 0.000 title claims abstract description 113
- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000005238 degreasing Methods 0.000 claims abstract description 44
- 238000007873 sieving Methods 0.000 claims abstract description 33
- 238000003756 stirring Methods 0.000 claims description 93
- 238000000926 separation method Methods 0.000 claims description 45
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 239000013527 degreasing agent Substances 0.000 claims description 39
- 238000005237 degreasing agent Methods 0.000 claims description 21
- 238000011282 treatment Methods 0.000 claims description 14
- 229930195733 hydrocarbon Natural products 0.000 claims description 10
- 150000002430 hydrocarbons Chemical class 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 7
- 239000003208 petroleum Substances 0.000 claims description 7
- 238000004364 calculation method Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 abstract description 7
- 239000003209 petroleum derivative Substances 0.000 abstract description 6
- 238000001514 detection method Methods 0.000 abstract description 5
- 238000001035 drying Methods 0.000 abstract description 3
- 238000003672 processing method Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 9
- 239000000843 powder Substances 0.000 description 8
- 239000002910 solid waste Substances 0.000 description 6
- 229910000897 Babbitt (metal) Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000002920 hazardous waste Substances 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 235000010446 mineral oil Nutrition 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000013019 agitation Methods 0.000 description 1
- -1 degreasers Substances 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 230000002458 infectious effect Effects 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/202—Constituents thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/70—Chemical treatment, e.g. pH adjustment or oxidation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Medicinal Chemistry (AREA)
- Biochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Toxicology (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Processing Of Solid Wastes (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
【課題】含油の金属チップを迅速かつ安全に処理するための、より簡単で効率的な装置及び方法を提供する。
【解決手段】含油金属チップの処理装置および処理方法を開示し、装置は、篩分け装置と、篩分け装置内部に取り付けられた脱脂処理装置と、脱脂処理装置で処理された後乾燥を行う乾燥装置と、金属チップ中の石油炭化水素含有量を検出するための検出装置とを備え、方法は、S1、篩分け分類、S2、脱脂処理、S3、収集検出というステップを含む。
【選択図】図1
The present invention provides a simpler and more efficient apparatus and method for quickly and safely processing oil-impregnated metal chips.
[Solution] A processing device and a processing method for oil-impregnated metal chips are disclosed, and the device includes a sieving device, a degreasing device installed inside the sieving device, and a drying device that performs drying after being processed by the degreasing device. and a detection device for detecting petroleum hydrocarbon content in metal chips, the method includes the following steps: S1, sieving and classification, S2, degreasing, and S3, collection detection.
[Selection diagram] Figure 1
Description
本発明は、固形廃棄物処理の技術領域に関し、具体的に、含油金属チップの処理装置およ
び処理方法に関する。
The present invention relates to the technical field of solid waste treatment, and specifically relates to an apparatus and method for treating oil-impregnated metal chips.
固形廃棄物は、工業生産の過程で必然的に発生するもので、中国の環境管理要求における
危険度に応じて、有害固形廃棄物と一般固形廃棄物に分けられる。
含油金属チップとは、金属加工業の生産工程で発生する油/水、炭化水素/水の混合物、脱
脂剤、廃鉱物油に汚染された金属チップである。金属チップ自体には有害性はないが、含
油の金属チップには毒性がある。《有害廃棄物の特定に関する通則》によると、「毒性お
よび感染性の一方または両方の有害性を有する有害廃棄物が他の物質と混合されることに
より、有害性が他の物質に拡散し、その混合固形廃棄物が有害廃棄物となる”」とされて
いる。
現在、廃棄物生産リンクの判断によると、切削加工で発生した金属チップは一般的に薄片
や削り屑の形をしており、比表面積が比較的小さく、鉱物油、油/水、炭化水素/水の混合
物や脱脂剤の大部分は機械的脱脂技術で除去でき、研削やホーニングで発生した金属チッ
プは一般的に粉末や泥の形をしており、比表面積が大きく油分が多く、単純な機械的脱脂
技術では除去できない。そのため、企業の生産工程によっては、油分を含んだ金属チップ
を回収し、個別に保管する必要がある。したがって、含油の金属チップの効果的な制御を
達成するために、含油の金属チップを迅速に処理するための、より簡単で効率的な方法を
見つけることが急務である。
Solid waste is inevitably generated in the process of industrial production, and can be divided into hazardous solid waste and general solid waste, depending on the degree of danger under China's environmental management requirements.
Oil-impregnated metal chips are metal chips that are contaminated with oil/water, hydrocarbon/water mixtures, degreasers, and waste mineral oil generated during production processes in the metalworking industry. The metal chips themselves are not harmful, but oil-filled metal chips are. According to the ``General Rules for Identification of Hazardous Waste'', ``When hazardous waste that has toxic and/or infectious hazards is mixed with other substances, the toxicity spreads to other substances. The mixed solid waste becomes hazardous waste.''
Currently, according to the waste production link's judgment, the metal chips generated during cutting are generally in the form of flakes or shavings, with a relatively small specific surface area, and are free from mineral oil, oil/water, hydrocarbon/ Most of the water mixture and degreasing agent can be removed by mechanical degreasing techniques, and the metal chips generated by grinding and honing are generally in the form of powder or mud, with a large specific surface area, high oil content, and simple It cannot be removed by mechanical degreasing techniques. Therefore, depending on a company's production process, it may be necessary to collect metal chips containing oil and store them separately. Therefore, there is an urgent need to find a simpler and more efficient method to quickly process oil-bearing metal chips in order to achieve effective control of oil-bearing metal chips.
本発明の技術的解決策は以下の通りである。
含油金属チップの処理装置は、篩分け装置と脱脂処理装置を備え、
前記篩分け装置は第1分離筒を含み、第1分離筒の頂部が開放され、側壁と底部にスクリ
ーンが設けられ、前記スクリーンのメッシュサイズが20~40目であり、第1分離筒内
に第1攪拌ロッドが設けられ、前記第1攪拌ロッドの頂部に第1モータが接続され、
前記脱脂処理装置は第2分離筒を含み、前記第2分離筒の上下両端が開放され、第2分離
筒の両側に垂直な固定板がそれぞれ設けられ、第2分離筒の底部に水平方向に沿って2つ
の対称のスライドシールプレートが設けられ、スライドシールプレートの底部に材料案内
溝が設けられ、
2つの前記固定ブロックの頂部にそれぞれリンクロッドが設けられ、2つの前記リンクロ
ッドの末端に第1固定ロッドが設けられ、前記第1モータは前記第1固定ロッドに設けら
れ、
第1固定ロッドの底部の両側にそれぞれ係合溝が設けられ、前記係合溝内に環形回転板が
係合され、第1モータの頂部に第2固定ロッドが設けられ、前記第2固定ロッドの両端に
第1接続ブロックおよび第2接続ブロックが設けられ、前記第1接続ブロックの底部に第
2モータが設けられ、前記第2モータの出力端に回転歯車が設けられ、前記回転歯車は前
記環形回転板の底部に設けられた環形歯溝と噛み合って接続され、環形回転板の底部に多
数の第2攪拌ロッドが設けられ、第2攪拌ロッドは前記第2分離筒と第1分離筒間に延伸
し、第1分離筒の両側の頂部がそれぞれ接続ロッドを介して第1固定ロッドの底部に固定
的に接続される。
本発明の一側面として、前記固定ブロックの内壁に、前記スライドシールプレートを通過
させるための制限溝が設けられ、スライドシールプレートの頂部中心にガイドバーが設け
られ、前記ガイドバーは前記第2分離筒の底部に設けられたガイドスロットに摺動可能に
接続される。
説明:ガイドバーとガイドスロットの設置により、スライドシールプレートの開閉を達成
することができ、作業状況に応じて適切に調整することができる。
本発明の一側面として、前記環形回転板の外壁の頂部に制限突起が設けられる。
説明:制限突起により、環形回転板の回転安定性を確保することができる。
本発明の一側面として、前記第2攪拌ロッドは3~5であり、第1攪拌ロッドの底部に第
1攪拌翼が設けられ、第2攪拌ロッドの底部に第2攪拌翼が設けられる。
説明:攪拌翼により、大サイズの含油金属チップの脱脂処理効果を向上させることができ
る。
本発明の一側面として、前記第2接続ブロックの底部に調節ブロックが設けられ、前記調
節ブロックの底部の両側にそれぞれ内側に窪んだ湾曲部が設けられ、前記第2攪拌ロッド
は互いに嵌設された外筒棒および内筒棒を含み、前記内筒棒の頂端が前記環形回転板の底
部に固定的に接続され、内筒棒の底端がバネを介して前記外筒棒の底部に接続され、外筒
棒の頂端の外部にバッフルが設けられ、環形回転板によって第2攪拌ロッドを回転させる
過程中、バッフルが調節ブロックの湾曲部まで摺動すると、外筒棒と内筒棒が相対的に摺
動する。
説明:調節ブロックにより、バッフルが回転中、止まられた後上下に起伏することにより
、外筒棒と内筒棒が相対的に移動し、脱脂剤の攪拌を促進し、脱脂効率を高める目的を達
成し、バネの設置により外筒棒と内筒棒のリセットを確実にすることができる。
本発明は、上記装置を用いて含油金属チップを処理する方法をさらに提供し、この方法は
以下のステップを含む。
S1、篩分け分類:
含油金属チップを篩分け装置の第1分離筒に配置し、第1モータを起動して第1攪拌ロッ
ドを回転させ、粉末状および泥状の含油金属チップを第1分離筒の底部と側壁スクリーン
から漏出させて材料案内溝内に落とし、片状および削り節状の含油金属チップを第1分離
筒の内部に保持し、片状および削り節状の第1含油金属チップと粉末状および泥状の第2
含油金属チップに篩い分け、
説明:前記片状および削り節状の第1含油金属チップは切削工程によって得られ、前記粉
末状および泥状の第2含油金属チップは研削およびホーニング工程によって得られ、
前記第2含油金属チップを排出してケーキ状にプレスして保存し、
説明:第2含油金属チップは粉末状および泥状の含油金属チップであり、《有害廃棄物貯
蔵公害防止基準》に従って貯蔵すればよく、
S2、脱脂処理:
前記第1含油金属チップを篩分け装置の第1分離筒に保持し、同時に第2分離筒に水およ
び脱脂剤を添加し、第1含油金属チップと水と脱脂剤の重量比が1:3:0.5~2であ
り、水と脱脂剤を第1分離筒のスクリーンを通過させて第1含油金属チップを沈め、第1
分離筒中の第1攪拌ロッドと第2分離筒中の第2攪拌ロッドを同時に反対方向に回転させ
、回転脱脂処理を行い、処理時間が15~20minであり、
S3、収集検出:
ステップS2で脱脂処理された第1含油金属チップを収集および乾燥し、第1金属チップ
中の石油炭化水素の含有量を検出し、第1金属チップ中の石油炭化水素の含有量≧3%の
場合、ステップS2に戻って脱脂処理を行う必要があり、第1金属チップ中の石油炭化水
素の含有量<3%の場合、処理を終了して保存する。
本発明の一側面として、前記ステップS1では、含油金属チップにおける第2含油金属チ
ップの重量%mを計算し、計算結果に応じて対応の後続処理ステップを選択し、
m<20%の場合、ステップS2-1を行い、
S2-1:篩分け装置で篩分けられた第1含油金属チップ内に水および脱脂剤を添加して
脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1:3:2であり、第1攪拌
ロッドの回転数が400~500rpmであり、第2攪拌ロッドの回転数が100~20
0rpmであり、
20≦m<50%の場合、ステップS2-2を行い、
S2-2:篩分け装置で篩分けられた第1含油金属チップ内に水と脱脂剤を添加して脱脂
処理を行い、第1含油金属チップと水と脱脂剤重量比が1:3:1であり、第1攪拌ロッ
ドの回転数が300~400rpmであり、第2攪拌ロッドの回転数が80~150rp
mであり、
50≦m<80%の場合、ステップS2-3を行い、
S2-3:篩分け装置で篩分けられた第1含油金属チップ内に水と脱脂剤を添加して脱脂
処理を行い、第1含油金属チップと水と脱脂剤重量比が1:3:0.5であり、第1攪拌
ロッドの回転数が200~300rpmであり、第2攪拌ロッドの回転数が50~100
rpmであり、
80≦m<100%の場合、ステップS2-4を行い、
S2-4:篩分け装置で篩分けられた第1含油金属チップ内に水と脱脂剤を添加して脱脂
処理を行い、第1含油金属チップと水と脱脂剤重量比が1:2:0.5であり、第1攪拌
ロッドの回転数が200~300rpmであり、第2攪拌ロッドの回転数が40~80r
pmである。
従来技術と比較すると、本発明は以下の利点を有する。
(1)本発明の含油金属チップの固形廃棄物を迅速に処理する装置は、片状および削り節
状の含油金属チップの脱脂効率を高める目的を達成することができ、調節ブロックの設置
により、バッフルが回転中、止まられた後上下に起伏する過程により、外筒棒と内筒棒が
相対的に移動し、脱脂剤の攪拌を促進し、脱脂効率を高める目的を達成し、バネの設置に
より外筒棒と内筒棒のリセットを確実にすることができる。
(2)本発明の含油金属チップの固形廃棄物を迅速に処理する方法は、含油金属チップの
物理化学的特性に応じて分類し、その目的は「分割して処理する」であり、分類後、片状
および削り節状の含油金属チップを機械的に脱脂し、効率で迅速であり、篩分けられた粉
末状および泥状の含油金属チップの含油金属チップにおける重量%を計算して片状および
削り節状の含油金属チップに対して対応の脱脂方法を選択することにより、効率的な脱脂
処理を目標的に実現し、時間を節約し脱脂効果を向上させることができる。
The technical solution of the present invention is as follows.
The processing equipment for oil-impregnated metal chips is equipped with a sieving device and a degreasing device.
The sieving device includes a first separation cylinder, the top of the first separation cylinder is open, a screen is provided on the side wall and the bottom, the mesh size of the screen is 20 to 40, and the first separation cylinder has a mesh size of 20 to 40. a first stirring rod is provided, and a first motor is connected to the top of the first stirring rod;
The degreasing apparatus includes a second separating cylinder, the upper and lower ends of the second separating cylinder are open, vertical fixing plates are provided on both sides of the second separating cylinder, and horizontal fixing plates are provided at the bottom of the second separating cylinder. two symmetrical slide seal plates are provided along the slide seal plate, and a material guide groove is provided at the bottom of the slide seal plate;
A link rod is provided at the top of each of the two fixed blocks, a first fixed rod is provided at an end of the two link rods, and the first motor is provided on the first fixed rod,
Engagement grooves are provided on both sides of the bottom of the first fixing rod, an annular rotating plate is engaged in the engagement grooves, a second fixing rod is provided on the top of the first motor, and the second fixing rod A first connecting block and a second connecting block are provided at both ends of the connecting block, a second motor is installed at the bottom of the first connecting block, a rotating gear is provided at the output end of the second motor, and the rotating gear is connected to the connecting block. A plurality of second stirring rods are provided at the bottom of the annular rotating plate, and the second stirring rods are connected to the annular tooth grooves provided at the bottom of the annular rotating plate, and the second stirring rods are connected between the second separating cylinder and the first separating cylinder. The top portions of both sides of the first separation cylinder are fixedly connected to the bottom portion of the first fixed rod through connecting rods, respectively.
As one aspect of the present invention, a restriction groove for passing the slide seal plate is provided on the inner wall of the fixed block, a guide bar is provided at the center of the top of the slide seal plate, and the guide bar is connected to the second separation part. It is slidably connected to a guide slot provided at the bottom of the tube.
Description: With the installation of guide bar and guide slot, opening and closing of the sliding seal plate can be achieved, and it can be adjusted appropriately according to the working situation.
In one aspect of the present invention, a limiting protrusion is provided on the top of the outer wall of the annular rotating plate.
Description: The restriction protrusion can ensure the rotational stability of the annular rotating plate.
In one aspect of the present invention, the number of the second stirring rods is 3 to 5, and a first stirring blade is provided at the bottom of the first stirring rod, and a second stirring blade is provided at the bottom of the second stirring rod.
Description: The stirring blade can improve the degreasing effect of large-sized oil-impregnated metal chips.
In one aspect of the present invention, an adjustment block is provided at the bottom of the second connection block, an inwardly recessed curved portion is provided on both sides of the bottom of the adjustment block, and the second stirring rods are fitted into each other. an outer cylinder rod and an inner cylinder rod, the top end of the inner cylinder rod is fixedly connected to the bottom of the annular rotating plate, and the bottom end of the inner cylinder rod is connected to the bottom of the outer cylinder rod via a spring. A baffle is provided outside the top end of the outer cylinder rod, and during the process of rotating the second stirring rod by the annular rotating plate, when the baffle slides to the curved part of the adjustment block, the outer cylinder rod and the inner cylinder rod are moved relative to each other. to slide.
Explanation: The adjustment block allows the baffle to move up and down after being stopped during rotation, allowing the outer and inner cylinder rods to move relative to each other, promoting agitation of the degreaser and increasing degreasing efficiency. By installing a spring, it is possible to ensure the reset of the outer cylinder rod and the inner cylinder rod.
The present invention further provides a method for treating oil-impregnated metal chips using the above apparatus, the method comprising the following steps.
S1, sieving classification:
The oil-impregnated metal chips are placed in the first separating cylinder of the sieving device, the first motor is started to rotate the first stirring rod, and the oil-impregnated metal chips in the form of powder and slurry are placed in the bottom of the first separating cylinder and the side wall screen. The oil-impregnated metal chips in the form of flakes and shavings are held inside the first separating cylinder, and the first oil-impregnated metal chips in the form of flakes and shavings and the powdered and muddy first 2
Sieve into oil-impregnated metal chips,
Description: The first oil-impregnated metal chips in the form of flakes and cut knots are obtained by a cutting process, the second oil-impregnated metal chips in the form of powder and mud are obtained by a grinding and honing process,
the second oil-impregnated metal chip is discharged, pressed into a cake shape, and stored;
Description: The second oil-impregnated metal chips are oil-impregnated metal chips in the form of powder and mud, and can be stored in accordance with the "Hazardous Waste Storage Pollution Prevention Standards".
S2, degreasing treatment:
The first oil-impregnated metal chips are held in a first separating cylinder of a sieving device, and water and a degreasing agent are simultaneously added to a second separating cylinder, such that the weight ratio of the first oil-impregnating metal chips, water, and degreasing agent is 1:3. : 0.5 to 2, the water and degreaser are passed through the screen of the first separation cylinder to submerge the first oil-impregnated metal chip, and the first oil-impregnated metal chip is submerged.
The first stirring rod in the separation cylinder and the second stirring rod in the second separation cylinder are simultaneously rotated in opposite directions to perform rotational degreasing treatment, and the treatment time is 15 to 20 min.
S3, collection detection:
In step S2, the degreased first oil-impregnated metal chips are collected and dried, the content of petroleum hydrocarbons in the first metal chips is detected, and the content of petroleum hydrocarbons in the first metal chips is ≧3%. If the content of petroleum hydrocarbons in the first metal chip is <3%, the process is terminated and stored.
In one aspect of the present invention, in step S1, the weight %m of the second oil-impregnated metal chip in the oil-impregnated metal chip is calculated, and a corresponding subsequent processing step is selected according to the calculation result;
If m<20%, perform step S2-1,
S2-1: A degreasing process is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by a sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:3:2. , the rotation speed of the first stirring rod is 400 to 500 rpm, and the rotation speed of the second stirring rod is 100 to 20 rpm.
0 rpm,
If 20≦m<50%, perform step S2-2,
S2-2: Degreasing is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by the sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:3:1. , the rotation speed of the first stirring rod is 300 to 400 rpm, and the rotation speed of the second stirring rod is 80 to 150 rpm.
m,
If 50≦m<80%, perform step S2-3,
S2-3: Degreasing is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by the sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:3:0. .5, the rotation speed of the first stirring rod is 200 to 300 rpm, and the rotation speed of the second stirring rod is 50 to 100 rpm.
rpm,
If 80≦m<100%, perform step S2-4,
S2-4: Degreasing is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by the sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:2:0. .5, the rotation speed of the first stirring rod is 200 to 300 rpm, and the rotation speed of the second stirring rod is 40 to 80 rpm.
It is pm.
Compared with the prior art, the present invention has the following advantages:
(1) The device for rapidly processing the solid waste of oil-impregnated metal chips of the present invention can achieve the purpose of increasing the degreasing efficiency of oil-impregnated metal chips in the form of flakes and shavings, and by installing the adjustment block, the baffle During rotation, the process of undulating up and down after being stopped causes the outer cylinder rod and the inner cylinder rod to move relative to each other, promoting the stirring of the degreasing agent and achieving the purpose of increasing degreasing efficiency, and by installing a spring. It is possible to ensure that the outer cylinder rod and the inner cylinder rod are reset.
(2) The method of rapidly processing solid waste of oil-impregnated metal chips of the present invention classifies the oil-impregnated metal chips according to their physicochemical characteristics, and the purpose is to "divide and process" them, and after classification, , Mechanically degreasing flaky and shaved oil-bearing metal chips, efficient and quick, calculating the weight percentage in oil-bearing metal chips of sieved powder and muddy oil-bearing metal chips to remove flakes and By selecting a corresponding degreasing method for the oil-impregnated metal chips in the form of shavings, it is possible to target an efficient degreasing process, save time, and improve the degreasing effect.
[符号の説明]
1 第1分離筒
11 第1攪拌ロッド
12 第1攪拌翼
2 第2分離筒
21 固定ブロック
22 スライドシールプレート
23 リンクロッド
24 制限溝
25 ガイドバー
26 ガイドスロット
3 材料案内溝
4 第1固定ロッド
41 第1モータ
42 係合溝
43 接続ロッド
5 環形回転板
51 環形歯溝
52 制限突起
6 第2固定ロッド
61 第1接続ブロック
62 第2接続ブロック
63 第2モータ
64 回転歯車
65 調節ブロック
7 第2攪拌ロッド
71 第2攪拌翼
72 外筒棒
73 内筒棒
74 バネ
75 バッフル
[Explanation of symbols]
1 First separation cylinder 11 First stirring rod 12 First stirring blade 2 Second separation cylinder 21 Fixed block 22 Slide seal plate 23 Link rod 24 Limiting groove 25 Guide bar 26 Guide slot 3 Material guide groove 4 First fixed rod 41 1 Motor 42 Engagement groove 43 Connecting rod 5 Annular rotating plate 51 Annular tooth groove 52 Limiting protrusion 6 Second fixed rod 61 First connecting block 62 Second connecting block 63 Second motor 64 Rotating gear 65 Adjusting block 7 Second stirring rod 71 Second stirring blade 72 Outer cylinder rod 73 Inner cylinder rod 74 Spring 75 Baffle
実施例1
図1~7に示すように、含油金属チップの処理装置は、篩分け装置と脱脂処理装置を備え
、
前記篩分け装置は第1分離筒1を含み、第1分離筒1の頂部が開放され、側壁と底部にス
クリーンが設けられ、前記スクリーンのメッシュサイズが20目であり、第1分離筒1内
に第1攪拌ロッド11が設けられ、前記第1攪拌ロッド11の頂部に第1モータ41が接
続され、
前記脱脂処理装置は第2分離筒2を含み、前記第2分離筒2の上下両端が開放され、第2
分離筒2の両側に垂直な固定板21がそれぞれ設けられ、第2分離筒2の底部に水平方向
に沿って2つの対称のスライドシールプレート22が設けられ、スライドシールプレート
22の底部に材料案内溝3が設けられ、
2つの前記固定ブロック21の頂部にそれぞれリンクロッド23が設けられ、2つの前記
リンクロッド23の末端に第1固定ロッド4が設けられ、前記第1モータ41は前記第1
固定ロッド4に設けられ、
第1固定ロッド4の底部の両側にそれぞれ係合溝42が設けられ、前記係合溝42内に環
形回転板5が係合され、第1モータ41の頂部に第2固定ロッド6が設けられ、前記第2
固定ロッド6の両端に第1接続ブロック61および第2接続ブロック62が設けられ、前
記第1接続ブロック61の底部に第2モータ63が設けられ、前記第2モータ63の出力
端に回転歯車64が設けられ、前記回転歯車64は前記環形回転板5の底部に設けられた
環形歯溝51と噛み合って接続され、環形回転板5の底部に多数の第2攪拌ロッド7が設
けられ、第2攪拌ロッド7は前記第2分離筒2と第1分離筒1間に延伸し、第1分離筒1
の両側の頂部がそれぞれ接続ロッド43を介して第1固定ロッド4の底部に固定的に接続
される。
その中で、前記固定ブロック21の内壁に、前記スライドシールプレート22を通過させ
るための制限溝24が設けられ、スライドシールプレート22の頂部中心にガイドバー2
5が設けられ、前記ガイドバー25は前記第2分離筒2の底部に設けられたガイドスロッ
ト26に摺動可能に接続される。
その中で、前記環形回転板5の外壁の頂部に制限突起52が設けられる。
その中で、前記第2攪拌ロッド7は3~5であり、第1攪拌ロッド11の底部に第1攪拌
翼12が設けられ、第2攪拌ロッド7の底部に第2攪拌翼71が設けられる。
その中で、前記第2接続ブロック62の底部に調節ブロック65が設けられ、前記調節ブ
ロック65の底部の両側にそれぞれ内側に窪んだ湾曲部が設けられ、前記第2攪拌ロッド
7は互いに嵌設された外筒棒72および内筒棒73を含み、前記内筒棒73の頂端が前記
環形回転板5の底部に固定的に接続され、内筒棒73の底端がバネ74を介して前記外筒
棒72の底部に接続され、外筒棒72の頂端の外部にバッフル75が設けられ、環形回転
板5によって第2攪拌ロッド7を回転させる過程中、バッフル75が調節ブロック65の
湾曲部まで摺動すると、外筒棒72と内筒棒73が相対的に摺動する。
Example 1
As shown in FIGS. 1 to 7, the oil-impregnated metal chip processing device includes a sieving device and a degreasing device,
The sieving device includes a first separation cylinder 1, the top of the first separation cylinder 1 is open, a screen is provided on the side wall and the bottom, the mesh size of the screen is 20, and the inside of the first separation cylinder 1 is open. is provided with a first stirring rod 11, and a first motor 41 is connected to the top of the first stirring rod 11,
The degreasing treatment apparatus includes a second separation cylinder 2, and both upper and lower ends of the second separation cylinder 2 are open, and the second separation cylinder 2 is opened at both upper and lower ends.
Vertical fixing plates 21 are provided on both sides of the separation tube 2, and two symmetrical slide seal plates 22 are provided along the horizontal direction at the bottom of the second separation tube 2, and a material guide is provided at the bottom of the slide seal plate 22. A groove 3 is provided,
A link rod 23 is provided at the top of the two fixed blocks 21, a first fixed rod 4 is provided at the ends of the two link rods 23, and the first motor 41 is connected to the first
Provided on the fixed rod 4,
Engagement grooves 42 are provided on both sides of the bottom of the first fixing rod 4 , the annular rotary plate 5 is engaged in the engagement grooves 42 , and a second fixing rod 6 is provided on the top of the first motor 41 . , said second
A first connecting block 61 and a second connecting block 62 are provided at both ends of the fixed rod 6, a second motor 63 is provided at the bottom of the first connecting block 61, and a rotating gear 64 is provided at the output end of the second motor 63. is provided, the rotary gear 64 is meshed with and connected to the annular tooth groove 51 provided at the bottom of the annular rotary plate 5, and a plurality of second stirring rods 7 are provided at the bottom of the annular rotary plate 5, The stirring rod 7 extends between the second separation cylinder 2 and the first separation cylinder 1, and the stirring rod 7 extends between the second separation cylinder 2 and the first separation cylinder 1.
The tops on both sides of are fixedly connected to the bottom of the first fixing rod 4 via connecting rods 43, respectively.
Therein, a restriction groove 24 is provided on the inner wall of the fixed block 21 for passing the slide seal plate 22, and a guide bar 24 is provided at the center of the top of the slide seal plate 22.
5, and the guide bar 25 is slidably connected to a guide slot 26 provided at the bottom of the second separating tube 2.
Therein, a limiting protrusion 52 is provided at the top of the outer wall of the annular rotating plate 5.
Therein, the number of the second stirring rods 7 is 3 to 5, a first stirring blade 12 is provided at the bottom of the first stirring rod 11, and a second stirring blade 71 is provided at the bottom of the second stirring rod 7. .
Therein, an adjustment block 65 is provided at the bottom of the second connection block 62, an inwardly recessed curved portion is provided on both sides of the bottom of the adjustment block 65, and the second stirring rods 7 are fitted into each other. The top end of the inner cylindrical rod 73 is fixedly connected to the bottom of the annular rotary plate 5, and the bottom end of the inner cylindrical rod 73 is connected to the bottom of the annular rotating plate 5 through a spring 74. A baffle 75 is connected to the bottom of the outer cylinder rod 72 and installed outside the top end of the outer cylinder rod 72, and during the process of rotating the second stirring rod 7 by the annular rotating plate 5, the baffle 75 is connected to the curved part of the regulating block 65. When the outer cylinder rod 72 and the inner cylinder rod 73 slide relative to each other, the outer cylinder rod 72 and the inner cylinder rod 73 slide relative to each other.
実施例2
本実施例は、実施例1と異なり、前記スクリーンメッシュサイズが30目である。
実施例3
本実施例は、実施例1と異なり、前記スクリーンメッシュサイズが40目である。
実施例4
本実施例の実施例1の装置を用いて含油金属チップを処理する方法は、以下のステップを
含む。
Example 2
In this example, unlike Example 1, the screen mesh size is 30 meshes.
Example 3
In this example, unlike Example 1, the screen mesh size is 40 meshes.
Example 4
A method of treating oil-impregnated metal chips using the apparatus of Example 1 of this example includes the following steps.
S1、篩分け分類:
含油金属チップを篩分け装置の第1分離筒1に配置し、第1モータ41を起動して第1攪
拌ロッド11を回転させ、粉末状および泥状の含油金属チップを第1分離筒1の底部と側
壁スクリーンから漏出させて材料案内溝3内に落とし、片状および削り節状の含油金属チ
ップを第1分離筒1の内部に保持し、片状および削り節状の第1含油金属チップ(図8に
示す)と粉末状および泥状の第2含油金属チップ(図9に示す)に篩い分け、
前記第2含油金属チップを排出してケーキ状にプレスして保存し、
S2、脱脂処理:
前記ステップS1中の第2含油金属チップの総含油金属チップにおける重量%mを計算し
た結果、mが6%であり、篩分け装置で篩分けられた第1含油金属チップ内に水と脱脂剤
を添加して脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1:3:2であり
、第1攪拌ロッド11の回転数が400rpmであり、第2攪拌ロッド7の回転数が10
0rpmであり、脱脂処理を行い、処理時間が15minであり、
S3、収集検出:
ステップS2で脱脂処理された第1含油金属チップを収集および乾燥し、第1金属チップ
中の石油炭化水素の含有量を検出し(検出方法は従来技術である)、第1金属チップ中の
石油炭化水素の含有量を2%として検出し、処理を終了して保存する。
実施例5
本実施例は、実施例4と異なり、
第1攪拌ロッド11の回転数が500rpmであり、第2攪拌ロッド7の回転数が200
rpmであり、脱脂処理時間が20minであり、
実施例6
本実施例は、実施例4と異なり、
ステップS2では、mが42%であり、篩分け装置で篩分けられた大第1含油金属チップ
内に水と脱脂剤を添加して脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1
:3:1であり、第1攪拌ロッド11の回転数が300rpmであり、第2攪拌ロッド7
の回転数が80rpmであり、
実施例7
本実施例は、実施例6と異なり、
ステップS2では、mが20%であり、篩分け装置で篩分けられた大第1含油金属チップ
内に水と脱脂剤を添加して脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1
:3:1であり、第1攪拌ロッド11の回転数が360rpmであり、第2攪拌ロッド7
の回転数が120rpmであり、
実施例8
本実施例は、実施例6と異なり、
第1攪拌ロッド11の回転数が400rpmであり、第2攪拌ロッド7の回転数が150
rpmであり、
実施例9
実施例4と異なり、
ステップS2では、mが50%であり、篩分け装置で篩分けられた第1含油金属チップ内
に水と脱脂剤を添加して脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1:
3:0.5であり、第1攪拌ロッド11の回転数が200rpmであり、第2攪拌ロッド
7の回転数が50rpmであり、
実施例10
実施例9と異なり、
ステップS2では、mが74%であり、篩分け装置で篩分けられた第1含油金属チップ内
に水と脱脂剤を添加して脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1:
3:0.5であり、第1攪拌ロッド11の回転数が280rpmであり、第2攪拌ロッド
7の回転数が90rpmであり、
実施例11
本実施例は、実施例9と異なり、
第1攪拌ロッド11の回転数が300rpmであり、第2攪拌ロッド7の回転数が130
rpmであり、
実施例12
実施例4と異なり、
ステップS2では、mが80%であり、篩分け装置で篩分けられた第1含油金属チップ内
に水と脱脂剤を添加して脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1:
2:0.5であり、第1攪拌ロッド11の回転数が260rpmであり、第2攪拌ロッド
7の回転数が50rpmであり、
実施例13
実施例12と異なり、
ステップS2では、mが82%であり、篩分け装置で篩分けられた第1含油金属チップ内
に水と脱脂剤を添加して脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1:
2:0.5であり、第1攪拌ロッド11の回転数が200rpmであり、第2攪拌ロッド
7の回転数が40rpmであり、
実施例14
実施例12と異なり、
第1攪拌ロッド11の回転数が300rpmであり、第2攪拌ロッド7の回転数が80r
pmであり、
実施例15
実施例4と異なり、
ステップS3では、第1金属チップ中の石油炭化水素の含有量が3%であり、ステップS
2に戻って1回の脱脂処理を行い、再度第1金属チップ中の石油炭化水素の含有量を1.
2%として検出し、処理を終了して保存する。
実施例16
実施例4と異なり、
ステップS3では、第1金属チップ中の石油炭化水素の含有量が8%であり、ステップS
2に戻って2回の脱脂処理を行い、第1金属チップ中の石油炭化水素の含有量が2.6%
になると、処理を終了して保存する。
以下、装置および方法を参照しながら本発明の作業原理を簡単に説明する。
ステップS1では、含油金属チップを篩分け装置の第1分離筒1に配置し、第1モータ4
1を起動して第1攪拌ロッド11を回転させ、粉末状および泥状の第2含油金属チップを
第1分離筒1の底部と側壁スクリーンから漏出させて材料案内溝3内に落とすのを促進し
、片状および削り節状の第1含油金属チップを第1分離筒1の内部に保持し、
ステップS2では、まず2つのスライドシールプレート22を摺動させてその上に設けら
れたガイドバー25をガイドスロット26に沿って摺動させ、スライドシールプレート2
2を制限溝24に合わせてそれを制限し、第2分離筒2の底部をシールし、その後ステッ
プS3-1~S3-4中の割合に従って第2分離筒2の内部に水と乳化剤を添加し、第1モ
ータ41を起動して第1攪拌ロッド11および第1攪拌翼12を回転させ、同時に第2モ
ータ63を起動して回転歯車64を回転させ、環形歯溝51の噛合作用下で環形回転板5
を回転させ、環形回転板5の下部に設けられた第2攪拌ロッド7を回転させ、第2攪拌ロ
ッド7の回転中、その上に設けられたバッフル75を調節ブロック65の周り連続回転さ
せ、調節ブロック65上の円弧状溝の周り回転するたびにバッフル75が一定時間上下に
摺動し、これにより外筒棒72と内筒棒73が相対的に摺動し、第2攪拌ロッド71が第
2分離筒2と第1分離筒1間で上下に振るので、混合溶液の安定流動効果および脱脂分離
効果という目的を達成し、バネ74の設置により外筒棒72と内筒棒73のリセットを確
保することができる。
S1, sieving classification:
The oil-impregnated metal chips are placed in the first separation cylinder 1 of the sieving device, the first motor 41 is started to rotate the first stirring rod 11, and the oil-impregnated metal chips in the form of powder and slurry are placed in the first separation cylinder 1. The oil-impregnated metal chips are leaked from the bottom and side wall screens and dropped into the material guide groove 3, and the oil-impregnated metal chips in the form of flakes and shavings are held inside the first separation cylinder 1, and the first oil-impregnated metal chips in the form of flakes and shavings are 8) and a second oil-impregnated metal chip (shown in Figure 9) in powder and slurry form;
the second oil-impregnated metal chip is discharged, pressed into a cake shape, and stored;
S2, degreasing treatment:
As a result of calculating the weight %m of the second oil-impregnated metal chips in the total oil-impregnated metal chips in step S1, m is 6%, and water and degreaser are present in the first oil-impregnated metal chips sieved by the sieving device. The weight ratio of the first oil-impregnated metal chip, water and degreasing agent is 1:3:2, the rotation speed of the first stirring rod 11 is 400 rpm, and the rotation speed of the second stirring rod 7 is 1:3:2. number is 10
The speed is 0 rpm, degreasing is performed, and the processing time is 15 min.
S3, collection detection:
Collecting and drying the degreased first oil-impregnated metal chips in step S2, detecting the content of petroleum hydrocarbons in the first metal chips (the detection method is conventional technology), and detecting the petroleum hydrocarbon content in the first metal chips; The hydrocarbon content is detected as 2%, the process is completed, and the sample is stored.
Example 5
This example is different from Example 4,
The rotation speed of the first stirring rod 11 is 500 rpm, and the rotation speed of the second stirring rod 7 is 200 rpm.
rpm, the degreasing time is 20 min,
Example 6
This example is different from Example 4,
In step S2, m is 42%, and water and a degreasing agent are added to the large first oil-impregnated metal chips that have been sieved by the sieving device to perform a degreasing treatment, and the first oil-impregnated metal chips are combined with water and the degreaser. Weight ratio is 1
:3:1, the rotation speed of the first stirring rod 11 is 300 rpm, and the rotation speed of the second stirring rod 7 is 3:1.
The rotation speed is 80 rpm,
Example 7
This example is different from Example 6,
In step S2, m is 20%, water and a degreasing agent are added to the large first oil-impregnated metal chips that have been sieved by the sieving device to perform a degreasing treatment, and the first oil-impregnated metal chips are combined with water and the degreaser. Weight ratio is 1
:3:1, the rotation speed of the first stirring rod 11 is 360 rpm, and the rotation speed of the second stirring rod 7 is 360 rpm.
The rotation speed is 120 rpm,
Example 8
This example is different from Example 6,
The rotation speed of the first stirring rod 11 is 400 rpm, and the rotation speed of the second stirring rod 7 is 150 rpm.
rpm,
Example 9
Unlike Example 4,
In step S2, m is 50%, water and a degreasing agent are added to the first oil-impregnated metal chips that have been sieved by the sieving device to perform a degreasing treatment, and the weight of the first oil-impregnated metal chips, water, and degreaser is The ratio is 1:
3:0.5, the rotation speed of the first stirring rod 11 is 200 rpm, the rotation speed of the second stirring rod 7 is 50 rpm,
Example 10
Unlike Example 9,
In step S2, m is 74%, water and a degreasing agent are added to the first oil-impregnated metal chips that have been sieved by the sieving device to perform a degreasing treatment, and the weight of the first oil-impregnated metal chips, water, and degreaser is The ratio is 1:
3:0.5, the rotation speed of the first stirring rod 11 is 280 rpm, the rotation speed of the second stirring rod 7 is 90 rpm,
Example 11
This example is different from Example 9,
The rotation speed of the first stirring rod 11 is 300 rpm, and the rotation speed of the second stirring rod 7 is 130 rpm.
rpm,
Example 12
Unlike Example 4,
In step S2, m is 80%, water and a degreasing agent are added to the first oil-impregnated metal chips sieved by the sieving device to perform a degreasing treatment, and the weight of the first oil-impregnated metal chips, water and degreaser is The ratio is 1:
2:0.5, the rotation speed of the first stirring rod 11 is 260 rpm, the rotation speed of the second stirring rod 7 is 50 rpm,
Example 13
Unlike Example 12,
In step S2, m is 82%, water and a degreasing agent are added to the first oil-impregnated metal chips sieved by the sieving device to perform a degreasing treatment, and the weight of the first oil-impregnated metal chips, water and degreaser is The ratio is 1:
2:0.5, the rotation speed of the first stirring rod 11 is 200 rpm, the rotation speed of the second stirring rod 7 is 40 rpm,
Example 14
Unlike Example 12,
The rotation speed of the first stirring rod 11 is 300 rpm, and the rotation speed of the second stirring rod 7 is 80 rpm.
pm,
Example 15
Unlike Example 4,
In step S3, the content of petroleum hydrocarbon in the first metal chip is 3%, and in step S
Returning to step 2, one degreasing process is performed, and the petroleum hydrocarbon content in the first metal chip is reduced to 1.
It is detected as 2%, the process is finished, and the data is saved.
Example 16
Unlike Example 4,
In step S3, the content of petroleum hydrocarbon in the first metal chip is 8%, and in step S
After returning to step 2 and performing two degreasing treatments, the petroleum hydrocarbon content in the first metal chip was 2.6%.
When this happens, end the process and save.
In the following, the working principle of the invention will be briefly explained with reference to the device and the method.
In step S1, the oil-impregnated metal chips are placed in the first separation tube 1 of the sieving device, and the first motor 4
1 to rotate the first stirring rod 11 to promote the second oil-impregnated metal chips in powder and slurry form to leak out from the bottom and side wall screen of the first separation tube 1 and fall into the material guide groove 3. and holding a first oil-impregnated metal chip in the form of flakes and cut knots inside the first separating cylinder 1;
In step S2, first, the two slide seal plates 22 are slid, and the guide bar 25 provided thereon is slid along the guide slot 26.
2 into the restriction groove 24 to limit it, seal the bottom of the second separation cylinder 2, and then add water and emulsifier to the inside of the second separation cylinder 2 according to the proportions in steps S3-1 to S3-4. Then, the first motor 41 is started to rotate the first stirring rod 11 and the first stirring blade 12, and at the same time, the second motor 63 is started to rotate the rotary gear 64, and under the meshing action of the annular tooth groove 51. Annular rotating plate 5
is rotated, the second stirring rod 7 provided at the lower part of the annular rotary plate 5 is rotated, and while the second stirring rod 7 is rotating, the baffle 75 provided thereon is continuously rotated around the adjustment block 65, Each time the baffle 75 rotates around the arcuate groove on the adjustment block 65, it slides up and down for a certain period of time, and as a result, the outer cylindrical rod 72 and the inner cylindrical rod 73 slide relative to each other, and the second stirring rod 71 Since it is shaken up and down between the second separation cylinder 2 and the first separation cylinder 1, the purpose of stable flow effect of the mixed solution and degreasing separation effect is achieved, and the installation of the spring 74 resets the outer cylinder rod 72 and the inner cylinder rod 73. can be ensured.
Claims (7)
前記篩分け装置は第1分離筒(1)を含み、第1分離筒(1)の頂部が開放され、側壁と
底部にスクリーンが設けられ、第1分離筒(1)内に第1攪拌ロッド(11)が設けられ
、前記第1攪拌ロッド(11)の頂部に第1モータ(41)が接続され、
前記脱脂処理装置は第2分離筒(2)を含み、前記第2分離筒(2)の上下両端が開放さ
れ、第2分離筒(2)の両側に垂直な固定板(21)がそれぞれ設けられ、第2分離筒(
2)の底部に水平方向に沿って2つの対称のスライドシールプレート(22)が設けられ
、スライドシールプレート(22)の底部に材料案内溝(3)が設けられ、
2つの前記固定板(21)の頂部にそれぞれリンクロッド(23)が設けられ、2つの前
記リンクロッド(23)の末端に第1固定ロッド(4)が設けられ、前記第1モータ(4
1)は前記第1固定ロッド(4)に設けられ、
第1固定ロッド(4)の底部の両側にそれぞれ係合溝(42)が設けられ、前記係合溝(
42)内に環形回転板(5)が係合され、第1モータ(41)の頂部に第2固定ロッド(
6)が設けられ、前記第2固定ロッド(6)の両端に第1接続ブロック(61)および第
2接続ブロック(62)が設けられ、前記第1接続ブロック(61)の底部に第2モータ
(63)が設けられ、前記第2モータ(63)の出力端に回転歯車(64)が設けられ、
前記回転歯車(64)は前記環形回転板(5)の底部に設けられた環形歯溝(51)と噛
み合って接続され、環形回転板(5)の底部に多数の第2攪拌ロッド(7)が設けられ、
第2攪拌ロッド(7)は前記第2分離筒(2)と第1分離筒(1)間に延伸し、第1分離
筒(1)の両側の頂部がそれぞれ接続ロッド(43)を介して第1固定ロッド(4)の底
部に固定的に接続される、ことを特徴とする含油金属チップの処理装置。 Equipped with sieving equipment and degreasing equipment,
The sieving device includes a first separating cylinder (1), the top of the first separating cylinder (1) is open, a screen is provided on the side wall and the bottom , and a first stirring rod is installed in the first separating cylinder (1). (11), a first motor (41) is connected to the top of the first stirring rod (11),
The degreasing device includes a second separation cylinder (2), both upper and lower ends of the second separation cylinder (2) are open, and vertical fixing plates (21) are provided on both sides of the second separation cylinder (2). and the second separation cylinder (
2) is provided with two symmetrical slide seal plates (22) along the horizontal direction at the bottom of the slide seal plate (22), and a material guide groove (3) is provided at the bottom of the slide seal plate (22);
Link rods (23) are provided at the tops of the two fixing plates (21) , and a first fixing rod (4) is provided at the ends of the two link rods (23).
1) is provided on the first fixed rod (4),
Engagement grooves (42) are provided on both sides of the bottom of the first fixing rod (4), and the engagement grooves (42) are provided on both sides of the bottom of the first fixing rod (4).
An annular rotary plate (5) is engaged within the first motor (42), and a second fixed rod (
6), a first connection block (61) and a second connection block (62) are provided at both ends of the second fixed rod (6), and a second motor is provided at the bottom of the first connection block (61). (63) is provided, a rotating gear (64) is provided at the output end of the second motor (63),
The rotating gear (64) is meshed with and connected to an annular tooth groove (51) provided at the bottom of the annular rotating plate (5), and a plurality of second stirring rods (7) are provided at the bottom of the annular rotating plate (5). is established,
The second stirring rod (7) extends between the second separation cylinder (2) and the first separation cylinder (1), and the tops of both sides of the first separation cylinder (1) are connected to each other via connecting rods (43). An apparatus for processing oil-impregnated metal chips, characterized in that it is fixedly connected to the bottom of the first fixed rod (4).
制限溝(24)が設けられ、スライドシールプレート(22)の頂部中心にガイドバー(
25)が設けられ、前記ガイドバー(25)は前記第2分離筒(2)の底部に設けられた
ガイドスロット(26)に摺動可能に接続される、ことを特徴とする請求項1に記載の装
置。 A restriction groove (24) for passing the slide seal plate (22) is provided on the inner wall of the fixed plate (21) , and a guide bar (24) is provided at the center of the top of the slide seal plate (22).
25), and the guide bar (25) is slidably connected to a guide slot (26) provided at the bottom of the second separation tube (2). The device described.
請求項1に記載の装置。 Device according to claim 1, characterized in that a limiting projection (52) is provided on the top of the outer wall of the annular rotating plate (5).
(12)が設けられ、第2攪拌ロッド(7)の底部に第2攪拌翼(71)が設けられる、
ことを特徴とする請求項1に記載の装置。 The number of the second stirring rods (7) is 3 to 5, and a first stirring blade (12) is provided at the bottom of the first stirring rod (11), and a second stirring blade is provided at the bottom of the second stirring rod (7). (71) is provided,
2. A device according to claim 1, characterized in that:
ック(65)の底部の両側にそれぞれ内側に窪んだ湾曲部が設けられ、前記第2攪拌ロッ
ド(7)は互いに嵌設された外筒棒(72)および内筒棒(73)を含み、前記内筒棒(
73)の頂端が前記環形回転板(5)の底部に固定的に接続され、内筒棒(73)の底端
がバネ(74)を介して前記外筒棒(72)の底部に接続され、外筒棒(72)の頂端の
外部にバッフル(75)が設けられ、環形回転板(5)によって第2攪拌ロッド(7)を
回転させる過程中、バッフル(75)が調節ブロック(65)の湾曲部まで摺動すると、
外筒棒(72)と内筒棒(73)が相対的に摺動する、ことを特徴とする請求項1に記載
の装置。 An adjustment block (65) is provided at the bottom of the second connection block (62), and an inwardly recessed curved portion is provided on both sides of the bottom of the adjustment block (65), and the second stirring rod (7) includes an outer cylindrical rod (72) and an inner cylindrical rod (73) that are fitted into each other, and the inner cylindrical rod (
The top end of the inner cylindrical rod (73) is fixedly connected to the bottom of the annular rotating plate (5), and the bottom end of the inner cylindrical rod (73) is connected to the bottom of the outer cylindrical rod (72) via a spring (74). , a baffle (75) is provided on the outside of the top end of the outer cylinder rod (72), and during the process of rotating the second stirring rod (7) by the annular rotary plate (5), the baffle (75) is connected to the adjustment block (65). When sliding to the curved part of
Device according to claim 1, characterized in that the outer cylindrical rod (72) and the inner cylindrical rod (73) slide relative to each other.
て、
ステップS1、篩分け分類するステップと、
含油金属チップを篩分け装置の第1分離筒(1)に配置し、第1モータ(41)を起動し
て第1攪拌ロッド(11)を回転させ、粉末状および泥状の含油金属チップを第1分離筒
(1)の底部と側壁スクリーンから漏出させて材料案内溝(3)内に落とし、片状および
削り節状の含油金属チップを第1分離筒(1)の内部に保持し、片状および削り節状の含
油金属チップを第1含油金属チップと称し、粉末状および泥状の含油金属チップを第2含
油金属チップと称し、
前記第2含油金属チップを排出してケーキ状にプレスして保存し、
ステップS2、脱脂処理するステップと、
前記第1含油金属チップを篩分け装置の第1分離筒(1)に保持し、同時に第2分離筒(
2)に水および脱脂剤を添加し、第1含油金属チップと水と脱脂剤の重量比が1:3:0
.5~2であり、水と脱脂剤を第1分離筒(1)のスクリーンを通過させて第1含油金属
チップを沈め、第1分離筒(1)中の第1攪拌ロッド(11)と第2分離筒(2)中の第
2攪拌ロッド(7)を同時に反対方向に回転させ、回転脱脂処理を行い、処理時間が15
~20minであり、
ステップS3、収集検出するステップと、
ステップS2で脱脂処理された第1含油金属チップを収集および乾燥し、第1金属チップ
中の石油炭化水素の含有量を検出し、第1金属チップ中の石油炭化水素の含有量≧3%の
場合、ステップS2に戻って脱脂処理を行い、第1金属チップ中の石油炭化水素の含有量
<3%の場合、処理を終了して保存する、ことを特徴とする方法。 A method for treating oil-impregnated metal chips using the apparatus according to any one of claims 1 to 5, comprising:
Step S1: sieving and classifying;
The oil-impregnated metal chips are placed in the first separating tube (1) of the sieving device, and the first motor (41) is started to rotate the first stirring rod (11) to remove the powdery and muddy oil-impregnated metal chips. The oil-impregnated metal chips in the form of flakes and shavings are held inside the first separating cylinder (1) by leaking from the bottom and side wall screen of the first separating cylinder (1) and falling into the material guide groove (3) . Contains grain-like and cut-knot-like
The oil-impregnated metal chips are called first oil-impregnated metal chips, and the powdered and muddy oil-impregnated metal chips are called second oil-impregnated metal chips.
It is called oil metal chip.
the second oil-impregnated metal chip is discharged, pressed into a cake shape, and stored;
Step S2, a step of degreasing;
The first oil-impregnated metal chips are held in the first separation cylinder (1) of the sieving device, and at the same time the second separation cylinder (
2) by adding water and a degreasing agent so that the weight ratio of the first oil-impregnated metal chip, water and degreasing agent is 1:3:0.
.. 5 to 2, the water and degreaser are passed through the screen of the first separation cylinder (1) to submerge the first oil-impregnated metal chips, and the first stirring rod (11) and the The second stirring rod (7) in the two separation cylinders (2) is simultaneously rotated in opposite directions to perform rotary degreasing treatment, and the treatment time is 15 minutes.
~20min,
Step S3: collecting and detecting;
In step S2, the degreased first oil-impregnated metal chips are collected and dried, the content of petroleum hydrocarbons in the first metal chips is detected, and the content of petroleum hydrocarbons in the first metal chips is ≧3%. If the content of petroleum hydrocarbons in the first metal chip is <3%, the process returns to step S2 to perform a degreasing process, and the process is completed and stored.
重量%mを計算し、計算結果に応じて対応の後続処理ステップを選択し、
m<20%の場合、ステップS2-1を行い、
S2-1:篩分け装置で篩分けられた第1含油金属チップ内に水および脱脂剤を添加して
脱脂処理を行い、第1含油金属チップと水と脱脂剤重量比が1:3:2であり、第1攪拌
ロッド(11)の回転数が400~500rpmであり、第2攪拌ロッド(7)の回転数
が100~200rpmであり、
20≦m<50%の場合、ステップS2-2を行い、
S2-2:篩分け装置で篩分けられた第1含油金属チップ内に水と脱脂剤を添加して脱脂
処理を行い、第1含油金属チップと水と脱脂剤重量比が1:3:1であり、第1攪拌ロッ
ド(11)の回転数が300~400rpmであり、第2攪拌ロッド(7)の回転数が8
0~150rpmであり、
50≦m<80%の場合、ステップS2-3を行い、
S2-3:篩分け装置で篩分けられた第1含油金属チップ内に水と脱脂剤を添加して脱脂
処理を行い、第1含油金属チップと水と脱脂剤重量比が1:3:0.5であり、第1攪拌
ロッド(11)の回転数が200~300rpmであり、第2攪拌ロッド(7)の回転数
が50~100rpmであり、
80≦m<100%の場合、ステップS2-4を行い、
S2-4:篩分け装置で篩分けられた第1含油金属チップ内に水と脱脂剤を添加して脱脂
処理を行い、第1含油金属チップと水と脱脂剤重量比が1:2:0.5であり、第1攪拌
ロッド(11)の回転数が200~300rpmであり、第2攪拌ロッド(7)の回転数
が40~80rpmである、ことを特徴とする請求項6に記載の方法。 In the step S1 according to claim 6 , a weight % m of the second oil-impregnated metal chip in the oil-impregnated metal chip is calculated, and a corresponding subsequent processing step is selected according to the calculation result,
If m<20%, perform step S2-1,
S2-1: A degreasing process is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by a sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:3:2. , the rotation speed of the first stirring rod (11) is 400 to 500 rpm, and the rotation speed of the second stirring rod (7) is 100 to 200 rpm,
If 20≦m<50%, perform step S2-2,
S2-2: Degreasing is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by the sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:3:1. The number of rotations of the first stirring rod (11) is 300 to 400 rpm, and the number of rotations of the second stirring rod (7) is 8.
0 to 150 rpm,
If 50≦m<80%, perform step S2-3,
S2-3: Degreasing is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by the sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:3:0. .5, the rotation speed of the first stirring rod (11) is 200 to 300 rpm, and the rotation speed of the second stirring rod (7) is 50 to 100 rpm,
If 80≦m<100%, perform step S2-4,
S2-4: Degreasing is performed by adding water and a degreasing agent to the first oil-impregnated metal chips that have been sieved by the sieving device, so that the weight ratio of the first oil-impregnated metal chips, water, and degreaser is 1:2:0. .5, the rotation speed of the first stirring rod (11) is 200 to 300 rpm, and the rotation speed of the second stirring rod (7) is 40 to 80 rpm. Method.
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JP2016108622A (en) | 2014-12-08 | 2016-06-20 | 新日鐵住金株式会社 | Oil content separation method and oil content separator for metal cutting chip |
JP7177564B1 (en) | 2022-06-30 | 2022-11-24 | 株式会社メタルドゥ | Method for removing oil from metal shavings, oil removal system, and method for producing scrap metal |
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JP2015093247A (en) | 2013-11-12 | 2015-05-18 | 大同特殊鋼株式会社 | Cleansing processing device of metal processing trash |
JP2016108622A (en) | 2014-12-08 | 2016-06-20 | 新日鐵住金株式会社 | Oil content separation method and oil content separator for metal cutting chip |
JP7177564B1 (en) | 2022-06-30 | 2022-11-24 | 株式会社メタルドゥ | Method for removing oil from metal shavings, oil removal system, and method for producing scrap metal |
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