JP7340677B1 - Method for suppressing twisting of threaded reinforcing bars - Google Patents

Method for suppressing twisting of threaded reinforcing bars Download PDF

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JP7340677B1
JP7340677B1 JP2022209371A JP2022209371A JP7340677B1 JP 7340677 B1 JP7340677 B1 JP 7340677B1 JP 2022209371 A JP2022209371 A JP 2022209371A JP 2022209371 A JP2022209371 A JP 2022209371A JP 7340677 B1 JP7340677 B1 JP 7340677B1
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博文 福井
海輔 阿座上
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共英製鋼株式会社
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Abstract

【課題】全長(先端、中間及び後端)で性状が均一でない製品の場合でも、側面から一様な変形を加えることで全長に捻れがないねじ節鉄筋を生産することができるねじ節鉄筋の捻れ抑制方法を提供すること。【解決手段】ねじ形状成形用圧延ロール2でねじ状の節Sを形成したねじ節鉄筋Rを、ねじ形状成型用圧延機の下流側に設置した一対のロールを用いて塑性変形させることで、ねじ節鉄筋Rに発生する捻れを矯正するもので、当該一対のロールに、横断面形状が円弧状をした凸型ロール3を使用し、ねじ節鉄筋Rのねじ状の節Sが形成されていない箇所を両側から圧下し、塑性加工をねじ節鉄筋Rの中心部に加えることで、ねじ節鉄筋Rに発生する捻れを矯正する。【選択図】図3[Problem] Even in the case of products whose properties are not uniform over the entire length (tip, middle, and rear end), by applying uniform deformation from the side, it is possible to produce threaded reinforcing bars that are free from twisting over the entire length. To provide a twist suppression method. [Solution] By plastically deforming a threaded joint reinforcing bar R in which a threaded joint S is formed with a threaded shape forming roll 2 using a pair of rolls installed on the downstream side of a threaded shape forming rolling mill, This is to correct the twist that occurs in the threaded reinforcing bar R, and the pair of rolls is a convex roll 3 with an arcuate cross-sectional shape, and the threaded knots S of the threaded reinforcing bar R are formed. The twist that occurs in the threaded reinforcing bar R is corrected by rolling down the parts where it is not present from both sides and applying plastic working to the center of the threaded reinforcing bar R. [Selection diagram] Figure 3

Description

本発明は、ねじ節鉄筋(ねじ状の節をもった異形棒鋼。本明細書において、「ねじ節鉄筋」という。)を製造する際に、ねじ節鉄筋に発生する捻れを抑制し、ねじ節鉄筋の形状を改善するようにしたねじ節鉄筋の捻れ抑制方法に関するものである。 The present invention suppresses twisting that occurs in threaded reinforcing bars when manufacturing threaded reinforcing bars (deformed steel bars with threaded knots. In this specification, referred to as "threaded reinforcing bars"). The present invention relates to a method for suppressing twisting of threaded reinforcing bars by improving the shape of the reinforcing bars.

ところで、ねじ節鉄筋は、圧延によりねじ節鉄筋を製造する際に、ねじ節鉄筋にねじ状の節を形成することに起因する捻れを誘発する傾向があり、これによって、ねじ節鉄筋の形状精度が低下するという問題があった。 By the way, when manufacturing threaded reinforcing bars by rolling, threaded reinforcing bars tend to induce twisting due to the formation of thread-like knots in them, which reduces the shape accuracy of threaded reinforcing bars. There was a problem that the

この問題への対策、すなわち、ねじ節鉄筋を製造する際に、ねじ節鉄筋に発生する捻れを抑制する方法として、
1.圧延入口ガイドを逆方向に前もって傾けることで、ねじ節鉄筋に発生する捻れを相殺する方法(例えば、特許文献1参照。)。
2.出口スタンドでローラガイドを用いてねじ節鉄筋を保持することで、ねじ節鉄筋に発生する捻れを矯正する方法(例えば、特許文献2参照。)。
が提案され、実用化されている。
As a countermeasure to this problem, that is, a method for suppressing the twisting that occurs in threaded reinforcing bars when manufacturing threaded reinforcing bars,
1. A method of offsetting the twist that occurs in threaded reinforcing bars by tilting the rolling entrance guide in the opposite direction in advance (see, for example, Patent Document 1).
2. A method of correcting twists occurring in threaded reinforcing bars by holding the threaded reinforcing bars using a roller guide at an exit stand (see, for example, Patent Document 2).
has been proposed and put into practical use.

しかしながら、上記従来のねじ節鉄筋の捻れ抑制方法は、
1.圧延入口ガイドを逆方向に前もって傾ける方法は、左右非対称圧延となり、肩部のねじ山の形状精度が低下する。
2.出口スタンドでローラガイドを用いてねじ節鉄筋を保持する方法は、ローラガイドのローラと接する2点による捻り戻し矯正となり、全長(先端、中間及び後端)で性状が均一でない製品には捻れが不均一に残る。
という問題があった。
However, the above-mentioned conventional method for suppressing twisting of threaded reinforcing bars is
1. The method of tilting the rolling entrance guide in the opposite direction in advance results in left-right asymmetric rolling, which reduces the accuracy of the shape of the shoulder thread.
2. The method of holding threaded reinforcing bars using a roller guide on an exit stand involves untwisting and correcting the reinforcing bars at two points in contact with the rollers of the roller guide, which prevents twisting for products whose properties are not uniform over the entire length (tip, middle, and rear end). remains uneven.
There was a problem.

特開2001-150017号公報Japanese Patent Application Publication No. 2001-150017 特開2007-125597号公報Japanese Patent Application Publication No. 2007-125597

本発明は、上記従来のねじ節鉄筋の捻れ抑制方法の有する問題点に鑑み、全長(先端、中間及び後端)で性状が均一でない製品の場合でも、側面から一様な変形を加えることで全長に捻れがないねじ節鉄筋を生産することができるねじ節鉄筋の捻れ抑制方法を提供することを目的とする。 In view of the above-mentioned problems with the conventional method for suppressing twisting of threaded reinforcing bars, the present invention has been developed by applying uniform deformation from the side, even in the case of products whose properties are not uniform over the entire length (tip, middle, and rear end). The purpose of the present invention is to provide a method for suppressing twisting of threaded reinforcing bars that can produce threaded reinforcing bars that are free from twisting over their entire length.

上記目的を達成するため、本発明のねじ節鉄筋の捻れ抑制方法は、ねじ形状成形用圧延ロールでねじ状の節を形成したねじ節鉄筋を、ねじ形状成型用圧延機の下流側に設置した一対のロールを用いて塑性変形させることで、ねじ節鉄筋に発生する捻れを矯正するねじ節鉄筋の捻れ抑制方法において、前記一対のロールに、横断面形状が円弧状をした凸型ロールを使用し、ねじ節鉄筋のねじ状の節が形成されていない箇所を両側から圧下し、塑性加工をねじ節鉄筋の中心部に加えることで、ねじ節鉄筋に発生する捻れを矯正するようにすることを特徴とする。 In order to achieve the above object, the method for suppressing twisting of a threaded reinforcing bar of the present invention includes installing a threaded reinforcing bar in which threaded knots are formed with a rolling roll for threaded shape forming on the downstream side of a rolling mill for threaded shape forming. In a method for suppressing twisting of threaded reinforcing bars in which twisting occurring in threaded reinforcing bars is corrected by plastically deforming them using a pair of rolls, convex rolls having an arcuate cross-sectional shape are used as the pair of rolls. However, the twist that occurs in the threaded reinforcing bars is corrected by compressing the parts of the threaded reinforcing bars where threaded knots are not formed from both sides and applying plastic working to the center of the threaded reinforcing bars. It is characterized by

この場合において、前記ねじ形状成形用圧延ロールでねじ状の節を形成する前の鉄筋素材の周面の180°対称位置に、凹溝形成用圧延ロールで鉄筋素材の長手方向に伸びる横断面形状が円弧状をした凹溝を形成するようにすることができる。 In this case, a cross-sectional shape extending in the longitudinal direction of the reinforcing bar material is formed using a groove-forming rolling roll at a 180° symmetrical position on the circumferential surface of the reinforcing bar material before the thread-like nodes are formed using the thread-shape forming rolling roll. can form a concave groove having an arc shape.

本発明のねじ節鉄筋の捻れ抑制方法によれば、ねじ形状成型用圧延機の下流側に設置した一対の凸型ロールの形状を改良することによって、簡易な機構で、ねじ節鉄筋を製造する際に、ねじ節鉄筋に発生する捻れを抑制し、ねじ節鉄筋の形状を改善することができる。 According to the method for suppressing twisting of threaded reinforcing bars of the present invention, threaded reinforcing bars can be manufactured with a simple mechanism by improving the shape of a pair of convex rolls installed downstream of a rolling mill for thread shape forming. At the same time, it is possible to suppress twisting that occurs in the threaded reinforcing bars and improve the shape of the threaded reinforcing bars.

本発明のねじ節鉄筋の捻れ抑制方法を実施する圧延工程の一実施例を示す説明図である。FIG. 2 is an explanatory diagram showing an example of a rolling process for carrying out the method for suppressing twisting of threaded reinforcing bars of the present invention. 同圧延工程の要部を示す説明図である。It is an explanatory view showing the main part of the same rolling process. 同鉄筋の圧延工程における鉄筋の形状を示す説明図である。It is an explanatory view showing the shape of the reinforcing bar in the rolling process of the same reinforcing bar.

以下、本発明のねじ節鉄筋の捻れ抑制方法の実施の形態を、図面に基づいて説明する。 DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the method for suppressing twisting of threaded reinforcing bars of the present invention will be described based on the drawings.

図1~図3に、本発明のねじ節鉄筋の捻れ抑制方法の一実施例を示す。
このねじ節鉄筋の捻れ抑制方法は、ねじ形状成形用圧延ロール2でねじ状の節Sを形成したねじ節鉄筋Rを、ねじ形状成型用圧延機の下流側に設置した一対のロールを用いて塑性加工することで、ねじ節鉄筋Rに発生する捻れを矯正するもので、当該一対のロールに、横断面形状が円弧状をした凸型ロール3を使用し、ねじ節鉄筋Rのねじ状の節Sが形成されていない箇所を両側から圧下し、塑性加工をねじ節鉄筋Rの中心部に加えることで、ねじ節鉄筋Rに発生する捻れを矯正するようにしている。
1 to 3 show an embodiment of the method for suppressing twisting of threaded reinforcing bars according to the present invention.
This method for suppressing twisting of threaded reinforcing bars is to use a pair of rolls installed downstream of a rolling mill for threaded shape forming to form threaded knotted reinforcing bars R into threaded knots S using a rolling roll 2 for threaded shape forming. Plastic working is used to correct the twist that occurs in the threaded reinforcing bars R. The pair of rolls is a convex roll 3 with an arcuate cross-sectional shape, and the threaded reinforcing bars R are straightened. The twist occurring in the threaded reinforcing bar R is corrected by rolling down the part where the knot S is not formed from both sides and applying plastic working to the center of the threaded reinforcing bar R.

ここで、ねじ形状成形用圧延ロール2は、鉄筋素材R0に、ねじ状の節Sを形成するための圧延ロールである。 Here, the thread-shaped rolling roll 2 is a rolling roll for forming thread-shaped nodes S in the reinforcing bar material R0.

そして、ねじ形状成形用圧延ロール2の前工程に凹溝形成用圧延ロール1を配置し、ねじ形状成形用圧延ロール2でねじ状の節Sを形成する前に、鉄筋素材R0の周面の180°対称位置に、凹溝形成用圧延ロール1で鉄筋素材R0の長手方向に伸びる横断面形状が円弧状をした凹溝Hを形成するようにしている。 Then, the roll roll 1 for forming a concave groove is arranged in the pre-process of the roll roll 2 for thread shape formation, and before the thread shape knot S is formed by the roll roll 2 for thread shape formation, the circumferential surface of the reinforcing bar material R0 is At 180° symmetrical positions, the groove forming roll 1 is used to form grooves H having an arcuate cross-sectional shape extending in the longitudinal direction of the reinforcing bar material R0.

凸型ロール3は、横断面形状が円弧状をし、凹溝形成用圧延ロール1及びねじ形状成形用圧延ロール2でねじ状の節Sを形成したねじ節鉄筋Rのねじ状の節Sが形成されていない箇所、すなわち、凹溝H部に円弧状を凸部が嵌入し、両側から圧下し、塑性加工をねじ節鉄筋Rの中心部に加えることで、ねじ節鉄筋Rに発生する捻れを矯正するようにしている。 The convex roll 3 has an arcuate cross-sectional shape, and the threaded joints S of the threaded reinforcing bar R are formed by the rolling roll 1 for forming grooves and the rolling roll 2 for forming a threaded shape. The arc-shaped convex part fits into the unformed part, that is, the concave groove H, and is rolled down from both sides, and plastic working is applied to the center of the threaded reinforcing bar R, thereby reducing the twist that occurs in the threaded reinforcing bar R. I am trying to correct this.

凸型ロール3によって捻れが矯正されたねじ節鉄筋Rは、ランインローラ4及びブレーキングプレート5を介して、冷却床(図示省略)に搬送される。 The threaded reinforcing bars R whose twist has been corrected by the convex rolls 3 are conveyed to a cooling bed (not shown) via the run-in rollers 4 and the braking plate 5.

このねじ節鉄筋の捻れ抑制方法は、以下の作用効果を奏するものである。
1.ねじ形状成形用圧延ロール2でねじ状の節Sを形成する際に、入口側は逆方向に傾けずに、左右対称に圧延を実施し、肩寸法を均一にして、ねじ状の節Sを形成した後に、凸型ロール3を使用し、ねじ節鉄筋Rのねじ状の節Sが形成されていない箇所を両側から圧下し、塑性加工をねじ節鉄筋Rの中心部に加えることで、ねじ節鉄筋Rに発生する捻れを矯正することで、捻れをなくすことができる。特に、ねじ山が高くなるように強圧下で圧
延した場合に発生する強い捻れをなくすことができる。
2.鉄筋素材R0の周面の180°対称位置に、凹溝形成用圧延ロール1で鉄筋素材R0の長手方向に伸びる横断面形状が円弧状をした凹溝Hを形成することにより、凸型ロール3に安定してねじ節鉄筋Rの中心部が導かれるようにすることができる。
3.ねじ節鉄筋Rが、横断面形状が円弧状をした凸型ロール3の円弧の先端2点で熱間接触するので、ねじ節鉄筋Rの側面に肌荒れが発生せず、表面性状を改善することができる。
This method for suppressing twisting of threaded reinforcing bars has the following effects.
1. When forming a thread-shaped node S with the rolling roll 2 for forming a thread shape, roll is performed symmetrically without tilting the inlet side in the opposite direction, making the shoulder dimensions uniform, and forming the thread-shaped node S. After forming, the convex roll 3 is used to roll down the part of the threaded reinforcing bar R where the threaded knot S is not formed, and plastic working is applied to the center of the threaded reinforcing bar R to form a thread. By correcting the twist that occurs in the knotted reinforcing bar R, the twist can be eliminated. In particular, it is possible to eliminate the strong twist that occurs when rolling under strong pressure so as to increase the thread height.
2. By forming concave grooves H extending in the longitudinal direction of the reinforcing bar material R0 at 180° symmetrical positions on the circumferential surface of the reinforcing bar material R0 with a concave groove forming rolling roll 1 having an arcuate cross-sectional shape, the convex roll 3 The center of the threaded reinforcing bar R can be guided stably.
3. Since the threaded reinforcing bar R comes into hot contact at two points of the tip of the arc of the convex roll 3 having an arcuate cross-sectional shape, roughness does not occur on the side surface of the threaded reinforcing bar R, and the surface quality is improved. Can be done.

以上、本発明のねじ節鉄筋の捻れ抑制方法について、その実施例に基づいて説明したが、本発明は上記実施例に記載した構成に限定されるものではなく、その趣旨を逸脱しない範囲において適宜その構成を変更することができるものである。 The method for suppressing twisting of threaded reinforcing bars according to the present invention has been described above based on the embodiments thereof. However, the present invention is not limited to the configuration described in the above embodiments, and may be modified as appropriate without departing from the spirit thereof. Its configuration can be changed.

本発明のねじ節鉄筋の捻れ抑制方法は、出口スタンドでねじ節鉄筋を保持するロールの形状を改良することによって、簡易な機構で、ねじ節鉄筋を製造する際に、ねじ節鉄筋に発生する捻れを抑制し、ねじ節鉄筋の形状を改善することができることから、ねじ節鉄筋を製造するために好適に用いることができる。 The method of suppressing twisting of threaded reinforcing bars of the present invention uses a simple mechanism by improving the shape of the roll that holds the threaded reinforcing bars at the exit stand. Since twisting can be suppressed and the shape of threaded reinforcing bars can be improved, it can be suitably used for manufacturing threaded reinforcing bars.

1 凹溝形成用圧延ロール
2 ねじ形状成形用圧延ロール
3 凸型ロール
4 ランインローラ
5 ブレーキングプレート
H 凹溝
R ねじ節鉄筋
R0 鉄筋素材
S ねじ状の節
1 Rolling roll for forming grooves 2 Rolling roll for forming threaded shapes 3 Convex roll 4 Run-in roller 5 Braking plate H Groove R Threaded joint reinforcement R0 Reinforcing bar material S Threaded joint

Claims (1)

ねじ形状成形用圧延ロールでねじ状の節を形成したねじ節鉄筋を、ねじ形状成型用圧延機の下流側に設置した一対のロールを用いて塑性変形させることで、ねじ節鉄筋に発生する捻れを矯正するねじ節鉄筋の捻れ抑制方法において、
前記ねじ形状成形用圧延ロールでねじ状の節を形成する工程の前工程として、ねじ形状成形用圧延ロールでねじ状の節を形成する前の鉄筋素材の周面の180°対称位置に、凹溝形成用圧延ロールで鉄筋素材の長手方向に伸びる横断面形状が円弧状をした凹溝を形成するようにする工程と、
前記ねじ形状成形用圧延ロールでねじ状の節を形成する工程の後工程として、一対のロールに、横断面形状が円弧状をした凸型ロールを使用し、ねじ節鉄筋のねじ状の節が形成されていない、横断面形状が円弧状をした凹溝の箇所を両側から凸型ロールの凸部で圧下し、塑性加工をねじ節鉄筋の中心部に加えることで、ねじ節鉄筋に発生する捻れを矯正するようにする工程とを含む
ことを特徴とするねじ節鉄筋の捻れ抑制方法。
By plastically deforming the threaded reinforcing bars that have formed threaded knots using a rolling roll for forming threaded shapes using a pair of rolls installed downstream of the rolling mill for threaded shaping, the torsion that occurs in the threaded reinforcing bars can be reduced. In a method for suppressing twisting of threaded reinforcing bars to correct
As a pre-process to the process of forming thread-like knots with the thread-shape forming roll, a recess is formed at a 180° symmetrical position on the circumferential surface of the reinforcing bar material before forming the thread-like knot with the thread-shape forming roll. forming a concave groove with an arcuate cross-sectional shape extending in the longitudinal direction of the reinforcing bar material using a groove-forming roll;
As a post-process of forming thread-like knots with the thread-shape forming rolling rolls, a pair of rolls is a convex roll with an arc-shaped cross section, and the thread-like knots of the thread-knot reinforcing bar are This occurs in the threaded reinforcing bars by rolling down the unformed concave grooves with an arcuate cross-sectional shape from both sides using the convex parts of the convex rolls and applying plastic working to the center of the threaded reinforcing bars. and a step of correcting the twist.
A method for suppressing twisting of threaded reinforcing bars.
JP2022209371A 2022-12-27 2022-12-27 Method for suppressing twisting of threaded reinforcing bars Active JP7340677B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7496482B1 (en) 2024-03-15 2024-06-06 共英製鋼株式会社 Method for suppressing twisting of deformed steel bars

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000104380A (en) 1998-09-30 2000-04-11 Tokyo Tekko Co Ltd Ribbed deformed reinforcing bar

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000104380A (en) 1998-09-30 2000-04-11 Tokyo Tekko Co Ltd Ribbed deformed reinforcing bar

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7496482B1 (en) 2024-03-15 2024-06-06 共英製鋼株式会社 Method for suppressing twisting of deformed steel bars

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