JP7318410B2 - Adhesive sheet for lamination, multi-layer body, and method for producing multi-layer body - Google Patents

Description

TECHNICAL FIELD The present invention relates to a pressure-sensitive adhesive sheet for lamination, a multilayer body, and a method for producing a multilayer body. In particular, it relates to a pressure-sensitive adhesive sheet for lamination using a substrate containing polycarbonate.

Conventionally, adhesive sheets using polyolefins such as polypropylene and polyethylene have been known as base materials. However, polyolefin sheets have a problem in terms of heat resistance. On the other hand, in order to improve heat resistance, polyethylene terephthalate and the like are also considered. However, polyethylene terephthalate is required to be improved from the viewpoint of moist heat resistance and moldability. Therefore, the use of polycarbonate as the base material of the pressure-sensitive adhesive sheet has been investigated.

For example, Patent Document 1 discloses a laminate including an adhesive sheet, in which the front plate includes a B layer whose main component is a polycarbonate-based resin, and an A layer whose main component is a thermoplastic resin different from the polycarbonate-based resin. The total thickness of the A layer is 10 μm to 250 μm, and the ratio of the thickness (A) of the A layer to the total thickness (T) of the A layer and the B layer ((A) / (T)) is 0.05 to 0.40, and the inside of the front plate and the adhesive sheet when the laminate of the front plate and the adhesive sheet is exposed for 120 hours in an environment with a temperature of 85 ° C. and a humidity of 85% RH. A laminate is disclosed which is characterized by a stress (σ) of 0.47 MPa or less.
Further, in Patent Document 2, when P is the 180° adhesive force to glass at 23° C. and Q is the 180° adhesive force to glass at 80° C., the value represented by Q/P is 1 or more. Sheets are disclosed. Further disclosed is a laminate comprising the adhesive sheet and a polycarbonate substrate on at least one side of the adhesive sheet.

WO2016/158827 JP 2017-200975 A

As described above, pressure-sensitive adhesive sheets including a substrate containing polycarbonate and an adhesive layer provided on the substrate have been investigated. However, in recent years, the demand for pressure-sensitive adhesive sheets has increased, and there is a need to provide new materials. In particular, recently, there has been an increasing demand for pressure-sensitive adhesive sheets having durability to high-temperature tests.
An object of the present invention is to solve such problems, a substrate containing a polycarbonate, a pressure-sensitive adhesive sheet for lamination having excellent durability against high temperature tests, and a multilayer body using the pressure-sensitive adhesive sheet and It is an object of the present invention to provide a method for manufacturing a multilayer body.

Based on the above problems, the present inventors have conducted studies and found that the above problems can be solved by using a high-molecular-weight polycarbonate contained in the base material. Specifically, the above problems have been solved by the following means.
<1> A pressure-sensitive adhesive sheet for lamination, comprising a substrate containing a polycarbonate and an adhesive layer provided on the substrate, wherein the polycarbonate has a viscosity-average molecular weight of 25,000 to 40,000.
<2> The pressure-sensitive adhesive sheet for bonding according to <1>, wherein the pressure-sensitive adhesive layer contains an acrylic pressure-sensitive adhesive.
<3> The pressure-sensitive adhesive sheet for bonding according to <1> or <2>, wherein the pressure-sensitive adhesive layer contains a silicone pressure-sensitive adhesive.
<4> The pressure-sensitive adhesive sheet for lamination according to any one of <1> to <3>, wherein the pressure-sensitive adhesive layer contains a urethane pressure-sensitive adhesive.
<5> The pressure-sensitive adhesive sheet for lamination according to any one of <1> to <4>, wherein the substrate has a haze of 1.5% or less.
<6> The pressure-sensitive adhesive sheet for lamination according to any one of <1> to <5>, wherein the substrate has a thickness of 30 μm or more and 200 μm or less.
<7> The pressure-sensitive adhesive sheet for lamination according to any one of <1> to <6>, wherein the pressure-sensitive adhesive layer has a thickness of 10 μm or more and 70 μm or less.
<8> In a peel test in which the sheet is laminated on the adhesive layer side to a polycarbonate mirror film and peeled in a 180 ° direction in accordance with JIS Z0237 under the conditions of 152 mm / min, 0.001 to The pressure-sensitive adhesive sheet for lamination according to any one of <1> to <7>, exhibiting a peel force of 3 N/25 mm.
<9> The pressure-sensitive adhesive sheet for lamination according to any one of <1> to <8>, which has a primer layer between the base material and the pressure-sensitive adhesive layer.
<10> A multilayer body, wherein the pressure-sensitive adhesive sheet for lamination according to any one of <1> to <9> adheres to at least part of the surface of the resin molding on the pressure-sensitive adhesive layer side.
<11> The multilayer body according to <10>, wherein the resin molding is a resin sheet.
<12> The multilayer body according to <10> or <11>, wherein the resin molding contains polycarbonate.
<13> The multilayer body according to <10> or <11>, wherein the resin molding contains polyimide.
<14> A method for producing a multilayer body, comprising sticking the pressure-sensitive adhesive sheet for lamination according to any one of <1> to <9> to a resin molding.

A pressure-sensitive adhesive sheet for lamination comprising a base material containing a polycarbonate and an adhesive layer provided on the base material, the pressure-sensitive adhesive sheet for lamination having excellent durability to a high temperature test, and the pressure-sensitive adhesive sheet using the above-mentioned pressure-sensitive adhesive sheet A multi-layer body and a method of making the multi-layer body have now been provided.

BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic diagram which shows an example of the layer structure of the adhesive sheet of this invention.

The contents of the present invention will be described in detail below. In this specification, the term "~" is used to mean that the numerical values before and after it are included as the lower limit and the upper limit.
In this specification, various physical property values and characteristic values are at 23° C. unless otherwise specified.
As used herein, the term "sheet" refers to a thin, flat product whose thickness is small relative to its length and width, and includes "film." Also, the "sheet" in this specification may be a single layer or multiple layers.
As used herein, the term (meth)acrylate may include acrylate and methacrylate, respectively.

[Adhesive sheet for bonding]
The pressure-sensitive adhesive sheet for lamination of the present invention (hereinafter sometimes referred to as "pressure-sensitive adhesive sheet") includes a substrate containing a polycarbonate and an adhesive layer provided on the substrate, and the polycarbonate has a viscosity-average molecular weight of It is characterized by being between 25,000 and 40,000. With such a configuration, a pressure-sensitive adhesive sheet for lamination having excellent durability against high-temperature tests can be obtained. Furthermore, it is also possible to obtain a pressure-sensitive adhesive sheet for lamination that is excellent in sticking properties and removability with other members (for example, resin moldings described later). Thus, the pressure-sensitive adhesive sheet for lamination obtained by providing a pressure-sensitive adhesive layer on a substrate containing a polycarbonate having a viscosity average molecular weight of 25,000 to 40,000 is a protective film for products that require high-temperature treatment. can be used as

The pressure-sensitive adhesive sheet for lamination of the present invention essentially includes a pressure-sensitive adhesive layer provided on a substrate. As a preferred embodiment of the present invention, as shown in FIG. 1, the pressure-sensitive adhesive sheet 10 for lamination of the present invention is exemplified by a pressure-sensitive adhesive sheet having an adhesive layer 12 and a substrate 20 .
In the present invention, each of the adhesive layer 12, the primer layer 16, and the base material 20 may be one layer, or two or more layers.

In a preferred embodiment of the present invention, at least one pressure-sensitive adhesive layer contained in the pressure-sensitive adhesive sheet of the present invention may be provided on the surface of a base material, or a primer layer or other layer may be provided between the base material and the pressure-sensitive adhesive layer. A layer of may be provided. In the pressure-sensitive adhesive sheet of the present invention, the pressure-sensitive adhesive layer is preferably provided on the surface of the primer layer opposite to the substrate side.

In a preferred embodiment of the invention, the primer layer is usually provided between the substrate and the adhesive layer. By having a primer layer, impurities derived from polycarbonate may enter the adhesive layer, reduce the adhesiveness, deteriorate or decompose the base layer, and generate bubbles, etc. However, this is effective. can be suppressed to
The primer layer is preferably disposed between the substrate and the adhesive layer, and one surface of the primer layer is provided on the surface of the substrate and the other surface is provided on the surface of the adhesive layer. is more preferred. However, other layers may be provided between the primer layer and the substrate and/or between the primer layer and the adhesive layer.

Other layers in the adhesive sheet of the present invention are exemplified by a hard coat layer, an ultraviolet absorption layer, an antistatic layer, an antireflection layer, an antiblock layer, an index matching layer, a print coat layer and a release layer.

Details of the substrate, adhesive layer, primer layer, and hard coat layer are described below.

<Base material>
The substrate used in the present invention contains polycarbonate, and the polycarbonate has a viscosity average molecular weight of 25,000 to 40,000. The fatigue property of the base material is improved by making it equal to or higher than the lower limit. Further, by setting the content to be equal to or less than the above upper limit value, the moldability of the base material is improved.
The viscosity average molecular weight (Mv) of the polycarbonate is preferably 26,000 or more, more preferably 28,000 or more, still more preferably 30,000 or more, and still more preferably 32,000 or more. . The upper limit of the viscosity average molecular weight (Mv) of the polycarbonate is preferably 39,000 or less, more preferably 38,000 or less, and still more preferably 37,000 or less.
The viscosity-average molecular weight (Mv) is determined by using methylene chloride as a solvent and using an Ubbelohde viscometer to determine the intrinsic viscosity [η] (unit: dL/g) at a temperature of 25°C. 1.23×10 ⁻⁴ ×Mv ^0.83 , means a value calculated from.
When two or more kinds of polycarbonates are used, the viscosity-average molecular weight of the mixture is used (hereafter, various physical properties are similarly considered).

The glass transition temperature of the polycarbonate measured by differential scanning calorimetry is preferably 110° C. or higher, more preferably 120° C. or higher, still more preferably 130° C. or higher, and 140° C. or higher. is more preferable, and may be 148° C. or higher. Further, the glass transition temperature of the substrate is preferably 170° C. or lower, more preferably 165° C. or lower, and may be 160° C. or lower or 155° C. or lower. The glass transition temperature is measured according to the method described in the examples below (the same applies to the glass transition temperature below).

The substrate used in the present invention preferably has an in-plane retardation (Re) of 100 nm or less, more preferably 80 nm or less, even more preferably 60 nm or less, and even more preferably 45 nm or less. It is more preferably 40 nm or less. By making it equal to or less than the above upper limit, application to liquid crystal member applications is expected, and shrinkage during high-temperature treatment is also reduced. The lower limit value is more desirable, but 0.1 nm or more is practical.

The haze of the substrate is preferably 1.5% or less, more preferably 1.2% or less, and even more preferably 1.0% or less. Although the lower limit is not particularly limited, a content of 0.01% or more, and even 0.1% or more sufficiently satisfies the performance requirements.
In addition, in this specification, haze adopts the value measured based on the method of the Example mentioned later.

The thickness of the substrate is not particularly limited, but is preferably 30 μm or more, more preferably 35 μm or more, still more preferably 40 μm or more, and even more preferably 50 μm. By making it more than the said lower limit, there exists a tendency for the material strength (tensile strength etc.) as an adhesive sheet to improve more. Further, the thickness of the substrate is preferably 200 μm or less, more preferably 150 μm or less, and may be 120 μm or less. When the thickness is equal to or less than the above upper limit, it is possible to more effectively suppress the problem that the base material is easily peeled off due to the rigidity of the base material.

Substrates for use in the present invention include polycarbonate.
As the type of polycarbonate contained in the base material, -[OR-OC(=O)]-units (R is a hydrocarbon group, specifically an aliphatic groups, aromatic groups, or those containing both an aliphatic group and an aromatic group, and those having a linear or branched structure, are not particularly limited. One embodiment includes a polycarbonate having a linear structure (preferably having no branched structure). The polycarbonate is preferably an aromatic polycarbonate, more preferably a polycarbonate having a bisphenol skeleton, more preferably a polycarbonate having a bisphenol A skeleton and/or a bisphenol C skeleton, and still more preferably a polycarbonate having a bisphenol A skeleton. In the polycarbonate having a bisphenol skeleton, 90 mol % or more of all structural units are preferably structural units having a bisphenol skeleton.

Other polycarbonates that can be used for the substrate are described in paragraphs 0042 to 0050 of JP-A-2017-213771 and described in paragraphs 0015 to 0041 of JP-A-2018-090677, as long as they do not deviate from the gist of the present invention. , the contents of which are incorporated herein.

The substrate may also contain additives. Examples of additives include at least one selected from the group consisting of heat stabilizers, antioxidants, flame retardants, flame retardant aids, ultraviolet absorbers, release agents and colorants. Further, antistatic agents, near-infrared shielding agents, light diffusing agents, fluorescent whitening agents, antifogging agents, fluidity improving agents, plasticizers, dispersants, antibacterial agents, etc. may be added to the substrate.
Antioxidants include phenol antioxidants, amine antioxidants, phosphorus antioxidants, thioether antioxidants, and the like. Of these, phosphorus-based antioxidants and phenol-based antioxidants (more preferably hindered phenol-based antioxidants) are preferred in the present invention. Phosphorus-based antioxidants are particularly preferred because they provide excellent substrate hues. As the phosphorus antioxidant, the description of paragraphs 0098 to 0106 of JP-A-2018-178075 can be referred to, and the contents thereof are incorporated herein.
The total amount of additives in the substrate is preferably 0 to 10% by mass, more preferably 0 to 5% by mass.
Further, the substrate used in the present invention may be exemplified by a form that does not substantially contain a flame retardant (for example, an organic alkali (earth) metal salt or a silicone compound having an aromatic group). “Substantially free” means, for example, 1% by mass or less of the substrate, may be less than 0.05% by mass, or may be 0% by mass.

Next, the layer structure of the substrate will be described.
The substrate may be a single layer, or it may be a multilayer. In the case of multiple layers, for example, an acrylic resin layer such as acrylic resin such as poly(methyl meth)acrylate resin (PMMA: polymethyl acrylate and/or polymethyl methacrylate) is added to a layer of polycarbonate (PC). Laminated ones, polycarbonate (PC) layers further laminated with polycarbonate (PC) layers, and the like. The substrate used in the present invention is preferably a single layer.

<Adhesive layer>
The pressure-sensitive adhesive sheet of the present invention includes a pressure-sensitive adhesive layer provided on a substrate, as described above.
The type of adhesive layer is not particularly limited, but preferably contains at least one of an acrylic adhesive, a silicone adhesive and a urethane adhesive, and more preferably contains at least one of a silicone adhesive and a urethane adhesive. . By using these adhesives, it is possible to achieve higher adhesiveness and, for example, appropriate adhesion to the primer layer, and the adhesive surface is easy to wet and spread during lamination, so lamination workability is improved. Are better.
In addition, the adhesive layer may have removability, and the adhesive layer having removability can be adhered again even if it is once peeled off from the pasting material.

The acrylic pressure-sensitive adhesive is a pressure-sensitive adhesive containing an acrylic polymer, and specific examples thereof include DIC's Fine Tack (CT-3088, CT-3850, CT-6030, CT-5020, CT-5030), Quick Master (SPS-900-IV, Quickmaster SPS-1040NT-25), and the adhesive Oripine manufactured by Toyochem.
A silicone pressure-sensitive adhesive is a pressure-sensitive adhesive containing a silicone-based polymer, and specific examples thereof include polymers manufactured by Shin-Etsu Chemical Co., Ltd. KR-3704 (main agent) and CAT-PL-50T (platinum catalyst). mentioned.
A urethane adhesive is an adhesive containing a urethane-based polymer, and specific examples thereof include the adhesive Oripine manufactured by Toyochem Co., Ltd., and the like.
As used herein, a polymer means a compound having a number average molecular weight of 1,000 or more, preferably 2,000 or more.

As the adhesive layer, in addition to the above, within the scope of the present invention, the adhesive layer described in paragraphs 0026 to 00053 of JP 2017-200975, paragraphs 0056 to 0060 of JP 2013-020130 The adhesive layer described in, the adhesive sheet of International Publication No. 2016/158827, the adhesive layer of paragraphs 0031 to 0032 of JP-A-2016-182791, the rubber-based adhesive of paragraphs 0057 to 0084 of JP-A-2015-147837 Agent layers can also be employed, the contents of which are incorporated herein.

The thickness of the adhesive layer is not particularly limited, but is preferably 10 μm or more, more preferably 25 μm or more, even more preferably 35 μm or more, and may be 40 μm or more. Also, the thickness of the adhesive layer is preferably 70 μm or less, more preferably 60 μm or less. By setting it within the above range, more appropriate adhesive properties and adhesive strength are achieved.

Next, the peel strength of the adhesive layer will be described.
In the present invention, a pressure-sensitive adhesive sheet for lamination comprising a substrate containing a polycarbonate and an adhesive layer provided on the substrate, wherein the polycarbonate has a viscosity average molecular weight of 25,000 to 40,000, On the adhesive layer side, a polycarbonate mirror film having a thickness of 0.1 (mm) is laminated and peeled off in a 180° direction at 152 mm/min in accordance with JIS Z0237. 001 to 4.5 N/25 mm. By making it more than the said lower limit, there exists a tendency for adhesive strength to improve more. The peel force is more preferably 0.005 N/25 mm or more, more preferably 0.01 N/25 mm or more. Further, the peel force is more preferably 3 N/25 mm or less, further preferably 1 N/25 mm or less, still more preferably 0.8 N/25 mm or less, and 0.7 N/25 mm or less. is even more preferably 0.5 N/25 mm or less, and may be 0.2 N/25 mm or less. By setting the peel force to 3 N/25 mm or less, further 1 N/25 mm or less, a pressure-sensitive adhesive sheet having excellent removability can be obtained.
The peel force is measured in accordance with the method described in Examples below.

The peel force can be controlled by the composition of the adhesive layer. For example, in the case of a silicone-based pressure-sensitive adhesive layer, it is possible to adjust the release force by adjusting the main chain structure, terminal structure, branched structure, molecular weight, etc. of polyorganosiloxane. In the case of a urethane-based adhesive layer, the release force can be adjusted by adjusting the main chain structure and molecular weight of the composed polyol and polyisocyanate, their ratio, and the like. In the case of an acrylic adhesive layer, the peel strength depends on the monomer structure, molecular weight, and copolymerization ratio of the acrylic-containing resin, the main chain structure and molecular weight of the polyisocyanate, and the ratio of the acrylic-containing resin to the polyisocyanate. Adjustment is possible.
Also, by combining adhesives having different adhesive strengths, it is possible to form an adhesive layer having an arbitrary peeling strength.

<Primer layer>
The adhesive sheet of the present invention may have a primer layer as described above.
The primer layer preferably contains a urethane (meth)acrylate resin. By using a urethane (meth)acrylate resin, a pressure-sensitive adhesive sheet with more excellent heat resistance can be obtained.

<<Urethane (meth)acrylate resin>>
(Urethane (meth)acrylate resin containing molecular structure of cyclic skeleton)
As the urethane (meth)acrylate resin, a urethane (meth)acrylate resin containing a molecular structure of a cyclic skeleton is preferable. More specifically, a polymer of an isocyanate compound and an acrylate compound having a cyclic skeleton is given as a specific example of a preferred urethane (meth)acrylate. The urethane (meth)acrylate resin, which may have a molecular structure of a cyclic skeleton, is preferably an ultraviolet curable type.

The isocyanate compound is, for example, an aromatic isocyanate optionally having a substituent which is an alkyl group such as a methyl group, preferably an aromatic isocyanate having a total of 6 to 16 carbon atoms, more preferably 7 carbon atoms. Aromatic isocyanates with .about.14 carbon atoms, particularly preferably those with 8 to 12 carbon atoms, are used.
As the above isocyanate, aromatic isocyanate is preferable, but aliphatic isocyanate, alicyclic isocyanate and the like are also used.

Examples of (meth)acrylate compounds include pentaerythritol triacrylate (PETA), dipentaerythritol pentaacrylate (DPPA), and hydroxypropyl (meth)acrylate (hydroxypropyl acrylate: HPA).
As the (meth)acrylate compound, a compound having a (meth)acryloyloxy group and a hydroxy group, for example, a monofunctional (meth)acrylic compound having a hydroxy group can also be used.

A preferred specific example of the polymer of the above-mentioned isocyanate compound and (meth)acrylate compound, that is, the urethane (meth)acrylate resin, is a polymer of xylylene diisocyanate (XDI) and pentaerythritol triacrylate (PETA), XDI and dipentaerythritol pentaacrylate (DPPA), a polymer of dicyclohexylmethane diisocyanate (H12MDI) and PETA, a polymer of isophorone diisocyanate (IPDI) and PETA, XDI and hydroxypropyl (meth)acrylate (HPA ) and the like.

In addition to the isocyanate compound and (meth)acrylate compound described above, the urethane (meth)acrylate containing a cyclic skeleton also includes a polymer containing a polyol compound as a structural unit. Polyol compounds (polyhydric alcohols) are exemplified by compounds having two or more hydroxyl groups in one molecule.

Preferred specific examples of the above urethane (meth)acrylate resin include a polymer of tricyclodidecanedimethanol (TCDDM), IPDI and PETA, a polymer of TCDDM, H12MDI and PETA, and among these polymers, PETA Alternatively, a polymer containing PETA and DPPA as structural units, a polymer of xylylene diisocyanate (XDI) and hydroxypropyl (meth)acrylate (HPA), and the like can be used.

In addition to an isocyanate compound, a compound having a (meth)acryloyloxy group and a hydroxy group, a urethane (meth)acrylate containing a polyol compound as a structural unit may contain at least a component represented by the following formula (I). preferable.
(A ³ )-O(O=)CHN-A ² -HNC(=O)OA ¹ -O(O=)CNH-A ² -NH-(=O)O-(A ³ ) . . . (I)
(In formula (I),
A ¹ is an alkylene group derived from the above polyol compound,
A ² is each independently an alkylene group derived from the isocyanate compound described above,
A ³ is each independently an alkyl group derived from the above compound having a (meth)acryloyloxy group and a hydroxy group.

Preferred specific examples of the urethane (meth)acrylate contained in the above resin component include the following compounds containing structural units derived from ethylene glycol, pentaerythritol triacrylate, and isophorone diisocyanate. In the following formula, the value of n is 0-10, preferably 1-5, more preferably 1-3.

In the urethane (meth)acrylate resin, the ratio of structural units derived from a compound having a (meth)acryloyloxy group and a hydroxy group and structural units derived from an isocyanate is 99:1 to 30:70 (mass ratio). is preferably 97:3 to 60:40, and still more preferably 95:5 to 80:20.

(Urethane (meth)acrylate containing (meth)acrylate)
Preferred specific examples of urethane (meth)acrylate resins include urethane (meth)acrylates and (meth)acrylates (those other than urethane (meth)acrylates, preferably (meth)acrylates having a molecular weight of 1,000 or less; hereinafter the same). And those containing. A more preferred specific example of such a urethane (meth)acrylate resin is one containing a mixture of a hexafunctional urethane (meth)acrylate and a bifunctional (meth)acrylate.

In the urethane (meth)acrylate resin, the ratio of urethane (meth)acrylate and (meth)acrylate is preferably 99:1 to 30:70 (mass ratio), more preferably 97:3 to 60:40. and more preferably 95:5 to 80:20.

As described above, when the primer layer is formed from a mixture of urethane (meth)acrylate and (meth)acrylate, the adhesion to the base material and the bendability of the primer layer are improved.

In the present invention, urethane (meth)acrylate is preferably urethane acrylate.

The material forming the primer layer, that is, the primer paint, contains resin components other than urethane (meth)acrylate and (meth)acrylate, such as epoxy (meth)acrylate and acrylic (meth)acrylate, and components other than resin components such as electrification. An inhibitor, an ultraviolet absorber (ultraviolet shielding agent), a near-infrared shielding agent, a light diffusing agent such as silica or metal particles, and the like may be added. The total amount of these components is preferably 5% by mass or less of the solid content of the primer paint (components forming the primer layer).

Furthermore, the primer paint may contain either a leveling agent or a photopolymerization initiator. Further, the primer paint may contain a solvent.
By adding a leveling agent to the primer paint, the surface of the paint film is oriented during the drying process, the surface tension of the paint film is made uniform and reduced, floating mottling and repelling are prevented, and wettability to the substrate is improved. can be improved. As the leveling agent, for example, silicone-based surfactants, acrylic surfactants, fluorine-based surfactants, and the like are preferably used.

In the primer coating, it is preferable that the resin component is contained in an amount of 80% by mass or more, more preferably 90% by mass or more, based on the mass of the solid content of the primer coating (the component that forms the primer layer). More preferably, the resin component is contained in an amount of 95% by mass or more. The resin component preferably contains 80% by mass or more of urethane (meth)acrylate.

As the primer layer, in addition to the above, the description of paragraphs 0012 to 0019 and 0029 to 0030 of JP-A-2016-182791 and the description of paragraphs 0051 to 0056 of JP-A-2015-147837 can be considered, and the contents of these are incorporated herein.

Although the thickness of the primer layer is not particularly limited, it is preferably 2 μm or more, more preferably 2.5 μm or more. When the amount is at least the above lower limit, it is possible to more effectively suppress whitening of the base material due to the solvent when the adhesive layer is applied. The thickness of the primer layer is preferably 10 μm or less, more preferably 7 μm or less, and even more preferably 5 μm or less. By making the thickness equal to or less than the upper limit, cracks are less likely to occur during bending.

<Hard coat layer>
The pressure-sensitive adhesive sheet of the present invention may have a hard coat layer as described above. Providing the hard coat layer tends to improve the surface hardness of the pressure-sensitive adhesive sheet. Although the thickness of the hard coat layer is not particularly limited, it is preferably 1 to 10 μm, more preferably 2 to 8 μm, still more preferably 3 to 7 μm.
The hard coat layer is preferably formed on the surface of the substrate on which the primer layer is not laminated.
The hard coat layer is preferably formed by a hard coat treatment applied to the surface of the substrate or the like. That is, it is preferable to laminate a hard coat layer by applying a hard coat material that can be cured by heat or active energy rays and then curing the material.
An example of a coating material to be cured using an active energy ray is a resin composition consisting of a single or a plurality of monofunctional or polyfunctional (meth)acrylate monomers or oligomers, more preferably urethane (meth)acrylate oligomers. A resin composition etc. are mentioned. A photopolymerization initiator is preferably added as a curing catalyst to these resin compositions.
Further, examples of the thermosetting resin coating include polyorganosiloxane-based and crosslinked acrylic-based coatings. Some of such resin compositions are commercially available as hard coating agents for acrylic resins or polycarbonates, and may be appropriately selected in consideration of suitability for coating lines.
The hard coat layer is described in paragraphs 0045 to 0055 of JP-A-2013-020130, paragraphs 0073-0076 of JP-A-2018-103518, and paragraphs 0062-0082 of JP-A-2017-213771. , the contents of which are incorporated herein.

[Method for producing adhesive sheet]
In the production of the pressure-sensitive adhesive sheet, it is preferred that the substrate is formed first. In the production of the substrate, a resin composition for molding the substrate containing polycarbonate is processed into a sheet (film) by a known technique. In the present invention, it is particularly preferable to melt and extrude a resin composition for molding a base material containing a solvent-free polycarbonate to form a base material. Specifically, it can be molded by extrusion molding or cast molding. As an example of extrusion molding, pellets, flakes or powder of a resin composition are melted and kneaded in an extruder, extruded from a T-die or the like, and the resulting semi-molten sheet is pressed between rolls while being cooled and solidified. Methods of forming sheets are included. A commercially available polycarbonate film may also be used.

The pressure-sensitive adhesive sheet can be produced using the base material containing the above-described polycarbonate, for example, by a production method including a primer layer forming step and an adhesive layer forming step, as described below.
In the primer layer forming step, a primer coating (primer liquid) is applied onto the surface of the substrate and cured to form a primer layer.
In the adhesive layer forming step, an adhesive is applied to the surface of the formed primer layer opposite to the base material and cured to form an adhesive layer.
Techniques such as photocuring and heat curing can be employed as techniques for curing the primer paint or adhesive.

[Multilayer body]
The multi-layer body of the present invention is characterized in that the pressure-sensitive adhesive sheet of the present invention is adhered to at least a part of the surface of the resin molding on the side of the pressure-sensitive adhesive layer. Here, the resin molding means an adherend to which the pressure-sensitive adhesive sheet of the present invention is adhered, which is molded from a resin. The shape of the resin molding is not particularly defined, and it may be a component or a finished product, and may have a smooth surface, irregularities, or a more complicated shape. In the present invention, a form in which the resin molding is a resin sheet is exemplified.
From the viewpoint of heat resistance and transparency, the resin molding preferably contains polycarbonate or polyimide, more preferably polyimide.

The multilayer body of the present invention includes attaching the pressure-sensitive adhesive sheet for lamination of the present invention to a resin molding.
A known method can be used as a method for bonding the resin molding and the pressure-sensitive adhesive sheet. For example, in addition to manual attachment as it is, a roll laminator method, a water spreading method, and the like can be used.

<Application>
The pressure-sensitive adhesive sheet and multilayer body of the present invention can be used for image display devices such as mobile phone terminals, smartphones, portable electronic playground equipment, personal digital assistants, tablet devices, mobile personal computers, wearable terminals, liquid crystal televisions, liquid crystal monitors, desktop personal computers, and car navigation systems. It can be used as a constituent material of various elements such as installation type display devices such as automobile instruments.
In particular, it can be suitably used as a transparent conductive film of the liquid crystal member, a substrate material for various elements, and a protective material.
The pressure-sensitive adhesive sheet and multilayer body of the present invention can also be processed by various processing methods. For example, in addition to a method of heating and pressurizing using a mold, a pressure molding method, a vacuum molding method, a roll forming method, and the like can be exemplified as molding methods. By processing the pressure-sensitive adhesive sheet or multilayer body of the present invention, it becomes possible to use it for an element having a curved surface.

In addition to the above, the present invention can refer to the descriptions of International Publication No. 2016/158827, JP 2017-200975, and JP 2015-147837 without departing from the spirit of the present invention. is incorporated herein.

EXAMPLES The present invention will be described more specifically with reference to examples below. The materials, usage amounts, ratios, processing details, processing procedures, etc. shown in the following examples can be changed as appropriate without departing from the gist of the present invention. Accordingly, the scope of the present invention is not limited to the specific examples shown below.

[Base material]
<raw materials>
- Aromatic polycarbonate obtained by an interfacial polymerization method using bisphenol A as a starting material (E-1000F, manufactured by Mitsubishi Engineering-Plastics, viscosity average molecular weight 35,000)
- Aromatic polycarbonate obtained by an interfacial polymerization method using bisphenol A as a starting material (H-4000F, manufactured by Mitsubishi Engineering-Plastics, viscosity average molecular weight 16,000)
・Tris (2,4-di-tert-butylphenyl) phosphite (phosphorus antioxidant, ADEKA STAB 2112)

<Production of substrates 1 and 2>
Adekastab 2112 (0.03 parts by mass) was weighed into E-1000F (100 parts by mass), mixed in a tumbler for 15 minutes, and then a vented twin-screw extruder (manufactured by Japan Steel Works, Ltd., TEX30α) was used to increase the cylinder temperature. The mixture was melt-kneaded at 310° C., and pellets were obtained by strand cutting.
The pellets obtained above are melted using a T-die melt extruder consisting of a vented twin-screw extruder (manufactured by Japan Steel Works, Ltd., TEX30α) with a barrel diameter of 32 mm and a screw L / D = 31.5. The mixture was extruded into a sheet, pressed between a first roll (mirror surface roll, temperature 50° C.) and a second roll (rigid mirror surface roll, temperature 130° C.), and solidified by cooling. Cylinder die head temperature was 300°C. At that time, a 100-μm-thick sheet (substrate 1) and a 50-μm-thick sheet (substrate 2) were obtained by adjusting the ejection speed and roll take-up speed.

<Production of base material 3>
Adekastab 2112 (0.03 parts by mass) was weighed into E-1000F (100 parts by mass), mixed in a tumbler for 15 minutes, and then a vented twin-screw extruder (manufactured by Japan Steel Works, Ltd., TEX30α) was used to increase the cylinder temperature. The mixture was melt-kneaded at 270° C., and pellets were obtained by strand cutting.
The pellets obtained above are melted using a T-die melt extruder consisting of a vented twin-screw extruder (manufactured by Japan Steel Works, Ltd., TEX30α) with a barrel diameter of 32 mm and a screw L / D = 31.5. The mixture was extruded into a sheet, pressed between a first roll (mirror surface roll, temperature 50° C.) and a second roll (rigid mirror surface roll, temperature 130° C.), and solidified by cooling. Cylinder die head temperature was 270°C. At that time, a sheet (substrate 3) having a thickness of 100 μm was obtained by adjusting the ejection speed and roll take-up speed.

<Measurement of glass transition temperature (Tg) of substrate>
The glass transition temperature (Tg) of the substrate was determined by performing two cycles of heating and cooling under the following DSC measurement conditions, and measuring the glass transition temperature during the second cycle of heating.
The starting glass transition temperature is the intersection of a straight line extending the low temperature side baseline to the high temperature side and the tangent line to the inflection point, and the intersection point of the straight line extending the high temperature side baseline to the low temperature side and the tangent line to the inflection point is The end glass transition temperature was defined as the glass transition temperature (Tg) at the midpoint between the start glass transition temperature and the end glass transition temperature. Measurement start temperature: 30°C, temperature increase rate: 10°C/min, ultimate temperature: 250°C, temperature decrease rate: 20°C/min.
A differential scanning calorimeter (DSC, manufactured by Hitachi High-Tech Science Co., Ltd., "DSC7020") was used as a measuring device.

<Measurement of haze>
Using a haze meter, the haze (%) of the substrate was measured in accordance with JIS-K-7361 and JIS-K-7136 under the conditions of a D65 light source and a 10° field of view.
As the haze meter, "HM-150" (trade name) manufactured by Murakami Color Research Laboratory was used.

[Preparation of primer paint]
Hexafunctional urethane acrylate (manufactured by Negami Kogyo Co., Ltd., trade name UN-3320HC) 90 parts by mass, bifunctional acrylate (manufactured by Nippon Shokubai Co., Ltd., trade name VEEA) 10 parts by mass, and a photopolymerization initiator Irgacure-184 (BASF) (manufactured by IGM Resins B.V., and currently Omnirad 184 is sold by IGM Resins B.V.) as a substitute) is prepared with propylene glycol monomethyl ether as a solvent so that the solid content is 30% by mass, A primer paint was obtained.

[Preparation of Silicone Adhesive Paint 1 (Silicone 1)]
To 100 parts by mass of a silicone compound (manufactured by Shin-Etsu Chemical Co., Ltd., trade name KR-3704), 0.5 parts by mass of a platinum catalyst for curing (manufactured by Shin-Etsu Chemical Co., Ltd., trade name, CAT-PL-50T) is added. The mixture was thoroughly mixed and diluted with the solvent toluene so that the solid content was 40% by mass.

[Preparation of Urethane Adhesive Paint 1 (Urethane 1)]
4 parts by mass of a curing agent (T-501B, manufactured by Toyochem Co., Ltd.) was added to 100 parts by mass of the main agent (manufactured by Toyochem Co., Ltd., trade name Siabain SH-101), and the mixture was sufficiently mixed to form a urethane adhesive coating 1. got

[Preparation of urethane adhesive paint 2 (urethane 2)]
3 parts by mass of a curing agent (manufactured by Toyochem Co., Ltd., trade name T-501B) is added to 100 parts by mass of the main agent (manufactured by Toyochem Co., Ltd., trade name Cyabine SH-205), and sufficiently mixed to form a urethane adhesive paint 2. got

[Preparation of acrylic adhesive paint 1 (acrylic 1)]
1.5 parts by mass of a curing agent (manufactured by DIC, trade name D-100K) was added to 100 parts by mass of the main agent (manufactured by DIC, trade name FINETAC CT-3088), and the mixture was thoroughly mixed to obtain acrylic adhesive. An agent paint 1 was obtained.

[Destination film]
・ Polycarbonate (PC) film 100 μm mirror film made using bisphenol A type polycarbonate (FS-2000, manufactured by MGC Filsheet)
・Polyimide (PI) film Films manufactured according to the following manufacturing examples <Production of PI film>
2,2-bis[4-(4 -Aminophenoxy)phenyl]hexafluoropropane (HFBAPP) 29.034 g (0.056 mol), X-22-9409 18.76 g (0.014 mol), γ-butyrolactone (Mitsubishi Chemical Co., Ltd.) 50 g , and 0.039 g of triethylenediamine (manufactured by Tokyo Kasei Kogyo Co., Ltd.) and 3.54 g of triethylamine (manufactured by Kanto Kagaku Co., Ltd.) as catalysts were stirred at 200 rpm in a nitrogen atmosphere to obtain a solution. To this solution, 15.692 g (0.070 mol) of 1,2,4,5-cyclohexanetetracarboxylic dianhydride (HPMDA) and 13.5 g of γ-butyrolactone (manufactured by Mitsubishi Chemical Corporation) were added together. After the addition, the temperature inside the reaction system was raised to 200° C. over about 20 minutes by heating with a mantle heater. The components distilled off were collected, and the temperature in the reaction system was maintained at 200° C. for 3 hours. After adding 78.76 g of N,N-dimethylacetamide (manufactured by Mitsubishi Gas Chemical Co., Ltd.), the mixture was stirred at around 100° C. for about 1 hour to obtain a uniform polyimide varnish with a solid content concentration of 30% by mass.
Subsequently, the resulting polyimide varnish was applied onto a PET substrate and held at 100° C. for 30 minutes to volatilize the solvent to obtain a colorless and transparent primary dry film having self-supporting properties. Further, the film was fixed to a stainless steel frame and dried at 230° C. under a nitrogen atmosphere for 2 hours to remove the solvent, thereby obtaining a PI film having a thickness of 40 μm.

[Examples 1 and 2]
The above primer paint was applied to one surface of substrates 1 and 2 so that the dry film thickness was 3 μm, and dried at 100° C. for 2 minutes in a hot air circulating dryer. Furthermore, a primer-treated sheet having a primer layer formed on the surface of the base material was obtained by irradiating ultraviolet rays with an ultraviolet curing apparatus so that the integrated light amount was 200 mJ/cm ² .
Next, the silicone pressure-sensitive adhesive paint 1 was applied to the surface of the primer layer side of the primer-treated sheet so that the thickness of the dry coating film was 50 μm, and dried at 120° C. for 1 minute in a hot air circulation dryer. , forming an adhesive layer.
Thus, adhesive sheets of Examples 1 and 2 were obtained.

<Ease of wetting and spreading>
Cut the adhesive sheet obtained above into 150 mm x 150 mm pieces, place the adhesive sheet on the glass plate so that the adhesive surface is in contact, and watch the process from the start of adhesion to the glass surface by the adhesive layer to the end of adhesion. Taken with a camera. When the adhesive layer adhered to the glass surface, the air layer between the sheet and the glass plate disappeared and the adhered portion became transparent. The start of the generation of the transparent portion was defined as the start of close contact, and the point at which the spread of the transparent portion stopped was defined as the end of close contact. The measurement was performed 5 times and the average value was taken.
A: Less than 10 seconds until the end of close contact B: 10 seconds or more and less than 20 seconds until the end of close contact C: 30 seconds or more until the end of close contact D: Other than the above (no transparent portions, etc.)

<Peeling force>
The adhesive sheet obtained above is laminated on the adhesive layer side to the PC film to which it is attached using a film laminator (manufactured by MCK Co., Ltd., MP-630), and a tensile tester (manufactured by Shimadzu Corporation, Autograph AGS-X) was used to measure the peel force (unit: N/25 mm) by conducting a peel test (tensile speed) in a 180° direction in accordance with JIS Z0237 under the condition of 152 mm/min.
As a test method, a 180° peeling test was conducted with reference to the "testing method for adhesive tape/adhesive sheet" specified in JIS Z0237 to evaluate the peel strength of the adhesive layer from a polycarbonate (PC) film. That is, according to the JIS Z0237 standard, the peel force of the adhesive tape to a predetermined test plate is measured, but in the examples and comparative examples, the peel force was measured by attaching it to the base material. Thus, only the type of test plate evaluated the peel force by a method different from JIS Z023.

<Paste test>
A pressure-sensitive adhesive sheet cut into A4 size was subjected to a lamination test using a film laminator (manufactured by MCK Co., Ltd. MP-630) on each attachment film to confirm the appearance of the multi-layered body after lamination. The evaluation was performed by 10 people, and the majority evaluated.
<<Lamination conditions>>
・Lamination speed: 1.8 m/min ・Right and left nip pressure: 0.3 MPa
A: Lamination was possible without affecting the appearance.
B: Other than the above A, for example, appearance defects occurred during lamination.

<Removability>
The pressure-sensitive adhesive sheet obtained above was laminated on each pasting film using a film laminator (manufactured by MCK Co., Ltd., MP-630), cut into a size of 150 mm × 150 mm, 23 ° C., 50% After standing for 24 hours under the condition of relative humidity (RH), the appearance of the film to which the pressure-sensitive adhesive sheet was peeled was checked. The evaluation was performed by 10 people, and the majority evaluated.
A: Peeling was possible without affecting the appearance.
B: Slightly affected appearance, but peelable.
C: Other than the above A and B, for example, the substrate was deformed at the time of peeling, making it impossible to peel again.

<Evaluation of bendability after high temperature test>
The pressure-sensitive adhesive sheet obtained above was laminated on the PC film to which it was pasted using a film laminator (manufactured by MCK Co., Ltd., MP-630) and cut into a size of 25 mm x 75 mm to obtain a multi-layer body. rice field. After heating this multilayer body in an oven (DKN402, manufactured by Yamato Scientific Co., Ltd.) for 72 hours at 120° C., the multilayer body was bent by hand to 180° and about 8 mmR, and the presence or absence of cracks was checked. . The evaluation was performed by 10 people, and the majority evaluated.
A: No cracks or cracks occur B: Cracks that do not lead to breakage, fine cracks occur C: Multilayer body breaks

[Comparative Example 1]
A pressure-sensitive adhesive sheet of Comparative Example 1 was obtained in the same manner as in Example 1, except that the base material 1 was changed to the base material 3.
[Example 3]
A pressure-sensitive adhesive sheet of Example 3 was obtained in the same manner as in Example 1, except that silicone pressure-sensitive adhesive paint 1 was changed to urethane pressure-sensitive adhesive paint 1.
[Example 4]
A pressure-sensitive adhesive sheet of Example 4 was obtained in the same manner as in Example 1, except that acrylic pressure-sensitive adhesive paint 1 was used instead of silicone pressure-sensitive adhesive paint 1.
[Example 5]
A pressure-sensitive adhesive sheet of Example 5 was obtained in the same manner as in Example 1, except that the base material 1 was changed to the urethane pressure-sensitive adhesive 2.

10 Adhesive sheet 12 Adhesive layer 16 Primer layer 20 Base material

Claims (13)

a substrate comprising a polycarbonate;
and an adhesive layer provided on the base material,
The polycarbonate has a viscosity average molecular weight of 25,000 to 40,000,
In a peel test in which the sheet is laminated on the adhesive layer side to a polycarbonate mirror film and peeled at 152 mm / min in the direction of 180 ° in accordance with JIS Z0237, 0.001 to 3 N / 25 mm A pressure-sensitive adhesive sheet for lamination that shows the peel strength of The pressure-sensitive adhesive sheet for lamination according to claim 1, wherein the pressure-sensitive adhesive layer contains an acrylic pressure-sensitive adhesive. The pressure-sensitive adhesive sheet for lamination according to claim 1 or 2, wherein the pressure-sensitive adhesive layer contains a silicone pressure-sensitive adhesive. The pressure-sensitive adhesive sheet for lamination according to any one of claims 1 to 3, wherein the pressure-sensitive adhesive layer contains a urethane pressure-sensitive adhesive. The pressure-sensitive adhesive sheet for lamination according to any one of claims 1 to 4, wherein the substrate has a haze of 1.5% or less. The pressure-sensitive adhesive sheet for lamination according to any one of claims 1 to 5, wherein the substrate has a thickness of 30 µm or more and 200 µm or less. The pressure-sensitive adhesive sheet for lamination according to any one of claims 1 to 6, wherein the pressure-sensitive adhesive layer has a thickness of 10 µm or more and 70 µm or less. The pressure-sensitive adhesive sheet for lamination according to any one of claims 1 to 7 , which has a primer layer between the base material and the pressure-sensitive adhesive layer. A multilayer body, wherein the pressure-sensitive adhesive sheet for lamination according to any one of claims 1 to 8 is adhered to at least part of the surface of a resin molding on the side of the pressure-sensitive adhesive layer. 10. The multilayer body according to claim 9 , wherein said resin molded body is a resin sheet. The multilayer body according to claim 9 or 10 , wherein the resin molded body contains polycarbonate. 11. The multilayer body according to claim 9 or 10 , wherein the resin molded body contains polyimide. A method for producing a multilayer body, comprising sticking the adhesive sheet for lamination according to any one of claims 1 to 8 to a resin molding.