JP7240268B2 - multicolor molded lens - Google Patents

multicolor molded lens Download PDF

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JP7240268B2
JP7240268B2 JP2019113234A JP2019113234A JP7240268B2 JP 7240268 B2 JP7240268 B2 JP 7240268B2 JP 2019113234 A JP2019113234 A JP 2019113234A JP 2019113234 A JP2019113234 A JP 2019113234A JP 7240268 B2 JP7240268 B2 JP 7240268B2
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molded product
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multicolor
lens
covering portion
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JP2020203455A (en
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孝将 八木
征史 片山
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Koito Manufacturing Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Description

本願発明は、内表面に防曇塗装膜が形成された多色成形レンズに関するものである。 TECHNICAL FIELD The present invention relates to a multicolor molded lens having an antifogging coating film formed on its inner surface.

従来より、リアコンビネーションランプ等の車両用灯具においては、互いに色の異なる1次および2次成形品を備えた多色成形レンズが多く用いられている。 2. Description of the Related Art Conventionally, in vehicle lamps such as rear combination lamps, multicolor molded lenses having primary and secondary molded products of different colors have been often used.

「特許文献1」には、このような多色成形レンズの構成として、2次成形品としての赤色レンズが1次成形品としての白色レンズを囲むように配置されたものが記載されている。 Japanese Patent Application Laid-Open No. 2002-200002 describes a configuration of such a multicolor molded lens, in which a red lens as a secondary molded product is arranged so as to surround a white lens as a primary molded product.

この「特許文献1」に記載された多色成形レンズにおいては、1次成形品の外周縁部および2次成形品の内周縁部にそれぞれ立ち上げリブが形成されており、1次成形品の立ち上げリブの外周面と2次成形品の立ち上げリブの内周面とが接合された構成となっている。 In the multicolor molded lens described in this "Patent Document 1", raised ribs are formed on the outer peripheral edge of the primary molded product and the inner peripheral edge of the secondary molded product. The outer peripheral surface of the raised rib and the inner peripheral surface of the raised rib of the secondary molded product are joined together.

特開2000-260207号公報Japanese Patent Application Laid-Open No. 2000-260207

多色成形レンズにおいて、これを外部から観察したときの見映え向上を図るためには、1次および2次成形品に形成された立ち上げリブを廃止して、その端面同士が接合された構成することが好ましい。 In order to improve the appearance of a multicolor molded lens when viewed from the outside, the raised ribs formed on the primary and secondary molded products are eliminated, and the end faces are joined together. preferably.

これを実現するため、多色成形レンズの構成として、上記「特許文献1」に記載された構成とは逆に、1次成形品が2次成形品を囲むように配置された構成を採用することにより、2次成形用の金型に対して1次成形品が容易に支持され得る構成とすることが考えられる。 In order to realize this, as the configuration of the multicolor molded lens, a configuration in which the primary molded product is arranged so as to surround the secondary molded product is adopted, contrary to the configuration described in the above-mentioned "Patent Document 1". Therefore, it is conceivable that the primary molded product can be easily supported by the mold for secondary molding.

しかしながら、多色成形レンズの構成として、その内表面に防曇塗装膜が形成されており、かつ、この防曇塗装膜が1次成形品と2次成形品との接合面の位置を跨ぐようにして形成されている場合には、次のような問題が生じてしまう。 However, as a configuration of the multicolor molded lens, an antifogging coating film is formed on the inner surface, and the antifogging coating film is arranged so as to straddle the position of the joint surface between the primary molded product and the secondary molded product. The following problems arise when it is formed as follows.

すなわち、1次成形品には、その内表面と上記接合面となるべき端面との角部にコーナーRが不可避的に形成され、これをピン角(すなわちR0)で形成することはできない。このため多色成形レンズには、その内表面における1次成形品と2次成形品との接合面の位置に、略楔形の断面形状を有する溝状の口開き部が形成されてしまう。 That is, in the primary molded product, a corner R is inevitably formed at the corner between the inner surface and the end face to be the joint surface, which cannot be formed with a pin angle (that is, R0). Therefore, in the multicolor molded lens, a groove-shaped opening having a substantially wedge-shaped cross section is formed at the position of the joint surface between the primary molded product and the secondary molded product on the inner surface.

その後、多色成形レンズの内表面に防曇塗装膜が形成されると、口開き部に溜まった防曇塗料の溶剤が1次成形品や2次成形品の内部に含浸してしまい、これにより1次成形品や2次成形品における口開き部の周辺領域にクラックが発生しやすくなる。 After that, when the anti-fog coating film is formed on the inner surface of the multi-color molded lens, the solvent of the anti-fog coating accumulated in the opening part impregnates the interior of the primary and secondary molded products. Due to this, cracks are likely to occur in the peripheral region of the mouth opening in the primary molded product and the secondary molded product.

このようにして発生したクラックは多色成形レンズの外部から見えてしまうので、外観不良が発生する原因となってしまう。 The cracks generated in this manner are visible from the outside of the multicolor molded lens, and thus cause poor appearance.

本願発明は、このような事情に鑑みてなされたものであって、内表面に防曇塗装膜が形成された多色成形レンズにおいて、外観不良の発生を効果的に抑制することができる多色成形レンズを提供することを目的とするものである。 The present invention has been made in view of such circumstances, and provides a multi-color molded lens having an anti-fogging coating film formed on the inner surface, which can effectively suppress the occurrence of poor appearance. The object is to provide a molded lens.

本願発明は、1次成形品の構成に工夫を施すことにより、上記目的達成を図るようにしたものである。 The present invention is intended to achieve the above object by devising the configuration of the primary molded product.

すなわち、本願発明に係る多色成形レンズは、
互いに色の異なる1次および2次成形品を備えた多色成形レンズであって、内表面に防曇塗装膜が形成された多色成形レンズにおいて、
上記1次および2次成形品は、1次成形品が2次成形品を囲むように配置されており、
上記防曇塗装膜は、上記1次成形品の内周端面と上記2次成形品の外周端面とが面接触することによって構成される接合面の位置を跨ぐようにして形成されており、
上記1次成形品に、上記接合面から上記2次成形品の内表面に沿って該2次成形品に被さるようにして延びる被せ部が延長形成されている、ことを特徴とするものである。
That is, the multicolor molded lens according to the present invention is
A multicolor molded lens comprising primary and secondary molded products of mutually different colors, wherein the multicolor molded lens has an anti-fogging coating film formed on the inner surface,
The primary and secondary molded products are arranged so that the primary molded product surrounds the secondary molded product,
The anti-fogging coating film is formed so as to straddle the position of a joint surface formed by surface contact between the inner peripheral end surface of the primary molded product and the outer peripheral end surface of the secondary molded product,
The primary molded product is characterized in that a covering portion is formed extending from the joint surface along the inner surface of the secondary molded product so as to cover the secondary molded product. .

上記「多色成形レンズ」は、互いに色の異なる1次および2次成形品を備えていれば、1次および2次成形品の各々の具体的な色は特に限定されるものではない。 The specific colors of the primary and secondary molded products are not particularly limited as long as the "multicolor molded lens" has primary and secondary molded products of different colors.

上記「多色成形レンズ」は、1次および2次成形品の各々が素通しレンズ状に形成された構成となっていてもよいし、1次および2次成形品のいずれか一方または両方に光制御機能が付与された構成となっていてもよい。 The above-mentioned "multicolor molded lens" may have a configuration in which each of the primary and secondary molded products is formed in a transparent lens shape, or one or both of the primary and secondary molded products may It may be configured to have a control function.

上記「1次および2次成形品」は、1次成形品が2次成形品を囲むように配置されていれば、1次および2次成形品の各々の具体的な形状は特に限定されるものではなく、また、1次成形品は2次成形品を全周にわたって囲むように配置されていてもよいし2次成形品を部分的に囲むように配置されていてもよい。 Regarding the above "primary and secondary molded products", the specific shape of each of the primary and secondary molded products is particularly limited as long as the primary molded products are arranged so as to surround the secondary molded products. Also, the primary molded product may be arranged so as to surround the secondary molded product over the entire circumference, or may be arranged so as to partially surround the secondary molded product.

上記「防曇塗装膜」は、1次成形品と2次成形品との接合面の位置を跨ぐようにして形成されていれば、その具体的な形成範囲は特に限定されるものではない。 The specific formation range of the above-mentioned "anti-fog coating film" is not particularly limited as long as it is formed so as to straddle the joint surfaces of the primary molded product and the secondary molded product.

上記「被せ部」は、1次成形品と2次成形品との接合面から2次成形品の内表面に沿って2次成形品に被さるようにして延びていれば、その具体的な形状は特に限定されるものではない。 If the above-mentioned "covering part" extends from the joint surface of the primary molded product and the secondary molded product along the inner surface of the secondary molded product so as to cover the secondary molded product, its specific shape is not particularly limited.

本願発明に係る多色成形レンズは、2次成形品を囲むように配置された1次成形品に、2次成形品との接合面から該2次成形品の内表面に沿って該2次成形品に被さるようにして延びる被せ部が延長形成された構成となっているので、多色成形レンズの内表面における1次成形品と2次成形品との接合面の位置に溝状の口開き部が形成されてしまうのを未然に防止することができる。 In the multicolor molded lens according to the present invention, a primary molded article arranged so as to surround the secondary molded article is provided with a secondary molded article along the inner surface of the secondary molded article from the joint surface with the secondary molded article. Since the covering portion extending so as to cover the molded product is formed to extend, a groove-shaped opening is formed at the position of the joint surface between the primary molded product and the secondary molded product on the inner surface of the multicolor molded lens. It is possible to prevent the opening from being formed.

したがって、この口開き部に溜まった防曇塗料の溶剤が1次成形品や2次成形品の内部に含浸することによってその口開き部の周辺領域にクラックが発生してしまうのを未然に防止することができる。そしてこれにより、このようなクラックが多色成形レンズの外部から見えてしまうことによる外観不良の発生を未然に防止することができる。 Therefore, it is possible to prevent the occurrence of cracks in the peripheral area of the opening due to impregnation of the solvent of the anti-fogging paint accumulated in the opening into the interior of the primary molded product or the secondary molded product. can do. Accordingly, it is possible to prevent appearance defects due to such cracks being visible from the outside of the multicolor molded lens.

このように本願発明によれば、内表面に防曇塗装膜が形成された多色成形レンズにおいて、外観不良の発生を効果的に抑制することができる。 As described above, according to the present invention, it is possible to effectively suppress the occurrence of poor appearance in a multicolor molded lens having an antifogging coating film formed on the inner surface.

上記構成において、さらに、1次成形品の構成として、被せ部の近傍に位置する被せ部近傍領域よりも該被せ部近傍領域の周囲に位置する一般領域の方が薄肉で形成された構成とすれば、多色成形レンズの大半の領域を略一定の肉厚で形成することが容易に可能となり、これにより多色成形レンズの軽量化を図ることができる。 In the above configuration, the primary molded product may be configured such that the general region located around the covering portion vicinity region is thinner than the covering portion vicinity region located near the covering portion. In this case, it becomes possible to easily form most regions of the multicolor molded lens with a substantially constant thickness, thereby making it possible to reduce the weight of the multicolor molded lens.

上記構成において、さらに、1次成形品の被せ部の構成として、その先端面が2次成形品の内表面へ向けて傾斜して延びるように形成された構成とすれば、1次成形品の被せ部の先端面と2次成形品の内表面との接続部分に防曇塗料が溜まりにくい構成とすることができる。したがって、この接続部分に溜まった防曇塗料の溶剤が2次成形品の内部に含浸して2次成形品にクラックが発生してしまうのを効果的に抑制することができる。 In the above configuration, if the covering portion of the primary molded product is configured such that the front end surface extends obliquely toward the inner surface of the secondary molded product, the primary molded product can be It is possible to provide a structure in which the antifogging paint is less likely to accumulate on the connecting portion between the tip surface of the covering portion and the inner surface of the secondary molded product. Therefore, it is possible to effectively prevent the secondary molded product from being impregnated with the solvent of the anti-fogging paint accumulated in the connecting portion and causing cracks in the secondary molded product.

その際、この被せ部の先端面の傾斜角度が30~60°の値に設定された構成とすれば、1次成形品を成形する際、その被せ部用の空間への溶融樹脂の充填性を十分に確保した上で、1次成形品の被せ部の先端面と2次成形品の内表面との接続部分に防曇塗料が溜まりにくくする効果を高めることができる。 At that time, if the inclination angle of the tip surface of the covering portion is set to a value of 30 to 60°, when molding the primary molded product, the filling of the space for the covering portion with the molten resin is improved. is sufficiently ensured, the effect of preventing the antifogging paint from accumulating on the connecting portion between the tip end face of the covering portion of the primary molded product and the inner surface of the secondary molded product can be enhanced.

上記構成において、さらに、2次成形品においてその内表面と1次成形品との接合面との角部に形成されるコーナーRが、R0.1~0.5mmの値に設定された構成とすれば、次のような作用効果を得ることができる。 In the above configuration, the corner R formed at the corner between the inner surface of the secondary molded product and the joint surface of the primary molded product is set to a value of R 0.1 to 0.5 mm. Then, the following effects can be obtained.

すなわち、1次成形用の金型も、このようなコーナーRを有する2次成形品の表面形状に沿った表面形状を有するものとなるので、1次成形品を成形する際、その被せ部用の空間への溶融樹脂の充填性を十分に確保した上で、被せ部の被せ幅を小さく抑えることができる。そしてこれにより多色成形レンズの見映え向上を図ることができる。 That is, since the mold for primary molding also has a surface shape along the surface shape of the secondary molded product having such a corner R, when molding the primary molded product, The covering width of the covering portion can be suppressed to be small while sufficiently ensuring the filling property of the molten resin into the space. Accordingly, it is possible to improve the appearance of the multicolor molded lens.

上記構成において、さらに、1次成形品と2次成形品との接合面と2次成形品の内表面との挟角が95°以上の値に設定された構成とすれば、1次成形品を成形する際、その被せ部用の空間への溶融樹脂の充填性を向上させることができる。 In the above configuration, if the angle between the joint surface of the primary molded product and the secondary molded product and the inner surface of the secondary molded product is set to a value of 95 ° or more, the primary molded product When molding the, it is possible to improve the filling property of the molten resin into the space for the covering portion.

本願発明の一実施形態に係る多色成形レンズを示す正面図1 is a front view showing a multicolor molded lens according to one embodiment of the present invention; FIG. 図1のII-II線断面図II-II line sectional view of Fig. 1 (a)は図2のIII 部詳細図、(b)は上記実施形態の比較例を示す(a)と同様の図(a) is a detailed view of part III in FIG. 2, and (b) is a view similar to (a) showing a comparative example of the above embodiment. 上記多色成形レンズの製造工程を、図3(a)と同じ断面位置で示す図A view showing the manufacturing process of the above multicolor molded lens at the same cross-sectional position as in FIG. 上記実施形態の第1~第3変形例を示す、図2と同様の図A view similar to FIG. 2, showing first to third modifications of the above embodiment

以下、図面を用いて、本願発明の実施の形態について説明する。 Embodiments of the present invention will be described below with reference to the drawings.

図1は、本願発明の一実施形態に係る多色成形レンズ10を示す正面図であり、図2は、図1のII-II線断面図である。 FIG. 1 is a front view showing a multicolor molded lens 10 according to one embodiment of the present invention, and FIG. 2 is a cross-sectional view taken along line II-II of FIG.

本実施形態に係る多色成形レンズ10は、車両の右後端部に装着されるリアコンビネーションランプの透光カバーであって、車両装着時には、その外表面10aが車体の表面形状に沿って延びる意匠面を構成するようになっている。 The multicolor molded lens 10 according to this embodiment is a translucent cover of a rear combination lamp mounted on the right rear end of a vehicle, and when mounted on the vehicle, its outer surface 10a extends along the surface shape of the vehicle body. It constitutes the design surface.

図1および2において、Xで示す方向が多色成形レンズ10としての「前方」(車両としては「後方」)であり、Yで示す方向が「前方」と直交する「右方向」(車両としても「右方向」)であり、Zで示す方向が「上方向」である。これら以外の図においても同様である。 1 and 2, the direction indicated by X is the "forward" direction ("rearward direction" in the vehicle) of the multicolor molded lens 10, and the direction indicated by Y is the "rightward direction" (in the vehicle direction) orthogonal to the "forward" direction. is also "rightward"), and the direction indicated by Z is "upward". The same applies to figures other than these.

図1および2に示すように、本実施形態に係る多色成形レンズ10は、互いに色の異なる1次および2次成形品10P、10Sを備えた構成となっている。その際、この多色成形レンズ10においては、1次成形品10Pが2次成形品10Sを囲むように配置された構成となっている。 As shown in FIGS. 1 and 2, the multicolor molded lens 10 according to this embodiment has a configuration including primary and secondary molded products 10P and 10S having different colors. At this time, in this multicolor molded lens 10, the primary molded product 10P is arranged so as to surround the secondary molded product 10S.

1次成形品10Pは、テール&ストップランプ用レンズであって、赤色透明の樹脂製(例えばPMMA製)の素通しレンズとして構成されている。この1次成形品10Pの内表面10Pbの外周縁部には環状のシール用脚部10Pdが形成されており、このシール用脚部10Pdにおいて多色成形レンズ10がランプボディ(図示せず)に対して固定されるようになっている。この1次成形品10Pは、灯具正面視においてやや横長の略台形状の外形形状を有している。 The primary molded product 10P is a lens for a tail and stop lamp, and is configured as a see-through lens made of red transparent resin (for example, made of PMMA). An annular sealing leg portion 10Pd is formed on the outer peripheral edge of the inner surface 10Pb of the primary molded product 10P. It is designed to be fixed against. The primary molded product 10P has a substantially trapezoidal outer shape that is slightly oblong when viewed from the front of the lamp.

2次成形品10Sは、バックアップランプ用レンズであって、無色透明の樹脂製(例えばPMMA製)の素通しレンズとして構成されている。この2次成形品10Sは、1次成形品10Pの中央下部領域に位置しており、灯具正面視において横長の略台形状の外形形状を有している。 The secondary molded product 10S is a lens for a backup lamp, and is configured as a see-through lens made of colorless and transparent resin (for example, made of PMMA). The secondary molded product 10S is located in the central lower region of the primary molded product 10P, and has a laterally elongated substantially trapezoidal outer shape when viewed from the front of the lamp.

多色成形レンズ10には、その内表面10bに防曇塗装膜12が形成されている。この防曇塗装膜12は、2次成形品10Sの内表面10Sbの全領域および1次成形品10Pの内表面10Pbにおけるシール用脚部10Pdよりも内周側に位置する領域を覆うように形成されている。 The multicolor molded lens 10 has an antifogging coating film 12 formed on its inner surface 10b. The anti-fogging coating film 12 is formed to cover the entire area of the inner surface 10Sb of the secondary molded product 10S and the area of the inner surface 10Pb of the primary molded product 10P located on the inner peripheral side of the sealing legs 10Pd. It is

多色成形レンズ10における1次成形品10Pと2次成形品10Sとの接合面10cは、1次成形品10Pの内周端面と2次成形品10Sの外周端面とが面接触することによって構成されている。その際、この接合面10cは、多色成形レンズ10の外表面10aから内表面10bへ向けて内周側(すなわち2次成形品10S側)に傾斜した方向に延びる傾斜面として構成されている。 The joint surface 10c between the primary molded product 10P and the secondary molded product 10S in the multicolor molded lens 10 is formed by surface contact between the inner peripheral end surface of the primary molded product 10P and the outer peripheral end surface of the secondary molded product 10S. It is At this time, this cemented surface 10c is configured as an inclined surface extending in a direction inclined from the outer surface 10a of the multicolor molded lens 10 toward the inner surface 10b toward the inner peripheral side (that is, toward the secondary molded product 10S). .

1次成形品10Pには、接合面10cから2次成形品10Sの内表面10Sbに沿って該2次成形品10Sに被さるようにして延びる被せ部10Peが延長形成されている。この被せ部10Peは接合面10cの全周にわたって形成されており、その先端面10Pe1は2次成形品10Sの内表面10Sbへ向けて傾斜して延びる傾斜面として構成されている。 The primary molded product 10P is formed with a covering portion 10Pe extending from the joint surface 10c along the inner surface 10Sb of the secondary molded product 10S so as to cover the secondary molded product 10S. The covering portion 10Pe is formed along the entire circumference of the joint surface 10c, and the tip end surface 10Pe1 is formed as an inclined surface extending inclined toward the inner surface 10Sb of the secondary molded product 10S.

1次成形品10Pは、その被せ部10Peの近傍に位置する被せ部近傍領域10P1よりも該被せ部近傍領域10P1の周囲に位置する一般領域10P0の方が薄肉で形成されている。具体的には、1次成形品10Pは、その内表面10Pbが被せ部近傍領域10P1の外周部分において一般領域10P0へ向けて外表面10a側に僅かに傾斜するように形成されており、これにより一般領域10P0の肉厚が2次成形品10Sの肉厚と略同じ値に設定されている。 In the primary molded product 10P, the general region 10P0 located around the covering portion vicinity region 10P1 is thinner than the covering portion vicinity region 10P1 located near the covering portion 10Pe. Specifically, the primary molded product 10P is formed so that its inner surface 10Pb is slightly inclined toward the outer surface 10a side toward the general region 10P0 in the outer peripheral portion of the covering portion vicinity region 10P1. The thickness of the general area 10P0 is set to substantially the same value as the thickness of the secondary molded product 10S.

図3(a)は、図2のIII 部詳細図である。 FIG. 3(a) is a detailed view of part III in FIG.

図3(a)に示すように、1次成形品10Pと2次成形品10Sとの接合面10cは、該接合面10cと2次成形品10Sの内表面10Sbとの挟角θ1がθ1=95°以上の値(例えばθ1=100°程度の値)に設定されている。 As shown in FIG. 3A, the joint surface 10c between the primary molded product 10P and the secondary molded product 10S has an included angle θ1 between the joint surface 10c and the inner surface 10Sb of the secondary molded product 10S of θ1= It is set to a value of 95° or more (for example, θ1=about 100°).

また、被せ部10Peの先端面10Pe1の傾斜角度θ2は、θ2=30~60°の値(例えばθ2=45°程度の値)に設定されている。 Further, the inclination angle θ2 of the tip surface 10Pe1 of the covering portion 10Pe is set to a value of θ2=30 to 60° (for example, a value of θ2=approximately 45°).

2次成形品10Sには、その内表面10Sbと接合面10cとの角部10Sfに、RA=R0.1~0.5mmの値(例えばRA=R0.3mm程度の値)のコーナーRが形成されている。 In the secondary molded product 10S, a corner R having a value of RA=R0.1 to 0.5 mm (for example, a value of RA=R about 0.3 mm) is formed at a corner portion 10Sf between the inner surface 10Sb and the joint surface 10c. It is

また、被せ部10Peの被せ幅(すなわち角部10Sfにおける接合面10c側のR止まりの位置から先端面10Pe1の先端位置までの幅)Wは、W=0.5~1mm程度の値(例えばW=0.8mm程度の値)に設定されている。 In addition, the covering width of the covering portion 10Pe (that is, the width from the position of the R stop on the joint surface 10c side of the corner portion 10Sf to the tip position of the tip surface 10Pe1) W is a value of about W=0.5 to 1 mm (for example, W = value of about 0.8 mm).

そして、被せ部10Peの被せ厚(すなわち前後方向の厚み)Tは、T=0.4~1mm程度の値(例えばT=0.5mm程度の値)に設定されている。 The covering thickness (that is, thickness in the front-rear direction) T of the covering portion 10Pe is set to a value of about T=0.4 to 1 mm (for example, a value of about T=0.5 mm).

一方、図3(b)は、本実施形態に係る多色成形レンズ10の比較例としての多色成形レンズ50を示す、図3(a)と同様の図である。なお、この多色成形レンズ50の構成については後述する。 On the other hand, FIG. 3(b) is a view similar to FIG. 3(a) showing a multicolor molded lens 50 as a comparative example of the multicolor molded lens 10 according to this embodiment. The configuration of this multicolor molded lens 50 will be described later.

図4は、本実施形態に係る多色成形レンズ10の製造工程を、図3(a)と同じ断面位置で示す図である。 FIG. 4 is a diagram showing the manufacturing process of the multicolor molded lens 10 according to this embodiment at the same cross-sectional position as in FIG. 3(a).

まず、図4(a)に示すように、1次成形用の金型を構成するコア型102とキャビティ型104とを型締めして、その金型内空間C1に溶融樹脂Rs1を射出して充填することにより、図4(b)に示すような1次成形品10Pを成形する。 First, as shown in FIG. 4(a), a core mold 102 and a cavity mold 104 constituting a mold for primary molding are clamped together, and a molten resin Rs1 is injected into the space C1 within the mold. By filling, a primary molded product 10P as shown in FIG. 4(b) is molded.

次に、図4(b)に示すように、成形された1次成形品10Pを支持したままの状態にあるコア型102と図示しないキャビティ型とを型締めして、その金型内空間C2に溶融樹脂Rs2を射出して充填することにより、図4(c)に示すような2次成形品10Sを成形し、これにより多色成形レンズ10の成形を完了する。 Next, as shown in FIG. 4(b), the core mold 102, which is still supporting the molded primary molded product 10P, and the not-shown cavity mold are clamped together to form a space C2 within the mold. By injecting and filling the molten resin Rs2 into the cavity, a secondary molded product 10S as shown in FIG.

次に、図4(d)に示すように、成形された多色成形レンズ10に対して、その内表面10bに防曇塗装膜12を形成する。この防曇塗装膜12の形成は、例えば、多色成形レンズ10の内表面10bに沿ってスプレーガンのノズルを移動させながら、このノズルから防曇塗料を内表面10bに吹き付けることにより行う。その際、防曇塗料としては、例えば、アクリル樹脂、界面活性剤、硬化剤(触媒)等からなるアクリル系防曇塗料等が採用可能である。 Next, as shown in FIG. 4(d), an antifogging coating film 12 is formed on the inner surface 10b of the molded multicolor molded lens 10. Next, as shown in FIG. The antifogging coating film 12 is formed, for example, by moving the nozzle of a spray gun along the inner surface 10b of the multicolor molded lens 10 and spraying the antifogging coating from the nozzle onto the inner surface 10b. In this case, as the anti-fogging paint, for example, an acrylic anti-fogging paint composed of an acrylic resin, a surfactant, a curing agent (catalyst), or the like can be used.

その後、多色成形レンズ10を加熱することにより、その内表面10bに塗布された防曇塗装膜12を硬化させる。この加熱硬化は、例えば、多色成形レンズ10を加熱炉に入れてその内表面10bを120℃程度の温風で熱することによって行う。 After that, by heating the multicolor molded lens 10, the anti-fogging coating film 12 applied to the inner surface 10b is cured. This heat curing is performed, for example, by placing the multicolor molded lens 10 in a heating furnace and heating the inner surface 10b with hot air of about 120.degree.

次に、本実施形態の作用効果について説明する。 Next, the effects of this embodiment will be described.

本実施形態に係る多色成形レンズ10は、2次成形品10Sを囲むように配置された1次成形品10Pに、2次成形品10Sとの接合面10cから該2次成形品10Sの内表面10Sbに沿って該2次成形品10Sに被さるようにして延びる被せ部10Peが延長形成された構成となっているので、次のような作用効果を得ることができる。 The multicolor molded lens 10 according to the present embodiment is mounted on the primary molded product 10P arranged so as to surround the secondary molded product 10S, from the joint surface 10c with the secondary molded product 10S, to the inside of the secondary molded product 10S. Since the covering portion 10Pe extending along the surface 10Sb so as to cover the secondary molded product 10S is formed to extend, the following effects can be obtained.

すなわち、本実施形態の比較例として図3(b)に示す多色成形レンズ50においては、本実施形態に係る多色成形レンズ10と同様、1次成形品50Pと2次成形品50Sとの接合面50cが1次および2次成形品50P、50Sの端面同士が面接触することによって構成されているが、1次成形品50Pには本実施形態の被せ部10Peのような被せ部が延長形成されていない。 That is, in the multicolor molded lens 50 shown in FIG. 3B as a comparative example of the present embodiment, as in the multicolor molded lens 10 according to the present embodiment, the primary molded product 50P and the secondary molded product 50S The joint surface 50c is formed by the end surfaces of the primary and secondary molded products 50P and 50S coming into surface contact with each other, and the primary molded product 50P has an extended covering portion such as the covering portion 10Pe of the present embodiment. not formed.

このような多色成形レンズ50の1次成形品50Pにおいては、その内表面50Pbと接合面50cとなるべき端面との角部にコーナーRが不可避的に形成され、これをピン角で形成することはできない。このため、多色成形レンズ50の内表面50bにおける接合面50cの位置には、略楔形の断面形状を有する溝状の口開き部50hが形成されてしまう。 In the primary molded product 50P of such a multicolor molded lens 50, a corner R is inevitably formed at the corner between the inner surface 50Pb and the end surface to be the joint surface 50c, and is formed with a pin angle. It is not possible. Therefore, a groove-shaped opening 50h having a substantially wedge-shaped cross section is formed at the position of the joint surface 50c on the inner surface 50b of the multicolor molded lens 50. As shown in FIG.

このような多色成形レンズ50に対して、その内表面50bに防曇塗装膜52が形成されると、口開き部50hに溜まった防曇塗料の溶剤が1次成形品50Pや2次成形品50Sの内部に含浸してしまい、これにより1次成形品50Pや2次成形品50Sにおける口開き部50hの周辺領域にクラックCR1、CR2が発生しやすくなる。 When the antifogging coating film 52 is formed on the inner surface 50b of such a multicolor molded lens 50, the solvent of the antifogging coating accumulated in the opening portion 50h is discharged into the primary molded product 50P and secondary molding. As a result, cracks CR1 and CR2 are likely to occur in the peripheral regions of the opening 50h in the primary molded product 50P and the secondary molded product 50S.

このようにして発生したクラックCR1、CR2は多色成形レンズ50の外部から見えてしまうので、外観不良が発生する原因となってしまう。 The cracks CR1 and CR2 generated in this manner are visible from the outside of the multicolor molded lens 50, and thus cause poor appearance.

これに対し、本実施形態に係る多色成形レンズ10には、その1次成形品10Pに被せ部10Peが延長形成されているので、多色成形レンズ10の内表面10bにおける1次成形品10Pと2次成形品10Sとの接合面10cの位置に、上記比較例としての多色成形レンズ50において形成される口開き部50hのような口開き部が形成されてしまうことはない。 On the other hand, in the multicolor molded lens 10 according to the present embodiment, the covering portion 10Pe is formed to extend from the primary molded product 10P. and the secondary molded product 10S, an opening like the opening 50h formed in the multicolor molded lens 50 as the comparative example is not formed.

したがって、本実施形態に係る多色成形レンズ10においても、接合面10cの部分が多色成形レンズ10の外部から(すなわち外表面10a側の空間から)見えてしまうが、接合面10cの周辺領域に防曇塗装膜12の形成に起因するクラックが発生することはないので、外観不良の発生を効果的に抑制することができる。 Therefore, in the multicolor molded lens 10 according to the present embodiment as well, the portion of the cemented surface 10c is visible from the outside of the multicolor molded lens 10 (that is, from the space on the outer surface 10a side), but the peripheral area of the cemented surface 10c Since cracks due to the formation of the anti-fogging coating film 12 do not occur in the first step, the occurrence of poor appearance can be effectively suppressed.

このように本実施形態によれば、内表面10bに防曇塗装膜12が形成された多色成形レンズ10において、外観不良の発生を効果的に抑制することができる。 As described above, according to the present embodiment, it is possible to effectively suppress appearance defects in the multicolor molded lens 10 having the antifogging coating film 12 formed on the inner surface 10b.

しかも、本実施形態の1次成形品10Pは、その被せ部10Peの近傍に位置する被せ部近傍領域10P1よりも該被せ部近傍領域10P1の周囲に位置する一般領域10P0の方が薄肉で形成されているので、多色成形レンズ10の大半の領域を略一定の肉厚で形成することが容易に可能となり、これにより多色成形レンズ10の軽量化を図ることができる。 Moreover, in the primary molded product 10P of the present embodiment, the general region 10P0 located around the covering portion vicinity region 10P1 is thinner than the covering portion vicinity region 10P1 located near the covering portion 10Pe. Therefore, it is possible to easily form most of the area of the multicolor molded lens 10 with a substantially constant thickness, thereby reducing the weight of the multicolor molded lens 10 .

また、1次成形品10Pの被せ部10Peは、その先端面10Pe1が2次成形品10Sの内表面10Sbへ向けて傾斜して延びるように形成されているので、この先端面10Pe1と2次成形品10Sの内表面10Sbとの接続部分に防曇塗料が溜まりにくい構成とすることができる。したがって、この接続部分に溜まった防曇塗料の溶剤が2次成形品10Sの内部に含浸して2次成形品10Sにクラックが発生してしまうのを効果的に抑制することができる。 In addition, since the covering portion 10Pe of the primary molded product 10P is formed so that the front end surface 10Pe1 thereof extends obliquely toward the inner surface 10Sb of the secondary molded product 10S, this front end surface 10Pe1 and the secondary molding It is possible to adopt a configuration in which the anti-fogging paint is less likely to accumulate on the connection portion with the inner surface 10Sb of the article 10S. Therefore, it is possible to effectively suppress the occurrence of cracks in the secondary molded product 10S due to impregnation of the secondary molded product 10S with the solvent of the antifogging paint accumulated in the connecting portion.

その際、この被せ部10Peの先端面10Pe1は、その傾斜角度θ2がθ2=30~60°の値に設定されているので、1次成形品10Pを成形する際、その被せ部10Pe用の空間C1a(図4(a)参照)への溶融樹脂Rs1の充填性を十分に確保した上で、1次成形品10Pの被せ部10Peの先端面10Pe1と2次成形品10Sの内表面10Sbとの接続部分に防曇塗料が溜まりにくくする効果を高めることができる。 At this time, since the tip end surface 10Pe1 of the covering portion 10Pe has an inclination angle θ2 set to a value of θ2=30 to 60°, when molding the primary molded product 10P, the space for the covering portion 10Pe is After sufficiently ensuring the filling property of the molten resin Rs1 into C1a (see FIG. 4A), the tip surface 10Pe1 of the covering portion 10Pe of the primary molded product 10P and the inner surface 10Sb of the secondary molded product 10S It is possible to enhance the effect of preventing the anti-fogging paint from accumulating in the connecting portion.

本実施形態においては、2次成形品10Sにおいてその内表面10Sbと1次成形品10Pとの接合面10cとの角部10Sfに形成されるコーナーRが、RA=R0.1~0.5mmの値に設定されているので、次のような作用効果を得ることができる。 In this embodiment, the corner R formed at the corner 10Sf between the inner surface 10Sb of the secondary molded product 10S and the joint surface 10c of the primary molded product 10P is RA=R 0.1 to 0.5 mm. Since it is set to a value, the following effects can be obtained.

すなわち、1次成形用の金型を構成するキャビティ型104も、このようなコーナーRを有する2次成形品10Sの表面形状に沿った表面形状を有するものとなるので、1次成形品10Pを成形する際、その被せ部10Pe用の空間C1aへの溶融樹脂Rs1の充填性を十分に確保した上で、被せ部10Peの被せ幅Wを小さく抑えることができる。そしてこれにより多色成形レンズ10の見映え向上を図ることができる。 That is, since the cavity mold 104 constituting the mold for primary molding also has a surface shape along the surface shape of the secondary molded product 10S having such a corner R, the primary molded product 10P is At the time of molding, the filling width W of the covering portion 10Pe can be kept small while sufficiently ensuring the filling property of the molten resin Rs1 into the space C1a for the covering portion 10Pe. Accordingly, the appearance of the multicolor molded lens 10 can be improved.

本実施形態においては、1次成形品10Pと2次成形品10Sとの接合面10cと2次成形品10Sの内表面10Sbとの挟角θ1がθ1=95°以上の値に設定されているので、1次成形品10Pを成形する際、その被せ部10Pe用の空間C1aへの溶融樹脂Rs1の充填性を向上させることができる。 In this embodiment, the included angle θ1 between the joint surface 10c between the primary molded product 10P and the secondary molded product 10S and the inner surface 10Sb of the secondary molded product 10S is set to a value of θ1=95° or more. Therefore, when molding the primary molded product 10P, it is possible to improve the filling property of the molten resin Rs1 into the space C1a for the covering portion 10Pe.

上記実施形態においては、多色成形レンズ10が車両用リアコンビネーションランプの透光カバーであるものとして説明したが、これ以外の用途に用いられる場合においても上記実施形態と同様の作用効果を得ることができる。 In the above embodiment, the multicolor molded lens 10 has been described as a translucent cover for a vehicle rear combination lamp. can be done.

上記実施形態においては、1次および2次成形品10P、10Sがいずれも素通しレンズとして構成されているものとして説明したが、その内表面10Pb、10Sbの所要領域にレンズ素子が形成された構成とすることも可能である。 In the above embodiment, both the primary and secondary molded products 10P and 10S are configured as transparent lenses, but there is a configuration in which lens elements are formed on the required regions of the inner surfaces 10Pb and 10Sb. It is also possible to

次に、上記実施形態の変形例について説明する。 Next, a modification of the above embodiment will be described.

まず、上記実施形態の第1変形例について説明する。 First, a first modified example of the above embodiment will be described.

図5(a)は、本変形例に係る多色成形レンズ110の要部を示す、図2と同様の図である。 FIG. 5(a) is a view similar to FIG. 2, showing a main part of a multicolor molded lens 110 according to this modified example.

図5(a)に示すように、本変形例の基本的な構成は上記実施形態の場合と同様であるが、1次および2次成形品110P、110Sの色が上記実施形態の場合と異なっている。 As shown in FIG. 5A, the basic configuration of this modification is the same as that of the above embodiment, but the colors of the primary and secondary molded products 110P and 110S are different from those of the above embodiment. ing.

すなわち、本変形例に係る多色成形レンズ110は、1次成形品110Pが無色透明の樹脂製レンズとして構成されており、2次成形品110Sがアンバー色透明の樹脂製レンズとして構成されている。 That is, in the multicolor molded lens 110 according to this modified example, the primary molded product 110P is configured as a colorless and transparent resin lens, and the secondary molded product 110S is configured as an amber transparent resin lens. .

本変形例に係る多色成形レンズ110においても、1次および2次成形品110P、110Sの各々の形状に関しては上記実施形態の場合である。 In the multicolor molded lens 110 according to this modified example, the shapes of the primary and secondary molded products 110P and 110S are the same as in the above embodiment.

すなわち、1次成形品110Pには、2次成形品110Sとの接合面110cから2次成形品110Sの内表面110Sbに沿って2次成形品110Sに被さるようにして延びる被せ部110Peが延長形成されている。 That is, the primary molded product 110P is formed with a covering portion 110Pe extending from the joint surface 110c with the secondary molded product 110S along the inner surface 110Sb of the secondary molded product 110S so as to cover the secondary molded product 110S. It is

また、多色成形レンズ110の内表面110bには、防曇塗装膜12が接合面110cの位置を跨ぐようにして形成されている。 An anti-fogging coating film 12 is formed on the inner surface 110b of the multicolor molded lens 110 so as to straddle the bonding surface 110c.

本変形例に係る多色成形レンズ110においても、接合面110cの部分が多色成形レンズ110の外部から(すなわち外表面110a側の空間から)見えてしまうが、接合面110cの周辺領域に防曇塗装膜12の形成に起因するクラックが発生することはないので、外観不良の発生を効果的に抑制することができる。 Also in the multicolor molded lens 110 according to this modified example, the cemented surface 110c is visible from the outside of the multicolored molded lens 110 (that is, from the space on the outer surface 110a side). Since cracks due to the formation of the cloudy coating film 12 do not occur, the occurrence of poor appearance can be effectively suppressed.

したがって、本変形例の構成を採用した場合においても上記実施形態と同様の作用効果を得ることができる。 Therefore, even when the configuration of this modified example is adopted, the same effects as those of the above-described embodiment can be obtained.

なお、1次および2次成形品110P、110Sの代わりに、同系色ではあるが濃度が異なる色(例えば1次成形品110Pが桃色透明で2次成形品110Sが赤色透明)の樹脂製レンズでこれらを構成することも可能である。 Instead of the primary and secondary molded products 110P and 110S, resin lenses of similar colors but different densities (for example, the primary molded product 110P is pink transparent and the secondary molded product 110S is red transparent) are used. It is also possible to configure these.

次に、上記実施形態の第2変形例について説明する。 Next, the 2nd modification of the said embodiment is demonstrated.

図5(b)は、本変形例に係る多色成形レンズ210の要部を示す、図2と同様の図である。 FIG. 5(b) is a view similar to FIG. 2, showing a main part of a multicolor molded lens 210 according to this modified example.

図5(b)に示すように、本変形例の基本的な構成は上記実施形態の場合と同様であるが、1次成形品210Pの構成が上記実施形態の場合と異なっている。 As shown in FIG. 5B, the basic configuration of this modification is the same as that of the above embodiment, but the configuration of the primary molded product 210P is different from that of the above embodiment.

すなわち、本変形例に係る多色成形レンズ210においては、1次成形品210Pが黒色不透明の樹脂製部材として構成されている。 That is, in the multicolor molded lens 210 according to this modified example, the primary molded product 210P is configured as a black opaque resin member.

一方、本変形例に係る多色成形レンズ210においても、2次成形品210Sは、上記実施形態の場合と同様、無色透明の樹脂製レンズとして構成されている。 On the other hand, in the multicolor molded lens 210 according to this modified example, the secondary molded product 210S is configured as a colorless and transparent resin lens as in the case of the above embodiment.

また、本変形例に係る多色成形レンズ210においても、1次および2次成形品210P、210Sの各々の形状に関しては上記実施形態の場合である。 Also, in the multicolor molded lens 210 according to this modified example, the shapes of the primary and secondary molded products 210P and 210S are the same as in the above embodiment.

すなわち、1次成形品210Pには、2次成形品210Sとの接合面210cから該2次成形品210Sの内表面210Sbに沿って該2次成形品210Sに被さるようにして延びる被せ部210Peが延長形成されている。 That is, the primary molded product 210P has a covering portion 210Pe extending from a joint surface 210c with the secondary molded product 210S along an inner surface 210Sb of the secondary molded product 210S so as to cover the secondary molded product 210S. Formed as an extension.

また、多色成形レンズ210の内表面210bには、防曇塗装膜12が接合面210cの位置を跨ぐようにして形成されている。 In addition, the anti-fogging coating film 12 is formed on the inner surface 210b of the multicolor molded lens 210 so as to straddle the bonding surface 210c.

本変形例に係る多色成形レンズ210においても、接合面210cの部分が多色成形レンズ210の外部から(すなわち外表面210a側の空間から)見えてしまうが、接合面210cの周辺領域に防曇塗装膜12の形成に起因するクラックが発生することはないので、外観不良の発生を効果的に抑制することができる。 Also in the multicolor molded lens 210 according to this modified example, the cemented surface 210c portion is visible from the outside of the multicolored molded lens 210 (that is, from the space on the outer surface 210a side). Since cracks due to the formation of the cloudy coating film 12 do not occur, the occurrence of poor appearance can be effectively suppressed.

したがって、本変形例の構成を採用した場合においても上記実施形態と同様の作用効果を得ることができる。 Therefore, even when the configuration of this modified example is adopted, the same effects as those of the above-described embodiment can be obtained.

次に、上記実施形態の第3変形例について説明する。 Next, the 3rd modification of the said embodiment is demonstrated.

図5(c)は、本変形例に係る多色成形レンズ310の要部を示す、図2と同様の図である。 FIG. 5(c) is a view similar to FIG. 2, showing a main part of a multicolor molded lens 310 according to this modified example.

図5(c)に示すように、本変形例の基本的な構成は上記実施形態の場合と同様であるが、1次成形品310Pの形状が上記実施形態の場合と異なっている。 As shown in FIG. 5(c), the basic configuration of this modification is the same as that of the above embodiment, but the shape of the primary molded product 310P is different from that of the above embodiment.

すなわち、本変形例においても、1次成形品310Pには、2次成形品310Sとの接合面310cから該2次成形品310Sの内表面310Sbに沿って該2次成形品310Sに被さるようにして延びる被せ部310Peが延長形成されている。 That is, even in this modification, the primary molded product 310P covers the secondary molded product 310S along the inner surface 310Sb of the secondary molded product 310S from the joint surface 310c with the secondary molded product 310S. An extended covering portion 310Pe is formed.

ただし、本変形例の1次成形品310Pは、その被せ部310Peの近傍に位置する被せ部近傍領域310P1とこの被せ部近傍領域310P1の周囲に位置する一般領域310P0とが同じ肉厚で形成されている。 However, in the primary molded product 310P of this modified example, the covering portion vicinity region 310P1 located near the covering portion 310Pe and the general region 310P0 located around the covering portion vicinity region 310P1 are formed with the same thickness. ing.

なお、本変形例に係る多色成形レンズ310も、1次および2次成形品310P、310Sの材質に関しては上記実施形態の場合と同様であり、その内表面310bには、防曇塗装膜12が接合面310cの位置を跨ぐようにして形成されている。 In the multicolor molded lens 310 according to this modified example, the materials of the primary and secondary molded products 310P and 310S are the same as those of the above embodiment, and the inner surface 310b is coated with the antifogging coating film 12. is formed so as to straddle the position of the joint surface 310c.

本変形例に係る多色成形レンズ310においても、接合面310cの部分が多色成形レンズ310の外部から(すなわち外表面310a側の空間から)見えてしまうが、接合面310cの周辺領域に防曇塗装膜12の形成に起因するクラックが発生することはないので、外観不良の発生を効果的に抑制することができる。 Also in the multicolor molded lens 310 according to this modified example, the cemented surface 310c is visible from the outside of the multicolored molded lens 310 (that is, from the space on the outer surface 310a side). Since cracks due to the formation of the cloudy coating film 12 do not occur, the occurrence of poor appearance can be effectively suppressed.

したがって、本変形例の構成を採用した場合においても上記実施形態と同様の作用効果を得ることができる。 Therefore, even when the configuration of this modified example is adopted, the same effects as those of the above-described embodiment can be obtained.

なお、上記実施形態およびその変形例において諸元として示した数値は一例にすぎず、これらを適宜異なる値に設定してもよいことはもちろんである。 It should be noted that the numerical values shown as specifications in the above-described embodiment and its modification are merely examples, and it goes without saying that these values may be set to different values as appropriate.

また、本願発明は、上記実施形態およびその変形例に記載された構成に限定されるものではなく、これ以外の種々の変更を加えた構成が採用可能である。 Moreover, the present invention is not limited to the configurations described in the above embodiments and modifications thereof, and configurations with various other modifications can be adopted.

10、110、210、310 多色成形レンズ
10a、110a、210a、310a 外表面
10b、10Pb、10Sb、110b、110Sb、210b、210Sb、310b、310Sb 内表面
10c、110c、210c、310c 接合面
10P、110P、210P、310P 1次成形品
10P0、310P0 一般領域
10P1、310P1 被せ部近傍領域
10Pd シール用脚部
10Pe、110Pe、210Pe、310Pe 被せ部
10Pe1 先端面
10S、110S、210S、310S 2次成形品
10Sf 角部
12 防曇塗装膜
102 コア型
104 キャビティ型
C1、C2 金型内空間
C1a 被せ部用の空間
RA コーナーR
Rs1、Rs2 溶融樹脂
T 被せ厚
W 被せ幅
θ1 挟角
θ2 傾斜角度
10, 110, 210, 310 multicolor molded lens 10a, 110a, 210a, 310a outer surface 10b, 10Pb, 10Sb, 110b, 110Sb, 210b, 210Sb, 310b, 310Sb inner surface 10c, 110c, 210c, 310c bonding surface 10P, 110P, 210P, 310P Primary molded product 10P0, 310P0 General area 10P1, 310P1 Covering portion vicinity area 10Pd Seal leg portion 10Pe, 110Pe, 210Pe, 310Pe Covering portion 10Pe1 Tip surface 10S, 110S, 210S, 310S Secondary molded product 10Sf Corner 12 Anti-fogging coating film 102 Core mold 104 Cavity mold C1, C2 Space in mold C1a Space for covering part RA Corner R
Rs1, Rs2 Molten resin T Covering thickness W Covering width θ1 Included angle θ2 Tilt angle

Claims (6)

互いに色の異なる1次および2次成形品を備えた多色成形レンズであって、内表面に防曇塗装膜が形成された多色成形レンズにおいて、
上記1次および2次成形品は、1次成形品が2次成形品を囲むように配置されており、
上記防曇塗装膜は、上記1次成形品の内周端面と上記2次成形品の外周端面とが面接触することによって構成される接合面の位置を跨ぐようにして形成されており、
上記1次成形品に、上記接合面から上記2次成形品の内表面に沿って該2次成形品に被さるようにして延びる被せ部が延長形成されている、ことを特徴とする多色成形レンズ。
A multicolor molded lens comprising primary and secondary molded products of mutually different colors, wherein the multicolor molded lens has an anti-fogging coating film formed on the inner surface,
The primary and secondary molded products are arranged so that the primary molded product surrounds the secondary molded product,
The anti-fogging coating film is formed so as to straddle the position of a joint surface formed by surface contact between the inner peripheral end surface of the primary molded product and the outer peripheral end surface of the secondary molded product,
A multi-color molding characterized in that the primary molded product is formed with a covering portion extending from the joint surface along the inner surface of the secondary molded product so as to cover the secondary molded product. lens.
上記1次成形品は、上記被せ部の近傍に位置する被せ部近傍領域よりも該被せ部近傍領域の周囲に位置する一般領域の方が薄肉で形成されている、ことを特徴とする請求項1記載の多色成形レンズ。 4. The primary molded product is formed so that a general region located around the covering portion vicinity region is thinner than a covering portion vicinity region located near the covering portion. 2. The multicolor molded lens according to 1. 上記被せ部は、該被せ部の先端面が上記2次成形品の内表面へ向けて傾斜して延びるように形成されている、ことを特徴とする請求項1または2記載の多色成形レンズ。 3. The multicolor molded lens according to claim 1, wherein the covering portion is formed such that the tip end surface of the covering portion extends obliquely toward the inner surface of the secondary molded product. . 上記被せ部の先端面の傾斜角度が30~60°の値に設定されている、ことを特徴とする請求項3記載の多色成形レンズ。 4. The multicolor molded lens according to claim 3, wherein the tilt angle of the tip surface of the covering portion is set to a value of 30 to 60 degrees. 上記2次成形品において該2次成形品の内表面と上記接合面との角部に形成されるコーナーRが、R0.1~0.5mmの値に設定されている、ことを特徴とする請求項1~4いずれか記載の多色成形レンズ。 A corner R formed at a corner between the inner surface of the secondary molded product and the joint surface in the secondary molded product is set to a value of R 0.1 to 0.5 mm. A multicolor molded lens according to any one of claims 1 to 4. 上記接合面と上記2次成形品の内表面との挟角が95°以上の値に設定されている、ことを特徴とする請求項1~5いずれか記載の多色成形レンズ。 6. The multicolor molded lens according to any one of claims 1 to 5, wherein an included angle between the cemented surface and the inner surface of the secondary molded product is set to a value of 95° or more.
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Citations (3)

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JP2908176B2 (en) * 1993-05-18 1999-06-21 株式会社小糸製作所 Synthetic resin laminated lens for vehicle lighting and molding method thereof
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JP2000182409A (en) 1998-12-17 2000-06-30 Koito Mfg Co Ltd Method for surface-treating lens of lighting fixture for vehicle
JP2009051183A (en) 2007-08-29 2009-03-12 Mitsubishi Engineering Plastics Corp Resin molded body and its molding method
CN107322876A (en) 2017-08-14 2017-11-07 上海小糸车灯有限公司 It is a kind of to prevent the structure of the double-colored antifog line bright defect of headlight lens

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