JP7217191B2 - ハニカムフィルタ - Google Patents
ハニカムフィルタ Download PDFInfo
- Publication number
- JP7217191B2 JP7217191B2 JP2019066135A JP2019066135A JP7217191B2 JP 7217191 B2 JP7217191 B2 JP 7217191B2 JP 2019066135 A JP2019066135 A JP 2019066135A JP 2019066135 A JP2019066135 A JP 2019066135A JP 7217191 B2 JP7217191 B2 JP 7217191B2
- Authority
- JP
- Japan
- Prior art keywords
- plugging
- honeycomb filter
- central
- honeycomb
- plugging portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000002093 peripheral effect Effects 0.000 claims description 91
- 238000005192 partition Methods 0.000 claims description 54
- 230000005484 gravity Effects 0.000 claims description 12
- 239000011148 porous material Substances 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 description 28
- 238000011156 evaluation Methods 0.000 description 21
- 239000007789 gas Substances 0.000 description 20
- 230000003628 erosive effect Effects 0.000 description 19
- 239000004071 soot Substances 0.000 description 14
- 230000035939 shock Effects 0.000 description 13
- 238000009825 accumulation Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000006061 abrasive grain Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000004927 clay Substances 0.000 description 5
- 238000011049 filling Methods 0.000 description 5
- 239000013618 particulate matter Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 229910010271 silicon carbide Inorganic materials 0.000 description 5
- 238000010304 firing Methods 0.000 description 4
- 230000008929 regeneration Effects 0.000 description 4
- 238000011069 regeneration method Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 3
- 229910052878 cordierite Inorganic materials 0.000 description 3
- JSKIRARMQDRGJZ-UHFFFAOYSA-N dimagnesium dioxido-bis[(1-oxido-3-oxo-2,4,6,8,9-pentaoxa-1,3-disila-5,7-dialuminabicyclo[3.3.1]nonan-7-yl)oxy]silane Chemical compound [Mg++].[Mg++].[O-][Si]([O-])(O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2)O[Al]1O[Al]2O[Si](=O)O[Si]([O-])(O1)O2 JSKIRARMQDRGJZ-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000011247 coating layer Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000002612 dispersion medium Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000505 Al2TiO5 Inorganic materials 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 229920001353 Dextrin Polymers 0.000 description 1
- 239000004375 Dextrin Substances 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 235000019425 dextrin Nutrition 0.000 description 1
- KZHJGOXRZJKJNY-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Si]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O.O=[Al]O[Al]=O KZHJGOXRZJKJNY-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052863 mullite Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000002459 porosimetry Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- AABBHSMFGKYLKE-SNAWJCMRSA-N propan-2-yl (e)-but-2-enoate Chemical compound C\C=C\C(=O)OC(C)C AABBHSMFGKYLKE-SNAWJCMRSA-N 0.000 description 1
- SBEQWOXEGHQIMW-UHFFFAOYSA-N silicon Chemical compound [Si].[Si] SBEQWOXEGHQIMW-UHFFFAOYSA-N 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 238000003325 tomography Methods 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/022—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous
- F01N3/0222—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters characterised by specially adapted filtering structure, e.g. honeycomb, mesh or fibrous the structure being monolithic, e.g. honeycombs
-
- B01J35/56—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
- B01D46/2429—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material of the honeycomb walls or cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2425—Honeycomb filters characterized by parameters related to the physical properties of the honeycomb structure material
- B01D46/24491—Porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2455—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the whole honeycomb or segments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2459—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the plugs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/247—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the cells
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2474—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure of the walls along the length of the honeycomb
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2476—Monolithic structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2482—Thickness, height, width, length or diameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2418—Honeycomb filters
- B01D46/2451—Honeycomb filters characterized by the geometrical structure, shape, pattern or configuration or parameters related to the geometry of the structure
- B01D46/2484—Cell density, area or aspect ratio
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/88—Handling or mounting catalysts
- B01D53/885—Devices in general for catalytic purification of waste gases
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
- C04B35/18—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
- C04B35/195—Alkaline earth aluminosilicates, e.g. cordierite or anorthite
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0006—Honeycomb structures
- C04B38/0009—Honeycomb structures characterised by features relating to the cell walls, e.g. wall thickness or distribution of pores in the walls
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0006—Honeycomb structures
- C04B38/0012—Honeycomb structures characterised by the material used for sealing or plugging (some of) the channels of the honeycombs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2255/00—Catalysts
- B01D2255/90—Physical characteristics of catalysts
- B01D2255/92—Dimensions
- B01D2255/9205—Porosity
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00405—Materials with a gradually increasing or decreasing concentration of ingredients or property from one layer to another
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00793—Uses not provided for elsewhere in C04B2111/00 as filters or diaphragms
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/60—Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
- C04B2235/602—Making the green bodies or pre-forms by moulding
- C04B2235/6021—Extrusion moulding
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/74—Physical characteristics
- C04B2235/77—Density
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/06—Ceramic, e.g. monoliths
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/30—Honeycomb supports characterised by their structural details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/30—Honeycomb supports characterised by their structural details
- F01N2330/34—Honeycomb supports characterised by their structural details with flow channels of polygonal cross section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/30—Honeycomb supports characterised by their structural details
- F01N2330/48—Honeycomb supports characterised by their structural details characterised by the number of flow passages, e.g. cell density
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2330/00—Structure of catalyst support or particle filter
- F01N2330/60—Discontinuous, uneven properties of filter material, e.g. different material thickness along the longitudinal direction; Higher filter capacity upstream than downstream in same housing
Description
前記セルの前記流入端面側の端部又は前記流出端面側の端部のいずれか一方に配設された多孔質の目封止部と、を備え、
前記目封止部は、多孔質体によって構成されたものであり、
前記ハニカム構造体は、前記セルの延びる方向に直交する断面における重心を含む中央領域と、前記中央領域よりも外周側の外周領域と、を有し、且つ、前記中央領域の面積S1に対する、前記外周領域の面積S2の比であるS2/S1が、0.1~0.5であり、
前記中央領域に存在する前記目封止部である中央目封止部の前記セルの延びる方向の目封止長さL1が、前記外周領域に存在する前記目封止部である外周目封止部の前記セルの延びる方向の目封止長さL2よりも大きく、
それぞれの前記中央目封止部の各前記目封止長さL1が7~9mmであり、それぞれの前記外周目封止部の各前記目封止長さL2が3~6mmであり、
前記隔壁の気孔率が、48~66%である、ハニカムフィルタ。
前記中央目封止部及び前記外周目封止部は、前記断面の径方向におけるより中心側に配設された前記中央目封止部から、順次外周に向かって配設される前記中央目封止部及び前記外周目封止部の各目封止長さが段階的に小さくなるように構成されている、前記[1]に記載のハニカムフィルタ。
本発明のハニカムフィルタの一の実施形態は、図1~図4に示すようなハニカムフィルタ100である。ここで、図1は、本発明のハニカムフィルタの一の実施形態を模式的に示す斜視図である。図2は、図1に示すハニカムフィルタの流入端面側を示す平面図である。図3は、図1に示すハニカムフィルタの流出端面側を示す平面図である。図4は、図2のA-A’断面を模式的に示す断面図である。
本発明のハニカムフィルタを製造する方法については、特に制限はなく、例えば、以下のような方法を挙げることができる。まず、ハニカム構造体を作製するための可塑性の坏土を調製する。ハニカム構造体を作製するための坏土は、原料粉末として、前述の隔壁の好適な材料の中から選ばれた材料に、適宜、バインダ等の添加剤、造孔材、及び水を添加することによって調製することができる。
コージェライト化原料100質量部に、造孔材を10質量部、分散媒を20質量部、有機バインダを1質量部、それぞれ添加し、混合、混練して坏土を調製した。コージェライト化原料としては、アルミナ、水酸化アルミニウム、カオリン、タルク、及びシリカを使用した。分散媒としては、水を使用した。有機バインダとしては、メチルセルロース(Methylcellulose)を使用した。分散剤としては、デキストリン(Dextrin)を使用した。造孔材としては、平均粒子径15μmのコークスを使用した。
まず、ハニカムフィルタを缶体にキャニング(収納)して、キャニングされたハニカムフィルタをガスバーナ試験機に配置した。次に、ガスバーナ試験機によりSiC製の砥粒をハニカムフィルタの流入端面に衝突させた。砥粒を衝突させる条件としては、以下の通りとした。投入砥粒量を10gとした。ハニカムフィルタに流入させるガスの温度を、700℃とした。ハニカムフィルタに流入させるガスの流量を、120m/秒とした。試験時間は10分とし、その間砥粒を少しずつ投入した。その後、ハニカムフィルタを取り出し、取り出したハニカムフィルタを断層撮影法(CT)で撮影し、砥粒を衝突によって削られたハニカムフィルタの深さ(エロージョン深さ(mm))を算出した。このエロージョン量の測定試験では、平均粒子径が50μmの砥粒を用いた。以下の評価基準に従い、ハニカムフィルタの「耐エロージョン性」の評価を行った。なお、実施例1~8及び比較例1~3において、基準となるハニカムフィルタを、比較例1とする。なお、「目封止貫通」とは、エロージョンにより目封止部が削られ、目封止部の少なくとも一部がガスの流れ方向に貫通した状態のことを意味する。
評価「OK」:評価対象のハニカムフィルタにおいて「エロージョンによる目封止貫通」が起こらない場合、その評価を「OK」とする。
評価「NG」:評価対象のハニカムフィルタにおいて「エロージョンによる目封止貫通」が起こる場合、その評価を「NG」とする。
まず、1.4Lガソリンエンジンを搭載するエンジンベンチにて、一定運転条件にて、所定量の煤を発生させ、発生させた煤を、各実施例及び比較例のハニカムフィルタの隔壁の表面に堆積させた。次に、ポストインジェクションによる再生処理を行い、ハニカムフィルタの入口ガス温度を上昇させ、ハニカムフィルタの前後の圧損が低下し始めたところでポストインジェクションを切り、エンジンをアイドル状態に切り替えた。再生処理前の所定量の煤の堆積量を徐々に増加させ、ハニカムフィルタにクラックが生じるまで、上記操作を繰り返して行った。ハニカムフィルタにクラックが生じる煤の堆積量を、各ハニカムフィルタにおける「煤の堆積限界量」とした。以下の評価基準に従い、ハニカムフィルタの「煤の堆積限界量」の評価を行った。なお、実施例1~8及び比較例1~3において、基準となるハニカムフィルタを、比較例1とする。
評価「優」:基準となるハニカムフィルタの「煤の堆積限界量」を100%とした場合に、評価対象のハニカムフィルタの「煤の堆積限界量」が、130%以上の場合、その評価を「優」とする。
評価「良」:基準となるハニカムフィルタの「煤の堆積限界量」を100%とした場合に、評価対象のハニカムフィルタの「煤の堆積限界量」が、120%以上、130%未満の場合、その評価を「良」とする。
評価「可」:基準となるハニカムフィルタの「煤の堆積限界量」を100%とした場合に、評価対象のハニカムフィルタの「煤の堆積限界量」が、100%以上、120%未満の場合、その評価を「可」とする。
評価「不可」:基準となるハニカムフィルタの「煤の堆積限界量」を100%とした場合に、評価対象のハニカムフィルタの「煤の堆積限界量」が、100%未満の場合、その評価を「不可」とする。
ハニカムフィルタの構成を、表1に示すように変更した以外は、実施例1のハニカムフィルタと同様の方法でハニカムフィルタを作製した。
ハニカムフィルタの構成を、表1に示すように変更した以外は、実施例1のハニカムフィルタと同様の方法でハニカムフィルタを作製した。
実施例1~8のハニカムフィルタは、「耐エロージョン性」、及び「耐熱衝撃性」の評価において、基準となる比較例1のハニカムフィルタの各性能を上回るものであることが確認できた。従って、実施例1~8のハニカムフィルタは、従来のハニカムフィルタに比して、耐エロージョン性を向上しつつ、且つ耐熱衝撃性にも優れることが分かった。
Claims (3)
- 流入端面から流出端面まで延びる流体の流路となる複数のセルを取り囲むように配置された多孔質の隔壁を有する柱状のハニカム構造体と、
前記セルの前記流入端面側の端部又は前記流出端面側の端部のいずれか一方に配設された多孔質の目封止部と、を備え、
前記目封止部は、多孔質体によって構成されたものであり、
前記ハニカム構造体は、前記セルの延びる方向に直交する断面における重心を含む中央領域と、前記中央領域よりも外周側の外周領域と、を有し、且つ、前記中央領域の面積S1に対する、前記外周領域の面積S2の比であるS2/S1が、0.1~0.5であり、
前記中央領域に存在する前記目封止部である中央目封止部の前記セルの延びる方向の目封止長さL1が、前記外周領域に存在する前記目封止部である外周目封止部の前記セルの延びる方向の目封止長さL2よりも大きく、
それぞれの前記中央目封止部の各前記目封止長さL1が7~9mmであり、それぞれの前記外周目封止部の各前記目封止長さL2が3~6mmであり、
前記隔壁の気孔率が、48~66%である、ハニカムフィルタ。 - 前記ハニカム構造体の前記断面の径方向における重心から外周に向かって複数個の前記中央目封止部及び前記外周目封止部を有し、
前記中央目封止部及び前記外周目封止部は、前記断面の径方向におけるより中心側に配設された前記中央目封止部から、順次外周に向かって配設される前記中央目封止部及び前記外周目封止部の各目封止長さが段階的に小さくなるように構成されている、請求項1に記載のハニカムフィルタ。 - 前記中央領域と前記外周領域とにおいて、前記ハニカム構造体のセル構造が同じである、請求項1又は2に記載のハニカムフィルタ。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019066135A JP7217191B2 (ja) | 2019-03-29 | 2019-03-29 | ハニカムフィルタ |
US16/815,574 US11400441B2 (en) | 2019-03-29 | 2020-03-11 | Honeycomb filter |
CN202010181726.5A CN111749760B (zh) | 2019-03-29 | 2020-03-16 | 蜂窝过滤器 |
DE102020203896.1A DE102020203896A1 (de) | 2019-03-29 | 2020-03-25 | Wabenstruktur |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019066135A JP7217191B2 (ja) | 2019-03-29 | 2019-03-29 | ハニカムフィルタ |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2020163286A JP2020163286A (ja) | 2020-10-08 |
JP7217191B2 true JP7217191B2 (ja) | 2023-02-02 |
Family
ID=72608098
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019066135A Active JP7217191B2 (ja) | 2019-03-29 | 2019-03-29 | ハニカムフィルタ |
Country Status (4)
Country | Link |
---|---|
US (1) | US11400441B2 (ja) |
JP (1) | JP7217191B2 (ja) |
CN (1) | CN111749760B (ja) |
DE (1) | DE102020203896A1 (ja) |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003254034A (ja) | 2002-02-26 | 2003-09-10 | Ngk Insulators Ltd | ハニカムフィルタ |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003214140A (ja) * | 2002-01-18 | 2003-07-30 | Toyota Motor Corp | ディーゼル排ガス浄化フィルタ |
JP4285096B2 (ja) | 2003-06-16 | 2009-06-24 | 株式会社デンソー | 内燃機関の排ガス浄化装置 |
JP4567674B2 (ja) * | 2004-03-23 | 2010-10-20 | 日本碍子株式会社 | セラミックフィルタ |
WO2006068256A1 (ja) * | 2004-12-22 | 2006-06-29 | Hitachi Metals, Ltd. | ハニカムフィルタの製造方法及びハニカムフィルタ |
KR100831836B1 (ko) * | 2005-10-12 | 2008-05-28 | 이비덴 가부시키가이샤 | 벌집형 유닛 및 벌집형 구조체 |
CN101595282B (zh) * | 2007-03-27 | 2012-03-07 | 日本碍子株式会社 | 封孔蜂窝结构体 |
JP5171279B2 (ja) | 2008-01-17 | 2013-03-27 | 京セラ株式会社 | ハニカム構造体、フィルタおよび排気ガス処理装置 |
JP4837784B2 (ja) | 2010-05-25 | 2011-12-14 | 住友化学株式会社 | ハニカム構造体の製造方法 |
JP6639977B2 (ja) * | 2016-03-23 | 2020-02-05 | 日本碍子株式会社 | ハニカムフィルタ |
-
2019
- 2019-03-29 JP JP2019066135A patent/JP7217191B2/ja active Active
-
2020
- 2020-03-11 US US16/815,574 patent/US11400441B2/en active Active
- 2020-03-16 CN CN202010181726.5A patent/CN111749760B/zh active Active
- 2020-03-25 DE DE102020203896.1A patent/DE102020203896A1/de active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2003254034A (ja) | 2002-02-26 | 2003-09-10 | Ngk Insulators Ltd | ハニカムフィルタ |
Also Published As
Publication number | Publication date |
---|---|
US20200306740A1 (en) | 2020-10-01 |
DE102020203896A1 (de) | 2020-10-01 |
CN111749760A (zh) | 2020-10-09 |
JP2020163286A (ja) | 2020-10-08 |
US11400441B2 (en) | 2022-08-02 |
CN111749760B (zh) | 2023-03-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP7123597B2 (ja) | ハニカムフィルタ | |
JP5805039B2 (ja) | ハニカム構造体 | |
JP5771549B2 (ja) | フィルタエレメント | |
CN107489493B (zh) | 蜂窝过滤器 | |
WO2014061320A1 (ja) | 集塵用ハニカムフィルタ | |
JP6847724B2 (ja) | 目封止ハニカム構造体 | |
JP6862245B2 (ja) | ハニカムフィルタ | |
JP7193963B2 (ja) | ハニカムフィルタ | |
JP2018167200A (ja) | ハニカムフィルタ | |
JP7323987B2 (ja) | ハニカムフィルタ | |
JP7217190B2 (ja) | ハニカムフィルタ | |
US10478766B2 (en) | Honeycomb filter | |
JP7304187B2 (ja) | ハニカムフィルタ | |
JP7217191B2 (ja) | ハニカムフィルタ | |
JP7202236B2 (ja) | ハニカムフィルタ | |
JP7385511B2 (ja) | ハニカムフィルタ | |
JP7232103B2 (ja) | ハニカムフィルタ | |
US20230311049A1 (en) | Honeycomb filter | |
CN219333565U (zh) | 蜂窝过滤器 | |
JP2024000509A (ja) | ハニカムフィルタ | |
JP2023146581A (ja) | ハニカムフィルタ |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20211018 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20220823 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20220824 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20221006 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20230110 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20230123 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7217191 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |