JP7211897B2 - Rehabilitation method and structure for existing tubular body - Google Patents

Rehabilitation method and structure for existing tubular body Download PDF

Info

Publication number
JP7211897B2
JP7211897B2 JP2019101603A JP2019101603A JP7211897B2 JP 7211897 B2 JP7211897 B2 JP 7211897B2 JP 2019101603 A JP2019101603 A JP 2019101603A JP 2019101603 A JP2019101603 A JP 2019101603A JP 7211897 B2 JP7211897 B2 JP 7211897B2
Authority
JP
Japan
Prior art keywords
pitch
pipe
strip
region
tubular body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2019101603A
Other languages
Japanese (ja)
Other versions
JP2020192798A (en
Inventor
一貴 上田
佳郎 杉山
優太 宮武
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP2019101603A priority Critical patent/JP7211897B2/en
Publication of JP2020192798A publication Critical patent/JP2020192798A/en
Application granted granted Critical
Publication of JP7211897B2 publication Critical patent/JP7211897B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

本発明は、下水道管、トンネルなどの既設管状体を更生する方法及び更生構造に関し、特に合成樹脂製の主帯材と金属製の補強帯材を含む帯状部材からなる螺旋管状の更生管を既設管状体の内壁にライニングすることによる更生方法及び更生構造に関する。 The present invention relates to a method and structure for rehabilitating existing tubular bodies such as sewer pipes and tunnels, and in particular to existing spiral tubular rehabilitative pipes consisting of strip-shaped members including synthetic resin main strips and metal reinforcement strips. The present invention relates to a rehabilitation method and a rehabilitation structure by lining the inner wall of a tubular body.

老朽化した下水道管等の既設管の内壁に沿って更生管をライニングすることによって、前記既設管を更生する方法は公知である(特許文献1,2等参照)。例えば更生管は、一定断面の帯状部材(プロファイル)によって構成されている。帯状部材は、ポリ塩化ビニル(PVC)等の合成樹脂製の主帯材と、スチール等の金属製の補強帯材を含む。例えば自走式の製管機を用いて、前記帯状部材を既設管の内壁に沿って螺旋状に巻回し、互いに一周ずれて隣接する縁部どうしを凹凸嵌合により接合することによって、更生管が作製される。 A method of rehabilitating an existing pipe such as an aged sewer pipe by lining the inner wall of the existing pipe is known (see Patent Documents 1 and 2, etc.). For example, a rehabilitating pipe is composed of a belt-like member (profile) with a constant cross section. The strip members include a main strip made of synthetic resin such as polyvinyl chloride (PVC) and a reinforcing strip made of metal such as steel. For example, by using a self-propelled pipe-making machine, the band-shaped member is spirally wound along the inner wall of the existing pipe, and adjacent edge portions that are shifted from each other by one circumference are joined by concave-convex fitting to form a rehabilitating pipe. is produced.

特開2016-43555号公報JP 2016-43555 A 特開2017-165079号公報JP 2017-165079 A

既設管は、管路方向に真っ直ぐとは限らず、曲がり部がある場合がある。曲がり部の内壁に沿って帯状部材を螺旋状に巻回して製管すると、外まわり側における螺旋ピッチが広くなる。具体的には、伸縮部の無い帯状部材の場合、外まわり側における隣接縁部どうしの凹凸嵌合部が目開きされることで、螺旋ピッチが広くなる。ベローズ状の伸縮部が有る帯状部材の場合(前掲特許文献1の図3(b)、特許文献2の図1等参照)、外まわり側における伸縮部が伸びることで、螺旋ピッチが広くなる。このため、曲がり部の内まわり部と外まわり部とには補強帯材の配置度合いに疎密ができ、外まわり側においては必要な強度を発現することができない可能性がある。また、既設管の劣化が激しい部分では、通常の螺旋ピッチで製管した場合、強度を満足することができない可能性がある。
本発明は、かかる事情に鑑み、下水道管、トンネルなどの既設管状体を螺旋管状の更生管によって更生する際、曲がり部の外まわり部分や強度劣化部などにおける更生管の所要強度を確保することを目的とする。
Existing pipes are not necessarily straight in the pipeline direction, and may have bends. When the belt-shaped member is spirally wound along the inner wall of the bent portion to produce a pipe, the spiral pitch on the outer peripheral side is widened. Specifically, in the case of a band-shaped member without an expandable portion, the helical pitch is widened by opening the recess-and-projection fitting portion between the adjacent edges on the outer circumference side. In the case of a belt-like member having a bellows-like stretchable portion (see FIG. 3(b) of Patent Document 1 and FIG. 1 of Patent Document 2, etc.), the stretchable portion on the outer circumference side expands, thereby widening the helical pitch. For this reason, there is a possibility that the degree of placement of the reinforcing strips may vary between the inner circumference and the outer circumference of the bend, and the required strength may not be exhibited on the outer circumference side. In addition, in a portion of the existing pipe that is severely deteriorated, if the pipe is manufactured with a normal helical pitch, there is a possibility that the strength cannot be satisfied.
In view of such circumstances, the present invention aims to secure the required strength of the rehabilitation pipe at the outer circumference of the bend and the strength deterioration portion when the existing tubular body such as sewage pipes and tunnels is to be rehabilitated by the spiral rehabilitation pipe. aim.

前記課題を解決するため、本発明方法は、既設管状体を更生する更生方法であって、
合成樹脂製の主帯材と金属製の補強帯材を含む帯状部材を前記既設管状体の内壁に沿って螺旋状に巻回することによって、螺旋管状の更生管を作製する製管工程と、
前記更生管に設定したピッチ調整領域における帯状部材から主帯材を剥がして撤去する撤去工程と、
前記ピッチ調整領域における残置された補強帯材の螺旋ピッチを縮めるピッチ調整工程と、
前記既設管状体における前記ピッチ調整領域との対応領域の内壁に充填材層を積層して、前記残置された補強帯材を前記充填材層の内部に埋める埋設工程と、
を備えたことを特徴とする。
ピッチ調整領域においては補強帯材の螺旋ピッチを縮めることによって更生管の強度が高まる。
前記製管工程は、自走式製管機によって行われることが好ましい。自走式製管機は、更生管の延伸方向の先端部に配置され、製管に伴って自走(推進)される。
In order to solve the above problems, the method of the present invention is a rehabilitation method for rehabilitating an existing tubular body,
a pipe-making step of producing a helical rehabilitated pipe by spirally winding a band-shaped member including a synthetic resin main band and a metal reinforcing band along the inner wall of the existing tubular body;
a removing step of removing the main strip from the strip in the pitch adjustment region set in the rehabilitating pipe;
a pitch adjusting step of reducing the helical pitch of the reinforcing strip left in the pitch adjusting region;
an embedding step of laminating a filler layer on the inner wall of the region of the existing tubular body corresponding to the pitch adjustment region, and burying the remaining reinforcing strip inside the filler layer;
characterized by comprising
In the pitch adjustment region, the strength of the rehabilitating pipe is increased by reducing the helical pitch of the reinforcing strip.
The pipe-making process is preferably performed by a self-propelled pipe-making machine. The self-propelled pipe making machine is arranged at the leading end of the rehabilitating pipe in the extending direction, and is self-propelled (propelled) along with the pipe making.

前記ピッチ調整領域を管路の曲がり部に設定し、
前記ピッチ調整工程において、前記曲がり部の外まわり部分における前記残置された補強帯材の螺旋ピッチを、非ピッチ調整領域における螺旋ピッチと同等又はそれ以下となるよう調整することが好ましい。
これによって、曲がり部の外まわり部分の所要強度を確保できる。
setting the pitch adjustment region to a bent portion of the pipeline;
Preferably, in the pitch adjusting step, the helical pitch of the remaining reinforcing strip in the outer circumference of the bend is adjusted to be equal to or less than the helical pitch in the non-pitch-adjusted region.
This makes it possible to ensure the required strength of the outer peripheral portion of the bent portion.

前記ピッチ調整領域を前記既設管状体の強度劣化部と対応するように設定し、
前記ピッチ調整工程において、前記強度劣化部と対応するピッチ調整領域に残置された補強帯材の螺旋ピッチを、非ピッチ調整領域における螺旋ピッチより小さくすることが好ましい。
これによって、強度劣化部を所要強度が確保されるよう更生できる。
setting the pitch adjustment region so as to correspond to the strength deterioration portion of the existing tubular body;
Preferably, in the pitch adjusting step, the spiral pitch of the reinforcing strip left in the pitch adjusting region corresponding to the strength deteriorated portion is made smaller than the spiral pitch in the non-pitch adjusting region.
As a result, the strength-degraded portion can be rehabilitated to ensure the required strength.

前記更生管が前記ピッチ調整領域を超えて数巻き製管されたとき、製管を一時停止して前記ピッチ調整領域の主帯材の撤去を行った後、前記更生管の前記数巻きの部分を前記ピッチ調整領域へ向けてずらすことが好ましい。
これによって、ピッチ調整領域における補強帯材の螺旋ピッチを縮めることができる。
When the rehabilitating pipe has been produced by several turns over the pitch adjustment region, the production of the rehabilitating pipe is temporarily stopped and the main strip material in the pitch adjustment region is removed, and then the several turns of the rehabilitating pipe are produced. toward the pitch adjustment area.
As a result, the helical pitch of the reinforcing strip in the pitch adjustment region can be reduced.

本発明構造は、既設管状体の内壁に沿って螺旋状に巻回された帯状部材からなる螺旋管状の更生管を備え、前記帯状部材が、合成樹脂製の主帯材と、金属製の補強帯材を含み、
前記更生管にはピッチ調整領域が設定され、前記ピッチ調整領域においては、前記帯状部材の主帯材及び補強帯材のうち補強帯材のみ存置され、
かつ存置された補強帯材の螺旋ピッチが非ピッチ調整領域における螺旋ピッチと同等又はそれ以下であり、
更に前記既設管状体における前記ピッチ調整領域との対応領域の内壁に積層された充填材層の内部に、前記存置された補強帯材が埋まっていることを特徴とする。
The structure of the present invention comprises a helical tubular rehabilitation pipe made up of a belt-shaped member spirally wound along the inner wall of an existing tubular body, the belt-shaped member comprising a main belt made of synthetic resin and a reinforcement made of metal. including strips,
A pitch adjustment area is set in the rehabilitating pipe, and in the pitch adjustment area, only the reinforcing strip is left among the main strip and the reinforcing strip of the strip-shaped member,
and the helical pitch of the retained reinforcing strip is equal to or less than the helical pitch in the non-pitch-adjusted region,
Furthermore, it is characterized in that the remaining reinforcing strip material is buried inside a filler layer laminated on the inner wall of the corresponding area to the pitch adjustment area of the existing tubular body.

本発明によれば、既設管状体の曲がり部の外まわり部分や劣化の激しい部分などにおける螺旋管状の更生管の所要強度を確保することができる。 According to the present invention, it is possible to ensure the required strength of the helical rehabilitating pipe in the outer circumference of the bend of the existing tubular body, the severely deteriorated portion, and the like.

図1は、本発明の一実施形態を示し、更生済の既設管状体(既設管状体更生構造)の平面断面図である。FIG. 1 shows an embodiment of the present invention, and is a cross-sectional plan view of an existing rehabilitated tubular body (existing tubular body rehabilitation structure). 図2は、前記既設管状体を更生する更生管を構成する帯状部材の一例を示す断面図である。FIG. 2 is a cross-sectional view showing an example of a belt-like member constituting a rehabilitation pipe for rehabilitating the existing tubular body. 図3は、図1の円部IIIの詳細断面図である。3 is a detailed cross-sectional view of circle III of FIG. 1; FIG. 図4は、更生施工中の既設管状体を、強度劣化部を越えて更生管を製管した状態で示す平面断面図である。FIG. 4 is a cross-sectional plan view showing the existing tubular body under rehabilitation work in a state in which a rehabilitated pipe is produced over a strength-degraded portion. 図5は、更生施工中の既設管状体を、前記強度劣化対応部分の主帯材を撤去した状態で示す平面断面図である。FIG. 5 is a cross-sectional plan view showing the existing tubular body under rehabilitation work, with the main strip material removed from the portion corresponding to the strength deterioration. 図6(a)は、前記更生管の強度劣化対応部分の主帯材を撤去する一態様を示す詳細断面図である。図6(b)は、前記撤去する他の態様を示す詳細断面図である。FIG. 6(a) is a detailed cross-sectional view showing one mode of removing the main strip material from the portion corresponding to strength deterioration of the rehabilitation pipe. FIG. 6(b) is a detailed cross-sectional view showing another aspect of the removal. 図7は、更生施工中の既設管状体を、前記強度劣化対応部分の補強帯材をピッチ調整した状態で示す平面断面図である。FIG. 7 is a cross-sectional plan view showing the existing tubular body under rehabilitation work in a state in which the pitch of the reinforcing strips of the portion corresponding to the deterioration of strength is adjusted. 図8は、更生施工中の既設管状体を、曲がり部を越えて更生管を製管した状態で示す平面断面図である。FIG. 8 is a cross-sectional plan view showing the existing tubular body under rehabilitation work in a state in which a rehabilitation pipe is produced over a bend. 図9は、図8の円部IXの詳細断面図である。9 is a detailed cross-sectional view of the circular portion IX of FIG. 8. FIG. 図10は、更生施工中の既設管状体を、曲がり部の主帯材を撤去した状態で示す平面断面図である。FIG. 10 is a cross-sectional plan view showing the existing tubular body under rehabilitation work with the main strip material removed from the bent portion. 図11は、更生施工中の既設管状体を、前記曲がり部の補強帯材をピッチ調整した状態で示す平面断面図である。FIG. 11 is a cross-sectional plan view showing the existing tubular body under rehabilitation work in a state in which the pitch of the reinforcing strips at the bent portion is adjusted. 図12は、更生施工中の既設管状体を、更生領域の全域にわたって更生管を製管した状態で示す平面断面図である。FIG. 12 is a cross-sectional plan view showing the existing tubular body under rehabilitation work in a state where the rehabilitation pipe is manufactured over the entire rehabilitation area. 図13は、帯状部材の他の態様を示す断面図である。FIG. 13 is a cross-sectional view showing another aspect of the belt-shaped member.

以下、本発明の実施形態を図面にしたがって説明する。
図1は、更生済の既設管状体1(既設管状体更生構造)を示したものである。老朽化した既設管状体1の内壁1bに沿って更生管9がライニングされることで、既設管状体1が更生されている。更生対象の既設管状体1は、例えば地中の老朽化した下水道管である。なお、既設管状体は、下水道管に限られず、上水道管、農業用水管、水力発電導水管、ガス管、ダム通水路などの既設管の他、既設のトンネルであってもよい。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described below with reference to the drawings.
FIG. 1 shows a rehabilitated existing tubular body 1 (existing tubular body rehabilitation structure). The existing tubular body 1 is rehabilitated by lining the rehabilitating pipe 9 along the inner wall 1 b of the old tubular body 1 . The existing tubular body 1 to be rehabilitated is, for example, an underground aged sewage pipe. The existing tubular bodies are not limited to sewage pipes, and may be existing pipes such as water supply pipes, agricultural water pipes, hydroelectric power transmission pipes, gas pipes, dam waterways, or existing tunnels.

更生管9は、帯状部材10(プロファイル)によって形成されている。
図2に示すように、帯状部材10は、主帯材11と、補強帯材12とを備えている。主帯材11は、帯長方向(図2の紙面直交方向)へ長く延びるとともに、帯長方向と直交する断面が一定形状に形成されている。主帯材11の材質は、ポリ塩化ビニルなどの合成樹脂である。主帯材11の帯幅方向の一端側(図2において右)の縁部には、凹溝状の第1嵌合部13が形成されている。主帯材11の帯幅方向の他端側(同図において左)の縁部には、凸条状の第2嵌合部14が形成されている。主帯材11における嵌合部13,14どうしの間の中間部にはT字断面のリブ15,16,17が形成されている。
The rehabilitation pipe 9 is formed by a belt-like member 10 (profile).
As shown in FIG. 2, the strip member 10 includes a main strip member 11 and a reinforcing strip member 12. As shown in FIG. The main belt member 11 extends long in the belt length direction (perpendicular to the paper surface of FIG. 2), and has a constant cross section perpendicular to the belt length direction. The material of the main strip 11 is a synthetic resin such as polyvinyl chloride. A groove-shaped first fitting portion 13 is formed at the edge of the main strip 11 on one end side (right in FIG. 2) in the strip width direction. A protruding second fitting portion 14 is formed at the edge of the main strip 11 on the other end side (left in the figure) in the strip width direction. Ribs 15 , 16 , 17 having a T-shaped cross section are formed at intermediate portions between the fitting portions 13 , 14 of the main strip 11 .

主帯材11の背面側部(更生管9の外周部となる部分、図2において下側部)には、補強帯材12が付設されている。補強帯材12の材質は、スチールなどの金属である。補強帯材12は、例えばW字状の断面に形成され、主帯材11と平行に帯幅方向(図2の紙面直交方向)へ延びている。補強帯材12の帯幅方向の両端部が、主帯材11のT字リブ15,16の先端部に係止されている。補強帯材12の幅寸法W12は、主帯材11の有効幅W11(嵌合部13,14どうし間の距離)より小さい。 A reinforcing strip 12 is attached to the rear side portion of the main strip 11 (the outer peripheral portion of the rehabilitation pipe 9, the lower portion in FIG. 2). The material of the reinforcing strip 12 is metal such as steel. The reinforcement strip 12 is formed, for example, to have a W-shaped cross section, and extends parallel to the main strip 11 in the width direction (perpendicular to the plane of FIG. 2). Both ends of the reinforcing strip 12 in the strip width direction are engaged with the tips of the T-shaped ribs 15 and 16 of the main strip 11 . The width dimension W 12 of the reinforcement strip 12 is smaller than the effective width W 11 of the main strip 11 (the distance between the fitting portions 13 and 14).

図1に示すように、前記帯状部材10が既設管状体1の内壁1bに沿って螺旋状に巻回されて、螺旋管状の更生管9に製管されている。図3に示すように、更生管9において、螺旋状に巻かれた帯状部材10における互いに一周違いに対向する嵌合部13,14どうしが凹凸嵌合されている。 As shown in FIG. 1, the belt-like member 10 is spirally wound along the inner wall 1b of the existing tubular body 1 to form a helical rehabilitation pipe 9. As shown in FIG. As shown in FIG. 3, in the rehabilitating pipe 9, fitting portions 13 and 14 of the belt-shaped member 10 wound in a spiral shape are fitted to each other so as to face each other with a one-circumference difference.

老朽化した既設管状体1には、腐食やひび割れなどによる強度劣化が他の箇所と比べ激しい強度劣化部1dが存在し得る。
また、既設管状体1は、管路がまっすぐな直線部1aだけでなく、管路が曲がる曲がり部1cを有し得る。この場合、更生管9には、直線部1a内における管路がまっすぐな直線部9aと、曲がり部1c内において管路が曲がる曲がり部9cとが設けられる。
The deteriorated existing tubular body 1 may have a strength-deteriorated portion 1d where strength deterioration due to corrosion, cracking, or the like is more severe than other portions.
Moreover, the existing tubular body 1 may have not only the straight portion 1a where the pipeline is straight, but also the curved portion 1c where the pipeline is curved. In this case, the rehabilitation pipe 9 is provided with a straight portion 9a in which the pipeline is straight within the straight portion 1a and a curved portion 9c in which the pipeline is curved within the curved portion 1c.

更生管9における、強度劣化部1dと対応する部分9d及び曲がり部9cは、ピッチ調整領域として設定されている。ピッチ調整領域9c,9dにおいては、帯状部材10の主帯材11及び補強帯材12のうち、補強帯材12のみが存置されている。ピッチ調整領域9c,9dの帯状部材10には主帯材11が無い。
更生管9の強度劣化対応部分9dを除く直線部9aは、非ピッチ調整領域9a’となっている。非ピッチ調整領域9a’の帯状部材10は主帯材11及び補強帯材12を有している。非ピッチ調整領域9a’における螺旋ピッチP9aは、主帯材11の有効幅W11と更生管9の製管径から一義的に定まる。
A portion 9d corresponding to the strength deterioration portion 1d and a bent portion 9c of the rehabilitating pipe 9 are set as a pitch adjustment region. In the pitch adjustment regions 9c and 9d, only the reinforcing strip 12 of the main strip 11 and the reinforcing strip 12 of the strip 10 remains. There is no main strip member 11 in the strip members 10 in the pitch adjustment regions 9c and 9d.
A linear portion 9a of the rehabilitating pipe 9 excluding the portion 9d corresponding to strength deterioration is a non-pitch adjustment region 9a'. The strips 10 of the non-pitch-adjusted region 9a' have main strips 11 and reinforcing strips 12. As shown in FIG. The helical pitch P9a in the pitch non-adjustable region 9a ' is uniquely determined from the effective width W11 of the main strip 11 and the diameter of the rehabilitating pipe 9. As shown in FIG.

ピッチ調整領域9c,9dにおける存置された補強帯材12の螺旋ピッチは、更生管9の非ピッチ調整領域9a’における帯状部材10の螺旋ピッチP9aと同等又はそれ以下である。
詳しくは、曲がり部9c(ピッチ調整領域)の外まわり部分9hにおける補強帯材12の螺旋ピッチP9hは、非ピッチ調整領域9a’における螺旋ピッチP9aと同等である(P9h≒P9a)。曲がり部9cの内まわり部分9gにおける補強帯材12の螺旋ピッチP9gは、外まわり部9h及び非ピッチ調整領域9a’における螺旋ピッチP9h,P9aより小さい(P9g<P9h、P9g<P9a)。
The helical pitch of the remaining reinforcing strips 12 in the pitch-adjusted regions 9c, 9d is equal to or less than the helical pitch P9a of the strip-shaped members 10 in the non-pitch-adjusted regions 9a' of the rehabilitating pipe 9.
Specifically, the helical pitch P 9h of the reinforcing strip 12 in the outer circumference 9h of the bend 9c (pitch-adjusted area) is equal to the helical pitch P 9a in the non-pitch-adjusted area 9a' (P 9h ≈P 9a ). The helical pitch P 9g of the reinforcing strip 12 in the inner circumference portion 9g of the bend 9c is smaller than the helical pitches P 9h and P 9a in the outer circumference portion 9h and the non-pitch-adjusted region 9a′ (P 9g < P 9h , P 9g < P9a ).

強度劣化対応部分9d(ピッチ調整領域)における補強帯材12の螺旋ピッチP9dは、非ピッチ調整領域9a’における螺旋ピッチP9aより小さい(P9d<P9a)。強度劣化対応部分9dの管路方向(図3において左右方向)に沿う長さは、強度劣化部1dの同方向の長さと同等でもよく、それ以上でもよい。 The helical pitch P 9d of the reinforcement strip 12 in the strength deterioration corresponding portion 9d (pitch-adjusted region) is smaller than the helical pitch P 9a in the non-pitch-adjusted region 9a′ (P 9d <P 9a ). The length of the strength deterioration corresponding portion 9d along the pipe line direction (horizontal direction in FIG. 3) may be equal to or longer than the length of the strength deterioration portion 1d in the same direction.

図1及び図3に示すように、既設管状体1における曲がり部1c及び強度劣化部1d(ピッチ調整領域との対応領域)の内壁1bには、充填材層4が積層されている。充填材層4の内部に、前記残置された補強帯材2が埋まっている。充填材層4は、モルタルによって構成されている。充填材層4の内周面(図3において下面)は、更生管9の非ピッチ調整領域9a’の内周面(図3において下面)と面一になっている。これら内周面どうしが、段差無く滑らかに連続している。ピッチ調整領域9c,9dにおいては、充填剤層4によって更生管9の内周面が画成されている。 As shown in FIGS. 1 and 3, a filler layer 4 is laminated on the inner wall 1b of the bent portion 1c and the strength deteriorated portion 1d (region corresponding to the pitch adjustment region) of the existing tubular body 1. FIG. The remaining reinforcing strip 2 is buried inside the filler layer 4 . The filler layer 4 is made of mortar. The inner peripheral surface (lower surface in FIG. 3) of the filler layer 4 is flush with the inner peripheral surface (lower surface in FIG. 3) of the non-pitch-adjusted region 9a' of the rehabilitating pipe 9. These inner peripheral surfaces are smoothly continuous without steps. The inner peripheral surface of the rehabilitating pipe 9 is defined by the filler layer 4 in the pitch adjusting regions 9c and 9d.

老朽化した既設管状体1は、次のようにして更生される。
<ピッチ調整領域の設定工程>
更生前の既設管状体1の状況を事前に調査し、ピッチ調整領域を設定しておく。
具体的には、既設管状体1に強度劣化部1dが有った場合、これと対応する更生管9の区間を強度劣化対応部分9d(ピッチ調整領域)として設定する。
そして、強度劣化対応部分9dの所要強度を担保し得る補強帯材12の所要帯長L及び調整後の螺旋ピッチP9dを強度計算によって求めておく。補強帯材12を鉄筋に見立て、鉄筋量及び充填剤層4(モルタル)の強度を鉄筋コンクリートの強度計算式に当てはめてもよい。
The deteriorated existing tubular body 1 is rehabilitated as follows.
<Step of setting pitch adjustment area>
The situation of the existing tubular body 1 before rehabilitation is investigated in advance, and the pitch adjustment area is set.
Specifically, when the existing tubular body 1 has a strength deterioration portion 1d, a section of the rehabilitated pipe 9 corresponding thereto is set as a strength deterioration corresponding portion 9d (pitch adjustment region).
Then, the required strip length L0 of the reinforcing strip 12 and the helical pitch P9d after adjustment, which can ensure the required strength of the portion 9d corresponding to the strength deterioration, are obtained by strength calculation. The reinforcement strip 12 may be regarded as a reinforcing bar, and the amount of reinforcing bars and the strength of the filler layer 4 (mortar) may be applied to the strength calculation formula of reinforced concrete.

既設管状体1の管路に曲がり部1cが有った場合、これと対応すべき更生管9の曲がり部9cをピッチ調整領域として設定する。該曲がり部9cにおける内まわり部分9gの製管時の螺旋ピッチP9g0を非ピッチ調整領域9a’の螺旋ピッチP9aと等しいものとし、該螺旋ピッチP9g0(=P9a)と曲がり部1cの角度、曲率などから外まわり部分9hの製管時の螺旋ピッチP9h0(>P9g0)を計算する。また、曲がり部9cにおける帯状部材10の製管時の帯長Lを求め、さらに外まわり部分9hの螺旋ピッチを非ピッチ調整領域9a’の螺旋ピッチP9aまで縮めた場合、曲がり部9cにおいて不足する帯状部材10の帯長Lを求める。製管時帯長Lと不足帯長Lの合計を、曲がり部9cを形成するための帯状部材10の所要帯長L(=L+L)として設定する。 If there is a bent portion 1c in the pipeline of the existing tubular body 1, the bent portion 9c of the rehabilitating pipe 9 corresponding to this is set as the pitch adjustment region. The helical pitch P 9g0 of the inner circumference portion 9g of the bend 9c during tube manufacturing is equal to the helical pitch P 9a of the non-pitch-adjusted region 9a′, and the helical pitch P 9g0 (=P 9a ) and the bend 1c A helical pitch P 9h0 (>P 9g0 ) of the outer peripheral portion 9h at the time of tube manufacturing is calculated from the angle, curvature, and the like. In addition, when the band length L1 of the band-shaped member 10 at the bending portion 9c at the time of tube manufacturing is obtained, and the spiral pitch of the outer peripheral portion 9h is reduced to the spiral pitch P9a of the non-pitch adjustment region 9a ', the shortage at the bending portion 9c is obtained. The strip length L2 of the strip - shaped member 10 is obtained. The sum of the strip length L 1 during tube production and the strip length L 2 is set as the required strip length L 3 (=L 1 +L 2 ) of the strip member 10 for forming the bend 9c.

<製管工程>
事前調査の後、製管工程を実施する。図4において簡略的に示すように、更生管9は、製管装置3によって作製される。製管装置3としては、例えば前掲特許文献1等に開示されたものと同様の基本構造を有する自走式製管装置が用いられる。
図4に示すように、製管装置3は、既設管状体1内における更生管9(帯状部材10の製管済部分)の延伸方向の先端部に配置される。連続する帯状部材10の未製管部分(図示省略)が製管装置3に順次送り込まれる。製管装置3において、螺旋管状の更生管9の延伸方向の先端部と、前記未製管部分との対向する嵌合部93,94どうしが嵌合される。同時に製管装置3が既設管状体1の内壁に沿って回転しながら延伸方向前方へ推進(自走)され、更生管9が延伸される。
<Pipe manufacturing process>
After the preliminary survey, the pipe manufacturing process will be implemented. As shown schematically in FIG. 4, the rehabilitated pipe 9 is produced by the pipe making device 3 . As the pipe making device 3, for example, a self-propelled pipe making device having the same basic structure as that disclosed in the aforementioned Patent Document 1 is used.
As shown in FIG. 4 , the pipe-making device 3 is arranged at the leading end of the rehabilitating pipe 9 (the pipe-manufactured portion of the band-shaped member 10 ) in the existing tubular body 1 . The continuous belt-shaped member 10 is fed into the pipe making apparatus 3 in order of unmanufactured portions (not shown). In the pipe making apparatus 3, the leading end portion of the helical rehabilitating pipe 9 in the extending direction and the fitting portions 93 and 94 facing the unmanufactured pipe portion are fitted to each other. At the same time, the pipe making device 3 is propelled (self-propelled) forward in the drawing direction while rotating along the inner wall of the existing tubular body 1, and the rehabilitating pipe 9 is drawn.

<強度劣化対応部分9d(ピッチ調整領域)の製管>
更生管9の延伸方向に沿って強度劣化対応部分9d(ピッチ調整領域)の始端9d1まで製管したとき、一旦、製管動作を停止する。そこから前記所要帯長L分の帯状部材10を製管することで、強度劣化対応部分9dの終端9d2まで製管したことになる。帯状部材10に印字された目盛りから終端9d2まで製管したかを確認できる。
製管時の強度劣化対応部分9dの螺旋ピッチは、非ピッチ調整領域9a’の螺旋ピッチP9aと等しい。
強度劣化対応部分9dを超えてさらに数巻き程度製管する。好ましくは、終端9d2から2巻き程度製管したら、製管動作を一時停止する。
<Pipe manufacturing of the portion 9d corresponding to strength deterioration (pitch adjustment region)>
When the pipe is manufactured along the extending direction of the rehabilitating pipe 9 up to the start end 9d1 of the strength deterioration corresponding portion 9d (pitch adjustment region), the pipe manufacturing operation is temporarily stopped. By manufacturing the belt-like member 10 of the required belt length L0 from there, the pipe is manufactured up to the terminal end 9d2 of the portion 9d corresponding to strength deterioration. It can be confirmed from the scale printed on the band-shaped member 10 whether the tube has been manufactured to the end 9d2.
The helical pitch of the portion 9d corresponding to strength deterioration during pipe making is equal to the helical pitch P9a of the non-pitch-adjusted region 9a '.
A few more turns are made over the portion 9d corresponding to strength deterioration. Preferably, the pipe making operation is temporarily stopped after about two turns of the pipe are made from the end 9d2.

<撤去工程>
そして、図5に示すように、強度劣化対応部分9dを構成する帯状部材10から主帯材11を剥がして撤去する。補強帯材12は残置する。
例えば、図6に示すように、セイバーソー等の冶具(図示せず)を用いて、更生管9の内部から補強帯材12が係止されたリブ15,16を帯状部材10の巻き方向に沿って切断する。始端9d1から終端9d2へ向かって切断してもよく、終端9d2から始端9d1へ向かって切断してもよい。補強帯材12の両側の2つのリブ15,16をそれぞれ切り落とす。図6(a)の切断線CLに示すように、リブ15,16の立設方向(同図において上下)と平行に切断してもよく、図6(b)の切断線CLに示すように、リブ15,16の立設方向に対して斜めに切断してもよい。
強度劣化対応部分9dの全域のリブ15,16を切断したら、始端9d1における主帯材11を帯幅方向に切断する。同様に終端9d2における主帯材11を帯幅方向に切断する。補強帯材12は切断しない。そのうえで主帯材11だけ剥がして撤去する。強度劣化対応部分9dの始端9d1から終端9d2までの主帯材11のすべてを剥がすのであって、一部分だけを剥がすのではない。
これによって、強度劣化対応部分9dが螺旋状の補強帯材12だけで構成されることになる。該補強帯材12のこの時点における螺旋ピッチは、非ピッチ調整領域9a’の螺旋ピッチP9aと等しい。
終端9d2より延伸方向の先端側(製管装置3側)には、前記2巻き程度の先端管部9e(ピッチ調整領域を超えて製管された数巻き部分)が残る。
<Removal process>
Then, as shown in FIG. 5, the main belt member 11 is peeled off from the belt member 10 constituting the portion 9d corresponding to strength deterioration and removed. The reinforcing strip 12 is left.
For example, as shown in FIG. 6, using a jig (not shown) such as a saber saw, the ribs 15 and 16 to which the reinforcement strip 12 is locked are pulled from the inside of the rehabilitation pipe 9 in the winding direction of the strip member 10 . cut along. It may be cut from the start end 9d1 toward the end end 9d2, or may be cut from the end end 9d2 toward the start end 9d1. Two ribs 15, 16 on both sides of the reinforcing strip 12 are cut off respectively. As indicated by the cutting line CL- 1 in FIG. 6A, the ribs 15 and 16 may be cut parallel to the erecting direction (upper and lower in the same figure), as indicated by the cutting line CL- 2 in FIG. 6B. , the ribs 15 and 16 may be cut obliquely with respect to the standing direction.
After cutting the ribs 15 and 16 over the entire strength deterioration corresponding portion 9d, the main strip 11 at the starting end 9d1 is cut in the width direction. Similarly, the main strip 11 at the terminal end 9d2 is cut in the strip width direction. The reinforcement strip 12 is not cut. After that, only the main strip material 11 is peeled off and removed. All of the main strip 11 from the starting end 9d1 to the terminal end 9d2 of the strength deterioration corresponding portion 9d is peeled off, not only a part thereof.
As a result, the portion 9d corresponding to strength deterioration is composed only of the spiral reinforcing strip 12. As shown in FIG. The helical pitch of the reinforcement strip 12 at this point is equal to the helical pitch P 9a of the non-pitch-adjusted regions 9a'.
On the tip end side (on the tube making device 3 side) of the extension direction from the terminal end 9d2, the tip end tube portion 9e of about two turns (the portion of several turns made over the pitch adjustment region) remains.

<ピッチ調整工程>
続いて、図7に示すように、先端管部9e及び製管装置3を始端9d1へ向けてずらす。これによって、強度劣化対応部分9dの補強帯材12の螺旋ピッチP9dが縮まる。
強度劣化対応部分9dの補強帯材12は、管路方向に伸縮可能な状態になっているため、人力でも簡単にピッチ調整できる。ジャッキなどの動力を使ってピッチ調整してもよい。
ピッチ調整後の螺旋ピッチP9dは、非ピッチ調整領域9a’における螺旋ピッチP9aより小さくなる(P9d<P9a)。好ましくは、強度劣化対応部分9dの区間長(始端9d1から終端9d2までの距離)が前記設定工程で設定した大きさになるよう、終端9d2の位置を調整する。さらに好ましくは、螺旋ピッチP9dが、事前の設定工程における強度計算で求めておいた値と一致するよう、強度劣化対応部分9dの補強帯材12を手で動かす等して微調整する。
<Pitch adjustment process>
Subsequently, as shown in FIG. 7, the tip tube portion 9e and the tube making device 3 are shifted toward the starting end 9d1. As a result, the helical pitch P9d of the reinforcement strip 12 of the portion corresponding to strength deterioration 9d is reduced.
Since the reinforcement strip 12 of the portion 9d corresponding to the deterioration of strength is stretchable in the pipe line direction, the pitch can be easily adjusted manually. Pitch may be adjusted using power such as a jack.
The helical pitch P 9d after pitch adjustment is smaller than the helical pitch P 9a in the non-pitch-adjusted region 9a′ (P 9d <P 9a ). Preferably, the position of the terminal end 9d2 is adjusted so that the section length (the distance from the starting end 9d1 to the terminal end 9d2) of the strength deterioration corresponding portion 9d becomes the size set in the setting step. More preferably, the helical pitch P 9d is finely adjusted by manually moving the reinforcement strip 12 of the portion 9d corresponding to strength deterioration so that it matches the value obtained by the strength calculation in the setting process in advance.

<製管工程の再開>
図8に示すように、その後、製管を再開する。
<曲がり部9c(ピッチ調整領域)の製管>
曲がり部9c(ピッチ調整領域)の始端9c1まで製管したときは、一旦、製管動作を停止する。そこから帯状部材10の目盛り(図示せず)を指標にして、前記所要帯長L分の帯状部材10を製管する。
所要帯長Lのうち製管時帯長Lの帯状部材10によって曲がり部9cが製管され、更に前記不足帯長Lの帯状部材10によって不足管部9c’が製管される。不足管部9c’の終端9c2を超えてさらに数巻き程度(好ましくは2巻き程度)の先端管部9e2を製管したら、製管動作を一時停止する。
製管時の曲がり部9cの内まわり部分9gの螺旋ピッチP9g0は、非ピッチ調整領域9a’の螺旋ピッチP9aと等しく、外まわり部分9hの螺旋ピッチP9h0は、非ピッチ調整領域9a’の螺旋ピッチP9aより大きい。図9に示すように、外まわり部分9hにおいては、嵌合部13,14どうしが目開きされている。
<Restarting the pipe manufacturing process>
As shown in FIG. 8, pipe making is then resumed.
<Manufacturing of bent portion 9c (pitch adjustment region)>
When the tube has been made up to the starting end 9c1 of the bend portion 9c (pitch adjustment area), the tube making operation is temporarily stopped. Using the scale (not shown) of the band-shaped member 10 as an index, the band-shaped member 10 having the required band length L of 3 is produced.
The bent portion 9c is produced by the belt - like member 10 having the required belt length L3, and the lacking portion 9c' is produced by the belt - like member 10 having the insufficient belt length L2. After the end tube portion 9c2 of the lacking tube portion 9c' is exceeded and the tip tube portion 9e2 of about several turns (preferably about two turns) is made, the tube making operation is temporarily stopped.
The helical pitch P9g0 of the inner circumference portion 9g of the bent portion 9c during pipe production is equal to the helical pitch P9a of the non-pitch-adjusted region 9a ′, and the helical pitch P9h0 of the outer circumference portion 9h is equal to that of the pitch-non-pitch-adjusted region 9a′. Greater than the helical pitch P9a . As shown in FIG. 9, the fitting portions 13 and 14 are opened at the outer peripheral portion 9h.

<曲がり部9cの撤去工程>
次いで、図10に示すように、曲がり部9c及び不足管部9c’を構成する帯状部材10から主帯材11を剥がして撤去する。補強帯材12は残置する。
<Step of removing bent portion 9c>
Next, as shown in FIG. 10, the main strip 11 is removed from the strip 10 forming the bent portion 9c and the insufficient tube portion 9c'. The reinforcing strip 12 is left.

<曲がり部9cのピッチ調整工程>
続いて、図11に示すように、不足管部9c’及び先端管部9e2、並びに製管装置3を始端9c1へ向けてずらす。これによって、曲がり部9cの補強帯材12の螺旋ピッチが縮まる。かつ不足管部9c’が曲がり部9cに組み込まれていく。好ましくは、終端9c2が曲がり部1cの対応端部に達するまで移動させる。そうすることで、外まわり部分9hにおける螺旋ピッチP9hが、非ピッチ調整領域9a’における螺旋ピッチP9aと同等になる(P9h≒P9a)。内まわり部分9gにおける螺旋ピッチP9gは、外まわり部9h及び非ピッチ調整領域9a’における螺旋ピッチP9h,P9aより小さくなる(P9g<P9h、P9g<P9a)。
<Pitch adjustment process of bent portion 9c>
Subsequently, as shown in FIG. 11, the lacking tube portion 9c', the tip tube portion 9e2, and the tube manufacturing device 3 are shifted toward the starting end 9c1. As a result, the helical pitch of the reinforcing strip 12 at the bend 9c is reduced. In addition, the missing tube portion 9c' is incorporated into the bent portion 9c. Preferably, it is moved until the terminal end 9c2 reaches the corresponding end of the bend 1c. By doing so, the helical pitch P 9h in the outer circumference portion 9h becomes equivalent to the helical pitch P 9a in the non-pitch-adjusted region 9a′ (P 9h ≈P 9a ). The helical pitch P 9g in the inner portion 9g is smaller than the helical pitches P 9h and P 9a in the outer portion 9h and the non-pitch-adjusted region 9a′ (P 9g <P 9h , P 9g <P 9a ).

<製管工程の再開>
図12に示すように、その後、製管を再開する。再度ピッチ調整領域9c,9dが現れる場合は、上記の手順を繰り返す。
このようにして、既設管状体1の更生すべき領域の全体にわたって更生管9を製管する。
<Restarting the pipe manufacturing process>
As shown in FIG. 12, pipe making is then resumed. When the pitch adjustment areas 9c and 9d appear again, the above procedure is repeated.
In this manner, the rehabilitating pipe 9 is manufactured over the entire region of the existing tubular body 1 to be rehabilitated.

<埋設工程>
図1及び図3に示すように、その後、既設管状体1における強度劣化部1dの内壁1bにモルタルを積層して、充填材層4を形成する。該充填材層4の内部に強度劣化対応部分9dの補強帯材12を埋設する。同様に、既設管状体1における曲がり部1cの内壁1bにもモルタルを充填して、充填材層4を形成し、該充填材層4の内部に曲がり部9cの補強帯材12を埋設する。これによって、ピッチ調整領域9c,9dの補強帯材12が更生管9の内部流路に露出するのを防止でき、補強帯材12の腐食を抑制できる。
好ましくは、充填材層4の内周面を更生管9の非ピッチ調整領域9a’の内周面と面一にして、両内周面どうしが段差無く滑らかに連続するようにする。これによって、更生管9内での流通阻害を防止できる。
<Embedding process>
As shown in FIGS. 1 and 3, mortar is then laminated on the inner wall 1b of the weakened portion 1d of the existing tubular body 1 to form the filler layer 4. As shown in FIGS. A reinforcement strip 12 for the portion 9d corresponding to strength deterioration is embedded in the filling material layer 4. As shown in FIG. Similarly, the inner wall 1b of the bent portion 1c of the existing tubular body 1 is also filled with mortar to form the filler layer 4, and the reinforcing strip 12 of the bent portion 9c is embedded in the filler layer 4. As a result, the reinforcement strips 12 of the pitch adjustment regions 9c and 9d can be prevented from being exposed to the internal flow path of the rehabilitating pipe 9, and corrosion of the reinforcement strips 12 can be suppressed.
Preferably, the inner peripheral surface of the filler layer 4 is flush with the inner peripheral surface of the non-pitch-adjusted region 9a' of the rehabilitating pipe 9 so that the two inner peripheral surfaces are smoothly continuous without steps. As a result, obstruction of flow in the rehabilitation pipe 9 can be prevented.

このようにして、既設管状体1が更生される。曲がり部9cの補強帯材12及び充填材層4によって、曲がり部9cの強度が発現する。しかも、曲がり部9cの外まわり部分9hの補強帯材12が非ピッチ調整領域9a’と同等の螺旋ピッチであるために、外まわり部分9hにおける更生管9の所要強度を確保することができる。
また、強度劣化対応部分9dの補強帯材12及び充填材層4によって、強度劣化対応部分9dの強度が発現する。しかも、強度劣化対応部分9dにおける補強帯材12が非ピッチ調整領域9a’より狭い螺旋ピッチであるために、強度劣化対応部分9dにおける更生管9の所要強度を確保することができる。
Thus, the existing tubular body 1 is rehabilitated. The strength of the bent portion 9c is exhibited by the reinforcing strip 12 and the filler layer 4 of the bent portion 9c. Moreover, since the reinforcing strip 12 on the outer circumference 9h of the bend 9c has the same helical pitch as that of the non-pitch-adjusted region 9a', the required strength of the rehabilitating pipe 9 in the outer circumference 9h can be ensured.
Further, the strength of the portion 9d corresponding to strength deterioration is exhibited by the reinforcement strip 12 and the filler layer 4 of the portion 9d corresponding to strength deterioration. Moreover, since the reinforcing strip 12 in the portion 9d corresponding to strength deterioration has a helical pitch narrower than that of the non-pitch-adjusted region 9a', the required strength of the rehabilitating pipe 9 in the portion 9d corresponding to strength deterioration can be ensured.

本発明は、前記実施形態に限定されるものではなく、その趣旨を逸脱しない範囲において種々の改変をなすことができる。
例えば、既設管状体1の曲がり部1cが強度劣化の激しい強度劣化部1dであり、更生管9の曲がり部9cが強度劣化対応部分9dであることも有り得る。この場合、強度劣化対応を優先し、外まわり部分9hにおける螺旋ピッチP9hを非ピッチ調整領域9a’における螺旋ピッチP9aより小さくすることが好ましい(P9h<P9a)。
曲がり部1cの強度劣化の程度に拘わらず、外まわり部分9hにおける螺旋ピッチP9hを非ピッチ調整領域9a’における螺旋ピッチP9aより小さくしてもよい。
実施形態の帯状部材10は例示であり、本発明は種々の断面形状の帯状部材に適用できる。例えば、図13に示す断面形状の帯状部材10Bを用いてもよい。
帯幅方向に伸縮可能な伸縮部(ベローズ)を有する帯状部材を用いてもよい(特許文献1、2参照)。伸縮部付きの帯状部材で曲がり部9cを製管するときは、外まわり部分9hにおいて伸縮部が伸びることで製管時螺旋ピッチP9h0が広がる。その後、曲がり部9cの主帯材11を撤去することによって、手作業でも、外まわり部分9hの螺旋ピッチP9hを縮める方向へ容易にピッチ調整できる。同様に強度劣化対応部分9dについても主帯材11を撤去することによって容易にピッチ調整でき、伸びた伸縮部を縮める必要はない。
螺旋状に巻回された帯状部材の一周違いに対向する縁部どうしが連結帯材(ジョイナー)を介して連結されることで螺旋管状の更生管が作製されるようになっていてもよい(特許文献1の図4参照)。この場合、帯状部材の主帯材の撤去工程は、連結帯材による連結工程の前に行ってもよく連結工程の後に行ってもよい。
各ピッチ調整領域9c,9dのピッチ調整工程後、製管再開前に充填剤層4の形成による埋設工程を行ってもよい。
更生管9の非ピッチ調整領域9a’と既設管状体1との間にも、充填材層4と同様のモルタルなどの裏込め材を充填してもよい。更生管9が既設管状体1と協働して更生後の強度を担う複合管の場合、前記非ピッチ調整領域9a’の裏込め材は強度部材として所要強度を満たすようにする。更生管9が単独で更生後の強度を担う自立管の場合、前記非ピッチ調整領域9a’の裏込め材は間詰め材として機能すればよい。特に複合管ではピッチ調整領域9c,9dの充填材層4が強度部材として所要強度を満たすことが好ましい。
充填剤層4が、エポキシ系、アクリル系などの樹脂によって構成されていてもよい。
The present invention is not limited to the embodiments described above, and various modifications can be made without departing from the scope of the invention.
For example, it is possible that the bent portion 1c of the existing tubular body 1 is the strength-degraded portion 1d where the strength is severely deteriorated, and the bent portion 9c of the rehabilitating pipe 9 is the strength-deteriorated portion 9d. In this case, priority is given to measures against strength deterioration, and it is preferable to make the spiral pitch P 9h in the outer peripheral portion 9h smaller than the spiral pitch P 9a in the non-pitch-adjusted region 9a' (P 9h <P 9a ).
The spiral pitch P9h in the outer peripheral portion 9h may be smaller than the spiral pitch P9a in the pitch non-adjusting region 9a ' regardless of the degree of strength deterioration of the bent portion 1c.
The strip-shaped member 10 of the embodiment is an example, and the present invention can be applied to strip-shaped members having various cross-sectional shapes. For example, a belt-like member 10B having a cross-sectional shape shown in FIG. 13 may be used.
A band-like member having an elastic portion (bellows) that can be expanded and contracted in the band width direction may be used (see Patent Documents 1 and 2). When the bending portion 9c is pipe-manufactured by a belt-shaped member with an expandable portion, the expandable portion expands in the outer peripheral portion 9h, thereby widening the helical pitch P9h0 during pipe-manufacturing. Thereafter, by removing the main strip 11 of the bent portion 9c, the spiral pitch P9h of the outer peripheral portion 9h can be easily adjusted by hand in the direction of shrinking. Similarly, the pitch of the portion 9d corresponding to strength deterioration can be easily adjusted by removing the main strip 11, and there is no need to contract the elongated stretchable portion.
A helical rehabilitation pipe may be produced by connecting the edges of the helically wound band-shaped member that are opposite to each other with a connecting band (joiner) via a connecting band (joiner) ( See FIG. 4 of Patent Document 1). In this case, the step of removing the main strip of the strip-shaped member may be performed before or after the step of connecting with the connecting strip.
After the pitch adjustment process for the pitch adjustment regions 9c and 9d, the embedding process by forming the filler layer 4 may be performed before resuming pipe production.
The space between the non-pitch-adjusted region 9 a ′ of the rehabilitating pipe 9 and the existing tubular body 1 may also be filled with a backfilling material such as mortar similar to the filling material layer 4 . In the case where the rehabilitating pipe 9 is a composite pipe that cooperates with the existing tubular body 1 to provide strength after rehabilitating, the back-filling material in the non-pitch-adjusted region 9a' is made to satisfy the required strength as a strength member. In the case where the rehabilitating pipe 9 is a self-supporting pipe that alone bears the strength after rehabilitating, the back-filling material in the non-pitch-adjusted region 9a' may function as a filling material. In particular, in a composite pipe, it is preferable that the filler layers 4 in the pitch adjustment regions 9c and 9d satisfy the required strength as strength members.
The filler layer 4 may be made of epoxy-based, acrylic-based resin, or the like.

本発明は、例えば老朽化した下水道管やトンネルの更生に適用できる。 INDUSTRIAL APPLICABILITY The present invention can be applied, for example, to rehabilitation of aged sewage pipes and tunnels.

1 既設管状体
1b 内壁1b
1c 曲がり部(ピッチ調整領域との対応領域)
1d 強度劣化部(ピッチ調整領域との対応領域)
3 製管装置
4 充填材層
9 更生管
9a 直線部
9a’ 非ピッチ調整領域
9c 曲がり部(ピッチ調整領域)
9c’ 不足管部
9d 強度劣化対応部分(ピッチ調整領域)
9e,9e2 先端管部(数巻きの部分)
9h 外まわり部分
9g 内まわり部分
9a 非ピッチ調整領域の螺旋ピッチ
9d 強度劣化対応部分の調整後螺旋ピッチ
9h 外まわり部分の調整後螺旋ピッチ
9h0 外まわり部分の製管時螺旋ピッチ
10 帯状部材
11 主帯材
12 補強帯材
1 existing tubular body 1b inner wall 1b
1c bend (area corresponding to pitch adjustment area)
1d Strength deterioration portion (region corresponding to pitch adjustment region)
3 Pipe making device 4 Filling material layer 9 Rehabilitation pipe 9a Straight portion 9a′ Non-pitch adjustment region 9c Bent portion (pitch adjustment region)
9c' Insufficient pipe portion 9d Strength deterioration corresponding portion (pitch adjustment region)
9e, 9e2 Tip tube part (part with several turns)
9h Outer portion 9g Inner portion P 9a Spiral pitch P in non-pitch-adjusted region 9d Adjusted helical pitch P in portion corresponding to strength deterioration 9h Adjusted helical pitch P in outer portion Main strip 12 Reinforcement strip

Claims (5)

既設管状体を更生する更生方法であって、
合成樹脂製の主帯材と金属製の補強帯材を含む帯状部材を前記既設管状体の内壁に沿って螺旋状に巻回することによって、螺旋管状の更生管を作製する製管工程と、
前記更生管に設定したピッチ調整領域における帯状部材から主帯材を剥がして撤去する撤去工程と、
前記ピッチ調整領域における残置された補強帯材の螺旋ピッチを縮めるピッチ調整工程と、
前記既設管状体における前記ピッチ調整領域との対応領域の内壁に充填材層を積層して、前記残置された補強帯材を前記充填材層の内部に埋める埋設工程と、
を備えたことを特徴とする既設管状体の更生方法。
A rehabilitation method for rehabilitating an existing tubular body,
a pipe-making step of producing a helical rehabilitated pipe by spirally winding a band-shaped member including a synthetic resin main band and a metal reinforcing band along the inner wall of the existing tubular body;
a removing step of removing the main strip from the strip in the pitch adjustment region set in the rehabilitating pipe;
a pitch adjusting step of reducing the helical pitch of the reinforcing strip left in the pitch adjusting region;
an embedding step of laminating a filler layer on the inner wall of the region of the existing tubular body corresponding to the pitch adjustment region, and burying the remaining reinforcing strip inside the filler layer;
A method for rehabilitating an existing tubular body, comprising:
前記ピッチ調整領域を管路の曲がり部に設定し、
前記ピッチ調整工程において、前記曲がり部の外まわり部分における前記残置された補強帯材の螺旋ピッチを、非ピッチ調整領域における螺旋ピッチと同等又はそれ以下となるよう調整することを特徴とする請求項1に記載の更生方法。
setting the pitch adjustment region to a bent portion of the pipeline;
2. The pitch adjusting step adjusts the helical pitch of the remaining reinforcing strip in the outer circumference of the bend so that it is equal to or less than the helical pitch in the non-pitch-adjusted region. Rehabilitation method described in.
前記ピッチ調整領域を前記既設管状体の強度劣化部と対応するように設定し、
前記ピッチ調整工程において、前記強度劣化部と対応するピッチ調整領域に残置された補強帯材の螺旋ピッチを、非ピッチ調整領域における螺旋ピッチより小さくすることを特徴とする請求項1又は2に記載の更生方法。
setting the pitch adjustment region so as to correspond to the strength deterioration portion of the existing tubular body;
3. The method according to claim 1, wherein in the pitch adjusting step, the helical pitch of the reinforcing strip left in the pitch adjusting region corresponding to the strength deteriorated portion is made smaller than the helical pitch in the non-pitch adjusting region. Rehabilitation method.
前記更生管が前記ピッチ調整領域を超えて数巻き製管されたとき、製管を一時停止して前記ピッチ調整領域の主帯材の撤去を行った後、前記更生管の前記数巻きの部分を前記ピッチ調整領域へ向けてずらすことを特徴とする請求項1~3の何れか1項に記載の更生方法。 When the rehabilitating pipe has been produced by several turns over the pitch adjustment region, the production of the rehabilitating pipe is temporarily stopped and the main strip material in the pitch adjustment region is removed, and then the several turns of the rehabilitating pipe are produced. is shifted toward the pitch adjustment area. 既設管状体の内壁に沿って螺旋状に巻回された帯状部材からなる螺旋管状の更生管を備え、前記帯状部材が、合成樹脂製の主帯材と、金属製の補強帯材を含み、
前記更生管にはピッチ調整領域が設定され、前記ピッチ調整領域においては、前記帯状部材の主帯材及び補強帯材のうち補強帯材のみ存置され、
かつ存置された補強帯材の螺旋ピッチが非ピッチ調整領域における螺旋ピッチと同等又はそれ以下であり、
更に前記既設管状体における前記ピッチ調整領域との対応領域の内壁に積層された充填材層の内部に、前記存置された補強帯材が埋まっていることを特徴とする既設管状体更生構造。
A helical tubular rehabilitated pipe comprising a belt-shaped member spirally wound along the inner wall of the existing tubular body, wherein the belt-shaped member includes a main belt made of synthetic resin and a reinforcement belt made of metal,
A pitch adjustment area is set in the rehabilitating pipe, and in the pitch adjustment area, only the reinforcing strip is left among the main strip and the reinforcing strip of the strip-shaped member,
and the helical pitch of the retained reinforcing strip is equal to or less than the helical pitch in the non-pitch-adjusted region,
Further, the existing tubular body rehabilitation structure is characterized in that the remaining reinforcing strip material is buried inside the filler layer laminated on the inner wall of the region of the existing tubular body corresponding to the pitch adjustment region.
JP2019101603A 2019-05-30 2019-05-30 Rehabilitation method and structure for existing tubular body Active JP7211897B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2019101603A JP7211897B2 (en) 2019-05-30 2019-05-30 Rehabilitation method and structure for existing tubular body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2019101603A JP7211897B2 (en) 2019-05-30 2019-05-30 Rehabilitation method and structure for existing tubular body

Publications (2)

Publication Number Publication Date
JP2020192798A JP2020192798A (en) 2020-12-03
JP7211897B2 true JP7211897B2 (en) 2023-01-24

Family

ID=73547848

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019101603A Active JP7211897B2 (en) 2019-05-30 2019-05-30 Rehabilitation method and structure for existing tubular body

Country Status (1)

Country Link
JP (1) JP7211897B2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000254970A (en) 1998-08-10 2000-09-19 Sekisui Chem Co Ltd Technique for reclaiming existing pipe having straight pipe part and curved part and connecting member of bandlike body
JP2005240969A (en) 2004-02-27 2005-09-08 Kubota Corp Method of regenerating existing tube
WO2013005309A1 (en) 2011-07-06 2013-01-10 クボタシーアイ株式会社 Lining method, regenerated pipe line, and regeneration member

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5588255B2 (en) * 2010-07-23 2014-09-10 東拓工業株式会社 Pipe line rehabilitation pipe

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000254970A (en) 1998-08-10 2000-09-19 Sekisui Chem Co Ltd Technique for reclaiming existing pipe having straight pipe part and curved part and connecting member of bandlike body
JP2005240969A (en) 2004-02-27 2005-09-08 Kubota Corp Method of regenerating existing tube
WO2013005309A1 (en) 2011-07-06 2013-01-10 クボタシーアイ株式会社 Lining method, regenerated pipe line, and regeneration member

Also Published As

Publication number Publication date
JP2020192798A (en) 2020-12-03

Similar Documents

Publication Publication Date Title
JP6218078B2 (en) Concrete propulsion pipe for propulsion method
JP2003314197A (en) Conduit repairing method and conduit interior repairing structure
JP7211897B2 (en) Rehabilitation method and structure for existing tubular body
JP2009023296A (en) Manufacturing method of reinforcing member of band-like article, long band-like article and regeneration method of existing pipe
JP6518354B2 (en) Connecting member for lining pipe
JP4331818B2 (en) Rehabilitation method for existing pipe having straight pipe part and curved part and connecting member for belt-like body
JP2007303535A (en) Method for regenerating pipeline
JP5588255B2 (en) Pipe line rehabilitation pipe
US20130302095A1 (en) Spring Lock Culvert Pipe Liner
JP3396410B2 (en) Construction method of lining pipe in sewer
JP2020101206A (en) Shelter for regeneration of existing pipe
JP7231400B2 (en) Rehabilitation method for shelters and existing pipes
JPH10166444A (en) Reinforcing material for helical tube, helical tube using the same, and method for lining existing tube
JP7477843B2 (en) Pipe rehabilitation materials
JP2016000490A (en) Belt-like body including reinforcement material for pipe production of corrected pipe and pipe production method using the same
JP7488662B2 (en) Belt-shaped member for rehabilitating existing pipes and method for rehabilitating existing pipes
JP2005163419A (en) Method for repairing inner peripheral surface of waterway
JP2021119044A (en) Pipeline renovation method
JP2602636B2 (en) Existing pipe lining method
JP2024050144A (en) Existing pipe rehabilitation method and structure
JP7356234B2 (en) Existing pipe rehabilitation structure and existing pipe rehabilitation method
JP2019018430A (en) Method of constructing rehabilitation pipe and friction reducing unit
JP2024048465A (en) Pipe rehabilitation member and method for manufacturing helical pipe
JP7245123B2 (en) Belt-shaped member for rehabilitation of existing tubular body
JP2022145130A (en) Belt-like member for existing pipe rehabilitation

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20220222

TRDD Decision of grant or rejection written
A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20221213

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20221220

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20230112

R151 Written notification of patent or utility model registration

Ref document number: 7211897

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151