JP7198426B2 - Production control system for rice milling facilities - Google Patents

Description

TECHNICAL FIELD The present invention relates to a production management system for rice milling facilities, and more particularly to a production management system capable of grasping the operation status of a plurality of rice milling facilities and utilizing it for cost management and business management.

Conventionally, a computer system that performs production planning and production management for the purpose of improving efficiency in rice milling facilities (rice milling factories) and a computer system that performs manufacturing history (traceability) search for the purpose of quality control are known (patent document 1, 2, 3, 4, etc.).

However, these computer systems are intended for operation management of a single rice milling facility. Therefore, rice millers who operate multiple facilities have no choice but to perform complicated operation management, such as tabulating numerical values using spreadsheet software or manually for each facility, and collectively manage the operation of multiple facilities. I couldn't. In addition, it was not possible for traders, such as trading companies, to see the operation status and production history of rice milling facilities at the consignee.

JP 2005-288245 A JP 2007-196194 A JP 2017-205724 A Japanese Patent Application Laid-Open No. 2018-14028

In view of the above-mentioned problems, the present invention enables even a trader who operates multiple facilities or a trader such as a trading company to outsource the polishing of rice, to easily grasp the operation status of each facility, and to manage costs. The technical challenge is to provide a management system that can be used for business management.

In order to solve the above problems, the present invention provides a core computer system that performs production management of a plurality of rice milling facilities, a computer system that performs production planning, production management, and quality control only at a specific rice milling facility, and the specific rice milling facility. is a rice milling facility in which a computer system that performs production planning, production management, and quality control only at different rice milling facilities and a portable information terminal for viewing the basic computer system can communicate with each other through a predetermined network. A production control system,
The core computer system collectively operates and manages a plurality of rice milling facilities consisting of the specific rice milling facility and a rice milling facility different from the specific rice milling facility, and controls the raw material grains brought into the rice milling facility to the rice milling facility. Data management is performed by associating at least two pieces of information, namely, the unique identification information of the factory for identification and the supplier information of the raw material grains, data is extracted based on the supplier information of the raw material grains, and the main computer is monitored. A trace screen displaying trace information related to a specific trading company can be displayed on the screen, and the trace screen includes a table including the unique identification information, lot number, additional information, mixed rice information and packaging information. In addition to being displayed, a processing profit cost display part for displaying the processing profit cost of rice milling in which the specific trading company is involved and a breakdown cost display part for displaying factory expenses and labor costs are provided at the bottom of the table. measures were taken.

In the production management system for rice milling facilities according to claim 1 of the present invention, there is provided a core computer system for performing production management for a plurality of rice milling facilities, a computer system for performing production planning, production management and quality control only in a specific rice milling facility, A computer system that performs production planning, production management, and quality control only at a rice milling facility different from the specific rice milling facility, and a portable information terminal for viewing the core computer system, are capable of mutual communication via a predetermined network. A production management system for a rice milling facility,
The core computer system collectively operates and manages a plurality of rice milling facilities consisting of the specific rice milling facility and a rice milling facility different from the specific rice milling facility, and controls the raw material grains brought into the rice milling facility to the rice milling facility. Data management is performed by associating at least two types of information, ie, the unique identification information of the factory for identification and the supplier information of the raw material grains, and data extraction is performed based on the supplier information of the raw material grains,
A trace screen displaying trace information related to a specific trading company can be displayed on the monitor screen of the core computer, and the trace screen includes the unique identification information, lot number, additional information, mixed rice information and packaging. A table containing information is displayed, and a processing profit cost display portion for displaying the processing profit cost of rice milling in which the specific trading company is involved, and a breakdown cost display portion for displaying factory expenses and labor costs are displayed at the bottom of the table. , so even a trader such as a trading company that outsources the polishing of rice to multiple rice milling facilities can view the operation status and production history of each outsourcer. This can be used for cost control and business management of multiple rice milling facilities.

In addition , the core computer system manages the data of the raw material grains brought into the rice milling facility by associating at least two pieces of information: the unique identification information of the factory for identifying the rice milling facility and the supplier information of the raw material grains. Therefore, when the raw material grains are brought into each rice milling facility, if the raw material grains are first given two types of information, the unique identification information of the factory and the supplier information, the contracting company such as a trading company will be able to It is possible to grasp the operating status of each process of rice milling, rice mixing, weighing and packaging, and grasp the profit amount of each rice milling facility based on the supplier information of raw material grains.

Furthermore , the core computer system extracts data based on the supplier information of the raw material grains and displays trace information related to a specific trading company. Rice polishing processing information such as moisture content, whiteness, stamping precision, and yield, mixed rice information indicating the blending ratio of varieties determined for each product, product weight indicating how much rice has been polished, and the number of bags expected to be shipped, etc. It will be possible to manage the production history of raw material grains that a specific trading company is involved in, such as weighing information that indicates product packaging and inventory status, packaging information that indicates the date and time of shipment from the factory, and shipping information that indicates the shipping destination. In particular, on the monitor screen of the core computer, a trace screen displaying trace information related to a specific trading company can be displayed on the monitor screen of the core computer, and the trace screen includes the unique identification information, A table including lot number, additional information, mixed rice information and packaging information is displayed, and a processing profit cost display part for displaying the processing profit cost of rice milling in which the specific trading company is involved, factory expenses and personnel expenses are displayed. Since the itemized cost display section is provided at the bottom of the table, the amount of profit can be grasped at a glance, which can be utilized for cost control and business management.

BRIEF DESCRIPTION OF THE DRAWINGS It is explanatory drawing which shows roughly the production control system of the rice polishing which concerns on one Embodiment of this invention. FIG. 2 is a schematic diagram schematically showing the operation of the polished rice production management system of FIG. 1; It is a milled rice production confirmation screen that appears on the monitor screen of the core computer system. This is a trace screen obtained by extracting data from the milled rice production confirmation screen based on supplier information. It is a schematic diagram which shows roughly the effect|action of the rice-polishing production management system of 2nd Embodiment. In the rice milling facility of the second embodiment, it is a diagram showing a case where the lot number is updated one after another every time it passes through each step.

[First embodiment]
DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment embodying a production management system for rice milling facilities according to the present invention will be described below with reference to the drawings.
The rice milling facility production management system 10 according to the present embodiment is a basic computer system for managing the production of milled rice by a trader operating a plurality of rice milling facilities or by a trading company entrusting rice polishing to rice milling facilities in various regions. 40, a computer system 20 that performs production planning, production control, and quality control only at a specific rice milling facility a, and searches for manufacturing history (traceability) only within the facility, and a specific rice milling facility b that is different from the rice milling facility a. A computer system 30 that performs production planning, production control, and quality control only in the facility and searches for manufacturing history (traceability) only in the facility, and the portable information terminal 50 can communicate with each other via a predetermined network 60 such as the Internet. It has become. The core computer system 40 is a system configured to collectively operate and manage the plurality of facilities (for example, a specific rice-polishing facility a and a specific rice-polishing facility b).

Since the core computer system 40 is managed by a trader or a trading company that operates the above-mentioned multiple rice milling facilities (the specific rice milling facility a and the specific rice milling facility b), the amount of data to be handled is large. A large-capacity data server 41 for data accumulation is installed. The core computer system 40 may be a well-known computer system, and includes a control unit such as a CPU, a display unit such as a liquid crystal monitor, an operation unit such as a mouse and a keyboard, a storage unit, a communication unit, and the like. It is prepared and configured.

Next, a flow of data management between the core computer system 40 and the computer system 20 of the specific rice milling facility a and the computer system 30 of the specific rice milling facility b will be described with reference to FIG.

As shown in FIG. 2, a computer system 20 for a specific rice milling facility a is first inputted with supplier information Si of brown rice as a raw material. As the supplier information Si, the brown rice collected from each farmer is obtained from an agricultural cooperative association (agricultural cooperative or JA), or the brown rice collected by direct purchase from each farmer is obtained from a trading company. indicate there is As detailed additional information Fu of supplier information Si, even if rice grain information (rice grain quality rank, taste value, producer name, production year, production area, variety, cultivation method, target for reduced pesticides, chemical fertilizer) is acquired, good.

Next, lot number information Lo of the received brown rice is input at the receiving section of the rice milling facility a. Brown rice is often distributed packed in flexible containers with a capacity of 1 ton, and when it is received at the rice milling facility a, a lot number is given as one lot for each ton of flexible containers that arrive, and quality control is performed for each lot. adopt the method of This makes it possible to manage the manufacturing history (traceability) of the post-process (to clarify the location of the product). It should be noted that, without being limited to this, it is preferable to appropriately determine the lot based on the weight converted from a paper bag of 30 kg capacity (for example, if 1.2 tons is one lot, 40 bags of 30 kg paper bags are one lot unit, etc.). .

Then, facility (factory)-specific identification information Fa indicating whether the received unpolished rice is polished at the rice-polishing facility a or at the rice-polishing facility b may be added.

Further, the computer system 20 stores rice polishing processing information Ka such as the date and time of rice polishing, the type of rice polishing machine to be used, water content, whiteness, polishing precision, yield, etc., and the mixing ratio of varieties determined for each product. Mixed rice information Ko indicating how much rice has been milled, weighing information Ke indicating the product weight and the number of bags expected to be shipped, and packaging indicating the production plan by grasping the packaged product and inventory status. Information Ho, shipping information Su indicating the date and time of shipment from the factory, shipping destination, and the like are input.

Similarly, the computer system 30 for a specific rice milling facility b also contains supplier information Si, lot number information Lo, factory-specific identification information Fb, rice milling processing information Ka, mixed rice information Ko, weighing information Ke, and packaging information Ho. and shipping information Su.

As shown in FIGS. 1 and 2, the computer systems 20 and 30 can communicate with each other via a predetermined network 60 such as the Internet. Similarly, the core computer system 40 managed by a trader, a trading company, or the like that manages the plurality of rice milling facilities can communicate with each other via a predetermined network 60 such as the Internet. As a result, it is possible to obtain various information on the rice milling facility a or b from a remote location, and edit and browse various information from a remote location.

The mobile information terminal 50 shown in FIGS. 1 and 2 is assumed to be, for example, a mobile information processing terminal having a wireless communication function such as a mobile phone, a smart phone, or a tablet terminal. If the data stored in the core computer system 40 and the data server 41 can be easily rewritten, the reliability will be lost. It is desirable to

FIG. 3 is a milled rice production confirmation screen 100 appearing on the monitor screen of the core computer system 40, and FIG. 4 is a trace screen 200 extracted from the milled rice production confirmation screen 100 of FIG. 3 based on supplier information. This screen 100 displays the characteristics of the raw material grain for each lot obtained from the supplier information when it is carried into each rice milling facility (a or b), and the characteristics of the raw material grain for each lot obtained from the supplier information, and when the raw material grain is processed for each lot at the rice milling facility. The operation parameters used for the rice milling facility and the characteristics of the product grain for each lot carried out from the rice milling facility are displayed in association with each other.

The milled rice production confirmation screen 100 of FIG. Processing information Ka and the like are displayed. Although not shown in FIG. 3, mixed rice information Ko, weighing information Ke, packaging information Ho, shipping information Su, etc. may be listed following the rice milling processing information Ka. At the bottom of the screen 100, a today's operating status display button 101, a current month's sales display button 102, an inventory status display button 103, a supplier trace button 104, and an end button 105 are provided. When the supplier trace button 104 in FIG. 3 is pressed, a trace screen 200 (FIG. 4) extracted based on the supplier information appears.

The trace screen 200 in FIG. 4 is a trace screen obtained by extracting data from the milled rice production confirmation screen 100 based on supplier information (for example, trading company Z is the supplier of raw materials). On the trace screen 200, a table 201 is displayed under the title H. In this table 201, factory-specific identification information F, lot number Lo, additional information Fu, rice milling processing information Ka, mixed rice information Ko, and packaging Information Ho and the like are displayed. At the bottom of the table 201, a sales amount display button 202 for the current month, an inventory status display button 203, and an end button 204 are provided. ing.

In the trace screen 200 of FIG. 4, the processing profit cost of rice polishing is displayed in the processing profit cost display portion 205, and the factory expenses, personnel expenses, etc. are displayed in the breakdown cost display portion 206. In other words, for trading company Z, it is important to keep it secret so that it is not known publicly because it is technical or business information that is useful for business activities such as production methods and sales methods of polished rice. Therefore, it is important to give a viewing authority such that an outsider who is not involved in the trading company Z cannot view it.

Next, the operation of the management system in the above embodiment will be described. Businesses that operate multiple factories and businesses that outsource rice polishing, such as trading companies, have in advance a core computer system 40 and a computer system that performs production planning, production management, and quality control only at a specific rice milling facility a. 20 and a computer system 30 that performs production planning, production control and quality control only at a specific rice milling facility b, a system that enables mutual communication via a network 60 is constructed.

When a trader such as a trading company that entrusts the polishing of rice starts the application program in the basic computer system 40, it is possible to grasp the operation status of each factory in a list, which is useful for cost control and business management. information is obtained.
First, when the raw material brown rice is purchased, where the receiving operator used the mouse, keyboard, barcode reader, etc. of the computer system 20 (or 30) at facility a (or b) to obtain the raw material brown rice. Acquire the supplier information Si as to whether the At the same time, the identification information F unique to the factory and the lot number Lo are acquired. As a result, brown rice as a raw material (for example, brown rice packed in a 1-ton flexible container) can be identified by associating it with three pieces of information: lot number Lo, factory-specific identification information F, and supplier information Si. It becomes possible.

Next, the brown rice associated with the three pieces of information, the lot number Lo, the factory-specific identification information F, and the supplier information Si, is further processed by the processing operator at the rice milling facility, the processing date and time during the rice milling processing, and the rice milling machine to be used. Rice milling processing information Ka such as model, moisture content, whiteness, stamping accuracy, yield, etc., mixed rice information Ko indicating the mixing ratio of varieties determined for each product, and product weight showing how much rice was milled , Weighing information Ke indicating the number of bags expected to be shipped, packaging information Ho indicating production plans by grasping the packaged products and inventory status, and shipping information Su indicating factory shipping date and time, shipping destination, etc. Information is associated.

The data temporarily stored in the computer system 20 (or 30) is transmitted to the core computer system 40 and becomes an integrated database as shown in FIG.

Next, the person in charge of the management and accounting departments of trading company Z processes the supplier information from the integrated database shown in FIG. 3 into useful information specific to trading company Z (FIG. 4).

Referring to FIG. 4, the column of factory-specific identification information F contains the identification information of facility a and facility b. In other words, even a company such as trading company Z that outsources the polishing of rice to a plurality of facilities can easily grasp the operation status of each factory. In addition, the trace screen 200 of FIG. 4 is provided with a processing profit cost display portion 205 and a breakdown cost display portion 206 related to the trading company Z, so that the amount of profit can be grasped at a glance, which can be utilized for cost control and business management. .

[Second embodiment]
In the second embodiment, an example is shown in which the lot number is updated one after another as the rice goes through each step of the rice milling facility. In this example, a new lot number is generated for each step of the rice milling facility. Therefore, it is not always necessary to acquire the lot number when acquiring supplier information.

5 and 6 show cases in which a new lot number is assigned to the computer system 20 for the specific rice milling facility A and the computer system 30 for the rice milling facility B each time the rice milling process is completed.

In the computer system 20 for the rice milling facility A, first, as the basis for identifying each process, there are two types of information: factory-specific identification information F and supplier information Si.

Referring to the table of "data processing screen of computer 20 attached to rice milling facility A" in FIG. To the raw brown rice supplier information Si “supplier Z” at the end of the first line, identification information “A”, which indicates that the rice is processed at the rice milling facility A, is assigned to the identification information F unique to the factory. . Next, the lot number "1223001", input tank information "AA01", input weight "3,000", and history "30 kg of Koshi 1st grade paper from Niigata Prefecture" in the stocking process are assigned.

In the second line, in addition to the input information of the first line (previous process), information on the rice polishing process of the main process is given. The take-out lot column indicates that raw brown rice with lot number "1223001" in the input tank "AA01" is to be used. Next, similar factory-specific identification information “A”, new lot number “1223002”, input tank information “BA01”, input weight “2,700”, take-out weight “3,000”, history “Niigata prefecture Koshi First class paper 30 kg” and additional information “polished rice moisture 14.5%” are given.

In the third line, in addition to the milled rice information of the second line (previous process), information of the blending process of the main process is given. The take-out lot column indicates that the milled rice of lot number "1223002" in the input tank "BA01" is to be used. Next, similar factory-specific identification information "A", new lot number "1223003", input tank information "CA01", input weight "1,000", take-out weight "1,000", history "koshi blend", Additional information "50%" is given.

In the fourth line, information on the blending process similar to the blending process in the third line (previous process) is given, but the take-out lot is different from that in the third line. In the column of lot to be taken out, it is shown that milled rice of lot number "1222042" (not shown) is used. Next, the same factory-specific identification information "A", the same lot number "1223003" as above, input tank information "CA01", input weight "1,000", take-out weight "1,000", history "koshi blend" , additional information “50%” is added.

In the fifth line, in addition to the blending process of the third and fourth lines (previous process), information of the packaging process of the main process is given. The take-out lot column indicates that the blended rice of lot number "1223003" in the input tank "CA01" is to be used. Next, similar factory-specific identification information "A", new lot number "1223004", input tank information "Sei1", input weight "500", take-out weight "500", history "business rice", additional information " 100 bags of 5 kg will be given.

The sixth line describes that a new "supplier Y" different from the above "supplier Z" is accepted and processed in the supplier information Si of raw brown rice. At this time, the same processing as described in paragraph 0034 is performed. That is, among the identification information F unique to the factory, the identification information "A" indicating that the rice is processed at the rice milling facility A is given, and then the lot number "1223005", the input tank information "AA03", and the input A weight of "900" and a history of "30 kg of Miyagi prefecture first-class Sasa paper" are given.

Next, refer to the table of "data processing screen of computer 30 attached to rice milling facility B" in FIG. In the first line, information on raw brown rice to be brought in is described. First, the identification information "B", which indicates that the rice is processed at the rice milling facility B, is assigned to the supplier information Si "supplier Z". Next, the lot number "1223001", input tank information "AA01", input weight "3,000", and history "30 kg of Niigata Koshi 1st class paper" in the receiving process are assigned.

On the second line, in addition to the receipt information on the first line, information on the unpolished rice cleaning process of this process is given. The take-out lot column indicates that raw brown rice with lot number "1223001" in the input tank "AA01" is to be used. Next, similar factory-specific identification information "B", new lot number "1223002", input tank information "BA01", input weight "2,940", take-out weight "3,000", history "Niigata Koshi 1, etc. 30 kg of paper will be awarded.

In the third line, in addition to the brown rice cleaning information in the second line, information on the rice polishing process of this process is given. The take-out lot column indicates that the selected brown rice of lot number "1223002" in the input tank "BA01" is to be used. Next, similar factory-specific identification information “B”, new lot number “1223003”, input tank information “CA02”, input weight “2,650”, take-out weight “2,940”, history “Niigata Koshi 1 etc. 30 kg of paper” and additional information “polished rice moisture 14.5%” are given.

In the fourth line, in addition to the rice polishing information in the third line, information on the white rice cleaning process of this process is given. The take-out lot column indicates that the milled rice of lot number "1223003" in the input tank "CA02" is to be used. Next, similar factory-specific identification information “B”, new lot number “1223004”, input tank information “DA03”, input weight “1,000”, take-out weight “1,000”, history “Niigata Koshi”, Additional information "100%" is given.

In the fifth line, information on the packaging process is given using the polished rice selected from the white rice in the fourth line. The take-out lot column indicates that the milled rice of lot number "1223003" in the input tank "CA02" is to be used. Next, similar factory-specific identification information “B”, new lot number “1223005”, input tank information “ZA01”, input weight “500”, take-out weight “500”, history “Koshihikari from Niigata Prefecture”, additional information "10 kg 50 bags" is given.

Next, the "data processing screen of the computer 40 attached to the trading company C" in FIG. 6 will be described. This data processing screen is a database in which data temporarily stored in the computer system 20 attached to the rice milling facility A and the computer system 30 attached to the rice milling facility B are integrated. This will be processed by the core computer system 40 .
As indicated by reference numeral 41 in FIG. 5, the core computer 40 attached to the trading company C has been assigned the master registration of the computer 20 for the rice milling facility A and the computer 30 for the rice milling facility B separately. , preferably has a program that modifies the master registry to be common.

In the "data processing screen of the computer 20 attached to the rice milling facility A" in FIG. In the "data processing screen" of the computer 30 attached to the rice milling facility B, only "supplier Z" exists as the supplier information Si.

As described above, the supplier information Si is information about raw brown rice carried into the rice milling facility, and is the basis for the initial processing when rice is milled. Therefore, since "supplier Z" and "supplier Y" do not inherit the same lot number, they are completely distinguished from each other.

Therefore, the "data processing screen of the computer 30 attached to trading company C" in FIG. In other words, in the list of "data processing screen of computer 30 attached to trading company C" in FIG. Become.

These pieces of information are preferably processed into useful information useful for management and accounting as shown in FIG.

As described above, according to the production management system 10 of the rice milling facility of the present embodiment, the computer systems 20 and 30 for performing production planning, production management and quality control of each rice milling facility, and the operator operating a plurality of rice milling facilities and a basic computer system 40 that manages the production of polished rice by a trading company and a trading company, which are configured to be able to communicate with each other via a predetermined network 60. Even if there is, you can view the operation status and production history of the rice milling facility for each subcontractor. This has the advantage that it can be used for cost control and business management of multiple rice milling facilities.

In addition, the core computer system manages the data of the raw material grains brought into the rice milling facility by associating at least two pieces of information: the unique identification information of the factory for identifying the rice milling facility and the supplier information of the raw material grains. Therefore, it is possible to utilize it for cost management and business management of multiple rice milling facilities, and to perform cost management and business management specialized for the supplier of raw brown rice delivered to the rice milling facility.

Although several embodiments of the present invention have been described above, the above-described embodiments of the present invention are intended to facilitate understanding of the present invention and are not intended to limit the present invention. The present invention may be modified and improved without departing from its spirit, and includes equivalents of the present invention. In addition, within the range where at least part of the problems described above can be solved, or where at least part of the effects are achieved, the components described in the claims and the specification can be combined or omitted. .

For example, the inside of the building can be divided into a machine room where a rice milling machine is installed and a guest room where users can enter. It can also be applied to fee-type rice polishing equipment (coin rice polishing equipment) that can be used.

INDUSTRIAL APPLICABILITY The present invention can be applied to a production control system for rice milling facilities.

10 production control system 20 computer system 30 computer system 40 core computer 50 mobile terminal 60 network 100 milled rice production confirmation screen 101 today's operation status display button 102 current month's sales display button 103 inventory status display button 104 supplier trace button 105 end button 200 Trace screen 201 Table 202 Current month sales display button 203 Inventory status display button 204 End button 205 Processing profit cost display section 206 Breakdown cost display section

Claims (1)

A core computer system that manages production of multiple rice milling facilities, a computer system that performs production planning, production management and quality control only at a specific rice milling facility, and a production plan and production only at a rice milling facility that is different from the specific rice milling facility. A production management system for a rice milling facility in which a computer system for management and quality control and a portable information terminal for browsing the core computer system are capable of communicating with each other via a predetermined network,
The core computer system collectively operates and manages a plurality of rice milling facilities consisting of the specific rice milling facility and a rice milling facility different from the specific rice milling facility, and controls the raw material grains brought into the rice milling facility to the rice milling facility. Data management is performed by associating at least two types of information, ie, the unique identification information of the factory for identification and the supplier information of the raw material grains, and data extraction is performed based on the supplier information of the raw material grains,
A trace screen displaying trace information related to a specific trading company can be displayed on the monitor screen of the core computer, and the trace screen includes the unique identification information, lot number, additional information, mixed rice information and packaging. A table containing information is displayed, and a processing profit cost display portion for displaying the processing profit cost of rice milling in which the specific trading company is involved, and a breakdown cost display portion for displaying factory expenses and labor costs are displayed at the bottom of the table. A production management system characterized by being provided in

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