JP2020059013A - Production management system for rice milling facility - Google Patents

Abstract

To provide a management system capable of easily grasping a utilization state of each facility and utilizing the same for cost control and business management by even a company who operates plural facilities or a company such as a trading firm who outsources rice polishing.SOLUTION: A production management system 10 for a rice milling facility in which a core computer system 40 for performing production management of plural rice milling facilities, a computer system 20 for performing production planning, production management and quality management in only a specific rice milling facility, a computer system 30 for performing production planning, production management and quality management in only a rice milling facility different from the specific rice milling facility, and a portable information terminal 50 for inspection of the core computer system can communicate with one another by a prescribed network 60.SELECTED DRAWING: Figure 1

Description

  TECHNICAL FIELD The present invention relates to a production management system for a rice polishing facility, and more particularly to a production management system capable of grasping the operating statuses of a plurality of rice polishing facilities and making use of this in cost management and business management.

  Conventionally, there are known computer systems that perform production planning and production management for the purpose of improving efficiency in rice milling facilities (rice milling factories) and computer systems that perform manufacturing history (traceability) search for the purpose of quality control (Patent Document See 1, 2, 3, 4, etc.).

  However, in these computer systems, operation management of a single rice milling facility was assumed. Therefore, rice millers who operate multiple facilities are forced to perform complicated operation management such as spreadsheet software and totaling the values manually for each facility, and collectively manage the operation of multiple facilities. I couldn't. In addition, a company such as a trading company that outsources rice polishing could not see the operation status and manufacturing history of the rice polishing facility at the outsourced company.

JP, 2005-288245, A JP 2007-196194 A JP, 2017-205724, A JP, 2018-14028, A

  In view of the above problems, the present invention is a company that manages a plurality of facilities, or even a company that outsources rice polishing such as a trading company, simply grasps the operating status of each facility and manages costs. The technical issue is to provide a management system that can be utilized in business management.

In order to solve the above problems, the present invention provides a basic computer system that manages production of a plurality of rice milling facilities, a computer system that performs production planning, production management, and quality control only in a specific rice milling facility, and the specific rice milling facility. Of a rice milling facility in which a computer system that performs production planning, production control and quality control only in different rice milling facilities and a mobile information terminal for browsing the core computer system can communicate with each other through a predetermined network. A production management system,
The basic computer system has taken a technical means of collectively operating and managing a plurality of rice polishing facilities including the specific rice polishing facility and a rice polishing facility different from the specific rice polishing facility.

  According to a second aspect of the present invention, the basic computer system uses at least two of raw material grain carried into the rice milling facility, unique identification information of a factory for identifying the rice milling facility, and supplier information of the raw grain. The feature is that data is managed by associating information.

  The invention according to claim 3 is characterized in that the basic computer system extracts data based on supplier information of the raw material grain and displays trace information relating to a specific trading company.

  In the production management system of the rice milling facility according to claim 1 of the present invention, a computer system that performs production planning, production management and quality control of each rice milling facility and the core computer system communicate with each other via a predetermined network. Since the configuration is possible, even a trader such as a trading company that outsources rice polishing to multiple rice milling facilities can view the operating status and manufacturing history of the rice milling facility for each contractor. This can be used for cost control and business management of multiple rice milling facilities.

  In addition, in the production management system of the rice milling facility according to claim 2, the basic computer system, for the raw material grain carried into the rice polishing facility, unique identification information of the factory for identifying the rice polishing facility, and the purchase of the raw material grain. In order to manage the data by associating at least two pieces of information with the destination information, first of all, when the raw grain is brought into each rice milling facility, two pieces of information, the unique identification information of the factory and the supplier information, are given to the raw grain. If so, the contractor such as a trading company grasps the operation status in each process of subsequent rice polishing, mixed rice, weighing and packaging, and grasps the profit amount of each rice polishing facility based on the supplier information of raw grain. be able to.

  Furthermore, in the production management system of the rice milling facility according to claim 3, since the core computer system extracts data based on supplier information of the raw material grain and displays trace information relating to a specific trading company, Processing date and time at the time of processing, model of rice milling machine used, water content, whiteness, milling accuracy, rice milling processing information such as yield, mixed rice information showing the mixing ratio of varieties decided for each product, how much rice polishing Raw material grains involved in a specific trading company, such as processed product weight, weighing information indicating the estimated number of bags shipped, packaging information for grasping the packaged product / stock status, factory shipping date / time, shipping information indicating the shipping destination, etc. It becomes possible to manage the manufacturing history of.

It is explanatory drawing which shows roughly the production management system of the milled rice which concerns on one Embodiment of this invention. It is a schematic diagram which shows the effect | action of the rice-polishing production management system of FIG. It is a rice milling production confirmation screen that appears on the monitor screen of the core computer system. It is a trace screen in which data is extracted from the rice-polishing production confirmation screen based on supplier information. It is a schematic diagram which shows the effect | action of the rice-polishing production management system of 2nd Embodiment roughly. It is a figure which shows the example which a lot number is updated one after another in each process in the rice-polishing facility of 2nd Embodiment.

[First Embodiment]
Hereinafter, an embodiment in which a production management system of a rice polishing facility of the present invention is embodied will be described with reference to the drawings.
The production management system 10 for a rice milling facility according to the present embodiment is a basic computer system for managing the production of rice by a trader operating a plurality of rice milling facilities or a trading company that outsources rice polishing to various rice milling facilities in various regions. 40, a computer system 20 that performs production planning, production control, and quality control only in a specific rice-polishing facility a, and performs a manufacturing history (traceability) search only in the facility, and a specific rice-polishing facility b different from the rice-milling facility a. A computer system 30 that performs production planning, production control, and quality control only in the above, and a manufacturing history (traceability) search only in the facility, and a portable information terminal 50 can communicate with each other through a predetermined network 60 such as the Internet. Has become. The basic computer system 40 is a system configured to collectively manage the operations of the plurality of facilities (for example, a specific rice polishing facility a and a specific rice polishing facility b).

  Since the basic computer system 40 is managed by a trader or a trading company that operates the plurality of rice-polishing facilities (the specific rice-polishing facility a and the specific rice-polishing facility b), the amount of data to be handled is large. A large-capacity data server 41 for data storage is installed. The core computer system 40 may be a well-known computer system, and includes a control unit including a CPU, a display unit including a liquid crystal monitor, an operation unit including a mouse and a keyboard, a storage unit, a communication unit, and the like. Prepared and configured.

  Next, a flow of performing data management between the core computer system 40, the computer system 20 of the specific rice-polishing facility a and the computer system 30 of the specific rice-polishing facility b will be described with reference to FIG.

  As shown in FIG. 2, supplier information Si of brown rice, which is a raw material, is first input to the computer system 20 for a specific rice-polishing facility a. As the supplier information Si, the brown rice collected from each farm is obtained from an agricultural cooperative (agricultural cooperative or JA), or the brown rice collected by direct purchase from each farm is obtained from a trading company. Indicate if there is. Even if rice grain information (quality rank of rice grain, taste value, producer's name, year of production, place of origin, variety, cultivation method, target of reduced pesticides, chemical fertilizer) is acquired as detailed additional information Fu of supplier information Si Good.

  Next, the lot number information Lo of the brown rice that has arrived is input in the cargo receiving section of the rice polishing facility a. Brown rice is often packed in a flexible container container with a capacity of 1 ton and distributed, and when received at the rice polishing facility a, a lot number is assigned as 1 lot for each ton of flexible container received, and quality control is performed for each lot. Adopt a method of performing. This makes it possible to manage the manufacturing history (traceability) of the subsequent process (to clarify the location of the product). Note that the lot is not limited to this, and the lot may be appropriately determined based on the weight converted with a paper bag having a capacity of 30 kg (for example, if 1.2 tons is taken as one lot, 40 bags of 30 kg paper bag are taken as one lot unit). .

  Then, identification information Fa unique to the facility (factory) indicating whether the unpolished brown rice is processed in the rice polishing facility a or processed in the rice polishing facility b may be added.

  Further, the computer system 20 includes the processing date and time at the time of rice processing, the model of the rice polishing machine to be used, the rice processing information Ka such as water content, whiteness, milling accuracy, yield, etc., and the mixing ratio of the variety determined for each product. Mixed information Ko indicating the amount, product weight indicating how much rice has been milled and the estimated number of bags shipped, and packing indicating the production plan by grasping the packaged product and inventory status. Information Ho, shipping information Su indicating the factory shipping date and time, shipping destination, etc. are input.

  Similarly, the computer system 30 for the specific rice mill b also has supplier information Si, lot number information Lo, identification information Fb unique to the factory, rice processing information Ka, mixed rice information Ko, weighing information Ke, packaging information Ho. And shipping information Su has been entered.

  As shown in FIGS. 1 and 2, the computer systems 20 and 30 can communicate with each other via a predetermined network 60 such as the Internet. Similarly, the core computer system 40 managed by a trader or a trading company that operates the plurality of rice milling facilities can also communicate with each other through a predetermined network 60 such as the Internet. As a result, it is possible to obtain various information of the rice polishing facilities a or b from a remote location or edit and browse various information from a remote location.

  Although the portable information terminal 50 shown in FIGS. 1 and 2 is assumed to be a portable information processing terminal having a wireless communication function such as a mobile phone, a smartphone, or a tablet terminal, the computer system 20 and the computer system 30 are assumed. If the data stored in the core computer system 40 and the data server 41 can be easily rewritten, the reliability is impaired. Therefore, the portable information terminal 50 is set to read (view) -only authority so that it cannot be rewritten. It is desirable to do.

  3 is a rice milling production confirmation screen 100 appearing on the monitor screen of the core computer system 40, and FIG. 4 is a trace screen 200 extracted from the rice milling production confirmation screen 100 of FIG. 3 based on supplier information. This screen 100 shows the characteristics of the raw grain for each lot obtained from the supplier information when the raw grain is processed in each lot at the rice milling facility (a or b) when being carried into each rice milling facility (a or b). The operating parameters used for the above and the characteristics of the product grain for each lot carried out from the rice polishing facility are displayed in association with each other.

  On the milled rice production confirmation screen 100 of FIG. 3, identification information F unique to the factory (display of facility a, facility b or facility c), lot number Lo, supplier information Si of raw material, additional information Fu, and rice milled Processing information Ka and the like are displayed. Although not shown in FIG. 3, the mixed rice information Ko, the weighing information Ke, the packaging information Ho, the shipping information Su, and the like may be listed subsequent to the rice polishing processing information Ka. At the bottom of the screen 100, a today's operating status display button 101, a current month's sales display button 102, an inventory status display button 103, a supplier trace button 104, and an end button 105 are provided. When the supplier trace button 104 of FIG. 3 is pressed down, the trace screen 200 (FIG. 4) extracted based on the supplier information appears.

  The trace screen 200 of FIG. 4 is a trace screen obtained by extracting data from the rice-polishing production confirmation screen 100 based on supplier information (for example, the supplier of the raw material is the trading company Z). On the trace screen 200, a table 201 is displayed under the title H. In the table 201, identification information F unique to the factory, lot number Lo, additional information Fu, rice processing information Ka, mixed rice information Ko, and packaging. Information Ho and the like are displayed. At the bottom of the table 201, a sales amount display button 202 for the current month, an inventory status display button 203, and an end button 204 are provided, and a processing profit expense display unit 205 and a breakdown expense display unit 206 in which the trading company Z is involved are also provided. ing.

  In the trace screen 200 of FIG. 4, the processing profit cost display unit 205 displays the processing profit cost of rice polishing, and the breakdown cost display unit 206 displays the factory cost, labor cost, and the like. That is, for the trading company Z, it is important to manage secretly so as not to be publicly known, since it is useful information for the production method, sales method and other business activities of milled rice. Therefore, it is important to give the viewing authority so that an outsider who is not involved in the trading company Z cannot view.

  Next, the operation of the management system in the above embodiment will be described. A company that operates a plurality of factories or a company that outsources rice polishing, such as a trading company, has a basic computer system 40 and a computer system that performs production planning, production control, and quality control only at a specific rice-polishing facility a. A system that enables mutual communication by means of a network 60 between 20 and a computer system 30 that performs production planning, production control, and quality control only at a specific rice-polishing facility b.

Then, when a company such as a trading company that outsources rice milling starts the application program in the basic computer system 40, the operating status of each factory can be grasped in a list, which is useful for cost management and business management. Information is acquired.
First, when procuring raw brown rice, where the receiving worker obtained the raw brown rice as a raw material by using the mouse, keyboard or barcode reading device of the computer system 20 (or 30) in the facility a (or b) Supplier information Si is acquired. At the same time, the identification information F unique to the factory and the lot number Lo are acquired. As a result, brown rice (for example, brown rice packed in a flexible container having a capacity of 1 ton) that is a raw material can be identified by associating it with the lot number Lo, the identification information F unique to the factory, and the supplier information Si. It will be possible.

  Next, the brown rice associated with the lot number Lo, the identification information F unique to the factory, and the supplier information Si is associated with the brown rice, and the processing operator of the rice polishing facility further processes the date and time of the rice processing and the rice polishing machine to be used. Rice processing information Ka such as the model, water content, whiteness, milling accuracy and yield, mixed rice information Ko showing the blending ratio of the variety determined for each product, and the product weight of how much rice was processed Processing of weighing information Ke indicating the estimated number of bags to be shipped, packaging information Ho indicating the production plan by grasping the packaged product and inventory status, and shipping information Su indicating the date and time of shipment from the factory, shipping destination, etc. Information is associated.

  Then, the data temporarily stored in the computer system 20 (or 30) is transmitted to the core computer system 40, and becomes an integrated database as shown in FIG.

  Next, the person in charge of the management department and accounting department of the trading company Z processes the integrated database of FIG. 3 into useful information specialized for the trading company Z based on the supplier information (FIG. 4).

  Referring to FIG. 4, it is understood that the field of the unique identification information F of the factory includes the identification information of the facilities a and b, and the data of a plurality of factories are fetched and collectively managed. That is, even a trader that outsources rice polishing at a plurality of facilities such as a trading company Z can easily grasp the operating status of each factory. Further, the trace screen 200 of FIG. 4 is provided with a processing profit expense display unit 205 and a breakdown expense display unit 206 which the trading company Z is involved in so that the profit amount can be grasped at a glance and can be utilized for cost management and business management. .

[Second Embodiment]
The second embodiment shows an example in which lot numbers are successively updated each time each process of the rice polishing facility is performed. In this case, a new lot number is generated every time each process of the rice polishing facility is performed. For this reason, the lot number does not necessarily have to be acquired when the supplier information is acquired.

  5 and 6 show an example in which a new lot number is given to the computer system 20 for a specific rice-polishing facility A or the computer system 30 for a specific rice-polishing facility B each time a rice polishing process is performed.

  In the computer system 20 for the rice-polishing facility A, first, two pieces of information, factory-specific identification information F and supplier information Si, are given as a basis for identifying each process.

  Referring to the table of "Data processing screen of computer 20 attached to rice-polishing facility A" in Fig. 6, information on the raw brown rice to be carried in is described in the first line. To the supplier information Si “supplier Z” of the raw brown rice at the end of the first line, first, the identification information “A” indicating that the rice is to be processed in the rice-polishing facility A is given among the identification information F unique to the factory. . Next, the lot number “1223001” in the staking process, the input tank information “AA01”, the input weight “3,000”, and the history “Niigata prefecture Koshi 1 grade paper 30 kg” are given respectively.

  In the second line, in addition to the stakeout information in the first line (previous process), information on the rice polishing process of this process is added. In the column of take-out lot, it is indicated that the raw brown rice of lot number “1223001” in the input tank “AA01” is used. Next, similar factory-specific identification information "A", new lot number "1223002", input tank information "BA01", input weight "2,700", extraction weight "3,000", career "Niigata Prefecture Koshi First class paper 30 kg "and additional information" white rice moisture 14.5% "are added.

  In the third line, in addition to the rice polishing information in the second line (previous step), information on the blending step of this step is added. In the column of the extraction lot, it is indicated that the milled rice of lot number “1223002” in the input tank “BA01” is used. Next, similar factory-specific identification information “A”, new lot number “1223003”, input tank information “CA01”, input weight “1,000”, take-out weight “1,000”, career “Koshiblend”, Additional information “50%” is added.

  Although information on the blending process similar to the blending process of the third line (previous process) is given to the fourth line, the take-out lot is different from that of the third line. In the column of the picked-out lot, it is indicated that the milled rice of lot number “1222042” (not shown) is used. Next, similar identification information "A" unique to the factory, lot number "1223003" similar to the above, input tank information "CA01", input weight "1,000", extraction weight "1,000", career "Koshiblend" , Additional information “50%” is added.

  In the fifth line, in addition to the blending processes in the third and fourth lines (previous process), information on the packaging process of this process is added. In the column of take-out lot, it is indicated that the blended rice of lot number “1223003” in the input tank “CA01” is used. Next, similar factory-specific identification information "A", new lot number "1223004", input tank information "Sei1", input weight "500", extraction weight "500", career "commercial rice", additional information " 5 kg 100 bags "will be given.

  In the sixth line, it is described that the supplier information Si of the raw brown rice accepts and processes a new "supplier Y" different from the "supplier Z". At this time, the same processing as described in paragraph 0034 is performed. That is, of the identification information F unique to the factory, the identification information “A” indicating that the rice is processed in the rice polishing facility A is added, and then the lot number “1223005” in the staking process, the input tank information “AA03”, and the input. A weight of “900” and a career of “30 kg of Miyagi Prefecture Sasa 1 grade paper” are given.

  Next, refer to the table of "Data processing screen of computer 30 attached to rice polishing facility B" in FIG. In the first line, information on the raw brown rice that is being delivered is described. The supplier information Si “supplier Z” is first provided with the identification information “B” indicating that the rice is to be processed in the rice polishing facility B, among the identification information F unique to the factory. Next, the lot number “1223001”, the input tank information “AA01”, the input weight “3,000”, and the history “Niigata Koshi 1 30 kg paper” are given in the receiving process.

  In the second line, in addition to the consignment information in the first line, information on the brown rice screening process of this process is added. In the column of take-out lot, it is indicated that the raw brown rice of lot number “1223001” in the input tank “AA01” is used. Next, similar factory-specific identification information "B", new lot number "1223002", input tank information "BA01", input weight "2,940", extraction weight "3,000", career "Niigata Koshi 1 etc." 30 kg of paper ”is added.

  In the third line, in addition to the brown rice selection information in the second line, information on the rice polishing process of this process is added. In the column of take-out lot, it is indicated that the selected brown rice of lot number “1223002” in the input tank “BA01” is used. Next, similar factory-specific identification information "B", new lot number "1223003", input tank information "CA02", input weight "2,650", extraction weight "2,940", career "Niigata Koshi 1 etc." 30 kg of paper "and additional information" white rice moisture 14.5% "are added.

  In the fourth line, in addition to the rice polishing information in the third line, information on the white rice cleaning process of this process is added. In the column of the taken-out lot, it is indicated that the milled rice of the lot number “1223003” in the input tank “CA02” is used. Next, similar factory-specific identification information "B", new lot number "1223004", input tank information "DA03", input weight "1,000", extraction weight "1,000", career "Niigata Koshi", Additional information “100%” is added.

  In the fifth line, information on the process of performing the packaging process is added using the polished rice that has been carefully selected in the fourth line. In the column of the taken-out lot, it is indicated that the milled rice of the lot number “1223003” in the input tank “CA02” is used. Next, similar factory-specific identification information "B", new lot number "1223005", input tank information "ZA01", input weight "500", take-out weight "500", career "Nishigata Koshihikari", additional information "10 kg 50 bags" will be given.

Next, the “data processing screen of the computer 40 attached to the trading company C” in FIG. 6 will be described. This data processing screen is a database in which data temporarily stored in the computer system 20 attached to the rice polishing facility A and the computer system 30 attached to the rice polishing facility B are integrated. This will be processed by the core computer system 40.
As shown by reference numeral 41 in FIG. 5, the basic computer 40 attached to the trading company C is one in which the master registrations of the computer 20 for the rice polishing facility A and the computer 30 for the rice polishing facility B are separately provided. It is preferable to have a program for modifying the master registration so as to be shared.

  In the “data processing screen of the computer 20 attached to the rice polishing facility A” in FIG. 6, there are two suppliers, “supplier Z” and “supplier Y”, as the supplier information Si. In the “data processing screen of the computer 30 attached to the rice polishing facility B”, only “supplier Z” exists as supplier information Si.

  As described above, the supplier information Si is information on the raw brown rice that is brought into the rice polishing facility, and is the basis for each of the first processes when performing rice polishing. Therefore, the "supplier Z" and the "supplier Y" do not inherit the same lot number, and are therefore completely different from each other.

  Therefore, on the “data processing screen of the computer 30 attached to the trading company C” in FIG. 6, useful information specific to “the supplier Z” is displayed as the raw material purchased from the trading company Z. That is, in the list of the “data processing screen of the computer 30 attached to the trading company C” in FIG. 6, only the information on the rice that inherits the lot number “1223001” related to the “supplier Z” appears. Become.

  Then, such information may be processed into useful information useful for management and accounting as shown in FIG. 4 by a person in charge of the management department and accounting department of the trading company Z.

  As described above, according to the production management system 10 of the rice-polishing facility of the present embodiment, the computer systems 20 and 30 that perform production planning, production management, and quality control of each rice-polishing facility, and a company that operates a plurality of rice-polishing facilities Since a trading company and a core computer system 40 that manages the production of milled rice can communicate with each other via a predetermined network 60, a trading company such as a trading company that outsources rice milling to multiple milling facilities. Even if there is, you can browse the operation status and manufacturing history of the rice milling facility for each contractor. This has the advantage that it can be used for cost management and business management of multiple rice milling facilities.

  Further, the basic computer system manages data of the raw material grains carried into the rice polishing facility by associating at least two pieces of information, i.e., unique identification information of a factory for identifying the rice polishing facility and supplier information of the raw material grains. Therefore, it is possible to utilize the cost control and the business control of multiple rice milling facilities, and also perform the cost control and business management specialized for the supplier of the raw brown rice to be delivered to the rice milling facility.

  Although some embodiments of the present invention have been described above, the embodiments of the present invention described above are intended to facilitate understanding of the present invention, and do not limit the present invention. The present invention can be modified and improved without departing from the spirit thereof and includes equivalents of the present invention. Further, in a range in which at least a part of the problems described above can be solved, or in a range in which at least a part of the effect is exhibited, a combination of each constituent element described in the claims and the specification, or omission is possible. .

  For example, the interior of the building is divided into a machine room with a rice milling machine and a guest room where users enter, and when a fee such as coins is inserted, the rice milling machine will operate for a certain period of time, and the brown rice brought in by the customer can be processed. It can also be applied to chargeable rice milling equipment (coin rice milling equipment).

  The present invention can be applied to a production management system of a rice polishing facility.

10 Production Management System 20 Computer System 30 Computer System 40 Core Computer 50 Mobile Terminal 60 Network 100 Rice Milling Production Confirmation Screen 101 Today's Operating Status Display Button 102 Monthly Sales Display Button 103 Inventory Status Display Button 104 Supplier Trace Button 105 Finish Button 200 Trace screen 201 Table 202 Monthly sales display button 203 Inventory status display button 204 End button 205 Processing profit cost display section 206 Breakdown cost display section

Claims (3)

A core computer system that manages the production of multiple rice milling facilities, a computer system that performs production planning, production control and quality control only at a specific rice milling facility, and a production plan and production only at a rice milling facility that is different from the specific rice milling facility A production management system of a rice milling facility in which a computer system for performing management and quality control and a portable information terminal for browsing the core computer system are capable of mutually communicating by a predetermined network,
A production management system for a rice milling facility, wherein the core computer system collectively manages a plurality of rice milling facilities including the specific rice milling facility and a rice milling facility different from the specific rice milling facility.   The core computer system manages data of the raw material grains carried into the rice milling facility by associating at least two pieces of information, i.e., unique identification information of the factory for identifying the rice milling facility and supplier information of the raw material grains. The production management system of the rice polishing facility according to claim 1.   The production management system of a rice milling facility according to claim 2, wherein the core computer system extracts data based on supplier information of the raw grain and displays trace information relating to a specific trading company.

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