JP7193335B2 - Transfer device and transfer transfer method for vials - Google Patents

Transfer device and transfer transfer method for vials Download PDF

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JP7193335B2
JP7193335B2 JP2018240169A JP2018240169A JP7193335B2 JP 7193335 B2 JP7193335 B2 JP 7193335B2 JP 2018240169 A JP2018240169 A JP 2018240169A JP 2018240169 A JP2018240169 A JP 2018240169A JP 7193335 B2 JP7193335 B2 JP 7193335B2
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vial
vials
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conveying
indexing means
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尚 潮
健太郎 下坂
哲夫 大村
博司 上口
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Ulvac Inc
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Description

本発明は、バイアル瓶の搬送移載装置及び搬送移載方法に関する。 The present invention relates to a vial transfer apparatus and transfer method.

従来、ガラス製のバイアル瓶に充填された物質(溶解された薬剤等)を凍結乾燥する凍結乾燥装置に、バイアル瓶を搬送移載する搬送移載装置は例えば特許文献1で知られている。このものは、多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて、各バイアル瓶間に隙間を空けずに搬送する搬送手段と、搬送路に設けられる移載場所に1列で各バイアル瓶間に隙間を空けずに集積された所定本数のバイアル瓶を凍結乾燥装置に移載する移載手段とを備える。 2. Description of the Related Art Conventionally, a transfer device for transferring vials to a freeze-drying device for freeze-drying substances (dissolved drugs, etc.) filled in glass vials is known, for example, from Patent Document 1. This device has a conveying means for arranging a large number of vials in an upright position in a line along a conveying path and conveying them without leaving any gaps between the vials, and a transfer place provided on the conveying path. A transfer means is provided for transferring a predetermined number of vial bottles stacked in a row with no gaps between the vials to the freeze-drying apparatus.

ここで、ガラス製のバイアル瓶は寸法公差を有することが知られている(例えば、φ16~18mmバイアル瓶は±0.15~0.5mm)。このため、1列に集積されたバイアル瓶の最後尾(移載場所の最上流側位置)では、累積した寸法公差によって、バイアル瓶1本分程の空隙が生じる場合がある。この場合、移載場所に1列で集積されたバイアル瓶を凍結乾燥装置に移載することを繰り返して、バイアル瓶を複数列千鳥状に配列すると、バイアル瓶が空隙を埋めるように移動することで、千鳥状のバイアル瓶配列が崩れる、いわゆる千鳥崩れが発生するという問題がある。これを防ぐには、「1列」の先頭から最後尾までの距離を短くすれば良いが、それでは凍結乾燥装置でのロットあたりの処理量を増加させることができない。そして、このような千鳥崩れは、凍結乾燥後のバイアル瓶を凍結乾燥装置から搬出するのを困難にし、また、押し込み時に偏荷重を発生させ、バイアル瓶同士の衝突によりバイアル瓶が破損するため、入庫時の千鳥崩れの発生を防止する搬送移載装置の開発が望まれている。 Here, it is known that glass vials have a dimensional tolerance (eg, ±0.15 to 0.5 mm for vials of φ16 to 18 mm). Therefore, at the end of the vials stacked in one row (uppermost upstream position of the transfer location), there may be a gap of about one vial due to accumulated dimensional tolerances. In this case, the vials stacked in one row at the transfer location are repeatedly transferred to the freeze-drying apparatus, and the vials are arranged in a staggered pattern in multiple rows, so that the vials are moved so as to fill the gaps. Therefore, there is a problem that the zigzag arrangement of vials is broken, that is, so-called zigzag collapse occurs. In order to prevent this, the distance from the head to the tail of "one row" should be shortened, but this does not allow the throughput per lot of the freeze-drying apparatus to be increased. Such a zigzag collapse makes it difficult to carry out the freeze-dried vial from the freeze-drying apparatus, and also generates an unbalanced load when the vial is pushed in, causing the vial to collide with each other, resulting in breakage of the vial. There is a demand for the development of a transport transfer device that prevents the occurrence of staggering at the time of warehousing.

特許第4574326号Patent No. 4574326

本願発明は、以上の点に鑑み、簡略な機構によって、バイアル瓶の入庫時の千鳥崩れを防止し、多列の整列入庫状態を保つことができるバイアル瓶の搬送移載装置及び搬送移載方法を提供することをその課題とするものである。 In view of the above points, the present invention provides a vial transporting/transferring apparatus and a transporting/transferring method that can prevent vials from being staggered at the time of storage and maintain a multi-row aligned storage state with a simple mechanism. The task is to provide

上記課題を解決するために、多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送手段と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に移載する移載手段とを備える本発明のバイアル瓶の搬送移載装置は、移載場所の上流側の搬送路の部分に設けられた割出手段を備え、割出手段は、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、この割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出すように構成され、移載場所に所定本数のバイアル瓶が1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積され、前記割出手段が、外周部に各1本のバイアル瓶を受入れ可能な周方向間隔で設けられた複数の歯部を有する歯車状の回転体を有し、前記回転体が、樹脂製であると共にバイアル瓶の半分の高さより小さい歯幅を有して、当該バイアル瓶の半分の高さと同程度の位置に設置されることを特徴とする。この場合、前記移載場所の上流側の搬送路の部分に、バイアル瓶1本分の間隔を存して当該バイアル瓶の搬送方向にのびる一対のガイド板が設けられ、一方のガイド板に前記搬送方向に長手の開口が開設されて、前記回転体が、当該開口を通して前記ガイド板の内側に少なくとも2つ以上の歯部が常に突出するように設置されることが好ましい。 In order to solve the above problems, a conveying means for aligning and conveying a large number of vials in a row along a conveying path in an upright posture, and a predetermined number of vials stacked in a row at a transfer place provided on the conveying path. to a freeze-drying device for freeze-drying the substance filled in the vial, the vial transporting and transferring device of the present invention comprises a transport path on the upstream side of the transfer place The indexing means is provided with an indexing means provided in the portion of the indexing means, and the indexing means selects the vials conveyed from the portion of the conveying path on the upstream side from the installation position of the indexing means without leaving a gap between the vials. The vials are indexed one by one and delivered to a portion of the conveying path on the downstream side of the installation position of the indexing means with a gap of a predetermined width between the vials. A number of vials are stacked in one row with a predetermined gap between each vial, and the indexing means is arranged at circumferential intervals such that each vial can be received on the outer peripheral portion. A gear-shaped rotating body having a plurality of teeth is provided, and the rotating body is made of resin and has a tooth width smaller than half the height of the vial, and is half the height of the vial. It is characterized in that it is installed at the same position as the In this case, a pair of guide plates extending in the direction of transport of the vial with a spacing of one vial are provided in the portion of the transport path on the upstream side of the transfer place. It is preferable that an opening elongated in the conveying direction is provided, and the rotating body is installed so that at least two or more teeth always protrude inside the guide plate through the opening.

上記課題を解決するために、多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送工程と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に移載する移載工程とを含む本発明のバイアル瓶の搬送移載方法は、前記搬送工程が、外周部に各1本のバイアル瓶を受入れ可能な周方向間隔で設けられた複数の歯部を備え、樹脂製であると共にバイアル瓶の半分の高さより小さい歯幅を有して当該バイアル瓶の半分の高さと同程度の位置となるように移載場所の上流側の搬送路の部分に設置される歯車状の回転体を持つ割出手段によって、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出し、移載場所に所定本数のバイアル瓶を1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積する集積工程を含むことを特徴とする。 In order to solve the above-mentioned problems, there is a transporting process in which a large number of vials are aligned in a row along a transport path in an upright posture and transported, and a predetermined number of vials stacked in a line at a transfer place provided on the transport path. and a transfer step of transferring the vial to a freeze-drying device for freeze-drying the substance filled in the vial. Equipped with a plurality of teeth provided at circumferential intervals capable of receiving one vial, made of resin, and having a tooth width smaller than half the height of the vial, the vial is half the height of the vial. By indexing means having a gear-shaped rotating body installed in the portion of the conveying path on the upstream side of the transfer place so as to be at the same position, the part of the conveying path on the upstream side from the installation position of this indexing means The vials conveyed without leaving a gap between them are indexed one by one, and the vials are inserted into the portion of the conveying path on the downstream side of the installation position of the indexing means with a predetermined width between the vials. It is characterized by including an accumulating step of delivering a predetermined number of vials with a gap and accumulating a predetermined number of vials in a line at a transfer location with a predetermined gap between the vials.

本発明によれば、移載場所に所定本数のバイアル瓶が1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態(バイアル瓶間のピッチが一定となる状態)で集積されることで、各バイアル瓶の寸法公差が各バイアル瓶間の所定幅の隙間によって打ち消される(各バイアル瓶の寸法公差は、割出手段による所定幅の各隙間の位置決め公差と合算され、ピッチ誤差へと転換される)ため、寸法公差が累積することなく、移載場所に所定本数のバイアル瓶を集積させることができる。これにより、1列に集積されたバイアル瓶の最後尾でバイアル瓶1本分程の空隙が生じず、バイアル瓶の入庫時の千鳥崩れを防止することができる。 According to the present invention, a predetermined number of vials are stacked in a row at a transfer location with a predetermined gap between the vials (the pitch between the vials is constant). , the dimensional tolerance of each vial is canceled by the gap of a given width between each vial (the dimensional tolerance of each vial is summed with the positioning tolerance of each gap of a given width by the indexing means, resulting in a pitch error. Therefore, a predetermined number of vials can be accumulated at the transfer location without accumulating dimensional tolerances. As a result, a gap corresponding to one vial does not occur at the end of the vials stacked in one row, and the vials can be prevented from being staggered when they are stored.

こで、上記従来例の搬送移載装置は、移載場所の上流側の搬送路の部分にカウントセンサ及びストッパが設けられ、所定本数のバイアル瓶がカウントセンサを通過した時に、ストッパによって後続のバイアル瓶が通過しないように押さえられる。一方、本発明においては、前記割出手段を上記の如く歯車状の回転体で構成すれば、回転体の回転回数を基に割出されたバイアル瓶数をカウントすることができ、しかも、回転体の回転を停止させればバイアル瓶が通過しないように押さえることができる。これにより、回転体がカウントセンサ及びストッパとしての役割を果たすようになり、カウントセンサ及びストッパを不要にできて、上記従来のものに比べて部品点数を減らすことができ、有利である。 Here , in the above-described conventional transport transfer apparatus, a count sensor and a stopper are provided in the portion of the transport path on the upstream side of the transfer place. of the vial is held down to prevent it from passing through. On the other hand, in the present invention, if the indexing means is composed of a gear-shaped rotating body as described above, the number of vials indexed based on the number of rotations of the rotating body can be counted. By stopping the rotation of the body, the vial can be held so that it does not pass. As a result, the rotator can serve as a count sensor and a stopper, making the count sensor and stopper unnecessary, which is advantageous in that the number of parts can be reduced as compared with the conventional one.

本発明の実施形態の搬送移載装置を説明する部分省略断面図。FIG. 2 is a partially omitted cross-sectional view for explaining the transport/transfer device according to the embodiment of the present invention; 本発明の実施形態の搬送移載装置を説明する部分省略平面図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a partially omitted plan view for explaining a transport transfer device according to an embodiment of the present invention; 図2のIII-III線に沿う断面図。Sectional drawing which follows the III-III line of FIG. 本発明の実施形態の割出動作を説明する部分拡大平面図。FIG. 4 is a partially enlarged plan view for explaining the indexing operation of the embodiment of the present invention; 本発明の実施形態の変形例に係る回転体の歯部を示す部分拡大図。The partial enlarged view which shows the tooth|gear part of the rotary body which concerns on the modification of embodiment of this invention.

以下、図面を参照して、φ16mmのガラス製バイアル瓶を、これに充填された薬剤を凍結乾燥する凍結乾燥装置に搬送移載する場合を例に本発明の搬送移載装置及び搬送移載方法の実施形態を説明する。以下において、鉛直方向をZ軸方向、水平な面内で互いに直交する2軸をX軸方向及びY軸方向とする。 Hereinafter, with reference to the drawings, the case where a glass vial bottle of 16 mm in diameter is transported and transferred to a freeze-drying device for freeze-drying a drug filled therein will be described as an example of the transporting-transferring device and the transporting-transferring method of the present invention. An embodiment of is described. Hereinafter, the vertical direction is defined as the Z-axis direction, and the two axes orthogonal to each other in the horizontal plane are defined as the X-axis direction and the Y-axis direction.

図1及び図2を参照して、1は、バイアル瓶Vcに充填された薬剤を凍結乾燥する凍結乾燥装置である。凍結乾燥装置1は、凍結乾燥槽11と、薬剤から気化した水蒸気を吸着するコールドトラップ12と、凍結乾燥槽11内を真空引きする真空ポンプ13とを備える。気密容器としての凍結乾燥槽11内には、バイアル瓶Vcの並置が可能な棚板14がZ軸方向に間隔を存して複数設置されている。各棚板14には、加熱冷却機構141が組み込まれ、棚板14を加熱又は冷却することで、棚板14からの伝熱によってバイアル瓶Vcに充填された薬剤を加熱又は冷却できるようにしている。この場合、特に図示して説明しないが、凍結乾燥槽11には駆動手段が設けられ、各棚板14がZ軸方向に昇降されるようになっている。 Referring to FIGS. 1 and 2, 1 is a freeze-drying apparatus for freeze-drying drugs filled in vials Vc. The freeze-drying apparatus 1 includes a freeze-drying tank 11 , a cold trap 12 that adsorbs water vapor vaporized from a drug, and a vacuum pump 13 that evacuates the inside of the freeze-drying tank 11 . In the freeze-drying tank 11 as an airtight container, a plurality of shelf plates 14 on which the vials Vc can be placed side by side are installed at intervals in the Z-axis direction. A heating and cooling mechanism 141 is incorporated in each shelf plate 14, and by heating or cooling the shelf plate 14, the drug filled in the vial bottle Vc can be heated or cooled by heat transfer from the shelf plate 14. there is In this case, although not shown and described, the freeze-drying tank 11 is provided with a driving means so that each shelf 14 can be moved up and down in the Z-axis direction.

コールドトラップ12は、凍結乾燥槽11に内蔵される凝縮管121と、凝縮管121に冷媒を供給する冷凍機122とを備え、凝縮管121が常時一定の温度(例えば、-50℃程度)に冷却されるようになっている。真空ポンプ13としては、排気管131を介して凍結乾燥槽11に接続される、例えばメカニカルブースターポンプとその背圧側の油回転真空ポンプとで構成され、凍結乾燥槽11内を所定圧力まで真空引きできるようになっている。なお、冷凍機122、加熱冷却機構141や駆動手段は、公知のものを利用することができるため、ここでは詳細な説明は省略する。 The cold trap 12 includes a condenser tube 121 built in the freeze-drying tank 11 and a refrigerator 122 that supplies refrigerant to the condenser tube 121. It is designed to be cooled. The vacuum pump 13 is composed of, for example, a mechanical booster pump connected to the freeze-drying tank 11 via an exhaust pipe 131 and an oil rotary vacuum pump on the back pressure side thereof, and evacuates the inside of the freeze-drying tank 11 to a predetermined pressure. It is possible. Note that the freezer 122, the heating/cooling mechanism 141, and the driving means can be known ones, so detailed description thereof is omitted here.

凍結乾燥槽11のX軸方向一側面には、Y軸方向に長手の開口112が形成され、開閉扉113によって開閉されるようになっている。そして、バイアル瓶Vcが開口112を通して棚板14に並置されるようになっている。棚板14へのバイアル瓶Vcの自動ローディング及び自動アンローディングを行う搬送移載装置Tmは、多数のバイアル瓶Vcを起立姿勢でY軸方向に長手の搬送路2に沿って、1列に整列させて搬送する搬送手段たるコンベア3と、凍結乾燥槽11の開口112に対しX軸方向に対面するように搬送路2に設けられた移載場所21に1列で集積された所定本数のバイアル瓶Vcを凍結乾燥装置1に移載する移載手段4とを備える。以下においては、移載場所21から凍結乾燥槽11の開口112に向かう方向をX軸プラス方向、その逆方向をX軸マイナス方向とする。 An opening 112 elongated in the Y-axis direction is formed on one side surface of the freeze-drying tank 11 in the X-axis direction, and is opened and closed by an open/close door 113 . Vial bottles Vc are juxtaposed on shelf board 14 through opening 112 . The transport transfer device Tm, which automatically loads and unloads the vials Vc onto the shelf plate 14, aligns a large number of the vials Vc in an upright posture along the transport path 2 elongated in the Y-axis direction. A predetermined number of vials stacked in a row at a transfer location 21 provided on the transfer path 2 so as to face the opening 112 of the freeze-drying tank 11 in the X-axis direction. A transfer means 4 for transferring the bottle Vc to the freeze-drying apparatus 1 is provided. Hereinafter, the direction from the transfer location 21 to the opening 112 of the freeze-drying tank 11 is defined as the positive direction of the X-axis, and the opposite direction is defined as the negative direction of the X-axis.

移載場所21の上流側の搬送路2の部分には、X軸方向にバイアル瓶1本分の間隔を存して、Y軸方向に沿って伸びる一対のガイド板22a,22bが設けられ、多数のバイアル瓶Vcを起立姿勢で搬送路2に沿って1列に整列させて搬送できるようになっている。移載場所21には、X軸プラス方向側のガイド板22aと同一のX軸方向位置に存するガイド板22cがZ軸方向に昇降自在に設けられている。また、移載場所21には、Y軸方向に長手の押し面41aを持つ第1押し板41が設けられている。この場合、第1押し板41の待機位置では、その押し面41aがガイド板22cと協働して、多数のバイアル瓶Vcを起立姿勢で1列に整列させる役割を果たす。 A pair of guide plates 22a and 22b extending in the Y-axis direction are provided in the portion of the transport path 2 on the upstream side of the transfer place 21, with a space of one vial in the X-axis direction. A large number of vials Vc can be aligned in a row along the transport path 2 and transported in an upright posture. In the transfer place 21, a guide plate 22c located at the same X-axis direction position as the guide plate 22a on the X-axis plus direction side is provided so as to be vertically movable in the Z-axis direction. Further, the transfer place 21 is provided with a first push plate 41 having a push surface 41a elongated in the Y-axis direction. In this case, at the standby position of the first push plate 41, the push surface 41a cooperates with the guide plate 22c to play the role of aligning a large number of vials Vc in one row in the upright posture.

コンベア3は、搬送路2に沿ってY軸方向に間隔を置いて配置される複数個の駆動ローラ31とこれらの駆動ローラ31に跨って掛け渡される無端状の搬送ベルト32とを備える。また、コンベア3は、移載場所21に1列で集積された所定本数のバイアル瓶Vcのうち、最下流側位置のバイアル瓶Vcの停止位置をY軸方向にバイアル瓶Vcの略半径分(即ち、所定幅の隙間を含めたバイアル瓶Vc間のピッチの半分)ずらして停止することができるようになっている。これにより、移載場所21に1列で集積されたバイアル瓶Vcを移載手段4で移載するときに、バイアル瓶Vcを複数列千鳥状に配列することができる。 The conveyor 3 includes a plurality of driving rollers 31 spaced apart in the Y-axis direction along the conveying path 2 and an endless conveying belt 32 stretched over the driving rollers 31 . In addition, the conveyer 3 moves the stop position of the most downstream vial Vc out of the predetermined number of vials Vc stacked in one row at the transfer location 21 to a substantially radius of the vial Vc in the Y-axis direction ( That is, the vials can be stopped after being shifted by half of the pitch between vials Vc including a gap of a predetermined width. As a result, when the vials Vc stacked in one row at the transfer location 21 are transferred by the transfer means 4, the vials Vc can be arranged in a zigzag pattern in a plurality of rows.

移載手段4は、第1押し板41に、図外のエアシリンダ等の駆動手段の駆動軸42が連結されて構成される。第1押し板41はX軸方向に進退できるようになっている。他方、凍結乾燥槽11内には、第1押し板41に対向させて第2押し板51が設けられ、第2押し板51がX軸方向に進退できるようになっている。 The transfer means 4 is configured by connecting a drive shaft 42 of drive means such as an air cylinder (not shown) to a first push plate 41 . The first push plate 41 can move back and forth in the X-axis direction. On the other hand, inside the freeze-drying tank 11, a second push plate 51 is provided facing the first push plate 41 so that the second push plate 51 can advance and retreat in the X-axis direction.

搬送路2と凍結乾燥槽11の棚板14との間には、凍結乾燥槽11の開口112を通してバイアル瓶Vcを橋渡す渡し板6が設けられている。移載手段4は、移載場所21に1列で集積された所定本数のバイアル瓶Vcを、渡し板6を介して棚板14に移載可能としている。渡し板6は、その上面を移載場所21における搬送ベルト32の上面と面一とした固定の仮置板部61と、仮置板部61のX軸プラス方向の端部に起伏自在に連結される渡し板部62とで構成される。開閉扉113を開けた状態で渡し板部62をX軸方向に倒すと、図外の駆動手段により上昇または下降させることで高さ位置を一致させた棚板14のX軸マイナス方向の端部に渡し板部62のX軸プラス方向端部が係止される。これにより、渡し板6を介して棚板14と搬送路2とが略同一平面内に位置し、第1押し板41によって移載場所21に1列で集積されたバイアル瓶Vcを凍結乾燥槽11の棚板14へと移載することができる。 Between the transport path 2 and the shelf plate 14 of the freeze-drying tank 11, a bridging plate 6 is provided to bridge the vial bottle Vc through the opening 112 of the freeze-drying tank 11. As shown in FIG. The transfer means 4 is capable of transferring a predetermined number of vial bottles Vc stacked in a row at the transfer location 21 to the shelf board 14 via the transfer board 6 . The bridge plate 6 is connected to a fixed temporary placement plate portion 61 whose upper surface is flush with the upper surface of the conveyor belt 32 at the transfer location 21, and to the end portion of the temporary placement plate portion 61 in the positive direction of the X axis so that it can be raised and lowered. It is composed of a bridge plate portion 62 that is connected. When the bridge plate portion 62 is tilted in the X-axis direction with the opening/closing door 113 opened, the end portion of the shelf plate 14 in the minus direction of the X-axis is raised or lowered by a driving means (not shown) to match the height position. , the end portion of the bridge plate portion 62 in the positive direction of the X axis is locked. As a result, the shelf plate 14 and the conveying path 2 are positioned substantially in the same plane with the transfer plate 6 interposed therebetween, and the vial bottles Vc stacked in a row at the transfer location 21 are placed in the freeze-drying tank by the first push plate 41 . It can be transferred to the shelf board 14 of 11.

ところで、移載場所21に1列で各バイアル瓶Vc間に隙間を空けずに多数のバイアル瓶Vcを集積させると、各バイアル瓶Vcの寸法公差が蓄積して、1列に集積されたバイアル瓶Vcの最後尾(移載場所21の最上流側位置)では、バイアル瓶Vc1本分程の空隙が生じる場合がある。これは、入庫時の千鳥崩れの原因となり、各バイアル瓶Vcが多列かつ整列した状態ではなく崩れた状態で棚板14へ移載されてしまう。この結果、凍結乾燥処理が終了した後のバイアル瓶Vcが出庫される際の工程内において、コンベア3に対して均等にバイアル瓶Vcを移載できず、コンベア3の下流工程(バイアル瓶Vc出庫工程)にて閉塞を発生させる場合がある。 By the way, if a large number of vials Vc are stacked in a row at the transfer location 21 without leaving any gaps between the vials Vc, the dimensional tolerance of each vial Vc accumulates, and the vials stacked in one row At the end of the vial Vc (uppermost upstream position of the transfer location 21), there may be a gap of about one vial Vc. This causes a zigzag collapse at the time of storage, and the vials Vc are transferred to the shelf plate 14 in a collapsed state rather than in a multi-row and aligned state. As a result, the vials Vc cannot be evenly transferred to the conveyor 3 in the process when the vial Vc is delivered after the freeze-drying process is completed, and the downstream process of the conveyor 3 (the delivery of the vial Vc process) may cause clogging.

本実施形態では、移載場所21の上流側の搬送路2の部分に、割出手段7として、外周部に各1本のバイアル瓶Vcを受入れ可能な周方向間隔で設けられた複数(本実施形態では12個)の歯部7aを有する歯車状の回転体7を設けた。具体的には、ガイド板22bにY軸方向に長手の開口23を開設し、この開口23を通してガイド板22bの内側に少なくとも2つ以上の歯部7aが常に突出するように回転体7を設置した。Z軸方向における回転体7の高さ位置は、図3に示すように、バイアル瓶Vcの倒瓶防止のため、バイアル瓶Vcの半分の高さと同程度の位置またはそれよりも低い位置に設置される(これにより、バイアル瓶Vcの底面とコンベア3の表面とで発生する摩擦外乱を効果的に抑止できる)。回転体7の回転中心には図示省略のモータの駆動軸7bが連結され、回転体7が、図2にて時計回り方向に一定の角速度で回転されるようになっている。この場合、モータには、回転体7の回転角が検知できるようにエンコーダ等の検知手段が付設されている。回転体7の角速度は、ガイド板22aと歯部7aとで構成される、各バイアル瓶Vcの拘束が解かれる場所(リリースポイント)が、コンベア3上で一定ピッチ(即ち、所定幅の隙間とバイアル瓶Vcの胴径値とを加えたもの)が刻まれるように設定される。そして、回転体7の回転によって、回転体7の上流側の搬送路2の部分から各バイアル瓶Vc間に隙間を空けずに搬送されてくるバイアル瓶Vcが1本ずつ割出される。割出されたバイアル瓶Vcは、後述するように、後続のバイアル瓶Vcとの間に所定幅(0.4mm~1.0mm)の隙間Gpを空けた状態で回転体7の下流側の搬送路2の部分に送り出される。 In the present embodiment, a plurality of indexing means 7 are provided in the portion of the transport path 2 on the upstream side of the transfer location 21 at intervals in the circumferential direction so that one vial bottle Vc can be received at each outer peripheral portion. In the embodiment, a gear-shaped rotor 7 having 12 teeth 7a is provided. Specifically, an opening 23 elongated in the Y-axis direction is formed in the guide plate 22b, and the rotating body 7 is installed so that at least two or more teeth 7a always protrude inside the guide plate 22b through the opening 23. did. The height position of the rotating body 7 in the Z-axis direction is, as shown in FIG. (By this, the friction disturbance generated between the bottom surface of the vial bottle Vc and the surface of the conveyor 3 can be effectively suppressed). A drive shaft 7b of a motor (not shown) is connected to the center of rotation of the rotating body 7 so that the rotating body 7 is rotated clockwise in FIG. 2 at a constant angular velocity. In this case, the motor is provided with detection means such as an encoder so that the rotation angle of the rotor 7 can be detected. The angular velocity of the rotating body 7 is such that the locations (release points) at which the restraint of each vial Vc, which is composed of the guide plate 22a and the toothed portion 7a, are released are at a constant pitch (that is, a gap of a predetermined width) on the conveyor 3. Vc) is engraved. By the rotation of the rotating body 7, the vials Vc conveyed from the portion of the conveying path 2 on the upstream side of the rotating body 7 are indexed one by one without any gaps between the vials Vc. The indexed vial Vc is transported downstream of the rotating body 7 with a gap Gp of a predetermined width (0.4 mm to 1.0 mm) between it and the following vial Vc, as will be described later. It is delivered to part of path 2.

上記搬送移載装置Tmは、公知のマイクロコンピュータやシーケンサ等を備えた図示省略の制御手段を備え、制御手段は、回転体7を回転させるモータをだけでなく、例えば駆動ローラ31や押し板41,51の作動を統括制御するようになっている。以下、図4も参照して、上記実施形態の搬送移載装置Tmを用いて、凍結乾燥装置1に対してバイアル瓶Vcを搬送移載する搬送移載方法について具体的に説明する。 The transport transfer device Tm includes control means (not shown) including a known microcomputer, sequencer, and the like. , 51 are controlled integrally. Hereinafter, with reference to FIG. 4 as well, a transport transfer method for transporting the vial bottle Vc to the freeze-drying apparatus 1 using the transport transfer apparatus Tm of the above-described embodiment will be specifically described.

先ず、バイアル瓶Vcに薬剤を充填するのに先立って、バイアル瓶Vcに対して洗浄及び滅菌が施される。滅菌としては、蒸留水の蒸気を利用した蒸気滅菌(121℃以上、20分)が利用される。洗浄及び滅菌が終了すると、起立姿勢としたバイアル瓶Vcに薬剤が充填される。薬剤が充填されたバイアル瓶Vcは搬送路2に移送され、一対のガイド板22a,22bで、多数のバイアル瓶Vcが起立姿勢で搬送路2に沿って1列に整列されて搬送される。このとき、回転体7は、一の歯部7aが開口23を通してガイド板22bの内側に突出した状態(以下、これを回転体7の原点位置とする)で停止されている。搬送路2に沿ってバイアル瓶Vcが移送されてくると、回転体7の一の歯部7aに最下流側のバイアル瓶Vcの側面が当接してこのバイアル瓶Vcが通過しないように押さえられる。このため、後続のバイアル瓶Vc2~Vcもせき止められ、これらのバイアル瓶Vc1~Vcは、各バイアル瓶Vc間に隙間を空けずに1列に整列される(図4(a)参照)。 First, the vial Vc is cleaned and sterilized prior to filling the drug into the vial Vc. For sterilization, steam sterilization (121° C. or higher, 20 minutes) using steam of distilled water is used. After cleaning and sterilization are completed, the medicine is filled into the upright vial bottle Vc. The vial bottles Vc filled with drugs are transferred to the transport path 2, and a large number of vial bottles Vc are transported in a row along the transport path 2 in an upright posture by a pair of guide plates 22a and 22b. At this time, the rotating body 7 is stopped in a state in which one tooth portion 7a1 protrudes inside the guide plate 22b through the opening 23 (this is hereinafter referred to as the origin position of the rotating body 7). When the vial Vc is transported along the transport path 2, the side surface of the vial Vc 1 on the most downstream side comes into contact with one tooth 7a1 of the rotor 7 to prevent the vial Vc 1 from passing through. pressed by. For this reason, the following vials Vc 2 to Vc 4 are also dammed, and these vials Vc 1 to Vc 4 are aligned in a row without leaving any gaps between the vials Vc (Fig. 4(a) reference).

次に、回転体7が時計回り方向に予め設定される角速度で回転させる。回転体7が原点位置から時計回り方向に30度以下の回転角で回転される間は、回転体7の一の歯部7aが、常時最下流側のバイアル瓶Vcの側面に当接し、バイアル瓶Vcが回転体7の角速度で下流側に移動するようになる。つまり、バイアル瓶Vcは一の歯部7aより下流側に移動しない(図4(b)参照)。そして、回転体7の回転角が30度(リリースポイント)に達すると、一の歯部7aが開口23内に没入し、バイアル瓶Vcが一の歯部7aから解放されて割出される(ガイド板22a、22bの間隔がバイアル瓶Vcの胴径と同一の場合)。なお、実際の設計においてはガイド板22a、22bの間隔はコンベア3によるバイアル瓶Vcの搬送時の閉塞を防ぐためにバイアル瓶Vcの胴径の公差最大値以上の寸法を必要とするため、バイアル瓶Vcは一の歯部7aが開口23内に没入する前に開放される。つまり、開放位置は一の歯部7aとガイド板22aとの距離が、バイアル瓶Vcの公称胴径となった位置を中心として、バイアル瓶Vcの公差および回転体7の歯部7aの公差(製造誤差)および回転体7の回転振れ量を合計した分だけ開放位置がばらつく(これがバイアル瓶間のピッチ誤差となる)。これらの問題の対処については後述する。以降、割出されたバイアル瓶Vcはコンベア3の搬送速度で下流側へと搬送される。 Next, the rotor 7 is rotated clockwise at a preset angular velocity. While the rotating body 7 is rotated clockwise from the origin position by a rotation angle of 30 degrees or less, one tooth portion 7a1 of the rotating body 7 is always in contact with the side surface of the most downstream vial Vc1. , the vial Vc 1 moves downstream at the angular velocity of the rotor 7 . That is, the vial bottle Vc1 does not move downstream from the one tooth portion 7a1 (see FIG. 4(b)). Then, when the rotation angle of the rotating body 7 reaches 30 degrees (release point), the one tooth portion 7a1 is retracted into the opening 23, and the vial bottle Vc1 is released from the one tooth portion 7a1 and indexed. (when the distance between the guide plates 22a and 22b is the same as the barrel diameter of the vial Vc). In actual design, the distance between the guide plates 22a and 22b must be greater than the maximum tolerance of the barrel diameter of the vial Vc in order to prevent the vial Vc from being clogged when it is conveyed by the conveyor 3. Vc 1 is opened before one tooth portion 7 a 1 is retracted into opening 23 . That is, the open position is set so that the distance between one tooth portion 7a1 and the guide plate 22a is within the tolerance of the vial Vc and the tooth portion 7a of the rotating body 7, centering on the position where the nominal barrel diameter of the vial Vc is reached. (manufacturing error) and the total amount of rotational deflection of the rotor 7 causes variation in the opening position (this is the pitch error between the vials). How to deal with these problems will be described later. After that, the indexed vial bottle Vc1 is conveyed downstream at the conveying speed of the conveyor 3 .

一の歯部7aが開口23内へ没入する以前に、次の歯部7aが開口23を通してガイド板22bの内側に突出し、Vcを待ち受けている。この次の歯部7aに後続のバイアル瓶Vcの側面が当接すると、回転体7が原点位置から時計回り方向に60度以下の回転角で回転される間は、回転体7の次の歯部7aが、常時最下流側のバイアル瓶Vcの側面に当接し、バイアル瓶Vcが回転体7の角速度で下流側に移動するようになる。なお、バイアル瓶Vcと次の歯部7aとの当初接触位置をバイアル瓶Vcの側面とする構成にしたことにより、バイアル瓶Vcをガイド板22aへ向けて押し付ける分力を抑えることができるため、割出手段での閉塞を防ぐことが可能となっている。このとき、バイアル瓶Vcよって、更に後続のバイアル瓶Vc3、Vcがせき止められながら、下流側に移動する一方で、最下流側のバイアル瓶Vcと後続のバイアル瓶Vcとの間に、回転体7の角速度とコンベア3の搬送速度との速度に応じて徐々に隙間が生じる(図4(c)参照)。 Before one tooth 7a1 sinks into the opening 23, the next tooth 7a2 protrudes inside the guide plate 22b through the opening 23 and waits for Vc2. When the side surface of the subsequent vial Vc 2 comes into contact with the next toothed portion 7a 2 , while the rotating body 7 is rotated clockwise from the origin position at a rotation angle of 60 degrees or less, The toothed portion 7a2 is always in contact with the side surface of the vial Vc2 on the most downstream side, and the vial Vc2 moves downstream at the angular velocity of the rotating body 7. As shown in FIG . The initial contact position between the vial Vc 2 and the next toothed portion 7a2 is set to the side of the vial Vc 2, so that the component force for pressing the vial Vc 2 toward the guide plate 22a can be suppressed. Therefore, it is possible to prevent clogging by the indexing means. At this time, the following vials Vc 3 and Vc 4 are blocked by the vial Vc 2 and move downstream, while the vial Vc 1 on the most downstream side and the following vial Vc 2 In addition, a gap gradually occurs according to the speed of the angular velocity of the rotating body 7 and the conveying speed of the conveyor 3 (see FIG. 4(c)).

回転体7が時計回り方向に60度回転されると、バイアル瓶Vcは次の歯部7aから解放されて割出される。これにより、バイアル瓶Vcとバイアル瓶Vcとの間に所定幅の隙間Gpが空いた状態となる(図4(d)参照)。以降、上記動作を繰り返して、隙間を開けずに搬送されてくるバイアル瓶が1本ずつ割出され、割出されたバイアル瓶Vcは、各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態で下流側の搬送路2の部分に送り出される。 When the rotor 7 is rotated 60 degrees clockwise, the vial Vc2 is released from the next tooth 7a2 and indexed. As a result, a gap Gp having a predetermined width is created between the vial bottle Vc1 and the vial bottle Vc2 (see FIG . 4(d)). After that, the above operation is repeated to index the vials conveyed without leaving a gap one by one. , and sent to the portion of the conveying path 2 on the downstream side.

次に、上記検知手段によって回転体7が回転数を検知し、これが所定値に達すると、所定本数のバイアル瓶Vcが割出されたとして、回転体7の回転を停止させる。この場合、回転体7より上流側の搬送路2の部分にあるバイアル瓶Vcは、上記同様、原点位置にある回転体7の歯部7aによって再度せき止められる。回転体7により割出されたバイアル瓶Vcは、各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態でコンベア3により搬送され、移載場所21に第1の所定本数のバイアル瓶Vcが1列で且つ各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態(所定のバイアル瓶Vc間のピッチを保った状態)で集積される。 Next, the detection means detects the number of rotations of the rotor 7, and when the number reaches a predetermined value, the rotation of the rotor 7 is stopped assuming that a predetermined number of vials Vc have been indexed. In this case, the vial Vc in the portion of the conveying path 2 on the upstream side of the rotating body 7 is again blocked by the teeth 7a of the rotating body 7 at the origin position, as described above. The vials Vc indexed by the rotating body 7 are conveyed by the conveyor 3 with a predetermined gap Gp between each vial Vc, and a first predetermined number of vials Vc are transferred to the transfer location 21 . The vials are stacked in a single row with a gap Gp of a predetermined width between the vials Vc (a predetermined pitch between the vials Vc is maintained).

最後に、移載場所21に1列で集積された第1の所定本数のバイアル瓶Vcは、第1押し板41をX軸プラス方向に所定の第1ストロークで移動させることで、渡し板6の仮置板部61に移載される。更に、上記と同様にして、回転体7により割出された第1の所定本数より1本少ない第2の所定本数のバイアル瓶Vcが移載場所21にコンベア3により搬送される。この場合、第2の所定本数のバイアル瓶Vcのうち最下流側位置のバイアル瓶Vcの停止位置を、Y軸方向にバイアル瓶Vcの半径分(即ち、所定のバイアル瓶Vc間のピッチの半分)ずらす。そして、上記と同様にして、移載場所21に1列で集積された第2の所定本数のバイアル瓶Vcは、第1押し板41をX軸プラス方向に第1ストロークで移動させると、第1の所定本数のバイアル瓶Vcの列を第2の所定本数のバイアル瓶Vcの列の双方が接触し、2列の状況となり、さらに移動することで、渡し板6の仮置板部61に移載されていく(この接触移動を行う際、各列のバイアル瓶Vc間ピッチが不整合の状態で第1押し板41をX軸プラス方向に所定の第1ストロークで移動させると、列の崩れが発生し、倒瓶や入庫/出庫での閉塞等、様々な問題を招来する)。この操作を繰り返して、Y軸方向に1列に集積されたバイアル瓶VcがX軸方向に千鳥状に複数列並置される。 Finally, the first predetermined number of vial bottles Vc stacked in one row at the transfer place 21 are transferred to the transfer plate 6 by moving the first push plate 41 in the positive direction of the X axis with a predetermined first stroke. is transferred to the temporary placement plate portion 61 of the . Further, in the same manner as described above, a second predetermined number of vials Vc, which is one less than the first predetermined number indexed by the rotating body 7, is conveyed to the transfer location 21 by the conveyor 3. FIG. In this case, the stop position of the most downstream vial Vc out of the second predetermined number of vials Vc is shifted in the Y-axis direction by the radius of the vial Vc (that is, half the pitch between the predetermined vials Vc). ) shift. Then, in the same manner as described above, the second predetermined number of vial bottles Vc stacked in one row at the transfer place 21 is moved by the first stroke in the positive direction of the X-axis to move the first push plate 41 to the first position. The first row of vials Vc of a predetermined number contacts the second row of vials Vc of a predetermined number, resulting in two rows. (When carrying out this contact movement, if the first push plate 41 is moved in the X-axis plus direction by a predetermined first stroke in a state where the pitches between the vial bottles Vc in each row are not aligned, the rows will be moved. Collapse occurs, causing various problems such as overturned bottles and blockages during storage/delivery). By repeating this operation, the vials Vc stacked in one row in the Y-axis direction are arranged in multiple rows in a staggered manner in the X-axis direction.

他方、凍結乾燥槽11においては、バイアル瓶Vcを移載済みの棚板14を上昇させると共に、開閉扉113を開位置に移動し、この状態で渡し板部62をX軸方向に倒して空の棚板14のX軸マイナス方向の端部に渡し板部62のX軸プラス方向の端部を係止させる。そして、Y軸方向に1列に整列されたバイアル瓶VcがX軸方向に千鳥状に複数列並置されると、第1押し板41をX軸プラス方向に所定の第2ストロークで移動させることで、各バイアル瓶Vcは千鳥状に並置された状態のまま棚板14に移載される。この操作を繰り返して、複数の棚板14にバイアル瓶Vcを移載し、これが完了すると、渡し板部62を仮置板部61側に起こして戻し、開閉扉113を閉位置に移動した後、凍結乾燥が行われる。凍結乾燥の工程自体は公知であるため、ここでは詳細な説明は省略する。凍結乾燥が終了すると、棚板14を下降させると共に、開閉扉113を開位置に移動し、この状態で渡し板部62を倒して棚板14のX軸マイナス方向の端部に渡し板部62のX軸プラス方向の端部を係止させる。そして、第2押し板51をX軸マイナス方向に所定のストロークで移動させると、凍結乾燥済みのバイアル瓶Vcが渡し板6を介して移載場所21に移載され、各バイアル瓶Vcは移載場所21の下流側へ搬送される。 On the other hand, in the freeze-drying tank 11, the shelf board 14 on which the vials Vc have already been transferred is raised, the opening/closing door 113 is moved to the open position, and the transfer plate section 62 is tilted in the X-axis direction in this state to empty the space. The end of the bridge plate portion 62 in the positive direction of the X axis is engaged with the end of the shelf plate 14 in the negative direction of the X axis. Then, when the vials Vc aligned in one row in the Y-axis direction are arranged in a plurality of rows in a staggered manner in the X-axis direction, the first push plate 41 is moved in the X-axis positive direction by a predetermined second stroke. , the vials Vc are transferred to the shelf plate 14 while being arranged side by side in a zigzag pattern. By repeating this operation, the vials Vc are transferred to a plurality of shelf boards 14, and when this is completed, the transfer plate portion 62 is lifted back toward the temporary placement plate portion 61, and the opening/closing door 113 is moved to the closed position. , freeze-drying is performed. Since the freeze-drying process itself is known, detailed description thereof is omitted here. When the freeze-drying is completed, the shelf board 14 is lowered and the opening/closing door 113 is moved to the open position. is locked at the end of the X-axis plus direction. Then, when the second push plate 51 is moved in the negative direction of the X axis by a predetermined stroke, the freeze-dried vials Vc are transferred to the transfer place 21 via the transfer plate 6, and each vial Vc is transferred. It is conveyed to the downstream side of the loading place 21 .

以上説明したように、本実施形態によれば、移載場所21に所定本数のバイアル瓶Vcが1列で且つ各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態で集積されることで、各バイアル瓶Vcの寸法公差が各バイアル瓶Vc間の所定幅の隙間Gpによって打ち消されるため、寸法公差が累積することなく、移載場所21に所定本数のバイアル瓶Vcを集積させることができる。これにより、1列に集積されたバイアル瓶Vcの最後尾でバイアル瓶1本分程の空隙が生じず、バイアル瓶Vcの入庫時の千鳥崩れを防止することができる。この場合、回転体7の回転回数を基に割出されたバイアル瓶Vcの本数をカウントすることができ、回転体7の回転を停止させればバイアル瓶Vcが通過しないように押さえることができるため、回転体7は、カウントセンサ及びストッパの機能を有する。これによれば、カウントセンサ及びストッパを設ける必要がなく、部品点数を減らすことができ、有利である。 As described above, according to the present embodiment, a predetermined number of vials Vc are stacked on the transfer location 21 in a row with a predetermined gap Gp between the vials Vc. , the dimensional tolerance of each vial Vc is canceled out by the gap Gp of the predetermined width between the vials Vc, so that the predetermined number of vials Vc can be stacked at the transfer location 21 without accumulating the dimensional tolerance. . As a result, a void corresponding to one vial does not occur at the end of the vials Vc stacked in one row, and the vials Vc can be prevented from being staggered when they are stored. In this case, the number of vials Vc indexed based on the number of rotations of the rotor 7 can be counted, and the rotation of the rotor 7 can be stopped to prevent the vials Vc from passing. Therefore, the rotating body 7 has functions of a count sensor and a stopper. According to this, there is no need to provide a count sensor and a stopper, and the number of parts can be reduced, which is advantageous.

以上、本発明の実施形態について説明したが、本発明は上記実施形態のものに限定されるものではなく、本発明の趣旨を逸脱しない限り、種々の変形が可能である。上記実施形態では、図2や図4に示すように、回転体7を対称歯形歯車としたものを例に説明したが、これに限定されるものではない。図5に示すように、変形例に回転体70として、歯部70a回転方向側の面Ro(即ち、回転体7の歯部7aとバイアル瓶Vcが接触しない側の歯面)を面取りした非対称歯形歯車を用いることができる。この面取りと同時に歯たけ方向を回転体7の回転中心からオフセットすることも有効な手段となる。この回転体70を用いれば、回転体7がバイアル瓶Vcを割り出す際、回転体70の歯部7aおよび歯部7aがガイド板22bより突出している条件で歯部7aをガイド板22bの内側面の直下に配置する(つまり、後続のバイアル瓶Vcと干渉しない位置)ことが可能となると同時に回転体70の歯部7aを3枚、ガイド板22bの内側面から突き出すことが可能となる。これは歯部7aが十分に立ち上がった後にバイアル瓶Vcとの接触を可能にする構成となるため、ガイド板22aへ向けて押し付ける分力をさらに抑えることができ、有利である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications are possible without departing from the gist of the present invention. In the above embodiment, as shown in FIGS. 2 and 4, the rotating body 7 is a symmetrical gear, but the present invention is not limited to this. As shown in FIG. 5, as the rotating body 70 in the modified example, a toothed portion 70a has an asymmetrical chamfered surface Ro on the rotational direction side (that is, the toothed surface on the side where the toothed portion 7a of the rotating body 7 does not come into contact with the vial Vc). Toothed gears can be used. Simultaneously with this chamfering, offsetting the tooth depth direction from the rotation center of the rotor 7 is also an effective means. By using this rotating body 70, when the rotating body 7 indexes the vial Vc , the teeth 7a3 of the rotating body 70 protrude from the guide plate 22b. (that is, a position that does not interfere with the following vial Vc), and at the same time, three tooth portions 7a of the rotating body 70 can be protruded from the inner surface of the guide plate 22b. Become. This is advantageous because it enables contact with the vial Vc after the toothed portion 7a has sufficiently risen, so that the component of force that presses the guide plate 22a can be further suppressed.

また、前述したバイアル瓶Vc間のピッチ誤差を抑える視点からは、回転体7および歯部7aは一体として製作されることが望ましい。これは汎用のバイアル瓶Vcの公差を許容する以上、回転体7側の精度を向上させることでばらつきを抑える必要があるからである。当然ながら、回転体7を軸支する構造はモーメント荷重を受けても、回転振れ量が劣化しない構成であることが求められる。更に、リリースポイントにおいてバイアル瓶Vcを円滑に割出す面からは、歯部7aおよびガイド板22aの材質はフッ素樹脂で構成されることが望ましい。上記実施形態では、回転体7はフッ素樹脂を素材として切削加工により歯部7aを含めた一体物として製作されている。他の材質では摩擦係数の問題で安定した割り出しが困難である。 Moreover, from the viewpoint of suppressing the pitch error between the vials Vc described above, it is desirable that the rotating body 7 and the tooth portion 7a be manufactured integrally. This is because, as long as the tolerance of the general-purpose vial Vc is allowed, it is necessary to suppress the variation by improving the accuracy of the rotor 7 side. As a matter of course, the structure for pivotally supporting the rotating body 7 is required to have a structure in which the amount of rotational deflection is not deteriorated even if a moment load is applied. Further, from the viewpoint of smoothly indexing the vial Vc at the release point, it is desirable that the material of the tooth portion 7a and the guide plate 22a is made of fluororesin. In the above-described embodiment, the rotating body 7 is manufactured as an integrated body including the teeth 7a by cutting a fluororesin as a raw material. Stable indexing is difficult with other materials due to the problem of coefficient of friction.

また、上記実施形態では、割出手段が歯車状の回転体7である場合を例に説明したが、隙間を空けずに搬送されてくるバイアル瓶Vcを1本ずつ割出し、各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態で送り出することができるものであれば、これに限定されるものではない。特に図示して説明しないが、例えば、一対の駆動ローラ間に無端状のベルトを巻き掛けると共に、ベルトの表面に所定間隔で複数の突片を形成したものを用い、ガイド板22bの開口23を通してガイド板22bの内側に少なくとも2以上の突片が常に突出するように構成してもよい。 In the above embodiment, the case where the indexing means is the gear-shaped rotating body 7 has been described as an example. It is not limited to this as long as it can be delivered with a gap Gp of a predetermined width between them. Although not shown and described, for example, an endless belt is wound between a pair of drive rollers, and a plurality of projecting pieces are formed on the surface of the belt at predetermined intervals. At least two protrusions may always protrude inside the guide plate 22b.

Gp…所定幅の隙間、Tm…搬送移載装置、Vc…バイアル瓶、1…凍結乾燥装置、2…搬送路、21…移載場所、3…搬送手段(コンベア)、4…移載手段、7…割出手段(歯車状の回転体)。 Gp... Gap of predetermined width, Tm... Transfer transfer device, Vc... Vial bottle, 1... Freeze drying apparatus, 2... Transfer path, 21... Transfer place, 3... Transfer means (conveyor), 4... Transfer means, 7 ... Indexing means (gear-shaped rotating body).

Claims (3)

多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送手段と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に移載する移載手段とを備えるバイアル瓶の搬送移載装置において、
移載場所の上流側の搬送路の部分に設けられた割出手段を備え、割出手段は、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、この割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出すように構成され、移載場所に所定本数のバイアル瓶が1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積され、
前記割出手段が、外周部に各1本のバイアル瓶を受入れ可能な周方向間隔で設けられた複数の歯部を有する歯車状の回転体を有し、前記回転体が、樹脂製であると共にバイアル瓶の半分の高さより小さい歯幅を有して、当該バイアル瓶の半分の高さと同程度の位置に設置されることを特徴とするバイアル瓶の搬送移載装置。
A conveying means for arranging and conveying a large number of vials in a row along a conveying path in an upright posture, and a predetermined number of vials stacked in a row at a transfer location provided on the conveying path are transferred to the vials. A transfer device for vial bottles comprising transfer means for transferring the filled substance to a freeze-drying device for freeze-drying,
An indexing means is provided in a portion of the transport path on the upstream side of the transfer place, and the indexing means creates a gap between the vials from the portion of the transport path on the upstream side of the installation position of the indexing means. One by one, the vials conveyed without the indexing means are indexed, and the vials are sent to the portion of the conveying path on the downstream side of the installation position of this indexing means with a predetermined gap between each vial. and a predetermined number of vials are stacked in a row at a transfer location with a predetermined gap between each vial ,
The indexing means has a gear-shaped rotating body having a plurality of teeth provided at intervals in the circumferential direction so as to be able to receive one vial on each outer periphery, and the rotating body is made of resin. and a vial having a tooth width smaller than half the height of the vial, and installed at a position approximately equal to the height of the vial.
前記移載場所の上流側の搬送路の部分に、バイアル瓶1本分の間隔を存して当該バイアル瓶の搬送方向にのびる一対のガイド板が設けられ、一方のガイド板に前記搬送方向に長手の開口が開設されて、前記回転体が、当該開口を通して前記ガイド板の内側に少なくとも2つ以上の歯部が常に突出するように設置されることを特徴とする請求項1記載のバイアル瓶の搬送移載装置。A pair of guide plates extending in the direction of transport of the vial with a spacing of one vial are provided in the portion of the transport path on the upstream side of the transfer place. 2. The vial according to claim 1, wherein a longitudinal opening is provided, and said rotating body is installed so that at least two or more tooth portions always protrude inside said guide plate through said opening. transport transfer device. 多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送工程と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に移載する移載工程とを含むバイアル瓶の搬送移載方法において、
前記搬送工程は、外周部に各1本のバイアル瓶を受入れ可能な周方向間隔で設けられた複数の歯部を備え、樹脂製であると共にバイアル瓶の半分の高さより小さい歯幅を有して当該バイアル瓶の半分の高さと同程度の位置となるように移載場所の上流側の搬送路の部分に設置される歯車状の回転体を持つ割出手段によって、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出し、移載場所に所定本数のバイアル瓶を1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積する集積工程を含むことを特徴とするバイアル瓶の搬送移載方法。
A conveying step of arranging a large number of vials in an upright posture and conveying them in a line along a conveying path; and a transfer step of transferring the filled substance to a freeze-drying device for freeze-drying,
The conveying step has a plurality of teeth provided on the outer peripheral portion at intervals in the circumferential direction so as to be able to receive one vial each, is made of resin, and has a face width smaller than half the height of the vial. Installation of this indexing means by means of an indexing means having a gear-shaped rotating body that is installed in the portion of the conveying path on the upstream side of the transfer place so that the position is approximately the same as the height of the half of the vial bottle. The vials conveyed without leaving a gap between the vials are indexed one by one from the portion of the conveying path on the upstream side of the indexing means, and the vials are transferred to the portion of the conveying path on the downstream side of the installation position of the indexing means. A stacking process in which the vials are sent out with a predetermined gap between each vial, and a predetermined number of vials are stacked in a row at the transfer location with a predetermined gap between each vial. A method for conveying and transferring a vial, comprising:
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CN103896036A (en) 2014-02-28 2014-07-02 楚天科技股份有限公司 Automatic feeding and discharging method and system of freeze dryer

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JPS60107029U (en) * 1983-12-22 1985-07-20 山之内製薬株式会社 Alignment transfer device for vials etc.
JPS612326U (en) * 1984-06-13 1986-01-09 澁谷工業株式会社 Article extrusion equipment

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CN103896036A (en) 2014-02-28 2014-07-02 楚天科技股份有限公司 Automatic feeding and discharging method and system of freeze dryer

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