JP2020100479A - Conveyance/transfer device and method for vial - Google Patents

Conveyance/transfer device and method for vial Download PDF

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JP2020100479A
JP2020100479A JP2018240169A JP2018240169A JP2020100479A JP 2020100479 A JP2020100479 A JP 2020100479A JP 2018240169 A JP2018240169 A JP 2018240169A JP 2018240169 A JP2018240169 A JP 2018240169A JP 2020100479 A JP2020100479 A JP 2020100479A
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vials
vial
transfer
row
freeze
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JP7193335B2 (en
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尚 潮
Hisashi Ushio
尚 潮
健太郎 下坂
Kentaro Shimozaka
健太郎 下坂
哲夫 大村
Tetsuo Omura
哲夫 大村
博司 上口
Hiroshi Kamiguchi
博司 上口
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Ulvac Inc
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Ulvac Inc
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Abstract

To provide a conveyance/transfer device for a vial capable of preventing a staggering collapse at the time of warehousing the vial.SOLUTION: A vial conveyance/transfer device Tm comprises conveying means 3 for aligning and conveying a large number of vials Vc in one row along a conveyance path 2 in a standing posture and transfer means 4 for transferring a predetermined number of vials accumulated in one row on a transfer place 21 disposed in the conveyance path to a freeze-dryer 1 for freeze-drying a substance filled in the vial. The conveyance/transfer device has indexing means 7 disposed in the conveyance path upstream of the transfer place. The indexing means singly indexes the vials which are conveyed from the conveyance path upstream of the location of the indexing means without a gap between the vials, and delivers the vials to the conveyance path downstream of the location of the indexing means in a state in which a gap Gp of a predetermined width is spaced between the vials. Thus, the predetermined number of vials are accumulated on the transfer place in one row and in a state in which the gap of the predetermined width is spaced between the vials.SELECTED DRAWING: Figure 2

Description

本発明は、バイアル瓶の搬送移載装置及び搬送移載方法に関する。 The present invention relates to a vial transfer/transfer device and a transfer/transfer method.

従来、ガラス製のバイアル瓶に充填された物質(溶解された薬剤等)を凍結乾燥する凍結乾燥装置に、バイアル瓶を搬送移載する搬送移載装置は例えば特許文献1で知られている。このものは、多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて、各バイアル瓶間に隙間を空けずに搬送する搬送手段と、搬送路に設けられる移載場所に1列で各バイアル瓶間に隙間を空けずに集積された所定本数のバイアル瓶を凍結乾燥装置に移載する移載手段とを備える。 BACKGROUND ART Conventionally, for example, Patent Document 1 discloses a transfer device that transfers and transfers a vial to a freeze-drying device that freeze-drys a substance (dissolved drug or the like) filled in a glass vial. This is one in which a large number of vials are arranged in one row in a standing posture along the transfer path and are transferred without leaving a gap between the vials, and a transfer place provided in the transfer path. And a transfer means for transferring a predetermined number of vials, which are accumulated in a row with no gap between the vials, to the freeze-drying device.

ここで、ガラス製のバイアル瓶は寸法公差を有することが知られている(例えば、φ16〜18mmバイアル瓶は±0.15〜0.5mm)。このため、1列に集積されたバイアル瓶の最後尾(移載場所の最上流側位置)では、累積した寸法公差によって、バイアル瓶1本分程の空隙が生じる場合がある。この場合、移載場所に1列で集積されたバイアル瓶を凍結乾燥装置に移載することを繰り返して、バイアル瓶を複数列千鳥状に配列すると、バイアル瓶が空隙を埋めるように移動することで、千鳥状のバイアル瓶配列が崩れる、いわゆる千鳥崩れが発生するという問題がある。これを防ぐには、「1列」の先頭から最後尾までの距離を短くすれば良いが、それでは凍結乾燥装置でのロットあたりの処理量を増加させることができない。そして、このような千鳥崩れは、凍結乾燥後のバイアル瓶を凍結乾燥装置から搬出するのを困難にし、また、押し込み時に偏荷重を発生させ、バイアル瓶同士の衝突によりバイアル瓶が破損するため、入庫時の千鳥崩れの発生を防止する搬送移載装置の開発が望まれている。 Here, it is known that glass vials have dimensional tolerances (for example, φ16 to 18 mm vials are ±0.15 to 0.5 mm). Therefore, at the tail end of the vials that are stacked in one row (the position on the most upstream side of the transfer location), a gap corresponding to one vial may occur due to the accumulated dimensional tolerance. In this case, if the vials that have been accumulated in one row at the transfer location are repeatedly transferred to the freeze-drying device and the vials are arranged in a zigzag pattern in multiple rows, the vials will move so as to fill the voids. Then, there is a problem that the staggered vial arrangement is collapsed, that is, a so-called staggered collapse occurs. To prevent this, the distance from the beginning to the end of the "one row" may be shortened, but this cannot increase the throughput per lot in the freeze-drying device. Then, such a staggered collapse makes it difficult to carry out the vial bottle after freeze-drying from the freeze-drying device, and also generates an unbalanced load at the time of pushing, so that the vial bottles are damaged due to collision between the vial bottles, It is desired to develop a transfer device that prevents the occurrence of zigzag collapse during storage.

特許第4574326号Patent No. 4574326

本願発明は、以上の点に鑑み、簡略な機構によって、バイアル瓶の入庫時の千鳥崩れを防止し、多列の整列入庫状態を保つことができるバイアル瓶の搬送移載装置及び搬送移載方法を提供することをその課題とするものである。 In view of the above points, the present invention prevents a staggered state at the time of storing vials by a simple mechanism, and can maintain a multi-row aligned storage state. The task is to provide the.

上記課題を解決するために、多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送手段と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に移載する移載手段とを備える本発明のバイアル瓶の搬送移載装置は移載場所の上流側の搬送路の部分に設けられた割出手段を備え、割出手段は、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、この割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出すように構成され、移載場所に所定本数のバイアル瓶が1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積されることを特徴とする。 In order to solve the above-mentioned problems, a transporting unit that transports a large number of vials in a standing posture aligned in a line along a transporting route, and a predetermined number of the vials that are stacked in a row at a transfer location provided on the transporting route. And a transfer means for transferring the vial of (1) to a freeze-drying device for freeze-drying the substance filled in the vial. The transfer device of the vial of the present invention is a transfer path on the upstream side of the transfer location. The indexing means is provided in a portion, and the indexing means is configured to transfer vial bottles that are transported from the transport path portion upstream of the installation position of the indexing means without leaving a gap between the vial bottles. Each vial is indexed, and the vial bottles are delivered to the portion of the transport path on the downstream side of the installation position of the indexing device with a gap of a predetermined width between the vials, and a predetermined number of vials are placed at the transfer location. The vials of (1) are integrated in one row with a predetermined width of space left between the vials.

また、上記課題を解決するために、多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送工程と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に設けられた棚板に移載する移載工程とを含む本発明のバイアル瓶の搬送移載方法は、搬送工程が、移載場所の上流側の搬送路の部分に設けられた割出手段によって、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、この割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出し、移載場所に所定本数のバイアル瓶を1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積する集積工程を含むことを特徴とする。 In addition, in order to solve the above-mentioned problems, a conveying process of aligning a large number of vials in a standing posture in a row along a conveying path and conveying the vials, and a single row at a transfer place provided in the conveying path are integrated. The method of transferring and transferring a vial of the present invention includes a transfer step of transferring a predetermined number of vials to a shelf plate provided in a freeze-drying device for freeze-drying a substance filled in the vials. The process is carried out by the indexing means provided in the part of the transfer path on the upstream side of the transfer place, without any gap between the vial bottles from the part of the transfer path on the upstream side of the installation position of the indexing means. Each vial bottle is indexed one by one, and the vial bottles are sent to a portion of the transport path on the downstream side of the installation position of the indexing means with a predetermined gap between the vials, and the transfer place The method is characterized by including a collecting step of collecting a predetermined number of vials in one row with a predetermined width of space left between the vials.

本発明によれば、移載場所に所定本数のバイアル瓶が1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態(バイアル瓶間のピッチが一定となる状態)で集積されることで、各バイアル瓶の寸法公差が各バイアル瓶間の所定幅の隙間によって打ち消される(各バイアル瓶の寸法公差は、割出手段による所定幅の各隙間の位置決め公差と合算され、ピッチ誤差へと転換される)ため、寸法公差が累積することなく、移載場所に所定本数のバイアル瓶を集積させることができる。これにより、1列に集積されたバイアル瓶の最後尾でバイアル瓶1本分程の空隙が生じず、バイアル瓶の入庫時の千鳥崩れを防止することができる。 According to the present invention, a predetermined number of vials are stacked in a row at a transfer location, with a predetermined width gap between the vials (a constant pitch between the vials). Then, the dimensional tolerance of each vial is canceled by the gap of a predetermined width between each vial (the dimensional tolerance of each vial is summed with the positioning tolerance of each gap of a predetermined width by the indexing means, resulting in a pitch error. Therefore, it is possible to accumulate a predetermined number of vials at the transfer place without accumulating dimensional tolerances. As a result, a space equivalent to one vial does not occur at the end of the vials accumulated in one row, and it is possible to prevent staggering when the vials are stored.

また、本発明において、前記割出手段が、外周部に各1本のバイアル瓶を受入れ可能な周方向間隔で設けられた複数の歯部を有する歯車状の回転体であることが好ましい。ここで、上記従来例の搬送移載装置は、移載場所の上流側の搬送路の部分にカウントセンサ及びストッパが設けられ、所定本数のバイアル瓶がカウントセンサを通過した時に、ストッパによって後続のバイアル瓶が通過しないように押さえられる。一方、割出手段を上記の如く歯車状の回転体で構成すれば、回転体の回転回数を基に割出されたバイアル瓶数をカウントすることができ、しかも、回転体の回転を停止させればバイアル瓶が通過しないように押さえることができる。これにより、回転体がカウントセンサ及びストッパとしての役割を果たすようになり、カウントセンサ及びストッパを不要にできて、上記従来のものに比べて部品点数を減らすことができ、有利である。 Further, in the present invention, it is preferable that the indexing means is a gear-shaped rotating body having a plurality of tooth portions provided in the outer peripheral portion at circumferential intervals capable of receiving one vial bottle each. Here, in the above-mentioned conventional transfer device, a count sensor and a stopper are provided in a part of the transfer path on the upstream side of the transfer place, and when a predetermined number of vials have passed the count sensor, a stopper The vial is pressed against passage. On the other hand, if the indexing means is constituted by the gear-shaped rotating body as described above, it is possible to count the number of indexed vial bottles based on the number of rotations of the rotating body, and further, stop the rotation of the rotating body. If so, it can be pressed so that the vial does not pass. As a result, the rotating body plays a role as a count sensor and a stopper, the count sensor and the stopper can be eliminated, and the number of parts can be reduced as compared with the conventional one, which is advantageous.

本発明の実施形態の搬送移載装置を説明する部分省略断面図。FIG. 3 is a partially omitted cross-sectional view illustrating a transfer device according to an embodiment of the present invention. 本発明の実施形態の搬送移載装置を説明する部分省略平面図。FIG. 3 is a partially omitted plan view illustrating the transfer device according to the embodiment of the present invention. 図2のIII−III線に沿う断面図。Sectional drawing which follows the III-III line of FIG. 本発明の実施形態の割出動作を説明する部分拡大平面図。The partial expanded top view explaining the indexing operation of the embodiment of the present invention. 本発明の実施形態の変形例に係る回転体の歯部を示す部分拡大図。The elements on larger scale which show the tooth|gear part of the rotary body which concerns on the modification of embodiment of this invention.

以下、図面を参照して、φ16mmのガラス製バイアル瓶を、これに充填された薬剤を凍結乾燥する凍結乾燥装置に搬送移載する場合を例に本発明の搬送移載装置及び搬送移載方法の実施形態を説明する。以下において、鉛直方向をZ軸方向、水平な面内で互いに直交する2軸をX軸方向及びY軸方向とする。 Hereinafter, with reference to the drawings, the transfer transfer device and transfer transfer method of the present invention will be described by taking as an example the case where a glass vial having a diameter of 16 mm is transferred to a freeze-drying device that freeze-drys a medicine filled therein. Will be described. In the following, the vertical direction is the Z-axis direction, and the two axes orthogonal to each other in the horizontal plane are the X-axis direction and the Y-axis direction.

図1及び図2を参照して、1は、バイアル瓶Vcに充填された薬剤を凍結乾燥する凍結乾燥装置である。凍結乾燥装置1は、凍結乾燥槽11と、薬剤から気化した水蒸気を吸着するコールドトラップ12と、凍結乾燥槽11内を真空引きする真空ポンプ13とを備える。気密容器としての凍結乾燥槽11内には、バイアル瓶Vcの並置が可能な棚板14がZ軸方向に間隔を存して複数設置されている。各棚板14には、加熱冷却機構141が組み込まれ、棚板14を加熱又は冷却することで、棚板14からの伝熱によってバイアル瓶Vcに充填された薬剤を加熱又は冷却できるようにしている。この場合、特に図示して説明しないが、凍結乾燥槽11には駆動手段が設けられ、各棚板14がZ軸方向に昇降されるようになっている。 Referring to FIGS. 1 and 2, reference numeral 1 is a freeze-drying device for freeze-drying a drug filled in a vial Vc. The freeze-drying device 1 includes a freeze-drying tank 11, a cold trap 12 that adsorbs water vapor vaporized from a drug, and a vacuum pump 13 that vacuums the interior of the freeze-drying tank 11. In the freeze-drying tank 11 as an airtight container, a plurality of shelf plates 14 on which the vials Vc can be juxtaposed are installed at intervals in the Z-axis direction. A heating/cooling mechanism 141 is incorporated in each shelf 14, and by heating or cooling the shelf 14, it is possible to heat or cool the medicine filled in the vial Vc by heat transfer from the shelf 14. There is. In this case, although not particularly shown and described, the freeze-drying tank 11 is provided with a driving means so that each shelf 14 can be moved up and down in the Z-axis direction.

コールドトラップ12は、凍結乾燥槽11に内蔵される凝縮管121と、凝縮管121に冷媒を供給する冷凍機122とを備え、凝縮管121が常時一定の温度(例えば、−50℃程度)に冷却されるようになっている。真空ポンプ13としては、排気管131を介して凍結乾燥槽11に接続される、例えばメカニカルブースターポンプとその背圧側の油回転真空ポンプとで構成され、凍結乾燥槽11内を所定圧力まで真空引きできるようになっている。なお、冷凍機122、加熱冷却機構141や駆動手段は、公知のものを利用することができるため、ここでは詳細な説明は省略する。 The cold trap 12 includes a condensing pipe 121 incorporated in the freeze-drying tank 11 and a refrigerator 122 that supplies a refrigerant to the condensing pipe 121, and the condensing pipe 121 is constantly kept at a constant temperature (for example, about −50° C.). It is designed to be cooled. The vacuum pump 13 is composed of, for example, a mechanical booster pump and an oil rotary vacuum pump on the back pressure side thereof, which is connected to the freeze-drying tank 11 via an exhaust pipe 131, and vacuums the inside of the freeze-drying tank 11 to a predetermined pressure. You can do it. The refrigerator 122, the heating/cooling mechanism 141, and the driving means may be known ones, and detailed description thereof will be omitted here.

凍結乾燥槽11のX軸方向一側面には、Y軸方向に長手の開口112が形成され、開閉扉113によって開閉されるようになっている。そして、バイアル瓶Vcが開口112を通して棚板14に並置されるようになっている。棚板14へのバイアル瓶Vcの自動ローディング及び自動アンローディングを行う搬送移載装置Tmは、多数のバイアル瓶Vcを起立姿勢でY軸方向に長手の搬送路2に沿って、1列に整列させて搬送する搬送手段たるコンベア3と、凍結乾燥槽11の開口112に対しX軸方向に対面するように搬送路2に設けられた移載場所21に1列で集積された所定本数のバイアル瓶Vcを凍結乾燥装置1に移載する移載手段4とを備える。以下においては、移載場所21から凍結乾燥槽11の開口112に向かう方向をX軸プラス方向、その逆方向をX軸マイナス方向とする。 An opening 112 that is long in the Y-axis direction is formed on one side surface of the freeze-drying tank 11 in the X-axis direction, and is opened and closed by an opening/closing door 113. The vial Vc is arranged side by side on the shelf plate 14 through the opening 112. The transfer/transfer device Tm for automatically loading and unloading the vials Vc on the shelf board 14 arranges a large number of the vials Vc in a standing position in a row along the transfer path 2 which is long in the Y-axis direction. A predetermined number of vials accumulated in a row at a transfer place 21 provided in the transfer path 2 so as to face the opening 3 of the freeze-drying tank 11 and the conveyor 3 as a transfer unit that transfers the transfer. And a transfer means 4 for transferring the bottle Vc to the freeze-drying apparatus 1. In the following, the direction from the transfer place 21 to the opening 112 of the freeze-drying tank 11 is defined as the X-axis plus direction, and the opposite direction is defined as the X-axis minus direction.

移載場所21の上流側の搬送路2の部分には、X軸方向にバイアル瓶1本分の間隔を存して、Y軸方向に沿って伸びる一対のガイド板22a,22bが設けられ、多数のバイアル瓶Vcを起立姿勢で搬送路2に沿って1列に整列させて搬送できるようになっている。移載場所21には、X軸プラス方向側のガイド板22aと同一のX軸方向位置に存するガイド板22cがZ軸方向に昇降自在に設けられている。また、移載場所21には、Y軸方向に長手の押し面41aを持つ第1押し板41が設けられている。この場合、第1押し板41の待機位置では、その押し面41aがガイド板22cと協働して、多数のバイアル瓶Vcを起立姿勢で1列に整列させる役割を果たす。 A pair of guide plates 22a, 22b extending along the Y-axis direction are provided in the portion of the transport path 2 on the upstream side of the transfer place 21 with a space for one vial in the X-axis direction. A large number of vials Vc can be transported in an upright posture while being aligned in a line along the transport path 2. A guide plate 22c located at the same X-axis direction position as the X-axis plus direction side guide plate 22a is provided at the transfer location 21 so as to be vertically movable in the Z-axis direction. In addition, the transfer place 21 is provided with a first push plate 41 having a push face 41a that is long in the Y-axis direction. In this case, at the standby position of the first push plate 41, the push surface 41a cooperates with the guide plate 22c to play a role of aligning a large number of vials Vc in a standing posture in one line.

コンベア3は、搬送路2に沿ってY軸方向に間隔を置いて配置される複数個の駆動ローラ31とこれらの駆動ローラ31に跨って掛け渡される無端状の搬送ベルト32とを備える。また、コンベア3は、移載場所21に1列で集積された所定本数のバイアル瓶Vcのうち、最下流側位置のバイアル瓶Vcの停止位置をY軸方向にバイアル瓶Vcの略半径分(即ち、所定幅の隙間を含めたバイアル瓶Vc間のピッチの半分)ずらして停止することができるようになっている。これにより、移載場所21に1列で集積されたバイアル瓶Vcを移載手段4で移載するときに、バイアル瓶Vcを複数列千鳥状に配列することができる。 The conveyor 3 includes a plurality of drive rollers 31 arranged along the conveyance path 2 at intervals in the Y-axis direction, and an endless conveyance belt 32 laid across the drive rollers 31. Further, the conveyor 3 has a stopping position of the vial Vc at the most downstream side among the predetermined number of vials Vc accumulated in a row at the transfer place 21 in the Y-axis direction by a substantially radius of the vial Vc ( In other words, it can be stopped by shifting the vial Vc including the gap of a predetermined width by half). Thereby, when the vials Vc accumulated in one row at the transfer place 21 are transferred by the transfer means 4, the vials Vc can be arranged in a zigzag form in a plurality of rows.

移載手段4は、第1押し板41に、図外のエアシリンダ等の駆動手段の駆動軸42が連結されて構成される。第1押し板41はX軸方向に進退できるようになっている。他方、凍結乾燥槽11内には、第1押し板41に対向させて第2押し板51が設けられ、第2押し板51がX軸方向に進退できるようになっている。 The transfer means 4 is configured by connecting a drive shaft 42 of drive means such as an air cylinder (not shown) to the first push plate 41. The first push plate 41 can move back and forth in the X-axis direction. On the other hand, in the freeze-drying tank 11, a second pressing plate 51 is provided so as to face the first pressing plate 41, and the second pressing plate 51 can be moved back and forth in the X-axis direction.

搬送路2と凍結乾燥槽11の棚板14との間には、凍結乾燥槽11の開口112を通してバイアル瓶Vcを橋渡す渡し板6が設けられている。移載手段4は、移載場所21に1列で集積された所定本数のバイアル瓶Vcを、渡し板6を介して棚板14に移載可能としている。渡し板6は、その上面を移載場所21における搬送ベルト32の上面と面一とした固定の仮置板部61と、仮置板部61のX軸プラス方向の端部に起伏自在に連結される渡し板部62とで構成される。開閉扉113を開けた状態で渡し板部62をX軸方向に倒すと、図外の駆動手段により上昇または下降させることで高さ位置を一致させた棚板14のX軸マイナス方向の端部に渡し板部62のX軸プラス方向端部が係止される。これにより、渡し板6を介して棚板14と搬送路2とが略同一平面内に位置し、第1押し板41によって移載場所21に1列で集積されたバイアル瓶Vcを凍結乾燥槽11の棚板14へと移載することができる。 A bridge plate 6 that bridges the vial Vc through the opening 112 of the freeze-drying tank 11 is provided between the transport path 2 and the shelf plate 14 of the freeze-drying tank 11. The transfer means 4 is capable of transferring a predetermined number of vials Vc accumulated in one line at the transfer place 21 to the shelf plate 14 via the transfer plate 6. The transfer plate 6 is movably connected to a fixed temporary placement plate portion 61 whose upper surface is flush with the upper surface of the conveyor belt 32 at the transfer place 21 and an end portion of the temporary placement plate portion 61 in the X-axis plus direction. And a bridge plate portion 62 that is formed. When the transfer plate portion 62 is tilted in the X-axis direction with the opening/closing door 113 opened, the end portions in the negative direction of the X-axis of the shelf plate 14 whose height positions are matched by raising or lowering by the driving means (not shown). The X-axis plus direction end of the bridge plate 62 is locked to. As a result, the shelf 14 and the transport path 2 are located in substantially the same plane via the transfer plate 6, and the vials Vc accumulated in one row at the transfer place 21 by the first pressing plate 41 are freeze-dried. 11 can be transferred to the shelf board 14.

ところで、移載場所21に1列で各バイアル瓶Vc間に隙間を空けずに多数のバイアル瓶Vcを集積させると、各バイアル瓶Vcの寸法公差が蓄積して、1列に集積されたバイアル瓶Vcの最後尾(移載場所21の最上流側位置)では、バイアル瓶Vc1本分程の空隙が生じる場合がある。これは、入庫時の千鳥崩れの原因となり、各バイアル瓶Vcが多列かつ整列した状態ではなく崩れた状態で棚板14へ移載されてしまう。この結果、凍結乾燥処理が終了した後のバイアル瓶Vcが出庫される際の工程内において、コンベア3に対して均等にバイアル瓶Vcを移載できず、コンベア3の下流工程(バイアル瓶Vc出庫工程)にて閉塞を発生させる場合がある。 By the way, when a large number of vials Vc are stacked in a single row at the transfer place 21 without leaving a gap between the vials Vc, the dimensional tolerance of each vial Vc is accumulated and the vials collected in one row are stacked. At the end of the vial Vc (the position on the most upstream side of the transfer place 21), there may be a space of about one vial Vc. This causes staggering at the time of storage, and the vials Vc are transferred to the shelf plate 14 in a collapsed state rather than in a multi-row and aligned state. As a result, the vials Vc cannot be evenly transferred to the conveyor 3 in the process when the vials Vc are unloaded after the freeze-drying process is completed, and the downstream process of the conveyor 3 (vial Vc shipping) Occlusion may occur in the process).

本実施形態では、移載場所21の上流側の搬送路2の部分に、割出手段7として、外周部に各1本のバイアル瓶Vcを受入れ可能な周方向間隔で設けられた複数(本実施形態では12個)の歯部7aを有する歯車状の回転体7を設けた。具体的には、ガイド板22bにY軸方向に長手の開口23を開設し、この開口23を通してガイド板22bの内側に少なくとも2つ以上の歯部7aが常に突出するように回転体7を設置した。Z軸方向における回転体7の高さ位置は、図3に示すように、バイアル瓶Vcの倒瓶防止のため、バイアル瓶Vcの半分の高さと同程度の位置またはそれよりも低い位置に設置される(これにより、バイアル瓶Vcの底面とコンベア3の表面とで発生する摩擦外乱を効果的に抑止できる)。回転体7の回転中心には図示省略のモータの駆動軸7bが連結され、回転体7が、図2にて時計回り方向に一定の角速度で回転されるようになっている。この場合、モータには、回転体7の回転角が検知できるようにエンコーダ等の検知手段が付設されている。回転体7の角速度は、ガイド板22aと歯部7aとで構成される、各バイアル瓶Vcの拘束が解かれる場所(リリースポイント)が、コンベア3上で一定ピッチ(即ち、所定幅の隙間とバイアル瓶Vcの胴径値とを加えたもの)が刻まれるように設定される。そして、回転体7の回転によって、回転体7の上流側の搬送路2の部分から各バイアル瓶Vc間に隙間を空けずに搬送されてくるバイアル瓶Vcが1本ずつ割出される。割出されたバイアル瓶Vcは、後述するように、後続のバイアル瓶Vcとの間に所定幅(0.4mm〜1.0mm)の隙間Gpを空けた状態で回転体7の下流側の搬送路2の部分に送り出される。 In the present embodiment, in the portion of the transport path 2 on the upstream side of the transfer place 21, as the indexing means 7, a plurality of (a plurality of) bottles provided in the outer peripheral portion at circumferential intervals capable of receiving one vial bottle Vc each are provided. In the embodiment, a gear-shaped rotating body 7 having 12 teeth 7a is provided. Specifically, a long opening 23 is formed in the guide plate 22b in the Y-axis direction, and the rotating body 7 is installed so that at least two tooth portions 7a always project inside the guide plate 22b through the opening 23. did. As shown in FIG. 3, the height position of the rotating body 7 in the Z-axis direction is set at a position similar to or lower than a half height of the vial Vc to prevent the vial Vc from falling. (Thus, the frictional disturbance generated between the bottom surface of the vial Vc and the surface of the conveyor 3 can be effectively suppressed). A drive shaft 7b of a motor (not shown) is connected to the center of rotation of the rotating body 7, so that the rotating body 7 is rotated clockwise at a constant angular velocity in FIG. In this case, the motor is provided with detection means such as an encoder so that the rotation angle of the rotating body 7 can be detected. As for the angular velocity of the rotating body 7, the place (release point) where the constraint of each vial Vc, which is constituted by the guide plate 22a and the tooth portion 7a, is released is a constant pitch (that is, a gap of a predetermined width) on the conveyor 3. The sum of the vial Vc and the diameter of the vial) is set to be carved. Then, by the rotation of the rotating body 7, the vials Vc that are conveyed from the portion of the conveying path 2 on the upstream side of the rotating body 7 without gaps between the vials Vc are indexed one by one. As will be described later, the indexed vial bottle Vc is conveyed downstream of the rotating body 7 with a gap Gp having a predetermined width (0.4 mm to 1.0 mm) between it and the subsequent vial bottle Vc. It is sent to the part of road 2.

上記搬送移載装置Tmは、公知のマイクロコンピュータやシーケンサ等を備えた図示省略の制御手段を備え、制御手段は、回転体7を回転させるモータをだけでなく、例えば駆動ローラ31や押し板41,51の作動を統括制御するようになっている。以下、図4も参照して、上記実施形態の搬送移載装置Tmを用いて、凍結乾燥装置1に対してバイアル瓶Vcを搬送移載する搬送移載方法について具体的に説明する。 The transfer device Tm includes control means (not shown) including a well-known microcomputer and sequencer. The control means includes not only a motor for rotating the rotating body 7, but also, for example, the drive roller 31 and the push plate 41. , 51 is controlled in a centralized manner. Hereinafter, also with reference to FIG. 4, a transport transfer method for transporting the vial Vc to the freeze-drying apparatus 1 using the transport transfer device Tm of the above-described embodiment will be specifically described.

先ず、バイアル瓶Vcに薬剤を充填するのに先立って、バイアル瓶Vcに対して洗浄及び滅菌が施される。滅菌としては、蒸留水の蒸気を利用した蒸気滅菌(121℃以上、20分)が利用される。洗浄及び滅菌が終了すると、起立姿勢としたバイアル瓶Vcに薬剤が充填される。薬剤が充填されたバイアル瓶Vcは搬送路2に移送され、一対のガイド板22a,22bで、多数のバイアル瓶Vcが起立姿勢で搬送路2に沿って1列に整列されて搬送される。このとき、回転体7は、一の歯部7aが開口23を通してガイド板22bの内側に突出した状態(以下、これを回転体7の原点位置とする)で停止されている。搬送路2に沿ってバイアル瓶Vcが移送されてくると、回転体7の一の歯部7aに最下流側のバイアル瓶Vcの側面が当接してこのバイアル瓶Vcが通過しないように押さえられる。このため、後続のバイアル瓶Vc2〜Vcもせき止められ、これらのバイアル瓶Vc1〜Vcは、各バイアル瓶Vc間に隙間を空けずに1列に整列される(図4(a)参照)。 First, prior to filling the vial Vc with the drug, the vial Vc is washed and sterilized. As sterilization, steam sterilization using steam of distilled water (121° C. or higher, 20 minutes) is used. Upon completion of washing and sterilization, the vial Vc in the standing posture is filled with the medicine. The vial Vc filled with the drug is transferred to the transport path 2, and a large number of vial bottles Vc are aligned in a row along the transport path 2 and transported by the pair of guide plates 22a and 22b. At this time, the rotating body 7 is stopped in a state in which the one tooth portion 7a 1 projects inside the guide plate 22b through the opening 23 (hereinafter, this is referred to as the origin position of the rotating body 7). When the vial Vc is transferred along the transport path 2, the side surface of the vial Vc 1 on the most downstream side comes into contact with one tooth portion 7a 1 of the rotating body 7 so that the vial Vc 1 does not pass through. Can be held down. Therefore, subsequent vial Vc. 2 to Vc 4 also dammed up, these vials Vc. 1 to Vc 4 is aligned in a row without a gap between each vial Vc (FIGS. 4 (a) reference).

次に、回転体7が時計回り方向に予め設定される角速度で回転させる。回転体7が原点位置から時計回り方向に30度以下の回転角で回転される間は、回転体7の一の歯部7aが、常時最下流側のバイアル瓶Vcの側面に当接し、バイアル瓶Vcが回転体7の角速度で下流側に移動するようになる。つまり、バイアル瓶Vcは一の歯部7aより下流側に移動しない(図4(b)参照)。そして、回転体7の回転角が30度(リリースポイント)に達すると、一の歯部7aが開口23内に没入し、バイアル瓶Vcが一の歯部7aから解放されて割出される(ガイド板22a、22bの間隔がバイアル瓶Vcの胴径と同一の場合)。なお、実際の設計においてはガイド板22a、22bの間隔はコンベア3によるバイアル瓶Vcの搬送時の閉塞を防ぐためにバイアル瓶Vcの胴径の公差最大値以上の寸法を必要とするため、バイアル瓶Vcは一の歯部7aが開口23内に没入する前に開放される。つまり、開放位置は一の歯部7aとガイド板22aとの距離が、バイアル瓶Vcの公称胴径となった位置を中心として、バイアル瓶Vcの公差および回転体7の歯部7aの公差(製造誤差)および回転体7の回転振れ量を合計した分だけ開放位置がばらつく(これがバイアル瓶間のピッチ誤差となる)。これらの問題の対処については後述する。以降、割出されたバイアル瓶Vcはコンベア3の搬送速度で下流側へと搬送される。 Next, the rotating body 7 is rotated in the clockwise direction at a preset angular velocity. While the rotating body 7 is rotated clockwise from the origin position at a rotation angle of 30 degrees or less, one tooth portion 7a 1 of the rotating body 7 is always in contact with the side surface of the vial Vc 1 on the most downstream side. The vial Vc 1 moves downstream at the angular velocity of the rotating body 7. That is, the vial Vc 1 does not move downstream from the one tooth 7a 1 (see FIG. 4B). Then, when the rotation angle of the rotating body 7 reaches 30 degrees (release point), the one tooth portion 7a 1 sinks into the opening 23, and the vial Vc 1 is released from the one tooth portion 7a 1 and indexed. (When the distance between the guide plates 22a and 22b is the same as the barrel diameter of the vial Vc). In the actual design, the distance between the guide plates 22a and 22b needs to be equal to or larger than the maximum tolerance of the vial diameter of the vial Vc in order to prevent blockage during transfer of the vial Vc by the conveyor 3. Vc 1 is opened before the one tooth 7 a 1 is immersed in the opening 23. That is, in the open position, the tolerance of the vial Vc and the tolerance of the tooth 7a of the rotating body 7 are centered around the position where the distance between the one tooth 7a 1 and the guide plate 22a becomes the nominal barrel diameter of the vial Vc. (Opening position) varies by the sum of (manufacturing error) and the amount of rotational shake of the rotating body 7 (this becomes a pitch error between vials). How to deal with these problems will be described later. After that, the indexed vial bottle Vc 1 is transported to the downstream side at the transport speed of the conveyor 3.

一の歯部7aが開口23内へ没入する以前に、次の歯部7aが開口23を通してガイド板22bの内側に突出し、Vcを待ち受けている。この次の歯部7aに後続のバイアル瓶Vcの側面が当接すると、回転体7が原点位置から時計回り方向に60度以下の回転角で回転される間は、回転体7の次の歯部7aが、常時最下流側のバイアル瓶Vcの側面に当接し、バイアル瓶Vcが回転体7の角速度で下流側に移動するようになる。なお、バイアル瓶Vcと次の歯部7aとの当初接触位置をバイアル瓶Vcの側面とする構成にしたことにより、バイアル瓶Vcをガイド板22aへ向けて押し付ける分力を抑えることができるため、割出手段での閉塞を防ぐことが可能となっている。このとき、バイアル瓶Vcよって、更に後続のバイアル瓶Vc3、Vcがせき止められながら、下流側に移動する一方で、最下流側のバイアル瓶Vcと後続のバイアル瓶Vcとの間に、回転体7の角速度とコンベア3の搬送速度との速度に応じて徐々に隙間が生じる(図4(c)参照)。 Before the one tooth portion 7a 1 sinks into the opening 23, the next tooth portion 7a 2 projects inside the guide plate 22b through the opening 23 and waits for Vc 2 . When the side surface of the subsequent vial Vc 2 comes into contact with this next tooth portion 7a 2 , while the rotating body 7 is rotated clockwise from the origin position at a rotation angle of 60 degrees or less, teeth 7a 2 is brought into contact with the side surface of the vial Vc 2 always the most downstream side, so that the vial Vc 2 is moved to the downstream side at an angular velocity of the rotating body 7. Note that by the initial contact position with the vial Vc 2 and following teeth 7a 2 to a configuration in which the side surface of the vial Vc 2, to suppress the component of force pressing toward the vial Vc 2 to the guide plate 22a Therefore, it is possible to prevent the indexing means from being blocked. In this case, therefore vial Vc 2, while being blocked further subsequent vial Vc 3, Vc 4, while moving to the downstream side, between the vial Vc 1 at the most downstream side and the subsequent vial Vc 2 In addition, a gap is gradually created depending on the angular velocity of the rotating body 7 and the transport velocity of the conveyor 3 (see FIG. 4C).

回転体7が時計回り方向に60度回転されると、バイアル瓶Vcは次の歯部7aから解放されて割出される。これにより、バイアル瓶Vcとバイアル瓶Vcとの間に所定幅の隙間Gpが空いた状態となる(図4(d)参照)。以降、上記動作を繰り返して、隙間を開けずに搬送されてくるバイアル瓶が1本ずつ割出され、割出されたバイアル瓶Vcは、各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態で下流側の搬送路2の部分に送り出される。 When the rotating body 7 is rotated clockwise by 60 degrees, the vial Vc 2 is released from the next tooth portion 7a 2 and is indexed. As a result, a gap Gp having a predetermined width is opened between the vial bottle Vc 1 and the vial bottle Vc 2 (see FIG. 4D). After that, by repeating the above operation, the vials that are conveyed without opening a gap are indexed one by one, and the indexed vials Vc have a gap Gp of a predetermined width between the vials Vc. In this state, it is delivered to the portion of the transport path 2 on the downstream side.

次に、上記検知手段によって回転体7が回転数を検知し、これが所定値に達すると、所定本数のバイアル瓶Vcが割出されたとして、回転体7の回転を停止させる。この場合、回転体7より上流側の搬送路2の部分にあるバイアル瓶Vcは、上記同様、原点位置にある回転体7の歯部7aによって再度せき止められる。回転体7により割出されたバイアル瓶Vcは、各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態でコンベア3により搬送され、移載場所21に第1の所定本数のバイアル瓶Vcが1列で且つ各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態(所定のバイアル瓶Vc間のピッチを保った状態)で集積される。 Next, the rotating means 7 detects the number of rotations by the detecting means, and when it reaches a predetermined value, it is determined that a predetermined number of vials Vc have been indexed, and the rotation of the rotating body 7 is stopped. In this case, the vial Vc in the portion of the transport path 2 on the upstream side of the rotating body 7 is again stopped by the tooth portion 7a of the rotating body 7 located at the origin position, as described above. The vials Vc indexed by the rotating body 7 are conveyed by the conveyor 3 with a gap Gp having a predetermined width between the vials Vc, and the first predetermined number of vials Vc are transferred to the transfer place 21. They are stacked in one row with a gap Gp having a predetermined width between the vials Vc (a state in which the pitch between the predetermined vials Vc is maintained).

最後に、移載場所21に1列で集積された第1の所定本数のバイアル瓶Vcは、第1押し板41をX軸プラス方向に所定の第1ストロークで移動させることで、渡し板6の仮置板部61に移載される。更に、上記と同様にして、回転体7により割出された第1の所定本数より1本少ない第2の所定本数のバイアル瓶Vcが移載場所21にコンベア3により搬送される。この場合、第2の所定本数のバイアル瓶Vcのうち最下流側位置のバイアル瓶Vcの停止位置を、Y軸方向にバイアル瓶Vcの半径分(即ち、所定のバイアル瓶Vc間のピッチの半分)ずらす。そして、上記と同様にして、移載場所21に1列で集積された第2の所定本数のバイアル瓶Vcは、第1押し板41をX軸プラス方向に第1ストロークで移動させると、第1の所定本数のバイアル瓶Vcの列を第2の所定本数のバイアル瓶Vcの列の双方が接触し、2列の状況となり、さらに移動することで、渡し板6の仮置板部61に移載されていく(この接触移動を行う際、各列のバイアル瓶Vc間ピッチが不整合の状態で第1押し板41をX軸プラス方向に所定の第1ストロークで移動させると、列の崩れが発生し、倒瓶や入庫/出庫での閉塞等、様々な問題を招来する)。この操作を繰り返して、Y軸方向に1列に集積されたバイアル瓶VcがX軸方向に千鳥状に複数列並置される。 Finally, the first predetermined number of vials Vc accumulated in one line at the transfer place 21 are moved by moving the first push plate 41 in the X-axis plus direction by a predetermined first stroke, thereby making the transfer plate 6 It is transferred to the temporary placement plate section 61. Further, in the same manner as described above, the second predetermined number of vials Vc, which is one less than the first predetermined number indexed by the rotating body 7, is conveyed to the transfer place 21 by the conveyor 3. In this case, the stop position of the vial Vc at the most downstream side among the second predetermined number of vials Vc is set to the radius of the vial Vc in the Y-axis direction (that is, half the pitch between the predetermined vials Vc. ) Shift. Then, in the same manner as described above, when the second predetermined number of vials Vc accumulated in one row at the transfer place 21 are moved by the first stroke in the X axis plus direction by the first stroke, The row of the second predetermined number of vials Vc and the row of the second predetermined number of vials Vc come into contact with each other, resulting in a situation of two rows, and by further movement, the temporary placement plate portion 61 of the transfer plate 6 is moved. Transferring (When performing this contact movement, if the first pushing plate 41 is moved in the X-axis plus direction by a predetermined first stroke with the pitch between the vials Vc in each row being inconsistent, It causes collapse, which causes various problems such as overturned bottles and blockages when entering/exiting). By repeating this operation, the vials Vc accumulated in one row in the Y-axis direction are juxtaposed in a zigzag pattern in the X-axis direction.

他方、凍結乾燥槽11においては、バイアル瓶Vcを移載済みの棚板14を上昇させると共に、開閉扉113を開位置に移動し、この状態で渡し板部62をX軸方向に倒して空の棚板14のX軸マイナス方向の端部に渡し板部62のX軸プラス方向の端部を係止させる。そして、Y軸方向に1列に整列されたバイアル瓶VcがX軸方向に千鳥状に複数列並置されると、第1押し板41をX軸プラス方向に所定の第2ストロークで移動させることで、各バイアル瓶Vcは千鳥状に並置された状態のまま棚板14に移載される。この操作を繰り返して、複数の棚板14にバイアル瓶Vcを移載し、これが完了すると、渡し板部62を仮置板部61側に起こして戻し、開閉扉113を閉位置に移動した後、凍結乾燥が行われる。凍結乾燥の工程自体は公知であるため、ここでは詳細な説明は省略する。凍結乾燥が終了すると、棚板14を下降させると共に、開閉扉113を開位置に移動し、この状態で渡し板部62を倒して棚板14のX軸マイナス方向の端部に渡し板部62のX軸プラス方向の端部を係止させる。そして、第2押し板51をX軸マイナス方向に所定のストロークで移動させると、凍結乾燥済みのバイアル瓶Vcが渡し板6を介して移載場所21に移載され、各バイアル瓶Vcは移載場所21の下流側へ搬送される。 On the other hand, in the freeze-drying tank 11, the shelf plate 14 on which the vial Vc has been transferred is lifted and the opening/closing door 113 is moved to the open position. The end in the X-axis positive direction of the transfer plate portion 62 is locked to the end in the negative X-axis direction of the shelf plate 14. Then, when the vials Vc arranged in one row in the Y-axis direction are juxtaposed in a plurality of rows in the X-axis direction, the first pushing plate 41 is moved in the X-axis plus direction by a predetermined second stroke. Then, the vials Vc are transferred to the shelf plate 14 while being arranged side by side in a staggered manner. By repeating this operation, the vial bottles Vc are transferred to the plurality of shelf plates 14, and when this is completed, the transfer plate portion 62 is raised to the temporary storage plate portion 61 side and returned, and the opening/closing door 113 is moved to the closed position. , Freeze-drying is performed. Since the freeze-drying process itself is known, detailed description is omitted here. When the freeze-drying is completed, the shelf plate 14 is lowered and the opening/closing door 113 is moved to the open position. The end of the X-axis plus direction is locked. Then, when the second push plate 51 is moved in the negative direction of the X axis with a predetermined stroke, the freeze-dried vial Vc is transferred to the transfer place 21 via the transfer plate 6, and each vial Vc is transferred. It is transported to the downstream side of the loading place 21.

以上説明したように、本実施形態によれば、移載場所21に所定本数のバイアル瓶Vcが1列で且つ各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態で集積されることで、各バイアル瓶Vcの寸法公差が各バイアル瓶Vc間の所定幅の隙間Gpによって打ち消されるため、寸法公差が累積することなく、移載場所21に所定本数のバイアル瓶Vcを集積させることができる。これにより、1列に集積されたバイアル瓶Vcの最後尾でバイアル瓶1本分程の空隙が生じず、バイアル瓶Vcの入庫時の千鳥崩れを防止することができる。この場合、回転体7の回転回数を基に割出されたバイアル瓶Vcの本数をカウントすることができ、回転体7の回転を停止させればバイアル瓶Vcが通過しないように押さえることができるため、回転体7は、カウントセンサ及びストッパの機能を有する。これによれば、カウントセンサ及びストッパを設ける必要がなく、部品点数を減らすことができ、有利である。 As described above, according to the present embodiment, a predetermined number of vials Vc are accumulated in one row in the transfer place 21 with a gap Gp having a predetermined width between the vials Vc. Since the dimensional tolerance of each vial Vc is canceled by the gap Gp having a predetermined width between the vials Vc, a predetermined number of vials Vc can be accumulated at the transfer place 21 without accumulating the dimensional tolerance. .. As a result, a space equivalent to one vial bottle is not formed at the tail end of the vial bottles Vc accumulated in one row, and it is possible to prevent staggering when the vial bottles Vc are stored. In this case, the number of vials Vc indexed based on the number of rotations of the rotating body 7 can be counted, and if the rotation of the rotating body 7 is stopped, the vial Vc can be suppressed from passing. Therefore, the rotating body 7 has a function of a count sensor and a stopper. This is advantageous because it is not necessary to provide a count sensor and a stopper, and the number of parts can be reduced.

以上、本発明の実施形態について説明したが、本発明は上記実施形態のものに限定されるものではなく、本発明の趣旨を逸脱しない限り、種々の変形が可能である。上記実施形態では、図2や図4に示すように、回転体7を対称歯形歯車としたものを例に説明したが、これに限定されるものではない。図5に示すように、変形例に回転体70として、歯部70a回転方向側の面Ro(即ち、回転体7の歯部7aとバイアル瓶Vcが接触しない側の歯面)を面取りした非対称歯形歯車を用いることができる。この面取りと同時に歯たけ方向を回転体7の回転中心からオフセットすることも有効な手段となる。この回転体70を用いれば、回転体7がバイアル瓶Vcを割り出す際、回転体70の歯部7aおよび歯部7aがガイド板22bより突出している条件で歯部7aをガイド板22bの内側面の直下に配置する(つまり、後続のバイアル瓶Vcと干渉しない位置)ことが可能となると同時に回転体70の歯部7aを3枚、ガイド板22bの内側面から突き出すことが可能となる。これは歯部7aが十分に立ち上がった後にバイアル瓶Vcとの接触を可能にする構成となるため、ガイド板22aへ向けて押し付ける分力をさらに抑えることができ、有利である。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments, and various modifications can be made without departing from the spirit of the present invention. In the above-described embodiment, as shown in FIGS. 2 and 4, the rotating body 7 is described as a symmetrical tooth gear, but the present invention is not limited to this. As shown in FIG. 5, in the modified example, as the rotating body 70, the surface Ro on the rotation direction side of the tooth portion 70a (that is, the tooth surface on the side where the tooth portion 7a of the rotating body 7 and the vial Vc do not contact) is chamfered, and is asymmetric. Toothed gears can be used. At the same time as this chamfering, offsetting the direction of tooth addition from the center of rotation of the rotor 7 is also an effective means. By using this rotating body 70, when the rotating body 7 indexes the vial Vc, the tooth portion 7a 3 and the tooth portion 7a 2 protrude from the guide plate 22b and the tooth portion 7a 3 is guided by the guide plate 22b. It is possible to dispose immediately below the inner side surface of the rotor (that is, a position where it does not interfere with the subsequent vial Vc), and at the same time, it is possible to project three tooth portions 7a of the rotating body 70 from the inner side surface of the guide plate 22b. Become. This is advantageous in that the tooth portion 7a can be brought into contact with the vial Vc after the tooth portion 7a has sufficiently risen, so that the component force to be pressed toward the guide plate 22a can be further suppressed.

また、前述したバイアル瓶Vc間のピッチ誤差を抑える視点からは、回転体7および歯部7aは一体として製作されることが望ましい。これは汎用のバイアル瓶Vcの公差を許容する以上、回転体7側の精度を向上させることでばらつきを抑える必要があるからである。当然ながら、回転体7を軸支する構造はモーメント荷重を受けても、回転振れ量が劣化しない構成であることが求められる。更に、リリースポイントにおいてバイアル瓶Vcを円滑に割出す面からは、歯部7aおよびガイド板22aの材質はフッ素樹脂で構成されることが望ましい。上記実施形態では、回転体7はフッ素樹脂を素材として切削加工により歯部7aを含めた一体物として製作されている。他の材質では摩擦係数の問題で安定した割り出しが困難である。 Further, from the viewpoint of suppressing the pitch error between the vials Vc described above, it is desirable that the rotating body 7 and the tooth portion 7a be integrally manufactured. This is because it is necessary to improve the accuracy on the side of the rotating body 7 to suppress the variation as long as the tolerance of the general-purpose vial Vc is allowed. As a matter of course, the structure that axially supports the rotating body 7 is required to have a configuration in which the amount of rotational shake does not deteriorate even when a moment load is applied. Further, from the surface of smoothly indexing the vial Vc at the release point, it is desirable that the material of the tooth portion 7a and the guide plate 22a be made of fluororesin. In the above-described embodiment, the rotating body 7 is manufactured as an integral body including the tooth portion 7a by cutting the fluororesin as a material. With other materials, stable indexing is difficult due to the friction coefficient problem.

また、上記実施形態では、割出手段が歯車状の回転体7である場合を例に説明したが、隙間を空けずに搬送されてくるバイアル瓶Vcを1本ずつ割出し、各バイアル瓶Vc間に所定幅の隙間Gpを空けた状態で送り出することができるものであれば、これに限定されるものではない。特に図示して説明しないが、例えば、一対の駆動ローラ間に無端状のベルトを巻き掛けると共に、ベルトの表面に所定間隔で複数の突片を形成したものを用い、ガイド板22bの開口23を通してガイド板22bの内側に少なくとも2以上の突片が常に突出するように構成してもよい。 Further, in the above-described embodiment, the case where the indexing means is the gear-shaped rotating body 7 has been described as an example. However, the vials Vc that are conveyed without leaving a gap are indexed one by one, and each vial Vc. It is not limited to this as long as it can be sent out with a gap Gp having a predetermined width therebetween. Although not particularly shown and described, for example, an endless belt is wound between a pair of drive rollers and a plurality of protrusions are formed on the surface of the belt at predetermined intervals, and the belt is passed through the opening 23 of the guide plate 22b. You may comprise so that at least 2 or more protrusions may always project inside the guide plate 22b.

Gp…所定幅の隙間、Tm…搬送移載装置、Vc…バイアル瓶、1…凍結乾燥装置、2…搬送路、21…移載場所、3…搬送手段(コンベア)、4…移載手段、7…割出手段(歯車状の回転体)。 Gp... Gap of predetermined width, Tm... Transfer device, Vc... Vial bottle, 1... Freeze-drying device, 2... Transfer path, 21... Transfer place, 3... Transfer means (conveyor), 4... Transfer means, 7... Indexing means (gear-shaped rotating body).

Claims (3)

多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送手段と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に移載する移載手段とを備えるバイアル瓶の搬送移載装置において、
移載場所の上流側の搬送路の部分に設けられた割出手段を備え、割出手段は、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、この割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出すように構成され、移載場所に所定本数のバイアル瓶が1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積されることを特徴とするバイアル瓶の搬送移載装置。
A transport means for transporting a large number of vials aligned in a row along the transport path in a standing posture, and a predetermined number of vials accumulated in a row at a transfer location provided on the transport path are used as a vial bottle. In a transfer transfer device for a vial, which comprises a transfer means for transferring a filled substance to a freeze-drying device for freeze-drying,
The indexing means is provided in the part of the transfer path on the upstream side of the transfer place, and the indexing means forms a gap between each vial bottle from the part of the transfer path on the upstream side of the installation position of the indexing means. Each vial bottle that is conveyed without being indexed is sent out to the portion of the transport path on the downstream side of the installation position of this indexing device with a predetermined gap between the vials. And a predetermined number of vials are stacked in a row at the transfer location with a predetermined width of space left between the vials.
前記割出手段が、外周部に各1本のバイアル瓶を受入れ可能な周方向間隔で設けられた複数の歯部を有する歯車状の回転体であることを特徴とする請求項1記載のバイアル瓶の搬送移載装置。 2. The vial according to claim 1, wherein the indexing means is a gear-shaped rotating body having a plurality of tooth portions provided on the outer peripheral portion at circumferential intervals capable of receiving one vial bottle each. Bottle transfer device. 多数のバイアル瓶を起立姿勢で搬送路に沿って1列に整列させて搬送する搬送工程と、搬送路に設けられる移載場所に1列で集積された所定本数のバイアル瓶を、バイアル瓶に充填された物質を凍結乾燥する凍結乾燥装置に移載する移載工程とを含むバイアル瓶の搬送移載方法において、
前記搬送工程は、移載場所の上流側の搬送路の部分に設けられた割出手段によって、この割出手段の設置位置より上流側の搬送路の部分から各バイアル瓶間に隙間を空けずに搬送されてくるバイアル瓶を1本ずつ割出して、割出手段の設置位置の下流側の搬送路の部分にバイアル瓶を各バイアル間に所定幅の隙間を空けた状態で送り出し、移載場所に所定本数のバイアル瓶を1列で且つ各バイアル瓶間に所定幅の隙間を空けた状態で集積する集積工程を含むことを特徴とするバイアル瓶の搬送移載方法。
A transfer process in which a large number of vials are arranged in a row along a transfer path in a standing posture and transferred, and a predetermined number of vials accumulated in a row at a transfer location provided on the transfer path are transferred to a vial. In a method of transferring and transferring a vial, which comprises a transfer step of transferring the filled substance to a freeze-drying device for freeze-drying,
In the carrying step, the indexing means provided in the part of the carrying path on the upstream side of the transfer place does not leave a gap between each vial bottle from the part of the carrying path on the upstream side of the installation position of the indexing means. The vials that are transported to the container are indexed one by one, and the vials are sent to the part of the transport path on the downstream side of the installation position of the indexing device with a predetermined gap between the vials and transferred. A method of transferring and transferring vials, comprising a step of accumulating a predetermined number of vials in a row at a place and with a gap of a predetermined width between the vials.
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Publication number Priority date Publication date Assignee Title
US11320200B1 (en) 2021-02-16 2022-05-03 Ulvac, Inc. Freeze-drying device and freeze-drying method
US11480390B2 (en) 2021-02-16 2022-10-25 Ulvac, Inc. Freeze-drying device and freeze-drying method
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