JP7113966B2 - Permanent magnet type rotary electric machine and manufacturing method of permanent magnet type rotary electric machine - Google Patents

Permanent magnet type rotary electric machine and manufacturing method of permanent magnet type rotary electric machine Download PDF

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JP7113966B2
JP7113966B2 JP2021513496A JP2021513496A JP7113966B2 JP 7113966 B2 JP7113966 B2 JP 7113966B2 JP 2021513496 A JP2021513496 A JP 2021513496A JP 2021513496 A JP2021513496 A JP 2021513496A JP 7113966 B2 JP7113966 B2 JP 7113966B2
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permanent magnet
iron core
core
magnet type
combined body
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JPWO2020208924A1 (en
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貴浩 三澤
興起 仲
一弘 庄野
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Mitsubishi Electric Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/02Details of the magnetic circuit characterised by the magnetic material
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Description

本願は、永久磁石型回転電機および永久磁石型回転電機の製造方法に関するものである。 The present application relates to a permanent magnet type rotating electrical machine and a method for manufacturing a permanent magnet type rotating electrical machine.

永久磁石(以下、磁石と略す)を回転子に設置した回転電機において、磁石埋込型の回転子は磁石表面配置型の回転電機に比較して、磁石の使用量が少なく、高速回転に適した構造であるので、自動車、圧縮機等に多く採用されている。従来技術として磁石の作る磁気回路からの磁束漏れを低減するため、回転子の鉄心に磁石を挿入する複数の埋め込み孔と、この埋め込み孔と回転子鉄心の外周部との間に他の部分より磁束密度が低い磁気狭隘部(ブリッジ部)を備えたものが示されている(例えば、特許文献1参照)。 In a rotating electric machine in which permanent magnets (hereafter referred to as magnets) are installed in the rotor, magnet-embedded rotors use less magnets than surface-mounted rotating electric machines, and are suitable for high-speed rotation. Because of its structure, it is widely used in automobiles, compressors, etc. As a conventional technique, in order to reduce the leakage of magnetic flux from the magnetic circuit created by the magnets, a plurality of embedding holes for inserting the magnets into the core of the rotor, and between the embedding holes and the outer circumference of the rotor core, A magnetic narrow portion (bridge portion) having a low magnetic flux density is disclosed (see, for example, Patent Document 1).

特開2013-42596号公報JP 2013-42596 A

しかしながら、上記特許文献1に示された技術は、ブリッジ部を形成するため板厚0.5mmの電磁鋼板を打ち抜き加工で磁石埋め込み孔を形成し、前記ブリッジ部に機械的な圧力を印加押圧し、押し潰して凹ませ他の部分より板厚を薄くする(例えば、0.35mm)ことで磁路隘部とし、この箇所を通る磁束を低減することで磁束の漏れを防止していることが示されている。このように鉄心を押圧すると、押圧されたブリッジ部が径方向に延伸して回転子の外径が拡大化し寸法公差から外れる。その結果、磁束の脈動が大きくなり、鉄損、振動が増加し、遠心力耐力が低下するという問題点がある。 However, in the technique disclosed in Patent Document 1, in order to form the bridge portion, an electromagnetic steel plate having a thickness of 0.5 mm is punched to form a magnet embedding hole, and a mechanical pressure is applied to the bridge portion. It is said that by crushing and denting and making the plate thickness thinner than other parts (for example, 0.35 mm), the magnetic path is blocked and the magnetic flux passing through this part is reduced to prevent magnetic flux leakage. It is shown. When the iron core is pressed in this way, the pressed bridge portion expands in the radial direction, and the outer diameter of the rotor is enlarged, thereby deviating from the dimensional tolerance. As a result, the pulsation of the magnetic flux increases, iron loss and vibration increase, and the centrifugal force resistance decreases.

本願は、上記のような課題を解決するための技術を開示するものであり、磁束漏れを低減し、遠心力耐力を有し、高トルク化が可能な永久磁石型回転電機および永久磁石型回転電機を提供することを目的とする。 The present application discloses a technique for solving the above-described problems, and provides a permanent magnet type rotating electric machine that reduces magnetic flux leakage, has centrifugal force resistance, and is capable of increasing torque, and a permanent magnet type rotating machine. The purpose is to provide electricity.

本願に開示される永久磁石型回転電機は、永久磁石が設置部に設けられた回転子と、固定子とを備えた永久磁石型回転電機であって、前記回転子の鉄心は、内側鉄心と外側鉄心とで構成され、前記内側鉄心と前記外側鉄心は磁極中心に配置された結合体により結合され、前記内側鉄心と前記外側鉄心の間には前記結合体を挟んで前記永久磁石が設置され、前記永久磁石の前記結合体の反対側の周方向端部から前記鉄心の外周方向に向けて磁気的な間隔を有する間隔部が形成され、前記間隔部には樹脂性の間隔埋物が設けられ、前記間隔部は、前記鉄心の外周部につながる箇所で曲率半径を有する曲線間隔部を有し、前記間隔部は、前記結合体から直線状に延伸する直線間隔部を介して、前記曲線間隔部につながっており、前記結合体は内部に中空部を有しており、前記結合体の軸方向両端面には端部が設けられ、前記永久磁石は、前記結合体の前記中空部を貫く一体の永久磁石からなり、前記設置部は前記鉄心の磁極中心線と直交する線上において、前記結合体に対向して設けられているものである。
本願に開示される永久磁石型回転電機の製造方法は、前記間隔埋物を前記間隔部に充填する際に、前記鉄心の軸方向両端面のうち少なくとも一つの端面を前記間隔埋物で覆うように充填する充填工程を備えたものである。
A permanent-magnet-type rotating electric machine disclosed in the present application is a permanent-magnet-type rotating electric machine that includes a rotor having a permanent magnet provided in an installation portion, and a stator, wherein the iron core of the rotor is an inner iron core. The inner iron core and the outer iron core are coupled by a coupler arranged at the magnetic pole center, and the permanent magnet is installed between the inner iron core and the outer iron core with the coupler interposed therebetween. a spacing portion having a magnetic spacing is formed from the peripheral end portion of the permanent magnet on the opposite side of the combined body toward the outer circumference of the iron core, and a resin spacing filler is provided in the spacing portion; and the spacing portion has a curved spacing portion having a radius of curvature at a location connected to the outer peripheral portion of the core, and the spacing portion extends linearly from the combined body through the curved spacing portion. The combined body has a hollow inside, end portions are provided on both axial end faces of the combined body, and the permanent magnet moves through the hollow part of the combined body. It is composed of an integrated permanent magnet that penetrates through, and the installation portion is provided on a line perpendicular to the magnetic pole center line of the iron core so as to face the coupling body.
In the method of manufacturing a permanent magnet type rotating electric machine disclosed in the present application, when filling the space with the space filler, at least one of the axial end faces of the iron core is covered with the space filler. It is equipped with a filling step of filling into.

本願に開示される永久磁石型回転電機および永久磁石型回転電機の製造方法によれば、磁束漏れを低減し、遠心力耐力を有し、高トルク化が可能となる。 According to the permanent magnet type rotating electric machine and the method for manufacturing the permanent magnet type rotating electric machine disclosed in the present application, it is possible to reduce magnetic flux leakage, have centrifugal force resistance, and achieve high torque.

実施の形態1による永久磁石型回転電機の断面を示す概念図である。1 is a conceptual diagram showing a cross section of a permanent magnet type rotating electric machine according to Embodiment 1; FIG. 実施の形態1による回転子の鉄心の断面を示す図である。4 is a diagram showing a cross section of the iron core of the rotor according to Embodiment 1; FIG. 図2AのA-A線断面図である。FIG. 2B is a cross-sectional view taken along the line AA of FIG. 2A; 実施の形態1による内側鉄心を示す図である。4 is a diagram showing an inner core according to Embodiment 1; FIG. 実施の形態1による外側鉄心一極分を示す図である。4 is a diagram showing one pole of the outer core according to Embodiment 1; FIG. 実施の形態1による結合体を示す図である。1 shows a combined body according to Embodiment 1; FIG. 実施の形態1による回転子の鉄心の他の実施例を示す断面図である。4 is a cross-sectional view showing another example of the iron core of the rotor according to Embodiment 1; FIG. 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態1による回転子の鉄心の他の実施例を示す図である。FIG. 4 is a diagram showing another example of the iron core of the rotor according to Embodiment 1; 実施の形態3による結合体を示す図である。FIG. 11 shows a combined body according to Embodiment 3;

本願の実施の形態を図に基づいて説明する。なお、以下の説明において、特に断り書きなく軸方向、径方向、周方向と記述するときは、それぞれ回転電機の回転子の軸方向、径方向、周方向を指すものとする。 Embodiments of the present application will be described with reference to the drawings. In the following description, when describing the axial direction, the radial direction, and the circumferential direction unless otherwise specified, they refer to the axial direction, the radial direction, and the circumferential direction of the rotor of the rotary electric machine, respectively.

実施の形態1.
実施の形態1を図に基づいて説明する。図1は永久磁石型回転電機100(以下、回転電機100と略す)の概念を示す断面図であり、円環状をなす固定子60は一部分のみを図示している。図2Aは実施の形態1による回転子の鉄心の断面を示す図、図2Bは図2AのA-A線断面図である。
Embodiment 1.
Embodiment 1 will be described based on the drawings. FIG. 1 is a cross-sectional view showing the concept of a permanent magnet type rotating electrical machine 100 (hereinafter abbreviated as rotating electrical machine 100), in which only a portion of an annular stator 60 is shown. 2A is a cross-sectional view of the core of the rotor according to Embodiment 1, and FIG. 2B is a cross-sectional view taken along the line AA of FIG. 2A.

図1に示すように、回転電機100は、4極の回転子50と、固定子60と、を備えている。固定子60は、固定子鉄心60Aに設けられた複数の溝60Bに電機子巻線60Cが挿入された分布巻の巻線を有する。固定子鉄心60Aは、薄電磁鋼板を所定の軸方向長さに積層した構造を有している。回転子50には、シャフト挿入孔70Aに挿入されたシャフト70を介して固定子60と同軸に支持されており、後に詳述する回転子50の鉄心10(以下、鉄心10と略す)と、第一永久磁石3Aおよび第二永久磁石3Bと、結合体4と、間隔部500に設けられた間隔埋物5を備える。
なお、前記では、固定子60には分布巻線を設けた例としたが、集中巻線であってもよい。
As shown in FIG. 1 , the rotating electrical machine 100 includes a four-pole rotor 50 and a stator 60 . The stator 60 has distributed windings in which armature windings 60C are inserted into a plurality of grooves 60B provided in a stator core 60A. The stator core 60A has a structure in which thin magnetic steel sheets are laminated with a predetermined axial length. The rotor 50 is supported coaxially with the stator 60 via a shaft 70 inserted into the shaft insertion hole 70A. It comprises a first permanent magnet 3A and a second permanent magnet 3B, a combined body 4, and a gap filler 5 provided in the gap 500. As shown in FIG.
In the above example, the stator 60 is provided with distributed windings, but concentrated windings may be used.

鉄心10は、薄電磁鋼板を打ち抜いて所定の軸方向長LC(図2B参照)を有するよう積層されている。ここで、鉄心10は、ほぼ方形をなす内側鉄心1と、ほぼ眉状をなす外側鉄心2で構成され、本実施の形態では4極形成の例を示している。図2Aは、4極の回転子50のうち、鉄心10と、第一永久磁石3Aおよび第二永久磁石3Bと、結合体4と、間隔部500に設けられた間隔埋物5を示す図である。図に示すように、鉄心10を形成する内側鉄心1と外側鉄心2は、4極のそれぞれの磁極中心を通るX軸、Y軸(以下、磁極中心線と称する場合もある)と直交して配置された第一永久磁石3Aおよび第二永久磁石3Bと、第一永久磁石3Aおよび第二永久磁石3Bのそれぞれの前記結合体の反対側の周方向端部から鉄心10の外周方向に延伸する1~2mmの磁気的な間隔Wの間隔部500を介し、結合体4によって、機械的に強固に結合されている。
さらに、図1および図2Aに示す間隔部500に設けられた間隔埋物5により、回転子50の加速および減速の際に結合体4へかかる応力が緩和される。
The iron core 10 is laminated to have a predetermined axial length LC (see FIG. 2B) by punching thin magnetic steel sheets. Here, the iron core 10 is composed of a substantially square inner core 1 and a substantially eyebrow-shaped outer core 2, and the present embodiment shows an example of quadrupolar formation. FIG. 2A is a diagram showing the iron core 10, the first permanent magnet 3A and the second permanent magnet 3B, the coupling body 4, and the spacing fillers 5 provided in the spacing section 500 of the four-pole rotor 50. FIG. be. As shown in the figure, the inner iron core 1 and the outer iron core 2 forming the iron core 10 are perpendicular to the X-axis and Y-axis (hereinafter sometimes referred to as magnetic pole center lines) passing through the respective magnetic pole centers of the four poles. The arranged first permanent magnet 3A and second permanent magnet 3B and the first permanent magnet 3A and the second permanent magnet 3B extend in the outer peripheral direction of the iron core 10 from the opposite circumferential end of the combined body of the first permanent magnet 3A and the second permanent magnet 3B. They are mechanically and firmly coupled by the coupler 4 via the spacing portion 500 with a magnetic spacing W of 1 to 2 mm.
Furthermore, the spacing pad 5 provided in the spacing 500 shown in FIGS. 1 and 2A relieves stress on the coupling 4 during acceleration and deceleration of the rotor 50 .

次に、各構成体について詳述する。
図3は打ち抜かれた鉄心10の1極分を説明するための内側鉄心1を示す部分拡大図である。図3に示す内側鉄心1において、磁石の設置部1Sは、磁極中心線に相当するY軸と直交する上辺1Aより所定の深さHを有し、長さLSを有する段落溝1Bが設けられる。段落溝1Bの中央部には後述する結合体4の突起部4Aと係合する深さT0の台形状の係合部1Cが形成されている。また、上辺1Aは鉄心10の外周方向に延伸して曲率半径R1を有して外周部1Dにつながっている。
Next, each component will be described in detail.
FIG. 3 is a partially enlarged view showing the inner core 1 for explaining one pole of the punched core 10. As shown in FIG. In the inner core 1 shown in FIG. 3, the magnet mounting portion 1S is provided with a stepped groove 1B having a predetermined depth H from an upper side 1A perpendicular to the Y-axis corresponding to the magnetic pole center line and a length LS. . A trapezoidal engaging portion 1C having a depth of T0 is formed in the central portion of the stepped groove 1B so as to engage with a protrusion 4A of a coupling body 4, which will be described later. Further, the upper side 1A extends in the outer peripheral direction of the iron core 10, has a radius of curvature R1, and is connected to the outer peripheral portion 1D.

図4に示す外側鉄心2は、Y軸と直交する下辺2Aの中央部であって、上記内側鉄心1の係合部1Cと対応する部位に、結合体4の突起部4Aと係合する、深さT0の台形状の係合部2Cが形成されている。また、外側鉄心2の下辺2Aは、鉄心10の外周方向に延伸して曲率半径R2を有して外周部2Dにつながっている。また、図4に示す外側鉄心2の外周部2Dと、図3に示す内側鉄心1の外周部1Dとはともに鉄心10の外周をなすものである。 The outer iron core 2 shown in FIG. 4 engages with the projecting portion 4A of the coupling body 4 at the central portion of the lower side 2A perpendicular to the Y-axis and at the portion corresponding to the engaging portion 1C of the inner iron core 1. A trapezoidal engaging portion 2C having a depth T0 is formed. Further, the lower side 2A of the outer core 2 extends in the outer peripheral direction of the core 10, has a radius of curvature R2, and is connected to the outer peripheral portion 2D. An outer peripheral portion 2D of the outer core 2 shown in FIG. 4 and an outer peripheral portion 1D of the inner core 1 shown in FIG.

図1および図2に示すように、間隔部500は、第一永久磁石3Aおよび第二永久磁石3Bの結合体4と接する側と反対側から周方向に前記間隔Wをもって延伸し、図3の内側鉄心1の上辺1Aおよび図4の外側鉄心2の下辺2Aの直線部分で挟まれる直線間隔部500Aと、直線間隔部500Aからさらに周方向に前記間隔Wをもって延伸し、内側鉄心1の上辺1Aの曲率半径R1の曲線部分および外側鉄心2の下辺2Aの曲率半径R2の曲線部分で挟まれ、鉄心10の外周部に到るまで形成される曲線間隔部500Bを有する。そして、間隔埋物5は、直線間隔部500Aと曲線間隔部500Bに形成される構造となり、回転子50の回転時の遠心力に対して、径方向外側への間隔埋物5の飛散を防ぐ構造となっている。本実施の形態では、間隔埋物5の保持のために、鉄心部分に切欠き構造を必要としないので、鉄心の磁気特性に有利である。 As shown in FIGS. 1 and 2, the spacing portion 500 extends circumferentially with the spacing W from the side opposite to the side in contact with the combined body 4 of the first permanent magnet 3A and the second permanent magnet 3B. A linear interval portion 500A sandwiched between the upper side 1A of the inner core 1 and the lower side 2A of the outer core 2 in FIG. and a curved portion with a curvature radius R2 of the lower side 2A of the outer core 2, and the curved interval portion 500B is formed up to the outer peripheral portion of the core 10. The gap fillers 5 are formed in the straight gap portion 500A and the curved gap portion 500B, and prevent the gap fillers 5 from scattering radially outward against the centrifugal force generated when the rotor 50 rotates. It has a structure. This embodiment does not require a notch structure in the iron core portion for holding the space filler 5, which is advantageous for the magnetic properties of the iron core.

図5に示す結合体4は、周方向の幅B、径方向の高さTH、軸方向の長さLCの直方体形状の上下部に台形状の高さT0の突起部4Aが設けられたもので、略アンカー状をなしている。結合体4の軸方向の長さLCは鉄心10の軸方向長さと略同一で、径方向の高さTHは第一永久磁石3Aおよび第二永久磁石3Bの径方向の厚さTと略同一である。尚、ここで突起部4Aの頂辺BTと高さT0は、回転子50の回転時に発生する遠心力に対応するように適宜設定される。 The combined body 4 shown in FIG. 5 has a trapezoidal projection 4A with a height T0 on the upper and lower sides of a rectangular parallelepiped having a width B in the circumferential direction, a height TH in the radial direction, and a length LC in the axial direction. and has a substantially anchor shape. The axial length LC of the combined body 4 is approximately the same as the axial length of the iron core 10, and the radial height TH is approximately the same as the radial thickness T of the first permanent magnet 3A and the second permanent magnet 3B. is. Here, the top side BT and the height T0 of the protrusion 4A are appropriately set so as to correspond to the centrifugal force generated when the rotor 50 rotates.

また、結合体4と第一永久磁石3Aおよび第二永久磁石3Bは、それぞれ接触面をもって面接触している。また、第一永久磁石3Aおよび第二永久磁石3Bは、それぞれ間隔埋物5と接触面をもって面接触している。
このため、回転子50の加速および減速の際に発生する磁極中心線に垂直な方向の力に対して、これらの接触面により強固に保持される。
Also, the combined body 4, the first permanent magnet 3A and the second permanent magnet 3B are in surface contact with each other through contact surfaces. Also, the first permanent magnet 3A and the second permanent magnet 3B are in surface contact with the gap filler 5 at their contact surfaces.
For this reason, these contact surfaces firmly hold against the force in the direction perpendicular to the magnetic pole center line that is generated when the rotor 50 is accelerated and decelerated.

このように、内側鉄心1の磁石の設置部1Sに第一永久磁石3Aおよび第二永久磁石3Bが装着され、内側鉄心1の係合部1Cに結合体4の突起部4Aが係合されるとともに、第一永久磁石3Aおよび第二永久磁石3Bの上面に接する外側鉄心2の係合部2Cに結合体4の突起部4Aが係合されることによって、図2に示したような配置がなされる。尚、内側鉄心1と外側鉄心2とは専用治具によって所定の軸長LCとなるよう積層されており、また第一永久磁石3Aおよび第二永久磁石3Bは極性が交互にN極、S極で4極を形成するよう配置されている。なお、内側鉄心1および外側鉄心2の積層は、それぞれカシメ構造を用いて固定しておいても良い。 In this manner, the first permanent magnet 3A and the second permanent magnet 3B are attached to the magnet installation portion 1S of the inner core 1, and the protrusion 4A of the coupling body 4 is engaged with the engaging portion 1C of the inner core 1. At the same time, the protrusion 4A of the coupling body 4 is engaged with the engaging portion 2C of the outer iron core 2 that is in contact with the upper surfaces of the first permanent magnet 3A and the second permanent magnet 3B, so that the arrangement shown in FIG. done. The inner iron core 1 and the outer iron core 2 are laminated by a special jig so as to have a predetermined axial length LC. are arranged to form a quadrupole. The laminations of the inner core 1 and the outer core 2 may be fixed using a crimping structure.

間隔埋物5には例えば樹脂材を使用する。本実施の形態では、間隔埋物5として例えばPPS樹脂(ポリフェルニンサルファイド樹脂)の熱可塑性または熱硬化性樹脂材を、間隔部500に充填後固化させている。上記樹脂材にはフィラーを含むものであり、PPS樹脂材以外のものであってもよい。また、間隔埋物5の成形は充填でなくとも良く、単体の形状の間隔埋物5を成形した後に、間隔部500の空間に軸方向から挿入しても良い。 A resin material, for example, is used for the gap filling material 5 . In the present embodiment, a thermoplastic or thermosetting resin material such as PPS resin (polyphenyl sulfide resin) is filled into the gap 500 as the gap filler 5 and then solidified. The resin material contains a filler, and may be a material other than the PPS resin material. Further, the space filling material 5 may be molded without filling, and after the space filling material 5 is formed in a single shape, it may be inserted into the space of the space portion 500 from the axial direction.

結合体4には例えば樹脂材を使用する。本実施の形態では、結合体4として例えば前記PPS樹脂を用いて予め図5に示す形状に成型したものを、専用治具で軸方向に所定長積層された鉄心10に挿入してもよく、あるいは鉄心10を積層後にPPS樹脂を充填して固化させてもよい。また、結合体4はPPS樹脂以外の樹脂でも良く、さらに、非磁性金属材、例えばSUS鋼(stainless steel)で図5の形状を有するものであってもよい。 A resin material, for example, is used for the combined body 4 . In the present embodiment, for example, the combined body 4 may be formed in advance using the PPS resin into the shape shown in FIG. Alternatively, the PPS resin may be filled and solidified after laminating the core 10 . Also, the coupling member 4 may be made of a resin other than the PPS resin, or may be made of a non-magnetic metal material such as stainless steel (SUS) having the shape shown in FIG.

図6は実施の形態1による回転子の鉄心の他の実施例を示す断面図であり、図2のA-A断面に相当する断面図を示したものである。
図6に示すように、間隔埋物5は、鉄心10の最上段および最下段である軸方向両端面を樹脂材等により覆うように成形しても良い。すなわち、間隔埋物5は、鉄心10を構成する内側鉄心1および外側鉄心2の軸方向両端面にも、間隔埋物5Cおよび5Dとして形成される。本例では、回転子50を構成する間隔埋物5が鉄心10の軸方向両端面で間隔埋物5Cおよび5Dとして繋がることにより、回転子50の回転時に発生する遠心力に対する保持力がより強固になる。
また、結合体4と間隔埋物5が同じ樹脂材である場合は、結合体4も鉄心10の軸方向両端面で繋がるように間隔埋物5と一体で成形しても良い。
なお、間隔埋物5は、鉄心10の最上段または最下段のいずれか一方の軸方向端面を覆うように成形しても良い。
FIG. 6 is a cross-sectional view showing another example of the iron core of the rotor according to Embodiment 1, and shows a cross-sectional view corresponding to the AA cross section of FIG.
As shown in FIG. 6, the gap filler 5 may be molded so as to cover both axial end surfaces of the iron core 10, which are the uppermost and lowermost stages, with a resin material or the like. That is, the space fillings 5 are also formed as space fillings 5C and 5D on both axial end surfaces of the inner core 1 and the outer core 2 that constitute the core 10, respectively. In this example, the spacing fillers 5 constituting the rotor 50 are connected to the axial end faces of the iron core 10 as the spacing fillers 5C and 5D, so that the holding force against the centrifugal force generated when the rotor 50 rotates is stronger. become.
Further, when the combined body 4 and the space filling material 5 are made of the same resin material, the combined body 4 may be formed integrally with the space filling material 5 so as to be connected to both axial end surfaces of the iron core 10 .
The gap filler 5 may be formed so as to cover the axial end face of either the uppermost stage or the lowermost stage of the iron core 10 .

この場合の永久磁石型回転電機の製造方法は、間隔埋物5を間隔部500に充填する際に、鉄心10の軸方向両端面のうち少なくとも一つの端面を間隔埋物5で覆うように充填する充填工程を備えるようにする。これにより、簡易な製造方法で、回転子の回転時に発生する遠心力に対する保持力が強固な永久磁石型回転電機を得ることができる。 In this case, the method of manufacturing the permanent magnet type rotating electric machine is such that when filling the gap 500 with the gap filler 5 , at least one of the axial end faces of the iron core 10 is covered with the gap filler 5 . It should be equipped with a filling process. As a result, it is possible to obtain a permanent magnet type rotating electric machine with a strong holding force against the centrifugal force generated when the rotor rotates, by a simple manufacturing method.

このように、回転子50は、回転子50の中心から直径方向に所定の距離DSの位置で、内側鉄心1と外側鉄心2とが間隔Wで対向し、結合体4で係合され、磁極中心線を挟み結合体4と面接触するように第一永久磁石3Aと第二永久磁石3Bが前記間隔Wの間隔部500に配置されるとともに、間隔部500に間隔埋物5を充填した構成であって、前記間隔部500が第一永久磁石3A、第二永久磁石3Bから径方向に延伸して曲率半径を有して鉄心10の外周部に到るものであるので、図1に示す回転子50から固定子60に到る磁気回路において間隔部500が磁気的な抵抗回路として機能することにより、図1に示した漏れ磁束LFを防止でき、かつ結合体4によって内側鉄心1と外側鉄心2とで結合されているので回転子50の遠心力に対しても強固な構造となる。 In this way, the rotor 50 is positioned at a predetermined distance DS in the diametrical direction from the center of the rotor 50, the inner iron core 1 and the outer iron core 2 are opposed to each other with a gap W, and are engaged with the coupler 4, so that the magnetic poles The first permanent magnet 3A and the second permanent magnet 3B are arranged in the space portion 500 of the space W so as to sandwich the center line and come into surface contact with the combined body 4, and the space portion 500 is filled with the space filler 5. The spacing portion 500 extends radially from the first permanent magnet 3A and the second permanent magnet 3B, has a radius of curvature, and reaches the outer peripheral portion of the iron core 10, as shown in FIG. In the magnetic circuit from the rotor 50 to the stator 60, the space 500 functions as a magnetic resistance circuit, thereby preventing the leakage flux LF shown in FIG. Since it is coupled with the iron core 2 , the structure is strong against the centrifugal force of the rotor 50 .

図2に示した第一永久磁石3Aおよび第二永久磁石3Bは、内側鉄心1の段落溝1Bに挿入されて設けた実施例を示した。他の実施例として図7に示すように、外側鉄心2にも段落溝2Bに設けて、第一永久磁石3Aおよび第二永久磁石3Bを内側鉄心1および外側鉄心2で挟むよう設けるとともに、間隔部500の間隔Wは第一永久磁石3A、第二永久磁石3Bの厚さTの中央付近より延伸する構成としてもよい。 The first permanent magnet 3A and the second permanent magnet 3B shown in FIG. As another example, as shown in FIG. 7, the outer iron core 2 is also provided in the step groove 2B, and the first permanent magnet 3A and the second permanent magnet 3B are provided so as to be sandwiched between the inner iron core 1 and the outer iron core 2. The interval W of the portion 500 may extend from the vicinity of the center of the thickness T of the first permanent magnet 3A and the second permanent magnet 3B.

また、回転電機100の定格に合わせ、回転子50の直径が選択されるとともに第一永久磁石3A、第二永久磁石3Bの設置部1Sが設定される。このような場合における第一永久磁石3A、第二永久磁石3Bの鉄心10への他の配置例と、この配置例に伴う間隔Wの所定の距離DSと外径方向に延伸する他の実施例を図8~図10に示す。 Also, the diameter of the rotor 50 is selected according to the rating of the rotary electric machine 100, and the installation portion 1S of the first permanent magnet 3A and the second permanent magnet 3B is set. Another arrangement example of the first permanent magnet 3A and the second permanent magnet 3B on the iron core 10 in such a case, and another embodiment extending in the outer diameter direction with the predetermined distance DS of the interval W associated with this arrangement example are shown in FIGS.

図8は、段落溝形状を図7と同様とした上で、間隔Wを結合体4と接する部分と反対側から外側に向けて直線的に延伸したものであり、外周部分で曲率半径を有していない直線状の間隔埋物5を形成している。図9は、段落溝1Bを図3と同様にしたもの、図10は外側鉄心2にのみ段落溝2Bを設けたものである。このようないずれの間隔埋物5の形状を有する回転子50は、図1で述べた漏れ磁束LFの発生を防止可能となり、高効率な回転電機100を得ることができる。 In FIG. 8, the stepped groove shape is the same as that in FIG. 7, and the interval W is linearly extended from the side opposite to the portion in contact with the combined body 4 toward the outside, and the outer peripheral portion has a radius of curvature. It forms a rectilinear spacing fill 5 that does not extend. 9 shows a stepped groove 1B similar to that shown in FIG. 3, and FIG. 10 shows a stepped groove 2B provided only in the outer core 2. The rotor 50 having any of the shapes of the gap fillings 5 can prevent the generation of the leakage magnetic flux LF described in FIG.

また、この実施の形態1では、内側鉄心1がほぼ方形で、外側鉄心2がほぼ眉状をなし、これらを打ち抜く薄電磁鋼板材は別個の寸法を有する素材を用いることが可能で、歩留まりの向上による省資源化と、打ち抜きプレス装置の小型化が可能となり、製造コストの低減が達成できる。 In addition, in the first embodiment, the inner core 1 is substantially square and the outer core 2 is substantially eyebrow-shaped, and the thin electromagnetic steel sheets for punching these out can be made of materials having different dimensions, increasing the yield. The improvement makes it possible to save resources and reduce the size of the punching press device, thereby achieving a reduction in manufacturing costs.

尚、本願は4極の回転子50の例を示したが、6極など他の極数を有する回転子50であってもよい。さらに、回転子50には第一永久磁石3Aおよび第二永久磁石3Bの配置について、磁極中心線と直交する例を示したが、磁極中心線に対称であればV字状に角度をつけて配置しても良い。図11A、図11B、図12Aおよび図12Bは実施の形態1による回転子の鉄心の他の実施例を示す図であり、第一永久磁石3Aおよび第二永久磁石3Bは磁極中心線に対して対称であり、回転中心に向かって凸状になるV字型に角度をつけて配置されている。 Although the present application has shown an example of the rotor 50 having four poles, the rotor 50 may have other numbers of poles such as six poles. Further, in the rotor 50, the arrangement of the first permanent magnets 3A and the second permanent magnets 3B has been shown to be perpendicular to the magnetic pole center line. You can place it. 11A, 11B, 12A and 12B are diagrams showing other examples of the rotor core according to Embodiment 1, in which the first permanent magnet 3A and the second permanent magnet 3B are arranged with respect to the magnetic pole center line. It is symmetrical and arranged at an angle in a V shape that is convex towards the center of rotation.

図11A、図11B、図12Aおよび図12Bでは、第一永久磁石3Aおよび第二永久磁石3Bの一方の側面は、それぞれ結合体4と接触面F1をもって面接触している。また、第一永久磁石3Aおよび第二永久磁石3Bの他方の側面は、それぞれ間隔埋物5と接触面F2をもって面接触している。
図11A、図11B、図12Aおよび図12Bの例では、回転子50の加速および減速の際に発生する磁極に垂直な方向に力に対して、接触面F1およびF2、段落溝1Bおよび2Bにより強固に保持される。
また、図11Bに示す構成のように、第一永久磁石3Aおよび第二永久磁石3Bと結合体4および間隔埋物5の接触面F1は磁極中心線に平行でなくても良い。
図11Aでは、第一永久磁石3Aおよび第二永久磁石3Bは内側鉄心1の段落溝1Bに挿入されて設けた例を示したが、図12Aおよび図12Bに示すように、外側鉄心2にも段落溝2Bを設けて第一永久磁石3Aおよび第二永久磁石3Bを挟むように設ける構成としても良い。さらに、図12Aおよび図12Bの例でも、図11Bに示されたように第一永久磁石3Aおよび第二永久磁石3Bと、結合体4および間隔埋物5の接触面は磁極中心線に平行でなくても良い。
なお、図11A、図11B、図12Aおよび図12Bに示す間隔埋物5は、図1および図2と同様に直線埋物部分と曲線埋物部分を有しているが、図8に示すように直線埋物部分のみでも良い。
11A, 11B, 12A and 12B, one side surface of the first permanent magnet 3A and the second permanent magnet 3B are in surface contact with the combined body 4 with the contact surface F1. Further, the other side surfaces of the first permanent magnet 3A and the second permanent magnet 3B are in surface contact with the gap filler 5 via the contact surface F2.
11A, 11B, 12A and 12B, the contact surfaces F1 and F2 and the step grooves 1B and 2B resist forces perpendicular to the magnetic poles generated during acceleration and deceleration of the rotor 50. strongly held.
Further, as in the configuration shown in FIG. 11B, the contact surface F1 between the first permanent magnet 3A and the second permanent magnet 3B, the coupling body 4 and the gap filler 5 may not be parallel to the magnetic pole center line.
11A shows an example in which the first permanent magnet 3A and the second permanent magnet 3B are inserted into the stepped groove 1B of the inner core 1, but as shown in FIGS. 12A and 12B, the outer core 2 is also provided with A step groove 2B may be provided so as to sandwich the first permanent magnet 3A and the second permanent magnet 3B. 12A and 12B, as shown in FIG. 11B, the contact surfaces of the first permanent magnet 3A and the second permanent magnet 3B, the coupling body 4 and the spacing filler 5 are parallel to the magnetic pole center line. It doesn't have to be.
11A, 11B, 12A and 12B has a straight line portion and a curved line portion as in FIGS. 1 and 2, but as shown in FIG. In addition, only the linear implant part is acceptable.

以上のように、本実施の形態では、永久磁石が設置部に設けられた回転子と、固定子とを備えた永久磁石型回転電機であって、前記回転子の鉄心は、内側鉄心と外側鉄心とで構成され、前記内側鉄心と前記外側鉄心は磁極中心に配置された結合体により結合され、前記内側鉄心と前記外側鉄心の間には前記結合体を挟んで前記永久磁石が設置され、前記永久磁石の前記結合体の反対側の周方向端部から前記鉄心の外周方向に向けて磁気的な間隔を有する間隔部が形成され、前記間隔部には樹脂性の間隔埋物が設けられているので、磁束漏れを低減し、遠心力耐力を有し、高トルク化が可能となる。 As described above, in the present embodiment, the permanent magnet type rotating electric machine includes a rotor having a permanent magnet provided in an installation portion, and a stator. The inner core and the outer core are coupled by a coupling body arranged at the magnetic pole center, and the permanent magnet is installed between the inner core and the outer core with the coupling body interposed therebetween, A spacing portion having a magnetic spacing is formed from the peripheral end portion of the permanent magnet opposite to the combined body toward the outer circumference of the iron core, and a resin spacing filler is provided in the spacing portion. Therefore, magnetic flux leakage can be reduced, centrifugal force resistance can be obtained, and high torque can be achieved.

また、前記結合体と、前記永久磁石の前記結合体側の周方向端部とは、面接触しているので、回転子の加速および減速の際に発生する磁極に垂直な方向力に対して強固に保持される。 In addition, since the combined body and the circumferential ends of the permanent magnets on the combined body side are in surface contact, they are strong against forces perpendicular to the magnetic poles generated during acceleration and deceleration of the rotor. is held to

また、前記間隔部は、前記鉄心の外周部につながる箇所で曲率半径を有する曲線間隔部を有しているので、間隔埋物が飛散しなく強固に保持することができる。 In addition, since the space portion has a curved space portion having a radius of curvature at a portion connected to the outer peripheral portion of the iron core, the space filler can be firmly held without scattering.

また、前記間隔部は、前記結合体から直線状に延伸する直線間隔部を介して、前記曲線間隔部につながっているので、間隔埋物が飛散しなく強固に保持することができる。 In addition, since the spacing portion is connected to the curved spacing portion via the straight spacing portion that extends linearly from the combined body, the space filling material can be firmly held without scattering.

また、前記間隔部は、前記結合体から直線状に延伸する直線間隔部を介して、前記鉄心の外周部につながっているので、鉄心の構造が簡易となり、製造上有利となる。 In addition, since the spacing portion is connected to the outer peripheral portion of the core through the straight spacing portion that extends linearly from the combined body, the structure of the core becomes simple, which is advantageous in terms of manufacturing.

また、前記結合体は、その上部および下部に台形状の突起部を形成するとともに、前記鉄心の軸方向長さと同一の軸方向長を有し、前記突起部は前記外側鉄心および前記内側鉄心に設けられた係合部に係合するので、内側鉄心と外側鉄心を強固に保持することができる。 In addition, the combined body has trapezoidal protrusions formed on its upper and lower portions, and has the same axial length as the axial length of the iron core, and the protrusions are formed on the outer iron core and the inner iron core. Since it engages with the provided engaging portion, it is possible to firmly hold the inner core and the outer core.

また、前記永久磁石は、第一永久磁石と第二永久磁石とからなるとともに、前記設置部は前記鉄心の磁極中心線と直交する線上において、前記結合体に対向して設けられているので、鉄心の構造が簡易となり、磁気特性が向上する。 In addition, the permanent magnet is composed of a first permanent magnet and a second permanent magnet, and the installation portion is provided on a line orthogonal to the magnetic pole center line of the iron core so as to face the combined body. The structure of the iron core is simplified, and the magnetic properties are improved.

また、前記設置部は、対向する前記内側鉄心と前記外側鉄心のそれぞれに設けられている段落溝とするので、永久磁石を強固に保持することができる。 Further, since the installation portion is a stepped groove provided in each of the inner core and the outer core, which are opposed to each other, the permanent magnet can be held firmly.

また、前記設置部は、前記内側鉄心に設けられている段落溝とするので、永久磁石を強固に保持することができる。 Further, since the installation portion is a stepped groove provided in the inner core, the permanent magnet can be firmly held.

また、前記設置部は、前記外側鉄心に設けられている段落溝とするので、永久磁石を強固に保持することができる。 Further, since the installation portion is a stepped groove provided in the outer iron core, the permanent magnet can be firmly held.

また、前記永久磁石は、磁極中心線に対して対称であり、回転中心に向かって凸状になるV字型形状に配置されるので、磁気特性が向上する。 In addition, the permanent magnets are arranged in a V-shape that is symmetrical with respect to the magnetic pole center line and protrudes toward the center of rotation, thereby improving the magnetic characteristics.

また、前記間隔埋物は、前記鉄心の軸方向両端面のうち少なくとも一つの端面を覆うように一体化してつながっているので、回転子の回転時に発生する遠心力に対する保持力が強固になる。 Moreover, since the gap filler is integrally connected so as to cover at least one of the axial end faces of the iron core, the holding force against the centrifugal force generated when the rotor rotates is strengthened.

また、前記結合体は樹脂材または非磁性金属材のいずれかとするので、磁気特性が向上する。 Further, since the combined body is made of either a resin material or a non-magnetic metal material, the magnetic properties are improved.

また、前記結合体は樹脂材からなり、前記間隔埋物と前記鉄心の軸方向両端面のうち少なくとも一つの端面においてつながっているので、回転子の回転時に発生する遠心力に対する保持力が強固になる。 In addition, since the combined body is made of a resin material and is connected to the gap filler on at least one of the axial end faces of the iron core, the holding force against the centrifugal force generated when the rotor rotates is strong. Become.

また、永久磁石型回転電機の製造方法であって、前記間隔埋物を前記間隔部に充填する際に、前記鉄心の軸方向両端面のうち少なくとも一つの端面を前記間隔埋物で覆うように充填する充填工程を備えたので、簡易な製造方法により、回転子の回転時に発生する遠心力に対する保持力が強固な永久磁石型回転電機を得ることができる。 Further, in the method for manufacturing a permanent magnet type rotating electric machine, when filling the space portion with the space filling material, at least one end surface of both axial end surfaces of the iron core is covered with the space filling material. Since the filling process is provided, it is possible to obtain a permanent magnet type rotating electric machine with a strong holding force against the centrifugal force generated when the rotor rotates, by a simple manufacturing method.

実施の形態2.
次に、実施の形態2を説明する。前述した実施の形態1では内側鉄心1と外側鉄心2とは互いに分離されていることから磁気回路に対応して、使用する薄電磁鋼板を異なる材、つまり方向性、無方向性の材を使い分けてもよい。
実施の形態1で示した眉状の外側鉄心2は長手方向、すなわち外側鉄心2の面方向であって磁極中心線に直交する方向に方向性を有する方向性の薄電磁鋼板を用いるとともに、内側鉄心1は無方向性の薄電磁鋼板とし、これらの外側鉄心2と内側鉄心1とを組み合わせた回転子50とすることで回転子50の磁気特性が放射方向に不均一となることを防止し、さらに磁気特性を向上させることが可能である。
Embodiment 2.
Next, Embodiment 2 will be described. In the first embodiment described above, since the inner core 1 and the outer core 2 are separated from each other, the thin magnetic steel sheets to be used are made of different materials, that is, directional and non-oriented materials, depending on the magnetic circuit. may
The eyebrow-shaped outer core 2 shown in the first embodiment uses a directional thin electromagnetic steel sheet having a directionality in the longitudinal direction, that is, the surface direction of the outer core 2 and in a direction perpendicular to the magnetic pole center line. The iron core 1 is made of a non-oriented thin electromagnetic steel plate, and the outer iron core 2 and the inner iron core 1 are combined to form the rotor 50, thereby preventing the magnetic characteristics of the rotor 50 from becoming non-uniform in the radial direction. , it is possible to further improve the magnetic properties.

以上のように、本実施の形態によれば、外側鉄心は、前記外側鉄心の面方向であって磁極中心線に直交する方向に方向性を有する電磁鋼板の積層体としたので、磁気特性を向上させることができる。 As described above, according to the present embodiment, the outer core is a laminate of electromagnetic steel sheets having a directivity in the plane direction of the outer core and in the direction perpendicular to the magnetic pole center line. can be improved.

実施の形態3.
図13は、実施の形態3による結合体を示す図であり、図2AのA-A線の断面に対応している。
本実施の形態の結合体40は、内部に中空部40Gを有しており、中空部40Gは軸方向端部に設けた端部40Eおよび側面に設けた側部40Fにより囲まれている。
本実施の形態では、中空部40Gを有する結合体40とすることで、第一永久磁石3Aおよび第二永久磁石3Bを一体化した永久磁石とし、この一体化した永久磁石を結合体40の中空部40Gを貫いて挿入して配置することができ、磁極の磁気特性が向上する。
Embodiment 3.
FIG. 13 is a diagram showing a combined body according to Embodiment 3, and corresponds to the cross section taken along line AA in FIG. 2A.
The combined body 40 of the present embodiment has a hollow portion 40G inside, and the hollow portion 40G is surrounded by an end portion 40E provided on the axial end and a side portion 40F provided on the side surface.
In the present embodiment, the first permanent magnet 3A and the second permanent magnet 3B are integrated into the combined body 40 having the hollow portion 40G. It can be inserted and placed through the portion 40G to improve the magnetic properties of the pole.

以上のように、本実施の形態によれば、結合体は内部に中空部を有しており、前記結合体の軸方向両端面には端部が設けられている。そして、前記永久磁石は、前記結合体の前記中空部を貫く一体の永久磁石からなり、前記設置部は前記鉄心の磁極中心線と直交する線上において、前記結合体に対向して設けられているので、磁極の磁気特性が向上する。 As described above, according to the present embodiment, the combined body has a hollow portion inside, and end portions are provided on both axial end faces of the combined body. The permanent magnet is an integral permanent magnet penetrating the hollow portion of the combined body, and the installation portion is provided facing the combined body on a line orthogonal to the magnetic pole center line of the iron core. Therefore, the magnetic properties of the magnetic pole are improved.

本願は、様々な例示的な実施の形態及び実施例が記載されているが、1つ、または複数の実施の形態に記載された様々な特徴、態様、及び機能は特定の実施の形態の適用に限られるのではなく、単独で、または様々な組み合わせで実施の形態に適用可能である。
従って、例示されていない無数の変形例が、本願に開示される技術の範囲内において想定される。例えば、少なくとも1つの構成要素を変形する場合、追加する場合または省略する場合、さらには、少なくとも1つの構成要素を抽出し、他の実施の形態の構成要素と組み合わせる場合が含まれるものとする。
While this application describes various exemplary embodiments and examples, various features, aspects, and functions described in one or more embodiments may not apply to particular embodiments. can be applied to the embodiments singly or in various combinations.
Therefore, countless modifications not illustrated are envisioned within the scope of the technology disclosed in the present application. For example, modification, addition or omission of at least one component, extraction of at least one component, and combination with components of other embodiments shall be included.

1 内側鉄心、1S 設置部、1B 段落溝、1C 係合部、2 外側鉄心、3A 第一永久磁石、3B 第二永久磁石、4 結合体、5 間隔埋物、10 鉄心、40 結合体、40G 中空部、50 回転子、60 固定子、100 永久磁石型回転電機、500 間隔部、500A 直線間隔部、500B 曲線間隔部、W 間隔。 Reference Signs List 1 inner iron core 1S installation portion 1B step groove 1C engaging portion 2 outer iron core 3A first permanent magnet 3B second permanent magnet 4 combined body 5 gap filler 10 core 40 combined body 40G Hollow part 50 Rotor 60 Stator 100 Permanent magnet rotating electric machine 500 Spacing part 500A Straight spacing part 500B Curved spacing part W Spacing.

Claims (14)

永久磁石が設置部に設けられた回転子と、固定子とを備えた永久磁石型回転電機であって、前記回転子の鉄心は、内側鉄心と外側鉄心とで構成され、前記内側鉄心と前記外側鉄心は磁極中心に配置された結合体により結合され、前記内側鉄心と前記外側鉄心の間には前記結合体を挟んで前記永久磁石が設置され、前記永久磁石の前記結合体の反対側の周方向端部から前記鉄心の外周方向に向けて磁気的な間隔を有する間隔部が形成され、前記間隔部には樹脂性の間隔埋物が設けられ、
前記間隔部は、前記鉄心の外周部につながる箇所で曲率半径を有する曲線間隔部を有し、
前記間隔部は、前記結合体から直線状に延伸する直線間隔部を介して、前記曲線間隔部につながっており、
前記結合体は内部に中空部を有しており、前記結合体の軸方向両端面には端部が設けられ、
前記永久磁石は、前記結合体の前記中空部を貫く一体の永久磁石からなり、前記設置部は前記鉄心の磁極中心線と直交する線上において、前記結合体に対向して設けられている永久磁石型回転電機。
A permanent-magnet rotating electrical machine comprising a rotor having a permanent magnet installed in an installation portion, and a stator, wherein an iron core of the rotor is composed of an inner iron core and an outer iron core, and the inner iron core and the The outer iron core is coupled by a coupler arranged at the magnetic pole center, the permanent magnets are installed between the inner iron core and the outer iron core with the coupler sandwiched therebetween, and the permanent magnets are arranged on the opposite side of the coupler. A spacing portion having a magnetic spacing is formed from a circumferential end portion toward the outer peripheral direction of the iron core, and a resin spacing filler is provided in the spacing portion,
The spacing portion has a curved spacing portion having a radius of curvature at a portion connected to the outer peripheral portion of the iron core,
The spacing portion is connected to the curved spacing portion via a straight spacing portion extending linearly from the combined body ,
The combined body has a hollow inside, end portions are provided on both axial end surfaces of the combined body,
The permanent magnet is an integral permanent magnet penetrating the hollow portion of the combined body, and the installation portion is a permanent magnet provided facing the combined body on a line orthogonal to the magnetic pole center line of the iron core. type rotary electric machine.
前記結合体と、前記永久磁石の前記結合体側の周方向端部とは、面接触している請求項1に記載の永久磁石型回転電機。 2. The permanent magnet type electric rotating machine according to claim 1, wherein the combined body and the circumferential end portion of the permanent magnet on the combined body side are in surface contact with each other. 前記結合体は、その上部および下部に台形状の突起部を形成するとともに、前記鉄心の軸方向長さと同一の軸方向長を有し、前記突起部は前記外側鉄心および前記内側鉄心に設けられた係合部に係合する請求項1または請求項2に記載の永久磁石型回転電機。 The combined body has trapezoidal projections on its upper and lower parts and has the same axial length as the core, and the projections are provided on the outer core and the inner core. 3. The permanent magnet type electric rotating machine according to claim 1, wherein the permanent magnet type rotary electric machine is engaged with the engaging portion. 前記永久磁石は、第一永久磁石と第二永久磁石とからなるとともに、前記設置部は前記鉄心の磁極中心線と直交する線上において、前記結合体に対向して設けられている請求項1から請求項3のいずれか1項に記載の永久磁石型回転電機。 2. From claim 1, wherein the permanent magnets are composed of a first permanent magnet and a second permanent magnet, and the installation portion is provided on a line orthogonal to the magnetic pole center line of the iron core so as to face the combined body. The permanent magnet type rotary electric machine according to claim 3 . 前記設置部は、対向する前記内側鉄心と前記外側鉄心のそれぞれに設けられている段落溝とする請求項1から請求項4のいずれか1項に記載の永久磁石型回転電機。 The permanent magnet type electric rotating machine according to any one of claims 1 to 4, wherein the installation portion is a step groove provided in each of the inner core and the outer core that face each other. 前記設置部は、前記内側鉄心に設けられている段落溝とする請求項1から請求項4のいずれか1項に記載の永久磁石型回転電機。 The permanent magnet type electric rotating machine according to any one of claims 1 to 4, wherein the installation portion is a step groove provided in the inner iron core. 前記設置部は、前記外側鉄心に設けられている段落溝とする請求項1から請求項4のいずれか1項に記載の永久磁石型回転電機。 The permanent magnet type electric rotating machine according to any one of claims 1 to 4, wherein the installation portion is a step groove provided in the outer iron core. 前記直線間隔部の間隔は、前記永久磁石の厚さよりも小さい請求項1から請求項7のいずれか1項に記載の永久磁石型回転電機。 The permanent magnet type electric rotating machine according to any one of claims 1 to 7, wherein the interval of the straight interval portion is smaller than the thickness of the permanent magnet. 前記永久磁石は、磁極中心線に対して対称であり、回転中心に向かって凸状になるV字型形状に配置される請求項1から請求項8のいずれか1項に記載の永久磁石型回転電機。 The permanent magnet type according to any one of claims 1 to 8, wherein the permanent magnets are arranged in a V-shape that is symmetrical with respect to the magnetic pole center line and convex toward the center of rotation. rotating electric machine. 前記外側鉄心は、前記外側鉄心の面方向であって磁極中心線に直交する方向に方向性を有する電磁鋼板の積層体とする請求項1から請求項9のいずれか1項に記載の永久磁石型回転電機。 10. The permanent magnet according to any one of claims 1 to 9, wherein the outer core is a laminate of electromagnetic steel sheets having a directivity in a plane direction of the outer core and in a direction orthogonal to the magnetic pole center line. type rotary electric machine. 前記間隔埋物は、前記鉄心の軸方向両端面のうち少なくとも一つの端面を覆うように一体化してつながっている請求項1から請求項10のいずれか1項に記載の永久磁石型回転電機。 11. The permanent magnet type electric rotating machine according to any one of claims 1 to 10, wherein the gap filler is integrally connected so as to cover at least one of axial end faces of the iron core. 前記結合体は樹脂材または非磁性金属材のいずれかとする請求項1から請求項11のいずれか1項に記載の永久磁石型回転電機。 12. The permanent magnet type electric rotating machine according to any one of claims 1 to 11, wherein the combined body is made of either a resin material or a non-magnetic metal material. 前記結合体は樹脂材からなり、前記間隔埋物と前記鉄心の軸方向両端面のうち少なくとも一つの端面においてつながっている請求項11に記載の永久磁石型回転電機。 12. The permanent magnet type electric rotating machine according to claim 11, wherein said combined body is made of a resin material, and is connected to said gap filler on at least one of axial end faces of said iron core. 請求項11または請求項13に記載の永久磁石型回転電機を製造する製造方法であって、前記間隔埋物を前記間隔部に充填する際に、前記鉄心の軸方向両端面のうち少なくとも一つの端面を前記間隔埋物で覆うように充填する充填工程を備えた永久磁石型回転電機の製造方法。 14. The manufacturing method for manufacturing a permanent magnet type rotating electric machine according to claim 11, wherein at least one of the axial end faces of the iron core is filled with the space filler in the space. A method of manufacturing a permanent magnet type rotating electrical machine, comprising a filling step of filling the end face with the gap filling material so as to cover the end face.
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