JP7073252B2 - Photosensitive resin composition, photosensitive resin film, method for manufacturing cured product, laminate, and electronic components - Google Patents
Photosensitive resin composition, photosensitive resin film, method for manufacturing cured product, laminate, and electronic components Download PDFInfo
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- JP7073252B2 JP7073252B2 JP2018508291A JP2018508291A JP7073252B2 JP 7073252 B2 JP7073252 B2 JP 7073252B2 JP 2018508291 A JP2018508291 A JP 2018508291A JP 2018508291 A JP2018508291 A JP 2018508291A JP 7073252 B2 JP7073252 B2 JP 7073252B2
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- photosensitive resin
- resin composition
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- 239000011342 resin composition Substances 0.000 title claims description 103
- 229920005989 resin Polymers 0.000 title claims description 52
- 239000011347 resin Substances 0.000 title claims description 52
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 238000000034 method Methods 0.000 title description 28
- 125000000524 functional group Chemical group 0.000 claims description 57
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 54
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims description 30
- 239000000758 substrate Substances 0.000 claims description 30
- 239000000126 substance Substances 0.000 claims description 28
- 125000002723 alicyclic group Chemical group 0.000 claims description 23
- 239000003999 initiator Substances 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 19
- 239000007787 solid Substances 0.000 claims description 19
- 238000002835 absorbance Methods 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 10
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 9
- 125000003118 aryl group Chemical group 0.000 claims description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000007870 radical polymerization initiator Substances 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims 4
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 1
- 150000002894 organic compounds Chemical class 0.000 claims 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-M phosphinate Chemical compound [O-][PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-M 0.000 claims 1
- -1 isocyanate compound Chemical class 0.000 description 99
- 239000010410 layer Substances 0.000 description 89
- 239000000047 product Substances 0.000 description 49
- 125000000962 organic group Chemical group 0.000 description 25
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 24
- 239000012948 isocyanate Substances 0.000 description 24
- 150000002430 hydrocarbons Chemical group 0.000 description 20
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 20
- 239000004593 Epoxy Substances 0.000 description 17
- 238000001035 drying Methods 0.000 description 17
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 15
- 239000003085 diluting agent Substances 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 13
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 description 12
- 125000004432 carbon atom Chemical group C* 0.000 description 11
- 239000007795 chemical reaction product Substances 0.000 description 11
- 238000000576 coating method Methods 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 11
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 10
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 10
- 239000002245 particle Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000000243 solution Substances 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 230000007261 regionalization Effects 0.000 description 8
- 239000011248 coating agent Substances 0.000 description 7
- 239000004020 conductor Substances 0.000 description 7
- 125000005442 diisocyanate group Chemical group 0.000 description 7
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 7
- 238000010030 laminating Methods 0.000 description 7
- 238000007747 plating Methods 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 5
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 5
- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical class OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 230000000704 physical effect Effects 0.000 description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 5
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 5
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 229910010413 TiO 2 Inorganic materials 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 4
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 4
- 239000011241 protective layer Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000013638 trimer Substances 0.000 description 4
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 3
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 3
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical class OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 239000011256 inorganic filler Substances 0.000 description 3
- 229910003475 inorganic filler Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 3
- 229910052753 mercury Inorganic materials 0.000 description 3
- VJQGGZWPOMJLTP-UHFFFAOYSA-N octadecane-1,1-diol Chemical compound CCCCCCCCCCCCCCCCCC(O)O VJQGGZWPOMJLTP-UHFFFAOYSA-N 0.000 description 3
- 239000003960 organic solvent Substances 0.000 description 3
- 229940105570 ornex Drugs 0.000 description 3
- 150000002978 peroxides Chemical class 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
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- 238000002360 preparation method Methods 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 230000000087 stabilizing effect Effects 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 3
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 2
- MEBONNVPKOBPEA-UHFFFAOYSA-N 1,1,2-trimethylcyclohexane Chemical compound CC1CCCCC1(C)C MEBONNVPKOBPEA-UHFFFAOYSA-N 0.000 description 2
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- PCHXZXKMYCGVFA-UHFFFAOYSA-N 1,3-diazetidine-2,4-dione Chemical compound O=C1NC(=O)N1 PCHXZXKMYCGVFA-UHFFFAOYSA-N 0.000 description 2
- FRASJONUBLZVQX-UHFFFAOYSA-N 1,4-naphthoquinone Chemical compound C1=CC=C2C(=O)C=CC(=O)C2=C1 FRASJONUBLZVQX-UHFFFAOYSA-N 0.000 description 2
- VZXPHDGHQXLXJC-UHFFFAOYSA-N 1,6-diisocyanato-5,6-dimethylheptane Chemical compound O=C=NC(C)(C)C(C)CCCCN=C=O VZXPHDGHQXLXJC-UHFFFAOYSA-N 0.000 description 2
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 2
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 2
- 125000004182 2-chlorophenyl group Chemical group [H]C1=C([H])C(Cl)=C(*)C([H])=C1[H] 0.000 description 2
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 2
- PCKZAVNWRLEHIP-UHFFFAOYSA-N 2-hydroxy-1-[4-[[4-(2-hydroxy-2-methylpropanoyl)phenyl]methyl]phenyl]-2-methylpropan-1-one Chemical compound C1=CC(C(=O)C(C)(O)C)=CC=C1CC1=CC=C(C(=O)C(C)(C)O)C=C1 PCKZAVNWRLEHIP-UHFFFAOYSA-N 0.000 description 2
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 2
- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 2
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- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- GOLORTLGFDVFDW-UHFFFAOYSA-N 3-(1h-benzimidazol-2-yl)-7-(diethylamino)chromen-2-one Chemical compound C1=CC=C2NC(C3=CC4=CC=C(C=C4OC3=O)N(CC)CC)=NC2=C1 GOLORTLGFDVFDW-UHFFFAOYSA-N 0.000 description 2
- SJECZPVISLOESU-UHFFFAOYSA-N 3-trimethoxysilylpropan-1-amine Chemical compound CO[Si](OC)(OC)CCCN SJECZPVISLOESU-UHFFFAOYSA-N 0.000 description 2
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- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical compound C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 2
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- IMAIAZQPQINLPR-UHFFFAOYSA-N 4,6-diethyl-7-(ethylamino)chromen-2-one Chemical compound O1C(=O)C=C(CC)C2=C1C=C(NCC)C(CC)=C2 IMAIAZQPQINLPR-UHFFFAOYSA-N 0.000 description 2
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- 239000002253 acid Substances 0.000 description 2
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- 125000004849 alkoxymethyl group Chemical group 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 150000008365 aromatic ketones Chemical class 0.000 description 2
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- PMMYEEVYMWASQN-IMJSIDKUSA-N cis-4-Hydroxy-L-proline Chemical compound O[C@@H]1CN[C@H](C(O)=O)C1 PMMYEEVYMWASQN-IMJSIDKUSA-N 0.000 description 2
- ZYGHJZDHTFUPRJ-UHFFFAOYSA-N coumarin Chemical compound C1=CC=C2OC(=O)C=CC2=C1 ZYGHJZDHTFUPRJ-UHFFFAOYSA-N 0.000 description 2
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- 125000004434 sulfur atom Chemical group 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- SWAXTRYEYUTSAP-UHFFFAOYSA-N tert-butyl ethaneperoxoate Chemical compound CC(=O)OOC(C)(C)C SWAXTRYEYUTSAP-UHFFFAOYSA-N 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 150000003557 thiazoles Chemical class 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 150000003577 thiophenes Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000001969 wideband alternating-phase low-power technique for zero residual splitting Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 150000007964 xanthones Chemical class 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Materials For Photolithography (AREA)
Description
本開示は、感光性樹脂組成物、感光性樹脂フィルム、硬化物の製造方法、積層体、及び電子部品に関する。 The present disclosure relates to a photosensitive resin composition, a photosensitive resin film, a method for producing a cured product, a laminate, and an electronic component.
半導体集積回路(LSI)又は配線板の製造分野において、導体パターンを作製するためのレジストとして、感光性材料が用いられている。例えば、配線板の製造において、感光性樹脂組成物を用いてレジストを形成し、次いで、メッキ処理によって、導体パターン、メタルポスト等を形成している。より具体的には、支持体(基板)上に、感光性樹脂組成物等を用いて感光層を形成し、該感光層を所定のマスクパターンを介して露光し、次いで、導体パターン、メタルポスト等を形成する部分を選択的に除去(剥離)できるように現像処理することで、レジストパターン(レジスト)を形成する。次いで、この除去された部分に、銅等の導体をメッキ処理によって形成した後、レジストパターンを除去することにより、導体パターン、メタルポスト等を備える配線板を製造できる。 In the field of manufacturing semiconductor integrated circuits (LSIs) or wiring boards, photosensitive materials are used as resists for producing conductor patterns. For example, in the manufacture of a wiring board, a resist is formed using a photosensitive resin composition, and then a conductor pattern, a metal post, or the like is formed by a plating process. More specifically, a photosensitive layer is formed on a support (substrate) using a photosensitive resin composition or the like, and the photosensitive layer is exposed via a predetermined mask pattern, followed by a conductor pattern and a metal post. A resist pattern (resist) is formed by developing so that the portion forming the above can be selectively removed (peeled). Next, a conductor such as copper is formed on the removed portion by plating, and then the resist pattern is removed, whereby a wiring board provided with a conductor pattern, a metal post, or the like can be manufactured.
従来、レジストパターンを除去した後、金属メッキを成長させることで、厚い導体パターン、メタルポストが作製されていた。このような要求に対応するために、例えば、厚膜用感光性レジストとして、30μm程度、厚くても、感光層の厚みが65μm程度のものが用いられていた(特許文献1及び2参照)。
また、近年、さらなる高性能化のために、金属イオン希薄層のうち、選択的にめっき成長させたい方向に存在する層をめっき液により破壊しながらめっき処理をすることで、導体層を厚み150μm程度まで厚く形成することが試みられている(特許文献3参照)。Conventionally, a thick conductor pattern and a metal post have been produced by growing a metal plating after removing a resist pattern. In order to meet such demands, for example, a photosensitive resist for a thick film having a thickness of about 30 μm and a thickness of about 65 μm has been used (see Patent Documents 1 and 2).
Further, in recent years, in order to further improve the performance, the conductor layer has a thickness of 150 μm by performing a plating treatment while selectively destroying a layer existing in a direction to be plated and grown among the metal ion dilute layers with a plating solution. Attempts have been made to form the film as thick as possible (see Patent Document 3).
しかし、従来の厚膜用感光性レジストでは、例えば、70μm以上という厚い感光層の形成が求められるような場合に、底部まで、光が通りにくく、パターン形状が悪化する場合があった。また、特許文献3に記載の方法では、金属イオン希薄層を部分的に破壊しながらめっきを進めるため、安定して優れたパターンを形成することは困難であった。そのため、70μm、更には従来のものより厚い150μm、又は、それ以上の厚みの感光層を形成した場合であっても、優れたパターン形成性を有する感光性レジストが求められている。 However, in the conventional photosensitive resist for a thick film, for example, when the formation of a thick photosensitive layer of 70 μm or more is required, light may not easily pass to the bottom and the pattern shape may be deteriorated. Further, in the method described in Patent Document 3, since the plating proceeds while partially destroying the metal ion dilute layer, it is difficult to stably form an excellent pattern. Therefore, there is a demand for a photosensitive resist having excellent pattern-forming properties even when a photosensitive layer having a thickness of 70 μm, further 150 μm thicker than that of the conventional one, or thicker than that is formed.
そこで、本開示が解決しようとする課題は、以上の事情に鑑みてなされたものであり、例えば、70μm以上という厚い感光層を形成する場合であっても優れたパターン形成性を有する感光性樹脂組成物、感光性樹脂フィルム、硬化物の製造方法、積層体、及び、電子部品(以下、「感光性樹脂組成物等」と称することがある。)を提供することである。 Therefore, the problem to be solved by the present disclosure has been made in view of the above circumstances. For example, a photosensitive resin having excellent pattern forming properties even when a thick photosensitive layer of 70 μm or more is formed. It is an object of the present invention to provide a composition, a photosensitive resin film, a method for producing a cured product, a laminate, and an electronic component (hereinafter, may be referred to as a "photosensitive resin composition or the like").
本発明者らは、前記課題を解決するために鋭意研究を重ねた結果、下記の構成を有する感光性樹脂組成物等により解決できることを見出した。本開示は、下記の感光性樹脂組成物等を提供するものである。 As a result of diligent research to solve the above problems, the present inventors have found that the problem can be solved by a photosensitive resin composition or the like having the following constitution. The present disclosure provides the following photosensitive resin compositions and the like.
[1](A)成分:光重合性官能基及び炭素-窒素結合を有する高分子量体と、(B)成分:光重合性官能基及び炭素-窒素結合を有する低分子量体と、(C)成分:光重合開始剤と、を含有し、該(B)成分が、光重合性官能基としてアクリロイル基を有する低分子量体を含む、感光性樹脂組成物。
[2]上記[1]に記載の感光性樹脂組成物を用いた感光層を有する、感光性樹脂フィルム。
[3]基板上に上記[1]に記載の感光性樹脂組成物、又は上記[2]に記載の感光性樹脂フィルムを用いて感光層を設ける工程、該感光層の少なくとも一部に活性光線を照射して、光硬化部を形成する工程、及び、該感光層の光硬化部以外の少なくとも一部を除去し、樹脂パターンを形成する工程を順に有する、硬化物の製造方法。
[4]上記[1]に記載の感光性樹脂組成物の硬化物を備える積層体。
[5]上記[1]に記載の感光性樹脂組成物の硬化物を備える電子部品。[1] Component (A): high molecular weight body having photopolymerizable functional group and carbon-nitrogen bond, component (B): low molecular weight body having photopolymerizable functional group and carbon-nitrogen bond, (C) Component: A photosensitive resin composition containing a photopolymerization initiator and a low molecular weight substance having the component (B) as a photopolymerizable functional group having an acryloyl group.
[2] A photosensitive resin film having a photosensitive layer using the photosensitive resin composition according to the above [1].
[3] A step of providing a photosensitive layer on a substrate using the photosensitive resin composition according to the above [1] or the photosensitive resin film according to the above [2], active light rays on at least a part of the photosensitive layer. A method for producing a cured product, which comprises, in order, a step of forming a photocurable portion by irradiating the photosensitive layer and a step of removing at least a part of the photosensitive layer other than the photocured portion to form a resin pattern.
[4] A laminate comprising a cured product of the photosensitive resin composition according to the above [1].
[5] An electronic component comprising a cured product of the photosensitive resin composition according to the above [1].
本開示によれば、例えば、70μm以上という厚い感光層を形成する場合であっても優れたパターン形成性を有する感光性樹脂組成物等を提供することができる。 According to the present disclosure, for example, it is possible to provide a photosensitive resin composition having excellent pattern forming properties even when a thick photosensitive layer of 70 μm or more is formed.
以下、本開示について、詳細に説明する。
本明細書において、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示し、段階的に記載される最小値及び最大値は、任意に組み合わせてもよい。また、本明細書中に段階的に記載されている数値範囲において、ある段階の数値範囲の上限値又は下限値は、他の段階の数値範囲の上限値又は下限値と任意に組み合わせてもよい。また、本明細書中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
「(メタ)アクリル酸」とは、「アクリル酸」及びそれに対応する「メタクリル酸」の少なくとも一方を意味し、(メタ)アクリレート等の他の類似表現についても同様である。Hereinafter, the present disclosure will be described in detail.
In the present specification, the numerical range indicated by using "-" indicates a range including the numerical values before and after "-" as the minimum value and the maximum value, respectively, and the minimum value and the minimum value described stepwise. The maximum value may be arbitrarily combined. Further, in the numerical range described stepwise in the present specification, the upper limit value or the lower limit value of the numerical range of one step may be arbitrarily combined with the upper limit value or the lower limit value of the numerical range of another step. .. Further, in the numerical range described in the present specification, the upper limit value or the lower limit value of the numerical range may be replaced with the value shown in the examples.
"(Meth) acrylic acid" means at least one of "acrylic acid" and the corresponding "methacrylic acid", and the same applies to other similar expressions such as (meth) acrylate.
[感光性樹脂組成物]
本開示における実施形態に係る(以後、単に本実施形態と称する場合がある。)感光性樹脂組成物は、(A)成分:光重合性官能基及び炭素-窒素結合を有する高分子量体と、(B)成分:光重合性官能基及び炭素-窒素結合を有する低分子量体と、(C)成分:光重合開始剤と、を含有し、該(B)成分が、光重合性官能基としてアクリロイル基を有する低分子量体を含む、感光性樹脂組成物である。
本明細書において、「固形分」とは、感光性樹脂組成物に含まれる水、溶媒等の揮発する物質を除いた不揮発分のことであり、該樹脂組成物を乾燥させた際に、揮発せずに残る成分を示し、また室温(25℃)で液状、水飴状、及びワックス状のものも含む。以下、各成分について、説明する。[Photosensitive resin composition]
The photosensitive resin composition according to the embodiment of the present disclosure (hereinafter, may be simply referred to as the present embodiment) comprises a component (A): a high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond. A component (B): a low molecular weight substance having a photopolymerizable functional group and a carbon-nitrogen bond, and a component (C): a photopolymerization initiator are contained, and the component (B) is used as a photopolymerizable functional group. A photosensitive resin composition containing a low molecular weight substance having an acryloyl group.
In the present specification, the "solid content" is a non-volatile substance excluding volatile substances such as water and solvent contained in the photosensitive resin composition, and is volatile when the resin composition is dried. It shows the components that remain without being used, and also includes liquid, water candy-like, and wax-like substances at room temperature (25 ° C.). Hereinafter, each component will be described.
<(A)成分:高分子量体>
本実施形態の感光性樹脂組成物は、(A)成分として光重合性官能基及び炭素-窒素結合を有する高分子量体を含む。「高分子量体」とは、重量平均分子量2,000以上である化合物を意味する。なお、本明細書において、重量平均分子量(Mw)の値は、ゲルパーミエーションクロマトグラフ(GPC)法によって、テトラヒドロフラン(THF)を用いて標準ポリスチレン換算により求めた値である。
(A)成分の高分子量体が有する光重合性官能基としては、(メタ)アクリロイル基;アリル基、ビニル基等のアルケニル基などのエチレン性不飽和基、などが挙げられる。パターン形成性を向上させる観点から、(A)成分は、光重合性官能基として(メタ)アクリロイル基を有する高分子量体を含んでもよく、更に、炭素-窒素結合としてウレタン結合を有する高分子量体を含んでもよい。光重合性官能基として(メタ)アクリロイル基を有する高分子量体としては(メタ)アクリレートが挙げられ、更に、炭素-窒素結合としてウレタン結合を有する高分子量体としては、ウレタン(メタ)アクリレートが挙げられる。
また、(A)成分は、鎖状炭化水素骨格、脂環式骨格、及び芳香環骨格からなる群から選ばれる少なくとも1種の骨格を有する高分子量体を含んでもよい。<(A) component: high molecular weight body>
The photosensitive resin composition of the present embodiment contains a high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond as the component (A). The "high molecular weight body" means a compound having a weight average molecular weight of 2,000 or more. In the present specification, the value of the weight average molecular weight (Mw) is a value obtained by the gel permeation chromatograph (GPC) method using tetrahydrofuran (THF) in terms of standard polystyrene.
Examples of the photopolymerizable functional group contained in the high molecular weight substance of the component (A) include a (meth) acryloyl group; an ethylenically unsaturated group such as an alkenyl group such as an allyl group and a vinyl group. From the viewpoint of improving the pattern forming property, the component (A) may contain a high molecular weight substance having a (meth) acryloyl group as a photopolymerizable functional group, and further, a high molecular weight body having a urethane bond as a carbon-nitrogen bond. May include. Examples of the high molecular weight body having a (meth) acryloyl group as a photopolymerizable functional group include (meth) acrylate, and further, examples of the high molecular weight body having a urethane bond as a carbon-nitrogen bond include urethane (meth) acrylate. Be done.
Further, the component (A) may contain a high molecular weight body having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton.
(A)成分は、これらの光重合性官能基を少なくとも1つ、及び炭素-窒素結合を少なくとも1つ有するものである。また、(A)成分の高分子量体に含まれる光重合性官能基の総数(官能基数)は、パターン形成性、耐熱性向上の観点から、一分子中に、2~15、また、得られる硬化物の物性及び特性を安定化させる観点から、2~12、又は、2~10から適宜選択すればよい。 The component (A) has at least one of these photopolymerizable functional groups and at least one carbon-nitrogen bond. Further, the total number of photopolymerizable functional groups (number of functional groups) contained in the high molecular weight body of the component (A) can be obtained in 2 to 15 in one molecule from the viewpoint of improving pattern forming property and heat resistance. From the viewpoint of stabilizing the physical properties and properties of the cured product, it may be appropriately selected from 2 to 12 or 2 to 10.
(A)成分のウレタン(メタ)アクリレートとしては、例えば、水酸基を有する(メタ)アクリレートと、イソシアネート基を有するイソシアネート化合物との反応生成物が挙げられる。
水酸基を有する(メタ)アクリレートとしては、例えば、1分子中に水酸基を少なくとも1つ、及び(メタ)アクリロイル基を少なくとも1つ有する化合物が挙げられる。より具体的には、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-クロロ-2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート、2-ヒドロキシ-3-(o-フェニルフェノキシ)プロピル(メタ)アクリレート、2-ヒドロキシ-3-(1-ナフトキシ)プロピル(メタ)アクリレート、2-ヒドロキシ-3-(2-ナフトキシ)プロピル(メタ)アクリレート等の単官能(メタ)アクリレート、これらのエトキシ化体、これらのプロポキシ化体、これらのエトキシ化プロポキシ化体、及びこれらのカプロラクトン変性体;トリメチロールプロパンジ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、ビス(2-(メタ)アクリロイロキシエチル)(2-ヒドロキシエチル)イソシアヌレート等の2官能(メタ)アクリレート、これらのエトキシ化体、これらのプロポキシ化体、これらのエトキシ化プロポキシ化体、及びこれらのカプロラクトン変性体;シクロヘキサンジメタノール型エポキシジ(メタ)アクリレート、トリシクロデカンジメタノール型エポキシジ(メタ)アクリレート、水添ビスフェノールA型エポキシジ(メタ)アクリレート、水添ビスフェノールF型エポキシジ(メタ)アクリレート、ヒドロキノン型エポキシジ(メタ)アクリレート、レゾルシノール型エポキシジ(メタ)アクリレート、カテコール型エポキシジ(メタ)アクリレート、ビスフェノールA型エポキシジ(メタ)アクリレート、ビスフェノールF型エポキシジ(メタ)アクリレート、ビスフェノールAF型エポキシジ(メタ)アクリレート、ビフェノール型エポキシジ(メタ)アクリレート、フルオレンビスフェノール型エポキシジ(メタ)アクリレート、イソシアヌル酸モノアリル型エポキシジ(メタ)アクリレート等の2官能エポキシ(メタ)アクリレート;ジトリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート等の3官能以上の(メタ)アクリレート、これらのエトキシ化体、これらのプロポキシ化体、これらのエトキシ化プロポキシ化体、及びこれらのカプロラクトン変性体;フェノールノボラック型エポキシ(メタ)アクリレート、クレゾールノボラック型エポキシポリ(メタ)アクリレート、イソシアヌル酸型エポキシトリ(メタ)アクリレート等の3官能以上のエポキシ(メタ)アクリレート;トリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート等のヒドロキシプロピル化体、などが挙げられる。
これらは、単独で、又は2種以上を組み合わせて用いることができる。Examples of the urethane (meth) acrylate of the component (A) include a reaction product of a (meth) acrylate having a hydroxyl group and an isocyanate compound having an isocyanate group.
Examples of the (meth) acrylate having a hydroxyl group include compounds having at least one hydroxyl group and at least one (meth) acryloyl group in one molecule. More specifically, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-chloro-2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2- Hydroxy-3-phenoxypropyl (meth) acrylate, 2-hydroxy-3- (o-phenylphenoxy) propyl (meth) acrylate, 2-hydroxy-3- (1-naphthoxy) propyl (meth) acrylate, 2-hydroxy- Monofunctional (meth) acrylates such as 3- (2-naphthoxy) propyl (meth) acrylates, their ethoxylated forms, their propoxysylated forms, these ethoxylated propoxyylated forms, and their caprolactone variants; trimethylol. Bifunctional (meth) acrylates such as propanedi (meth) acrylates, glycerindi (meth) acrylates, bis (2- (meth) acryloyloxyethyl) (2-hydroxyethyl) isocyanurate, these ethoxylated forms, these. Propoxifieds, these ethoxylated propoxys, and their caprolactone variants; cyclohexanedimethanol-type epoxydi (meth) acrylates, tricyclodecanedimethanol-type epoxydi (meth) acrylates, hydrogenated bisphenol A-type epoxydi (meth). ) Acrylate, hydrogenated bisphenol F type epoxy di (meth) acrylate, hydroquinone type epoxy di (meth) acrylate, resorcinol type epoxy di (meth) acrylate, catechol type epoxy di (meth) acrylate, bisphenol A type epoxy di (meth) acrylate, bisphenol F type Bifunctional epoxy (meth) acrylates such as epoxy di (meth) acrylate, bisphenol AF type epoxy di (meth) acrylate, biphenol type epoxy di (meth) acrylate, fluorene bisphenol type epoxy di (meth) acrylate, and isocyanuric acid monoallyl type epoxy di (meth) acrylate. Trifunctional or higher (meth) acrylates such as ditrimethylol propanetri (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, and ethoxylation thereof. The body, these propoxysylated, these ethoxylated propoxysylated, and these caprolactone variants; Trifunctional or higher functional epoxy (meth) acrylates such as enol novolac type epoxy (meth) acrylates, cresol novolac type epoxy poly (meth) acrylates, and isocyanuric acid type epoxy tri (meth) acrylates; trimethylolpropane tri (meth) acrylates, ditri Examples thereof include hydroxypropylated products such as trimethylolpropane tetra (meth) acrylate.
These can be used alone or in combination of two or more.
ここで、(メタ)アクリレートのエトキシ化体、プロポキシ化体、エトキシ化プロポキシ化体、及びヒドロキシプロピル化体は、例えば、上記(メタ)アクリレートの原料となるアルコール化合物(又はフェノール化合物)に、各々1以上のエチレンオキシド基、プロピレンオキシド基、エチレンオキシド基及びプロピレンオキシド基、並びにヒドロキシプロピル基を付加したものを原料として用いて得られるものである。
また、カプロラクトン変性体は、例えば、上記(メタ)アクリレートの原料となるアルコール化合物(又はフェノール化合物)をε-カプロラクトンで変性したものを原料として用いて得られるものである。Here, the ethoxylated form, the propoxylated form, the ethoxylated propoxylated form, and the hydroxypropylated form of the (meth) acrylate are, for example, to the alcohol compound (or phenol compound) which is the raw material of the (meth) acrylate, respectively. It is obtained by using one or more ethylene oxide groups, propylene oxide groups, ethylene oxide groups and propylene oxide groups, and those to which a hydroxypropyl group is added as a raw material.
Further, the caprolactone modified product is obtained by using, for example, an alcohol compound (or phenol compound) which is a raw material of the (meth) acrylate modified with ε-caprolactone as a raw material.
イソシアネート基を有するイソシアネート化合物としては、1分子中にイソシアネート基を少なくとも1つ有する化合物が挙げられ、1分子中にイソシアネート基を1~3つ有する化合物であってもよい。より具体的には、エチルイソシアネート、プロピルイソシアネート、ブチルイソシアネート、オクタデシルイソシアネート、2-イソシアネートエチル(メタ)アクリレート等の脂肪族モノイソシアネート化合物;シクロヘキシルイソシアネート等の脂環式モノイソシアネート化合物;フェニルイソシアネート等の芳香族モノイソシアネート化合物などのモノイソシアネート化合物、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイシシアネート、デカメチレンジイソシアネート、ドデカメチレンジイソシアネート等の脂肪族ジイソシアネート化合物;1,3-ビス(イソシアナトメチル)シクロヘキサン、イソホロンジイソシアネート、2,5-ビス(イソシアナトメチル)ノルボルネン、ビス(4-イソシアナトシクロヘキシル)メタン、1,2-ビス(4-イソシアナトシクロヘキシル)エタン、2,2-ビス(4-イソシアナトシクロヘキシル)プロパン、2,2-ビス(4-イソシアナトシクロヘキシル)ヘキサフルオロプロパン、ビシクロヘプタントリイソシアネート等の脂環式ジイソシアネート化合物;1,4-フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、2,4'-ジフェニルメタンジイソシアネート、4,4'-ジフェニルメタンジイソシアネート、o-キシリレンジイソシアネート、m-キシリレンジイソシアネート、水添キシリレンジイソシアネート、ナフタレン-1,5-ジイソシアネート等の芳香族ジイソシアネート化合物などのジイソシアネート化合物、また、これらジイソシアネート化合物のウレトジオン型二量体、イソシアヌレート型、ビウレット型三量体等の多量体などが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができ、また、多量体を構成する2つ、又は3つのイソシアネート化合物は、同一でも異なっていてもよい。 Examples of the isocyanate compound having an isocyanate group include a compound having at least one isocyanate group in one molecule, and a compound having one to three isocyanate groups in one molecule may be used. More specifically, aliphatic monoisocyanate compounds such as ethyl isocyanate, propyl isocyanate, butyl isocyanate, octadecyl isocyanate and 2-isocyanate ethyl (meth) acrylate; alicyclic monoisocyanate compounds such as cyclohexyl isocyanate; aromatics such as phenylisocyanate. Monoisocyanate compounds such as group monoisocyanate compounds, aliphatic diisocyanate compounds such as tetramethylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate; 1,3-bis (isocyanatomethyl) cyclohexane , Isophoron diisocyanate, 2,5-bis (isocyanatomethyl) norbornene, bis (4-isocyanatocyclohexyl) methane, 1,2-bis (4-isocyanatocyclohexyl) ethane, 2,2-bis (4-isocyanato) Alicyclic diisocyanate compounds such as cyclohexyl) propane, 2,2-bis (4-isocyanatocyclohexyl) hexafluoropropane, bicycloheptane triisocyanate; 1,4-phenylenediocyanate, 2,4-tolylene diisocyanate, 2,6 -Aromas such as tolylene diisocyanate, 2,4'-diphenylmethane diisocyanate, 4,4'-diphenylmethane diisocyanate, o-xylylene diisocyanate, m-xylylene diisocyanate, hydrogenated xylylene diisocyanate, naphthalene-1,5-diisocyanate, etc. Examples thereof include diisocyanate compounds such as diisocyanate compounds, and multimers such as uretdione type dimer, isocyanurate type, and biuret type trimer of these diisocyanate compounds. These can be used alone or in combination of two or more, and the two or three isocyanate compounds constituting the multimer may be the same or different.
中でも、パターン形成性を向上させる観点から、脂肪族ジイソシアネート化合物、脂環式ジイソシアネート化合物、芳香族ジイソシアネート化合物等のジイソシアネート化合物、及びこれらジイソシアネート化合物の多量体から適宜選択すればよく、特に、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、1,4-フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、2,4'-ジフェニルメタンジイソシアネート、4,4'-ジフェニルメタンジイソシアネート、及びイソシアヌレート型多量体(イソシアヌレート型ポリイソシアネート)から適宜選択すればよい。 Above all, from the viewpoint of improving the pattern forming property, a diisocyanate compound such as an aliphatic diisocyanate compound, an alicyclic diisocyanate compound, an aromatic diisocyanate compound, and a multimer of these diisocyanate compounds may be appropriately selected, and in particular, hexamethylene diisocyanate. , Isophorone diisocyanate, 1,4-phenylenedi isocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,4'-diphenylmethane diisocyanate, 4,4'-diphenylmethane diisocyanate, and isocyanurate-type multimer ( Isocyanurate-type polyisocyanate) may be appropriately selected.
上記の水酸基を有する(メタ)アクリレートと、イソシアネート化合物との反応生成物は、光重合性官能基として(メタ)アクリロイル基を有し、かつ炭素-窒素結合としてウレタン結合を有するものであり、より具体的には、例えば、分子中に水酸基を有する(メタ)アクリレートに由来する有機基(すなわち、上記の水酸基を有する(メタ)アクリレートから水酸基を除いた残基である1~5個の(メタ)アクリロイル基を有する有機基、ともいえる)、ウレタン結合、及び上記のイソシアネート化合物に由来する有機基(すなわち、上記のイソシアネート化合物からイソシアネート基を除いた残基である、鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する有機基、ともいえる)を有するものである。これらの有機基は、同一でも異なっていてもよい。 The reaction product of the (meth) acrylate having a hydroxyl group and the isocyanate compound described above has a (meth) acryloyl group as a photopolymerizable functional group and a urethane bond as a carbon-nitrogen bond. Specifically, for example, 1 to 5 (meth) residues obtained by removing the hydroxyl group from the organic group (that is, the above-mentioned (meth) acrylate having a hydroxyl group) derived from the (meth) acrylate having a hydroxyl group in the molecule. ) An organic group having an acryloyl group), a urethane bond, and an organic group derived from the above-mentioned isocyanate compound (that is, a residue obtained by removing the isocyanate group from the above-mentioned isocyanate compound), a chain hydrocarbon skeleton, a fat. It can be said to have a cyclic skeleton or an organic group having an aromatic ring skeleton). These organic groups may be the same or different.
(A)成分のウレタン(メタ)アクリレートとしては、パターン形成性を向上させる観点から、例えば、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有する(メタ)アクリレートを反応させた反応生成物を含んでもよい。 The urethane (meth) acrylate as the component (A) may be, for example, a terminal isocyanate group of a heavy adduct of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound from the viewpoint of improving pattern forming property. , The reaction product obtained by reacting the (meth) acrylate having a hydroxyl group may be contained.
ここで用いられる、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物としては、上記イソシアネート化合物として例示した化合物のうち、脂肪族ジイソシアネート化合物、脂環式ジイソシアネート化合物、芳香族ジイソシアネート化合物等のジイソシアネート化合物、また、これらジイソシアネート化合物のウレトジオン型二量体、イソシアヌレート型、ビウレット型三量体等の多量体などが挙げられる。
以上のイソシアネート化合物は、単独で、又は2種以上組み合わせて用いることができる。As the isocyanate compound used here having at least two isocyanate groups in one molecule, among the compounds exemplified as the above isocyanate compounds, diisocyanate compounds such as aliphatic diisocyanate compounds, alicyclic diisocyanate compounds and aromatic diisocyanate compounds are used. Moreover, a multimer such as a uretdione type dimer, an isocyanurate type, and a biuret type trimer of these diisocyanate compounds can be mentioned.
The above isocyanate compounds can be used alone or in combination of two or more.
また、ジオール化合物としては、例えば、炭素数1~20のジオール化合物が挙げられ、具体的には、エチレングリコール、ジエチレングリコール、プロパンジオール、ジプロピレングリコール、ブタンジオール、ペンタンジオール、イソペンチルグリコール、ヘキサンジオール、ノナンジオール、デカンジオール、ドデカンジオール、ジメチルドデカンジオール、オクタデカンジオール等の直鎖状、又は分岐状の飽和ジオール化合物;ブテンジオール、ペンテンジオール、ヘキセンジオール、メチルペンテンジオール、ジメチルヘキセンジオール等の直鎖状、又は分岐状の不飽和ジオール化合物;各種シクロヘキサンジオール、各種シクロヘキサンジメタノール、各種トリシクロデカンジメタノール、水素化ビスフェノールA、水素化ビスフェノールF等の脂環式骨格を有するジオール化合物などが挙げられる。ここで、上記飽和ジオール化合物及び不飽和ジオール化合物をまとめて、鎖状炭化水素骨格を有するジオール化合物ともいえる。
以上のジオール化合物は、単独で、又は2種以上組み合わせて用いることができる。Examples of the diol compound include diol compounds having 1 to 20 carbon atoms, and specifically, ethylene glycol, diethylene glycol, propanediol, dipropylene glycol, butanediol, pentanediol, isopentyl glycol, and hexanediol. , Nonandiol, decanediol, dodecanediol, dimethyldodecanediol, octadecanediol and other linear or branched saturated diol compounds; butenediol, pentendiol, hexenediol, methylpentenediol, dimethylhexenediol and the like. Orbranched unsaturated diol compounds; examples thereof include diol compounds having an alicyclic skeleton such as various cyclohexanediols, various cyclohexanedimethanols, various tricyclodecanedimethanols, hydride bisphenol A, and hydride bisphenol F. .. Here, the saturated diol compound and the unsaturated diol compound can be collectively referred to as a diol compound having a chain hydrocarbon skeleton.
The above diol compounds can be used alone or in combination of two or more.
鎖状炭化水素骨格を有するジオール化合物としては、パターン形成性を向上させ、また重合後のガラス転移点(Tg)を高くして耐水性を向上させる観点から、炭素数1~20、2~16、2~14の飽和ジオール化合物から適宜選択すればよく、より具体的には、エチレングリコール、オクタデカンジオールから適宜選択すればよい。
また、脂環式骨格を有するジオール化合物としては、パターン形成性を向上させ、また重合後のガラス転移点(Tg)を高くして耐水性を向上させる観点から、炭素数5~20、5~18、6~16の脂環式骨格を有するジオール化合物から適宜選択すればよく、より具体的には、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール等の各種シクロヘキサンジオール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール等の各種シクロヘキサンジメタノールから適宜選択すればよい。The diol compound having a chain hydrocarbon skeleton has 1 to 20 carbon atoms and 2 to 16 carbon atoms from the viewpoint of improving the pattern forming property and increasing the glass transition point (Tg) after polymerization to improve the water resistance. It may be appropriately selected from 2 to 14 saturated diol compounds, and more specifically, it may be appropriately selected from ethylene glycol and octadecane diol.
Further, the diol compound having an alicyclic skeleton has 5 to 20, 5 to carbon atoms from the viewpoint of improving the pattern forming property and increasing the glass transition point (Tg) after polymerization to improve the water resistance. It may be appropriately selected from diol compounds having 18, 6 to 16 alicyclic skeletons, and more specifically, various cyclohexanediols such as 1,3-cyclohexanediol and 1,4-cyclohexanediol, 1,3-. It may be appropriately selected from various cyclohexanedimethanols such as cyclohexanedimethanol and 1,4-cyclohexanedimethanol.
また、ここで用いられる水酸基を有する(メタ)アクリレートとしては、上記の水酸基を有する(メタ)アクリレートと、イソシアネート基を有するイソシアネート化合物との反応生成物に用いられる(メタ)アクリレートとして例示したものが挙げられる。 Further, as the (meth) acrylate having a hydroxyl group used here, those exemplified as the (meth) acrylate used for the reaction product of the above-mentioned (meth) acrylate having a hydroxyl group and the isocyanate compound having an isocyanate group are exemplified. Can be mentioned.
1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有する(メタ)アクリレートを反応させた反応生成物としては、例えば、下記一般式(1)で表される構造単位を有するものが挙げられる。 As a reaction product obtained by reacting a (meth) acrylate having a hydroxyl group with a terminal isocyanate group of a heavy adduct of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound, for example, the following general formula ( Examples thereof include those having a structural unit represented by 1).
一般式(1)中、X1は鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する2価の有機基を示し、Y1は鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基を示す。また、(A)成分が上記構造単位を複数有する場合、複数のX1、Y1は同じでも異なっていてもよい。すなわち、(A)成分としては、鎖状炭化水素骨格、脂環式骨格、及び芳香環骨格からなる群から選ばれる少なくとも1種の骨格を有するものが挙げられる。In the general formula (1), X 1 represents a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton, and Y 1 represents a chain hydrocarbon skeleton or an alicyclic skeleton. Indicates a divalent organic group having. Further, when the component (A) has a plurality of the structural units, the plurality of X 1 and Y 1 may be the same or different. That is, as the component (A), a component having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton can be mentioned.
X1の2価の有機基としては、上記のイソシアネート基を有する化合物として例示した、脂肪族ジイソシアネート化合物、脂環式ジイソシアネート化合物、及び芳香族ジイソシアネート化合物に由来する有機基、すなわち上記のイソシアネート化合物からイソシアネート基を除いた残基である、鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する2価の有機基が挙げられる。また、X1で示される2価の有機基としては、これらの残基そのものであってもよいし、上記イソシアネート化合物とジオール化合物との重付加物等のイソシアネート化合物誘導体に由来する残基であってもよい。
パターン形成性を向上させ、また樹脂組成物の透明性、耐水性、及び耐湿性をバランスよく向上させる観点から、X1は、脂環式骨格を有する2価の有機基、中でも、下記式(2)で示されるイソホロンジイソシアネートの残基である、脂環式骨格を有する2価の有機基であってもよい。The divalent organic group of X 1 is derived from an aliphatic diisocyanate compound, an alicyclic diisocyanate compound, and an organic group derived from an aromatic diisocyanate compound, which are exemplified as the above-mentioned compound having an isocyanate group, that is, the above-mentioned isocyanate compound. Examples thereof include a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton, which is a residue excluding the isocyanate group. Further, the divalent organic group represented by X 1 may be these residues themselves, or residues derived from an isocyanate compound derivative such as a heavy adduct of the isocyanate compound and the diol compound. May be.
From the viewpoint of improving the pattern forming property and improving the transparency, water resistance, and moisture resistance of the resin composition in a well-balanced manner, X 1 is a divalent organic group having an alicyclic skeleton, among which, the following formula ( It may be a divalent organic group having an alicyclic skeleton, which is a residue of the isophorone diisocyanate represented by 2).
Y1の鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基としては、上記のジオール化合物として例示した、鎖状炭化水素骨格を有するジオール化合物、及び脂環式骨格を有するジオール化合物に由来する有機基、すなわち上記のジオール化合物から水酸基を除いた残基である、鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基が挙げられる。
中でも、パターン形成性を向上させ、また重合後のガラス転移点(Tg)を高くして耐水性を向上させる観点から、鎖状炭化水素骨格を有する2価の有機基としては、炭素数1~20、2~16、2~14の飽和ジオール化合物から水酸基を除いた残基から適宜選択すればよく、より具体的には、エチレングリコール、オクタデカンジオールから水酸基を除いた残基から適宜選択すればよい。また、これと同じ観点から、脂環式骨格を有する2価の有機基としては、炭素数5~20、5~18、6~16の脂環式骨格を有するジオール化合物から水酸基を除いた残基から適宜選択すればよく、より具体的には、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール等の各種シクロヘキサンジオール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール等の各種シクロヘキサンジメタノールから水酸基を除いた残基から適宜選択すればよい。Examples of the divalent organic group having a chain hydrocarbon skeleton or an alicyclic skeleton of Y 1 include a diol compound having a chain hydrocarbon skeleton and a diol having an alicyclic skeleton exemplified as the above diol compound. Examples thereof include an organic group derived from the compound, that is, a divalent organic group having a chain hydrocarbon skeleton or an alicyclic skeleton, which is a residue obtained by removing a hydroxyl group from the above diol compound.
Above all, from the viewpoint of improving the pattern forming property and increasing the glass transition point (Tg) after polymerization to improve the water resistance, the divalent organic group having a chain hydrocarbon skeleton has 1 to 1 carbon atoms. It may be appropriately selected from the residues obtained by removing the hydroxyl groups from the saturated diol compounds of 20, 2 to 16 and 2 to 14, and more specifically, it may be appropriately selected from the residues obtained by removing the hydroxyl groups from ethylene glycol and octadecanediol. good. From the same viewpoint, as the divalent organic group having an alicyclic skeleton, the residue obtained by removing the hydroxyl group from the diol compound having an alicyclic skeleton having 5 to 20, 5 to 18 and 6 to 16 carbon atoms. It may be appropriately selected from the groups, and more specifically, various cyclohexanediols such as 1,3-cyclohexanediol and 1,4-cyclohexanediol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol and the like. It may be appropriately selected from the residues obtained by removing the hydroxyl group from various cyclohexanedimethanol.
1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有する(メタ)アクリレートを反応させた反応生成物としては、具体的には、例えば下記一般式(3)及び(4)で表される化合物が挙げられる。 Specifically, as a reaction product obtained by reacting a (meth) acrylate having a hydroxyl group with a terminal isocyanate group of a heavy adduct of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound, for example, Examples thereof include compounds represented by the following general formulas (3) and (4).
一般式(3)及び(4)中、n1及びn2は各々独立に3~20の整数を示す。In the general formulas (3) and (4), n 1 and n 2 each independently represent an integer of 3 to 20.
また、イソシアネート化合物として、ジイソシアネートの三量体であるイソシアヌレート型三量体(イソシアヌレート型トリイソシアネート)を用いた場合の反応生成物としては、例えば、下記一般式(5)及び(6)に示される化合物が挙げられる。 Further, as the reaction product when an isocyanurate-type trimer (isocyanurate-type triisocyanate), which is a trimer of diisocyanate, is used as the isocyanate compound, for example, the following general formulas (5) and (6) are used. Examples include the compounds shown.
一般式(5)及び(6)中、n3及びn4は各々独立に2~20の整数を示す。In the general formulas (5) and (6), n 3 and n 4 each independently represent an integer of 2 to 20.
上記一般式(1)で表される構造単位を有するウレタンアクリレートを含む市販品としては、例えば、UN-333(官能基数:2、Mw:5,000)、UN-1255(官能基数:2、Mw:8,000)、UN-904(官能基数:10、Mw:4,900)、UN-2600(官能基数:2、Mw:2,500)、UN-6200(官能基数:2、Mw:6,500)、UN-9000PEP(官能基数:2、Mw:5,000)、UN-9200A(官能基数:2、Mw:15,000)、UN-3320HS(官能基数:15、Mw:4,900)、UN-6301(官能基数:2、Mw:33,000)(以上はいずれも商品名、根上工業(株)製)、EBECRYL8405(ウレタンアクリレート/1,6-ヘキサンジオールジアクリレート=80/20の付加反応物、官能基数:4、Mw:2,700)(商品名、ダイセル・オルネクス(株)製)等が挙げられる。
また、上記一般式(1)で表される構造単位を有するウレタンメタクリレートを含む市販品としては、例えば、UN-6060PTM(官能基数:2、Mw:6,000、商品名、根上工業(株)製)等が挙げられる。なお、以上の記載において、括弧内の官能基数、及びMwは、各々ウレタン(メタ)アクリレートに含まれる(メタ)アクリロイル基の総数、及び重量平均分子量である。Examples of commercially available products containing a urethane acrylate having a structural unit represented by the general formula (1) include UN-333 (number of functional groups: 2, Mw: 5,000) and UN-1255 (number of functional groups: 2, Mw: 8,000), UN-904 (number of functional groups: 10, Mw: 4,900), UN-2600 (number of functional groups: 2, Mw: 2,500), UN-6200 (number of functional groups: 2, Mw: 6,500), UN-9000PEP (number of functional groups: 2, Mw: 5,000), UN-9200A (number of functional groups: 2, Mw: 15,000), UN-3320HS (number of functional groups: 15, Mw: 4, 900), UN-6301 (number of functional groups: 2, Mw: 33,000) (all of the above are trade names, manufactured by Negami Kogyo Co., Ltd.), EBECRYL8405 (urethane acrylate / 1,6-hexanediol diacrylate = 80 / Examples thereof include 20 addition reactants, number of functional groups: 4, Mw: 2,700) (trade name, manufactured by Daicel Ornex Co., Ltd.).
Further, as a commercially available product containing urethane methacrylate having a structural unit represented by the above general formula (1), for example, UN-6060PTM (number of functional groups: 2, Mw: 6,000, trade name, Negami Kogyo Co., Ltd.) Made) and the like. In the above description, the number of functional groups and Mw in parentheses are the total number of (meth) acryloyl groups contained in the urethane (meth) acrylate and the weight average molecular weight, respectively.
また、上記一般式(3)で表されるウレタン(メタ)アクリレートを含む市販品としては、例えば、UN-952(官能基数:10、Mw:6,500~11,000)が、一般式(6)で表されるウレタン(メタ)アクリレートを含む市販品としては、例えば、UN-905(官能基数:15、Mw:40,000~200,000)等が挙げられる(以上はいずれも商品名、根上工業(株)製)。
これらの中でも、パターン形成性、及び感光性の観点から、UN-952が特に好ましい。Further, as a commercially available product containing the urethane (meth) acrylate represented by the above general formula (3), for example, UN-952 (number of functional groups: 10, Mw: 6,500 to 11,000) is a general formula ( Examples of commercially available products containing urethane (meth) acrylate represented by 6) include UN-905 (number of functional groups: 15, Mw: 40,000 to 200,000) (all of the above are trade names). , Made by Negami Kogyo Co., Ltd.).
Among these, UN-952 is particularly preferable from the viewpoint of pattern formation and photosensitivity.
(A)成分のウレタン(メタ)アクリレートに含まれる(メタ)アクリロイル基の総数(官能基数)は、パターン形成性、耐熱性向上の観点から、一分子中に、2~15、また得られる硬化物の物性、特性を安定化させる観点から、2~12、又は、2~10から適宜選択すればよい。
官能基数が2以上であれば、パターン形成性とともに、耐熱性、高温における硬化物の剛性を向上させることができる。一方、官能基数が15以下であれば、硬化物の剛性が向上し、かつ基板等との密着性が向上する。また、適度な粘度を有する樹脂組成物とすることができ、塗布性が向上し、塗布後の樹脂組成物に対して光照射を行った場合に、表面部分だけが急速に光硬化しやすく内部は光硬化が十分に進行しないといった現象を抑制でき、優れた解像度が得られるので、厚い感光層を形成した場合であっても優れたパターン形成性が得られる。更に、光硬化及び熱硬化の少なくとも一方の硬化を行った後、未反応の(メタ)アクリロイル基の残存をより少なくし、得られる硬化物の物性、特性の変動をより抑制することができる。The total number of (meth) acryloyl groups (number of functional groups) contained in the urethane (meth) acrylate of the component (A) is 2 to 15 in one molecule from the viewpoint of improving pattern formation and heat resistance, and the curing can be obtained. From the viewpoint of stabilizing the physical properties and characteristics of the substance, it may be appropriately selected from 2 to 12 or 2 to 10.
When the number of functional groups is 2 or more, it is possible to improve the pattern forming property, heat resistance, and rigidity of the cured product at high temperature. On the other hand, when the number of functional groups is 15 or less, the rigidity of the cured product is improved and the adhesion to the substrate or the like is improved. Further, the resin composition having an appropriate viscosity can be obtained, the coatability is improved, and when the resin composition after coating is irradiated with light, only the surface portion is easily photocured rapidly and the inside is easily cured. Can suppress the phenomenon that photocuring does not proceed sufficiently, and excellent resolution can be obtained. Therefore, excellent pattern forming property can be obtained even when a thick photosensitive layer is formed. Further, after performing at least one of photo-curing and thermosetting, the residual unreacted (meth) acryloyl group can be further reduced, and fluctuations in the physical properties and properties of the obtained cured product can be further suppressed.
(A)成分の高分子量体の重量平均分子量は、2,000以上であり、樹脂組成物の塗布性、解像度の向上の観点から、2,500以上であってもよく、更に現像性、相溶性の向上の観点から、3,000以上であってもよい。一方、重量平均分子量の上限値は、樹脂組成物の塗布性、解像性の向上の観点から、40,000以下、又は、30,000以下であってもよく、更に現像性、相溶性の向上の観点から、20,000以下であってもよい。
重量平均分子量が2,000以上であれば、基板上に塗布した際に、塗布した組成物のだれの発生が抑制できるため、優れたパターン形成性が得られる。また、厚い感光層を形成しやすく、硬化収縮による樹脂の応力が大きくなって信頼性が低下するという問題も抑えることができる。
一方、重量平均分子量が40,000以下であれば、塗布性が向上し、厚い感光層を形成しやすくなり、パターン形成性が向上する。また、現像液に対する溶解性も良好となるため、優れた解像度を発現させることができる。更に、硬化物の透明性が向上し、透明材料として要求される優れた透過率を有する硬化物を得ることができる。The weight average molecular weight of the high molecular weight substance of the component (A) is 2,000 or more, and may be 2,500 or more from the viewpoint of improving the coatability and resolution of the resin composition, and further developability and phase. From the viewpoint of improving solubility, it may be 3,000 or more. On the other hand, the upper limit of the weight average molecular weight may be 40,000 or less or 30,000 or less from the viewpoint of improving the coatability and resolution of the resin composition, and further developability and compatibility. From the viewpoint of improvement, it may be 20,000 or less.
When the weight average molecular weight is 2,000 or more, when it is applied on the substrate, the generation of dripping of the applied composition can be suppressed, so that excellent pattern forming property can be obtained. In addition, it is easy to form a thick photosensitive layer, and it is possible to suppress the problem that the stress of the resin due to curing shrinkage increases and the reliability decreases.
On the other hand, when the weight average molecular weight is 40,000 or less, the coatability is improved, a thick photosensitive layer is easily formed, and the pattern formability is improved. In addition, since the solubility in a developing solution is also good, excellent resolution can be exhibited. Further, the transparency of the cured product is improved, and a cured product having an excellent transmittance required as a transparent material can be obtained.
(A)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、10質量%以上、30質量%以上、又は、50質量%以上から適宜選択すればよい。含有量が10質量%以上であれば、塗布性が向上し、厚い感光層を形成した場合であっても、優れたパターン形成性が得られる。
得られる樹脂組成物のパターン成形性、塗布性、及び樹脂組成物の硬化物に要求する物性、特性を考慮すると、(A)成分の含有量の上限値は、感光性樹脂組成物の固形分全量を基準として、95質量%以下、85質量%以下、又は、75質量%以下から適宜選択すればよい。
また、(A)成分中のウレタン(メタ)アクリレートの含有量は、パターン形成性を向上させる観点から、(A)成分の固形分全量を基準として、70~100質量%、80~100質量%、90~100質量%、95~100質量%、又は、100質量%(全量)から適宜選択すればよい。The content of the component (A) may be appropriately selected from 10% by mass or more, 30% by mass or more, or 50% by mass or more based on the total solid content of the photosensitive resin composition. When the content is 10% by mass or more, the coatability is improved, and excellent pattern formability can be obtained even when a thick photosensitive layer is formed.
Considering the pattern moldability and coatability of the obtained resin composition, and the physical properties and characteristics required for the cured product of the resin composition, the upper limit of the content of the component (A) is the solid content of the photosensitive resin composition. Based on the total amount, it may be appropriately selected from 95% by mass or less, 85% by mass or less, or 75% by mass or less.
Further, the content of urethane (meth) acrylate in the component (A) is 70 to 100% by mass and 80 to 100% by mass based on the total solid content of the component (A) from the viewpoint of improving the pattern forming property. , 90 to 100% by mass, 95 to 100% by mass, or 100% by mass (total amount) may be appropriately selected.
<(B)成分:低分子量体>
本実施形態の感光性樹脂組成物は、(B)成分として光重合性官能基及び炭素-窒素結合を有する低分子量体を含み、該(B)成分は光重合性官能基としてアクリロイル基を有する低分子量体を含む。「低分子量体」とは、重量平均分子量2,000未満である化合物を意味する。
(B)成分は、光重合性官能基としてアクリロイル基を有する低分子量体を含むものである。(B)成分が、少なくともアクリロイル基を有する低分子量体を含むことで、充分に優れたパターン形成性が得られる。例えば、メタクリロイル基を含み、アクリロイル基を含まない化合物を単独で用いると、充分にパターン形成性は得にくい。(B)成分は、パターン形成性を向上させる観点から、炭素-窒素結合としてウレタン結合を有するウレタンアクリレートを含んでもよい。一般にアクリロイル基を有する低分子量体は、メタクリロイル基を有する低分子量体と比較して、光重合時に必要な活性化エネルギーが高く、感度が向上する。また、低分子量体が、炭素-窒素結合を更に有することで、ラジカル重合の連鎖移動剤として働くことが可能であり、優れたパターン形成性を得ることができる。<Component (B): low molecular weight body>
The photosensitive resin composition of the present embodiment contains a photopolymerizable functional group as a component (B) and a low molecular weight substance having a carbon-nitrogen bond, and the component (B) has an acryloyl group as a photopolymerizable functional group. Contains low molecular weight substances. By "low molecular weight" is meant a compound having a weight average molecular weight of less than 2,000.
The component (B) contains a low molecular weight substance having an acryloyl group as a photopolymerizable functional group. When the component (B) contains at least a low molecular weight substance having an acryloyl group, sufficiently excellent pattern forming property can be obtained. For example, when a compound containing a methacryloyl group and not an acryloyl group is used alone, it is difficult to sufficiently obtain pattern forming properties. The component (B) may contain urethane acrylate having a urethane bond as a carbon-nitrogen bond from the viewpoint of improving the pattern forming property. In general, a low molecular weight substance having an acryloyl group has a higher activation energy required for photopolymerization and improved sensitivity as compared with a low molecular weight substance having a methacryloyl group. Further, since the low molecular weight body further has a carbon-nitrogen bond, it can act as a chain transfer agent for radical polymerization, and excellent pattern forming property can be obtained.
(B)成分は、アクリロイル基を少なくとも1つ、及び炭素-窒素結合を少なくとも1つ有するものである。また、(B)成分の低分子量体に含まれるアクリロイル基の総数(官能基数)は、パターン形成性、耐熱性向上の観点から、一分子中に、2~15、また、得られる硬化物の物性及び特性を安定化させる観点から、2~12、又は、2~10から適宜選択すればよい。 The component (B) has at least one acryloyl group and at least one carbon-nitrogen bond. Further, the total number of acryloyl groups (number of functional groups) contained in the low molecular weight body of the component (B) is 2 to 15 in one molecule from the viewpoint of improving pattern formation and heat resistance, and the obtained cured product. From the viewpoint of stabilizing physical properties and properties, it may be appropriately selected from 2 to 12 or 2 to 10.
(B)成分のウレタンアクリレートとしては、水酸基を有するアクリレートと、イソシアネート基を有するイソシアネート化合物との反応生成物が挙げられる。ここで、水酸基を有するアクリレート、及びイソシアネート化合物としては、各々高分子量体の生成に用いられるものとして例示した水酸基を有するアクリレート、及びイソシアネート化合物が挙げられる。ここで、パターン形成性の向上等の観点から適宜選択するものとしては、同じ観点から高分子量体の生成に用いられるものとして適宜選択するものと同じものが例示される。 Examples of the urethane acrylate as the component (B) include a reaction product of an acrylate having a hydroxyl group and an isocyanate compound having an isocyanate group. Here, examples of the acrylate having a hydroxyl group and the isocyanate compound include an acrylate having a hydroxyl group and an isocyanate compound exemplified as those used for producing a high molecular weight compound. Here, as examples of the ones appropriately selected from the viewpoint of improving the pattern forming property, the same ones appropriately selected as those used for producing the high molecular weight body from the same viewpoint are exemplified.
また、低分子量体のウレタンアクリレートとしては、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有するアクリレートを反応させた反応生成物が挙げられる。ここで、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物、ジオール化合物、及び水酸基を有するアクリレートとしては、各々高分子量体の生成に用いられるものとして例示した1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物、ジオール化合物、及び水酸基を有するアクリレートが挙げられる。ここで、パターン形成性の向上等の観点から適宜選択するものとしては、同じ観点から高分子量体の生成に用いられるものとして適宜選択するものと同じものが例示される。
この反応生成物としては、例えば、下記一般式(7)で表される構造単位を有するものが挙げられる。Further, as the low molecular weight urethane acrylate, a reaction product obtained by reacting an acrylate having a hydroxyl group with a terminal isocyanate group of a heavy adduct of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound is used. Can be mentioned. Here, as the isocyanate compound having at least two isocyanate groups in one molecule, the diol compound, and the acrylate having a hydroxyl group, at least two isocyanate groups are contained in one molecule exemplified as those used for producing a high molecular weight substance. Examples thereof include isocyanate compounds, diol compounds, and acrylates having a hydroxyl group. Here, as examples of the ones appropriately selected from the viewpoint of improving the pattern forming property, the same ones appropriately selected as those used for producing the high molecular weight body from the same viewpoint are exemplified.
Examples of this reaction product include those having a structural unit represented by the following general formula (7).
一般式(7)中、X2は鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する2価の有機基を示し、Y2は鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基を示す。すなわち、(B)成分としては、鎖状炭化水素骨格、脂環式骨格、及び芳香環骨格からなる群から選ばれる少なくとも1種の骨格を有するものが挙げられる。X2及びY2としては、各々上記一般式(1)におけるX1及びY1と同じものが例示される。
パターン形成性を向上させ、また樹脂組成物の透明性、耐水性、及び耐湿性をバランスよく向上させる観点から、X2は、鎖状炭化水素骨格を有する2価の有機基、枝分かれ状の鎖状炭化水素骨格を有する2価の有機基、枝分かれ状の炭素数2~12のアルキレン基、例えば、上記脂肪族ジイソシアネート化合物の残基から適宜選択すればよい。また、同じ観点から、Y2は脂環式骨格を有する2価の有機基、例えば、上記脂環式骨格を有するジオール化合物の残基から適宜選択すればよい。In the general formula (7), X 2 represents a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton, and Y 2 represents a chain hydrocarbon skeleton or an alicyclic skeleton. Indicates a divalent organic group having. That is, as the component (B), a component having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton can be mentioned. Examples of X 2 and Y 2 are the same as those of X 1 and Y 1 in the above general formula (1), respectively.
From the viewpoint of improving the pattern forming property and improving the transparency, water resistance, and moisture resistance of the resin composition in a well-balanced manner, X 2 is a divalent organic group having a chain hydrocarbon skeleton and a branched chain. It may be appropriately selected from a divalent organic group having a state hydrocarbon skeleton, a branched alkylene group having 2 to 12 carbon atoms, for example, a residue of the above aliphatic diisocyanate compound. From the same viewpoint, Y 2 may be appropriately selected from the residues of a divalent organic group having an alicyclic skeleton, for example, the diol compound having the alicyclic skeleton.
(B)成分として用い得るウレタンアクリレートとしては、具体的には、例えば、下記一般式(8)で表される化合物が挙げられる。 Specific examples of the urethane acrylate that can be used as the component (B) include compounds represented by the following general formula (8).
上記一般式(8)において、n5は1~4の整数を示す。R4及びR5は、各々独立に水素原子、又は炭素数1~4のアルキル基であり、複数のR4及びR5は、各々その少なくとも3つは炭素数1~4のアルキル基である。上記一般式(8)で表されるウレタンアクリレートのうち、上記一般式(7)のX2が鎖状炭化水素骨格を有する2価の有機基であるトリメチルヘキサメチレンジイソシアネートの残基であり、Y2が脂環式骨格を有する2価の有機基のシクロヘキサンジメタノールの残基である構造単位を有する、ウレタンアクリレートを含む市販品としては、例えば、TMCH-5R(商品名、官能基数:2、Mw:950、日立化成(株)製)等が挙げられる。
また、上記一般式(7)で表される構造単位を有するウレタンアクリレートを含む市販品としては、KRM8452(官能基数:10、Mw:1,200、ダイセル・オルネクス(株)製)、UN-3320HA(官能基数:6、Mw:1,500)、UN-3320HC(官能基数:6、Mw:1,500、根上工業(株)製)等が挙げられる。なお、以上の記載において、括弧内の官能基数及びMwは、各々ウレタンアクリレートの官能基数及び重量平均分子量である。In the above general formula (8), n 5 represents an integer of 1 to 4. R 4 and R 5 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a plurality of R 4 and R 5 are each an alkyl group having at least 3 carbon atoms having 1 to 4 carbon atoms. .. Among the urethane acrylates represented by the general formula (8), X2 of the general formula (7) is a residue of trimethylhexamethylene diisocyanate which is a divalent organic group having a chain hydrocarbon skeleton and is Y. As a commercial product containing urethane acrylate having a structural unit in which 2 is a residue of cyclohexanedimethanol, which is a divalent organic group having an alicyclic skeleton, for example, TMCH-5R (trade name, number of functional groups: 2, Mw: 950, manufactured by Hitachi Chemical Co., Ltd.) and the like.
Further, as a commercially available product containing a urethane acrylate having a structural unit represented by the above general formula (7), KRM8452 (number of functional groups: 10, Mw: 1,200, manufactured by Daicel Ornex Co., Ltd.), UN-3320HA (Number of functional groups: 6, Mw: 1,500), UN-3320HC (number of functional groups: 6, Mw: 1,500, manufactured by Negami Kogyo Co., Ltd.) and the like can be mentioned. In the above description, the number of functional groups and Mw in parentheses are the number of functional groups and the weight average molecular weight of urethane acrylate, respectively.
(B)成分の低分子量体の重量平均分子量は、2,000未満であり、密着性の向上の観点から1,800以下であってもよく、さらに解像性の向上の観点から1,500以下であってもよい。一方、重量平均分子量の下限値は、所望の目的に応じて適宜用い得るものの、フィルム形成性の観点から、500以上であってもよい。 The weight average molecular weight of the low molecular weight substance of the component (B) is less than 2,000, may be 1,800 or less from the viewpoint of improving adhesion, and further 1,500 from the viewpoint of improving resolution. It may be as follows. On the other hand, the lower limit of the weight average molecular weight may be 500 or more from the viewpoint of film formability, although it can be appropriately used according to a desired purpose.
(B)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、3質量%以上、5質量%以上、10質量%以上、又は、20質量%以上から適宜選択してもよい。含有量が3質量%以上であれば、厚い感光層を形成した場合であっても優れたパターン形成性が得られ、また硬化物の優れた剛性も得られる。これと同様の観点から、(B)成分の含有量の上限値は、感光性樹脂組成物の固形分全量基準として、70質量%以下、60質量%以下、又は、50質量%以下から適宜選択すればよい。
(A)成分の固形分全量を基準とした(B)成分の含有量は、パターン形成性、硬化物の剛性を向上させる観点から、25~90質量%、30~80質量%、又は、35~65質量%から適宜選択すればよい。
本実施形態においては、所望の目的に応じて、アクリロイル基以外の光重合性官能基を有する低分子量体を含むことができる。なお、(B)成分の固体分全量を基準とした、光重合性官能基としてアクリロイル基を有する低分子量体の含有量は、70質量%以上、80質量%以上、90質量%以上、又は、95質量%以上から適宜選択してもよい。含有量が70質量%以上であれば、厚い感光層を形成した場合であっても優れたパターン形成性が得られ、また硬化物の優れた剛性も得られる。これと同様の観点から、光重合性官能基としてアクリロイル基を有する低分子量体の含有量の上限値は、100質量%以下であり、100質量%、すなわち(B)成分の全量が光重合性官能基としてアクリロイル基を有するものであってもよい。The content of the component (B) may be appropriately selected from 3% by mass or more, 5% by mass or more, 10% by mass or more, or 20% by mass or more based on the total solid content of the photosensitive resin composition. .. When the content is 3% by mass or more, excellent pattern forming property can be obtained even when a thick photosensitive layer is formed, and excellent rigidity of the cured product can also be obtained. From the same viewpoint as this, the upper limit of the content of the component (B) is appropriately selected from 70% by mass or less, 60% by mass or less, or 50% by mass or less based on the total solid content of the photosensitive resin composition. do it.
The content of the component (B) based on the total solid content of the component (A) is 25 to 90% by mass, 30 to 80% by mass, or 35 from the viewpoint of improving the pattern forming property and the rigidity of the cured product. It may be appropriately selected from ~ 65% by mass.
In the present embodiment, a low molecular weight substance having a photopolymerizable functional group other than the acryloyl group can be contained, depending on the desired purpose. The content of the low molecular weight substance having an acryloyl group as a photopolymerizable functional group based on the total solid content of the component (B) is 70% by mass or more, 80% by mass or more, 90% by mass or more, or. It may be appropriately selected from 95% by mass or more. When the content is 70% by mass or more, excellent pattern forming property can be obtained even when a thick photosensitive layer is formed, and excellent rigidity of the cured product can also be obtained. From the same viewpoint as this, the upper limit of the content of the low molecular weight substance having an acryloyl group as a photopolymerizable functional group is 100% by mass or less, that is, 100% by mass, that is, the total amount of the component (B) is photopolymerizable. It may have an acryloyl group as a functional group.
<(C)成分:光重合開始剤>
本実施形態の感光性樹脂組成物は、(C)成分として光重合開始剤を含む。(C)成分としては、(A)成分と(B)成分の少なくともいずれか一方を重合させることができるものであれば特に制限はなく、通常用いられる光重合開始剤から適宜選択することができる。パターン形成性を向上させる観点から、活性光線により遊離ラジカルを生成するもの、例えば、アシルホスフィンオキサイド系、オキシムエステル系、芳香族ケトン系、キノン系、アルキルフェノン系、イミダゾール系、アクリジン系、フェニルグリシン系、クマリン系等の光重合開始剤が挙げられる。<Component (C): Photopolymerization initiator>
The photosensitive resin composition of the present embodiment contains a photopolymerization initiator as the component (C). The component (C) is not particularly limited as long as it can polymerize at least one of the component (A) and the component (B), and can be appropriately selected from commonly used photopolymerization initiators. .. From the viewpoint of improving pattern formation, those that generate free radicals by active light, for example, acylphosphine oxide type, oxime ester type, aromatic ketone type, quinone type, alkylphenone type, imidazole type, aclysine type, phenylglycine. Examples thereof include photopolymerization initiators such as radicals and quinones.
アシルホスフィンオキサイド系光重合開始剤は、アシルホスフィンオキサイド基(>P(=O)-C(=O)-基)を有するものであり、例えば、(2,6-ジメトキシベンゾイル)-2,4,6-ペンチルホスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド(商品名:IRGACURE-TPO、BASF社製)、エチル-2,4,6-トリメチルベンゾイルフェニルホスフィネイト、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド(商品名:IRGACURE-819、BASF社製)、(2,5-ジヒドロキシフェニル)ジフェニルホスフィンオキサイド、(p-ヒドロキシフェニル)ジフェニルホスフィンオキサイド、ビス(p-ヒドロキシフェニル)フェニルホスフィンオキサイド、トリス(p-ヒドロキシフェニル)ホスフィンオキサイド等が挙げられる。 The acylphosphine oxide-based photopolymerization initiator has an acylphosphine oxide group (> P (= O) -C (= O) -group), and is, for example, (2,6-dimethoxybenzoyl) -2,4. , 6-Pentylphosphinoxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphinoxide, 2,4,6-trimethylbenzoyldiphenylphosphinoxide (trade name: IRGACURE-TPO, manufactured by BASF), ethyl-2 , 4,6-trimethylbenzoylphenylphosphinate, bis (2,4,6-trimethylbenzoyl) -phenylphosphin oxide (trade name: IRGACURE-819, manufactured by BASF), (2,5-dihydroxyphenyl) diphenylphosphine Examples thereof include oxide, (p-hydroxyphenyl) diphenylphosphine oxide, bis (p-hydroxyphenyl) phenylphosphin oxide, tris (p-hydroxyphenyl) phosphin oxide and the like.
オキシムエステル系光重合開始剤は、オキシムエステル結合を有する光重合開始剤であり、例えば、1,2-オクタンジオン-1-[4-(フェニルチオ)フェニル]-2-(O-ベンゾイルオキシム)(商品名:OXE-01、BASF社製)、1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]エタノン1-(O-アセチルオキシム)(商品名:OXE-02、BASF社製)、1-フェニル-1,2-プロパンジオン-2-[O-(エトキシカルボニル)オキシム](商品名:Quantacure-PDO、日本化薬(株)製)等が挙げられる。 The oxime ester-based photopolymerization initiator is a photopolymerization initiator having an oxime ester bond, and is, for example, 1,2-octanedione-1- [4- (phenylthio) phenyl] -2- (O-benzoyloxime) ( Product Name: OXE-01, manufactured by BASF), 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazole-3-yl] Ethanone 1- (O-acetyloxime) (Product name: OXE) -02, manufactured by BASF), 1-phenyl-1,2-propanedione-2- [O- (ethoxycarbonyl) oxime] (trade name: Quantacure-PDO, manufactured by Nippon Kayaku Co., Ltd.) and the like. ..
芳香族ケトン系光重合開始剤としては、例えば、ベンゾフェノン、N,N'-テトラメチル-4,4'-ジアミノベンゾフェノン(ミヒラーケトン)、N,N'-テトラエチル-4,4'-ジアミノベンゾフェノン、4-メトキシ-4'-ジメチルアミノベンゾフェノン、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名:IRGACURE-651、BASF社製)、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタン-1-オン(商品名:IRGACURE-369、BASF社製)、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノ-プロパン-1-オン(商品名:IRGACURE-907、BASF社製)等が挙げられる。 Examples of the aromatic ketone-based photopolymerization initiator include benzophenone, N, N'-tetramethyl-4,4'-diaminobenzophenone (Michler ketone), N, N'-tetraethyl-4,4'-diaminobenzophenone, 4 -Methyl-4'-dimethylaminobenzophenone, 2,2-dimethoxy-1,2-diphenylethan-1-one (trade name: IRGACURE-651, manufactured by BASF), 2-benzyl-2-dimethylamino-1- (4-Morphorinophenyl) -butane-1-one (trade name: IRGACURE-369, manufactured by BASF), 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propane-1-one (Product name: IRGACURE-907, manufactured by BASF) and the like.
キノン系光重合開始剤としては、例えば、2-エチルアントラキノン、フェナントレンキノン、2-t-ブチルアントラキノン、オクタメチルアントラキノン、1,2-ベンズアントラキノン、2,3-ベンズアントラキノン、2-フェニルアントラキノン、2,3-ジフェニルアントラキノン、1-クロロアントラキノン、2-メチルアントラキノン、1,4-ナフトキノン、9,10-フェナントラキノン、2-メチル-1,4-ナフトキノン、2,3-ジメチルアントラキノン等が挙げられる。 Examples of the quinone-based photopolymerization initiator include 2-ethylanthraquinone, phenanthrenquinone, 2-t-butylanthraquinone, octamethylanthraquinone, 1,2-benzanthraquinone, 2,3-benzanthraquinone, 2-phenylanthraquinone, and 2 , 3-Diphenylanthraquinone, 1-chloroanthraquinone, 2-methylanthraquinone, 1,4-naphthoquinone, 9,10-phenanthraquinone, 2-methyl-1,4-naphthoquinone, 2,3-dimethylanthraquinone, etc. Be done.
アルキルフェノン系光重合開始剤としては、例えば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインフェニルエーテル等のベンゾイン系化合物;2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名:IRGACURE-651、BASF社製)、1-ヒドロキシ-シクロヘキシル-フェニルケトン(商品名:IRGACURE-184、BASF社製)、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン(商品名:IRGACURE-1173、BASF社製)、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1オン(商品名:IRGACURE-2959、BASF社製)、2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチルプロピオニル)-ベンジル]フェニル}-2-メチルプロパン-1-オン(商品名:IRGACURE-127、BASF社製)などが挙げられる。 Examples of the alkylphenone-based photopolymerization initiator include benzoin-based compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin phenyl ether; 2,2-dimethoxy-1,2-diphenylethane-1-. On (trade name: IRGACURE-651, manufactured by BASF), 1-hydroxy-cyclohexyl-phenylketone (trade name: IRGACURE-184, manufactured by BASF), 2-hydroxy-2-methyl-1-phenylpropan-1- On (trade name: IRGACURE-1173, manufactured by BASF), 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propane-1 on (trade name: IRGACURE-2959) , BASF), 2-Hydroxy-1- {4- [4- (2-hydroxy-2-methylpropionyl) -benzyl] phenyl} -2-methylpropan-1-one (trade name: IRGACURE-127, BASF) and the like.
イミダゾール系光重合開始剤としては、2,4,5-トリアリールイミダゾール二量体としては、例えば、2-(2-クロロフェニル)-1-〔2-(2-クロロフェニル)-4,5-ジフェニル-1,3-ジアゾール-2-イル〕-4,5-ジフェニルイミダゾール等の2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-クロロフェニル)-4,5-ジ(メトキシフェニル)イミダゾール二量体、2-(o-フルオロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体、2-(p-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体などが挙げられる。 The imidazole-based photopolymerization initiator includes, for example, 2- (2-chlorophenyl) -1- [2- (2-chlorophenyl) -4,5-diphenyl as the 2,4,5-triarylimidazole dimer. -1,3-Diazole-2-yl] -4,5-diphenylimidazole and other 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer, 2- (o-chlorophenyl) -4,5- Di (methoxyphenyl) imidazole dimer, 2- (o-fluorophenyl) -4,5-diphenylimidazole dimer, 2- (o-methoxyphenyl) -4,5-diphenylimidazole dimer, 2- (P-methoxyphenyl) -4,5-diphenylimidazole dimer and the like can be mentioned.
アクリジン系光重合開始剤としては、例えば、9-フェニルアクリジン、1,7-ビス(9,9'-アクリジニル)ヘプタン等が挙げられる。 Examples of the acridine-based photopolymerization initiator include 9-phenylacridine, 1,7-bis (9,9'-acridinyl) heptane and the like.
フェニルグリシン系光重合開始剤としては、例えば、N-フェニルグリシン、N-メチル-N-フェニルグリシン、N-エチル-N-フェニルグリシン等が挙げられる。 Examples of the phenylglycine-based photopolymerization initiator include N-phenylglycine, N-methyl-N-phenylglycine, N-ethyl-N-phenylglycine and the like.
また、クマリン系光重合開始剤としては、例えば、7-アミノ-4-メチルクマリン、7-ジメチルアミノ-4-メチルクマリン、7-ジエチルアミノ-4-メチルクマリン、7-メチルアミノ-4-メチルクマリン、7-エチルアミノ-4-メチルクマリン、7-ジメチルアミノシクロペンタ[c]クマリン、7-アミノシクロペンタ[c]クマリン、7-ジエチルアミノシクロペンタ[c]クマリン、4,6-ジメチル-7-エチルアミノクマリン、4,6-ジエチル-7-エチルアミノクマリン、4,6-ジメチル-7-ジエチルアミノクマリン、4,6-ジメチル-7-ジメチルアミノクマリン、4,6-ジエチル-7-エチルアミノクマリン、4,6-ジエチル-7-ジメチルアミノクマリン、2,3,6,7,10,11-ヘキサンヒドロ-1H,5H-シクロペンタ[3,4][1]ベンゾピラノ-[6,7,8-ij]キノリジン12(9H)-オン、7-ジエチルアミノ-5',7'-ジメトキシ-3,3'-カルボニルビスクマリン、3,3'-カルボニルビス[7-(ジエチルアミノ)クマリン]、7-ジエチルアミノ-3-チエノキシルクマリン等が挙げられる。 Examples of the coumarin-based photopolymerization initiator include 7-amino-4-methylcoumarin, 7-dimethylamino-4-methylcoumarin, 7-diethylamino-4-methylcoumarin, and 7-methylamino-4-methylcoumarin. , 7-Ethylamino-4-methylcoumarin, 7-dimethylaminocyclopenta [c] coumarin, 7-aminocyclopenta [c] coumarin, 7-diethylaminocyclopenta [c] coumarin, 4,6-dimethyl-7- Ethylaminocoumarin, 4,6-diethyl-7-ethylaminocoumarin, 4,6-dimethyl-7-diethylaminocoumarin, 4,6-dimethyl-7-dimethylaminocoumarin, 4,6-diethyl-7-ethylaminocoumarin , 4,6-diethyl-7-dimethylaminocoumarin, 2,3,6,7,10,11-hexanehydro-1H, 5H-cyclopenta [3,4] [1] benzopyrano- [6,7,8- ij] Kinolidine 12 (9H) -on, 7-diethylamino-5', 7'-dimethoxy-3,3'-carbonylbiscoumarin, 3,3'-carbonylbis [7- (diethylamino) coumarin], 7-diethylamino -3-Chienoki silk marine and the like can be mentioned.
光硬化性、感度を向上させ、パターン形成性を向上させる観点から、アシルホスフィンオキサイド系光重合開始剤から適宜選択することができる。上記(C)成分は、単独で、又は2種以上を組み合わせて使用することができる。また、(C)成分は、常法によって合成したものを用いてもよいし、市販品を入手して用いてもよい。 From the viewpoint of improving the photocurability and sensitivity and improving the pattern forming property, it can be appropriately selected from the acylphosphine oxide-based photopolymerization initiators. The above component (C) can be used alone or in combination of two or more. Further, as the component (C), one synthesized by a conventional method may be used, or a commercially available product may be obtained and used.
(C)成分の含有量としては、感光性樹脂組成物により形成する感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度が0.35以下となる量、0.3以下となる量、0.2以下となる量、又は、0.1以下となる量から適宜選択すればよい。上記含有量とすることで、例えば、70μm以上という厚い感光層でパターンを形成した場合であっても、感光層の底部(感光層の基板側の面)まで光が通りやすくなるため、パターン形成性を向上させることができる。ここで、吸光度は、例えば紫外可視分光光度計(製品名:U-3310 Spectrophotometer、(株)日立ハイテクノロジーズ製)を用いて、リファレンスにポリエチレンテレフタレートフィルム単体を用いる等して、波長365nmの光に対する吸光度を測定することができる。また、感光層の厚みが50μmのときの波長365nmの光に対する吸光度は、厚みが50μm以外の感光層の吸光度を、ランベルトベールの法則に基づいて厚み50μmの吸光度に換算して求めることもできる。 The content of the component (C) is such that the absorbance of the photosensitive layer formed by the photosensitive resin composition (thickness after drying) of 50 μm is 0.35 or less with respect to light having a wavelength of 365 nm, or 0.3 or less. It may be appropriately selected from an amount of 0.2 or less, or an amount of 0.1 or less. With the above content, for example, even when a pattern is formed with a thick photosensitive layer of 70 μm or more, light easily passes to the bottom of the photosensitive layer (the surface of the photosensitive layer on the substrate side), so that the pattern is formed. It is possible to improve the sex. Here, the absorbance is determined with respect to light having a wavelength of 365 nm by using, for example, an ultraviolet-visible spectrophotometer (product name: U-3310 Spectrophotometer, manufactured by Hitachi High-Technologies Corporation) and using a single polyethylene terephthalate film as a reference. Absorbance can be measured. Further, the absorbance for light having a wavelength of 365 nm when the thickness of the photosensitive layer is 50 μm can be obtained by converting the absorbance of the photosensitive layer having a thickness other than 50 μm into the absorbance having a thickness of 50 μm based on Beer-Lambert's law.
また、上記の(C)成分に加えて、N,N-ジメチルアミノ安息香酸エチルエステル、N,N-ジメチルアミノ安息香酸イソアミルエステル、ペンチル-4-ジメチルアミノベンゾエート、トリエチルアミン、トリエタノールアミン等の三級アミン類などの光重合開始助剤を(C’)成分として用いることができる。これらの(C’)成分は、単独で、又は2種以上を組合せて用いることもできる。 In addition to the above component (C), N, N-dimethylaminobenzoic acid ethyl ester, N, N-dimethylaminobenzoic acid isoamyl ester, pentyl-4-dimethylaminobenzoate, triethylamine, triethanolamine and the like are three. A photopolymerization initiator such as a secondary amine can be used as the (C') component. These (C') components may be used alone or in combination of two or more.
(C)成分の含有量は、上記の通り、感光層の厚み50μmにおける吸光度により適宜決定すればよく、通常、感光性樹脂組成物の固形分全量を基準として、0.05~20質量%、0.1~10質量%、又は、0.15~5質量%から適宜選択すればよい。上記含有量とすることで、感光性樹脂組成物の感度を向上させ、レジスト形状の悪化を抑制することができ、パターン形成性を向上させることができる。 As described above, the content of the component (C) may be appropriately determined based on the absorbance at a thickness of the photosensitive layer of 50 μm, and is usually 0.05 to 20% by mass based on the total solid content of the photosensitive resin composition. It may be appropriately selected from 0.1 to 10% by mass or 0.15 to 5% by mass. By setting the content as described above, the sensitivity of the photosensitive resin composition can be improved, the deterioration of the resist shape can be suppressed, and the pattern forming property can be improved.
<(D)成分:熱ラジカル重合開始剤>
また、本実施形態の感光性樹脂組成物は、更に(D)熱ラジカル重合開始剤を含有することができる。(D)成分としては、特に制限はなく、例えば、α、α’-ビス(t-ブチルパーオキシ)ジイソプロピルベンゼン、ジクミルパーオキシド、t-ブチルクミルパーオキシド、ジ-t-ブチルパーオキシド等のジアルキルパーオキシド;メチルエチルケトンパーオキシド、シクロヘキサノンパーオキシド、メチルシクロヘキサノンパーオキシド等のケトンパーオキシド;1,1-ビス(t-ブチルパーオキシ)シクロヘキサン、1,1-ビス(t-ブチルパーオキシ)-2-メチルシクロヘキサン、1,1-ビス(t-ブチルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)-3,3,5-トリメチルシクロヘキサン等のパーオキシケタール;p-メンタンヒドロパーオキシド等のヒドロパーオキシド;オクタノイルパーオキシド、ラウロイルパーオキシド、ステアリルパーオキシド、ベンゾイルパーオキシド等のジアシルパーオキシド;ビス(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、ジ-2-エトキシエチルパーオキシジカーボネート、ジ-2-エチルヘキシルパーオキシジカーボネート、ジ-3-メトキシブチルパーオキシカーボネート等のパーオキシカーボネート;t-ブチルパーオキシピバレート、t-ヘキシルパーオキシピバレート、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルヘキサノエート、2,5-ジメチル-2,5-ビス(2-エチルヘキサノイルパーオキシ)ヘキサン、t-ヘキシルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシイソブチレート、t-ヘキシルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-3,5,5-トリメチルヘキサノエート、t-ブチルパーオキシラウリレート、t-ブチルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-2-エチルヘキシルモノカーボネート、t-ブチルパーオキシベンゾエート、t-ヘキシルパーオキシベンゾエート、2,5-ジメチル-2,5-ビス(ベンゾイルパーオキシ)ヘキサン、t-ブチルパーオキシアセテート等のパーオキシエステルなどの過酸化物系重合開始剤、2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(4-メトキシ-2’-ジメチルバレロニトリル)等のアゾ系重合開始剤などが挙げられる。<Component (D): Thermal radical polymerization initiator>
Further, the photosensitive resin composition of the present embodiment can further contain (D) a thermal radical polymerization initiator. The component (D) is not particularly limited, and is, for example, α, α'-bis (t-butylperoxy) diisopropylbenzene, dicumylperoxide, t-butylcumylperoxide, di-t-butylperoxide and the like. Dialkyl peroxides; ketone peroxides such as methyl ethyl ketone peroxide, cyclohexanone peroxide, methylcyclohexanone peroxide; 1,1-bis (t-butylperoxy) cyclohexane, 1,1-bis (t-butylperoxy)- 2-Methylcyclohexane, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-hexylperoxy) cyclohexane, 1,1-bis (t-hexyl) Peroxy) -3,3,5-Peroxyketal such as trimethylcyclohexane; Hydroperoxide such as p-menthanhydroperoxide; Diacylper such as octanoyl peroxide, lauroyl peroxide, stearyl peroxide, benzoyl peroxide and the like Oxide; Peroxy such as bis (4-t-butylcyclohexyl) peroxydicarbonate, di-2-ethoxyethylperoxydicarbonate, di-2-ethylhexylperoxydicarbonate, di-3-methoxybutylperoxycarbonate, etc. Carbonate; t-butylperoxypivalate, t-hexylperoxypivalate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, 2,5-dimethyl-2,5-bis (2-Ethylhexanoylperoxy) hexane, t-hexylperoxy-2-ethylhexanoate, t-butylperoxy-2-ethylhexanoate, t-butylperoxyisobutyrate, t-hexylper Oxyisopropyl monocarbonate, t-butylperoxy-3,5,5-trimethylhexanoate, t-butylperoxylaurylate, t-butylperoxyisopropylmonocarbonate, t-butylperoxy-2-ethylhexylmonocarbonate , T-butylperoxybenzoate, t-hexylperoxybenzoate, 2,5-dimethyl-2,5-bis (benzoylperoxy) hexane, peroxyesters such as t-butylperoxyacetate, etc. Polymerization initiator, 2,2'-azobisisobutyronitrile, 2,2'-azobis (2,4-dimethylvaleronitrile), 2,2' Examples thereof include azo-based polymerization initiators such as -azobis (4-methoxy-2'-dimethylvaleronitrile).
(D)成分としては、パターン形成性を向上させる観点から、過酸化物系重合開始剤、ジアルキルパーオキシド系重合開始剤が挙げられ、中でもジクミルパーオキシドを選択することができる。また、(D)成分は、単独で、又は2種以上を組み合わせて使用することができる。 Examples of the component (D) include a peroxide-based polymerization initiator and a dialkyl peroxide-based polymerization initiator from the viewpoint of improving pattern-forming property, and among them, dicumyl peroxide can be selected. In addition, the component (D) can be used alone or in combination of two or more.
(D)成分を含む場合、その含有量は、感光性樹脂組成物の固形分全量を基準として、0.1~10質量%、0.2~5質量%、又は、0.3~1.5質量%から適宜選択すればよい。上記含有量とすることで、感光性樹脂組成物の耐熱性を向上させ、永久膜として使用した際の信頼性が向上する。 When the component (D) is contained, the content thereof is 0.1 to 10% by mass, 0.2 to 5% by mass, or 0.3 to 1% based on the total solid content of the photosensitive resin composition. It may be appropriately selected from 5% by mass. By setting the content as described above, the heat resistance of the photosensitive resin composition is improved, and the reliability when used as a permanent film is improved.
<(E)成分:無機フィラ>
本実施形態の感光性樹脂組成物は、感光性樹脂組成物と基板との接着性、耐熱性、硬化物の剛性等の諸特性を更に向上させる目的で、(E)成分を含有することができる。
(E)成分としては、例えば、シリカ(SiO2)、アルミナ(Al2O3)、チタニア(TiO2)、酸化タンタル(Ta2O5)、ジルコニア(ZrO2)、窒化ケイ素(Si3N4)、チタン酸バリウム(BaO・TiO2)、炭酸バリウム(BaCO3)、炭酸マグネシウム(MgCO3)、水酸化アルミニウム(Al(OH)3)、水酸化マグネシウム(Mg(OH)2)、チタン酸鉛(PbO・TiO2)、チタン酸ジルコン酸鉛(PZT)、チタン酸ジルコン酸ランタン鉛(PLZT)、酸化ガリウム(Ga2O3)、スピネル(MgO・Al2O3)、ムライト(3Al2O3・2SiO2)、コーディエライト(2MgO・2Al2O3・5SiO2)、タルク(3MgO・4SiO2・H2O)、チタン酸アルミニウム(TiO2・Al2O3)、イットリア含有ジルコニア(Y2O3・ZrO2)、ケイ酸バリウム(BaO・8SiO2)、窒化ホウ素(BN)、炭酸カルシウム(CaCO3)、硫酸バリウム(BaSO4)、硫酸カルシウム(CaSO4)、酸化亜鉛(ZnO)、チタン酸マグネシウム(MgO・TiO2)、ハイドロタルサイト、雲母、焼成カオリン、カーボン(C)等を使用することができる。これらの無機フィラは、単独で、又は2種以上を組み合わせて使用することができる。<(E) component: inorganic filler>
The photosensitive resin composition of the present embodiment may contain the component (E) for the purpose of further improving various properties such as adhesiveness between the photosensitive resin composition and the substrate, heat resistance, and rigidity of the cured product. can.
Examples of the component (E) include silica (SiO 2 ), alumina (Al 2 O 3 ), titania (TIO 2 ), titanium oxide (Ta 2 O 5 ), zirconia (ZrO 2 ), and silicon nitride (Si 3 N). 4 ), barium titanate (BaO · TiO 2 ), barium carbonate (BaCO 3 ), magnesium carbonate (MgCO 3 ), aluminum hydroxide (Al (OH) 3 ), magnesium hydroxide (Mg (OH) 2 ), titanium Lead Acid Acid (PbO · TiO 2 ), Lead Titanium Zirconate (PZT), Lead Titanium Zirconate (PLZT), Gallium Oxide (Ga 2 O 3 ), Spinel (MgO · Al 2 O 3 ), Murite (3Al) 2O 3.2SiO 2 ), Cordierite (2MgO ・ 2Al 2O3.5SiO 2 ), Talk (3MgO ・4SiO 2・H2O ), Aluminum Titanium ( TIO2・Al2O3 ) , Itria Zirconia (Y 2 O 3 · ZrO 2 ), barium silicate (BaO · 8SiO 2 ), boron nitride (BN), calcium carbonate (CaCO 3 ), barium sulfate (BaSO 4 ), calcium sulfate (CaSO 4 ), zinc oxide (ZnO), magnesium titanate (MgO · TiO 2 ), hydrotalcite, mica, calcined kaolin, carbon (C) and the like can be used. These inorganic fillers can be used alone or in combination of two or more.
(E)成分の平均粒径は、接着性、耐熱性、及び硬化物の剛性を向上させる観点から、0.01~3μm、0.01~2μm、又は、0.02~1μmから適宜選択すればよい。ここで、(E)成分の平均粒径は、感光性樹脂組成物中に分散した状態での無機フィラの平均粒径であり、以下のように測定して得られる値とする。まず、感光性樹脂組成物をメチルエチルケトンで1,000倍に希釈(又は溶解)させた後、サブミクロン粒子アナライザ(商品名:N5、ベックマン・コールター(株)製)を用いて、国際標準規格ISO13321に準拠して、屈折率1.38で、溶剤中に分散した粒子を測定し、粒度分布における積算値50%(体積基準)での粒子径を平均粒径とする。また、キャリアフィルム上に設けられる感光層、又は感光性樹脂組成物の硬化膜に含まれる(E)成分についても、上述のように溶剤を用いて1,000倍(体積比)に希釈(又は溶解)をした後、上記サブミクロン粒子アナライザを用いてことにより測定できる。 The average particle size of the component (E) may be appropriately selected from 0.01 to 3 μm, 0.01 to 2 μm, or 0.02 to 1 μm from the viewpoint of improving adhesiveness, heat resistance, and rigidity of the cured product. Just do it. Here, the average particle size of the component (E) is the average particle size of the inorganic filler dispersed in the photosensitive resin composition, and is a value obtained by measuring as follows. First, the photosensitive resin composition is diluted (or dissolved) 1,000-fold with methyl ethyl ketone, and then the international standard ISO13321 is used using a submicron particle analyzer (trade name: N5, manufactured by Beckman Coulter Co., Ltd.). The particles dispersed in the solvent are measured at a refractive index of 1.38, and the particle size at the integrated value of 50% (volume basis) in the particle size distribution is taken as the average particle size. Further, the component (E) contained in the photosensitive layer provided on the carrier film or the cured film of the photosensitive resin composition is also diluted (or by volume) 1,000 times (or volume ratio) with a solvent as described above. After dissolution), it can be measured by using the above-mentioned submicron particle analyzer.
(E)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、上限は10質量%以下、5質量%以下、又は、1質量%以下から適宜選択すればよく、下限は0質量%超から適宜選択すればよく、また、0質量%(含まない)であってもよい。このように、(E)成分は実質的に含有しないことで、感光性樹脂組成物の透過性が向上し、例えば、70μm以上という厚い感光層でパターンを形成した場合であっても、感光層の底部(感光層の基板側の面)まで適切に光が通りやすくなるため、パターン形成性が向上する。 The content of the component (E) may be appropriately selected from 10% by mass or less, 5% by mass or less, or 1% by mass or less, based on the total solid content of the photosensitive resin composition, and the lower limit is 0. It may be appropriately selected from more than mass%, and may be 0 mass% (not included). As described above, by substantially not containing the component (E), the permeability of the photosensitive resin composition is improved, and for example, even when the pattern is formed by a thick photosensitive layer of 70 μm or more, the photosensitive layer is formed. Since it is easy for light to pass through to the bottom of the photosensitive layer (the surface of the photosensitive layer on the substrate side), the pattern formability is improved.
<その他添加剤>
本実施形態の感光性樹脂組成物は、必要に応じて、更に、シランカップリング剤、増感剤、耐熱性高分子量体、熱架橋剤、接着助剤等の添加剤を含有することができる。<Other additives>
The photosensitive resin composition of the present embodiment may further contain additives such as a silane coupling agent, a sensitizer, a heat-resistant high molecular weight substance, a thermal cross-linking agent, and an adhesive aid, if necessary. ..
シランカップリング剤は、電子部品の基板との接着性を向上させることができ、特に、該基板がケイ素を含有する基板(例えば、ガラス基板、シリコンウエハ、エポキシ樹脂含浸ガラスクロス基板等)の場合は有効である。シランカップリング剤としては、メチルトリメトキシシラン、メチルトリエトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン等のアルコキシシラン、(メタ)アクリロキシプロピルトリメトキシシラン、(メタ)アクリロキシプロピルメチルジメトキシシラン等の(メタ)アクリロイル基含有アルコキシシラン、アミノプロピルトリメトキシシラン、アミノプロピルトリエトキシシラン等のアミン系アルコキシシラン、グリシドキシプロピルトリメトキシシラン、グリシドキシプロピルメチルジエトキシシラン、グリシドキシプロピルメチルジイソプロペノキシシラン等のグリシドキシ基含有アルコキシシランなどが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。
より接着性を向上させる観点から、(メタ)アクリロキシプロピルトリメトキシシラン、(メタ)アクリロキシプロピルメチルジメトキシシラン等の(メタ)アクリロイル基含有アルコキシシラン、グリシドキシプロピルトリメトキシシラン、グリシドキシプロピルメチルジエトキシシラン、グリシドキシプロピルメチルジイソプロペノキシシラン等のグリシドキシ基含有アルコキシシランなどの、分子中にエチレン性不飽和基を有するシランカップリング剤を用いてもよい。The silane coupling agent can improve the adhesiveness of electronic components to the substrate, and in particular, when the substrate contains silicon (for example, a glass substrate, a silicon wafer, an epoxy resin impregnated glass cloth substrate, etc.). Is valid. Examples of the silane coupling agent include alkoxysilanes such as methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, and phenyltriethoxysilane, (meth) acryloxypropyltrimethoxysilane, and (meth) acryloxipropylmethyldimethoxysilane. (Meta) acryloyl group-containing alkoxysilane, aminopropyltrimethoxysilane, amine-based alkoxysilane such as aminopropyltriethoxysilane, glycidoxypropyltrimethoxysilane, glycidoxypropylmethyldiethoxysilane, glycidoxypropyl Examples thereof include glycidoxy group-containing alkoxysilanes such as methyldiisopropenoxysilane. These can be used alone or in combination of two or more.
From the viewpoint of further improving the adhesiveness, (meth) acryloyl group-containing alkoxysilanes such as (meth) acryloxypropyltrimethoxysilane and (meth) acryloxypropylmethyldimethoxysilane, glycidoxypropyltrimethoxysilane, and glycidoxy A silane coupling agent having an ethylenically unsaturated group in the molecule, such as a glycidoxy group-containing alkoxysilane such as propylmethyldiethoxysilane and glycidoxypropylmethyldiisopropenoxysilane, may be used.
増感剤としては、例えば、ピラゾリン類、アントラセン類、キサントン類、オキサゾール類、ベンゾオキサゾール類、チアゾール類、ベンゾチアゾール類、トリアゾール類、スチルベン類、トリアジン類、チオフェン類、ナフタルイミド類等の増感剤が挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 Examples of the sensitizer include sensitizers such as pyrazolines, anthracenes, xanthones, oxazoles, benzoxazoles, thiazoles, benzothiazoles, triazoles, stilbenes, triazines, thiophenes and naphthalimides. Agents are mentioned. These can be used alone or in combination of two or more.
耐熱性高分子量体としては、例えば、加工性を向上させる観点から、耐熱性が高く、エンジニアリングプラスチックとして用いられている、ポリオキサゾール及びそれらの前駆体、フェノールノボラック、クレゾールノボラック等のノボラック樹脂、ポリアミドイミド、ポリアミドなどが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 As the heat-resistant high molecular weight material, for example, polyoxazole and its precursors, novolak resins such as phenol novolac and cresol novolak, and polyamides, which have high heat resistance and are used as engineering plastics from the viewpoint of improving processability. Examples include imide and polyamide. These can be used alone or in combination of two or more.
熱架橋剤としては、硬化物の剛性を向上させる観点から、例えば、エポキシ樹脂、α位がメチロール基、アルコキシメチル基で置換されたフェノール樹脂、N位がメチロール基及びアルコキシメチル基からなる群から選ばれる少なくとも1種で置換されたメラミン樹脂、尿素樹脂等が挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 The thermal cross-linking agent includes, for example, an epoxy resin, a phenol resin substituted with a methylol group at the α-position and an alkoxymethyl group, and a group consisting of a methylol group and an alkoxymethyl group at the N-position from the viewpoint of improving the rigidity of the cured product. Examples thereof include a melamine resin and a urea resin substituted with at least one selected. These can be used alone or in combination of two or more.
接着助剤は、感光性樹脂組成物と基板との接着性を向上させるために所望に応じて用いることができ、例えば、γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、トリエトキシシリルプロピルエチルカルバメート、3-(トリエトキシシリル)プロピルコハク酸無水物、フェニルトリエトキシシラン、フェニルトリメトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチルブチリデン)プロピルアミン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等の有機シラン化合物などが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 The adhesion aid can be used as desired to improve the adhesion between the photosensitive resin composition and the substrate, for example, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-. Glycydoxypropyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, triethoxysilylpropylethylcarbamate, 3- (triethoxysilyl) propylkohaku Acid anhydride, phenyltriethoxysilane, phenyltrimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, 3-triethoxysilyl-N- (1,3-dimethylbutylidene) propylamine, 2- (3) , 4-Epylcyclohexyl) Organic silane compounds such as ethyltrimethoxysilane. These can be used alone or in combination of two or more.
これらの他の添加剤の含有量は、本実施形態の感光性樹脂組成物の効果を阻害しない範囲であれば特に制限はなく、例えば、感光性樹脂組成物の固形分全量を基準として、0.1~10質量%、0.3~5質量%、又は、0.5~5質量%から適宜選択すればよい。 The content of these other additives is not particularly limited as long as it does not impair the effect of the photosensitive resin composition of the present embodiment, and is, for example, 0 based on the total solid content of the photosensitive resin composition. .1 to 10% by mass, 0.3 to 5% by mass, or 0.5 to 5% by mass may be appropriately selected.
<希釈剤>
本実施形態の感光性樹脂組成物には、必要に応じて希釈剤を使用することができる。希釈剤としては、例えば、イソプロパノール、イソブタノール、t-ブタノール等の炭素数1~6のアルコール類;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチルピロリドン等のアミド類;ジメチルスルホキシド、スルホラン等の硫黄原子含有類;γ-ブチロラクトン、炭酸ジメチル等のエステル類;セロソルブアセテート、エチルセロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート等のエステル類、などの極性溶媒が挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。<Diluent>
A diluent can be used in the photosensitive resin composition of the present embodiment, if necessary. Examples of the diluent include alcohols having 1 to 6 carbon atoms such as isopropanol, isobutanol and t-butanol; amides such as N, N-dimethylformamide, N, N-dimethylacetamide and N-methylpyrrolidone; dimethyl. Sulfur atom-containing substances such as sulfoxide and sulfolane; esters such as γ-butyrolactone and dimethyl carbonate; cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate. , Esters such as propylene glycol monoethyl ether acetate, and the like. These can be used alone or in combination of two or more.
希釈剤の使用量は、感光性樹脂組成物中の固形分全量の含有量が50~90質量%、60~80質量%、又は、65~75質量%となる量から適宜選択すればよい。すなわち、希釈剤を用いる場合の感光性樹脂組成物中の希釈剤の含有量は、10~50質量%、20~40質量%、又は、25~35質量%から適宜選択すればよい。希釈剤の使用量を上記範囲内とすることで、感光性樹脂組成物の塗布性が向上し、より高精細なパターンの形成が可能となる。
また、例えば、70μm以上という厚みの感光層を形成しようとする場合、感光層の形成しやすさを考慮して、感光性樹脂組成物の25℃における粘度が0.5~20Pa・s、又は、1~10Pa・sとなる量とすることができる。The amount of the diluent to be used may be appropriately selected from an amount such that the total solid content in the photosensitive resin composition is 50 to 90% by mass, 60 to 80% by mass, or 65 to 75% by mass. That is, when a diluent is used, the content of the diluent in the photosensitive resin composition may be appropriately selected from 10 to 50% by mass, 20 to 40% by mass, or 25 to 35% by mass. By setting the amount of the diluent to be used within the above range, the coatability of the photosensitive resin composition is improved, and a higher-definition pattern can be formed.
Further, for example, when forming a photosensitive layer having a thickness of 70 μm or more, the viscosity of the photosensitive resin composition at 25 ° C. is 0.5 to 20 Pa · s, or 0.5 to 20 Pa · s, in consideration of the ease of forming the photosensitive layer. The amount can be 1 to 10 Pa · s.
本実施形態の感光性樹脂組成物は、上記の(A)~(C)成分、また所望に応じて用いられる(D)成分、(E)成分、その他添加剤、及び希釈剤を、ロールミル、ビーズミル等で均一に混練、混合することにより得ることができる。 In the photosensitive resin composition of the present embodiment, the above-mentioned components (A) to (C), and optionally used components (D), (E), other additives, and a diluent are used in a roll mill. It can be obtained by uniformly kneading and mixing with a bead mill or the like.
本実施形態の感光性樹脂組成物は、液状として使用してもよいし、フィルム状として使用してもよい。
液状として使用する場合、本実施形態の感光性樹脂組成物の塗布方法は特に制限はないが、例えば、印刷法、スピンコート法、スプレーコート法、ジェットディスペンス法、インクジェット法、浸漬塗布法等の各種塗布方法が挙げられる。これらの中でも、厚い感光層をより容易に形成する観点から、印刷法、又はスピンコート法から適宜選択すればよい。
また、フィルム状として用いる場合は、例えば、後述する感光性樹脂フィルムの形態で用いることができ、この場合はラミネータ等を用いて積層することで所望の厚みの感光層を形成することができる。The photosensitive resin composition of the present embodiment may be used as a liquid or as a film.
When used as a liquid, the method for applying the photosensitive resin composition of the present embodiment is not particularly limited, and examples thereof include a printing method, a spin coating method, a spray coating method, a jet dispensing method, an inkjet method, and a dip coating method. Various coating methods can be mentioned. Among these, from the viewpoint of more easily forming a thick photosensitive layer, a printing method or a spin coating method may be appropriately selected.
When used in the form of a film, for example, it can be used in the form of a photosensitive resin film described later, and in this case, a photosensitive layer having a desired thickness can be formed by laminating using a laminator or the like.
本実施形態の感光性樹脂組成物により形成する感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度は、0.35以下、0.3以下、0.2以下、又は、0.1以下から適宜選択することができる。感光層の厚み50μmにおける該感光層の吸光度が0.35以下であると、例えば、70μm以上という厚い感光層でパターンを形成した場合であっても、感光層の底部(感光層の基板側の面)まで光が適切に通りやすくなるため、パターン形成性を向上させることができる。 The absorbance of the photosensitive layer formed by the photosensitive resin composition of the present embodiment with respect to light having a wavelength of 365 nm at a thickness (thickness after drying) of 50 μm is 0.35 or less, 0.3 or less, 0.2 or less, or. It can be appropriately selected from 0.1 or less. When the absorbance of the photosensitive layer at a thickness of 50 μm is 0.35 or less, for example, even when a pattern is formed by a thick photosensitive layer of 70 μm or more, the bottom of the photosensitive layer (on the substrate side of the photosensitive layer). Since the light can easily pass through to the surface), the pattern forming property can be improved.
[感光性樹脂フィルム]
本実施形態の感光性樹脂フィルムは、本実施形態の感光性樹脂組成物を用いた感光層を有する。また、本実施形態の感光性樹脂フィルムは、キャリアフィルムを有していてもよい。本明細書において、「層」との用語は、平面図として観察したときに、全面に形成されている形状の構造に加え、一部に形成されている形状の構造も包含される。[Photosensitive resin film]
The photosensitive resin film of the present embodiment has a photosensitive layer using the photosensitive resin composition of the present embodiment. Moreover, the photosensitive resin film of this embodiment may have a carrier film. As used herein, the term "layer" includes not only a structure having a shape formed on the entire surface but also a structure having a shape partially formed when observed as a plan view.
本実施形態の感光性樹脂フィルムは、例えば、キャリアフィルム上に、本実施形態の感光性樹脂組成物を、上記の各種塗布方法で塗布して塗膜を形成し、該塗膜を乾燥して、感光層を形成し、製造することができる。また、本実施形態の感光性樹脂組成物が希釈剤を含有するときは、乾燥の際に、該希釈剤の少なくとも一部を除去してもよい。 For the photosensitive resin film of the present embodiment, for example, the photosensitive resin composition of the present embodiment is applied onto a carrier film by the above-mentioned various coating methods to form a coating film, and the coating film is dried. , A photosensitive layer can be formed and manufactured. Further, when the photosensitive resin composition of the present embodiment contains a diluent, at least a part of the diluent may be removed at the time of drying.
塗膜の乾燥は、熱風乾燥、遠赤外線、又は近赤外線を用いた乾燥機等を用いることができ、乾燥温度としては、60~120℃、70~110℃、又は、90~110℃から適宜選択すればよい。また、乾燥時間としては、1~60分、2~30分、又は、5~20分から適宜選択すればよい。上記条件で乾燥すれば、本実施形態の感光性樹脂組成物が希釈剤を含有する場合、該希釈剤の少なくとも一部を除去することもできる。 A dryer using hot air drying, far infrared rays, or near infrared rays can be used for drying the coating film, and the drying temperature is appropriately from 60 to 120 ° C., 70 to 110 ° C., or 90 to 110 ° C. You can select it. The drying time may be appropriately selected from 1 to 60 minutes, 2 to 30 minutes, or 5 to 20 minutes. When dried under the above conditions, when the photosensitive resin composition of the present embodiment contains a diluent, at least a part of the diluent can be removed.
キャリアフィルムとしては、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)等のポリエステル樹脂フィルム、ポリプロピレン、ポリエチレン等のポリオレフィン樹脂フィルムなどの樹脂フィルムが挙げられる。感光性樹脂フィルムの機械強度、耐熱性を向上させる観点から、ポリエステル樹脂フィルムを選択してもよい。
キャリアフィルムの厚みは、取り扱い性等を考慮して、10μm~3mm、又は、10~200μmから適宜選択すればよい。Examples of the carrier film include a polyester resin film such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polyethylene naphthalate (PEN), and a resin film such as a polyolefin resin film such as polypropylene and polyethylene. A polyester resin film may be selected from the viewpoint of improving the mechanical strength and heat resistance of the photosensitive resin film.
The thickness of the carrier film may be appropriately selected from 10 μm to 3 mm or 10 to 200 μm in consideration of handleability and the like.
感光層の厚みは、1~500μm、10~300μm、又は、30~100μmから適宜選択すればよい。30μm以上とすることで、例えば、厚みが150μm以上の感光層を形成する場合に、ラミネート等による作業回数をより低減することができ、また100μm以下とすることで、感光性樹脂フィルムを巻き芯に巻いた際に、該巻き芯の内側と外側との応力差による感光層の変形をより低減することができる。本実施形態の感光性樹脂組成物が有する、厚い感光層を形成した場合であっても優れたパターン形成性を得られるという効果を考慮すると、70μm以上であってもよく、100μmを超える厚みであってもよい。なお、70μm以上の厚みを有する感光層は、例えば、キャリアフィルム上に感光層を形成したものと、後述する保護層上に感光層を形成したものと、を貼り合わせることで、キャリアフィルムと、厚い感光層と、保護層と、をこの順で備える感光性樹脂フィルムを得ることができる。 The thickness of the photosensitive layer may be appropriately selected from 1 to 500 μm, 10 to 300 μm, or 30 to 100 μm. When the thickness is 30 μm or more, for example, when a photosensitive layer having a thickness of 150 μm or more is formed, the number of operations by laminating or the like can be further reduced, and when the thickness is 100 μm or less, the photosensitive resin film is wound around the core. It is possible to further reduce the deformation of the photosensitive layer due to the stress difference between the inside and the outside of the winding core when the film is wound around. Considering the effect of the photosensitive resin composition of the present embodiment that excellent pattern forming property can be obtained even when a thick photosensitive layer is formed, the thickness may be 70 μm or more, and the thickness may exceed 100 μm. There may be. The photosensitive layer having a thickness of 70 μm or more can be obtained by bonding, for example, a carrier film having a photosensitive layer formed on the carrier film and a photosensitive layer having a photosensitive layer formed on a protective layer described later. A photosensitive resin film having a thick photosensitive layer and a protective layer in this order can be obtained.
また、本実施形態の感光性樹脂フィルムは、感光層のキャリアフィルムと接する面とは反対側の面に保護層を積層することもできる。保護層としては、例えば、ポリエチレン、ポリプロピレン等の樹脂フィルムなどを用いてもよい。また、上述するキャリアフィルムと同じ樹脂フィルムを用いてもよく、異なる樹脂フィルムを用いてもよい。 Further, in the photosensitive resin film of the present embodiment, the protective layer can be laminated on the surface of the photosensitive layer opposite to the surface in contact with the carrier film. As the protective layer, for example, a resin film such as polyethylene or polypropylene may be used. Further, the same resin film as the above-mentioned carrier film may be used, or a different resin film may be used.
[硬化物の製造方法]
本実施形態の硬化物の製造方法は、基板上に本実施形態の感光性樹脂組成物、又は感光性樹脂フィルムを用いて感光層を設ける工程(感光層形成工程)、該感光層の少なくとも一部に活性光線を照射して、光硬化部を形成する工程(露光工程)、及び、該感光層の光硬化部以外の少なくとも一部を除去し、樹脂パターンを形成する工程(除去工程)を順に有する。また、所望に応じて、更に、前記樹脂パターンを加熱処理する工程(加熱工程)を有する。本実施形態の硬化物の製造方法により、所望のパターン形成が可能となり、また、例えば、70μm以上という厚い感光層を形成した場合であっても優れたパターン形成性を有するという本実施形態の感光性樹脂組成物の特徴をいかし、例えば、70μm以上という厚い硬化物によって所望のパターン形成が可能となる。本明細書において、「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であっても、その工程の所期の作用が達成されれば、「工程」に含まれる。[Manufacturing method of cured product]
The method for producing a cured product of the present embodiment includes a step of providing a photosensitive layer on a substrate using the photosensitive resin composition of the present embodiment or a photosensitive resin film (photosensitive layer forming step), and at least one of the photosensitive layers. A step of irradiating the portion with active light to form a photocurable portion (exposure step) and a step of removing at least a part of the photosensitive layer other than the photocurable portion to form a resin pattern (removal step). Have in order. Further, if desired, the resin pattern is further heat-treated (heating step). According to the method for producing a cured product of the present embodiment, a desired pattern can be formed, and even when a thick photosensitive layer of 70 μm or more is formed, the photosensitive layer of the present embodiment has excellent pattern forming properties. Taking advantage of the characteristics of the sex resin composition, for example, a cured product having a thickness of 70 μm or more enables the desired pattern formation. In the present specification, the term "process" is used not only as an independent process but also as a "process" if the intended action of the process is achieved even if it cannot be clearly distinguished from other processes. include.
(感光層形成工程)
感光層形成においては、本実施形態の感光性樹脂組成物、又は感光性樹脂フィルムを、各々基板上に塗布、又は積層することにより、感光層を形成することができる。
基板としては、例えば、ガラス基板、シリコンウエハ、TiO2、SiO2等の金属酸化物絶縁体、窒化ケイ素、セラミック圧電基板、エポキシ樹脂含浸ガラスクロス基板などが挙げられる。(Photosensitive layer forming process)
In the formation of the photosensitive layer, the photosensitive layer can be formed by applying or laminating the photosensitive resin composition or the photosensitive resin film of the present embodiment on the substrate, respectively.
Examples of the substrate include a glass substrate, a silicon wafer, a metal oxide insulator such as TiO 2 and SiO 2 , a silicon nitride, a ceramic piezoelectric substrate, an epoxy resin impregnated glass cloth substrate, and the like.
基板に感光性樹脂組成物を塗布して感光層を形成する場合、上記の希釈剤に溶解して溶液の形態とした感光性樹脂組成物を、基板に塗布すればよく、必要に応じて塗布して得られた塗膜を乾燥してもよい。塗布、及び乾燥は、上記の感光性樹脂フィルムの作製について記載した各種塗布方法、及び塗膜の乾燥の方法により行えばよい。
また、感光性樹脂フィルムを用いる場合は、ラミネータ等を用いた積層方法により感光層を形成することができる。When the photosensitive resin composition is applied to a substrate to form a photosensitive layer, the photosensitive resin composition dissolved in the above-mentioned diluent in the form of a solution may be applied to the substrate, and may be applied as necessary. The coating film thus obtained may be dried. The coating and drying may be carried out by the various coating methods described in the above-mentioned preparation of the photosensitive resin film and the method of drying the coating film.
When a photosensitive resin film is used, the photosensitive layer can be formed by a laminating method using a laminator or the like.
基板上に設けられる感光層の厚みは、形成方法(塗布方法、又は積層方法)、感光性樹脂組成物の固形分濃度及び粘度等によって異なるが、乾燥後の感光層の厚みの下限として、10μm以上、30μm以上、50μm以上、70μm以上、100μm以上、100μm超、又は、150μm以上から適宜選択すればよい。また、上限としては、樹脂パターンが形成できていれば特に制限されないが、例えば、500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。感光層の厚みは、用途に応じて上記の範囲から適宜選択すればよく、電子部品等に用いる場合は、下限として70μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。
本実施形態の硬化物の製造方法においては、本実施形態の感光性樹脂組成物を用いて感光層を形成するため、厚い感光層を形成することが可能となる。例えば、150μm以上という厚みの感光層を形成する場合、一度の塗布(及び、必要に応じて乾燥)、又は積層によって形成せず、所望の厚みとなるまで複数回にわたって塗布(及び、必要に応じて乾燥)、又は積層を繰り返して行ってもよい。The thickness of the photosensitive layer provided on the substrate varies depending on the forming method (coating method or laminating method), the solid content concentration and viscosity of the photosensitive resin composition, etc., but is 10 μm as the lower limit of the thickness of the photosensitive layer after drying. It may be appropriately selected from the above, 30 μm or more, 50 μm or more, 70 μm or more, 100 μm or more, 100 μm or more, or 150 μm or more. The upper limit is not particularly limited as long as the resin pattern can be formed, but may be appropriately selected from, for example, 500 μm or less, 300 μm or less, or 250 μm or less. The thickness of the photosensitive layer may be appropriately selected from the above range according to the application, and when used for electronic components or the like, the lower limit may be appropriately selected from 70 μm or more, more than 100 μm, or 150 μm or more, and the upper limit may be 500 μm. Hereinafter, it may be appropriately selected from 300 μm or less or 250 μm or less.
In the method for producing a cured product of the present embodiment, since the photosensitive layer is formed by using the photosensitive resin composition of the present embodiment, it is possible to form a thick photosensitive layer. For example, when forming a photosensitive layer having a thickness of 150 μm or more, it is not formed by one-time application (and drying if necessary) or by laminating, but is applied multiple times (and as necessary) until the desired thickness is obtained. Drying) or laminating may be repeated.
(露光工程)
露光工程では、感光層形成工程にて基板上に設けた感光層に対して、必要に応じて少なくとも一部に活性光線を照射し、露光部を光硬化させて硬化部を形成する。活性光線を照射する際に、所望のパターンを有するマスクを介して感光層に活性光線を照射してもよく、また、LDI(Laser Direct Imaging)露光法、DLP(Digital Light Processing)露光法等の直接描画露光法により活性光線を照射してもよい。
また、パターン形成性を向上させる観点で、露光後、ホットプレート、乾燥機等を用いて露光後加熱(PEB:Post exposure bake)を行ってもよい。乾燥条件は特に制限はないが、60~120℃、又は、70~110℃の温度で、15秒~5分、又は、30秒~3分の時間で行えばよい。(Exposure process)
In the exposure step, the photosensitive layer provided on the substrate in the photosensitive layer forming step is irradiated with active light rays at least partially as needed, and the exposed portion is photocured to form a cured portion. When irradiating the active light beam, the photosensitive layer may be irradiated with the active light ray through a mask having a desired pattern, and an LDI (Laser Direct Imaging) exposure method, a DLP (Digital Light Processing) exposure method, or the like may be used. Active light may be irradiated by the direct drawing exposure method.
Further, from the viewpoint of improving the pattern forming property, post-exposure heating (PEB: Post exposure break) may be performed after exposure using a hot plate, a dryer or the like. The drying conditions are not particularly limited, but the drying may be performed at a temperature of 60 to 120 ° C. or 70 to 110 ° C. for 15 seconds to 5 minutes or 30 seconds to 3 minutes.
活性光線の露光量は、10~2,000mJ/cm2、100~1,500mJ/cm2、又は、300~1,000mJ/cm2から適宜選択すればよい。使用される活性光線としては紫外線、可視光線、電子線、X線等が挙げられる。また、光源としては、低圧水銀灯、高圧水銀灯、超高圧水銀灯、ハロゲンランプ等を使用することができる。The exposure amount of the active light may be appropriately selected from 10 to 2,000 mJ / cm 2 , 100 to 1,500 mJ / cm 2 , or 300 to 1,000 mJ / cm 2 . Examples of the active ray used include ultraviolet rays, visible rays, electron beams, X-rays and the like. Further, as the light source, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high-pressure mercury lamp, a halogen lamp, or the like can be used.
(除去工程)
除去工程では、露光工程で形成した感光層の硬化部以外の部分(未露光部)の少なくとも一部を除去し、樹脂パターンを形成する。未露光部の除去は、例えば、有機溶剤等の現像液を用いて行えばよい。
有機溶剤としては、例えば、エタノール、シクロヘキサノン、シクロペンタノン、プロピレングリコールメチルエーテルアセテート、N-メチルピロリドン等が挙げられる。中でも、現像速度の観点から、シクロペンタノンを用いることができる。これらは、単独で、又は2種以上を組み合わせて用いることができる。
また、現像液として用いられる有機溶剤中には、通常用い得る各種添加剤を添加してもよい。(Removal process)
In the removing step, at least a part of the portion (unexposed portion) other than the cured portion of the photosensitive layer formed in the exposure step is removed to form a resin pattern. The unexposed portion may be removed by using, for example, a developing solution such as an organic solvent.
Examples of the organic solvent include ethanol, cyclohexanone, cyclopentanone, propylene glycol methyl ether acetate, N-methylpyrrolidone and the like. Above all, cyclopentanone can be used from the viewpoint of development speed. These can be used alone or in combination of two or more.
Further, various additives that can be usually used may be added to the organic solvent used as the developing solution.
また、現像液による未露光部の除去の後、必要に応じて、水、メタノール、エタノール、イソプロピルアルコール等のアルコール、n-ブチルアセテート、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールジメチルエーテルアセテート等で洗浄(リンス)してもよい。 After removing the unexposed part with a developer, wash (rinse) with water, methanol, ethanol, alcohol such as isopropyl alcohol, n-butyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol dimethyl ether acetate, etc., if necessary. You may.
(加熱工程)
加熱工程は、必要に応じて採用される工程であり、除去工程で形成した樹脂パターンを加熱処理し、硬化物を形成する工程である。加熱処理は、加熱温度を選択して段階的に昇温しながら、1~2時間実施することが好ましい。加熱温度は、120~240℃、140~230℃、又は、150~220℃から適宜選択すればよい。また、段階的に昇温する場合は、例えば、120℃前後、160℃前後の少なくとも一方で、10~50分間、又は、20~40分間、加熱処理した後、220℃前後で、30~100分間、又は、50~70分間、加熱処理を行えばよい。(Heating process)
The heating step is a step adopted as necessary, and is a step of heat-treating the resin pattern formed in the removing step to form a cured product. The heat treatment is preferably carried out for 1 to 2 hours while selecting the heating temperature and raising the temperature stepwise. The heating temperature may be appropriately selected from 120 to 240 ° C., 140 to 230 ° C., or 150 to 220 ° C. When the temperature is raised stepwise, for example, heat treatment is performed for 10 to 50 minutes or 20 to 40 minutes at least at least around 120 ° C. and 160 ° C., and then 30 to 100 at around 220 ° C. The heat treatment may be performed for 1 minute or 50 to 70 minutes.
得られた樹脂パターンの厚みは、上記の乾燥後の感光層の厚みと同じであり、下限として、10μm以上、30μm以上、50μm以上、70μm以上、100μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。樹脂パターンの厚みは、用途に応じて上記の範囲から適宜選択すればよく、電子部品等に用いる場合は、下限として70μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。 The thickness of the obtained resin pattern is the same as the thickness of the photosensitive layer after drying, and the lower limit is appropriately from 10 μm or more, 30 μm or more, 50 μm or more, 70 μm or more, 100 μm or more, 100 μm or more, or 150 μm or more. It may be selected, and the upper limit may be appropriately selected from 500 μm or less, 300 μm or less, or 250 μm or less. The thickness of the resin pattern may be appropriately selected from the above range according to the application, and when used for electronic parts or the like, the lower limit may be appropriately selected from 70 μm or more, more than 100 μm, or 150 μm or more, and the upper limit may be 500 μm. Hereinafter, it may be appropriately selected from 300 μm or less or 250 μm or less.
[積層体及び電子部品]
本実施形態の積層体は、本実施形態の感光性樹脂組成物の硬化物を備えるものであり、例えば、上記の硬化物の製造方法に用いられる基板、感光性樹脂フィルムのキャリアフィルム等の各種支持体の上に該硬化物を備えるものが挙げられる。本実施形態の感光性樹脂組成物の硬化物は、例えば、上記の本実施形態の硬化物の製造方法により形成することができる。[Laminates and electronic components]
The laminate of the present embodiment includes a cured product of the photosensitive resin composition of the present embodiment, and for example, various types such as a substrate used in the above-mentioned method for producing a cured product, a carrier film of a photosensitive resin film, and the like. An example is one in which the cured product is provided on a support. The cured product of the photosensitive resin composition of the present embodiment can be formed, for example, by the above-mentioned method for producing a cured product of the present embodiment.
本実施形態の積層体における硬化物の厚みは、下限として10μm以上、30μm以上、50μm以上、70μm以上、100μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。硬化物の厚みは、用途に応じて上記の範囲から適宜選択すればよく、電子部品等に用いる場合は、下限として70μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。 The thickness of the cured product in the laminate of the present embodiment may be appropriately selected from 10 μm or more, 30 μm or more, 50 μm or more, 70 μm or more, 100 μm or more, 100 μm or more, or 150 μm or more as the lower limit, and 500 μm or less and 300 μm as the upper limit. It may be appropriately selected from the following or 250 μm or less. The thickness of the cured product may be appropriately selected from the above range according to the application, and when used for electronic parts or the like, the lower limit may be appropriately selected from 70 μm or more, more than 100 μm, or 150 μm or more, and the upper limit may be 500 μm. Hereinafter, it may be appropriately selected from 300 μm or less or 250 μm or less.
上記の硬化物の製造方法により得られた基板上に設けられた硬化物は、本実施形態の感光性樹脂組成物を用い、例えば、70μm以上という厚い感光層でも優れたパターン形成性が得られるため、例えば、電子機器の小型化、高性能化の流れに伴い、基板上に厚い硬化物をより精細なパターンで設けることを要する電子回路基板に関する要望に対して、対応することが可能である。また、例えば、電子回路基板の製造におけるメッキ処理工程において、本実施形態の感光性樹脂組成物により形成した硬化物を絶縁膜として用いることで、配線間の短絡による歩留まりの低下を抑制することができる。
よって、本実施形態の積層体は、例えば、携帯電話等のモバイル端末における電子回路基板などの電子部品として用いられる。As the cured product provided on the substrate obtained by the above-mentioned method for producing a cured product, the photosensitive resin composition of the present embodiment is used, and excellent pattern forming properties can be obtained even with a thick photosensitive layer of, for example, 70 μm or more. Therefore, for example, it is possible to meet the demand for an electronic circuit board that requires a thick cured product to be provided in a finer pattern on the substrate due to the trend toward miniaturization and higher performance of electronic devices. .. Further, for example, in the plating treatment step in the manufacture of an electronic circuit board, by using the cured product formed from the photosensitive resin composition of the present embodiment as an insulating film, it is possible to suppress a decrease in yield due to a short circuit between wirings. can.
Therefore, the laminate of this embodiment is used as an electronic component such as an electronic circuit board in a mobile terminal such as a mobile phone, for example.
以下、実施例及び比較例に基づいて本実施態様の目的及び利点をより具体的に説明するが、本実施態様は以下の実施例に限定されるものではない。 Hereinafter, the purpose and advantages of this embodiment will be described more specifically based on Examples and Comparative Examples, but the present embodiment is not limited to the following examples.
(合成例1;樹脂P-1の合成)
メタクリル酸メチル635g、アクリル酸ブチル30g、メタクリル酸ブチル245g、及びメタクリル酸2-ヒドロキシエチル75gを混合し、単量体混合物を得た。得られた単量体混合物に、2,2’-アゾジイソブチロニトリル0.9gを溶解させて、混合液とした。撹拌機及びコンデンサを備えた1Lのオートクレーブに、溶媒としてプロピレングリコールモノメチルエーテルアセテート1030gを加えて撹拌しながら、上記混合液を加えた。次いで、撹拌回転数100min-1、窒素雰囲気下において90℃で6時間重合させ、アクリル樹脂溶液を得た(樹脂P-1)。得られたアクリル樹脂の重量平均分子量は、43,370であった。ここで、重量平均分子量は、以下の装置を用い、GPC法標準ポリスチレン換算により求めた値であり、ポリマー0.5mgをテトラヒドロフラン(THF)1mLに溶かした溶液を用いて測定した。
装置名:東ソー(株)製 HLC-8320GPC
カラム:Gelpack R-420、R-430、及びR-440(3本つなぎ)
検出器:RI検出器
カラム温度:40℃
溶離液:THF
流速:1ml/分
標準物質:ポリスチレン(Synthesis Example 1; Synthesis of Resin P-1)
Methyl methacrylate (635 g), butyl acrylate (30 g), butyl acrylate (245 g), and 2-hydroxyethyl methacrylate (75 g) were mixed to obtain a monomer mixture. 0.9 g of 2,2'-azodiisobutyronitrile was dissolved in the obtained monomer mixture to prepare a mixed solution. The above mixture was added to a 1 L autoclave equipped with a stirrer and a condenser while adding 1030 g of propylene glycol monomethyl ether acetate as a solvent and stirring. Then, the mixture was polymerized at 90 ° C. for 6 hours under a stirring rotation speed of 100 min -1 and a nitrogen atmosphere to obtain an acrylic resin solution (resin P-1). The weight average molecular weight of the obtained acrylic resin was 43,370. Here, the weight average molecular weight was a value obtained by GPC method standard polystyrene conversion using the following apparatus, and was measured using a solution in which 0.5 mg of the polymer was dissolved in 1 mL of tetrahydrofuran (THF).
Device name: HLC-8320GPC manufactured by Tosoh Corporation
Columns: Gelpack R-420, R-430, and R-440 (three joints)
Detector: RI detector Column temperature: 40 ° C
Eluent: THF
Flow rate: 1 ml / min Standard material: Polystyrene
(実施例1~5、比較例1~8)
表1に示す配合組成(表中の数値は各材料の質量部を示し、溶液の場合は固形分換算の質量部を示す。)に従って組成物を配合し、3本ロールミルで混練し感光性樹脂組成物を調製した。固形分濃度が60質量%になるようにN,N-ジメチルアセトアミドを加えて、感光性樹脂組成物を得た。(Examples 1 to 5, Comparative Examples 1 to 8)
The compositions are blended according to the compounding composition shown in Table 1 (the numerical values in the table indicate the mass part of each material, and in the case of a solution, the mass part in terms of solid content), kneaded with a three-roll mill, and the photosensitive resin. The composition was prepared. N, N-dimethylacetamide was added so that the solid content concentration became 60% by mass to obtain a photosensitive resin composition.
表1中の各材料の詳細は以下の通りである。
・UN-952:ウレタンアクリレート(根上工業(株)製、商品名、官能基数:10、重量平均分子量:9,000、水酸基を有するアクリレートとジイソシアネート化合物との反応生成物であり、分子内にアクリロイル基(光重合性官能基)、ウレタン結合(炭素-窒素結合)、鎖状炭化水素骨格、及び脂環式炭化水素骨格を有する。)
・樹脂P-1:合成例1で作製したアクリル樹脂(重量平均分子量:43,370)
・Z250:サイクロマーP (ACA)Z250(ダイセル・オルネクス(株)製、商品名、分子内にアクリロイル基(光重合性官能基)を有するが、炭素-窒素結合を有しない。)
・TMCH-5R:ウレタンアクリレート(日立化成(株)製、商品名、官能基数:2、重量平均分子量:950、分子内にアクリロイル基(光重合性官能基)、ウレタン結合(炭素-窒素結合)、鎖状炭化水素骨格、及び脂環式炭化水素骨格を有する。)
・FA-324A:EO変性ビスフェノールAジアクリレート(日立化成(株)製、商品名、官能基数:2、重量平均分子量:512)
・FA-7220M:アミド結合含有メタクリレート(日立化成(株)製、商品名)
・I-819:ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、(BASF社製、商品名)
・パークミルD:ジクミルパーオキシド(日油(株)製、商品名)
・KBM-503:メタクリロキシプロピルトリメトキシシラン(信越化学工業(株)製、商品名)
・AY43-031:シランカップリング剤(東レ・ダウコーニング(株)製、商品名)Details of each material in Table 1 are as follows.
UN-952: Urethane acrylate (manufactured by Negami Kogyo Co., Ltd., trade name, number of functional groups: 10, weight average molecular weight: 9,000, reaction product of acrylate having a hydroxyl group and a diisocyanate compound, and acryloyl in the molecule. It has a group (photopolymerizable functional group), a urethane bond (carbon-nitrogen bond), a chain hydrocarbon skeleton, and an alicyclic hydrocarbon skeleton.)
-Resin P-1: Acrylic resin produced in Synthesis Example 1 (weight average molecular weight: 43,370)
Z250: Cyclomer P (ACA) Z250 (manufactured by Daicel Ornex Co., Ltd., trade name, has an acryloyl group (photopolymerizable functional group) in the molecule, but does not have a carbon-nitrogen bond).
TMCH-5R: Urethane acrylate (manufactured by Hitachi Chemical Co., Ltd., trade name, number of functional groups: 2, weight average molecular weight: 950, acryloyl group (photopolymerizable functional group) in the molecule, urethane bond (carbon-nitrogen bond) , Has a chain hydrocarbon skeleton, and an acryloyl hydrocarbon skeleton.)
FA-324A: EO-modified bisphenol A diacrylate (manufactured by Hitachi Kasei Co., Ltd., trade name, number of functional groups: 2, weight average molecular weight: 512)
FA-7220M: Amide bond-containing methacrylate (manufactured by Hitachi Kasei Co., Ltd., trade name)
-I-819: Bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, (manufactured by BASF, trade name)
・ Park Mill D: Dicumyl Peroxide (manufactured by NOF CORPORATION, trade name)
KBM-503: Methacryloxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name)
・ AY43-031: Silane coupling agent (manufactured by Toray Dow Corning Co., Ltd., trade name)
次に、上記で得られた感光性樹脂組成物を用いて、下記に示す条件で各評価を行った。評価結果を表2に示す。 Next, using the photosensitive resin composition obtained above, each evaluation was performed under the conditions shown below. The evaluation results are shown in Table 2.
[感光性樹脂フィルムの作製]
厚み50μmのポリエチレンテレフタレートフィルム(商品名:A-4100、帝人(株)製)をキャリアフィルムとし、該キャリアフィルム上に、実施例及び比較例の樹脂組成物を、乾燥後の厚みが50μmとなるように均一に塗布した。次いで、熱風対流式乾燥機を用いて100℃で15分間加熱して乾燥し、感光層を形成しキャリアフィルムと感光層とを有する感光性樹脂フィルムを作製した。[Preparation of photosensitive resin film]
A polyethylene terephthalate film having a thickness of 50 μm (trade name: A-4100, manufactured by Teijin Limited) is used as a carrier film, and the resin compositions of Examples and Comparative Examples are placed on the carrier film to a thickness of 50 μm after drying. It was applied evenly. Then, it was heated and dried at 100 ° C. for 15 minutes using a hot air convection dryer to form a photosensitive layer, and a photosensitive resin film having a carrier film and a photosensitive layer was prepared.
[パターン形成性の評価]
ガラスエポキシ基板(MCL-E-679F(商品名、日立化成(株)製)の銅をエッチングして得たもの)上に、感光性樹脂フィルムの感光層が該ガラスエポキシ基板側に位置する向きにして積層し、キャリアフィルムを除去した。積層は、ラミネータを用いて60℃にて行った。次いで、感光層上に、上記の方法で、感光性樹脂フィルムを再度積層し、キャリアフィルムを除去し、これを3回繰り返すことで、ガラスエポキシ基板上に厚み200μmの感光層とキャリアフィルムとを備える積層体を得た。
積層体のキャリアフィルム上に、解像度評価用マスク(詳細については後述する。)を置き、更にi-線フィルタ(商品名:HB-0365、朝日分光(株)製)をのせ、高精度平行露光機(ミカサ(株)製)を用いて、露光した。この際、積層体を3つの領域に分けて、3つの領域を異なる露光量(600、1,000、1,400mJ/cm2)で、波長365nm(i線)の光で露光した。露光後のサンプルは、90℃のホットプレート上で、1分間の露光後加熱を行った。
その後、キャリアフィルムを除去し、現像液(シクロペンタノン)に20分間浸漬することで現像した。現像後のパターンを室温にて30分間乾燥させ、金属顕微鏡を用いて観察することで、パターン形成性を評価した。評価は、下記の基準で行った。ここで、形成可能とは、未露光部がきれいに除去され、ライン部分(露光部)に倒れ等の不良がないことを意味する。実施例1~5の感光性樹脂組成物を用いた評価結果を表2に、比較例1~7の樹脂組成物を用いた評価結果を表3に示す。
A:6-1~6-8、7-1~7-6、8-1~8-5が形成可能であった。
B:7-7~7-8、8-6~8-8が形成可能であった。
C:ライン幅30μm以下のパターンを形成できない、又は現像後に感光層が剥離した。[Evaluation of pattern formation]
The direction in which the photosensitive layer of the photosensitive resin film is located on the glass epoxy substrate side (MCL-E-679F (trade name, manufactured by Hitachi Chemical Co., Ltd.) by etching copper). And laminated, and the carrier film was removed. Lamination was performed at 60 ° C. using a laminator. Next, the photosensitive resin film was re-laminated on the photosensitive layer by the above method, the carrier film was removed, and this was repeated three times to form the photosensitive layer and the carrier film having a thickness of 200 μm on the glass epoxy substrate. Obtained a laminate to be provided.
A mask for resolution evaluation (details will be described later) is placed on the carrier film of the laminated body, and an i-line filter (trade name: HB-0365, manufactured by Asahi Spectral Co., Ltd.) is placed on the mask for high-precision parallel exposure. Exposure was performed using a machine (manufactured by Mikasa Co., Ltd.). At this time, the laminate was divided into three regions, and the three regions were exposed with light having a wavelength of 365 nm (i-line) at different exposure amounts (600, 1,000, 1,400 mJ / cm 2 ). The exposed sample was heated after exposure for 1 minute on a hot plate at 90 ° C.
Then, the carrier film was removed, and the film was developed by immersing it in a developing solution (cyclopentanone) for 20 minutes. The developed pattern was dried at room temperature for 30 minutes and observed with a metallurgical microscope to evaluate the pattern formation property. The evaluation was performed according to the following criteria. Here, "formable" means that the unexposed portion is cleanly removed and there is no defect such as tilting in the line portion (exposed portion). Table 2 shows the evaluation results using the photosensitive resin compositions of Examples 1 to 5, and Table 3 shows the evaluation results using the resin compositions of Comparative Examples 1 to 7.
A: 6-1 to 6-8, 7-1 to 7-6, and 8-1 to 8-5 could be formed.
B: 7-7 to 7-8 and 8-6 to 8-8 could be formed.
C: A pattern having a line width of 30 μm or less could not be formed, or the photosensitive layer was peeled off after development.
ここで、解像度評価用マスクは、所定のライン間ピッチ、ライン幅を有する、図1に示されるL字形状、及び直線形状のパターンを有するマスクである(図1における、数値の単位はμmである。)。図1は、解像度評価用マスクのうち、該L字形状、及び直線形状のライン間ピッチが200μmで、ライン幅が30μmの解像度評価用マスクを示す模式図である。本実施例では、ライン間ピッチ、ライン幅について、幾つかの組み合わせを有するマスクを用いており、ライン間ピッチ及びライン幅に応じて、A-B(Aはライン間ピッチに応じた数値、Bはライン幅に応じた数値が入る。)で示し、ライン間ピッチが100、150、200μmのものを、Aとして各々6、7、8とし、ライン幅が5、8、10、12、15、20、25、及び30μmのものを、Bとして各々1~8と称する(表4参照)。例えば、ライン間ピッチが100μmで、ライン幅が5μmのものは6-1と称し、図1に示されるライン間ピッチが200μmで、ライン幅が30μmのものは、8-8と称する。よって、A及びBが小さい数値のものほど、パターン形成が困難になるといえる、すなわち、A及びBが小さい数値のマスクを用いてもパターン形成できる感光性樹脂組成物は、より優れたパターン形成性を有するものであるといえる。 Here, the mask for resolution evaluation is a mask having a predetermined line-to-line pitch, a line width, an L-shaped pattern shown in FIG. 1, and a linear pattern (in FIG. 1, the unit of numerical values is μm). be.). FIG. 1 is a schematic diagram showing a resolution evaluation mask having an L-shaped and linear line-to-line pitch of 200 μm and a line width of 30 μm among the resolution evaluation masks. In this embodiment, a mask having several combinations of the line-to-line pitch and the line width is used, and AB (A is a numerical value according to the line-to-line pitch, B) according to the line-to-line pitch and the line width. Is indicated by a numerical value according to the line width.), Where the pitch between lines is 100, 150, 200 μm, A is 6, 7, 8 respectively, and the line width is 5, 8, 10, 12, 15, Those of 20, 25, and 30 μm are referred to as B, 1 to 8, respectively (see Table 4). For example, a line-to-line pitch of 100 μm and a line width of 5 μm is referred to as 6-1. A line-to-line pitch of 200 μm and a line width of 30 μm shown in FIG. 1 is referred to as 8-8. Therefore, it can be said that the smaller the values of A and B are, the more difficult it is to form a pattern. It can be said that it has.
表2より、実施例1~5の本実施態様の感光性樹脂組成物は、優れたパターン形成性を有していることが確認された。これに対して、(B)成分を含んでいない比較例1及び2の樹脂組成物を用いた場合は、露光量600(mJ/cm2)ではパターンの形成すらできず、(A)成分及び(B)成分を含まない比較例3及び4の樹脂組成物を用いた場合は、露光量を1400(mJ/cm2)と多くしてもパターンの形成ができなかった。(B)成分を含むものの(A)成分を含まない比較例5~7の樹脂組成物を用いた場合は、比較例6の樹脂組成物を用い、露光量を1400(mJ/cm2)とした際にパターンの形成ができたものの、他の場合はパターンの形成はできなかった。また、(A)成分を含むものの、光重合官能基としてアクリロイル基を有する低分子量体を含まない比較例8の樹脂組成物を用いた場合は、全くパターンの形成はできなかった。From Table 2, it was confirmed that the photosensitive resin compositions of the present embodiments of Examples 1 to 5 had excellent pattern forming properties. On the other hand, when the resin compositions of Comparative Examples 1 and 2 containing the component (B) were used, even the pattern could not be formed at an exposure amount of 600 (mJ / cm 2 ), and the component (A) and the component (A) and (B) When the resin compositions of Comparative Examples 3 and 4 containing no component were used, the pattern could not be formed even if the exposure amount was increased to 1400 (mJ / cm 2 ). When the resin compositions of Comparative Examples 5 to 7 containing the component (B) but not the component (A) were used, the resin composition of Comparative Example 6 was used and the exposure amount was 1400 (mJ / cm 2 ). At that time, the pattern could be formed, but in other cases, the pattern could not be formed. Further, when the resin composition of Comparative Example 8 containing the component (A) but not containing the low molecular weight substance having an acryloyl group as the photopolymerization functional group was used, no pattern could be formed.
[吸光度の測定]
上記の[感光性樹脂フィルムの作製]で得られた感光性樹脂フィルムについて、感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度を測定した。具体的には、紫外可視分光光度計(製品名:U-3310 Spectrophotometer、(株)日立ハイテクノロジーズ製)を用いて、波長365nmの吸光度(Abs)を測定した。リファレンスには、ポリエチレンテレフタレート(PET)フィルム単体を用いた。測定結果を表5に示す。[Measurement of absorbance]
With respect to the photosensitive resin film obtained in the above [Preparation of photosensitive resin film], the absorbance of the photosensitive layer with light having a wavelength of 365 nm was measured at a thickness of 50 μm (thickness after drying). Specifically, the absorbance (Abs) at a wavelength of 365 nm was measured using an ultraviolet-visible spectrophotometer (product name: U-3310 Spectrophotometer, manufactured by Hitachi High-Technologies Corporation). As a reference, a polyethylene terephthalate (PET) film alone was used. The measurement results are shown in Table 5.
表5の結果から、実施例1~5の本実施形態の感光性樹脂組成物は、感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度は0.35以下、0.3以下、又は、0.2以下と小さく、感光層の底部(感光層の基板側の面)まで光が通るため、優れたパターン形成性を発揮することが確認された。一方、比較例3~7の樹脂組成物は、その吸光度が0.36よりも大きかった。 From the results in Table 5, the photosensitive resin compositions of the present embodiment of Examples 1 to 5 had an absorbance of 0.35 or less with respect to light having a wavelength of 365 nm at a thickness of the photosensitive layer (thickness after drying) of 50 μm. It was confirmed that excellent pattern formation was exhibited because the light was as small as 3 or less or 0.2 or less and the light passed to the bottom of the photosensitive layer (the surface of the photosensitive layer on the substrate side). On the other hand, the resin compositions of Comparative Examples 3 to 7 had an absorbance of more than 0.36.
[絶縁信頼性の評価]
評価デバイスであるTEG(Test Element Group)(WALTZ-KIT EM0101JY(商品名、WALTZ社製、L/S=40μm/15μm))の、くし型銅電極上に、実施例1~5で得られた厚み50μmの感光性樹脂フィルムを、感光層がくし型銅電極側に位置する向きにして積層した。積層は、ラミネータを用いて60℃にて行った。次いで、i線で1000mJ/cm2の露光量で露光した後、90℃のホットプレート上で1分間加熱してから、キャリアフィルムを除去した。さらに、200℃のオーブンで1時間加熱した後、室温まで冷却して測定試料を得た。
得られた測定試料のTEG電極部に、ハンダでリード線を取り付け、高温高湿バイアス試験を行った(電圧;5V(直流)、試験時間;100時間、85℃、85%RH(高温高湿機(ESPEC社製)を使用))。その結果、実施例1~5の感光性樹脂フィルムを用いて得られた測定試料は、いずれも試験時間(100時間)中に抵抗値が1.0×107以上を保っており、充分に絶縁信頼性に優れることが確認できた。
[Evaluation of insulation reliability]
Obtained in Examples 1 to 5 on a comb-shaped copper electrode of the evaluation device TEG (Test Element Group) (WALTZ-KIT EM0101JY (trade name, manufactured by WALTZ, L / S = 40 μm / 15 μm)). A photosensitive resin film having a thickness of 50 μm was laminated with the photosensitive layer oriented toward the comb-shaped copper electrode side. Lamination was performed at 60 ° C. using a laminator. Then, after exposure with an i-line at an exposure amount of 1000 mJ / cm 2 , the carrier film was removed after heating on a hot plate at 90 ° C. for 1 minute. Further, after heating in an oven at 200 ° C. for 1 hour, the sample was cooled to room temperature to obtain a measurement sample.
A lead wire was attached to the TEG electrode of the obtained measurement sample with solder, and a high temperature and high humidity bias test was performed (voltage; 5V (direct current), test time; 100 hours, 85 ° C., 85% RH (high temperature and high humidity). Machine (manufactured by ESPEC) is used)). As a result, the measurement samples obtained by using the photosensitive resin films of Examples 1 to 5 all maintained a resistance value of 1.0 × 107 or more during the test time (100 hours), which is sufficient. It was confirmed that the insulation reliability was excellent.
Claims (14)
(B)成分:光重合性官能基及び炭素-窒素結合を有する重量平均分子量2,000未満の低分子量体と、
(C)成分:光重合開始剤と、を含有し、
前記(A)成分が、光重合性官能基として(メタ)アクリロイル基を有する高分子量体を含み、
前記(A)成分の含有量が、感光性樹脂組成物中の固形分全量基準として50質量%以上であり、
前記(B)成分が、光重合性官能基としてアクリロイル基を有すると共に炭素-窒素結合としてウレタン結合を有する低分子量体を含み、
前記(C)成分の含有量が、感光性樹脂組成物中の固形分全量基準として0.05~20質量%である、感光性樹脂組成物(但し、(A)カルボキシル基含有樹脂、(B)官能基数が6個以上のウレタン(メタ)アクリレート、(C)光重合開始剤、及び、(D)酸化チタンを含むことを特徴とする感光性樹脂組成物;少なくとも、(A)分子内にラジカル重合性基を実質的に含有しないウレタン結合及びカルボキシル基含有樹脂、(B)分子内にラジカル重合性基を含有するウレタン結合及びカルボキシル基含有樹脂、(C)ラジカル重合性化合物、(D)分子内に芳香環を実質的に含有しないカルボキシル基と反応性を有する反応性基含有化合物、(E)光重合開始剤、(F)ルチル型酸化チタン、(G)ホスフィン酸塩を含有し、ケイ素含有有機化合物を実質的に含有しないことを特徴とする白色感光性樹脂組成物;並びに、エチレン性不飽和基を有するシリカ粒子を含む硬化性組成物を除く)。 (A) Component: A high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond and having a weight average molecular weight of 2,000 to 30,000,
Component (B): A low molecular weight substance having a photopolymerizable functional group and a carbon-nitrogen bond and having a weight average molecular weight of less than 2,000.
(C) component: contains a photopolymerization initiator and
The component (A) contains a high molecular weight substance having a (meth) acryloyl group as a photopolymerizable functional group.
The content of the component (A) is 50% by mass or more based on the total solid content in the photosensitive resin composition.
The component (B) contains a low molecular weight substance having an acryloyl group as a photopolymerizable functional group and a urethane bond as a carbon-nitrogen bond.
The content of the component (C) is 0.05 to 20% by mass based on the total amount of solids in the photosensitive resin composition (however, the (A) carboxyl group-containing resin, (B). A photosensitive resin composition comprising () a urethane (meth) acrylate having 6 or more functional groups, (C) a photopolymerization initiator, and (D) titanium oxide; at least (A) in the molecule. Urethane bond and carboxyl group-containing resin substantially free of radically polymerizable group, (B) Urethane bond and carboxyl group-containing resin containing radically polymerizable group in the molecule, (C) Radical polymerizable compound, (D) It contains (E) a photopolymerization initiator, (F) rutyl-type titanium oxide, and (G) phosphinate, a reactive group-containing compound that is reactive with a carboxyl group that does not substantially contain an aromatic ring in the molecule. White photosensitive resin compositions characterized by substantially no silicon-containing organic compounds; excluding curable compositions containing silica particles having ethylenically unsaturated groups).
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