WO2017168697A1 - Photosensitive resin composition, photosensitive resin film, method for producing cured product, laminate, and electronic component - Google Patents

Photosensitive resin composition, photosensitive resin film, method for producing cured product, laminate, and electronic component Download PDF

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Publication number
WO2017168697A1
WO2017168697A1 PCT/JP2016/060741 JP2016060741W WO2017168697A1 WO 2017168697 A1 WO2017168697 A1 WO 2017168697A1 JP 2016060741 W JP2016060741 W JP 2016060741W WO 2017168697 A1 WO2017168697 A1 WO 2017168697A1
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photosensitive resin
resin composition
component
molecular weight
composition according
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PCT/JP2016/060741
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French (fr)
Japanese (ja)
Inventor
敬司 小野
真生 成田
橋本 周
修一 森
真二郎 藤井
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日立化成株式会社
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Priority to JP2018508291A priority Critical patent/JP7073252B2/en
Priority to PCT/JP2016/060741 priority patent/WO2017168697A1/en
Publication of WO2017168697A1 publication Critical patent/WO2017168697A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • G03F7/029Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/038Macromolecular compounds which are rendered insoluble or differentially wettable

Definitions

  • the present disclosure relates to a photosensitive resin composition, a photosensitive resin film, a method for producing a cured product, a laminate, and an electronic component.
  • photosensitive materials are used as resists for producing conductor patterns.
  • a resist is formed using a photosensitive resin composition, and then a conductor pattern, a metal post, and the like are formed by plating. More specifically, a photosensitive layer is formed on a support (substrate) using a photosensitive resin composition, the photosensitive layer is exposed through a predetermined mask pattern, and then a conductor pattern, a metal post A resist pattern (resist) is formed by developing so that a portion for forming a film can be selectively removed (peeled). Next, a conductor such as copper is formed on the removed portion by plating, and then the resist pattern is removed, whereby a wiring board having a conductor pattern, a metal post, and the like can be manufactured.
  • a thick conductor pattern and a metal post have been produced by growing a metal plating after removing the resist pattern.
  • a thick photosensitive resist having a thickness of about 30 ⁇ m and a photosensitive layer having a thickness of about 65 ⁇ m has been used (see Patent Documents 1 and 2).
  • the conductor layer has a thickness of 150 ⁇ m by performing plating while destroying the layer existing in the direction in which selective plating growth is desired among the dilute metal ion layers with a plating solution in order to further improve the performance. Attempts have been made to make the film as thick as possible (see Patent Document 3).
  • a photosensitive resin having an excellent pattern forming property even when a thick photosensitive layer of 70 ⁇ m or more is formed. It is to provide a composition, a photosensitive resin film, a method for producing a cured product, a laminate, and an electronic component (hereinafter sometimes referred to as “photosensitive resin composition etc.”).
  • the present disclosure provides the following photosensitive resin composition and the like.
  • a laminate comprising a cured product of the photosensitive resin composition according to [1].
  • An electronic component comprising a cured product of the photosensitive resin composition according to [1].
  • the numerical range indicated using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively.
  • the maximum values may be arbitrarily combined.
  • the upper limit value or lower limit value of a numerical range of a certain step may be arbitrarily combined with the upper limit value or lower limit value of the numerical range of another step.
  • the upper limit value or the lower limit value of the numerical range may be replaced with the values shown in the examples.
  • “(Meth) acrylic acid” means at least one of “acrylic acid” and “methacrylic acid” corresponding thereto, and the same applies to other similar expressions such as (meth) acrylate.
  • a photosensitive resin composition according to an embodiment of the present disclosure includes (A) component: a high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond, (B) component: a low molecular weight substance having a photopolymerizable functional group and a carbon-nitrogen bond, and (C) component: a photopolymerization initiator, wherein the (B) component is a photopolymerizable functional group It is the photosensitive resin composition containing the low molecular weight body which has an acryloyl group.
  • the “solid content” is a non-volatile content excluding volatile substances such as water and solvent contained in the photosensitive resin composition, and is volatilized when the resin composition is dried.
  • each component will be described.
  • the photosensitive resin composition of the present embodiment includes a high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond as the component (A).
  • “High molecular weight body” means a compound having a weight average molecular weight of 2,000 or more.
  • Mw weight average molecular weight
  • the value of a weight average molecular weight (Mw) is the value calculated
  • the photopolymerizable functional group of the high molecular weight component (A) examples include (meth) acryloyl groups; ethylenically unsaturated groups such as alkenyl groups such as allyl groups and vinyl groups. From the viewpoint of improving pattern formation, the component (A) may contain a high molecular weight body having a (meth) acryloyl group as a photopolymerizable functional group, and further a high molecular weight body having a urethane bond as a carbon-nitrogen bond. May be included.
  • the high molecular weight substance having a (meth) acryloyl group as a photopolymerizable functional group examples include (meth) acrylate, and an example of the high molecular weight substance having a urethane bond as a carbon-nitrogen bond is urethane (meth) acrylate. It is done.
  • the component (A) may include a high molecular weight body having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton.
  • the component (A) has at least one of these photopolymerizable functional groups and at least one carbon-nitrogen bond.
  • the total number (number of functional groups) of the photopolymerizable functional groups contained in the high molecular weight component of component (A) is 2 to 15 per molecule from the viewpoint of improving pattern formation and heat resistance. From the viewpoint of stabilizing the physical properties and characteristics of the cured product, it may be appropriately selected from 2 to 12, or 2 to 10.
  • a urethane (meth) acrylate of (A) component the reaction product of the (meth) acrylate which has a hydroxyl group, and the isocyanate compound which has an isocyanate group is mentioned, for example.
  • the (meth) acrylate having a hydroxyl group include compounds having at least one hydroxyl group and at least one (meth) acryloyl group in one molecule.
  • Functional epoxy (meth) acrylate trifunctional or higher (meth) such as ditrimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, etc.
  • Three or more functional epoxy (meth) acrylates such as a novolac type epoxy (meth) acrylate, a cresol novolac type epoxy poly (meth) acrylate, an isocyanuric acid type epoxy tri (meth) acrylate; trimethylolpropane tri (meth) acrylate, ditri And hydroxypropylated compounds such as methylolpropane tetra (meth) acrylate.
  • These can be used alone or in combination of two or more.
  • the (meth) acrylate ethoxylated product, propoxylated product, ethoxylated propoxylated product, and hydroxypropylated product are each, for example, an alcohol compound (or a phenol compound) that is a raw material of the (meth) acrylate. It is obtained by using as a raw material one or more ethylene oxide groups, propylene oxide groups, ethylene oxide groups and propylene oxide groups, and hydroxypropyl groups.
  • the caprolactone-modified product is obtained by using, as a raw material, a product obtained by modifying an alcohol compound (or phenol compound) that is a raw material for the (meth) acrylate with ⁇ -caprolactone.
  • Examples of the isocyanate compound having an isocyanate group include a compound having at least one isocyanate group in one molecule, and may be a compound having 1 to 3 isocyanate groups in one molecule. More specifically, aliphatic monoisocyanate compounds such as ethyl isocyanate, propyl isocyanate, butyl isocyanate, octadecyl isocyanate and 2-isocyanate ethyl (meth) acrylate; alicyclic monoisocyanate compounds such as cyclohexyl isocyanate; aromatics such as phenyl isocyanate Monoisocyanate compounds such as aliphatic monoisocyanate compounds, aliphatic diisocyanate compounds such as tetramethylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate; 1,3-bis (iso
  • diisocyanate compounds such as aliphatic diisocyanate compounds, alicyclic diisocyanate compounds, aromatic diisocyanate compounds, and multimers of these diisocyanate compounds, and in particular, hexamethylene diisocyanate.
  • Isophorone diisocyanate, 1,4-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,4′-diphenylmethane diisocyanate, 4,4′-diphenylmethane diisocyanate, and isocyanurate type multimers What is necessary is just to select suitably from isocyanurate type polyisocyanate).
  • the reaction product of the above (meth) acrylate having a hydroxyl group and an isocyanate compound has a (meth) acryloyl group as a photopolymerizable functional group and a urethane bond as a carbon-nitrogen bond.
  • a (meth) acryloyl group as a photopolymerizable functional group
  • a urethane bond as a carbon-nitrogen bond.
  • an organic group derived from (meth) acrylate having a hydroxyl group in the molecule that is, 1 to 5 (meta) which is a residue obtained by removing the hydroxyl group from the above-mentioned (meth) acrylate having a hydroxyl group.
  • An organic group having an acryloyl group), a urethane bond, and an organic group derived from the above isocyanate compound that is, a chain hydrocarbon skeleton, an oil, which is a residue obtained by removing the isocyanate group from the above isocyanate compound
  • These organic groups may be the same or different.
  • the terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound is used.
  • a reaction product obtained by reacting a (meth) acrylate having a hydroxyl group may be included.
  • Diisocyanate compounds such as aliphatic diisocyanate compounds, alicyclic diisocyanate compounds, and aromatic diisocyanate compounds among the compounds exemplified as the isocyanate compound as the isocyanate compound having at least two isocyanate groups in one molecule used here. Moreover, multimers such as uretdione type dimers, isocyanurate types and biuret type trimers of these diisocyanate compounds may be mentioned.
  • the above isocyanate compounds can be used alone or in combination of two or more.
  • diol compound examples include diol compounds having 1 to 20 carbon atoms. Specific examples include ethylene glycol, diethylene glycol, propanediol, dipropylene glycol, butanediol, pentanediol, isopentylglycol, hexanediol. , Nonanediol, decanediol, dodecanediol, dimethyldodecanediol, octadecanediol, and other linear or branched saturated diol compounds; butenediol, pentenediol, hexenediol, methylpentenediol, dimethylhexenediol, etc.
  • the diol compound having a chain hydrocarbon skeleton has 1 to 20 carbon atoms and 2 to 16 carbon atoms from the viewpoint of improving pattern forming property and increasing water resistance by increasing the glass transition point (Tg) after polymerization. It may be appropriately selected from 2 to 14 saturated diol compounds, and more specifically, may be appropriately selected from ethylene glycol and octadecanediol. In addition, the diol compound having an alicyclic skeleton has 5 to 20, 5 to 5 carbon atoms from the viewpoint of improving pattern formation and increasing the glass transition point (Tg) after polymerization to improve water resistance. A diol compound having an alicyclic skeleton of 18, 6 to 16 may be appropriately selected.
  • various cyclohexanediols such as 1,3-cyclohexanediol and 1,4-cyclohexanediol, What is necessary is just to select suitably from various cyclohexane dimethanols, such as cyclohexane dimethanol and 1, 4- cyclohexane dimethanol.
  • Examples of the (meth) acrylate having a hydroxyl group used herein include those exemplified as the (meth) acrylate used in the reaction product of the above-mentioned (meth) acrylate having a hydroxyl group and an isocyanate compound having an isocyanate group. Can be mentioned.
  • reaction product obtained by reacting a (meth) acrylate having a hydroxyl group with a terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound for example, the following general formula ( Examples thereof include those having the structural unit represented by 1).
  • X 1 represents a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton
  • Y 1 represents a chain hydrocarbon skeleton or an alicyclic skeleton.
  • the divalent organic group which has.
  • (A) component has two or more said structural units, several X ⁇ 1 >, Y ⁇ 1 > may be the same or different. That is, examples of the component (A) include those having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton.
  • Examples thereof include a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton, which is a residue excluding an isocyanate group.
  • the divalent organic group represented by X 1 may be these residues themselves, or a residue derived from an isocyanate compound derivative such as a polyaddition product of the above isocyanate compound and a diol compound. May be.
  • X 1 is a divalent organic group having an alicyclic skeleton from the viewpoints of improving pattern formation and improving the transparency, water resistance, and moisture resistance of the resin composition in a balanced manner. It may be a divalent organic group having an alicyclic skeleton, which is a residue of isophorone diisocyanate represented by 2).
  • divalent organic group having a chain hydrocarbon skeleton of Y 1 or an alicyclic skeleton a diol compound having a chain hydrocarbon skeleton exemplified as the diol compound, and a diol having an alicyclic skeleton
  • the divalent organic group having 1 to It may be appropriately selected from residues obtained by removing hydroxyl groups from 20, 2 to 16, 2 to 14 saturated diol compounds, and more specifically, selected from residues obtained by removing hydroxyl groups from ethylene glycol and octadecandiol.
  • the divalent organic group having an alicyclic skeleton is a residue obtained by removing a hydroxyl group from a diol compound having an alicyclic skeleton having 5 to 20, 5 to 18, or 6 to 16 carbon atoms.
  • cyclohexanediols such as 1,3-cyclohexanediol and 1,4-cyclohexanediol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol and the like. What is necessary is just to select suitably from the residue remove
  • reaction product obtained by reacting a (meth) acrylate having a hydroxyl group with a terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound specifically, for example, Examples include compounds represented by the following general formulas (3) and (4).
  • n 1 and n 2 each independently represents an integer of 3 to 20.
  • isocyanate compound as the reaction product when an isocyanurate type trimer (isocyanurate type triisocyanate), which is a trimer of diisocyanate, is used, for example, the following general formulas (5) and (6) And the compounds shown.
  • n 3 and n 4 each independently represents an integer of 2 to 20.
  • urethane methacrylate having the structural unit represented by the general formula (1)
  • UN-6060PTM functional group number: 2, Mw: 6,000, trade name, Negami Industrial Co., Ltd.
  • Mw weight average molecular weight of (meth) acryloyl groups contained in urethane (meth) acrylate, respectively.
  • UN-952 (number of functional groups: 10, Mw: 6,500 to 11,000) is represented by the general formula ( Examples of commercially available products containing urethane (meth) acrylate represented by 6) include UN-905 (number of functional groups: 15, Mw: 40,000 to 200,000) and the like. , Manufactured by Negami Kogyo Co., Ltd.). Among these, UN-952 is particularly preferable from the viewpoint of pattern formability and photosensitivity.
  • the total number (functional group) of (meth) acryloyl groups contained in the urethane (meth) acrylate of the component (A) is 2 to 15 in one molecule from the viewpoint of improving pattern forming properties and heat resistance. From the viewpoint of stabilizing the physical properties and characteristics of the material, it may be appropriately selected from 2 to 12, or 2 to 10. If the number of functional groups is 2 or more, the heat resistance and the rigidity of the cured product at high temperatures can be improved along with pattern formation. On the other hand, if the number of functional groups is 15 or less, the rigidity of the cured product is improved and the adhesion to the substrate and the like is improved.
  • the coatability is improved, and when the resin composition after application is irradiated with light, only the surface portion is easily photocured rapidly and the inside Can suppress the phenomenon that photocuring does not proceed sufficiently, and an excellent resolution can be obtained. Therefore, even when a thick photosensitive layer is formed, an excellent pattern formability can be obtained. Furthermore, after at least one of photocuring and thermal curing is performed, the remaining of unreacted (meth) acryloyl groups can be reduced, and fluctuations in physical properties and characteristics of the obtained cured product can be further suppressed.
  • the weight average molecular weight of the high molecular weight component (A) is 2,000 or more, and may be 2,500 or more from the viewpoint of improving the coating property and resolution of the resin composition. 3,000 or more may be sufficient from a viewpoint of a soluble improvement.
  • the upper limit of the weight average molecular weight may be 40,000 or less or 30,000 or less from the viewpoint of improving the coating property and resolution of the resin composition, and further developability and compatibility. From the viewpoint of improvement, it may be 20,000 or less.
  • content of (A) component suitably from 10 mass% or more, 30 mass% or more, or 50 mass% or more on the basis of the solid content whole quantity of the photosensitive resin composition. If content is 10 mass% or more, applicability
  • paintability will improve and even if it is a case where a thick photosensitive layer is formed, the outstanding pattern formation property will be obtained.
  • the upper limit of the content of component (A) is the solid content of the photosensitive resin composition. What is necessary is just to select suitably from 95 mass% or less, 85 mass% or less, or 75 mass% or less on the basis of the whole quantity.
  • the content of the urethane (meth) acrylate in the component (A) is 70 to 100% by mass, 80 to 100% by mass based on the total solid content of the component (A) from the viewpoint of improving the pattern formability. 90 to 100% by mass, 95 to 100% by mass, or 100% by mass (total amount).
  • the photosensitive resin composition of the present embodiment includes a low molecular weight substance having a photopolymerizable functional group and a carbon-nitrogen bond as the component (B), and the component (B) has an acryloyl group as the photopolymerizable functional group. Includes low molecular weight products.
  • the “low molecular weight body” means a compound having a weight average molecular weight of less than 2,000.
  • a component contains the low molecular weight body which has an acryloyl group as a photopolymerizable functional group. When the component (B) contains a low molecular weight substance having at least an acryloyl group, a sufficiently excellent pattern forming property can be obtained.
  • the component (B) may contain a urethane acrylate having a urethane bond as a carbon-nitrogen bond from the viewpoint of improving pattern formation.
  • a low molecular weight body having an acryloyl group has a higher activation energy required for photopolymerization and a higher sensitivity than a low molecular weight body having a methacryloyl group.
  • the low molecular weight substance further has a carbon-nitrogen bond, it can function as a chain transfer agent for radical polymerization, and an excellent pattern forming property can be obtained.
  • the component (B) has at least one acryloyl group and at least one carbon-nitrogen bond.
  • the total number of acryloyl groups (number of functional groups) contained in the low molecular weight component (B) is 2 to 15 in one molecule from the viewpoint of improving pattern formation and heat resistance. From the viewpoint of stabilizing physical properties and characteristics, it may be appropriately selected from 2 to 12, or 2 to 10.
  • Examples of the urethane acrylate of the component (B) include a reaction product of an acrylate having a hydroxyl group and an isocyanate compound having an isocyanate group.
  • examples of the acrylate having a hydroxyl group and the isocyanate compound include the acrylate having a hydroxyl group and the isocyanate compound exemplified as those used for producing a high molecular weight compound.
  • examples of the one that is appropriately selected from the viewpoint of improving the pattern formability include the same one that is appropriately selected as the one used for the production of the high molecular weight from the same viewpoint.
  • a low molecular weight urethane acrylate there is a reaction product obtained by reacting a hydroxyl group-containing acrylate with a terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound.
  • an isocyanate compound having at least two isocyanate groups in one molecule a diol compound, and an acrylate having a hydroxyl group
  • at least two isocyanate groups are exemplified in one molecule exemplified for use in the production of high molecular weight compounds.
  • An isocyanate compound, a diol compound, and an acrylate having a hydroxyl group examples of the one that is appropriately selected from the viewpoint of improving the pattern formability include the same one that is appropriately selected as the one used for the production of the high molecular weight from the same viewpoint.
  • this reaction product what has a structural unit represented by following General formula (7) is mentioned, for example.
  • X 2 represents a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton
  • Y 2 represents a chain hydrocarbon skeleton or an alicyclic skeleton.
  • Examples of X 2 and Y 2 are the same as X 1 and Y 1 in the general formula (1).
  • X 2 represents a divalent organic group having a chain hydrocarbon skeleton, a branched chain.
  • a divalent organic group having a skeleton-like hydrocarbon skeleton, a branched alkylene group having 2 to 12 carbon atoms, for example, a residue of the aliphatic diisocyanate compound may be appropriately selected.
  • Y 2 may be appropriately selected from a divalent organic group having an alicyclic skeleton, for example, a residue of a diol compound having the alicyclic skeleton.
  • urethane acrylate that can be used as the component (B) include compounds represented by the following general formula (8).
  • n 5 represents an integer of 1 to 4.
  • R 4 and R 5 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a plurality of R 4 and R 5 are each an alkyl group having 1 to 4 carbon atoms. .
  • X 2 in the general formula (7) is a residue of trimethylhexamethylene diisocyanate, which is a divalent organic group having a chain hydrocarbon skeleton, 2 has a structural unit is the residue of a divalent organic group cyclohexanedimethanol having an alicyclic skeleton, as commercially available products containing a urethane acrylate, for example, TMCH-5R (trade name, number of functional groups: 2, Mw: 950, manufactured by Hitachi Chemical Co., Ltd.).
  • KRM8452 the number of functional groups: 10, Mw: 1,200, Daicel Ornex Co., Ltd. product
  • UN-3320HA Fluorescence-to-Chip
  • UN-3320HC functional group number: 6, Mw: 1,500, manufactured by Negami Kogyo Co., Ltd.
  • the number of functional groups and Mw in parentheses are the number of functional groups and weight average molecular weight of urethane acrylate, respectively.
  • the weight average molecular weight of the low molecular weight component (B) is less than 2,000, and may be 1,800 or less from the viewpoint of improving adhesion, and 1,500 from the viewpoint of improving resolution. It may be the following.
  • the lower limit of the weight average molecular weight may be appropriately used according to the desired purpose, but may be 500 or more from the viewpoint of film formability.
  • (B) Content of a component may be suitably selected from 3 mass% or more, 5 mass% or more, 10 mass% or more, or 20 mass% or more on the basis of the total solid content of the photosensitive resin composition. .
  • the content is 3% by mass or more, excellent pattern formability can be obtained even when a thick photosensitive layer is formed, and excellent rigidity of the cured product can be obtained.
  • the upper limit value of the content of the component (B) is appropriately selected from 70% by mass or less, 60% by mass or less, or 50% by mass or less based on the total solid content of the photosensitive resin composition. do it.
  • the content of the component (B) on the basis of the total solid content of the component (A) is 25 to 90% by mass, 30 to 80% by mass, or 35 from the viewpoint of improving the pattern formability and the rigidity of the cured product. It may be appropriately selected from ⁇ 65 mass%.
  • a low molecular weight body having a photopolymerizable functional group other than an acryloyl group can be included depending on a desired purpose.
  • the content of the low molecular weight substance having an acryloyl group as a photopolymerizable functional group based on the total solid content of the component (B) is 70% by mass or more, 80% by mass or more, 90% by mass or more, or You may select from 95 mass% or more suitably.
  • the content of the low molecular weight substance having an acryloyl group as a photopolymerizable functional group is 100% by mass or less, and 100% by mass, that is, the total amount of the component (B) is photopolymerizable. It may have an acryloyl group as a functional group.
  • the photosensitive resin composition of this embodiment contains a photoinitiator as (C) component.
  • the component (C) is not particularly limited as long as it can polymerize at least one of the components (A) and (B), and can be appropriately selected from commonly used photopolymerization initiators. . From the viewpoint of improving pattern formation, those that generate free radicals with actinic rays, such as acylphosphine oxides, oxime esters, aromatic ketones, quinones, alkylphenones, imidazoles, acridines, phenylglycines And photopolymerization initiators such as coumarins and coumarins.
  • the oxime ester photopolymerization initiator is a photopolymerization initiator having an oxime ester bond.
  • 1,2-octanedione-1- [4- (phenylthio) phenyl] -2- (O-benzoyloxime) ( Trade name: OXE-01, manufactured by BASF)
  • 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl] ethanone 1- (O-acetyloxime) (trade name: OXE) -02, manufactured by BASF
  • 1-phenyl-1,2-propanedione-2- [O- (ethoxycarbonyl) oxime] (trade name: Quantacure-PDO, manufactured by Nippon Kayaku Co., Ltd.), etc. .
  • aromatic ketone photopolymerization initiator examples include benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N′-tetraethyl-4,4′-diaminobenzophenone, 4 -Methoxy-4'-dimethylaminobenzophenone, 2,2-dimethoxy-1,2-diphenylethane-1-one (trade name: IRGACURE-651, manufactured by BASF), 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one (trade name: IRGACURE-369, manufactured by BASF), 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propan-1-one (Trade name: IRGACURE-907, manufactured by BASF).
  • Examples of the quinone photopolymerization initiator include 2-ethylanthraquinone, phenanthrenequinone, 2-t-butylanthraquinone, octamethylanthraquinone, 1,2-benzanthraquinone, 2,3-benzanthraquinone, 2-phenylanthraquinone, 2 , 3-diphenylanthraquinone, 1-chloroanthraquinone, 2-methylanthraquinone, 1,4-naphthoquinone, 9,10-phenanthraquinone, 2-methyl-1,4-naphthoquinone, 2,3-dimethylanthraquinone, etc. It is done.
  • alkylphenone photopolymerization initiator examples include benzoin compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin phenyl ether; 2,2-dimethoxy-1,2-diphenylethane-1- ON (trade name: IRGACURE-651, manufactured by BASF), 1-hydroxy-cyclohexyl-phenyl ketone (trade name: IRGACURE-184, manufactured by BASF), 2-hydroxy-2-methyl-1-phenylpropane-1- ON (trade name: IRGACURE-1173, manufactured by BASF), 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one (trade name: IRGACURE-2959) , Manufactured by BASF), 2 And hydroxy-1- ⁇ 4- [4- (2-hydroxy-2-methylpropionyl) -benzyl] phenyl ⁇
  • imidazole photopolymerization initiators include 2,4,5-triarylimidazole dimers such as 2- (2-chlorophenyl) -1- [2- (2-chlorophenyl) -4,5-diphenyl. -1,3-diazol-2-yl] -4,5-diphenylimidazole, 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer, 2- (o-chlorophenyl) -4,5- Di (methoxyphenyl) imidazole dimer, 2- (o-fluorophenyl) -4,5-diphenylimidazole dimer, 2- (o-methoxyphenyl) -4,5-diphenylimidazole dimer, 2- And (p-methoxyphenyl) -4,5-diphenylimidazole dimer.
  • 2,4,5-triarylimidazole dimers such as 2- (2-chlorophenyl) -1- [2- (2
  • acridine photopolymerization initiator examples include 9-phenylacridine, 1,7-bis (9,9′-acridinyl) heptane, and the like.
  • phenylglycine photopolymerization initiator examples include N-phenylglycine, N-methyl-N-phenylglycine, N-ethyl-N-phenylglycine and the like.
  • Examples of the coumarin photopolymerization initiator include 7-amino-4-methylcoumarin, 7-dimethylamino-4-methylcoumarin, 7-diethylamino-4-methylcoumarin, and 7-methylamino-4-methylcoumarin.
  • the said (C) component can be used individually or in combination of 2 or more types. Moreover, what was synthesize
  • the content of the component (C) is such that the absorbance with respect to light having a wavelength of 365 nm is 0.35 or less at a thickness of the photosensitive layer formed by the photosensitive resin composition (thickness after drying) of 50 ⁇ m, 0.3 or less. May be appropriately selected from the amount that becomes 0.2, the amount that becomes 0.2 or less, or the amount that becomes 0.1 or less.
  • the above content for example, even when a pattern is formed with a thick photosensitive layer of 70 ⁇ m or more, the light can easily pass to the bottom of the photosensitive layer (the surface of the photosensitive layer on the substrate side). Can be improved.
  • the absorbance is measured with respect to light having a wavelength of 365 nm by using, for example, an ultraviolet-visible spectrophotometer (product name: U-3310, Spectrophotometer, manufactured by Hitachi High-Technologies Corporation) and using a polyethylene terephthalate film alone as a reference. Absorbance can be measured. Further, the absorbance to light having a wavelength of 365 nm when the thickness of the photosensitive layer is 50 ⁇ m can be obtained by converting the absorbance of the photosensitive layer having a thickness other than 50 ⁇ m into the absorbance of 50 ⁇ m in thickness based on Lambert Beer's law.
  • the photosensitive resin composition of this embodiment can contain (D) thermal radical polymerization initiator further.
  • the component (D) is not particularly limited, and examples thereof include ⁇ , ⁇ ′-bis (t-butylperoxy) diisopropylbenzene, dicumyl peroxide, t-butylcumyl peroxide, and di-t-butyl peroxide.
  • Dialkyl peroxides such as methyl ethyl ketone peroxide, cyclohexanone peroxide, methylcyclohexanone peroxide; 1,1-bis (t-butylperoxy) cyclohexane, 1,1-bis (t-butylperoxy)- 2-methylcyclohexane, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-hexylperoxy) cyclohexane, 1,1-bis (t-hexyl) Peroxy) -3,3,5-trimethylcyclohexane and other peroxy Tar; hydroperoxide such as p-menthane hydroperoxide; diacyl peroxide such as octanoyl peroxide, lauroyl peroxide, stearyl peroxide, benzoyl peroxide; bis (4-t-butylcyclo
  • the photosensitive resin composition of the present embodiment may contain a component (E) for the purpose of further improving various properties such as adhesion between the photosensitive resin composition and the substrate, heat resistance, and rigidity of the cured product. it can.
  • a component (E) for the purpose of further improving various properties such as adhesion between the photosensitive resin composition and the substrate, heat resistance, and rigidity of the cured product.
  • the component (E) include silica (SiO 2 ), alumina (Al 2 O 3 ), titania (TiO 2 ), tantalum oxide (Ta 2 O 5 ), zirconia (ZrO 2 ), and silicon nitride (Si 3 N).
  • the average particle diameter of the component (E) is appropriately selected from 0.01 to 3 ⁇ m, 0.01 to 2 ⁇ m, or 0.02 to 1 ⁇ m from the viewpoint of improving adhesiveness, heat resistance, and rigidity of the cured product. That's fine.
  • the average particle diameter of (E) component is an average particle diameter of the inorganic filler in the state disperse
  • particles dispersed in a solvent with a refractive index of 1.38 are measured, and the particle size at an integrated value of 50% (volume basis) in the particle size distribution is taken as the average particle size.
  • the component (E) contained in the photosensitive layer provided on the carrier film or the cured film of the photosensitive resin composition is also diluted 1,000 times (volume ratio) using a solvent as described above (or (Dissolution) and then by using the submicron particle analyzer.
  • the content of the component (E) may be appropriately selected from 10% by mass or less, 5% by mass or less, or 1% by mass or less with respect to the total solid content of the photosensitive resin composition, and the lower limit is 0. What is necessary is just to select suitably from more than mass%, and 0 mass% (it does not contain) may be sufficient. Thus, the component (E) does not substantially contain, thereby improving the transparency of the photosensitive resin composition. For example, even when a pattern is formed with a thick photosensitive layer of 70 ⁇ m or more, the photosensitive layer Since the light easily passes through to the bottom of the substrate (the surface on the substrate side of the photosensitive layer), the pattern formability is improved.
  • the photosensitive resin composition of the present embodiment can further contain additives such as a silane coupling agent, a sensitizer, a heat-resistant high molecular weight body, a thermal cross-linking agent, and an adhesion assistant as necessary. .
  • the silane coupling agent can improve the adhesion of the electronic component to the substrate, and in particular, when the substrate contains silicon (for example, a glass substrate, a silicon wafer, an epoxy resin-impregnated glass cloth substrate, etc.). Is valid.
  • Silane coupling agents include: methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, and other alkoxysilanes, (meth) acryloxypropyltrimethoxysilane, (meth) acryloxypropylmethyldimethoxysilane (Meth) acryloyl group-containing alkoxysilanes such as, aminopropyltrimethoxysilane, amine-based alkoxysilanes such as aminopropyltriethoxysilane, glycidoxypropyltrimethoxysilane, glycidoxypropylmethyldiethoxysilane,
  • (meth) acryloyl group-containing alkoxysilanes such as (meth) acryloxypropyltrimethoxysilane, (meth) acryloxypropylmethyldimethoxysilane, glycidoxypropyltrimethoxysilane, glycidoxy Silane coupling agents having an ethylenically unsaturated group in the molecule, such as glycidoxy group-containing alkoxysilanes such as propylmethyldiethoxysilane and glycidoxypropylmethyldiisopropenoxysilane, may be used.
  • sensitizer examples include sensitization of pyrazolines, anthracenes, xanthones, oxazoles, benzoxazoles, thiazoles, benzothiazoles, triazoles, stilbenes, triazines, thiophenes, naphthalimides, etc. Agents. These can be used alone or in combination of two or more.
  • heat-resistant high molecular weight substance examples include polyoxazole and precursors thereof, phenol novolac, cresol novolac and other novolac resins, polyamide, which have high heat resistance and are used as engineering plastics from the viewpoint of improving processability.
  • examples include imide and polyamide. These can be used alone or in combination of two or more.
  • thermal crosslinking agent from the viewpoint of improving the rigidity of the cured product, for example, an epoxy resin, a phenol resin substituted with a methylol group and an alkoxymethyl group at the ⁇ -position, and a group consisting of a methylol group and an alkoxymethyl group at the N-position
  • an epoxy resin for example, an epoxy resin, a phenol resin substituted with a methylol group and an alkoxymethyl group at the ⁇ -position, and a group consisting of a methylol group and an alkoxymethyl group at the N-position
  • melamine resin substituted with at least one selected, urea resin, and the like These can be used alone or in combination of two or more.
  • the adhesion assistant can be used as desired in order to improve the adhesion between the photosensitive resin composition and the substrate.
  • the content of these other additives is not particularly limited as long as it does not inhibit the effect of the photosensitive resin composition of the present embodiment, and is, for example, 0 based on the total solid content of the photosensitive resin composition. It may be appropriately selected from 1 to 10% by mass, 0.3 to 5% by mass, or 0.5 to 5% by mass.
  • a diluent can be used in the photosensitive resin composition of the present embodiment as necessary.
  • the diluent include alcohols having 1 to 6 carbon atoms such as isopropanol, isobutanol and t-butanol; amides such as N, N-dimethylformamide, N, N-dimethylacetamide and N-methylpyrrolidone; Sulfur atom-containing compounds such as sulfoxide and sulfolane; esters such as ⁇ -butyrolactone and dimethyl carbonate; cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate And polar solvents such as esters such as propylene glycol monoethyl ether acetate. These can be used
  • the amount of the diluent used may be appropriately selected from the amount that makes the total solid content in the photosensitive resin composition 50 to 90% by mass, 60 to 80% by mass, or 65 to 75% by mass. That is, when a diluent is used, the content of the diluent in the photosensitive resin composition may be appropriately selected from 10 to 50% by mass, 20 to 40% by mass, or 25 to 35% by mass.
  • the viscosity of the photosensitive resin composition at 25 ° C. is 0.5 to 20 Pa ⁇ s, considering the ease of forming the photosensitive layer, or 1 to 10 Pa ⁇ s.
  • the photosensitive resin composition of the present embodiment comprises the above components (A) to (C), a component (D), a component (E), other additives, and a diluent that are used as desired. It can be obtained by uniformly kneading and mixing with a bead mill or the like.
  • the photosensitive resin composition of the present embodiment may be used as a liquid or a film.
  • the method for applying the photosensitive resin composition of the present embodiment is not particularly limited, and examples thereof include a printing method, a spin coating method, a spray coating method, a jet dispensing method, an ink jet method, and a dip coating method.
  • Various coating methods are mentioned.
  • a printing method or a spin coating method may be appropriately selected from the viewpoint of forming a thick photosensitive layer more easily.
  • it can use in the form of the photosensitive resin film mentioned later, for example, In this case, a photosensitive layer of desired thickness can be formed by laminating
  • the absorbance with respect to light having a wavelength of 365 nm at a thickness (thickness after drying) of the photosensitive layer formed by the photosensitive resin composition of the present embodiment is 0.35 or less, 0.3 or less, 0.2 or less, or It can be suitably selected from 0.1 or less.
  • the absorbance of the photosensitive layer at a thickness of 50 ⁇ m is 0.35 or less, for example, even when a pattern is formed with a thick photosensitive layer of 70 ⁇ m or more, the bottom of the photosensitive layer (on the substrate side of the photosensitive layer). Since the light easily passes to the surface), the pattern forming property can be improved.
  • the photosensitive resin film of this embodiment has a photosensitive layer using the photosensitive resin composition of this embodiment. Moreover, the photosensitive resin film of this embodiment may have a carrier film.
  • the term “layer” includes not only a structure having a shape formed on the entire surface but also a structure having a shape formed on a part when observed as a plan view.
  • the photosensitive resin film of the present embodiment is formed by, for example, applying the photosensitive resin composition of the present embodiment on a carrier film by the above various coating methods to form a coating film, and then drying the coating film.
  • a photosensitive layer can be formed and manufactured.
  • the photosensitive resin composition of this embodiment contains a diluent, you may remove at least one part of this diluent in the case of drying.
  • the coating film can be dried using hot air drying, a far-infrared or near-infrared dryer, and the drying temperature is suitably from 60 to 120 ° C., 70 to 110 ° C., or 90 to 110 ° C. Just choose.
  • the drying time may be appropriately selected from 1 to 60 minutes, 2 to 30 minutes, or 5 to 20 minutes. If it is dried under the above conditions, when the photosensitive resin composition of the present embodiment contains a diluent, at least a part of the diluent can be removed.
  • the carrier film examples include resin films such as polyester resin films such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polyethylene naphthalate (PEN), and polyolefin resin films such as polypropylene and polyethylene. From the viewpoint of improving the mechanical strength and heat resistance of the photosensitive resin film, a polyester resin film may be selected.
  • the thickness of the carrier film may be appropriately selected from 10 ⁇ m to 3 mm or 10 to 200 ⁇ m in consideration of handling properties and the like.
  • the thickness of the photosensitive layer may be appropriately selected from 1 to 500 ⁇ m, 10 to 300 ⁇ m, or 30 to 100 ⁇ m.
  • the thickness may be appropriately selected from 1 to 500 ⁇ m, 10 to 300 ⁇ m, or 30 to 100 ⁇ m.
  • the thickness By setting the thickness to 30 ⁇ m or more, for example, when forming a photosensitive layer having a thickness of 150 ⁇ m or more, the number of operations by lamination or the like can be further reduced, and by setting the thickness to 100 ⁇ m or less, the photosensitive resin film can be wound around the core. When it is wound, the deformation of the photosensitive layer due to the difference in stress between the inside and the outside of the core can be further reduced.
  • the photosensitive resin composition of this embodiment may be 70 ⁇ m or more, and the thickness exceeds 100 ⁇ m. There may be.
  • the photosensitive layer having a thickness of 70 ⁇ m or more is, for example, by bonding a film formed with a photosensitive layer on a carrier film and a film formed with a photosensitive layer on a protective layer to be described later, A photosensitive resin film having a thick photosensitive layer and a protective layer in this order can be obtained.
  • a protective layer can be laminated on the surface of the photosensitive layer opposite to the surface in contact with the carrier film.
  • a resin film such as polyethylene or polypropylene may be used.
  • the same resin film as the carrier film mentioned above may be used, and a different resin film may be used.
  • the method for producing a cured product according to the present embodiment includes a step of providing a photosensitive layer using a photosensitive resin composition or a photosensitive resin film of the present embodiment on a substrate (photosensitive layer forming step), and at least one of the photosensitive layers.
  • a step of irradiating the part with actinic rays to form a photocured portion (exposure step), and a step of removing at least a portion other than the photocured portion of the photosensitive layer to form a resin pattern (removal step) Have in order.
  • it has the process (heating process) which heat-processes the said resin pattern further as needed.
  • the method for producing a cured product according to this embodiment makes it possible to form a desired pattern.
  • a desired pattern can be formed by a thick cured product having a thickness of 70 ⁇ m or more.
  • the term “process” is not limited to an independent process, and even if it cannot be clearly distinguished from other processes, if the intended action of the process is achieved, the “process” include.
  • the photosensitive layer can be formed by applying or laminating the photosensitive resin composition or photosensitive resin film of the present embodiment on a substrate.
  • the substrate include glass substrates, silicon wafers, metal oxide insulators such as TiO 2 and SiO 2 , silicon nitride, ceramic piezoelectric substrates, and epoxy resin impregnated glass cloth substrates.
  • the photosensitive resin composition When a photosensitive resin composition is applied to a substrate to form a photosensitive layer, the photosensitive resin composition dissolved in the above diluent and in the form of a solution may be applied to the substrate, and applied as necessary. The resulting coating film may be dried. Application
  • the photosensitive layer In the case of using a photosensitive resin film, the photosensitive layer can be formed by a laminating method using a laminator or the like.
  • the thickness of the photosensitive layer provided on the substrate varies depending on the forming method (coating method or laminating method), the solid content concentration and viscosity of the photosensitive resin composition, etc., but is 10 ⁇ m as the lower limit of the thickness of the photosensitive layer after drying. As described above, it may be appropriately selected from 30 ⁇ m or more, 50 ⁇ m or more, 70 ⁇ m or more, 100 ⁇ m or more, more than 100 ⁇ m, or 150 ⁇ m or more.
  • the upper limit is not particularly limited as long as the resin pattern can be formed, but may be appropriately selected from, for example, 500 ⁇ m or less, 300 ⁇ m or less, or 250 ⁇ m or less.
  • the thickness of the photosensitive layer may be appropriately selected from the above range depending on the application, and when used for an electronic component or the like, the lower limit may be appropriately selected from 70 ⁇ m or more, more than 100 ⁇ m, or 150 ⁇ m or more, and the upper limit may be 500 ⁇ m. Hereinafter, it may be appropriately selected from 300 ⁇ m or less or 250 ⁇ m or less.
  • a photosensitive layer is formed using the photosensitive resin composition of the present embodiment, so that a thick photosensitive layer can be formed.
  • a photosensitive layer having a thickness of 150 ⁇ m or more when a photosensitive layer having a thickness of 150 ⁇ m or more is formed, it is not formed by a single application (and drying if necessary) or by lamination, but is applied a plurality of times (and as necessary) until a desired thickness is obtained. Drying) or lamination may be repeated.
  • the photosensitive layer In the exposure step, at least part of the photosensitive layer provided on the substrate in the photosensitive layer forming step is irradiated with actinic rays as necessary, and the exposed portion is photocured to form a cured portion.
  • the photosensitive layer When irradiating with actinic rays, the photosensitive layer may be irradiated with actinic rays through a mask having a desired pattern.
  • LDI Laser Direct Imaging
  • DLP Digital Light Processing
  • Actinic rays may be irradiated by a direct drawing exposure method.
  • the drying conditions are not particularly limited, and may be performed at a temperature of 60 to 120 ° C. or 70 to 110 ° C. for a time of 15 seconds to 5 minutes or 30 seconds to 3 minutes.
  • the exposure dose of actinic rays may be appropriately selected from 10 to 2,000 mJ / cm 2 , 100 to 1,500 mJ / cm 2 , or 300 to 1,000 mJ / cm 2 .
  • Examples of actinic rays used include ultraviolet rays, visible rays, electron beams, and X-rays.
  • As the light source a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a halogen lamp, or the like can be used.
  • the removal step at least a part of the portion (unexposed portion) other than the cured portion of the photosensitive layer formed in the exposure step is removed to form a resin pattern.
  • the removal of the unexposed portion may be performed using a developer such as an organic solvent.
  • the organic solvent include ethanol, cyclohexanone, cyclopentanone, propylene glycol methyl ether acetate, N-methylpyrrolidone and the like.
  • cyclopentanone can be used from the viewpoint of development speed. These can be used alone or in combination of two or more.
  • various commonly used additives may be added to the organic solvent used as the developer.
  • alcohol such as methanol, ethanol, isopropyl alcohol, n-butyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol dimethyl ether acetate, etc. (rinse) May be.
  • a heating process is a process employ
  • the heat treatment is preferably performed for 1 to 2 hours while selecting the heating temperature and gradually increasing the temperature.
  • the heating temperature may be appropriately selected from 120 to 240 ° C, 140 to 230 ° C, or 150 to 220 ° C. In the case where the temperature is raised stepwise, for example, at least one of around 120 ° C. and around 160 ° C., for 10 to 50 minutes, or after 20 to 40 minutes, after heat treatment, around 220 ° C. and 30 to 100 Heat treatment may be performed for a minute or for 50 to 70 minutes.
  • the thickness of the obtained resin pattern is the same as the thickness of the photosensitive layer after drying, and the lower limit is suitably 10 ⁇ m or more, 30 ⁇ m or more, 50 ⁇ m or more, 70 ⁇ m or more, 100 ⁇ m or more, more than 100 ⁇ m, or 150 ⁇ m or more. What is necessary is just to select, and what is necessary is just to select suitably from 500 micrometers or less, 300 micrometers or less, or 250 micrometers or less as an upper limit.
  • the thickness of the resin pattern may be appropriately selected from the above range depending on the application, and when used for an electronic component or the like, the lower limit may be appropriately selected from 70 ⁇ m or more, more than 100 ⁇ m, or 150 ⁇ m or more, and the upper limit may be 500 ⁇ m. Hereinafter, it may be appropriately selected from 300 ⁇ m or less or 250 ⁇ m or less.
  • the laminate of the present embodiment is provided with a cured product of the photosensitive resin composition of the present embodiment.
  • various types of substrates such as a substrate used in the method for producing the cured product and a carrier film of the photosensitive resin film, are used.
  • cured material on a support body is mentioned.
  • the cured product of the photosensitive resin composition of the present embodiment can be formed by, for example, the above-described method for producing a cured product of the present embodiment.
  • the thickness of the cured product in the laminate of the present embodiment may be appropriately selected from 10 ⁇ m or more, 30 ⁇ m or more, 50 ⁇ m or more, 70 ⁇ m or more, 100 ⁇ m or more, more than 100 ⁇ m, or 150 ⁇ m or more as the lower limit, and the upper limit is 500 ⁇ m or less, 300 ⁇ m. What is necessary is just to select suitably below or 250 micrometers or less.
  • the thickness of the cured product may be appropriately selected from the above range depending on the application, and when used for an electronic component or the like, the lower limit may be appropriately selected from 70 ⁇ m or more, more than 100 ⁇ m, or 150 ⁇ m or more, and the upper limit may be 500 ⁇ m. Hereinafter, it may be appropriately selected from 300 ⁇ m or less or 250 ⁇ m or less.
  • the cured product provided on the substrate obtained by the above-described method for producing a cured product uses the photosensitive resin composition of the present embodiment.
  • excellent pattern formability can be obtained. Therefore, for example, with the trend toward downsizing and higher performance of electronic devices, it is possible to meet the demand for electronic circuit boards that require a thick cured product to be provided in a finer pattern on the substrate. .
  • a decrease in yield due to a short circuit between wirings can be suppressed by using a cured product formed from the photosensitive resin composition of the present embodiment as an insulating film. it can. Therefore, the laminated body of this embodiment is used as an electronic component such as an electronic circuit board in a mobile terminal such as a mobile phone.
  • the weight average molecular weight of the obtained acrylic resin was 43,370.
  • the weight average molecular weight is a value determined by GPC standard polystyrene conversion using the following apparatus, and was measured using a solution in which 0.5 mg of polymer was dissolved in 1 mL of tetrahydrofuran (THF).
  • Examples 1 to 5 Comparative Examples 1 to 8
  • the composition is blended according to the composition shown in Table 1 (the numerical values in the table indicate parts by mass of each material, and in the case of a solution, the parts by mass in terms of solid content), kneaded with a three-roll mill, and photosensitive resin.
  • a composition was prepared. N, N-dimethylacetamide was added so that the solid content concentration was 60% by mass to obtain a photosensitive resin composition.
  • a polyethylene terephthalate film (trade name: A-4100, manufactured by Teijin Ltd.) having a thickness of 50 ⁇ m is used as a carrier film, and the resin compositions of Examples and Comparative Examples are dried on the carrier film to a thickness of 50 ⁇ m. Was applied uniformly. Subsequently, it dried by heating for 15 minutes at 100 degreeC using a hot air convection dryer, and formed the photosensitive resin film which formed the photosensitive layer and has a carrier film and a photosensitive layer.
  • a mask for resolution evaluation (details will be described later) is placed on the carrier film of the laminate, and an i-line filter (trade name: HB-0365, manufactured by Asahi Spectroscopy Co., Ltd.) is further placed on the carrier film for high precision parallel exposure. Exposure was performed using a machine (Mikasa Co., Ltd.). At this time, the laminate was divided into three regions, and the three regions were exposed with light having a wavelength of 365 nm (i-line) at different exposure amounts (600, 1,000, 1,400 mJ / cm 2 ). The sample after exposure was heated after exposure for 1 minute on a hot plate at 90 ° C.
  • the resolution evaluation mask is a mask having a L-shaped pattern and a linear pattern shown in FIG. 1 having a predetermined line pitch and line width (the unit of numerical values in FIG. 1 is ⁇ m). is there.).
  • FIG. 1 is a schematic diagram showing a resolution evaluation mask having a L-shaped and straight line-to-line pitch of 200 ⁇ m and a line width of 30 ⁇ m among the resolution evaluation masks. In this embodiment, a mask having several combinations of the inter-line pitch and the line width is used.
  • AB (A is a numerical value corresponding to the inter-line pitch, B Is a numerical value according to the line width), and the pitch between lines is 100, 150, 200 ⁇ m, A is 6, 7, 8, respectively, and the line width is 5, 8, 10, 12, 15, Those of 20, 25, and 30 ⁇ m are designated as 1 to 8 as B (see Table 4).
  • a line pitch of 100 ⁇ m and a line width of 5 ⁇ m is referred to as 6-1
  • a line pitch of 200 ⁇ m and a line width of 30 ⁇ m shown in FIG. 1 is referred to as 8-8. Therefore, it can be said that pattern formation becomes more difficult as the values of A and B are smaller. That is, the photosensitive resin composition that can form a pattern using a mask having a numerical value of A and B is more excellent in pattern formation. It can be said that it has.
  • the absorbance of the photosensitive layer with respect to light having a wavelength of 365 nm was measured at a thickness of the photosensitive layer (thickness after drying) of 50 ⁇ m.
  • the absorbance (Abs) at a wavelength of 365 nm was measured using an ultraviolet-visible spectrophotometer (product name: U-3310 Spectrophotometer, manufactured by Hitachi High-Technologies Corporation).
  • a polyethylene terephthalate (PET) film alone was used. Table 5 shows the measurement results.
  • the photosensitive resin compositions of the present embodiments of Examples 1 to 5 have an absorbance with respect to light having a wavelength of 365 nm at a photosensitive layer thickness (thickness after drying) of 50 ⁇ m of 0.35 or less. Since the light passes to the bottom of the photosensitive layer (the surface on the substrate side of the photosensitive layer) as small as 3 or less or 0.2 or less, it was confirmed that excellent pattern forming properties were exhibited. On the other hand, the resin compositions of Comparative Examples 3 to 7 had an absorbance greater than 0.36.
  • each of the measurement samples obtained using the photosensitive resin films of Examples 1 to 5 had a resistance value of 1.0 ⁇ 10 7 or more during the test time (100 hours), and was sufficiently It was confirmed that the insulation reliability was excellent.

Abstract

Provided are: a photosensitive resin composition which exhibits excellent pattern forming properties even when forming a photosensitive layer having a thickness of at least 70 µm; a photosensitive resin film; a method for producing a cured product; a laminate; and an electronic component. The present invention relates to a photosensitive resin composition which includes: component (A), namely a high molecular weight polymer having photopolymerizable functional groups and carbon-nitrogen bonds; component (B), namely a low molecular weight polymer having photopolymerizable functional groups and carbon-nitrogen bonds; and component (C), namely a photopolymerization initiator. Component (B) includes a low molecular weight polymer having acryloyl groups as the photopolymerizable functional groups. The present invention also relates to: a photosensitive resin film which uses said photosensitive resin composition; a method for producing a cured product; a laminate; and an electronic component.

Description

感光性樹脂組成物、感光性樹脂フィルム、硬化物の製造方法、積層体、及び電子部品Photosensitive resin composition, photosensitive resin film, method for producing cured product, laminate, and electronic component
 本開示は、感光性樹脂組成物、感光性樹脂フィルム、硬化物の製造方法、積層体、及び電子部品に関する。 The present disclosure relates to a photosensitive resin composition, a photosensitive resin film, a method for producing a cured product, a laminate, and an electronic component.
 半導体集積回路(LSI)又は配線板の製造分野において、導体パターンを作製するためのレジストとして、感光性材料が用いられている。例えば、配線板の製造において、感光性樹脂組成物を用いてレジストを形成し、次いで、メッキ処理によって、導体パターン、メタルポスト等を形成している。より具体的には、支持体(基板)上に、感光性樹脂組成物等を用いて感光層を形成し、該感光層を所定のマスクパターンを介して露光し、次いで、導体パターン、メタルポスト等を形成する部分を選択的に除去(剥離)できるように現像処理することで、レジストパターン(レジスト)を形成する。次いで、この除去された部分に、銅等の導体をメッキ処理によって形成した後、レジストパターンを除去することにより、導体パターン、メタルポスト等を備える配線板を製造できる。 In the field of manufacturing semiconductor integrated circuits (LSIs) or wiring boards, photosensitive materials are used as resists for producing conductor patterns. For example, in the manufacture of a wiring board, a resist is formed using a photosensitive resin composition, and then a conductor pattern, a metal post, and the like are formed by plating. More specifically, a photosensitive layer is formed on a support (substrate) using a photosensitive resin composition, the photosensitive layer is exposed through a predetermined mask pattern, and then a conductor pattern, a metal post A resist pattern (resist) is formed by developing so that a portion for forming a film can be selectively removed (peeled). Next, a conductor such as copper is formed on the removed portion by plating, and then the resist pattern is removed, whereby a wiring board having a conductor pattern, a metal post, and the like can be manufactured.
 従来、レジストパターンを除去した後、金属メッキを成長させることで、厚い導体パターン、メタルポストが作製されていた。このような要求に対応するために、例えば、厚膜用感光性レジストとして、30μm程度、厚くても、感光層の厚みが65μm程度のものが用いられていた(特許文献1及び2参照)。
 また、近年、さらなる高性能化のために、金属イオン希薄層のうち、選択的にめっき成長させたい方向に存在する層をめっき液により破壊しながらめっき処理をすることで、導体層を厚み150μm程度まで厚く形成することが試みられている(特許文献3参照)。
Conventionally, a thick conductor pattern and a metal post have been produced by growing a metal plating after removing the resist pattern. In order to meet such a demand, for example, a thick photosensitive resist having a thickness of about 30 μm and a photosensitive layer having a thickness of about 65 μm has been used (see Patent Documents 1 and 2).
Also, in recent years, the conductor layer has a thickness of 150 μm by performing plating while destroying the layer existing in the direction in which selective plating growth is desired among the dilute metal ion layers with a plating solution in order to further improve the performance. Attempts have been made to make the film as thick as possible (see Patent Document 3).
特開2015-034926号公報Japanese Patent Laying-Open No. 2015-034926 特開2014-074774号公報JP 2014-074744 A 特開2014-080674号公報JP 2014-080674 A
実施例で用いる解像度評価用マスクの一例を示す模式図である。It is a schematic diagram which shows an example of the mask for resolution evaluation used in the Example.
 しかし、従来の厚膜用感光性レジストでは、例えば、70μm以上という厚い感光層の形成が求められるような場合に、底部まで、光が通りにくく、パターン形状が悪化する場合があった。また、特許文献3に記載の方法では、金属イオン希薄層を部分的に破壊しながらめっきを進めるため、安定して優れたパターンを形成することは困難であった。そのため、70μm、更には従来のものより厚い150μm、又は、それ以上の厚みの感光層を形成した場合であっても、優れたパターン形成性を有する感光性レジストが求められている。 However, in the conventional thick-film photosensitive resist, for example, when formation of a thick photosensitive layer of 70 μm or more is required, light may hardly pass to the bottom portion, and the pattern shape may be deteriorated. In addition, in the method described in Patent Document 3, since the plating proceeds while partially destroying the diluted metal ion layer, it is difficult to stably form an excellent pattern. Therefore, there is a demand for a photosensitive resist having an excellent pattern forming property even when a photosensitive layer having a thickness of 70 μm or even 150 μm thicker than the conventional one is formed.
 そこで、本開示が解決しようとする課題は、以上の事情に鑑みてなされたものであり、例えば、70μm以上という厚い感光層を形成する場合であっても優れたパターン形成性を有する感光性樹脂組成物、感光性樹脂フィルム、硬化物の製造方法、積層体、及び、電子部品(以下、「感光性樹脂組成物等」と称することがある。)を提供することである。 Therefore, the problem to be solved by the present disclosure has been made in view of the above circumstances. For example, a photosensitive resin having an excellent pattern forming property even when a thick photosensitive layer of 70 μm or more is formed. It is to provide a composition, a photosensitive resin film, a method for producing a cured product, a laminate, and an electronic component (hereinafter sometimes referred to as “photosensitive resin composition etc.”).
 本発明者らは、前記課題を解決するために鋭意研究を重ねた結果、下記の構成を有する感光性樹脂組成物等により解決できることを見出した。本開示は、下記の感光性樹脂組成物等を提供するものである。 As a result of intensive studies to solve the above problems, the present inventors have found that the problem can be solved by a photosensitive resin composition having the following constitution. The present disclosure provides the following photosensitive resin composition and the like.
[1](A)成分:光重合性官能基及び炭素-窒素結合を有する高分子量体と、(B)成分:光重合性官能基及び炭素-窒素結合を有する低分子量体と、(C)成分:光重合開始剤と、を含有し、該(B)成分が、光重合性官能基としてアクリロイル基を有する低分子量体を含む、感光性樹脂組成物。
[2]上記[1]に記載の感光性樹脂組成物を用いた感光層を有する、感光性樹脂フィルム。
[3]基板上に上記[1]に記載の感光性樹脂組成物、又は上記[2]に記載の感光性樹脂フィルムを用いて感光層を設ける工程、該感光層の少なくとも一部に活性光線を照射して、光硬化部を形成する工程、及び、該感光層の光硬化部以外の少なくとも一部を除去し、樹脂パターンを形成する工程を順に有する、硬化物の製造方法。
[4]上記[1]に記載の感光性樹脂組成物の硬化物を備える積層体。
[5]上記[1]に記載の感光性樹脂組成物の硬化物を備える電子部品。
[1] Component (A): high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond, (B) component: low molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond, and (C) A photosensitive resin composition comprising: a component: a photopolymerization initiator, wherein the component (B) includes a low molecular weight body having an acryloyl group as a photopolymerizable functional group.
[2] A photosensitive resin film having a photosensitive layer using the photosensitive resin composition according to [1].
[3] A step of providing a photosensitive layer on the substrate using the photosensitive resin composition according to the above [1] or the photosensitive resin film according to the above [2], and at least a part of the photosensitive layer having an actinic ray , To form a photocured part, and at least a part of the photosensitive layer other than the photocured part is removed to form a resin pattern in order.
[4] A laminate comprising a cured product of the photosensitive resin composition according to [1].
[5] An electronic component comprising a cured product of the photosensitive resin composition according to [1].
 本開示によれば、例えば、70μm以上という厚い感光層を形成する場合であっても優れたパターン形成性を有する感光性樹脂組成物等を提供することができる。 According to the present disclosure, for example, it is possible to provide a photosensitive resin composition having an excellent pattern forming property even when a thick photosensitive layer of 70 μm or more is formed.
 以下、本開示について、詳細に説明する。
 本明細書において、「~」を用いて示された数値範囲は、「~」の前後に記載される数値をそれぞれ最小値及び最大値として含む範囲を示し、段階的に記載される最小値及び最大値は、任意に組み合わせてもよい。また、本明細書中に段階的に記載されている数値範囲において、ある段階の数値範囲の上限値又は下限値は、他の段階の数値範囲の上限値又は下限値と任意に組み合わせてもよい。また、本明細書中に記載されている数値範囲において、その数値範囲の上限値又は下限値は、実施例に示されている値に置き換えてもよい。
 「(メタ)アクリル酸」とは、「アクリル酸」及びそれに対応する「メタクリル酸」の少なくとも一方を意味し、(メタ)アクリレート等の他の類似表現についても同様である。
Hereinafter, the present disclosure will be described in detail.
In this specification, the numerical range indicated using “to” indicates a range including the numerical values described before and after “to” as the minimum value and the maximum value, respectively. The maximum values may be arbitrarily combined. In addition, in the numerical ranges described stepwise in this specification, the upper limit value or lower limit value of a numerical range of a certain step may be arbitrarily combined with the upper limit value or lower limit value of the numerical range of another step. . Further, in the numerical ranges described in this specification, the upper limit value or the lower limit value of the numerical range may be replaced with the values shown in the examples.
“(Meth) acrylic acid” means at least one of “acrylic acid” and “methacrylic acid” corresponding thereto, and the same applies to other similar expressions such as (meth) acrylate.
[感光性樹脂組成物]
 本開示における実施形態に係る(以後、単に本実施形態と称する場合がある。)感光性樹脂組成物は、(A)成分:光重合性官能基及び炭素-窒素結合を有する高分子量体と、(B)成分:光重合性官能基及び炭素-窒素結合を有する低分子量体と、(C)成分:光重合開始剤と、を含有し、該(B)成分が、光重合性官能基としてアクリロイル基を有する低分子量体を含む、感光性樹脂組成物である。
 本明細書において、「固形分」とは、感光性樹脂組成物に含まれる水、溶媒等の揮発する物質を除いた不揮発分のことであり、該樹脂組成物を乾燥させた際に、揮発せずに残る成分を示し、また室温(25℃)で液状、水飴状、及びワックス状のものも含む。以下、各成分について、説明する。
[Photosensitive resin composition]
A photosensitive resin composition according to an embodiment of the present disclosure (hereinafter may be simply referred to as the present embodiment) includes (A) component: a high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond, (B) component: a low molecular weight substance having a photopolymerizable functional group and a carbon-nitrogen bond, and (C) component: a photopolymerization initiator, wherein the (B) component is a photopolymerizable functional group It is the photosensitive resin composition containing the low molecular weight body which has an acryloyl group.
In the present specification, the “solid content” is a non-volatile content excluding volatile substances such as water and solvent contained in the photosensitive resin composition, and is volatilized when the resin composition is dried. Ingredients which remain without being included, and also include those which are liquid, syrupy and waxy at room temperature (25 ° C.). Hereinafter, each component will be described.
<(A)成分:高分子量体>
 本実施形態の感光性樹脂組成物は、(A)成分として光重合性官能基及び炭素-窒素結合を有する高分子量体を含む。「高分子量体」とは、重量平均分子量2,000以上である化合物を意味する。なお、本明細書において、重量平均分子量(Mw)の値は、ゲルパーミエーションクロマトグラフ(GPC)法によって、テトラヒドロフラン(THF)を用いて標準ポリスチレン換算により求めた値である。
 (A)成分の高分子量体が有する光重合性官能基としては、(メタ)アクリロイル基;アリル基、ビニル基等のアルケニル基などのエチレン性不飽和基、などが挙げられる。パターン形成性を向上させる観点から、(A)成分は、光重合性官能基として(メタ)アクリロイル基を有する高分子量体を含んでもよく、更に、炭素-窒素結合としてウレタン結合を有する高分子量体を含んでもよい。光重合性官能基として(メタ)アクリロイル基を有する高分子量体としては(メタ)アクリレートが挙げられ、更に、炭素-窒素結合としてウレタン結合を有する高分子量体としては、ウレタン(メタ)アクリレートが挙げられる。
 また、(A)成分は、鎖状炭化水素骨格、脂環式骨格、及び芳香環骨格からなる群から選ばれる少なくとも1種の骨格を有する高分子量体を含んでもよい。
<(A) component: high molecular weight body>
The photosensitive resin composition of the present embodiment includes a high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond as the component (A). “High molecular weight body” means a compound having a weight average molecular weight of 2,000 or more. In addition, in this specification, the value of a weight average molecular weight (Mw) is the value calculated | required by standard polystyrene conversion using tetrahydrofuran (THF) by the gel permeation chromatograph (GPC) method.
Examples of the photopolymerizable functional group of the high molecular weight component (A) include (meth) acryloyl groups; ethylenically unsaturated groups such as alkenyl groups such as allyl groups and vinyl groups. From the viewpoint of improving pattern formation, the component (A) may contain a high molecular weight body having a (meth) acryloyl group as a photopolymerizable functional group, and further a high molecular weight body having a urethane bond as a carbon-nitrogen bond. May be included. Examples of the high molecular weight substance having a (meth) acryloyl group as a photopolymerizable functional group include (meth) acrylate, and an example of the high molecular weight substance having a urethane bond as a carbon-nitrogen bond is urethane (meth) acrylate. It is done.
In addition, the component (A) may include a high molecular weight body having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton.
 (A)成分は、これらの光重合性官能基を少なくとも1つ、及び炭素-窒素結合を少なくとも1つ有するものである。また、(A)成分の高分子量体に含まれる光重合性官能基の総数(官能基数)は、パターン形成性、耐熱性向上の観点から、一分子中に、2~15、また、得られる硬化物の物性及び特性を安定化させる観点から、2~12、又は、2~10から適宜選択すればよい。 The component (A) has at least one of these photopolymerizable functional groups and at least one carbon-nitrogen bond. In addition, the total number (number of functional groups) of the photopolymerizable functional groups contained in the high molecular weight component of component (A) is 2 to 15 per molecule from the viewpoint of improving pattern formation and heat resistance. From the viewpoint of stabilizing the physical properties and characteristics of the cured product, it may be appropriately selected from 2 to 12, or 2 to 10.
 (A)成分のウレタン(メタ)アクリレートとしては、例えば、水酸基を有する(メタ)アクリレートと、イソシアネート基を有するイソシアネート化合物との反応生成物が挙げられる。
 水酸基を有する(メタ)アクリレートとしては、例えば、1分子中に水酸基を少なくとも1つ、及び(メタ)アクリロイル基を少なくとも1つ有する化合物が挙げられる。より具体的には、例えば、2-ヒドロキシエチル(メタ)アクリレート、2-ヒドロキシプロピル(メタ)アクリレート、3-クロロ-2-ヒドロキシプロピル(メタ)アクリレート、2-ヒドロキシブチル(メタ)アクリレート、2-ヒドロキシ-3-フェノキシプロピル(メタ)アクリレート、2-ヒドロキシ-3-(o-フェニルフェノキシ)プロピル(メタ)アクリレート、2-ヒドロキシ-3-(1-ナフトキシ)プロピル(メタ)アクリレート、2-ヒドロキシ-3-(2-ナフトキシ)プロピル(メタ)アクリレート等の単官能(メタ)アクリレート、これらのエトキシ化体、これらのプロポキシ化体、これらのエトキシ化プロポキシ化体、及びこれらのカプロラクトン変性体;トリメチロールプロパンジ(メタ)アクリレート、グリセリンジ(メタ)アクリレート、ビス(2-(メタ)アクリロイロキシエチル)(2-ヒドロキシエチル)イソシアヌレート等の2官能(メタ)アクリレート、これらのエトキシ化体、これらのプロポキシ化体、これらのエトキシ化プロポキシ化体、及びこれらのカプロラクトン変性体;シクロヘキサンジメタノール型エポキシジ(メタ)アクリレート、トリシクロデカンジメタノール型エポキシジ(メタ)アクリレート、水添ビスフェノールA型エポキシジ(メタ)アクリレート、水添ビスフェノールF型エポキシジ(メタ)アクリレート、ヒドロキノン型エポキシジ(メタ)アクリレート、レゾルシノール型エポキシジ(メタ)アクリレート、カテコール型エポキシジ(メタ)アクリレート、ビスフェノールA型エポキシジ(メタ)アクリレート、ビスフェノールF型エポキシジ(メタ)アクリレート、ビスフェノールAF型エポキシジ(メタ)アクリレート、ビフェノール型エポキシジ(メタ)アクリレート、フルオレンビスフェノール型エポキシジ(メタ)アクリレート、イソシアヌル酸モノアリル型エポキシジ(メタ)アクリレート等の2官能エポキシ(メタ)アクリレート;ジトリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート等の3官能以上の(メタ)アクリレート、これらのエトキシ化体、これらのプロポキシ化体、これらのエトキシ化プロポキシ化体、及びこれらのカプロラクトン変性体;フェノールノボラック型エポキシ(メタ)アクリレート、クレゾールノボラック型エポキシポリ(メタ)アクリレート、イソシアヌル酸型エポキシトリ(メタ)アクリレート等の3官能以上のエポキシ(メタ)アクリレート;トリメチロールプロパントリ(メタ)アクリレート、ジトリメチロールプロパンテトラ(メタ)アクリレート等のヒドロキシプロピル化体、などが挙げられる。
 これらは、単独で、又は2種以上を組み合わせて用いることができる。
As a urethane (meth) acrylate of (A) component, the reaction product of the (meth) acrylate which has a hydroxyl group, and the isocyanate compound which has an isocyanate group is mentioned, for example.
Examples of the (meth) acrylate having a hydroxyl group include compounds having at least one hydroxyl group and at least one (meth) acryloyl group in one molecule. More specifically, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-chloro-2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxy Hydroxy-3-phenoxypropyl (meth) acrylate, 2-hydroxy-3- (o-phenylphenoxy) propyl (meth) acrylate, 2-hydroxy-3- (1-naphthoxy) propyl (meth) acrylate, 2-hydroxy- Monofunctional (meth) acrylates such as 3- (2-naphthoxy) propyl (meth) acrylate, ethoxylated products thereof, propoxylated products thereof, ethoxylated propoxylated products thereof, and caprolactone modified products thereof; trimethylol Propane (meta) acrelan , Difunctional (meth) acrylates such as glycerin di (meth) acrylate, bis (2- (meth) acryloyloxyethyl) (2-hydroxyethyl) isocyanurate, ethoxylated products thereof, propoxylated products thereof, these Ethoxylated propoxylated products thereof, and modified caprolactone thereof: cyclohexanedimethanol type epoxy di (meth) acrylate, tricyclodecane dimethanol type epoxy di (meth) acrylate, hydrogenated bisphenol A type epoxy di (meth) acrylate, hydrogenated bisphenol F type epoxy di (meth) acrylate, hydroquinone type epoxy di (meth) acrylate, resorcinol type epoxy di (meth) acrylate, catechol type epoxy di (meth) acrylate, bisphenol A type epoxy di (medium) ) Acrylate, bisphenol F type epoxy di (meth) acrylate, bisphenol AF type epoxy di (meth) acrylate, biphenol type epoxy di (meth) acrylate, fluorene bisphenol type epoxy di (meth) acrylate, isocyanuric acid monoallyl type epoxy di (meth) acrylate, etc. Functional epoxy (meth) acrylate; trifunctional or higher (meth) such as ditrimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, etc. Acrylates, ethoxylated products thereof, propoxylated products thereof, ethoxylated propoxylated products thereof, and modified products of caprolactone thereof; Three or more functional epoxy (meth) acrylates such as a novolac type epoxy (meth) acrylate, a cresol novolac type epoxy poly (meth) acrylate, an isocyanuric acid type epoxy tri (meth) acrylate; trimethylolpropane tri (meth) acrylate, ditri And hydroxypropylated compounds such as methylolpropane tetra (meth) acrylate.
These can be used alone or in combination of two or more.
 ここで、(メタ)アクリレートのエトキシ化体、プロポキシ化体、エトキシ化プロポキシ化体、及びヒドロキシプロピル化体は、例えば、上記(メタ)アクリレートの原料となるアルコール化合物(又はフェノール化合物)に、各々1以上のエチレンオキシド基、プロピレンオキシド基、エチレンオキシド基及びプロピレンオキシド基、並びにヒドロキシプロピル基を付加したものを原料として用いて得られるものである。
 また、カプロラクトン変性体は、例えば、上記(メタ)アクリレートの原料となるアルコール化合物(又はフェノール化合物)をε-カプロラクトンで変性したものを原料として用いて得られるものである。
Here, the (meth) acrylate ethoxylated product, propoxylated product, ethoxylated propoxylated product, and hydroxypropylated product are each, for example, an alcohol compound (or a phenol compound) that is a raw material of the (meth) acrylate. It is obtained by using as a raw material one or more ethylene oxide groups, propylene oxide groups, ethylene oxide groups and propylene oxide groups, and hydroxypropyl groups.
The caprolactone-modified product is obtained by using, as a raw material, a product obtained by modifying an alcohol compound (or phenol compound) that is a raw material for the (meth) acrylate with ε-caprolactone.
 イソシアネート基を有するイソシアネート化合物としては、1分子中にイソシアネート基を少なくとも1つ有する化合物が挙げられ、1分子中にイソシアネート基を1~3つ有する化合物であってもよい。より具体的には、エチルイソシアネート、プロピルイソシアネート、ブチルイソシアネート、オクタデシルイソシアネート、2-イソシアネートエチル(メタ)アクリレート等の脂肪族モノイソシアネート化合物;シクロヘキシルイソシアネート等の脂環式モノイソシアネート化合物;フェニルイソシアネート等の芳香族モノイソシアネート化合物などのモノイソシアネート化合物、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、トリメチルヘキサメチレンジイシシアネート、デカメチレンジイソシアネート、ドデカメチレンジイソシアネート等の脂肪族ジイソシアネート化合物;1,3-ビス(イソシアナトメチル)シクロヘキサン、イソホロンジイソシアネート、2,5-ビス(イソシアナトメチル)ノルボルネン、ビス(4-イソシアナトシクロヘキシル)メタン、1,2-ビス(4-イソシアナトシクロヘキシル)エタン、2,2-ビス(4-イソシアナトシクロヘキシル)プロパン、2,2-ビス(4-イソシアナトシクロヘキシル)ヘキサフルオロプロパン、ビシクロヘプタントリイソシアネート等の脂環式ジイソシアネート化合物;1,4-フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、2,4'-ジフェニルメタンジイソシアネート、4,4'-ジフェニルメタンジイソシアネート、o-キシリレンジイソシアネート、m-キシリレンジイソシアネート、水添キシリレンジイソシアネート、ナフタレン-1,5-ジイソシアネート等の芳香族ジイソシアネート化合物などのジイソシアネート化合物、また、これらジイソシアネート化合物のウレトジオン型二量体、イソシアヌレート型、ビウレット型三量体等の多量体などが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができ、また、多量体を構成する2つ、又は3つのイソシアネート化合物は、同一でも異なっていてもよい。 Examples of the isocyanate compound having an isocyanate group include a compound having at least one isocyanate group in one molecule, and may be a compound having 1 to 3 isocyanate groups in one molecule. More specifically, aliphatic monoisocyanate compounds such as ethyl isocyanate, propyl isocyanate, butyl isocyanate, octadecyl isocyanate and 2-isocyanate ethyl (meth) acrylate; alicyclic monoisocyanate compounds such as cyclohexyl isocyanate; aromatics such as phenyl isocyanate Monoisocyanate compounds such as aliphatic monoisocyanate compounds, aliphatic diisocyanate compounds such as tetramethylene diisocyanate, hexamethylene diisocyanate, trimethylhexamethylene diisocyanate, decamethylene diisocyanate, dodecamethylene diisocyanate; 1,3-bis (isocyanatomethyl) cyclohexane , Isophorone diisocyanate, 2,5-bis (isocyanatomethyl) norbornene Bis (4-isocyanatocyclohexyl) methane, 1,2-bis (4-isocyanatocyclohexyl) ethane, 2,2-bis (4-isocyanatocyclohexyl) propane, 2,2-bis (4-isocyanatocyclohexyl) ) Alicyclic diisocyanate compounds such as hexafluoropropane and bicycloheptane triisocyanate; 1,4-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,4′-diphenylmethane diisocyanate, 4, Diisocyanates such as aromatic diisocyanate compounds such as 4'-diphenylmethane diisocyanate, o-xylylene diisocyanate, m-xylylene diisocyanate, hydrogenated xylylene diisocyanate, naphthalene-1,5-diisocyanate Over DOO compound, uretdione dimer of these diisocyanate compounds, isocyanurate type, and the like multimers such as biuret-type trimer. These can be used alone or in combination of two or more, and the two or three isocyanate compounds constituting the multimer may be the same or different.
 中でも、パターン形成性を向上させる観点から、脂肪族ジイソシアネート化合物、脂環式ジイソシアネート化合物、芳香族ジイソシアネート化合物等のジイソシアネート化合物、及びこれらジイソシアネート化合物の多量体から適宜選択すればよく、特に、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、1,4-フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、2,4'-ジフェニルメタンジイソシアネート、4,4'-ジフェニルメタンジイソシアネート、及びイソシアヌレート型多量体(イソシアヌレート型ポリイソシアネート)から適宜選択すればよい。 Among them, from the viewpoint of improving pattern forming properties, it may be appropriately selected from diisocyanate compounds such as aliphatic diisocyanate compounds, alicyclic diisocyanate compounds, aromatic diisocyanate compounds, and multimers of these diisocyanate compounds, and in particular, hexamethylene diisocyanate. , Isophorone diisocyanate, 1,4-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 2,4′-diphenylmethane diisocyanate, 4,4′-diphenylmethane diisocyanate, and isocyanurate type multimers ( What is necessary is just to select suitably from isocyanurate type polyisocyanate).
 上記の水酸基を有する(メタ)アクリレートと、イソシアネート化合物との反応生成物は、光重合性官能基として(メタ)アクリロイル基を有し、かつ炭素-窒素結合としてウレタン結合を有するものであり、より具体的には、例えば、分子中に水酸基を有する(メタ)アクリレートに由来する有機基(すなわち、上記の水酸基を有する(メタ)アクリレートから水酸基を除いた残基である1~5個の(メタ)アクリロイル基を有する有機基、ともいえる)、ウレタン結合、及び上記のイソシアネート化合物に由来する有機基(すなわち、上記のイソシアネート化合物からイソシアネート基を除いた残基である、鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する有機基、ともいえる)を有するものである。これらの有機基は、同一でも異なっていてもよい。 The reaction product of the above (meth) acrylate having a hydroxyl group and an isocyanate compound has a (meth) acryloyl group as a photopolymerizable functional group and a urethane bond as a carbon-nitrogen bond. Specifically, for example, an organic group derived from (meth) acrylate having a hydroxyl group in the molecule (that is, 1 to 5 (meta) which is a residue obtained by removing the hydroxyl group from the above-mentioned (meth) acrylate having a hydroxyl group. ) An organic group having an acryloyl group), a urethane bond, and an organic group derived from the above isocyanate compound (that is, a chain hydrocarbon skeleton, an oil, which is a residue obtained by removing the isocyanate group from the above isocyanate compound) It can also be said to be an organic group having a cyclic skeleton or an aromatic ring skeleton). These organic groups may be the same or different.
 (A)成分のウレタン(メタ)アクリレートとしては、パターン形成性を向上させる観点から、例えば、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有する(メタ)アクリレートを反応させた反応生成物を含んでもよい。 As the urethane (meth) acrylate of the component (A), from the viewpoint of improving pattern formation, for example, the terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound is used. A reaction product obtained by reacting a (meth) acrylate having a hydroxyl group may be included.
 ここで用いられる、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物としては、上記イソシアネート化合物として例示した化合物のうち、脂肪族ジイソシアネート化合物、脂環式ジイソシアネート化合物、芳香族ジイソシアネート化合物等のジイソシアネート化合物、また、これらジイソシアネート化合物のウレトジオン型二量体、イソシアヌレート型、ビウレット型三量体等の多量体などが挙げられる。
 以上のイソシアネート化合物は、単独で、又は2種以上組み合わせて用いることができる。
Diisocyanate compounds such as aliphatic diisocyanate compounds, alicyclic diisocyanate compounds, and aromatic diisocyanate compounds among the compounds exemplified as the isocyanate compound as the isocyanate compound having at least two isocyanate groups in one molecule used here. Moreover, multimers such as uretdione type dimers, isocyanurate types and biuret type trimers of these diisocyanate compounds may be mentioned.
The above isocyanate compounds can be used alone or in combination of two or more.
 また、ジオール化合物としては、例えば、炭素数1~20のジオール化合物が挙げられ、具体的には、エチレングリコール、ジエチレングリコール、プロパンジオール、ジプロピレングリコール、ブタンジオール、ペンタンジオール、イソペンチルグリコール、ヘキサンジオール、ノナンジオール、デカンジオール、ドデカンジオール、ジメチルドデカンジオール、オクタデカンジオール等の直鎖状、又は分岐状の飽和ジオール化合物;ブテンジオール、ペンテンジオール、ヘキセンジオール、メチルペンテンジオール、ジメチルヘキセンジオール等の直鎖状、又は分岐状の不飽和ジオール化合物;各種シクロヘキサンジオール、各種シクロヘキサンジメタノール、各種トリシクロデカンジメタノール、水素化ビスフェノールA、水素化ビスフェノールF等の脂環式骨格を有するジオール化合物などが挙げられる。ここで、上記飽和ジオール化合物及び不飽和ジオール化合物をまとめて、鎖状炭化水素骨格を有するジオール化合物ともいえる。
 以上のジオール化合物は、単独で、又は2種以上組み合わせて用いることができる。
Examples of the diol compound include diol compounds having 1 to 20 carbon atoms. Specific examples include ethylene glycol, diethylene glycol, propanediol, dipropylene glycol, butanediol, pentanediol, isopentylglycol, hexanediol. , Nonanediol, decanediol, dodecanediol, dimethyldodecanediol, octadecanediol, and other linear or branched saturated diol compounds; butenediol, pentenediol, hexenediol, methylpentenediol, dimethylhexenediol, etc. Or branched unsaturated diol compounds; various cyclohexanediols, various cyclohexanedimethanols, various tricyclodecanedimethanols, hydrogenated bisphenol A, hydrogenated bis Such as a diol compound having an alicyclic skeleton phenol F, and the like. Here, the saturated diol compound and the unsaturated diol compound are collectively referred to as a diol compound having a chain hydrocarbon skeleton.
The above diol compounds can be used alone or in combination of two or more.
 鎖状炭化水素骨格を有するジオール化合物としては、パターン形成性を向上させ、また重合後のガラス転移点(Tg)を高くして耐水性を向上させる観点から、炭素数1~20、2~16、2~14の飽和ジオール化合物から適宜選択すればよく、より具体的には、エチレングリコール、オクタデカンジオールから適宜選択すればよい。
 また、脂環式骨格を有するジオール化合物としては、パターン形成性を向上させ、また重合後のガラス転移点(Tg)を高くして耐水性を向上させる観点から、炭素数5~20、5~18、6~16の脂環式骨格を有するジオール化合物から適宜選択すればよく、より具体的には、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール等の各種シクロヘキサンジオール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール等の各種シクロヘキサンジメタノールから適宜選択すればよい。
The diol compound having a chain hydrocarbon skeleton has 1 to 20 carbon atoms and 2 to 16 carbon atoms from the viewpoint of improving pattern forming property and increasing water resistance by increasing the glass transition point (Tg) after polymerization. It may be appropriately selected from 2 to 14 saturated diol compounds, and more specifically, may be appropriately selected from ethylene glycol and octadecanediol.
In addition, the diol compound having an alicyclic skeleton has 5 to 20, 5 to 5 carbon atoms from the viewpoint of improving pattern formation and increasing the glass transition point (Tg) after polymerization to improve water resistance. A diol compound having an alicyclic skeleton of 18, 6 to 16 may be appropriately selected. More specifically, various cyclohexanediols such as 1,3-cyclohexanediol and 1,4-cyclohexanediol, What is necessary is just to select suitably from various cyclohexane dimethanols, such as cyclohexane dimethanol and 1, 4- cyclohexane dimethanol.
 また、ここで用いられる水酸基を有する(メタ)アクリレートとしては、上記の水酸基を有する(メタ)アクリレートと、イソシアネート基を有するイソシアネート化合物との反応生成物に用いられる(メタ)アクリレートとして例示したものが挙げられる。 Examples of the (meth) acrylate having a hydroxyl group used herein include those exemplified as the (meth) acrylate used in the reaction product of the above-mentioned (meth) acrylate having a hydroxyl group and an isocyanate compound having an isocyanate group. Can be mentioned.
 1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有する(メタ)アクリレートを反応させた反応生成物としては、例えば、下記一般式(1)で表される構造単位を有するものが挙げられる。 As a reaction product obtained by reacting a (meth) acrylate having a hydroxyl group with a terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound, for example, the following general formula ( Examples thereof include those having the structural unit represented by 1).
Figure JPOXMLDOC01-appb-C000001
Figure JPOXMLDOC01-appb-C000001
 一般式(1)中、Xは鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する2価の有機基を示し、Yは鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基を示す。また、(A)成分が上記構造単位を複数有する場合、複数のX、Yは同じでも異なっていてもよい。すなわち、(A)成分としては、鎖状炭化水素骨格、脂環式骨格、及び芳香環骨格からなる群から選ばれる少なくとも1種の骨格を有するものが挙げられる。 In general formula (1), X 1 represents a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton, and Y 1 represents a chain hydrocarbon skeleton or an alicyclic skeleton. The divalent organic group which has. Moreover, when (A) component has two or more said structural units, several X < 1 >, Y < 1 > may be the same or different. That is, examples of the component (A) include those having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton.
 Xの2価の有機基としては、上記のイソシアネート基を有する化合物として例示した、脂肪族ジイソシアネート化合物、脂環式ジイソシアネート化合物、及び芳香族ジイソシアネート化合物に由来する有機基、すなわち上記のイソシアネート化合物からイソシアネート基を除いた残基である、鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する2価の有機基が挙げられる。また、Xで示される2価の有機基としては、これらの残基そのものであってもよいし、上記イソシアネート化合物とジオール化合物との重付加物等のイソシアネート化合物誘導体に由来する残基であってもよい。
 パターン形成性を向上させ、また樹脂組成物の透明性、耐水性、及び耐湿性をバランスよく向上させる観点から、Xは、脂環式骨格を有する2価の有機基、中でも、下記式(2)で示されるイソホロンジイソシアネートの残基である、脂環式骨格を有する2価の有機基であってもよい。
Examples of the divalent organic group of X 1, exemplified as the compound having the isocyanate groups, aliphatic diisocyanate compounds, alicyclic diisocyanate compounds, and organic radical derived from an aromatic diisocyanate compound, i.e., from the above isocyanate compounds Examples thereof include a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton, which is a residue excluding an isocyanate group. Further, the divalent organic group represented by X 1 may be these residues themselves, or a residue derived from an isocyanate compound derivative such as a polyaddition product of the above isocyanate compound and a diol compound. May be.
X 1 is a divalent organic group having an alicyclic skeleton from the viewpoints of improving pattern formation and improving the transparency, water resistance, and moisture resistance of the resin composition in a balanced manner. It may be a divalent organic group having an alicyclic skeleton, which is a residue of isophorone diisocyanate represented by 2).
Figure JPOXMLDOC01-appb-C000002
Figure JPOXMLDOC01-appb-C000002
 Yの鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基としては、上記のジオール化合物として例示した、鎖状炭化水素骨格を有するジオール化合物、及び脂環式骨格を有するジオール化合物に由来する有機基、すなわち上記のジオール化合物から水酸基を除いた残基である、鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基が挙げられる。
 中でも、パターン形成性を向上させ、また重合後のガラス転移点(Tg)を高くして耐水性を向上させる観点から、鎖状炭化水素骨格を有する2価の有機基としては、炭素数1~20、2~16、2~14の飽和ジオール化合物から水酸基を除いた残基から適宜選択すればよく、より具体的には、エチレングリコール、オクタデカンジオールから水酸基を除いた残基から適宜選択すればよい。また、これと同じ観点から、脂環式骨格を有する2価の有機基としては、炭素数5~20、5~18、6~16の脂環式骨格を有するジオール化合物から水酸基を除いた残基から適宜選択すればよく、より具体的には、1,3-シクロヘキサンジオール、1,4-シクロヘキサンジオール等の各種シクロヘキサンジオール、1,3-シクロヘキサンジメタノール、1,4-シクロヘキサンジメタノール等の各種シクロヘキサンジメタノールから水酸基を除いた残基から適宜選択すればよい。
As the divalent organic group having a chain hydrocarbon skeleton of Y 1 or an alicyclic skeleton, a diol compound having a chain hydrocarbon skeleton exemplified as the diol compound, and a diol having an alicyclic skeleton An organic group derived from a compound, that is, a divalent organic group having a chain hydrocarbon skeleton or an alicyclic skeleton, which is a residue obtained by removing a hydroxyl group from the above diol compound.
Among them, as a divalent organic group having a chain hydrocarbon skeleton, from the viewpoint of improving the pattern forming property and improving the water resistance by increasing the glass transition point (Tg) after polymerization, the divalent organic group having 1 to It may be appropriately selected from residues obtained by removing hydroxyl groups from 20, 2 to 16, 2 to 14 saturated diol compounds, and more specifically, selected from residues obtained by removing hydroxyl groups from ethylene glycol and octadecandiol. Good. From the same viewpoint, the divalent organic group having an alicyclic skeleton is a residue obtained by removing a hydroxyl group from a diol compound having an alicyclic skeleton having 5 to 20, 5 to 18, or 6 to 16 carbon atoms. May be appropriately selected from the group, and more specifically, various cyclohexanediols such as 1,3-cyclohexanediol and 1,4-cyclohexanediol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol and the like. What is necessary is just to select suitably from the residue remove | excluding the hydroxyl group from various cyclohexanedimethanol.
 1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有する(メタ)アクリレートを反応させた反応生成物としては、具体的には、例えば下記一般式(3)及び(4)で表される化合物が挙げられる。 As a reaction product obtained by reacting a (meth) acrylate having a hydroxyl group with a terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound, specifically, for example, Examples include compounds represented by the following general formulas (3) and (4).
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 一般式(3)及び(4)中、n及びnは各々独立に3~20の整数を示す。 In general formulas (3) and (4), n 1 and n 2 each independently represents an integer of 3 to 20.
 また、イソシアネート化合物として、ジイソシアネートの三量体であるイソシアヌレート型三量体(イソシアヌレート型トリイソシアネート)を用いた場合の反応生成物としては、例えば、下記一般式(5)及び(6)に示される化合物が挙げられる。 Moreover, as an isocyanate compound, as the reaction product when an isocyanurate type trimer (isocyanurate type triisocyanate), which is a trimer of diisocyanate, is used, for example, the following general formulas (5) and (6) And the compounds shown.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 一般式(5)及び(6)中、n及びnは各々独立に2~20の整数を示す。 In general formulas (5) and (6), n 3 and n 4 each independently represents an integer of 2 to 20.
 上記一般式(1)で表される構造単位を有するウレタンアクリレートを含む市販品としては、例えば、UN-333(官能基数:2、Mw:5,000)、UN-1255(官能基数:2、Mw:8,000)、UN-904(官能基数:10、Mw:4,900)、UN-2600(官能基数:2、Mw:2,500)、UN-6200(官能基数:2、Mw:6,500)、UN-9000PEP(官能基数:2、Mw:5,000)、UN-9200A(官能基数:2、Mw:15,000)、UN-3320HS(官能基数:15、Mw:4,900)、UN-6301(官能基数:2、Mw:33,000)(以上はいずれも商品名、根上工業(株)製)、EBECRYL8405(ウレタンアクリレート/1,6-ヘキサンジオールジアクリレート=80/20の付加反応物、官能基数:4、Mw:2,700)(商品名、ダイセル・オルネクス(株)製)等が挙げられる。
 また、上記一般式(1)で表される構造単位を有するウレタンメタクリレートを含む市販品としては、例えば、UN-6060PTM(官能基数:2、Mw:6,000、商品名、根上工業(株)製)等が挙げられる。なお、以上の記載において、括弧内の官能基数、及びMwは、各々ウレタン(メタ)アクリレートに含まれる(メタ)アクリロイル基の総数、及び重量平均分子量である。
Examples of commercially available products containing urethane acrylate having the structural unit represented by the general formula (1) include UN-333 (functional group number: 2, Mw: 5,000), UN-1255 (functional group number: 2, Mw: 8,000), UN-904 (functional group number: 10, Mw: 4,900), UN-2600 (functional group number: 2, Mw: 2,500), UN-6200 (functional group number: 2, Mw: 6,500), UN-9000PEP (functional group number: 2, Mw: 5,000), UN-9200A (functional group number: 2, Mw: 15,000), UN-3320HS (functional group number: 15, Mw: 4, 900), UN-6301 (number of functional groups: 2, Mw: 33,000) (all are trade names, manufactured by Negami Kogyo Co., Ltd.), EBECRYL 8405 (urethane acrylate / 1,6-hexanedio) An addition reaction product of diacrylate = 80/20, number of functional groups: 4, Mw: 2,700) manufactured (trade name, manufactured by Daicel-Orunekusu Ltd.) and the like.
In addition, as a commercial product containing urethane methacrylate having the structural unit represented by the general formula (1), for example, UN-6060PTM (functional group number: 2, Mw: 6,000, trade name, Negami Industrial Co., Ltd.) Manufactured) and the like. In the above description, the number of functional groups in parentheses and Mw are the total number and weight average molecular weight of (meth) acryloyl groups contained in urethane (meth) acrylate, respectively.
 また、上記一般式(3)で表されるウレタン(メタ)アクリレートを含む市販品としては、例えば、UN-952(官能基数:10、Mw:6,500~11,000)が、一般式(6)で表されるウレタン(メタ)アクリレートを含む市販品としては、例えば、UN-905(官能基数:15、Mw:40,000~200,000)等が挙げられる(以上はいずれも商品名、根上工業(株)製)。
 これらの中でも、パターン形成性、及び感光性の観点から、UN-952が特に好ましい。
Moreover, as a commercially available product containing the urethane (meth) acrylate represented by the general formula (3), for example, UN-952 (number of functional groups: 10, Mw: 6,500 to 11,000) is represented by the general formula ( Examples of commercially available products containing urethane (meth) acrylate represented by 6) include UN-905 (number of functional groups: 15, Mw: 40,000 to 200,000) and the like. , Manufactured by Negami Kogyo Co., Ltd.).
Among these, UN-952 is particularly preferable from the viewpoint of pattern formability and photosensitivity.
 (A)成分のウレタン(メタ)アクリレートに含まれる(メタ)アクリロイル基の総数(官能基数)は、パターン形成性、耐熱性向上の観点から、一分子中に、2~15、また得られる硬化物の物性、特性を安定化させる観点から、2~12、又は、2~10から適宜選択すればよい。
 官能基数が2以上であれば、パターン形成性とともに、耐熱性、高温における硬化物の剛性を向上させることができる。一方、官能基数が15以下であれば、硬化物の剛性が向上し、かつ基板等との密着性が向上する。また、適度な粘度を有する樹脂組成物とすることができ、塗布性が向上し、塗布後の樹脂組成物に対して光照射を行った場合に、表面部分だけが急速に光硬化しやすく内部は光硬化が十分に進行しないといった現象を抑制でき、優れた解像度が得られるので、厚い感光層を形成した場合であっても優れたパターン形成性が得られる。更に、光硬化及び熱硬化の少なくとも一方の硬化を行った後、未反応の(メタ)アクリロイル基の残存をより少なくし、得られる硬化物の物性、特性の変動をより抑制することができる。
The total number (functional group) of (meth) acryloyl groups contained in the urethane (meth) acrylate of the component (A) is 2 to 15 in one molecule from the viewpoint of improving pattern forming properties and heat resistance. From the viewpoint of stabilizing the physical properties and characteristics of the material, it may be appropriately selected from 2 to 12, or 2 to 10.
If the number of functional groups is 2 or more, the heat resistance and the rigidity of the cured product at high temperatures can be improved along with pattern formation. On the other hand, if the number of functional groups is 15 or less, the rigidity of the cured product is improved and the adhesion to the substrate and the like is improved. Moreover, it can be set as a resin composition having an appropriate viscosity, the coatability is improved, and when the resin composition after application is irradiated with light, only the surface portion is easily photocured rapidly and the inside Can suppress the phenomenon that photocuring does not proceed sufficiently, and an excellent resolution can be obtained. Therefore, even when a thick photosensitive layer is formed, an excellent pattern formability can be obtained. Furthermore, after at least one of photocuring and thermal curing is performed, the remaining of unreacted (meth) acryloyl groups can be reduced, and fluctuations in physical properties and characteristics of the obtained cured product can be further suppressed.
 (A)成分の高分子量体の重量平均分子量は、2,000以上であり、樹脂組成物の塗布性、解像度の向上の観点から、2,500以上であってもよく、更に現像性、相溶性の向上の観点から、3,000以上であってもよい。一方、重量平均分子量の上限値は、樹脂組成物の塗布性、解像性の向上の観点から、40,000以下、又は、30,000以下であってもよく、更に現像性、相溶性の向上の観点から、20,000以下であってもよい。
 重量平均分子量が2,000以上であれば、基板上に塗布した際に、塗布した組成物のだれの発生が抑制できるため、優れたパターン形成性が得られる。また、厚い感光層を形成しやすく、硬化収縮による樹脂の応力が大きくなって信頼性が低下するという問題も抑えることができる。
 一方、重量平均分子量が40,000以下であれば、塗布性が向上し、厚い感光層を形成しやすくなり、パターン形成性が向上する。また、現像液に対する溶解性も良好となるため、優れた解像度を発現させることができる。更に、硬化物の透明性が向上し、透明材料として要求される優れた透過率を有する硬化物を得ることができる。
The weight average molecular weight of the high molecular weight component (A) is 2,000 or more, and may be 2,500 or more from the viewpoint of improving the coating property and resolution of the resin composition. 3,000 or more may be sufficient from a viewpoint of a soluble improvement. On the other hand, the upper limit of the weight average molecular weight may be 40,000 or less or 30,000 or less from the viewpoint of improving the coating property and resolution of the resin composition, and further developability and compatibility. From the viewpoint of improvement, it may be 20,000 or less.
When the weight average molecular weight is 2,000 or more, since the occurrence of dripping of the applied composition can be suppressed when applied on a substrate, excellent pattern formability can be obtained. Moreover, it is easy to form a thick photosensitive layer, and it is possible to suppress the problem that the stress of the resin due to curing shrinkage increases and the reliability decreases.
On the other hand, when the weight average molecular weight is 40,000 or less, the coating property is improved, a thick photosensitive layer is easily formed, and the pattern forming property is improved. Moreover, since the solubility with respect to a developing solution also becomes favorable, the outstanding resolution can be expressed. Furthermore, the transparency of the cured product is improved, and a cured product having excellent transmittance required as a transparent material can be obtained.
 (A)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、10質量%以上、30質量%以上、又は、50質量%以上から適宜選択すればよい。含有量が10質量%以上であれば、塗布性が向上し、厚い感光層を形成した場合であっても、優れたパターン形成性が得られる。
 得られる樹脂組成物のパターン成形性、塗布性、及び樹脂組成物の硬化物に要求する物性、特性を考慮すると、(A)成分の含有量の上限値は、感光性樹脂組成物の固形分全量を基準として、95質量%以下、85質量%以下、又は、75質量%以下から適宜選択すればよい。
 また、(A)成分中のウレタン(メタ)アクリレートの含有量は、パターン形成性を向上させる観点から、(A)成分の固形分全量を基準として、70~100質量%、80~100質量%、90~100質量%、95~100質量%、又は、100質量%(全量)から適宜選択すればよい。
What is necessary is just to select content of (A) component suitably from 10 mass% or more, 30 mass% or more, or 50 mass% or more on the basis of the solid content whole quantity of the photosensitive resin composition. If content is 10 mass% or more, applicability | paintability will improve and even if it is a case where a thick photosensitive layer is formed, the outstanding pattern formation property will be obtained.
In consideration of the pattern moldability and coating properties of the resulting resin composition, and the physical properties and characteristics required for the cured product of the resin composition, the upper limit of the content of component (A) is the solid content of the photosensitive resin composition. What is necessary is just to select suitably from 95 mass% or less, 85 mass% or less, or 75 mass% or less on the basis of the whole quantity.
Further, the content of the urethane (meth) acrylate in the component (A) is 70 to 100% by mass, 80 to 100% by mass based on the total solid content of the component (A) from the viewpoint of improving the pattern formability. 90 to 100% by mass, 95 to 100% by mass, or 100% by mass (total amount).
<(B)成分:低分子量体>
 本実施形態の感光性樹脂組成物は、(B)成分として光重合性官能基及び炭素-窒素結合を有する低分子量体を含み、該(B)成分は光重合性官能基としてアクリロイル基を有する低分子量体を含む。「低分子量体」とは、重量平均分子量2,000未満である化合物を意味する。
 (B)成分は、光重合性官能基としてアクリロイル基を有する低分子量体を含むものである。(B)成分が、少なくともアクリロイル基を有する低分子量体を含むことで、充分に優れたパターン形成性が得られる。例えば、メタクリロイル基を含み、アクリロイル基を含まない化合物を単独で用いると、充分にパターン形成性は得にくい。(B)成分は、パターン形成性を向上させる観点から、炭素-窒素結合としてウレタン結合を有するウレタンアクリレートを含んでもよい。一般にアクリロイル基を有する低分子量体は、メタクリロイル基を有する低分子量体と比較して、光重合時に必要な活性化エネルギーが高く、感度が向上する。また、低分子量体が、炭素-窒素結合を更に有することで、ラジカル重合の連鎖移動剤として働くことが可能であり、優れたパターン形成性を得ることができる。
<(B) component: low molecular weight body>
The photosensitive resin composition of the present embodiment includes a low molecular weight substance having a photopolymerizable functional group and a carbon-nitrogen bond as the component (B), and the component (B) has an acryloyl group as the photopolymerizable functional group. Includes low molecular weight products. The “low molecular weight body” means a compound having a weight average molecular weight of less than 2,000.
(B) A component contains the low molecular weight body which has an acryloyl group as a photopolymerizable functional group. When the component (B) contains a low molecular weight substance having at least an acryloyl group, a sufficiently excellent pattern forming property can be obtained. For example, when a compound containing a methacryloyl group and not containing an acryloyl group is used alone, it is difficult to obtain sufficient pattern formability. The component (B) may contain a urethane acrylate having a urethane bond as a carbon-nitrogen bond from the viewpoint of improving pattern formation. In general, a low molecular weight body having an acryloyl group has a higher activation energy required for photopolymerization and a higher sensitivity than a low molecular weight body having a methacryloyl group. Further, since the low molecular weight substance further has a carbon-nitrogen bond, it can function as a chain transfer agent for radical polymerization, and an excellent pattern forming property can be obtained.
 (B)成分は、アクリロイル基を少なくとも1つ、及び炭素-窒素結合を少なくとも1つ有するものである。また、(B)成分の低分子量体に含まれるアクリロイル基の総数(官能基数)は、パターン形成性、耐熱性向上の観点から、一分子中に、2~15、また、得られる硬化物の物性及び特性を安定化させる観点から、2~12、又は、2~10から適宜選択すればよい。 The component (B) has at least one acryloyl group and at least one carbon-nitrogen bond. In addition, the total number of acryloyl groups (number of functional groups) contained in the low molecular weight component (B) is 2 to 15 in one molecule from the viewpoint of improving pattern formation and heat resistance. From the viewpoint of stabilizing physical properties and characteristics, it may be appropriately selected from 2 to 12, or 2 to 10.
 (B)成分のウレタンアクリレートとしては、水酸基を有するアクリレートと、イソシアネート基を有するイソシアネート化合物との反応生成物が挙げられる。ここで、水酸基を有するアクリレート、及びイソシアネート化合物としては、各々高分子量体の生成に用いられるものとして例示した水酸基を有するアクリレート、及びイソシアネート化合物が挙げられる。ここで、パターン形成性の向上等の観点から適宜選択するものとしては、同じ観点から高分子量体の生成に用いられるものとして適宜選択するものと同じものが例示される。 Examples of the urethane acrylate of the component (B) include a reaction product of an acrylate having a hydroxyl group and an isocyanate compound having an isocyanate group. Here, examples of the acrylate having a hydroxyl group and the isocyanate compound include the acrylate having a hydroxyl group and the isocyanate compound exemplified as those used for producing a high molecular weight compound. Here, examples of the one that is appropriately selected from the viewpoint of improving the pattern formability include the same one that is appropriately selected as the one used for the production of the high molecular weight from the same viewpoint.
 また、低分子量体のウレタンアクリレートとしては、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物とジオール化合物との重付加物の末端イソシアネート基に、水酸基を有するアクリレートを反応させた反応生成物が挙げられる。ここで、1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物、ジオール化合物、及び水酸基を有するアクリレートとしては、各々高分子量体の生成に用いられるものとして例示した1分子中にイソシアネート基を少なくとも2つ有するイソシアネート化合物、ジオール化合物、及び水酸基を有するアクリレートが挙げられる。ここで、パターン形成性の向上等の観点から適宜選択するものとしては、同じ観点から高分子量体の生成に用いられるものとして適宜選択するものと同じものが例示される。
 この反応生成物としては、例えば、下記一般式(7)で表される構造単位を有するものが挙げられる。
In addition, as a low molecular weight urethane acrylate, there is a reaction product obtained by reacting a hydroxyl group-containing acrylate with a terminal isocyanate group of a polyaddition product of an isocyanate compound having at least two isocyanate groups in one molecule and a diol compound. Can be mentioned. Here, as an isocyanate compound having at least two isocyanate groups in one molecule, a diol compound, and an acrylate having a hydroxyl group, at least two isocyanate groups are exemplified in one molecule exemplified for use in the production of high molecular weight compounds. An isocyanate compound, a diol compound, and an acrylate having a hydroxyl group. Here, examples of the one that is appropriately selected from the viewpoint of improving the pattern formability include the same one that is appropriately selected as the one used for the production of the high molecular weight from the same viewpoint.
As this reaction product, what has a structural unit represented by following General formula (7) is mentioned, for example.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 一般式(7)中、Xは鎖状炭化水素骨格、脂環式骨格、又は芳香環骨格を有する2価の有機基を示し、Yは鎖状炭化水素骨格、又は脂環式骨格を有する2価の有機基を示す。すなわち、(B)成分としては、鎖状炭化水素骨格、脂環式骨格、及び芳香環骨格からなる群から選ばれる少なくとも1種の骨格を有するものが挙げられる。X及びYとしては、各々上記一般式(1)におけるX及びYと同じものが例示される。
 パターン形成性を向上させ、また樹脂組成物の透明性、耐水性、及び耐湿性をバランスよく向上させる観点から、Xは、鎖状炭化水素骨格を有する2価の有機基、枝分かれ状の鎖状炭化水素骨格を有する2価の有機基、枝分かれ状の炭素数2~12のアルキレン基、例えば、上記脂肪族ジイソシアネート化合物の残基から適宜選択すればよい。また、同じ観点から、Yは脂環式骨格を有する2価の有機基、例えば、上記脂環式骨格を有するジオール化合物の残基から適宜選択すればよい。
In General Formula (7), X 2 represents a divalent organic group having a chain hydrocarbon skeleton, an alicyclic skeleton, or an aromatic ring skeleton, and Y 2 represents a chain hydrocarbon skeleton or an alicyclic skeleton. The divalent organic group which has. That is, examples of the component (B) include those having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton. Examples of X 2 and Y 2 are the same as X 1 and Y 1 in the general formula (1).
From the viewpoint of improving pattern formation and improving the transparency, water resistance, and moisture resistance of the resin composition in a balanced manner, X 2 represents a divalent organic group having a chain hydrocarbon skeleton, a branched chain. A divalent organic group having a skeleton-like hydrocarbon skeleton, a branched alkylene group having 2 to 12 carbon atoms, for example, a residue of the aliphatic diisocyanate compound may be appropriately selected. From the same viewpoint, Y 2 may be appropriately selected from a divalent organic group having an alicyclic skeleton, for example, a residue of a diol compound having the alicyclic skeleton.
 (B)成分として用い得るウレタンアクリレートとしては、具体的には、例えば、下記一般式(8)で表される化合物が挙げられる。 Specific examples of the urethane acrylate that can be used as the component (B) include compounds represented by the following general formula (8).
Figure JPOXMLDOC01-appb-C000006
Figure JPOXMLDOC01-appb-C000006
 上記一般式(8)において、nは1~4の整数を示す。R及びRは、各々独立に水素原子、又は炭素数1~4のアルキル基であり、複数のR及びRは、各々その少なくとも3つは炭素数1~4のアルキル基である。上記一般式(8)で表されるウレタンアクリレートのうち、上記一般式(7)のXが鎖状炭化水素骨格を有する2価の有機基であるトリメチルヘキサメチレンジイソシアネートの残基であり、Yが脂環式骨格を有する2価の有機基のシクロヘキサンジメタノールの残基である構造単位を有する、ウレタンアクリレートを含む市販品としては、例えば、TMCH-5R(商品名、官能基数:2、Mw:950、日立化成(株)製)等が挙げられる。
 また、上記一般式(7)で表される構造単位を有するウレタンアクリレートを含む市販品としては、KRM8452(官能基数:10、Mw:1,200、ダイセル・オルネクス(株)製)、UN-3320HA(官能基数:6、Mw:1,500)、UN-3320HC(官能基数:6、Mw:1,500、根上工業(株)製)等が挙げられる。なお、以上の記載において、括弧内の官能基数及びMwは、各々ウレタンアクリレートの官能基数及び重量平均分子量である。
In the general formula (8), n 5 represents an integer of 1 to 4. R 4 and R 5 are each independently a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a plurality of R 4 and R 5 are each an alkyl group having 1 to 4 carbon atoms. . Among the urethane acrylates represented by the general formula (8), X 2 in the general formula (7) is a residue of trimethylhexamethylene diisocyanate, which is a divalent organic group having a chain hydrocarbon skeleton, 2 has a structural unit is the residue of a divalent organic group cyclohexanedimethanol having an alicyclic skeleton, as commercially available products containing a urethane acrylate, for example, TMCH-5R (trade name, number of functional groups: 2, Mw: 950, manufactured by Hitachi Chemical Co., Ltd.).
Moreover, as a commercial item containing the urethane acrylate which has a structural unit represented by the said General formula (7), KRM8452 (the number of functional groups: 10, Mw: 1,200, Daicel Ornex Co., Ltd. product), UN-3320HA (Functional group number: 6, Mw: 1,500), UN-3320HC (functional group number: 6, Mw: 1,500, manufactured by Negami Kogyo Co., Ltd.) and the like. In the above description, the number of functional groups and Mw in parentheses are the number of functional groups and weight average molecular weight of urethane acrylate, respectively.
 (B)成分の低分子量体の重量平均分子量は、2,000未満であり、密着性の向上の観点から1,800以下であってもよく、さらに解像性の向上の観点から1,500以下であってもよい。一方、重量平均分子量の下限値は、所望の目的に応じて適宜用い得るものの、フィルム形成性の観点から、500以上であってもよい。 The weight average molecular weight of the low molecular weight component (B) is less than 2,000, and may be 1,800 or less from the viewpoint of improving adhesion, and 1,500 from the viewpoint of improving resolution. It may be the following. On the other hand, the lower limit of the weight average molecular weight may be appropriately used according to the desired purpose, but may be 500 or more from the viewpoint of film formability.
 (B)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、3質量%以上、5質量%以上、10質量%以上、又は、20質量%以上から適宜選択してもよい。含有量が3質量%以上であれば、厚い感光層を形成した場合であっても優れたパターン形成性が得られ、また硬化物の優れた剛性も得られる。これと同様の観点から、(B)成分の含有量の上限値は、感光性樹脂組成物の固形分全量基準として、70質量%以下、60質量%以下、又は、50質量%以下から適宜選択すればよい。
 (A)成分の固形分全量を基準とした(B)成分の含有量は、パターン形成性、硬化物の剛性を向上させる観点から、25~90質量%、30~80質量%、又は、35~65質量%から適宜選択すればよい。
 本実施形態においては、所望の目的に応じて、アクリロイル基以外の光重合性官能基を有する低分子量体を含むことができる。なお、(B)成分の固体分全量を基準とした、光重合性官能基としてアクリロイル基を有する低分子量体の含有量は、70質量%以上、80質量%以上、90質量%以上、又は、95質量%以上から適宜選択してもよい。含有量が70質量%以上であれば、厚い感光層を形成した場合であっても優れたパターン形成性が得られ、また硬化物の優れた剛性も得られる。これと同様の観点から、光重合性官能基としてアクリロイル基を有する低分子量体の含有量の上限値は、100質量%以下であり、100質量%、すなわち(B)成分の全量が光重合性官能基としてアクリロイル基を有するものであってもよい。
(B) Content of a component may be suitably selected from 3 mass% or more, 5 mass% or more, 10 mass% or more, or 20 mass% or more on the basis of the total solid content of the photosensitive resin composition. . When the content is 3% by mass or more, excellent pattern formability can be obtained even when a thick photosensitive layer is formed, and excellent rigidity of the cured product can be obtained. From the same viewpoint, the upper limit value of the content of the component (B) is appropriately selected from 70% by mass or less, 60% by mass or less, or 50% by mass or less based on the total solid content of the photosensitive resin composition. do it.
The content of the component (B) on the basis of the total solid content of the component (A) is 25 to 90% by mass, 30 to 80% by mass, or 35 from the viewpoint of improving the pattern formability and the rigidity of the cured product. It may be appropriately selected from ˜65 mass%.
In the present embodiment, a low molecular weight body having a photopolymerizable functional group other than an acryloyl group can be included depending on a desired purpose. The content of the low molecular weight substance having an acryloyl group as a photopolymerizable functional group based on the total solid content of the component (B) is 70% by mass or more, 80% by mass or more, 90% by mass or more, or You may select from 95 mass% or more suitably. When the content is 70% by mass or more, excellent pattern formability can be obtained even when a thick photosensitive layer is formed, and excellent rigidity of the cured product can be obtained. From the same viewpoint, the upper limit of the content of the low molecular weight substance having an acryloyl group as a photopolymerizable functional group is 100% by mass or less, and 100% by mass, that is, the total amount of the component (B) is photopolymerizable. It may have an acryloyl group as a functional group.
<(C)成分:光重合開始剤>
 本実施形態の感光性樹脂組成物は、(C)成分として光重合開始剤を含む。(C)成分としては、(A)成分と(B)成分の少なくともいずれか一方を重合させることができるものであれば特に制限はなく、通常用いられる光重合開始剤から適宜選択することができる。パターン形成性を向上させる観点から、活性光線により遊離ラジカルを生成するもの、例えば、アシルホスフィンオキサイド系、オキシムエステル系、芳香族ケトン系、キノン系、アルキルフェノン系、イミダゾール系、アクリジン系、フェニルグリシン系、クマリン系等の光重合開始剤が挙げられる。
<(C) component: photopolymerization initiator>
The photosensitive resin composition of this embodiment contains a photoinitiator as (C) component. The component (C) is not particularly limited as long as it can polymerize at least one of the components (A) and (B), and can be appropriately selected from commonly used photopolymerization initiators. . From the viewpoint of improving pattern formation, those that generate free radicals with actinic rays, such as acylphosphine oxides, oxime esters, aromatic ketones, quinones, alkylphenones, imidazoles, acridines, phenylglycines And photopolymerization initiators such as coumarins and coumarins.
 アシルホスフィンオキサイド系光重合開始剤は、アシルホスフィンオキサイド基(>P(=O)-C(=O)-基)を有するものであり、例えば、(2,6-ジメトキシベンゾイル)-2,4,6-ペンチルホスフィンオキサイド、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、2,4,6-トリメチルベンゾイルジフェニルホスフィンオキサイド(商品名:IRGACURE-TPO、BASF社製)、エチル-2,4,6-トリメチルベンゾイルフェニルホスフィネイト、ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド(商品名:IRGACURE-819、BASF社製)、(2,5-ジヒドロキシフェニル)ジフェニルホスフィンオキサイド、(p-ヒドロキシフェニル)ジフェニルホスフィンオキサイド、ビス(p-ヒドロキシフェニル)フェニルホスフィンオキサイド、トリス(p-ヒドロキシフェニル)ホスフィンオキサイド等が挙げられる。 The acylphosphine oxide photopolymerization initiator has an acylphosphine oxide group (> P (═O) —C (═O) — group), for example, (2,6-dimethoxybenzoyl) -2,4 , 6-pentylphosphine oxide, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide, 2,4,6-trimethylbenzoyldiphenylphosphine oxide (trade name: IRGACURE-TPO, manufactured by BASF), ethyl-2 , 4,6-Trimethylbenzoylphenyl phosphinate, bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide (trade name: IRGACURE-819, manufactured by BASF), (2,5-dihydroxyphenyl) diphenylphosphine Oxide, (p-hydroxypheny ) Diphenylphosphine oxide, bis (p- hydroxyphenyl) phenylphosphine oxide, tris (p- hydroxyphenyl) phosphine oxide, and the like.
 オキシムエステル系光重合開始剤は、オキシムエステル結合を有する光重合開始剤であり、例えば、1,2-オクタンジオン-1-[4-(フェニルチオ)フェニル]-2-(O-ベンゾイルオキシム)(商品名:OXE-01、BASF社製)、1-[9-エチル-6-(2-メチルベンゾイル)-9H-カルバゾール-3-イル]エタノン1-(O-アセチルオキシム)(商品名:OXE-02、BASF社製)、1-フェニル-1,2-プロパンジオン-2-[O-(エトキシカルボニル)オキシム](商品名:Quantacure-PDO、日本化薬(株)製)等が挙げられる。 The oxime ester photopolymerization initiator is a photopolymerization initiator having an oxime ester bond. For example, 1,2-octanedione-1- [4- (phenylthio) phenyl] -2- (O-benzoyloxime) ( Trade name: OXE-01, manufactured by BASF), 1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl] ethanone 1- (O-acetyloxime) (trade name: OXE) -02, manufactured by BASF), 1-phenyl-1,2-propanedione-2- [O- (ethoxycarbonyl) oxime] (trade name: Quantacure-PDO, manufactured by Nippon Kayaku Co., Ltd.), etc. .
 芳香族ケトン系光重合開始剤としては、例えば、ベンゾフェノン、N,N'-テトラメチル-4,4'-ジアミノベンゾフェノン(ミヒラーケトン)、N,N'-テトラエチル-4,4'-ジアミノベンゾフェノン、4-メトキシ-4'-ジメチルアミノベンゾフェノン、2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名:IRGACURE-651、BASF社製)、2-ベンジル-2-ジメチルアミノ-1-(4-モルフォリノフェニル)-ブタン-1-オン(商品名:IRGACURE-369、BASF社製)、2-メチル-1-[4-(メチルチオ)フェニル]-2-モルフォリノ-プロパン-1-オン(商品名:IRGACURE-907、BASF社製)等が挙げられる。 Examples of the aromatic ketone photopolymerization initiator include benzophenone, N, N′-tetramethyl-4,4′-diaminobenzophenone (Michler ketone), N, N′-tetraethyl-4,4′-diaminobenzophenone, 4 -Methoxy-4'-dimethylaminobenzophenone, 2,2-dimethoxy-1,2-diphenylethane-1-one (trade name: IRGACURE-651, manufactured by BASF), 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one (trade name: IRGACURE-369, manufactured by BASF), 2-methyl-1- [4- (methylthio) phenyl] -2-morpholino-propan-1-one (Trade name: IRGACURE-907, manufactured by BASF).
 キノン系光重合開始剤としては、例えば、2-エチルアントラキノン、フェナントレンキノン、2-t-ブチルアントラキノン、オクタメチルアントラキノン、1,2-ベンズアントラキノン、2,3-ベンズアントラキノン、2-フェニルアントラキノン、2,3-ジフェニルアントラキノン、1-クロロアントラキノン、2-メチルアントラキノン、1,4-ナフトキノン、9,10-フェナントラキノン、2-メチル-1,4-ナフトキノン、2,3-ジメチルアントラキノン等が挙げられる。 Examples of the quinone photopolymerization initiator include 2-ethylanthraquinone, phenanthrenequinone, 2-t-butylanthraquinone, octamethylanthraquinone, 1,2-benzanthraquinone, 2,3-benzanthraquinone, 2-phenylanthraquinone, 2 , 3-diphenylanthraquinone, 1-chloroanthraquinone, 2-methylanthraquinone, 1,4-naphthoquinone, 9,10-phenanthraquinone, 2-methyl-1,4-naphthoquinone, 2,3-dimethylanthraquinone, etc. It is done.
 アルキルフェノン系光重合開始剤としては、例えば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテル、ベンゾインフェニルエーテル等のベンゾイン系化合物;2,2-ジメトキシ-1,2-ジフェニルエタン-1-オン(商品名:IRGACURE-651、BASF社製)、1-ヒドロキシ-シクロヘキシル-フェニルケトン(商品名:IRGACURE-184、BASF社製)、2-ヒドロキシ-2-メチル-1-フェニルプロパン-1-オン(商品名:IRGACURE-1173、BASF社製)、1-[4-(2-ヒドロキシエトキシ)-フェニル]-2-ヒドロキシ-2-メチル-1-プロパン-1オン(商品名:IRGACURE-2959、BASF社製)、2-ヒドロキシ-1-{4-[4-(2-ヒドロキシ-2-メチルプロピオニル)-ベンジル]フェニル}-2-メチルプロパン-1-オン(商品名:IRGACURE-127、BASF社製)などが挙げられる。 Examples of the alkylphenone photopolymerization initiator include benzoin compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin phenyl ether; 2,2-dimethoxy-1,2-diphenylethane-1- ON (trade name: IRGACURE-651, manufactured by BASF), 1-hydroxy-cyclohexyl-phenyl ketone (trade name: IRGACURE-184, manufactured by BASF), 2-hydroxy-2-methyl-1-phenylpropane-1- ON (trade name: IRGACURE-1173, manufactured by BASF), 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one (trade name: IRGACURE-2959) , Manufactured by BASF), 2 And hydroxy-1- {4- [4- (2-hydroxy-2-methylpropionyl) -benzyl] phenyl} -2-methylpropan-1-one (trade name: IRGACURE-127, manufactured by BASF) .
 イミダゾール系光重合開始剤としては、2,4,5-トリアリールイミダゾール二量体としては、例えば、2-(2-クロロフェニル)-1-〔2-(2-クロロフェニル)-4,5-ジフェニル-1,3-ジアゾール-2-イル〕-4,5-ジフェニルイミダゾール等の2-(o-クロロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-クロロフェニル)-4,5-ジ(メトキシフェニル)イミダゾール二量体、2-(o-フルオロフェニル)-4,5-ジフェニルイミダゾール二量体、2-(o-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体、2-(p-メトキシフェニル)-4,5-ジフェニルイミダゾール二量体などが挙げられる。 Examples of imidazole photopolymerization initiators include 2,4,5-triarylimidazole dimers such as 2- (2-chlorophenyl) -1- [2- (2-chlorophenyl) -4,5-diphenyl. -1,3-diazol-2-yl] -4,5-diphenylimidazole, 2- (o-chlorophenyl) -4,5-diphenylimidazole dimer, 2- (o-chlorophenyl) -4,5- Di (methoxyphenyl) imidazole dimer, 2- (o-fluorophenyl) -4,5-diphenylimidazole dimer, 2- (o-methoxyphenyl) -4,5-diphenylimidazole dimer, 2- And (p-methoxyphenyl) -4,5-diphenylimidazole dimer.
 アクリジン系光重合開始剤としては、例えば、9-フェニルアクリジン、1,7-ビス(9,9'-アクリジニル)ヘプタン等が挙げられる。 Examples of the acridine photopolymerization initiator include 9-phenylacridine, 1,7-bis (9,9′-acridinyl) heptane, and the like.
 フェニルグリシン系光重合開始剤としては、例えば、N-フェニルグリシン、N-メチル-N-フェニルグリシン、N-エチル-N-フェニルグリシン等が挙げられる。 Examples of the phenylglycine photopolymerization initiator include N-phenylglycine, N-methyl-N-phenylglycine, N-ethyl-N-phenylglycine and the like.
 また、クマリン系光重合開始剤としては、例えば、7-アミノ-4-メチルクマリン、7-ジメチルアミノ-4-メチルクマリン、7-ジエチルアミノ-4-メチルクマリン、7-メチルアミノ-4-メチルクマリン、7-エチルアミノ-4-メチルクマリン、7-ジメチルアミノシクロペンタ[c]クマリン、7-アミノシクロペンタ[c]クマリン、7-ジエチルアミノシクロペンタ[c]クマリン、4,6-ジメチル-7-エチルアミノクマリン、4,6-ジエチル-7-エチルアミノクマリン、4,6-ジメチル-7-ジエチルアミノクマリン、4,6-ジメチル-7-ジメチルアミノクマリン、4,6-ジエチル-7-エチルアミノクマリン、4,6-ジエチル-7-ジメチルアミノクマリン、2,3,6,7,10,11-ヘキサンヒドロ-1H,5H-シクロペンタ[3,4][1]ベンゾピラノ-[6,7,8-ij]キノリジン12(9H)-オン、7-ジエチルアミノ-5',7'-ジメトキシ-3,3'-カルボニルビスクマリン、3,3'-カルボニルビス[7-(ジエチルアミノ)クマリン]、7-ジエチルアミノ-3-チエノキシルクマリン等が挙げられる。 Examples of the coumarin photopolymerization initiator include 7-amino-4-methylcoumarin, 7-dimethylamino-4-methylcoumarin, 7-diethylamino-4-methylcoumarin, and 7-methylamino-4-methylcoumarin. 7-ethylamino-4-methylcoumarin, 7-dimethylaminocyclopenta [c] coumarin, 7-aminocyclopenta [c] coumarin, 7-diethylaminocyclopenta [c] coumarin, 4,6-dimethyl-7- Ethylaminocoumarin, 4,6-diethyl-7-ethylaminocoumarin, 4,6-dimethyl-7-diethylaminocoumarin, 4,6-dimethyl-7-dimethylaminocoumarin, 4,6-diethyl-7-ethylaminocoumarin 4,6-diethyl-7-dimethylaminocoumarin, 2,3,6,7,10,11-he Sanhydro-1H, 5H-cyclopenta [3,4] [1] benzopyrano- [6,7,8-ij] quinolizine 12 (9H) -one, 7-diethylamino-5 ′, 7′-dimethoxy-3,3 ′ -Carbonylbiscoumarin, 3,3′-carbonylbis [7- (diethylamino) coumarin], 7-diethylamino-3-thienoxysilkine, and the like.
 光硬化性、感度を向上させ、パターン形成性を向上させる観点から、アシルホスフィンオキサイド系光重合開始剤から適宜選択することができる。上記(C)成分は、単独で、又は2種以上を組み合わせて使用することができる。また、(C)成分は、常法によって合成したものを用いてもよいし、市販品を入手して用いてもよい。 From the viewpoint of improving photocurability and sensitivity and improving pattern forming properties, it can be appropriately selected from acylphosphine oxide photopolymerization initiators. The said (C) component can be used individually or in combination of 2 or more types. Moreover, what was synthesize | combined by the conventional method may be used for (C) component, and a commercial item may be obtained and used.
 (C)成分の含有量としては、感光性樹脂組成物により形成する感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度が0.35以下となる量、0.3以下となる量、0.2以下となる量、又は、0.1以下となる量から適宜選択すればよい。上記含有量とすることで、例えば、70μm以上という厚い感光層でパターンを形成した場合であっても、感光層の底部(感光層の基板側の面)まで光が通りやすくなるため、パターン形成性を向上させることができる。ここで、吸光度は、例えば紫外可視分光光度計(製品名:U-3310 Spectrophotometer、(株)日立ハイテクノロジーズ製)を用いて、リファレンスにポリエチレンテレフタレートフィルム単体を用いる等して、波長365nmの光に対する吸光度を測定することができる。また、感光層の厚みが50μmのときの波長365nmの光に対する吸光度は、厚みが50μm以外の感光層の吸光度を、ランベルトベールの法則に基づいて厚み50μmの吸光度に換算して求めることもできる。 The content of the component (C) is such that the absorbance with respect to light having a wavelength of 365 nm is 0.35 or less at a thickness of the photosensitive layer formed by the photosensitive resin composition (thickness after drying) of 50 μm, 0.3 or less. May be appropriately selected from the amount that becomes 0.2, the amount that becomes 0.2 or less, or the amount that becomes 0.1 or less. With the above content, for example, even when a pattern is formed with a thick photosensitive layer of 70 μm or more, the light can easily pass to the bottom of the photosensitive layer (the surface of the photosensitive layer on the substrate side). Can be improved. Here, the absorbance is measured with respect to light having a wavelength of 365 nm by using, for example, an ultraviolet-visible spectrophotometer (product name: U-3310, Spectrophotometer, manufactured by Hitachi High-Technologies Corporation) and using a polyethylene terephthalate film alone as a reference. Absorbance can be measured. Further, the absorbance to light having a wavelength of 365 nm when the thickness of the photosensitive layer is 50 μm can be obtained by converting the absorbance of the photosensitive layer having a thickness other than 50 μm into the absorbance of 50 μm in thickness based on Lambert Beer's law.
 また、上記の(C)成分に加えて、N,N-ジメチルアミノ安息香酸エチルエステル、N,N-ジメチルアミノ安息香酸イソアミルエステル、ペンチル-4-ジメチルアミノベンゾエート、トリエチルアミン、トリエタノールアミン等の三級アミン類などの光重合開始助剤を(C’)成分として用いることができる。これらの(C’)成分は、単独で、又は2種以上を組合せて用いることもできる。 Further, in addition to the above component (C), three compounds such as N, N-dimethylaminobenzoic acid ethyl ester, N, N-dimethylaminobenzoic acid isoamyl ester, pentyl-4-dimethylaminobenzoate, triethylamine, triethanolamine, etc. Photopolymerization initiation assistants such as secondary amines can be used as the component (C ′). These (C ′) components may be used alone or in combination of two or more.
 (C)成分の含有量は、上記の通り、感光層の厚み50μmにおける吸光度により適宜決定すればよく、通常、感光性樹脂組成物の固形分全量を基準として、0.05~20質量%、0.1~10質量%、又は、0.15~5質量%から適宜選択すればよい。上記含有量とすることで、感光性樹脂組成物の感度を向上させ、レジスト形状の悪化を抑制することができ、パターン形成性を向上させることができる。 As described above, the content of the component (C) may be appropriately determined depending on the absorbance at a thickness of 50 μm of the photosensitive layer, and is usually 0.05 to 20% by mass based on the total solid content of the photosensitive resin composition. What is necessary is just to select suitably from 0.1-10 mass% or 0.15-5 mass%. By setting it as the said content, the sensitivity of the photosensitive resin composition can be improved, the deterioration of a resist shape can be suppressed, and pattern formation property can be improved.
<(D)成分:熱ラジカル重合開始剤>
 また、本実施形態の感光性樹脂組成物は、更に(D)熱ラジカル重合開始剤を含有することができる。(D)成分としては、特に制限はなく、例えば、α、α’-ビス(t-ブチルパーオキシ)ジイソプロピルベンゼン、ジクミルパーオキシド、t-ブチルクミルパーオキシド、ジ-t-ブチルパーオキシド等のジアルキルパーオキシド;メチルエチルケトンパーオキシド、シクロヘキサノンパーオキシド、メチルシクロヘキサノンパーオキシド等のケトンパーオキシド;1,1-ビス(t-ブチルパーオキシ)シクロヘキサン、1,1-ビス(t-ブチルパーオキシ)-2-メチルシクロヘキサン、1,1-ビス(t-ブチルパーオキシ)-3,3,5-トリメチルシクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)シクロヘキサン、1,1-ビス(t-ヘキシルパーオキシ)-3,3,5-トリメチルシクロヘキサン等のパーオキシケタール;p-メンタンヒドロパーオキシド等のヒドロパーオキシド;オクタノイルパーオキシド、ラウロイルパーオキシド、ステアリルパーオキシド、ベンゾイルパーオキシド等のジアシルパーオキシド;ビス(4-t-ブチルシクロヘキシル)パーオキシジカーボネート、ジ-2-エトキシエチルパーオキシジカーボネート、ジ-2-エチルヘキシルパーオキシジカーボネート、ジ-3-メトキシブチルパーオキシカーボネート等のパーオキシカーボネート;t-ブチルパーオキシピバレート、t-ヘキシルパーオキシピバレート、1,1,3,3-テトラメチルブチルパーオキシ-2-エチルヘキサノエート、2,5-ジメチル-2,5-ビス(2-エチルヘキサノイルパーオキシ)ヘキサン、t-ヘキシルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシ-2-エチルヘキサノエート、t-ブチルパーオキシイソブチレート、t-ヘキシルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-3,5,5-トリメチルヘキサノエート、t-ブチルパーオキシラウリレート、t-ブチルパーオキシイソプロピルモノカーボネート、t-ブチルパーオキシ-2-エチルヘキシルモノカーボネート、t-ブチルパーオキシベンゾエート、t-ヘキシルパーオキシベンゾエート、2,5-ジメチル-2,5-ビス(ベンゾイルパーオキシ)ヘキサン、t-ブチルパーオキシアセテート等のパーオキシエステルなどの過酸化物系重合開始剤、2,2’-アゾビスイソブチロニトリル、2,2’-アゾビス(2,4-ジメチルバレロニトリル)、2,2’-アゾビス(4-メトキシ-2’-ジメチルバレロニトリル)等のアゾ系重合開始剤などが挙げられる。
<(D) component: thermal radical polymerization initiator>
Moreover, the photosensitive resin composition of this embodiment can contain (D) thermal radical polymerization initiator further. The component (D) is not particularly limited, and examples thereof include α, α′-bis (t-butylperoxy) diisopropylbenzene, dicumyl peroxide, t-butylcumyl peroxide, and di-t-butyl peroxide. Dialkyl peroxides; ketone peroxides such as methyl ethyl ketone peroxide, cyclohexanone peroxide, methylcyclohexanone peroxide; 1,1-bis (t-butylperoxy) cyclohexane, 1,1-bis (t-butylperoxy)- 2-methylcyclohexane, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-hexylperoxy) cyclohexane, 1,1-bis (t-hexyl) Peroxy) -3,3,5-trimethylcyclohexane and other peroxy Tar; hydroperoxide such as p-menthane hydroperoxide; diacyl peroxide such as octanoyl peroxide, lauroyl peroxide, stearyl peroxide, benzoyl peroxide; bis (4-t-butylcyclohexyl) peroxydicarbonate, Peroxycarbonates such as di-2-ethoxyethyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, di-3-methoxybutyl peroxycarbonate; t-butyl peroxypivalate, t-hexyl peroxypi Valate, 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate, 2,5-dimethyl-2,5-bis (2-ethylhexanoylperoxy) hexane, t-hexylperoxy -2-Ethyl hex Sanoate, t-butylperoxy-2-ethylhexanoate, t-butylperoxyisobutyrate, t-hexylperoxyisopropyl monocarbonate, t-butylperoxy-3,5,5-trimethylhexanoate, t-butyl peroxylaurate, t-butyl peroxyisopropyl monocarbonate, t-butyl peroxy-2-ethylhexyl monocarbonate, t-butyl peroxybenzoate, t-hexyl peroxybenzoate, 2,5-dimethyl-2 , 5-bis (benzoylperoxy) hexane, peroxide-based polymerization initiators such as peroxyesters such as t-butylperoxyacetate, 2,2′-azobisisobutyronitrile, 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2'-azo Scan (4-methoxy-2'-dimethylvaleronitrile) azo polymerization initiators, and the like.
 (D)成分としては、パターン形成性を向上させる観点から、過酸化物系重合開始剤、ジアルキルパーオキシド系重合開始剤が挙げられ、中でもジクミルパーオキシドを選択することができる。また、(D)成分は、単独で、又は2種以上を組み合わせて使用することができる。 (D) As a component, from a viewpoint of improving pattern formation property, a peroxide type polymerization initiator and a dialkyl peroxide type | system | group polymerization initiator are mentioned, Especially, a dicumyl peroxide can be selected. Moreover, (D) component can be used individually or in combination of 2 or more types.
 (D)成分を含む場合、その含有量は、感光性樹脂組成物の固形分全量を基準として、0.1~10質量%、0.2~5質量%、又は、0.3~1.5質量%から適宜選択すればよい。上記含有量とすることで、感光性樹脂組成物の耐熱性を向上させ、永久膜として使用した際の信頼性が向上する。 When the component (D) is included, the content is 0.1 to 10% by mass, 0.2 to 5% by mass, or 0.3 to 1.% by mass based on the total solid content of the photosensitive resin composition. What is necessary is just to select suitably from 5 mass%. By setting it as the above content, the heat resistance of the photosensitive resin composition is improved, and the reliability when used as a permanent film is improved.
<(E)成分:無機フィラ>
 本実施形態の感光性樹脂組成物は、感光性樹脂組成物と基板との接着性、耐熱性、硬化物の剛性等の諸特性を更に向上させる目的で、(E)成分を含有することができる。
 (E)成分としては、例えば、シリカ(SiO)、アルミナ(Al)、チタニア(TiO)、酸化タンタル(Ta)、ジルコニア(ZrO)、窒化ケイ素(Si)、チタン酸バリウム(BaO・TiO)、炭酸バリウム(BaCO)、炭酸マグネシウム(MgCO)、水酸化アルミニウム(Al(OH))、水酸化マグネシウム(Mg(OH))、チタン酸鉛(PbO・TiO)、チタン酸ジルコン酸鉛(PZT)、チタン酸ジルコン酸ランタン鉛(PLZT)、酸化ガリウム(Ga)、スピネル(MgO・Al)、ムライト(3Al・2SiO)、コーディエライト(2MgO・2Al・5SiO)、タルク(3MgO・4SiO・HO)、チタン酸アルミニウム(TiO・Al)、イットリア含有ジルコニア(Y・ZrO)、ケイ酸バリウム(BaO・8SiO)、窒化ホウ素(BN)、炭酸カルシウム(CaCO)、硫酸バリウム(BaSO)、硫酸カルシウム(CaSO)、酸化亜鉛(ZnO)、チタン酸マグネシウム(MgO・TiO)、ハイドロタルサイト、雲母、焼成カオリン、カーボン(C)等を使用することができる。これらの無機フィラは、単独で、又は2種以上を組み合わせて使用することができる。
<(E) component: inorganic filler>
The photosensitive resin composition of the present embodiment may contain a component (E) for the purpose of further improving various properties such as adhesion between the photosensitive resin composition and the substrate, heat resistance, and rigidity of the cured product. it can.
Examples of the component (E) include silica (SiO 2 ), alumina (Al 2 O 3 ), titania (TiO 2 ), tantalum oxide (Ta 2 O 5 ), zirconia (ZrO 2 ), and silicon nitride (Si 3 N). 4 ), barium titanate (BaO.TiO 2 ), barium carbonate (BaCO 3 ), magnesium carbonate (MgCO 3 ), aluminum hydroxide (Al (OH) 3 ), magnesium hydroxide (Mg (OH) 2 ), titanium Lead oxide (PbO · TiO 2 ), lead zirconate titanate (PZT), lead lanthanum zirconate titanate (PLZT), gallium oxide (Ga 2 O 3 ), spinel (MgO · Al 2 O 3 ), mullite (3Al 2 O 3 · 2SiO 2), cordierite (2MgO · 2Al 2 O 3 · 5SiO 2), talc (3MgO · 4SiO 2 · H 2 O), aluminum titanate (TiO 2 · Al 2 O 3 ), yttria-containing zirconia (Y 2 O 3 · ZrO 2 ), barium silicate (BaO · 8SiO 2 ), boron nitride (BN), calcium carbonate (CaCO 3 ), barium sulfate (BaSO 4 ), calcium sulfate (CaSO 4 ), zinc oxide (ZnO), magnesium titanate (MgO · TiO 2 ), hydrotalcite, mica, calcined kaolin, carbon (C), etc. Can be used. These inorganic fillers can be used alone or in combination of two or more.
 (E)成分の平均粒径は、接着性、耐熱性、及び硬化物の剛性を向上させる観点から、0.01~3μm、0.01~2μm、又は、0.02~1μmから適宜選択すればよい。ここで、(E)成分の平均粒径は、感光性樹脂組成物中に分散した状態での無機フィラの平均粒径であり、以下のように測定して得られる値とする。まず、感光性樹脂組成物をメチルエチルケトンで1,000倍に希釈(又は溶解)させた後、サブミクロン粒子アナライザ(商品名:N5、ベックマン・コールター(株)製)を用いて、国際標準規格ISO13321に準拠して、屈折率1.38で、溶剤中に分散した粒子を測定し、粒度分布における積算値50%(体積基準)での粒子径を平均粒径とする。また、キャリアフィルム上に設けられる感光層、又は感光性樹脂組成物の硬化膜に含まれる(E)成分についても、上述のように溶剤を用いて1,000倍(体積比)に希釈(又は溶解)をした後、上記サブミクロン粒子アナライザを用いてことにより測定できる。 The average particle diameter of the component (E) is appropriately selected from 0.01 to 3 μm, 0.01 to 2 μm, or 0.02 to 1 μm from the viewpoint of improving adhesiveness, heat resistance, and rigidity of the cured product. That's fine. Here, the average particle diameter of (E) component is an average particle diameter of the inorganic filler in the state disperse | distributed in the photosensitive resin composition, and is set as the value obtained by measuring as follows. First, after diluting (or dissolving) the photosensitive resin composition 1,000 times with methyl ethyl ketone, using a submicron particle analyzer (trade name: N5, manufactured by Beckman Coulter, Inc.), an international standard ISO 13321 is used. In accordance with the above, particles dispersed in a solvent with a refractive index of 1.38 are measured, and the particle size at an integrated value of 50% (volume basis) in the particle size distribution is taken as the average particle size. In addition, the component (E) contained in the photosensitive layer provided on the carrier film or the cured film of the photosensitive resin composition is also diluted 1,000 times (volume ratio) using a solvent as described above (or (Dissolution) and then by using the submicron particle analyzer.
 (E)成分の含有量は、感光性樹脂組成物の固形分全量を基準として、上限は10質量%以下、5質量%以下、又は、1質量%以下から適宜選択すればよく、下限は0質量%超から適宜選択すればよく、また、0質量%(含まない)であってもよい。このように、(E)成分は実質的に含有しないことで、感光性樹脂組成物の透過性が向上し、例えば、70μm以上という厚い感光層でパターンを形成した場合であっても、感光層の底部(感光層の基板側の面)まで適切に光が通りやすくなるため、パターン形成性が向上する。 The content of the component (E) may be appropriately selected from 10% by mass or less, 5% by mass or less, or 1% by mass or less with respect to the total solid content of the photosensitive resin composition, and the lower limit is 0. What is necessary is just to select suitably from more than mass%, and 0 mass% (it does not contain) may be sufficient. Thus, the component (E) does not substantially contain, thereby improving the transparency of the photosensitive resin composition. For example, even when a pattern is formed with a thick photosensitive layer of 70 μm or more, the photosensitive layer Since the light easily passes through to the bottom of the substrate (the surface on the substrate side of the photosensitive layer), the pattern formability is improved.
<その他添加剤>
 本実施形態の感光性樹脂組成物は、必要に応じて、更に、シランカップリング剤、増感剤、耐熱性高分子量体、熱架橋剤、接着助剤等の添加剤を含有することができる。
<Other additives>
The photosensitive resin composition of the present embodiment can further contain additives such as a silane coupling agent, a sensitizer, a heat-resistant high molecular weight body, a thermal cross-linking agent, and an adhesion assistant as necessary. .
 シランカップリング剤は、電子部品の基板との接着性を向上させることができ、特に、該基板がケイ素を含有する基板(例えば、ガラス基板、シリコンウエハ、エポキシ樹脂含浸ガラスクロス基板等)の場合は有効である。シランカップリング剤としては、メチルトリメトキシシラン、メチルトリエトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン等のアルコキシシラン、(メタ)アクリロキシプロピルトリメトキシシラン、(メタ)アクリロキシプロピルメチルジメトキシシラン等の(メタ)アクリロイル基含有アルコキシシラン、アミノプロピルトリメトキシシラン、アミノプロピルトリエトキシシラン等のアミン系アルコキシシラン、グリシドキシプロピルトリメトキシシラン、グリシドキシプロピルメチルジエトキシシラン、グリシドキシプロピルメチルジイソプロペノキシシラン等のグリシドキシ基含有アルコキシシランなどが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。
 より接着性を向上させる観点から、(メタ)アクリロキシプロピルトリメトキシシラン、(メタ)アクリロキシプロピルメチルジメトキシシラン等の(メタ)アクリロイル基含有アルコキシシラン、グリシドキシプロピルトリメトキシシラン、グリシドキシプロピルメチルジエトキシシラン、グリシドキシプロピルメチルジイソプロペノキシシラン等のグリシドキシ基含有アルコキシシランなどの、分子中にエチレン性不飽和基を有するシランカップリング剤を用いてもよい。
The silane coupling agent can improve the adhesion of the electronic component to the substrate, and in particular, when the substrate contains silicon (for example, a glass substrate, a silicon wafer, an epoxy resin-impregnated glass cloth substrate, etc.). Is valid. Silane coupling agents include: methyltrimethoxysilane, methyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, and other alkoxysilanes, (meth) acryloxypropyltrimethoxysilane, (meth) acryloxypropylmethyldimethoxysilane (Meth) acryloyl group-containing alkoxysilanes such as, aminopropyltrimethoxysilane, amine-based alkoxysilanes such as aminopropyltriethoxysilane, glycidoxypropyltrimethoxysilane, glycidoxypropylmethyldiethoxysilane, glycidoxypropyl Examples include glycidoxy group-containing alkoxysilanes such as methyldiisopropenoxysilane. These can be used alone or in combination of two or more.
From the viewpoint of further improving adhesiveness, (meth) acryloyl group-containing alkoxysilanes such as (meth) acryloxypropyltrimethoxysilane, (meth) acryloxypropylmethyldimethoxysilane, glycidoxypropyltrimethoxysilane, glycidoxy Silane coupling agents having an ethylenically unsaturated group in the molecule, such as glycidoxy group-containing alkoxysilanes such as propylmethyldiethoxysilane and glycidoxypropylmethyldiisopropenoxysilane, may be used.
 増感剤としては、例えば、ピラゾリン類、アントラセン類、キサントン類、オキサゾール類、ベンゾオキサゾール類、チアゾール類、ベンゾチアゾール類、トリアゾール類、スチルベン類、トリアジン類、チオフェン類、ナフタルイミド類等の増感剤が挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 Examples of the sensitizer include sensitization of pyrazolines, anthracenes, xanthones, oxazoles, benzoxazoles, thiazoles, benzothiazoles, triazoles, stilbenes, triazines, thiophenes, naphthalimides, etc. Agents. These can be used alone or in combination of two or more.
 耐熱性高分子量体としては、例えば、加工性を向上させる観点から、耐熱性が高く、エンジニアリングプラスチックとして用いられている、ポリオキサゾール及びそれらの前駆体、フェノールノボラック、クレゾールノボラック等のノボラック樹脂、ポリアミドイミド、ポリアミドなどが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 Examples of the heat-resistant high molecular weight substance include polyoxazole and precursors thereof, phenol novolac, cresol novolac and other novolac resins, polyamide, which have high heat resistance and are used as engineering plastics from the viewpoint of improving processability. Examples include imide and polyamide. These can be used alone or in combination of two or more.
 熱架橋剤としては、硬化物の剛性を向上させる観点から、例えば、エポキシ樹脂、α位がメチロール基、アルコキシメチル基で置換されたフェノール樹脂、N位がメチロール基及びアルコキシメチル基からなる群から選ばれる少なくとも1種で置換されたメラミン樹脂、尿素樹脂等が挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 As the thermal crosslinking agent, from the viewpoint of improving the rigidity of the cured product, for example, an epoxy resin, a phenol resin substituted with a methylol group and an alkoxymethyl group at the α-position, and a group consisting of a methylol group and an alkoxymethyl group at the N-position Examples include melamine resin substituted with at least one selected, urea resin, and the like. These can be used alone or in combination of two or more.
 接着助剤は、感光性樹脂組成物と基板との接着性を向上させるために所望に応じて用いることができ、例えば、γ-アミノプロピルトリメトキシシラン、γ-アミノプロピルトリエトキシシラン、γ-グリシドキシプロピルトリエトキシシラン、γ-グリシドキシプロピルトリメトキシシラン、3-ウレイドプロピルトリエトキシシラン、3-メルカプトプロピルトリメトキシシラン、トリエトキシシリルプロピルエチルカルバメート、3-(トリエトキシシリル)プロピルコハク酸無水物、フェニルトリエトキシシラン、フェニルトリメトキシシラン、N-フェニル-3-アミノプロピルトリメトキシシラン、3-トリエトキシシリル-N-(1,3-ジメチルブチリデン)プロピルアミン、2-(3,4-エポキシシクロヘキシル)エチルトリメトキシシラン等の有機シラン化合物などが挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。 The adhesion assistant can be used as desired in order to improve the adhesion between the photosensitive resin composition and the substrate. For example, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ- Glycidoxypropyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, 3-mercaptopropyltrimethoxysilane, triethoxysilylpropylethylcarbamate, 3- (triethoxysilyl) propyl succinate Acid anhydride, phenyltriethoxysilane, phenyltrimethoxysilane, N-phenyl-3-aminopropyltrimethoxysilane, 3-triethoxysilyl-N- (1,3-dimethylbutylidene) propylamine, 2- (3 , 4-Epoxycyclohexyl) Eth Organic silane compounds such as trimethoxysilane. These can be used alone or in combination of two or more.
 これらの他の添加剤の含有量は、本実施形態の感光性樹脂組成物の効果を阻害しない範囲であれば特に制限はなく、例えば、感光性樹脂組成物の固形分全量を基準として、0.1~10質量%、0.3~5質量%、又は、0.5~5質量%から適宜選択すればよい。 The content of these other additives is not particularly limited as long as it does not inhibit the effect of the photosensitive resin composition of the present embodiment, and is, for example, 0 based on the total solid content of the photosensitive resin composition. It may be appropriately selected from 1 to 10% by mass, 0.3 to 5% by mass, or 0.5 to 5% by mass.
<希釈剤>
 本実施形態の感光性樹脂組成物には、必要に応じて希釈剤を使用することができる。希釈剤としては、例えば、イソプロパノール、イソブタノール、t-ブタノール等の炭素数1~6のアルコール類;N,N-ジメチルホルムアミド、N,N-ジメチルアセトアミド、N-メチルピロリドン等のアミド類;ジメチルスルホキシド、スルホラン等の硫黄原子含有類;γ-ブチロラクトン、炭酸ジメチル等のエステル類;セロソルブアセテート、エチルセロソルブアセテート、ブチルセロソルブアセテート、カルビトールアセテート、エチルカルビトールアセテート、ブチルカルビトールアセテート、プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート等のエステル類、などの極性溶媒が挙げられる。これらは、単独で、又は2種以上を組み合わせて用いることができる。
<Diluent>
A diluent can be used in the photosensitive resin composition of the present embodiment as necessary. Examples of the diluent include alcohols having 1 to 6 carbon atoms such as isopropanol, isobutanol and t-butanol; amides such as N, N-dimethylformamide, N, N-dimethylacetamide and N-methylpyrrolidone; Sulfur atom-containing compounds such as sulfoxide and sulfolane; esters such as γ-butyrolactone and dimethyl carbonate; cellosolve acetate, ethyl cellosolve acetate, butyl cellosolve acetate, carbitol acetate, ethyl carbitol acetate, butyl carbitol acetate, propylene glycol monomethyl ether acetate And polar solvents such as esters such as propylene glycol monoethyl ether acetate. These can be used alone or in combination of two or more.
 希釈剤の使用量は、感光性樹脂組成物中の固形分全量の含有量が50~90質量%、60~80質量%、又は、65~75質量%となる量から適宜選択すればよい。すなわち、希釈剤を用いる場合の感光性樹脂組成物中の希釈剤の含有量は、10~50質量%、20~40質量%、又は、25~35質量%から適宜選択すればよい。希釈剤の使用量を上記範囲内とすることで、感光性樹脂組成物の塗布性が向上し、より高精細なパターンの形成が可能となる。
 また、例えば、70μm以上という厚みの感光層を形成しようとする場合、感光層の形成しやすさを考慮して、感光性樹脂組成物の25℃における粘度が0.5~20Pa・s、又は、1~10Pa・sとなる量とすることができる。
The amount of the diluent used may be appropriately selected from the amount that makes the total solid content in the photosensitive resin composition 50 to 90% by mass, 60 to 80% by mass, or 65 to 75% by mass. That is, when a diluent is used, the content of the diluent in the photosensitive resin composition may be appropriately selected from 10 to 50% by mass, 20 to 40% by mass, or 25 to 35% by mass. By making the usage-amount of a diluent into the said range, the applicability | paintability of the photosensitive resin composition improves and formation of a higher definition pattern is attained.
For example, when a photosensitive layer having a thickness of 70 μm or more is to be formed, the viscosity of the photosensitive resin composition at 25 ° C. is 0.5 to 20 Pa · s, considering the ease of forming the photosensitive layer, or 1 to 10 Pa · s.
 本実施形態の感光性樹脂組成物は、上記の(A)~(C)成分、また所望に応じて用いられる(D)成分、(E)成分、その他添加剤、及び希釈剤を、ロールミル、ビーズミル等で均一に混練、混合することにより得ることができる。 The photosensitive resin composition of the present embodiment comprises the above components (A) to (C), a component (D), a component (E), other additives, and a diluent that are used as desired. It can be obtained by uniformly kneading and mixing with a bead mill or the like.
 本実施形態の感光性樹脂組成物は、液状として使用してもよいし、フィルム状として使用してもよい。
 液状として使用する場合、本実施形態の感光性樹脂組成物の塗布方法は特に制限はないが、例えば、印刷法、スピンコート法、スプレーコート法、ジェットディスペンス法、インクジェット法、浸漬塗布法等の各種塗布方法が挙げられる。これらの中でも、厚い感光層をより容易に形成する観点から、印刷法、又はスピンコート法から適宜選択すればよい。
 また、フィルム状として用いる場合は、例えば、後述する感光性樹脂フィルムの形態で用いることができ、この場合はラミネータ等を用いて積層することで所望の厚みの感光層を形成することができる。
The photosensitive resin composition of the present embodiment may be used as a liquid or a film.
When used as a liquid, the method for applying the photosensitive resin composition of the present embodiment is not particularly limited, and examples thereof include a printing method, a spin coating method, a spray coating method, a jet dispensing method, an ink jet method, and a dip coating method. Various coating methods are mentioned. Among these, a printing method or a spin coating method may be appropriately selected from the viewpoint of forming a thick photosensitive layer more easily.
Moreover, when using as a film form, it can use in the form of the photosensitive resin film mentioned later, for example, In this case, a photosensitive layer of desired thickness can be formed by laminating | stacking using a laminator etc.
 本実施形態の感光性樹脂組成物により形成する感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度は、0.35以下、0.3以下、0.2以下、又は、0.1以下から適宜選択することができる。感光層の厚み50μmにおける該感光層の吸光度が0.35以下であると、例えば、70μm以上という厚い感光層でパターンを形成した場合であっても、感光層の底部(感光層の基板側の面)まで光が適切に通りやすくなるため、パターン形成性を向上させることができる。 The absorbance with respect to light having a wavelength of 365 nm at a thickness (thickness after drying) of the photosensitive layer formed by the photosensitive resin composition of the present embodiment is 0.35 or less, 0.3 or less, 0.2 or less, or It can be suitably selected from 0.1 or less. When the absorbance of the photosensitive layer at a thickness of 50 μm is 0.35 or less, for example, even when a pattern is formed with a thick photosensitive layer of 70 μm or more, the bottom of the photosensitive layer (on the substrate side of the photosensitive layer). Since the light easily passes to the surface), the pattern forming property can be improved.
[感光性樹脂フィルム]
 本実施形態の感光性樹脂フィルムは、本実施形態の感光性樹脂組成物を用いた感光層を有する。また、本実施形態の感光性樹脂フィルムは、キャリアフィルムを有していてもよい。本明細書において、「層」との用語は、平面図として観察したときに、全面に形成されている形状の構造に加え、一部に形成されている形状の構造も包含される。
[Photosensitive resin film]
The photosensitive resin film of this embodiment has a photosensitive layer using the photosensitive resin composition of this embodiment. Moreover, the photosensitive resin film of this embodiment may have a carrier film. In this specification, the term “layer” includes not only a structure having a shape formed on the entire surface but also a structure having a shape formed on a part when observed as a plan view.
 本実施形態の感光性樹脂フィルムは、例えば、キャリアフィルム上に、本実施形態の感光性樹脂組成物を、上記の各種塗布方法で塗布して塗膜を形成し、該塗膜を乾燥して、感光層を形成し、製造することができる。また、本実施形態の感光性樹脂組成物が希釈剤を含有するときは、乾燥の際に、該希釈剤の少なくとも一部を除去してもよい。 The photosensitive resin film of the present embodiment is formed by, for example, applying the photosensitive resin composition of the present embodiment on a carrier film by the above various coating methods to form a coating film, and then drying the coating film. A photosensitive layer can be formed and manufactured. Moreover, when the photosensitive resin composition of this embodiment contains a diluent, you may remove at least one part of this diluent in the case of drying.
 塗膜の乾燥は、熱風乾燥、遠赤外線、又は近赤外線を用いた乾燥機等を用いることができ、乾燥温度としては、60~120℃、70~110℃、又は、90~110℃から適宜選択すればよい。また、乾燥時間としては、1~60分、2~30分、又は、5~20分から適宜選択すればよい。上記条件で乾燥すれば、本実施形態の感光性樹脂組成物が希釈剤を含有する場合、該希釈剤の少なくとも一部を除去することもできる。 The coating film can be dried using hot air drying, a far-infrared or near-infrared dryer, and the drying temperature is suitably from 60 to 120 ° C., 70 to 110 ° C., or 90 to 110 ° C. Just choose. The drying time may be appropriately selected from 1 to 60 minutes, 2 to 30 minutes, or 5 to 20 minutes. If it is dried under the above conditions, when the photosensitive resin composition of the present embodiment contains a diluent, at least a part of the diluent can be removed.
 キャリアフィルムとしては、ポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート(PBT)、ポリエチレンナフタレート(PEN)等のポリエステル樹脂フィルム、ポリプロピレン、ポリエチレン等のポリオレフィン樹脂フィルムなどの樹脂フィルムが挙げられる。感光性樹脂フィルムの機械強度、耐熱性を向上させる観点から、ポリエステル樹脂フィルムを選択してもよい。
 キャリアフィルムの厚みは、取り扱い性等を考慮して、10μm~3mm、又は、10~200μmから適宜選択すればよい。
Examples of the carrier film include resin films such as polyester resin films such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polyethylene naphthalate (PEN), and polyolefin resin films such as polypropylene and polyethylene. From the viewpoint of improving the mechanical strength and heat resistance of the photosensitive resin film, a polyester resin film may be selected.
The thickness of the carrier film may be appropriately selected from 10 μm to 3 mm or 10 to 200 μm in consideration of handling properties and the like.
 感光層の厚みは、1~500μm、10~300μm、又は、30~100μmから適宜選択すればよい。30μm以上とすることで、例えば、厚みが150μm以上の感光層を形成する場合に、ラミネート等による作業回数をより低減することができ、また100μm以下とすることで、感光性樹脂フィルムを巻き芯に巻いた際に、該巻き芯の内側と外側との応力差による感光層の変形をより低減することができる。本実施形態の感光性樹脂組成物が有する、厚い感光層を形成した場合であっても優れたパターン形成性を得られるという効果を考慮すると、70μm以上であってもよく、100μmを超える厚みであってもよい。なお、70μm以上の厚みを有する感光層は、例えば、キャリアフィルム上に感光層を形成したものと、後述する保護層上に感光層を形成したものと、を貼り合わせることで、キャリアフィルムと、厚い感光層と、保護層と、をこの順で備える感光性樹脂フィルムを得ることができる。 The thickness of the photosensitive layer may be appropriately selected from 1 to 500 μm, 10 to 300 μm, or 30 to 100 μm. By setting the thickness to 30 μm or more, for example, when forming a photosensitive layer having a thickness of 150 μm or more, the number of operations by lamination or the like can be further reduced, and by setting the thickness to 100 μm or less, the photosensitive resin film can be wound around the core. When it is wound, the deformation of the photosensitive layer due to the difference in stress between the inside and the outside of the core can be further reduced. Considering the effect that the photosensitive resin composition of this embodiment has an excellent pattern forming property even when a thick photosensitive layer is formed, it may be 70 μm or more, and the thickness exceeds 100 μm. There may be. In addition, the photosensitive layer having a thickness of 70 μm or more is, for example, by bonding a film formed with a photosensitive layer on a carrier film and a film formed with a photosensitive layer on a protective layer to be described later, A photosensitive resin film having a thick photosensitive layer and a protective layer in this order can be obtained.
 また、本実施形態の感光性樹脂フィルムは、感光層のキャリアフィルムと接する面とは反対側の面に保護層を積層することもできる。保護層としては、例えば、ポリエチレン、ポリプロピレン等の樹脂フィルムなどを用いてもよい。また、上述するキャリアフィルムと同じ樹脂フィルムを用いてもよく、異なる樹脂フィルムを用いてもよい。 Further, in the photosensitive resin film of this embodiment, a protective layer can be laminated on the surface of the photosensitive layer opposite to the surface in contact with the carrier film. As the protective layer, for example, a resin film such as polyethylene or polypropylene may be used. Moreover, the same resin film as the carrier film mentioned above may be used, and a different resin film may be used.
[硬化物の製造方法]
 本実施形態の硬化物の製造方法は、基板上に本実施形態の感光性樹脂組成物、又は感光性樹脂フィルムを用いて感光層を設ける工程(感光層形成工程)、該感光層の少なくとも一部に活性光線を照射して、光硬化部を形成する工程(露光工程)、及び、該感光層の光硬化部以外の少なくとも一部を除去し、樹脂パターンを形成する工程(除去工程)を順に有する。また、所望に応じて、更に、前記樹脂パターンを加熱処理する工程(加熱工程)を有する。本実施形態の硬化物の製造方法により、所望のパターン形成が可能となり、また、例えば、70μm以上という厚い感光層を形成した場合であっても優れたパターン形成性を有するという本実施形態の感光性樹脂組成物の特徴をいかし、例えば、70μm以上という厚い硬化物によって所望のパターン形成が可能となる。本明細書において、「工程」との語は、独立した工程だけではなく、他の工程と明確に区別できない場合であっても、その工程の所期の作用が達成されれば、「工程」に含まれる。
[Method for producing cured product]
The method for producing a cured product according to the present embodiment includes a step of providing a photosensitive layer using a photosensitive resin composition or a photosensitive resin film of the present embodiment on a substrate (photosensitive layer forming step), and at least one of the photosensitive layers. A step of irradiating the part with actinic rays to form a photocured portion (exposure step), and a step of removing at least a portion other than the photocured portion of the photosensitive layer to form a resin pattern (removal step) Have in order. Moreover, it has the process (heating process) which heat-processes the said resin pattern further as needed. The method for producing a cured product according to this embodiment makes it possible to form a desired pattern. For example, even if a thick photosensitive layer of 70 μm or more is formed, the photosensitive material according to this embodiment has excellent pattern formability. For example, a desired pattern can be formed by a thick cured product having a thickness of 70 μm or more. In this specification, the term “process” is not limited to an independent process, and even if it cannot be clearly distinguished from other processes, if the intended action of the process is achieved, the “process” include.
(感光層形成工程)
 感光層形成においては、本実施形態の感光性樹脂組成物、又は感光性樹脂フィルムを、各々基板上に塗布、又は積層することにより、感光層を形成することができる。
 基板としては、例えば、ガラス基板、シリコンウエハ、TiO、SiO等の金属酸化物絶縁体、窒化ケイ素、セラミック圧電基板、エポキシ樹脂含浸ガラスクロス基板などが挙げられる。
(Photosensitive layer forming process)
In the formation of the photosensitive layer, the photosensitive layer can be formed by applying or laminating the photosensitive resin composition or photosensitive resin film of the present embodiment on a substrate.
Examples of the substrate include glass substrates, silicon wafers, metal oxide insulators such as TiO 2 and SiO 2 , silicon nitride, ceramic piezoelectric substrates, and epoxy resin impregnated glass cloth substrates.
 基板に感光性樹脂組成物を塗布して感光層を形成する場合、上記の希釈剤に溶解して溶液の形態とした感光性樹脂組成物を、基板に塗布すればよく、必要に応じて塗布して得られた塗膜を乾燥してもよい。塗布、及び乾燥は、上記の感光性樹脂フィルムの作製について記載した各種塗布方法、及び塗膜の乾燥の方法により行えばよい。
 また、感光性樹脂フィルムを用いる場合は、ラミネータ等を用いた積層方法により感光層を形成することができる。
When a photosensitive resin composition is applied to a substrate to form a photosensitive layer, the photosensitive resin composition dissolved in the above diluent and in the form of a solution may be applied to the substrate, and applied as necessary. The resulting coating film may be dried. Application | coating and drying may be performed with the various application | coating methods described about preparation of said photosensitive resin film, and the drying method of a coating film.
In the case of using a photosensitive resin film, the photosensitive layer can be formed by a laminating method using a laminator or the like.
 基板上に設けられる感光層の厚みは、形成方法(塗布方法、又は積層方法)、感光性樹脂組成物の固形分濃度及び粘度等によって異なるが、乾燥後の感光層の厚みの下限として、10μm以上、30μm以上、50μm以上、70μm以上、100μm以上、100μm超、又は、150μm以上から適宜選択すればよい。また、上限としては、樹脂パターンが形成できていれば特に制限されないが、例えば、500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。感光層の厚みは、用途に応じて上記の範囲から適宜選択すればよく、電子部品等に用いる場合は、下限として70μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。
 本実施形態の硬化物の製造方法においては、本実施形態の感光性樹脂組成物を用いて感光層を形成するため、厚い感光層を形成することが可能となる。例えば、150μm以上という厚みの感光層を形成する場合、一度の塗布(及び、必要に応じて乾燥)、又は積層によって形成せず、所望の厚みとなるまで複数回にわたって塗布(及び、必要に応じて乾燥)、又は積層を繰り返して行ってもよい。
The thickness of the photosensitive layer provided on the substrate varies depending on the forming method (coating method or laminating method), the solid content concentration and viscosity of the photosensitive resin composition, etc., but is 10 μm as the lower limit of the thickness of the photosensitive layer after drying. As described above, it may be appropriately selected from 30 μm or more, 50 μm or more, 70 μm or more, 100 μm or more, more than 100 μm, or 150 μm or more. The upper limit is not particularly limited as long as the resin pattern can be formed, but may be appropriately selected from, for example, 500 μm or less, 300 μm or less, or 250 μm or less. The thickness of the photosensitive layer may be appropriately selected from the above range depending on the application, and when used for an electronic component or the like, the lower limit may be appropriately selected from 70 μm or more, more than 100 μm, or 150 μm or more, and the upper limit may be 500 μm. Hereinafter, it may be appropriately selected from 300 μm or less or 250 μm or less.
In the method for producing a cured product of the present embodiment, a photosensitive layer is formed using the photosensitive resin composition of the present embodiment, so that a thick photosensitive layer can be formed. For example, when a photosensitive layer having a thickness of 150 μm or more is formed, it is not formed by a single application (and drying if necessary) or by lamination, but is applied a plurality of times (and as necessary) until a desired thickness is obtained. Drying) or lamination may be repeated.
(露光工程)
 露光工程では、感光層形成工程にて基板上に設けた感光層に対して、必要に応じて少なくとも一部に活性光線を照射し、露光部を光硬化させて硬化部を形成する。活性光線を照射する際に、所望のパターンを有するマスクを介して感光層に活性光線を照射してもよく、また、LDI(Laser Direct Imaging)露光法、DLP(Digital Light Processing)露光法等の直接描画露光法により活性光線を照射してもよい。
 また、パターン形成性を向上させる観点で、露光後、ホットプレート、乾燥機等を用いて露光後加熱(PEB:Post exposure bake)を行ってもよい。乾燥条件は特に制限はないが、60~120℃、又は、70~110℃の温度で、15秒~5分、又は、30秒~3分の時間で行えばよい。
(Exposure process)
In the exposure step, at least part of the photosensitive layer provided on the substrate in the photosensitive layer forming step is irradiated with actinic rays as necessary, and the exposed portion is photocured to form a cured portion. When irradiating with actinic rays, the photosensitive layer may be irradiated with actinic rays through a mask having a desired pattern. Moreover, such as LDI (Laser Direct Imaging) exposure method, DLP (Digital Light Processing) exposure method, etc. Actinic rays may be irradiated by a direct drawing exposure method.
Moreover, you may perform post-exposure heating (PEB: Post exposure bake) after exposure using a hotplate, a dryer, etc. from a viewpoint of improving pattern formation property. The drying conditions are not particularly limited, and may be performed at a temperature of 60 to 120 ° C. or 70 to 110 ° C. for a time of 15 seconds to 5 minutes or 30 seconds to 3 minutes.
 活性光線の露光量は、10~2,000mJ/cm、100~1,500mJ/cm、又は、300~1,000mJ/cmから適宜選択すればよい。使用される活性光線としては紫外線、可視光線、電子線、X線等が挙げられる。また、光源としては、低圧水銀灯、高圧水銀灯、超高圧水銀灯、ハロゲンランプ等を使用することができる。 The exposure dose of actinic rays may be appropriately selected from 10 to 2,000 mJ / cm 2 , 100 to 1,500 mJ / cm 2 , or 300 to 1,000 mJ / cm 2 . Examples of actinic rays used include ultraviolet rays, visible rays, electron beams, and X-rays. As the light source, a low-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a halogen lamp, or the like can be used.
(除去工程)
 除去工程では、露光工程で形成した感光層の硬化部以外の部分(未露光部)の少なくとも一部を除去し、樹脂パターンを形成する。未露光部の除去は、例えば、有機溶剤等の現像液を用いて行えばよい。
 有機溶剤としては、例えば、エタノール、シクロヘキサノン、シクロペンタノン、プロピレングリコールメチルエーテルアセテート、N-メチルピロリドン等が挙げられる。中でも、現像速度の観点から、シクロペンタノンを用いることができる。これらは、単独で、又は2種以上を組み合わせて用いることができる。
 また、現像液として用いられる有機溶剤中には、通常用い得る各種添加剤を添加してもよい。
(Removal process)
In the removal step, at least a part of the portion (unexposed portion) other than the cured portion of the photosensitive layer formed in the exposure step is removed to form a resin pattern. The removal of the unexposed portion may be performed using a developer such as an organic solvent.
Examples of the organic solvent include ethanol, cyclohexanone, cyclopentanone, propylene glycol methyl ether acetate, N-methylpyrrolidone and the like. Among these, cyclopentanone can be used from the viewpoint of development speed. These can be used alone or in combination of two or more.
Further, various commonly used additives may be added to the organic solvent used as the developer.
 また、現像液による未露光部の除去の後、必要に応じて、水、メタノール、エタノール、イソプロピルアルコール等のアルコール、n-ブチルアセテート、プロピレングリコールモノメチルエーテルアセテート、ジエチレングリコールジメチルエーテルアセテート等で洗浄(リンス)してもよい。 After removing the unexposed areas with a developer, if necessary, wash with water, alcohol such as methanol, ethanol, isopropyl alcohol, n-butyl acetate, propylene glycol monomethyl ether acetate, diethylene glycol dimethyl ether acetate, etc. (rinse) May be.
(加熱工程)
 加熱工程は、必要に応じて採用される工程であり、除去工程で形成した樹脂パターンを加熱処理し、硬化物を形成する工程である。加熱処理は、加熱温度を選択して段階的に昇温しながら、1~2時間実施することが好ましい。加熱温度は、120~240℃、140~230℃、又は、150~220℃から適宜選択すればよい。また、段階的に昇温する場合は、例えば、120℃前後、160℃前後の少なくとも一方で、10~50分間、又は、20~40分間、加熱処理した後、220℃前後で、30~100分間、又は、50~70分間、加熱処理を行えばよい。
(Heating process)
A heating process is a process employ | adopted as needed, and is a process of heat-processing the resin pattern formed at the removal process, and forming hardened | cured material. The heat treatment is preferably performed for 1 to 2 hours while selecting the heating temperature and gradually increasing the temperature. The heating temperature may be appropriately selected from 120 to 240 ° C, 140 to 230 ° C, or 150 to 220 ° C. In the case where the temperature is raised stepwise, for example, at least one of around 120 ° C. and around 160 ° C., for 10 to 50 minutes, or after 20 to 40 minutes, after heat treatment, around 220 ° C. and 30 to 100 Heat treatment may be performed for a minute or for 50 to 70 minutes.
 得られた樹脂パターンの厚みは、上記の乾燥後の感光層の厚みと同じであり、下限として、10μm以上、30μm以上、50μm以上、70μm以上、100μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。樹脂パターンの厚みは、用途に応じて上記の範囲から適宜選択すればよく、電子部品等に用いる場合は、下限として70μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。 The thickness of the obtained resin pattern is the same as the thickness of the photosensitive layer after drying, and the lower limit is suitably 10 μm or more, 30 μm or more, 50 μm or more, 70 μm or more, 100 μm or more, more than 100 μm, or 150 μm or more. What is necessary is just to select, and what is necessary is just to select suitably from 500 micrometers or less, 300 micrometers or less, or 250 micrometers or less as an upper limit. The thickness of the resin pattern may be appropriately selected from the above range depending on the application, and when used for an electronic component or the like, the lower limit may be appropriately selected from 70 μm or more, more than 100 μm, or 150 μm or more, and the upper limit may be 500 μm. Hereinafter, it may be appropriately selected from 300 μm or less or 250 μm or less.
[積層体及び電子部品]
 本実施形態の積層体は、本実施形態の感光性樹脂組成物の硬化物を備えるものであり、例えば、上記の硬化物の製造方法に用いられる基板、感光性樹脂フィルムのキャリアフィルム等の各種支持体の上に該硬化物を備えるものが挙げられる。本実施形態の感光性樹脂組成物の硬化物は、例えば、上記の本実施形態の硬化物の製造方法により形成することができる。
[Laminates and electronic components]
The laminate of the present embodiment is provided with a cured product of the photosensitive resin composition of the present embodiment. For example, various types of substrates, such as a substrate used in the method for producing the cured product and a carrier film of the photosensitive resin film, are used. The thing provided with this hardened | cured material on a support body is mentioned. The cured product of the photosensitive resin composition of the present embodiment can be formed by, for example, the above-described method for producing a cured product of the present embodiment.
 本実施形態の積層体における硬化物の厚みは、下限として10μm以上、30μm以上、50μm以上、70μm以上、100μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。硬化物の厚みは、用途に応じて上記の範囲から適宜選択すればよく、電子部品等に用いる場合は、下限として70μm以上、100μm超、又は、150μm以上から適宜選択すればよく、上限として500μm以下、300μm以下、又は、250μm以下から適宜選択すればよい。 The thickness of the cured product in the laminate of the present embodiment may be appropriately selected from 10 μm or more, 30 μm or more, 50 μm or more, 70 μm or more, 100 μm or more, more than 100 μm, or 150 μm or more as the lower limit, and the upper limit is 500 μm or less, 300 μm. What is necessary is just to select suitably below or 250 micrometers or less. The thickness of the cured product may be appropriately selected from the above range depending on the application, and when used for an electronic component or the like, the lower limit may be appropriately selected from 70 μm or more, more than 100 μm, or 150 μm or more, and the upper limit may be 500 μm. Hereinafter, it may be appropriately selected from 300 μm or less or 250 μm or less.
 上記の硬化物の製造方法により得られた基板上に設けられた硬化物は、本実施形態の感光性樹脂組成物を用い、例えば、70μm以上という厚い感光層でも優れたパターン形成性が得られるため、例えば、電子機器の小型化、高性能化の流れに伴い、基板上に厚い硬化物をより精細なパターンで設けることを要する電子回路基板に関する要望に対して、対応することが可能である。また、例えば、電子回路基板の製造におけるメッキ処理工程において、本実施形態の感光性樹脂組成物により形成した硬化物を絶縁膜として用いることで、配線間の短絡による歩留まりの低下を抑制することができる。
 よって、本実施形態の積層体は、例えば、携帯電話等のモバイル端末における電子回路基板などの電子部品として用いられる。
The cured product provided on the substrate obtained by the above-described method for producing a cured product uses the photosensitive resin composition of the present embodiment. For example, even with a thick photosensitive layer of 70 μm or more, excellent pattern formability can be obtained. Therefore, for example, with the trend toward downsizing and higher performance of electronic devices, it is possible to meet the demand for electronic circuit boards that require a thick cured product to be provided in a finer pattern on the substrate. . In addition, for example, in a plating process in the manufacture of an electronic circuit board, a decrease in yield due to a short circuit between wirings can be suppressed by using a cured product formed from the photosensitive resin composition of the present embodiment as an insulating film. it can.
Therefore, the laminated body of this embodiment is used as an electronic component such as an electronic circuit board in a mobile terminal such as a mobile phone.
 以下、実施例及び比較例に基づいて本実施態様の目的及び利点をより具体的に説明するが、本実施態様は以下の実施例に限定されるものではない。 Hereinafter, the purpose and advantages of the present embodiment will be described more specifically based on examples and comparative examples, but the present embodiment is not limited to the following examples.
(合成例1;樹脂P-1の合成)
 メタクリル酸メチル635g、アクリル酸ブチル30g、メタクリル酸ブチル245g、及びメタクリル酸2-ヒドロキシエチル75gを混合し、単量体混合物を得た。得られた単量体混合物に、2,2’-アゾジイソブチロニトリル0.9gを溶解させて、混合液とした。撹拌機及びコンデンサを備えた1Lのオートクレーブに、溶媒としてプロピレングリコールモノメチルエーテルアセテート1030gを加えて撹拌しながら、上記混合液を加えた。次いで、撹拌回転数100min-1、窒素雰囲気下において90℃で6時間重合させ、アクリル樹脂溶液を得た(樹脂P-1)。得られたアクリル樹脂の重量平均分子量は、43,370であった。ここで、重量平均分子量は、以下の装置を用い、GPC法標準ポリスチレン換算により求めた値であり、ポリマー0.5mgをテトラヒドロフラン(THF)1mLに溶かした溶液を用いて測定した。
  装置名:東ソー(株)製 HLC-8320GPC
  カラム:Gelpack R-420、R-430、及びR-440(3本つなぎ)
  検出器:RI検出器
  カラム温度:40℃
  溶離液:THF
  流速:1ml/分
  標準物質:ポリスチレン
(Synthesis Example 1; Synthesis of Resin P-1)
635 g of methyl methacrylate, 30 g of butyl acrylate, 245 g of butyl methacrylate, and 75 g of 2-hydroxyethyl methacrylate were mixed to obtain a monomer mixture. In the resulting monomer mixture, 0.9 g of 2,2′-azodiisobutyronitrile was dissolved to prepare a mixed solution. To a 1 L autoclave equipped with a stirrer and a condenser, 1030 g of propylene glycol monomethyl ether acetate was added as a solvent and the mixture was added while stirring. Next, the mixture was polymerized at 90 ° C. for 6 hours in a nitrogen atmosphere at a stirring speed of 100 min −1 to obtain an acrylic resin solution (Resin P-1). The weight average molecular weight of the obtained acrylic resin was 43,370. Here, the weight average molecular weight is a value determined by GPC standard polystyrene conversion using the following apparatus, and was measured using a solution in which 0.5 mg of polymer was dissolved in 1 mL of tetrahydrofuran (THF).
Device name: HLC-8320GPC manufactured by Tosoh Corporation
Column: Gelpack R-420, R-430, and R-440 (three-piece connection)
Detector: RI detector Column temperature: 40 ° C
Eluent: THF
Flow rate: 1 ml / min Standard material: Polystyrene
(実施例1~5、比較例1~8)
 表1に示す配合組成(表中の数値は各材料の質量部を示し、溶液の場合は固形分換算の質量部を示す。)に従って組成物を配合し、3本ロールミルで混練し感光性樹脂組成物を調製した。固形分濃度が60質量%になるようにN,N-ジメチルアセトアミドを加えて、感光性樹脂組成物を得た。
(Examples 1 to 5, Comparative Examples 1 to 8)
The composition is blended according to the composition shown in Table 1 (the numerical values in the table indicate parts by mass of each material, and in the case of a solution, the parts by mass in terms of solid content), kneaded with a three-roll mill, and photosensitive resin. A composition was prepared. N, N-dimethylacetamide was added so that the solid content concentration was 60% by mass to obtain a photosensitive resin composition.
Figure JPOXMLDOC01-appb-T000007
Figure JPOXMLDOC01-appb-T000007
 表1中の各材料の詳細は以下の通りである。
・UN-952:ウレタンアクリレート(根上工業(株)製、商品名、官能基数:10、重量平均分子量:9,000、水酸基を有するアクリレートとジイソシアネート化合物との反応生成物であり、分子内にアクリロイル基(光重合性官能基)、ウレタン結合(炭素-窒素結合)、鎖状炭化水素骨格、及び脂環式炭化水素骨格を有する。)
・樹脂P-1:合成例1で作製したアクリル樹脂(重量平均分子量:43,370)
・Z250:サイクロマーP (ACA)Z250(ダイセル・オルネクス(株)製、商品名、分子内にアクリロイル基(光重合性官能基)を有するが、炭素-窒素結合を有しない。)
・TMCH-5R:ウレタンアクリレート(日立化成(株)製、商品名、官能基数:2、重量平均分子量:950、分子内にアクリロイル基(光重合性官能基)、ウレタン結合(炭素-窒素結合)、鎖状炭化水素骨格、及び脂環式炭化水素骨格を有する。)
・FA-324A:EO変性ビスフェノールAジアクリレート(日立化成(株)製、商品名、官能基数:2、重量平均分子量:512)
・FA-7220M:アミド結合含有メタクリレート(日立化成(株)製、商品名)
・I-819:ビス(2,4,6-トリメチルベンゾイル)-フェニルホスフィンオキサイド、(BASF社製、商品名)
・パークミルD:ジクミルパーオキシド(日油(株)製、商品名)
・KBM-503:メタクリロキシプロピルトリメトキシシラン(信越化学工業(株)製、商品名)
・AY43-031:シランカップリング剤(東レ・ダウコーニング(株)製、商品名)
Details of each material in Table 1 are as follows.
UN-952: Urethane acrylate (manufactured by Negami Kogyo Co., Ltd., trade name, number of functional groups: 10, weight average molecular weight: 9,000, a reaction product of an acrylate having a hydroxyl group and a diisocyanate compound, and acryloyl in the molecule Group (photopolymerizable functional group), urethane bond (carbon-nitrogen bond), chain hydrocarbon skeleton, and alicyclic hydrocarbon skeleton.)
Resin P-1: Acrylic resin prepared in Synthesis Example 1 (weight average molecular weight: 43,370)
Z250: Cyclomer P (ACA) Z250 (manufactured by Daicel Ornex Co., Ltd., trade name, having an acryloyl group (photopolymerizable functional group) in the molecule but no carbon-nitrogen bond)
TMCH-5R: urethane acrylate (manufactured by Hitachi Chemical Co., Ltd., trade name, number of functional groups: 2, weight average molecular weight: 950, acryloyl group (photopolymerizable functional group) in the molecule, urethane bond (carbon-nitrogen bond) , Having a chain hydrocarbon skeleton and an alicyclic hydrocarbon skeleton.)
FA-324A: EO-modified bisphenol A diacrylate (manufactured by Hitachi Chemical Co., Ltd., trade name, number of functional groups: 2, weight average molecular weight: 512)
FA-7220M: Amide bond-containing methacrylate (trade name, manufactured by Hitachi Chemical Co., Ltd.)
I-819: Bis (2,4,6-trimethylbenzoyl) -phenylphosphine oxide (trade name, manufactured by BASF)
・ Park mill D: Dicumyl peroxide (manufactured by NOF Corporation, trade name)
KBM-503: Methacryloxypropyltrimethoxysilane (trade name, manufactured by Shin-Etsu Chemical Co., Ltd.)
・ AY43-031: Silane coupling agent (trade name, manufactured by Toray Dow Corning Co., Ltd.)
 次に、上記で得られた感光性樹脂組成物を用いて、下記に示す条件で各評価を行った。評価結果を表2に示す。 Next, each evaluation was performed under the conditions shown below using the photosensitive resin composition obtained above. The evaluation results are shown in Table 2.
[感光性樹脂フィルムの作製]
 厚み50μmのポリエチレンテレフタレートフィルム(商品名:A-4100、帝人(株)製)をキャリアフィルムとし、該キャリアフィルム上に、実施例及び比較例の樹脂組成物を、乾燥後の厚みが50μmとなるように均一に塗布した。次いで、熱風対流式乾燥機を用いて100℃で15分間加熱して乾燥し、感光層を形成しキャリアフィルムと感光層とを有する感光性樹脂フィルムを作製した。
[Preparation of photosensitive resin film]
A polyethylene terephthalate film (trade name: A-4100, manufactured by Teijin Ltd.) having a thickness of 50 μm is used as a carrier film, and the resin compositions of Examples and Comparative Examples are dried on the carrier film to a thickness of 50 μm. Was applied uniformly. Subsequently, it dried by heating for 15 minutes at 100 degreeC using a hot air convection dryer, and formed the photosensitive resin film which formed the photosensitive layer and has a carrier film and a photosensitive layer.
[パターン形成性の評価]
 ガラスエポキシ基板(MCL-E-679F(商品名、日立化成(株)製)の銅をエッチングして得たもの)上に、感光性樹脂フィルムの感光層が該ガラスエポキシ基板側に位置する向きにして積層し、キャリアフィルムを除去した。積層は、ラミネータを用いて60℃にて行った。次いで、感光層上に、上記の方法で、感光性樹脂フィルムを再度積層し、キャリアフィルムを除去し、これを3回繰り返すことで、ガラスエポキシ基板上に厚み200μmの感光層とキャリアフィルムとを備える積層体を得た。
 積層体のキャリアフィルム上に、解像度評価用マスク(詳細については後述する。)を置き、更にi-線フィルタ(商品名:HB-0365、朝日分光(株)製)をのせ、高精度平行露光機(ミカサ(株)製)を用いて、露光した。この際、積層体を3つの領域に分けて、3つの領域を異なる露光量(600、1,000、1,400mJ/cm)で、波長365nm(i線)の光で露光した。露光後のサンプルは、90℃のホットプレート上で、1分間の露光後加熱を行った。
 その後、キャリアフィルムを除去し、現像液(シクロペンタノン)に20分間浸漬することで現像した。現像後のパターンを室温にて30分間乾燥させ、金属顕微鏡を用いて観察することで、パターン形成性を評価した。評価は、下記の基準で行った。ここで、形成可能とは、未露光部がきれいに除去され、ライン部分(露光部)に倒れ等の不良がないことを意味する。実施例1~5の感光性樹脂組成物を用いた評価結果を表2に、比較例1~7の樹脂組成物を用いた評価結果を表3に示す。
 A:6-1~6-8、7-1~7-6、8-1~8-5が形成可能であった。
 B:7-7~7-8、8-6~8-8が形成可能であった。
 C:ライン幅30μm以下のパターンを形成できない、又は現像後に感光層が剥離した。
[Evaluation of pattern formability]
Orientation where the photosensitive layer of the photosensitive resin film is located on the glass epoxy substrate side on the glass epoxy substrate (obtained by etching copper of MCL-E-679F (trade name, manufactured by Hitachi Chemical Co., Ltd.)) And the carrier film was removed. Lamination was performed at 60 ° C. using a laminator. Next, the photosensitive resin film is again laminated on the photosensitive layer by the above-described method, the carrier film is removed, and this is repeated three times to form a photosensitive layer having a thickness of 200 μm and the carrier film on the glass epoxy substrate. The laminated body provided was obtained.
A mask for resolution evaluation (details will be described later) is placed on the carrier film of the laminate, and an i-line filter (trade name: HB-0365, manufactured by Asahi Spectroscopy Co., Ltd.) is further placed on the carrier film for high precision parallel exposure. Exposure was performed using a machine (Mikasa Co., Ltd.). At this time, the laminate was divided into three regions, and the three regions were exposed with light having a wavelength of 365 nm (i-line) at different exposure amounts (600, 1,000, 1,400 mJ / cm 2 ). The sample after exposure was heated after exposure for 1 minute on a hot plate at 90 ° C.
Thereafter, the carrier film was removed, and development was performed by immersing in a developer (cyclopentanone) for 20 minutes. The developed pattern was dried at room temperature for 30 minutes and observed with a metal microscope to evaluate the pattern formability. Evaluation was performed according to the following criteria. Here, “formable” means that the unexposed part is removed cleanly and the line part (exposed part) does not have a defect such as a fall. Table 2 shows the evaluation results using the photosensitive resin compositions of Examples 1 to 5, and Table 3 shows the evaluation results using the resin compositions of Comparative Examples 1 to 7.
A: 6-1 to 6-8, 7-1 to 7-6, 8-1 to 8-5 could be formed.
B: 7-7 to 7-8 and 8-6 to 8-8 could be formed.
C: A pattern having a line width of 30 μm or less could not be formed, or the photosensitive layer was peeled off after development.
 ここで、解像度評価用マスクは、所定のライン間ピッチ、ライン幅を有する、図1に示されるL字形状、及び直線形状のパターンを有するマスクである(図1における、数値の単位はμmである。)。図1は、解像度評価用マスクのうち、該L字形状、及び直線形状のライン間ピッチが200μmで、ライン幅が30μmの解像度評価用マスクを示す模式図である。本実施例では、ライン間ピッチ、ライン幅について、幾つかの組み合わせを有するマスクを用いており、ライン間ピッチ及びライン幅に応じて、A-B(Aはライン間ピッチに応じた数値、Bはライン幅に応じた数値が入る。)で示し、ライン間ピッチが100、150、200μmのものを、Aとして各々6、7、8とし、ライン幅が5、8、10、12、15、20、25、及び30μmのものを、Bとして各々1~8と称する(表4参照)。例えば、ライン間ピッチが100μmで、ライン幅が5μmのものは6-1と称し、図1に示されるライン間ピッチが200μmで、ライン幅が30μmのものは、8-8と称する。よって、A及びBが小さい数値のものほど、パターン形成が困難になるといえる、すなわち、A及びBが小さい数値のマスクを用いてもパターン形成できる感光性樹脂組成物は、より優れたパターン形成性を有するものであるといえる。 Here, the resolution evaluation mask is a mask having a L-shaped pattern and a linear pattern shown in FIG. 1 having a predetermined line pitch and line width (the unit of numerical values in FIG. 1 is μm). is there.). FIG. 1 is a schematic diagram showing a resolution evaluation mask having a L-shaped and straight line-to-line pitch of 200 μm and a line width of 30 μm among the resolution evaluation masks. In this embodiment, a mask having several combinations of the inter-line pitch and the line width is used. Depending on the inter-line pitch and the line width, AB (A is a numerical value corresponding to the inter-line pitch, B Is a numerical value according to the line width), and the pitch between lines is 100, 150, 200 μm, A is 6, 7, 8, respectively, and the line width is 5, 8, 10, 12, 15, Those of 20, 25, and 30 μm are designated as 1 to 8 as B (see Table 4). For example, a line pitch of 100 μm and a line width of 5 μm is referred to as 6-1, and a line pitch of 200 μm and a line width of 30 μm shown in FIG. 1 is referred to as 8-8. Therefore, it can be said that pattern formation becomes more difficult as the values of A and B are smaller. That is, the photosensitive resin composition that can form a pattern using a mask having a numerical value of A and B is more excellent in pattern formation. It can be said that it has.
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
 表2より、実施例1~5の本実施態様の感光性樹脂組成物は、優れたパターン形成性を有していることが確認された。これに対して、(B)成分を含んでいない比較例1及び2の樹脂組成物を用いた場合は、露光量600(mJ/cm)ではパターンの形成すらできず、(A)成分及び(B)成分を含まない比較例3及び4の樹脂組成物を用いた場合は、露光量を1400(mJ/cm)と多くしてもパターンの形成ができなかった。(B)成分を含むものの(A)成分を含まない比較例5~7の樹脂組成物を用いた場合は、比較例6の樹脂組成物を用い、露光量を1400(mJ/cm)とした際にパターンの形成ができたものの、他の場合はパターンの形成はできなかった。また、(A)成分を含むものの、光重合官能基としてアクリロイル基を有する低分子量体を含まない比較例8の樹脂組成物を用いた場合は、全くパターンの形成はできなかった。 From Table 2, it was confirmed that the photosensitive resin compositions of the present embodiments of Examples 1 to 5 had excellent pattern forming properties. On the other hand, when the resin compositions of Comparative Examples 1 and 2 that did not contain the component (B) were used, the pattern could not be formed even at an exposure amount of 600 (mJ / cm 2 ). When the resin compositions of Comparative Examples 3 and 4 not containing the component (B) were used, the pattern could not be formed even if the exposure amount was increased to 1400 (mJ / cm 2 ). When the resin compositions of Comparative Examples 5 to 7 containing the component (B) but not the component (A) were used, the resin composition of Comparative Example 6 was used, and the exposure amount was 1400 (mJ / cm 2 ). However, in other cases, the pattern could not be formed. In addition, when the resin composition of Comparative Example 8 containing the component (A) but not containing a low molecular weight substance having an acryloyl group as a photopolymerizable functional group was used, no pattern was formed.
[吸光度の測定]
 上記の[感光性樹脂フィルムの作製]で得られた感光性樹脂フィルムについて、感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度を測定した。具体的には、紫外可視分光光度計(製品名:U-3310 Spectrophotometer、(株)日立ハイテクノロジーズ製)を用いて、波長365nmの吸光度(Abs)を測定した。リファレンスには、ポリエチレンテレフタレート(PET)フィルム単体を用いた。測定結果を表5に示す。
[Measurement of absorbance]
For the photosensitive resin film obtained in [Preparation of photosensitive resin film], the absorbance of the photosensitive layer with respect to light having a wavelength of 365 nm was measured at a thickness of the photosensitive layer (thickness after drying) of 50 μm. Specifically, the absorbance (Abs) at a wavelength of 365 nm was measured using an ultraviolet-visible spectrophotometer (product name: U-3310 Spectrophotometer, manufactured by Hitachi High-Technologies Corporation). For reference, a polyethylene terephthalate (PET) film alone was used. Table 5 shows the measurement results.
Figure JPOXMLDOC01-appb-T000011
Figure JPOXMLDOC01-appb-T000011
 表5の結果から、実施例1~5の本実施形態の感光性樹脂組成物は、感光層の厚み(乾燥後の厚み)50μmにおける、波長365nmの光に対する吸光度は0.35以下、0.3以下、又は、0.2以下と小さく、感光層の底部(感光層の基板側の面)まで光が通るため、優れたパターン形成性を発揮することが確認された。一方、比較例3~7の樹脂組成物は、その吸光度が0.36よりも大きかった。 From the results of Table 5, the photosensitive resin compositions of the present embodiments of Examples 1 to 5 have an absorbance with respect to light having a wavelength of 365 nm at a photosensitive layer thickness (thickness after drying) of 50 μm of 0.35 or less. Since the light passes to the bottom of the photosensitive layer (the surface on the substrate side of the photosensitive layer) as small as 3 or less or 0.2 or less, it was confirmed that excellent pattern forming properties were exhibited. On the other hand, the resin compositions of Comparative Examples 3 to 7 had an absorbance greater than 0.36.
[絶縁信頼性の評価]
 評価デバイスであるTEG(Test Element Group)(WALTZ-KIT EM0101JY(商品名、WALTZ社製、L/S=40μm/15μm))の、くし型銅電極上に、実施例1~5で得られた厚み50μmの感光性樹脂フィルムを、感光層がくし型銅電極側に位置する向きにして積層した。積層は、ラミネータを用いて60℃にて行った。次いで、i線で1000mJ/cmの露光量で露光した後、90℃のホットプレート上で1分間加熱してから、キャリアフィルムを除去した。さらに、200℃のオーブンで1時間加熱した後、室温まで冷却して測定試料を得た。
 得られた測定試料のTEG電極部に、ハンダでリード線を取り付け、高温高湿バイアス試験を行った(電圧;5V(直流)、試験時間;100時間、85℃、85%RH(高温高湿機(ESPEC社製)を使用))。その結果、実施例1~5の感光性樹脂フィルムを用いて得られた測定試料は、いずれも試験時間(100時間)中に抵抗値が1.0×10以上を保っており、充分に絶縁信頼性に優れることが確認できた。
 
[Evaluation of insulation reliability]
The evaluation device obtained in Examples 1 to 5 on a comb-type copper electrode of TEG (Test Element Group) (WALTZ-KIT EM0101JY (trade name, manufactured by WALTZ, L / S = 40 μm / 15 μm)) A photosensitive resin film having a thickness of 50 μm was laminated in such a direction that the photosensitive layer was positioned on the comb copper electrode side. Lamination was performed at 60 ° C. using a laminator. Subsequently, after exposing with i line | wire with the exposure amount of 1000 mJ / cm < 2 >, after heating for 1 minute on a 90 degreeC hotplate, the carrier film was removed. Furthermore, after heating in an oven at 200 ° C. for 1 hour, the sample was cooled to room temperature to obtain a measurement sample.
A lead wire was attached to the TEG electrode portion of the obtained measurement sample with solder, and a high temperature and high humidity bias test was performed (voltage: 5 V (direct current), test time: 100 hours, 85 ° C., 85% RH (high temperature and high humidity). Machine (made by ESPEC)))). As a result, each of the measurement samples obtained using the photosensitive resin films of Examples 1 to 5 had a resistance value of 1.0 × 10 7 or more during the test time (100 hours), and was sufficiently It was confirmed that the insulation reliability was excellent.

Claims (16)

  1.  (A)成分:光重合性官能基及び炭素-窒素結合を有する高分子量体と、(B)成分:光重合性官能基及び炭素-窒素結合を有する低分子量体と、(C)成分:光重合開始剤と、を含有し、該(B)成分が、光重合性官能基としてアクリロイル基を有する低分子量体を含む、感光性樹脂組成物。 (A) component: high molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond, (B) component: low molecular weight body having a photopolymerizable functional group and a carbon-nitrogen bond, and (C) component: light And a polymerization initiator, and the component (B) comprises a low molecular weight substance having an acryloyl group as a photopolymerizable functional group.
  2.  前記(A)成分が、光重合性官能基として(メタ)アクリロイル基を有する高分子量体を含有する、請求項1に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1, wherein the component (A) contains a high molecular weight body having a (meth) acryloyl group as a photopolymerizable functional group.
  3.  前記(A)成分が、炭素-窒素結合としてウレタン結合を有する高分子量体を含有する、請求項1又は2に記載の感光性樹脂組成物。 The photosensitive resin composition according to claim 1 or 2, wherein the component (A) contains a high molecular weight substance having a urethane bond as a carbon-nitrogen bond.
  4.  前記(A)成分が、鎖状炭化水素骨格、脂環式骨格、及び芳香環骨格からなる群から選ばれる少なくとも1種の骨格を有する高分子量体を含有する、請求項1~3のいずれか1項に記載の感光性樹脂組成物。 The component (A) contains a high molecular weight polymer having at least one skeleton selected from the group consisting of a chain hydrocarbon skeleton, an alicyclic skeleton, and an aromatic ring skeleton. 2. The photosensitive resin composition according to item 1.
  5.  前記(B)成分が、炭素-窒素結合としてウレタン結合を有する低分子量体を含有する、請求項1~4のいずれか1項に記載の感光性樹脂組成物。 5. The photosensitive resin composition according to any one of claims 1 to 4, wherein the component (B) contains a low molecular weight substance having a urethane bond as a carbon-nitrogen bond.
  6.  前記(C)成分が、アシルホスフィンオキサイド系光重合開始剤を含有する、請求項1~5のいずれか1項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 5, wherein the component (C) contains an acylphosphine oxide photopolymerization initiator.
  7.  (A)成分、(B)成分、及び(C)成分の含有量が、感光性樹脂組成物中の固形分全量基準として、各々10~95質量%、3~70質量%、及び0.05~20質量%である、請求項1~6のいずれか1項に記載の感光性樹脂組成物。 The content of the component (A), the component (B), and the component (C) is 10 to 95% by mass, 3 to 70% by mass, and 0.05%, respectively, based on the total solid content in the photosensitive resin composition. The photosensitive resin composition according to any one of Claims 1 to 6, which is -20% by mass.
  8.  更に、(D)成分:熱ラジカル重合開始剤を含有する、請求項1~7のいずれか1項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 7, further comprising (D) component: a thermal radical polymerization initiator.
  9.  厚み50μmにおける波長365nmの光に対する吸光度が、0.35以下である請求項1~8のいずれか1項に記載の感光性樹脂組成物。 The photosensitive resin composition according to any one of claims 1 to 8, wherein the absorbance to light having a wavelength of 365 nm at a thickness of 50 µm is 0.35 or less.
  10.  請求項1~9のいずれか1項に記載の感光性樹脂組成物を用いた感光層を有する、感光性樹脂フィルム。 A photosensitive resin film having a photosensitive layer using the photosensitive resin composition according to any one of claims 1 to 9.
  11.  基板上に請求項1~9のいずれか1項に記載の感光性樹脂組成物、又は請求項10に記載の感光性樹脂フィルムを用いて感光層を設ける工程、該感光層の少なくとも一部に活性光線を照射して、光硬化部を形成する工程、及び、該感光層の光硬化部以外の少なくとも一部を除去し、樹脂パターンを形成する工程を順に有する、硬化物の製造方法。 A step of forming a photosensitive layer using the photosensitive resin composition according to any one of claims 1 to 9 or the photosensitive resin film according to claim 10 on a substrate, and at least a part of the photosensitive layer A method for producing a cured product, which comprises a step of irradiating actinic rays to form a photocured portion, and a step of removing at least a portion other than the photocured portion of the photosensitive layer and forming a resin pattern.
  12.  更に、前記樹脂パターンを加熱処理する工程を有する、請求項11に記載の硬化物の製造方法。 Furthermore, the manufacturing method of the hardened | cured material of Claim 11 which has the process of heat-processing the said resin pattern.
  13.  前記樹脂パターンの厚みが、70μm以上300μm以下である、請求項12に記載の硬化物の製造方法。 The manufacturing method of the hardened | cured material of Claim 12 whose thickness of the said resin pattern is 70 micrometers or more and 300 micrometers or less.
  14.  請求項1~9のいずれか1項に記載の感光性樹脂組成物の硬化物を備える積層体。 A laminate comprising a cured product of the photosensitive resin composition according to any one of claims 1 to 9.
  15.  前記硬化物の厚みが、70μm以上300μm以下である、請求項14に記載の積層体。 The laminate according to claim 14, wherein the cured product has a thickness of 70 μm or more and 300 μm or less.
  16.  請求項1~9のいずれか1項に記載の感光性樹脂組成物の硬化物を備える電子部品。 An electronic component comprising a cured product of the photosensitive resin composition according to any one of claims 1 to 9.
PCT/JP2016/060741 2016-03-31 2016-03-31 Photosensitive resin composition, photosensitive resin film, method for producing cured product, laminate, and electronic component WO2017168697A1 (en)

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