JP7061887B2 - Dehydration treatment method and equipment for hydrous soil - Google Patents

Dehydration treatment method and equipment for hydrous soil Download PDF

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JP7061887B2
JP7061887B2 JP2018016142A JP2018016142A JP7061887B2 JP 7061887 B2 JP7061887 B2 JP 7061887B2 JP 2018016142 A JP2018016142 A JP 2018016142A JP 2018016142 A JP2018016142 A JP 2018016142A JP 7061887 B2 JP7061887 B2 JP 7061887B2
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earth
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water
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久 深田
喜弘 小飼
浩史 矢部
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Fudo Tetra Corp
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本発明は、処理対象である高含水比の土砂を比較的簡易に脱水して、土のう等の中詰め材料として使用可能となる程度まで含水比を低減するような場合に好適な含水土砂の脱水処理方法及び装置に関する。 INDUSTRIAL APPLICABILITY The present invention is suitable for dehydrating water-containing earth and sand, which is suitable for dehydrating soil with a high water content to be treated relatively easily and reducing the water content to a extent that it can be used as a filling material for sandbags and the like. Regarding processing methods and equipment.

例えば、建設基礎掘削で生じる掘削土、サンドコンパクションパイル(SCP)工法などの締固め砂杭造成で生じる盛り上がり土の中には、含水比が高くそのままでは運搬困難であったり再利用できない土砂が多い。そのような含水土砂の脱水処理方法及び装置として、特許文献1と2は、特に、高含水比の土砂を真空ポンプの負圧による吸引作用により脱水して含水比を低減する構成を開示している。 For example, among the excavated soil generated by construction foundation excavation and the raised soil generated by compaction sand pile construction such as the sand compaction pile (SCP) method, there are many earth and sand that are difficult to transport or cannot be reused as they are due to their high water content. .. As a method and apparatus for dehydrating such hydrous earth and sand, Patent Documents 1 and 2 specifically disclose a configuration in which earth and sand having a high water content ratio are dehydrated by a suction action by a negative pressure of a vacuum pump to reduce the water content ratio. There is.

図8は特許文献1に開示のものである。この脱水処理方法は、スクリューコンベア1が土砂搬送用のスクリュー6と、その外側の筒体として2重構造の外筒3及び多数の集水孔10を有した内筒4とで構成されており、スクリュー6側を陽極とし、内筒4側を陰極として導入された含水土砂29に電気浸透を作用させて内部水を土中水29aとして抽出させ、かつ、周隙9内に真空脱水作用により土中水29aを吸引し集水して脱水する(請求項1,2)。また、その装置要部は、前端に土砂導入用ホッパ2を有し、後端に排土口21及び排出管7を有するスクリューコンベア1を備えている。このスクリューコンベア1は、絶縁性外筒3と、外筒3の内側において周隙9を介し配され、集水孔付きの内筒4と、内筒4内に配置されて土砂を搬送可能なスクリュー6とを有し、スクリュー6に直流電源装置22の正極を接続し陽極とし、内筒4を負極と接続し陰極とし、かつ周隙9に真空ポンプと接続された真空引き管28を接続している(請求項5)。 FIG. 8 is disclosed in Patent Document 1. In this dehydration treatment method, the screw conveyor 1 is composed of a screw 6 for transporting earth and sand, an outer cylinder 3 having a double structure as an outer cylinder thereof, and an inner cylinder 4 having a large number of water collecting holes 10. The water-containing earth and sand 29 introduced with the screw 6 side as the anode and the inner cylinder 4 side as the cathode are subjected to electric permeation to extract the internal water as the soil water 29a, and the peripheral gap 9 is subjected to vacuum dehydration action. Soil water 29a is sucked, collected and dehydrated (claims 1 and 2). Further, the main part of the device is provided with a screw conveyor 1 having a hopper 2 for introducing earth and sand at the front end and a soil discharge port 21 and a discharge pipe 7 at the rear end. The screw conveyor 1 is arranged inside the insulating outer cylinder 3 and the outer cylinder 3 via a peripheral gap 9, and is arranged in the inner cylinder 4 with a water collecting hole and the inner cylinder 4 to convey earth and sand. It has a screw 6, and the positive electrode of the DC power supply device 22 is connected to the screw 6 to serve as an anode, the inner cylinder 4 is connected to the negative electrode to serve as a cathode, and the vacuum pulling tube 28 connected to the vacuum pump is connected to the peripheral gap 9. (Claim 5).

図9(a),(b)は特許文献2に開示のものである。この脱水処理方法は、バケットによって掘削した土砂を搬送容易な状態まで脱水する構成として、ショベル系建設車両のアームに装着されるバケット10cを2重構造とし、内張りをネット(多孔板10d)により構成し、このバケット10cで泥水を含む土砂を掬い取り、上記バケット10cに振動を与えて水分の分離を促進しつつ前記2重構造の間隔空間を負圧、つまり真空ポンプの負圧による吸引作用により水分を分離する(請求項1,3)。また、その装置要部は、バケットで掬い取った泥水まじりの土砂を搬送容易な状態まで脱水するため、バケット10cがネット製の内張り(多孔板10d)を備えた2重構造になっていると共に、バケット本体とネット製内張り(多孔板10d)との間隙空間を真空吸引する手段(真空ポンプ11)と、バケット10cに設けられた起振機13とを有している。 9 (a) and 9 (b) are disclosed in Patent Document 2. In this dehydration treatment method, as a configuration for dehydrating the earth and sand excavated by the bucket to a state where it can be easily transported, the bucket 10c mounted on the arm of the excavator-based construction vehicle has a double structure, and the lining is configured by a net (perforated plate 10d). Then, the bucket 10c scoops up the earth and sand containing muddy water, and the bucket 10c is vibrated to promote the separation of water while creating a negative pressure in the space between the double structures, that is, by a suction action by the negative pressure of the vacuum pump. Separate the water (claims 1 and 3). In addition, the main part of the device has a double structure in which the bucket 10c is equipped with a net-made lining (perforated plate 10d) in order to dehydrate the earth and sand mixed with muddy water scooped up by the bucket to a state where it can be easily transported. It has a means (vacuum pump 11) for vacuum-sucking the gap space between the bucket main body and the net-made lining (perforated plate 10d), and a vibrator 13 provided in the bucket 10c.

特開2004-190417号公報Japanese Unexamined Patent Publication No. 2004-190417 特許第4236869号公報Japanese Patent No. 4236869

上記特許文献1では、処理対象の含水土砂をスクリューにより筒体の一端から他端側に搬送する過程で、電気浸透作用により内部水を土中水として抽出すると共に周隙内に真空脱水作用により土中水を吸引し脱水するため、スクリューコンベアの駆動に加え、電気浸透作用に使う直流電源装置及び真空吸引用の真空ポンプ関連の構成が必要となり複雑で稼働経費が高くなる。なお、特開平7-71052号公報には、以上の電気浸透作用を省いて、高含水比の土砂をスクリューコンベアで移動しつつ水分を真空ポンプにより真空引きして脱水する構成が開示されている。この場合は、文献1に比べ電気浸透作用が省略される分だけ簡易化されるが、稼働経費の低減はスクリューコンベアを必須としているためさほど期待できない。 In Patent Document 1, in the process of transporting the hydrous earth and sand to be treated from one end to the other end of the cylinder by a screw, the internal water is extracted as soil water by an electric permeation action and a vacuum dehydration action is performed in the peripheral gap. Since soil water is sucked and dehydrated, in addition to driving a screw conveyor, a DC power supply device used for electric permeation and a vacuum pump-related configuration for vacuum suction are required, which is complicated and increases operating costs. Japanese Patent Application Laid-Open No. 7-71052 discloses a configuration in which the above electroosmotic action is omitted and water is evacuated by a vacuum pump to dehydrate while moving earth and sand having a high water content by a screw conveyor. .. In this case, it is simplified by the amount that the electro-osmosis action is omitted as compared with Document 1, but the reduction of the operating cost cannot be expected so much because the screw conveyor is indispensable.

上記特許文献2では、掘削した土砂を搬送容易な状態まで脱水する構成として、建設車両のショベル系のバケットに処理対象の含水土砂を掬い取った状態で真空ポンプにより真空引きして脱水するため、また真空圧の作用が局部的であるため作業効率が悪く大容量の含水土砂を処理しなければならないような場合に時間と手間がかかり適用し難い。 In Patent Document 2, the excavated earth and sand are evacuated to a state where they can be easily transported. In addition, since the action of vacuum pressure is local, work efficiency is poor and it is difficult to apply it because it takes time and effort when a large amount of water-containing earth and sand must be treated.

本発明の目的は、以上のような背景から、工事現場などで発生した高含水比の土砂を、スクリューコンベアのような搬送動力を必要とせず、比較的簡単に脱水処理できる含水土砂の脱水処理方法及び装置を提供することにある。より好ましくは、既存のSCPや被覆砂杭造成工法で使用されている装置ないしは装置構成部材をできるだけ利用することで、装置費用を抑え、かつ効率よく脱水処理できるようにすることにある。他の目的は以下の内容説明のなかで明らかにする。 From the above background, an object of the present invention is to dehydrate water-containing sediment generated at a construction site or the like, which can be dehydrated relatively easily without requiring a transport power such as a screw conveyor. To provide methods and equipment. More preferably, by using as much as possible the equipment or device components used in the existing SCP and the covered sand pile construction method, the cost of the device can be suppressed and the dehydration process can be performed efficiently. Other purposes will be clarified in the following description.

上記目的を達成するため請求項1の本発明は、図面を参考すると、高含水比の土砂ESを、真空ポンプの負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理方法であって、筒部材であるケーシング5を垂直ないしは所定傾斜角で保持し前記ケーシングの下端の蓋を開放した状態で、前記ケーシング内の内側上下方向に透水性の有底筒状被覆袋4を配置してから前記蓋を閉じ、前記ケーシングの上側開口から処理対象である含水土砂ESを前記被覆袋4に投入収容した後、前記ケーシング周囲に設けられた多数の吸引孔52から前記真空ポンプで前記ケーシング5内を吸引すると共に、前記ケーシングの上側に設けられた振動機13にて該ケーシングに振動を加えることにより前記被覆袋内の含水土砂を脱水処理することを特徴としている。
In order to achieve the above object, the present invention of claim 1 is a method for dehydrating hydrous sediment, which reduces the water content ratio by dehydrating the earth and sand ES having a high water content by the suction action by the negative pressure of the vacuum pump, referring to the drawings. In a state where the casing 5 which is a tubular member is held at a vertical or predetermined inclination angle and the lid at the lower end of the casing is opened, a water-permeable bottomed tubular covering bag 4 is provided in the inner vertical direction inside the casing. After arranging, the lid is closed, the hydrous earth and sand ES to be treated is charged and accommodated in the covering bag 4 from the upper opening of the casing, and then the vacuum pump is used from a large number of suction holes 52 provided around the casing. It is characterized in that the inside of the casing 5 is sucked and the water-containing earth and sand in the covering bag is dehydrated by applying vibration to the casing by a vibrator 13 provided on the upper side of the casing .

請求項5の発明は、高含水比の土砂ESを、真空ポンプ7の負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理装置であって、支持手段1により垂直ないしは所定傾斜角に保持されて、周囲に設けた多数の吸引孔52及び下端開口を開閉する蓋を有している筒部材であるケーシング5と、前記ケーシングの上側に設けられて該ケーシングに振動を加える振動機13と、前記ケーシング5上側に接続された土砂投入用ホッパ2と、前記ケーシング5の内側上下方向に配置されて、対象の含水土砂を前記ホッパを介して上開口より内部に受入可能な透水性の有底筒状被覆袋4と、前記吸引孔に装着されて前記真空ポンプの吸引側に接続される吸引管53と、前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入する加圧手段28とを備えていることを特徴としている。
The invention of claim 5 is a water-containing earth and sand dehydration treatment device for reducing the water content by dehydrating the earth and sand ES having a high water content by suction action by the negative pressure of the vacuum pump 7, and is vertical or predetermined by the support means 1. A casing 5 which is a tubular member held at an inclination angle and has a large number of suction holes 52 provided around it and a lid for opening and closing the lower end opening, and a casing 5 provided on the upper side of the casing to apply vibration to the casing. The vibrator 13 and the earth and sand input hopper 2 connected to the upper side of the casing 5 are arranged in the vertical direction inside the casing 5, and the target hydrous earth and sand can be received inside from the upper opening through the hopper. A water-permeable bottomed tubular coated bag 4, a suction tube 53 attached to the suction hole and connected to the suction side of the vacuum pump, and compressed air in the casing and above the coated bag are introduced. It is characterized in that it is provided with a pressurizing means 28 .

以上の脱水処理方法及び装置は、真空ポンプ及び吸引孔付きケーシング並びに吸引管を除き、SCPや被覆砂杭造成装置のものをそのまま利用可能な点に着目して工夫されたものである。ケーシング用の支持手段は、形態例に挙げたクローラタイプ機のリーダー以外に、例えばバックホウ機で支持してもよい。ケーシングは略垂直に保持されることが好ましいが、所定傾斜角つまり含水土砂を上から投入したときに自重により落下する角度でも差し支えない。 The above dehydration treatment method and apparatus have been devised by paying attention to the fact that the CP and the covered sand pile construction apparatus can be used as they are, except for the vacuum pump, the casing with suction holes, and the suction pipe. The support means for the casing may be supported by, for example, a backhoe machine, in addition to the leader of the crawler type machine described in the embodiment. The casing is preferably held substantially vertically, but it may have a predetermined inclination angle, that is, an angle at which the casing drops due to its own weight when the hydrous earth and sand are thrown in from above.

以上の各発明は、以下に挙げるように具体化することがより好ましい。
(ア)、請求項1において、前記真空ポンプで真空吸引すると共に前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入して加圧する構成である(請求項2)
It is more preferable that each of the above inventions be embodied as described below.
(A) The configuration according to claim 1 is that the vacuum suction is performed by the vacuum pump and compressed air is introduced into the casing and applied to the upper side of the covering bag to pressurize the casing (claim 2) .

(イ)、請求項2において、前記被覆袋の上端側に装着される略筒形のホルダ、及び前記ホルダの内側に配設された開閉手段を有し、前記圧縮空気を導入して加圧する操作では前記開閉手段により前記被覆袋の上側開口を閉状態に切り換える構成である(請求項3)
(A), claim 2, has a substantially tubular holder mounted on the upper end side of the covering bag and an opening / closing means disposed inside the holder, and the compressed air is introduced and pressurized. In the operation, the upper opening of the covering bag is switched to the closed state by the opening / closing means (claim 3) .

(ウ)、請求項1から3の何れかにおいて、前記脱水処理した後、前記ケーシング下側開口から土砂収容状態の前記被覆袋を引き出し、所定長さに分割すると共に分割面を被覆処理することにより土のうを作る構成である(請求項4)。これは、図7に例示したごとく本発明の脱水処理方法で使用した被覆袋を脱水処理した土砂と共に利用する一例として、土のうを作成する構成である。勿論、脱水処理した土砂については、ケーシング下側開口から土砂充填状態の被覆袋を引き出した後、又は、被覆袋をケーシング内に配置した状態で、被覆袋内から土砂を取り出して例えば盛り土用、SCP用、被覆砂杭用の土砂として用いるようにしてもよい。(C) In any one of claims 1 to 3, after the dehydration treatment, the covering bag in the state of containing earth and sand is pulled out from the lower opening of the casing, divided into predetermined lengths, and the divided surface is coated. (Claim 4). This is a configuration for creating sandbags as an example of using the covering bag used in the dehydration treatment method of the present invention together with the dehydrated earth and sand as illustrated in FIG. 7. Of course, for the dehydrated earth and sand, after pulling out the covering bag filled with earth and sand from the lower opening of the casing, or with the covering bag placed in the casing, take out the earth and sand from the covering bag and use it for embankment, for example. It may be used as earth and sand for CSP and for covered sand piles.

請求項1の発明では、真空脱水式として、ケーシングを垂直ないしは所定傾斜角に保持した状態で、ケーシングの上下方向に透水性の筒形被覆袋を配置し、被覆袋に対し上側開口から処理対象の含水土砂を投入収容した後、ケーシング周囲の吸引孔から真空ポンプでケーシング内を吸引するため、特許文献1のごとく含水土砂を移動しながら脱水する構成に比べスクリューコンベアのような搬送動力を必要とせず、比較的簡単に大容量の含水土砂でも効率よく脱水処理することができる。 In the invention of claim 1, as a vacuum dehydration type, a water-permeable tubular covering bag is arranged in the vertical direction of the casing while the casing is held vertically or at a predetermined inclination angle, and a processing target is to be processed from the upper opening with respect to the covering bag. Since the inside of the casing is sucked by a vacuum pump from the suction hole around the casing after the water-containing earth and sand are charged and stored, a transfer power like a screw conveyor is required as compared with the configuration of dehydrating while moving the water-containing earth and sand as in Patent Document 1. However, even a large amount of hydrous earth and sand can be efficiently dehydrated relatively easily.

また、この発明では、真空ポンプで真空吸引すると共にケーシングに振動を加えることにより含水土砂の脱水を促して脱水効率を向上できる。
Further , in the present invention, dehydration of hydrous earth and sand can be promoted and dehydration efficiency can be improved by vacuum suctioning with a vacuum pump and applying vibration to the casing.

請求項2の発明では、真空ポンプで真空吸引すると共にケーシング内にあって被覆袋の上側に圧縮空気を導入して加圧することにより含水土砂の脱水を促して脱水効率を向上できる。この場合、請求項3の発明では、前記圧縮空気を導入して加圧する操作において、被覆袋の上端側に装着される筒形ホルダの内側に配された開閉手段により被覆袋の上側開口を閉状態にすると脱水効率をより向上できる。
In the invention of claim 2, the dehydration of hydrous earth and sand can be promoted and the dehydration efficiency can be improved by vacuum-sucking with a vacuum pump and introducing compressed air in the casing to the upper side of the covering bag to pressurize. In this case, in the invention of claim 3, in the operation of introducing and pressurizing the compressed air, the upper opening of the covering bag is closed by the opening / closing means arranged inside the tubular holder mounted on the upper end side of the covering bag. The dehydration efficiency can be further improved in the state.

請求項4の発明では、図7に例示されるごとく脱水処理した土砂を使用した被覆袋と共にケーシングから引き出し、所定長さに分割すると共に分割面を被覆処理すると、土のうが簡単に作れる。すなわち、この発明では、脱水工程、引出工程、分割工程、分割面封止工程を経ることで土のうを効率よく作成でき、含水土砂の有効活用として最適なものとなる。
In the invention of claim 4 , sandbags can be easily made by pulling out from the casing together with a covering bag using dehydrated earth and sand as illustrated in FIG. 7, dividing into predetermined lengths, and covering the divided surface. That is, in the present invention, sandbags can be efficiently produced by going through a dehydration step, a drawing step, a splitting step, and a split surface sealing step, which is optimal for effective utilization of hydrous soil.

請求項5の発明では、請求項1の脱水処理方法に好適な装置となり、上記したごとく真空脱水式として、既存のSCPや被覆砂杭造成装置を多少改良するだけでよく経費を抑えて提供できる。具体的には、真空ポンプ及びケーシング並びに吸引管を除いて、SCPや被覆砂杭造成装置を構成している、ケーシング用の支持手段、土砂運搬用バケット及びその昇降手段、コンプレッサ及びシーブタンク等をそのまま利用できる。また、SCPや被覆砂杭造成装置は、処理対象の含水土砂が発生する施工現場で使用されていることも多いため経費を抑えて実施容易となる。
The invention of claim 5 is an apparatus suitable for the dehydration treatment method of claim 1, and as described above, it can be provided as a vacuum dehydration type with only a slight improvement in the existing SCP and a covered sand pile construction apparatus at a low cost. .. Specifically, except for the vacuum pump, casing, and suction pipe, the supporting means for the casing, the bucket for transporting earth and sand and its elevating means, the compressor, the sheave tank, etc., which constitute the SCP and the covered sand pile making device, are used as they are. Available. In addition, SCP and covered sand pile construction equipment are often used at construction sites where hydrous earth and sand to be treated are generated, so that costs can be reduced and implementation is easy.

また、この発明では、加圧手段や振動機についてはSCPや被覆砂杭造成装置でも用いられており、それを利用することで真空脱水作用を向上できるようにする。
Further , in the present invention, the pressurizing means and the vibration machine are also used in the SCP and the covered sand pile creating apparatus, and the vacuum dehydration action can be improved by using them.

形態例の含水土砂の脱水処理装置を示す一部破断した模式構成図である。It is a partially broken schematic block diagram which shows the dehydration treatment apparatus of the hydrous earth and sand of a form example. (a)及び(b)は図1のA-A線模式断面であって、(a)は被覆袋に含水土砂を投入しない状態で示し、(b)は被覆袋に含水土砂を投入した状態で示し、(c)はケーシングの吸引孔(吸引管)の配置を変更した変形例を示している。(A) and (b) are schematic cross-sections taken along line AA of FIG. (C) shows a modified example in which the arrangement of the suction holes (suction pipes) of the casing is changed. (a)は被覆袋の上部構造を示す模式断面図、(b)は(a)の被覆袋を上側から見た状態で示す模式上面図、(c)は被覆袋の上側開口を開閉手段により閉じた状態で示す模式上面図である。(A) is a schematic cross-sectional view showing the upper structure of the covering bag, (b) is a schematic top view showing the covering bag of (a) seen from above, and (c) is an opening and closing means for opening the upper opening of the covering bag. It is a schematic top view which shows in the closed state. (a)は被覆袋を分割したときの両端面の封止処理構成を示す模式図、(b)は封止処理構成の変形例を示す模式図である。(A) is a schematic diagram showing a sealing treatment configuration of both end faces when the covering bag is divided, and (b) is a schematic diagram showing a modified example of the sealing treatment configuration. 本発明の脱水処理方法で、(a),(b)はケーシングに被覆袋を配置する被覆袋セット工程と、含水土砂を被覆袋に投入する含水土砂投入工程とを示す模式図である。In the dehydration treatment method of the present invention, (a) and (b) are schematic views showing a covering bag setting step of arranging a covering bag in a casing and a water-containing earth and sand charging step of putting water-containing earth and sand into the covering bag. 本発明の脱水処理方法で、真空ポンプの負圧による吸引作用により脱水する脱水工程を示す模式図である。It is a schematic diagram which shows the dehydration process which dehydrates by the suction action by the negative pressure of a vacuum pump by the dehydration treatment method of this invention. (a)はケーシングより被覆袋の引出途中を示す模式図、(b)は引出した土砂を収容している被覆袋を分割して土のうを作る際の説明図である。(A) is a schematic view showing the middle of drawing out the covering bag from the casing, and (b) is an explanatory view when dividing the covering bag containing the drawn earth and sand to make sandbags. 特許文献1に開示の構成(図1)を示す説明図である。It is explanatory drawing which shows the structure (FIG. 1) of the disclosure in Patent Document 1. FIG. (a)と(b)は特許文献2に開示の構成(図1,図2)を示す説明図である。(A) and (b) are explanatory views showing the structure (FIGS. 1 and 2) disclosed in Patent Document 2.

以下、本発明を適用した形態例を図面を参照して説明する。この説明では、本発明の脱水処理装置の主な構成部材を説明した後、それを用いた脱水処理方法について詳述する。なお、図面は作図上の制約から細部を簡略化している。特に、図4~図5ではケーシングよりも上側にあるアタッチメントの一部を省略している。 Hereinafter, a form example to which the present invention is applied will be described with reference to the drawings. In this description, after explaining the main constituent members of the dehydration treatment apparatus of the present invention, the dehydration treatment method using the same will be described in detail. The details of the drawings are simplified due to drawing restrictions. In particular, in FIGS. 4 to 5, a part of the attachment on the upper side of the casing is omitted.

(装置構造)図1において、この脱水処理装置は、図面上は省略したが、既存のSCPや被覆砂杭造成装置を利用したものであり、主な部材としては支持手段であるリーダー1と、リーダー1の側面に沿って摺動自在に配置されたアタッチメント10とを備えている。このうち、リーダー1は、例えば特開2016-211251号公報に開示のごとく不図示の自走式ベースマシンの前側支持部に起立した状態で複数のバックステーにより支持されている。また、前記ベースマシンには、リーダー起伏用ワイヤとそのウインチ、バケット6をリーダー1に沿って昇降するワイヤ6aとそのウインチ、発動機、電気架台などが標準装備されている。 (Device structure) In FIG. 1, this dehydration treatment device is omitted in the drawing, but it uses an existing SCP and a covered sand pile construction device, and its main members are a leader 1 which is a support means. It is provided with an attachment 10 slidably arranged along the side surface of the reader 1. Of these, the leader 1 is supported by a plurality of backstays while standing on the front support portion of a self-propelled base machine (not shown), as disclosed in, for example, Japanese Patent Application Laid-Open No. 2016-21251. Further, the base machine is equipped as standard with a leader undulating wire and its winch, a wire 6a for raising and lowering the bucket 6 along the leader 1, a winch thereof, a motor, an electric mount, and the like.

アタッチメント10は、上下の継手部11,12と、上継手部11に結合されたホッパ2と、下継手部12に結合された支持板17と、上継手部11の上部に設けられた振動機である貫入用のバイブロハンマ13と、バイブロハンマ13の上側に設けられたショックアブソーバ14とを備え、これらが吊りワイヤー15と、リーダー1頂部に設けられた不図示の滑車装置との間に配設されたシーブブロック16とを介し昇降可能に吊り下げられている。 The attachment 10 includes upper and lower joint portions 11 and 12, a hopper 2 connected to the upper joint portion 11, a support plate 17 connected to the lower joint portion 12, and a vibrator provided above the upper joint portion 11. A vibro hammer 13 for penetration and a shock absorber 14 provided on the upper side of the vibro hammer 13 are provided, and these are arranged between the suspension wire 15 and a pulley device (not shown) provided on the top of the leader 1. It is suspended so as to be able to move up and down via the sheave block 16.

このうち、ホッパ2は、上開口した本体20及び傾斜連結部21からなる。バケット6内の含水土砂は、本体20内に投入されると、傾斜連結部21を通って上継手部11及び下継手部12、更にフランジ部材18に保持されたケーシング5内へ自重により落下される。上継手部11には、傾斜連結部21の排出口22に向けて圧縮空気を噴射する空気噴射ノズル27が設けられている。下継手部12には、傾斜連結部21の排出口22を開閉する空気弁24と、圧縮空気を供給してケーシング5内を圧気する空気供給ノズル28とが設けられている。 Of these, the hopper 2 includes a main body 20 having an upper opening and an inclined connecting portion 21. When the water-containing earth and sand in the bucket 6 are thrown into the main body 20, they are dropped by their own weight into the upper joint portion 11, the lower joint portion 12, and the casing 5 held by the flange member 18 through the inclined connecting portion 21. The casing. The upper joint portion 11 is provided with an air injection nozzle 27 that injects compressed air toward the discharge port 22 of the inclined connecting portion 21. The lower joint portion 12 is provided with an air valve 24 that opens and closes the discharge port 22 of the inclined connecting portion 21, and an air supply nozzle 28 that supplies compressed air to pressurize the inside of the casing 5.

空気弁24は、下継手部12の上内周に装着された弁本体25と、弁本体25に枢支された弁蓋26とからなる。弁蓋26は、弁本体25に対して、通常、自重により垂れ下がった開放位置にあり、例えば、後述するごとくケーシング5内の含水土砂の脱水過程で空気供給ノズル28から圧縮空気が噴射されると、その空気圧により押圧されて閉弁されるようになっている。但し、空気弁24の開閉機構はこれ以外の構造でもよい。 The air valve 24 includes a valve body 25 mounted on the upper inner circumference of the lower joint portion 12 and a valve lid 26 pivotally supported by the valve body 25. The valve lid 26 is normally in an open position that hangs down from the valve body 25 due to its own weight. , It is pressed by the air pressure to close the valve. However, the opening / closing mechanism of the air valve 24 may have a structure other than this.

空気噴射ノズル27や空気供給ノズル28は、地表に設けられたコンプレッサに専用の供給管を介して接続されており、必要時に所要圧力の圧縮空気をそれぞれ独立して噴射できるようになっている。つまり、空気噴射ノズル27は、排出口22付近に溜まり易い含水土砂を所定の空気圧により吹き飛ばすことで排出口付近における詰まりを解消可能にする。空気供給ノズル28は、空気弁24を閉状態に切り換えたり、空気弁24の閉状態でケーシング5内を圧気することで後述する脱水作用を促したり、ケーシング5内より脱水処理後の土砂収容状態の被覆袋4をケーシング5から引き出し易くする。 The air injection nozzle 27 and the air supply nozzle 28 are connected to a compressor provided on the ground surface via a dedicated supply pipe, and can independently inject compressed air of a required pressure when necessary. That is, the air injection nozzle 27 makes it possible to clear the clogging in the vicinity of the discharge port by blowing off the water-containing earth and sand that easily accumulates in the vicinity of the discharge port 22 by a predetermined air pressure. The air supply nozzle 28 switches the air valve 24 to the closed state, promotes the dehydration action described later by pressurizing the inside of the casing 5 with the air valve 24 closed, and is in the state of containing earth and sand after the dehydration treatment from the inside of the casing 5. The covering bag 4 is easily pulled out from the casing 5.

一方、支持板17は、ワイヤ30を引き出し可能に巻き付けている巻取ドラム3を保持している。この巻取ドラム3は、ワイヤ30がフランジ部材18に保持されたケーシング5の筒内に巻き上げ自在に導入されると共に、ワイヤ30の引き出し端に設けられて被覆袋4の上端側を連結するホルダ32を有している。ここで、ワイヤ30は、中空管状に形成されていて不図示の圧縮空気供給源より圧縮空気を移送可能にする構成となっている。ワイヤ30の先端は、接続具37を介して二股に分かれた連結ワイヤ30a,30bとなっている。連結ワイヤ30aには、圧縮空気移送用のチューブ等の供給管39がワイヤに沿って配設されている。供給管39は、ワイヤ30に移送される圧縮空気を移送可能となっている。なお、他の構成としては、連結ワイヤ30aをワイヤ30と同様に中空管状に形成して、供給管39を省略するようにしてもよい。図1中、符号31はワイヤ30の引き出し端をケーシングの中央に導くガイド部材である。
On the other hand, the support plate 17 holds the take-up drum 3 around which the wire 30 is wound so as to be able to be pulled out. The take-up drum 3 is a holder in which the wire 30 is freely wound into the cylinder of the casing 5 held by the flange member 18 and is provided at the drawer end of the wire 30 to connect the upper end side of the covering bag 4. It has 32. Here, the wire 30 is formed in a hollow tubular shape so that compressed air can be transferred from a compressed air supply source (not shown). The tips of the wires 30 are connecting wires 30a and 30b that are bifurcated via a connector 37. In the connecting wire 30a, a supply pipe 39 such as a tube for transferring compressed air is arranged along the wire. The supply pipe 39 is capable of transferring the compressed air transferred to the wire 30. As another configuration, the connecting wire 30a may be formed in a hollow tubular shape like the wire 30, and the supply pipe 39 may be omitted. In FIG. 1, reference numeral 31 is a guide member that guides the drawn end of the wire 30 to the center of the casing.

また、ホルダ32は、図3に示されるごとく鋼製の外リング33と、外リング33の内側に取り付けられる内リング34と、内リング34の内側に配設されたタイヤチューブ状のゴムチューブ35とを有している。このうち、外リング33は下側の内径が張出部33aにより少し径小となっている。外リング33の上端面には、180度変位した箇所に装着された対の略L形の金具36が設けられている。対の金具36には、対応する連結ワイヤ30a,30bの先端側が連結される。 Further, as shown in FIG. 3, the holder 32 includes a steel outer ring 33, an inner ring 34 attached to the inside of the outer ring 33, and a tire tube-shaped rubber tube 35 arranged inside the inner ring 34. And have. Of these, the inner diameter of the outer ring 33 on the lower side is slightly smaller due to the overhanging portion 33a. On the upper end surface of the outer ring 33, a pair of substantially L-shaped metal fittings 36 mounted at a position displaced by 180 degrees are provided. The tip ends of the corresponding connecting wires 30a and 30b are connected to the pair of metal fittings 36.

また、内リング34は、内周囲の中間部が一段径大の凹状部34aに形成され、その凹状部34aにゴムチューブ35を装着している。このゴムチューブ35は、被覆袋4の上端側開口を開閉する開閉手段の一例であり、圧縮空気を供給管39よりチューブ内に導入可能にしたり、チューブ内の空気を供給管39を介して排気可能となっている。すなわち、ゴムチューブ35は、外周側が凹状部34aに位置規制された状態で供給管39の先端39aに接続されており、供給管39から導入される圧縮エアにより内リング34の内径側へ徐々に膨張し、図3(c)のごとく最大まで膨張することで被覆袋4の上側開口を閉じる。また、ゴムチューブ35は、供給管39、ワイヤ30などを介して真空吸引されると、同(a),(b)より更に凹状部34aからの張出量を減じるため、被覆袋4内に含水土砂を投入するときに邪魔にならないようになっている。
Further, in the inner ring 34, an intermediate portion around the inner circumference is formed in a concave portion 34a having a one-step diameter, and a rubber tube 35 is attached to the concave portion 34a. The rubber tube 35 is an example of an opening / closing means for opening / closing the opening on the upper end side of the covering bag 4, allowing compressed air to be introduced into the tube from the supply pipe 39 and exhausting the air in the tube through the supply pipe 39. It is possible. That is, the rubber tube 35 is connected to the tip 39a of the supply pipe 39 with the outer peripheral side restricted to the concave portion 34a, and is gradually moved toward the inner diameter side of the inner ring 34 by the compressed air introduced from the supply pipe 39 . The upper opening of the covering bag 4 is closed by expanding to the maximum as shown in FIG. 3 (c). Further, when the rubber tube 35 is vacuum-sucked through the supply pipe 39, the wire 30, and the like, the rubber tube 35 is placed in the covering bag 4 in order to further reduce the amount of protrusion from the concave portion 34a as compared with the same (a) and (b). It does not get in the way when pouring water-containing earth and sand.

被覆袋4は、図2~図4に示されるごとく不織布などにより有底筒状に形成されている。材質は、透水性であれば織布や多孔性プラスチックなどでも差し支えない。被覆袋4の長さはケーシング5の全寸より少し短くなっている。被覆袋4の外径は、図2(a)のごとくケーシング5内に吊り込まれたままの状態だとケーシング5の内周との間に隙間を保っているが、含水土砂ESが袋内に所定量投入されると同(b)のごとくケーシング5の内周に接触する大きさである。 As shown in FIGS. 2 to 4, the covering bag 4 is formed in a bottomed tubular shape by a non-woven fabric or the like. The material may be woven fabric or porous plastic as long as it is water permeable. The length of the covering bag 4 is slightly shorter than the total size of the casing 5. The outer diameter of the covering bag 4 keeps a gap between the outer diameter of the covering bag 4 and the inner circumference of the casing 5 when it is suspended in the casing 5 as shown in FIG. 2A, but the water-containing earth and sand ES is inside the bag. When a predetermined amount is charged into the casing 5, the size is such that the casing 5 comes into contact with the inner circumference as in (b).

図4は、以上の被覆袋4を所定長さに分割して土のう袋40を作る際、分割した端面開口を封止処理するときの構成例を示している。まず、図4(a)の構成は、封止体42又は43を土のう袋40の端面縁又は周囲に後付する例である。封止体42は、土のう袋40の端面開口に対応した円盤状であり、外周縁が土のう袋40の対応縁に取り付けられる。封止体43は、キャップ状をなし、土のう袋40の端面開口に対応した円盤部43aと、円盤部43aに一体化されて土のう袋40の端側周囲に取り付けられる筒部43bとからなる。符号44は、筒部43bの複数箇所に必要に応じ付設される切込み部である。なお、被覆袋4は、ケーシング5内に配置された状態で下側(筒状の有底部)が封止体41で閉じられている。この封止体41は、被覆袋4と一体に形成されているが、別体でもよく、更に封止体41に代えて封止体42,43で構成してもよい。封止体41~43は被覆袋4と同じか類似の透水性の材料であればよい。勿論、以上の封止体41~43を省略して、被覆袋4の下側開口、及び所定長さに裁断した上側開口を紐などで縛って閉じるようにしてもよい。 FIG. 4 shows a configuration example when the above-mentioned covering bag 4 is divided into a predetermined length to make a sandbag 40, and the divided end face opening is sealed. First, the configuration of FIG. 4A is an example in which the sealing body 42 or 43 is retrofitted to the end face edge or the periphery of the sandbag 40. The sealant 42 has a disk shape corresponding to the end face opening of the sandbag 40, and the outer peripheral edge is attached to the corresponding edge of the sandbag 40. The sealing body 43 has a cap shape and includes a disk portion 43a corresponding to the end face opening of the sandbag 40 and a tubular portion 43b integrated with the disk portion 43a and attached around the end side of the sandbag 40. Reference numeral 44 is a notch portion provided at a plurality of locations of the tubular portion 43b as needed. The lower side (cylindrical bottomed portion) of the covering bag 4 is closed by the sealing body 41 in a state of being arranged in the casing 5. Although the sealing body 41 is integrally formed with the covering bag 4, it may be a separate body, and may be further composed of the sealing bodies 42 and 43 instead of the sealing body 41. The sealing bodies 41 to 43 may be made of the same or similar water-permeable material as the covering bag 4. Of course, the above sealing bodies 41 to 43 may be omitted, and the lower opening of the covering bag 4 and the upper opening cut to a predetermined length may be tied with a string or the like to close them.

図4(b)の構成は、被覆袋4の周囲に可撓性の封止体45を予め取り付けておき、土のう袋40として分割した後に封止体45を取付側を支点として反転すると共に、紐46を介して封止体45を絞った状態に拘束することで土のう袋40の端面開口を閉じる例である。すなわち、封止体45は、紐通し用の隙間を周囲に有した筒状からなり、紐46が周囲隙間内で一端46aを固定し、他端を周囲隙間から外へ引き出した構成となっている。そして、封止体45は、同図下側に示すごとく被覆袋4の周囲部に重ねられ、かつ、分割予定側に位置する端側が被覆袋4に取り付けられる。この取付状態では、紐46の引き出し部が被覆袋4と封止体45との間に配置されるため邪魔にならない。封止体45は、被覆袋4が土のう袋40に分割された状態から、同図上側に示すごとく取付部を支点として180度反転操作され、かつ、紐46が引出端を更に引き出す方向へ引っ張られると、全体が絞られて閉じられる。また、封止体45は、紐46をその絞られた部分に巻付けて係止処理することで、土のう袋40の分割端面が閉じ状態となる。以上のような構成では、被覆体4が複数の封止体45を予め取り付けた状態で取り扱えるため、後述する土のうESを効率よく作成できる。 In the configuration of FIG. 4B, a flexible sealing body 45 is attached in advance around the covering bag 4, divided into sandbags 40, and then the sealing body 45 is inverted with the mounting side as a fulcrum. This is an example of closing the end face opening of the sandbag 40 by restraining the sealing body 45 in a squeezed state via a string 46. That is, the sealing body 45 has a tubular shape having a gap for threading the string around, and the string 46 fixes one end 46a in the peripheral gap and pulls the other end out from the peripheral gap. There is. Then, the sealing body 45 is overlapped with the peripheral portion of the covering bag 4 as shown in the lower side of the figure, and the end side located on the planned division side is attached to the covering bag 4. In this attached state, the drawer portion of the string 46 is arranged between the covering bag 4 and the sealing body 45, so that it does not get in the way. The sealing body 45 is inverted by 180 degrees with the mounting portion as a fulcrum as shown on the upper side of the figure from the state where the covering bag 4 is divided into the sandbags 40, and the string 46 is pulled in the direction of further pulling out the drawer end. When it is done, the whole is squeezed and closed. Further, in the sealing body 45, the split end face of the sandbag 40 is closed by winding the string 46 around the squeezed portion and locking the sealing body 45. In the above configuration, since the covering body 4 can be handled in a state where a plurality of sealing bodies 45 are attached in advance, the sandbag ES described later can be efficiently created.

一方、ケーシング5は、図1及び図2に示されるごとく既存のSCPや被覆砂杭造成装置に用いられるもの、つまり外径が30~50cm、長さが3~5m程度の筒部材であり、上端側がフランジ部材18に保持された垂直状態で下継手部12と上継手部11及びホッパ2に連通可能となる。また、ケーシング5は、周囲に設けられた多数の吸引孔52と、下端に回動可能に支持されて下端開口を開閉する蓋51とを有している。吸引孔52は、図2(a)に示されるごとく周囲四等分する箇所で、かつ、長手方向に所定間隔に複数設けられている。この場合、吸引孔52は、同(c)の変形例のごとく長手方向にあって、上側周囲に設けられる複数(この例では4つ)の吸引孔52と、その下側周囲に設けられる複数(この例では4つ)の吸引孔52とを周方向に所定角(この例では約45度)ずらすようにすると、ケーシング5内をより均一に吸引可能となる。 On the other hand, the casing 5 is a tubular member having an outer diameter of 30 to 50 cm and a length of about 3 to 5 m, which is used for existing SCPs and covered sand pile building devices as shown in FIGS. 1 and 2. The lower joint portion 12, the upper joint portion 11 and the hopper 2 can be communicated with each other in a vertical state in which the upper end side is held by the flange member 18. Further, the casing 5 has a large number of suction holes 52 provided around the casing 5 and a lid 51 rotatably supported at the lower end to open and close the lower end opening. As shown in FIG. 2A, a plurality of suction holes 52 are provided at locations that divide the circumference into four equal parts and at predetermined intervals in the longitudinal direction. In this case, the suction holes 52 are provided in the longitudinal direction as in the modified example of the same (c), and a plurality of suction holes 52 (four in this example) provided around the upper side and a plurality of suction holes 52 provided around the lower side thereof. If the suction holes 52 (four in this example) are displaced by a predetermined angle (about 45 degrees in this example) in the circumferential direction, the inside of the casing 5 can be sucked more uniformly.

各吸引孔52には接続用の吸引管53が溶接等により装着されている。そして、この吸引構造では、各吸引管53が真空ポンプ7に連結された気液分離機8に対し接続管54から56などを介して接続されており、真空ポンプ7の負圧による吸引力がそれら接続管54から56及び吸引管53などを介してケーシング5内に作用する。換言すると、この構造では、ケーシング5内に配置された被覆袋4に対象の含水土砂ESを投入収容した状態で、各吸引管53及び接続管54,55,56を介して真空ポンプ7の負圧による吸引作用を及ぼすことにより、被覆袋4内の含水土砂ESの水分を脱水して含水比を低減するものである。この例では、被覆袋4内の含水土砂ESの水分が泥水として空気と共に真空ポンプ7の負圧により吸引されて気液分離機8に入る。すると、気液分離機8では、吸引した泥水が空気を除去した状態で泥水貯蔵槽9に移送されて貯められる。 A suction pipe 53 for connection is attached to each suction hole 52 by welding or the like. In this suction structure, each suction pipe 53 is connected to the gas-liquid separator 8 connected to the vacuum pump 7 via a connection pipe 54 to 56 or the like, and the suction force due to the negative pressure of the vacuum pump 7 is applied. They act in the casing 5 via the connecting pipes 54 to 56, the suction pipe 53, and the like. In other words, in this structure, the negative of the vacuum pump 7 via the suction pipes 53 and the connecting pipes 54, 55, 56 in a state where the target hydrous earth and sand ES is charged and accommodated in the covering bag 4 arranged in the casing 5. By exerting a suction action by pressure, the water content of the water-containing earth and sand ES in the casing bag 4 is dehydrated and the water content ratio is reduced. In this example, the water content of the hydrous earth and sand ES in the covering bag 4 is sucked as muddy water together with air by the negative pressure of the vacuum pump 7 and enters the gas-liquid separator 8. Then, in the gas-liquid separator 8, the sucked muddy water is transferred to the muddy water storage tank 9 in a state where the air is removed and stored.

(脱水処理方法)次に、以上の脱水処理装置を用いた脱水処理方法について説明する。この例では、図5~図7に示したごとく処理対象の含水土砂を脱水処理すると共に、処理後の土砂及び使用した被覆袋を用いて土のうを作成する操作を含めて詳述する。 (Dehydration Treatment Method) Next, a dehydration treatment method using the above dehydration treatment apparatus will be described. In this example, as shown in FIGS. 5 to 7, the hydrous soil to be treated is dehydrated, and the operation of creating sandbags using the treated soil and the used covering bag will be described in detail.

この脱水処理方法では、起立支持されたケーシング5に対し被覆袋4を吊り込みセットする被覆袋セット工程と、ケーシング5内にセットされた被覆袋4の袋内に処理対象の含水土砂ESを投入する含水土砂投入工程と、被覆袋4内の含水土砂ESを真空ポンプ7でケーシング5内を吸引することにより脱水する脱水工程とを経る。更に、脱水処理後の土砂を使用して土のうSDを作成する場合は、脱水工程の次にケーシング5内から脱水した土砂を収容している被覆袋4を引き出す引出工程と、土砂収容している被覆袋4を土砂収容状態で所定長さの土のう袋40に裁断し分割する分割工程と、土のう袋40の分割面を封止処理する分割面封止工程とを経ることになる。 In this dehydration treatment method, the covering bag setting step of suspending and setting the covering bag 4 with respect to the casing 5 supported upright, and the water-containing earth and sand ES to be treated are put into the bag of the covering bag 4 set in the casing 5. The water-containing earth and sand injection step and the dehydration step of dehydrating the water-containing earth and sand ES in the covering bag 4 by sucking the inside of the casing 5 with the vacuum pump 7 are performed. Further, when the sandbag SD is prepared by using the earth and sand after the dehydration treatment, the sandbag SD is next to the dehydration step, and then the drawing step of pulling out the covering bag 4 containing the dehydrated earth and sand from the inside of the casing 5 and the earth and sand accommodating. The covering bag 4 is cut into sandbags 40 having a predetermined length in a state of containing earth and sand and divided, and a divided surface sealing step of sealing the divided surface of the sandbag 40 is performed.

ここで、被覆袋セット工程では、図5(a)のごとくケーシング5の下端側に設けられた蓋51を開状態にする。次に、巻取ドラム3の巻き戻し操作によりワイヤ30を引き出してケーシング5の下端開口から外へ引き出す。そして、ワイヤ引出端側を被覆袋4の上端側に装着されたホルダ32に結合した後、巻取ドラム3の巻き上げ操作により被覆袋4をワイヤ30を介して図1のごとくケーシング5内にセットする。セット後は蓋51が閉じられる。 Here, in the covering bag setting step, the lid 51 provided on the lower end side of the casing 5 is opened as shown in FIG. 5A. Next, the wire 30 is pulled out by the rewinding operation of the take-up drum 3, and is pulled out from the lower end opening of the casing 5. Then, after the wire drawing end side is connected to the holder 32 mounted on the upper end side of the covering bag 4, the covering bag 4 is set in the casing 5 via the wire 30 by the winding operation of the take-up drum 3. do. After setting, the lid 51 is closed.

含水土砂投入工程では、図5(b)のごとく含水土砂ESを収容したバケット6を地表側より上昇操作し、バケット6内の含水土砂ESがバケットの出口からホッパ2の本体20内に落下投入される。すると、本体20内の含水土砂ESは、傾斜連結部21を通って上継手部11及び下継手部12の排出口22、更に空気弁24の開口からケーシング5に配置された被覆袋4内へ自重により落下される。その際は、必要に応じて空気噴射ノズル27から圧縮空気を排出口22に向けて噴射することで、排出口付近における詰まりを生じないようにすることが好ましい。また、含水土砂ESが被覆袋4内に所定量投入した後は、被覆袋4の上側開口が閉じ操作される。つまり、この操作では、上記ゴムチューブ35が供給管39等を介して導入される圧縮空気により膨張されて、図3(c)のごとく内リング34の開口を膨張されたゴムチューブ35にて閉じる。 In the water-containing sediment injection step, as shown in FIG. 5B, the bucket 6 containing the hydrous sediment ES is lifted from the ground surface side, and the hydrous sediment ES in the bucket 6 is dropped into the main body 20 of the hopper 2 from the outlet of the bucket. Will be done. Then, the water-containing earth and sand ES in the main body 20 passes through the inclined connecting portion 21, the discharge port 22 of the upper joint portion 11 and the lower joint portion 12, and further into the covering bag 4 arranged in the casing 5 from the opening of the air valve 24. It is dropped by its own weight. In that case, it is preferable to inject compressed air from the air injection nozzle 27 toward the discharge port 22 as necessary to prevent clogging in the vicinity of the discharge port. Further, after a predetermined amount of the hydrous earth and sand ES is put into the covering bag 4, the upper opening of the covering bag 4 is closed. That is, in this operation, the rubber tube 35 is expanded by the compressed air introduced through the supply pipe 39 and the like, and the opening of the inner ring 34 is closed by the expanded rubber tube 35 as shown in FIG. 3C. ..

脱水工程では、図6のごとく被覆袋4内に投入された含水土砂ESを真空ポンプ7でケーシング5内を吸引することにより脱水する。この真空脱水方式では、真空ポンプ7が駆動されると、被覆袋4内の含水土砂ESから脱水された水分は多数の吸引管53及び接続管54~56を通り泥水となって気液分離機8に流入され、空気等の気体を分離した状態で泥水貯蔵槽9に貯められる。 In the dehydration step, as shown in FIG. 6, the water-containing earth and sand ES charged in the covering bag 4 is dehydrated by sucking the inside of the casing 5 with the vacuum pump 7. In this vacuum dehydration method, when the vacuum pump 7 is driven, the water dehydrated from the water-containing earth and sand ES in the covering bag 4 passes through a large number of suction pipes 53 and connection pipes 54 to 56 to become muddy water, which is a gas-liquid separator. It flows into 8 and is stored in the muddy water storage tank 9 in a state where gas such as air is separated.

また、脱水工程では、真空ポンプ7で真空吸引と共に、空気供給ノズル28から圧縮空気をケーシング5内にあって被覆袋4の上側に導入して加圧することが好ましい。この加圧操作では、被覆袋4の上側開口がゴムチューブ35で閉じられていると、被覆袋4の全体が下向きに押圧されるため、被覆袋4内の含水土砂ESの脱水も促されて脱水効率を向上できる。また、真空ポンプ7で真空吸引と共に、バイブロハンマ14を駆動してケーシング5に振動を加えることによっても、被覆袋4内の含水土砂ESの脱水を促して脱水効率を向上できる。 Further, in the dehydration step, it is preferable that compressed air is introduced from the air supply nozzle 28 into the casing 5 to the upper side of the covering bag 4 together with vacuum suction by the vacuum pump 7 to pressurize. In this pressurizing operation, when the upper opening of the covering bag 4 is closed by the rubber tube 35, the entire covering bag 4 is pressed downward, so that the dehydration of the water-containing earth and sand ES in the covering bag 4 is also promoted. Dehydration efficiency can be improved. Further, by driving the vibro hammer 14 and applying vibration to the casing 5 together with vacuum suction by the vacuum pump 7, the dehydration of the water-containing earth and sand ES in the covering bag 4 can be promoted and the dehydration efficiency can be improved.

引出工程では、図7(a)のごとくケーシング5の蓋51を開状態にし、巻取ドラム3の巻き戻し操作によりワイヤ30を引き出しつつ脱水した土砂を収容している被覆袋4をケーシング5の下端開口から引き出す。この引出操作では、必要に応じて空気供給ノズル28から圧縮空気を噴射してケーシング5内を上側より圧気することにより、土砂収容状態の被覆袋4をケーシング5から引き出し易くする。なお、土のうSDを作成しない場合は、例えば、図6の状態から蓋51を開放すると共に、被覆袋4の底部分を切断することにより、又は、図7の引き出し状態から被覆袋4の底部分を切断することにより被覆袋4内の脱水した土砂を回収することになる。 In the drawing step, as shown in FIG. 7A, the lid 51 of the casing 5 is opened, and the covering bag 4 containing the dehydrated earth and sand while pulling out the wire 30 by the rewinding operation of the take-up drum 3 is placed in the casing 5. Pull out from the lower end opening. In this drawing operation, compressed air is injected from the air supply nozzle 28 as needed to pressurize the inside of the casing 5 from above, so that the covering bag 4 in the earth and sand containing state can be easily pulled out from the casing 5. When the sandbag SD is not created, for example, by opening the lid 51 from the state shown in FIG. 6 and cutting the bottom portion of the covering bag 4, or by cutting the bottom portion of the covering bag 4 or from the drawer state of FIG. 7, the bottom portion of the covering bag 4 is formed. By cutting the cover bag 4, the dehydrated earth and sand in the covering bag 4 will be collected.

分離工程では、図7(b)のごとく土砂収容している被覆袋4を土砂収容状態で所定長さの土のう袋40に裁断し分割する。その後、分割面封止工程では、土のう袋40の分割面を上記した封止体42や43などにより封止処理する。この工程では、例えば、上記図4(b)の封止体45を用いると、裁断部を迅速に封止処理できるため、被覆袋4を裁断した際に袋内の土砂が裁断部から外へはみ出るが、そのはみ出し量を最小限に抑え易くなる。 In the separation step, as shown in FIG. 7B, the covering bag 4 containing the earth and sand is cut into sandbags 40 having a predetermined length in the state of containing the earth and sand and divided. After that, in the division surface sealing step, the division surface of the sandbag 40 is sealed with the above-mentioned sealing bodies 42, 43 and the like. In this step, for example, when the sealing body 45 of FIG. 4B is used, the cut portion can be quickly sealed, so that when the covering bag 4 is cut, the earth and sand in the bag moves out from the cutting portion. Although it protrudes, it becomes easier to minimize the amount of protrusion.

なお、以上の形態例は本発明を何ら制約するものではない。本発明は、各請求項で特定される構成要素を備えておればよく、細部は必要に応じて種々変更したり展開可能なものである。特に、ケーシングや被覆袋を支持する構成、アタッチメントを上下に昇降する構成、被覆袋を分割した端面開口を封止する構成などは適宜変更可能である。 The above embodiment does not limit the present invention at all. The present invention may include the components specified in each claim, and the details may be variously changed or developed as necessary. In particular, the configuration for supporting the casing and the covering bag, the configuration for raising and lowering the attachment up and down, the configuration for sealing the end face opening obtained by dividing the covering bag, and the like can be appropriately changed.

1・・・・リーダー(支持手段)
2・・・・ホッパ
3・・・・巻取ドラム(30はワイヤ)
4・・・・被覆袋(40は土のう袋)
5・・・・ケーシング(51は蓋、52は吸引孔)
6・・・・バケット
7・・・・真空ポンプ
8・・・・気液分離機
9・・・・泥水貯蔵槽
13・・・・バイブロハンマ(振動機)
14・・・・ショクアブソーバ
24・・・・空気弁
28・・・・空気供給ノズル(加圧手段)
32・・・・ホルダ
33・・・・外リング
34・・・・内リング
35・・・・ゴムチューブ(開閉手段)
37・・・・接続具
38・・・・供給管
40・・・・土のう袋
41・・・・封止体
42・・・・封止体
43・・・・封止体
45・・・・封止体
53・・・・吸引管
54・・・・接続管
55・・・・接続管
56・・・・接続管
ES・・・・土砂(含水土砂)
SD・・・・土のう
1 ... Leader (support means)
2 ... Hopper 3 ... Winding drum (30 is wire)
4 ... Covered bag (40 is a sandbag)
5 ... Casing (51 is a lid, 52 is a suction hole)
6 ... Bucket 7 ... Vacuum pump 8 ... Gas-liquid separator 9 ... Muddy water storage tank 13 ... Vibro hammer (vibrator)
14 ... Shock absorber 24 ... Air valve 28 ... Air supply nozzle (pressurizing means)
32 ... Holder 33 ... Outer ring 34 ... Inner ring 35 ... Rubber tube (opening and closing means)
37 ... Connecting tool 38 ... Supply pipe 40 ... Sandbag 41 ... Sealing body 42 ... Sealing body 43 ... Sealing body 45 ... Sealed body 53 ・ ・ ・ ・ Suction pipe 54 ・ ・ ・ ・ Connection pipe 55 ・ ・ ・ ・ Connection pipe 56 ・ ・ ・ ・ Connection pipe ES ・ ・ ・ ・ Sediment (water-containing earth and sand)
SD ... Sandbag

Claims (5)

高含水比の土砂を、真空ポンプの負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理方法であって、
筒部材であるケーシングを垂直ないしは所定傾斜角で保持し前記ケーシングの下端の蓋を開放した状態で、前記ケーシング内の内側上下方向に透水性の有底筒状被覆袋を配置してから前記蓋を閉じ、前記ケーシングの上側開口から処理対象である含水土砂を前記被覆袋に投入収容した後、
前記ケーシング周囲に設けられた多数の吸引孔から前記真空ポンプで前記ケーシング内を吸引すると共に、前記ケーシングの上側に設けられた振動機にて該ケーシングに振動を加えることにより前記被覆袋内の含水土砂を脱水処理することを特徴とする含水土砂の脱水処理方法。
It is a dehydration treatment method for hydrous soil that reduces the water content by dehydrating the earth and sand with a high water content by the suction action of the negative pressure of the vacuum pump.
With the casing, which is a tubular member, held at a vertical or predetermined inclination angle and the lid at the lower end of the casing opened, a water-permeable bottomed tubular covering bag is placed in the inner vertical direction inside the casing, and then the lid is placed. Is closed, and the hydrous earth and sand to be treated is charged and stored in the covering bag from the upper opening of the casing .
The inside of the casing is sucked by the vacuum pump from a large number of suction holes provided around the casing, and the casing is vibrated by a vibration machine provided on the upper side of the casing to contain water in the coated bag. A method for dehydrating hydrous earth and sand, which comprises dehydrating the earth and sand.
前記真空ポンプで真空吸引すると共に前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入して加圧することを特徴とする請求項1に記載の含水土砂の脱水処理方法。 The method for dehydrating hydrous earth and sand according to claim 1, wherein the vacuum pump sucks vacuum and introduces compressed air into the casing to the upper side of the covering bag to pressurize the air. 前記被覆袋の上端側に装着される略筒形のホルダ、及び前記ホルダの内側に配設された開閉手段を有し、前記圧縮空気を導入して加圧する操作では前記開閉手段により前記被覆袋の上側開口を閉状態に切り換えることを特徴とする請求項2に記載の含水土砂の脱水処理方法。 It has a substantially tubular holder mounted on the upper end side of the covering bag and an opening / closing means arranged inside the holder, and in an operation of introducing compressed air to pressurize the covering bag by the opening / closing means. The method for dehydrating water-containing earth and sand according to claim 2, wherein the upper opening of the water-containing earth and sand is switched to a closed state. 前記脱水処理した後、前記ケーシング下側開口から土砂収容状態の前記被覆袋を引き出し、所定長さに分割すると共に分割面を被覆処理することにより土のうを作ることを特徴とする請求項1から3の何れかに記載の含水土砂の脱水処理方法。 Claims 1 to 3 are characterized in that, after the dehydration treatment, the covering bag in the state of containing earth and sand is pulled out from the lower opening of the casing, divided into predetermined lengths, and the divided surface is coated to form sandbags. The method for dehydrating hydrous earth and sand according to any one of the above. 高含水比の土砂を、真空ポンプの負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理装置であって、
支持手段により垂直ないしは所定傾斜角に保持されて、周囲に設けた多数の吸引孔及び下端開口を開閉する蓋を有している筒部材であるケーシングと、
前記ケーシングの上側に設けられて該ケーシングに振動を加える振動機と、
前記ケーシングの上側に接続された土砂投入用ホッパと、
前記ケーシングの内側上下方向に配置されて、対象の含水土砂を前記ホッパを介して上開口より内部に受入可能な透水性の有底筒状被覆袋と、
前記吸引孔に装着されて前記真空ポンプの吸引側に接続される吸引管と、
前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入する加圧手段とを備えていることを特徴とする含水土砂の脱水処理装置。
It is a dehydration treatment device for water-containing soil that reduces the water content by dehydrating the soil with a high water content by the suction action of the negative pressure of the vacuum pump.
A casing that is a tubular member that is held vertically or at a predetermined tilt angle by a support means and has a large number of suction holes provided around it and a lid that opens and closes the lower end opening.
A vibration machine provided on the upper side of the casing and applying vibration to the casing,
A hopper for loading earth and sand connected to the upper side of the casing,
A permeable bottomed tubular covering bag that is arranged in the vertical direction inside the casing and is capable of receiving the target hydrous soil from the upper opening through the hopper.
A suction tube attached to the suction hole and connected to the suction side of the vacuum pump,
A dehydration treatment apparatus for hydrous soil, which comprises a pressurizing means for introducing compressed air in the casing and above the covering bag .
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JP2004107929A (en) 2002-09-17 2004-04-08 Nikki Technos Kk Primary throating method for soil and sand containing muddy water and its device
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JP2016211251A (en) 2015-05-11 2016-12-15 株式会社不動テトラ Ground improvement construction machine

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JPH0771052A (en) * 1993-06-25 1995-03-14 Toyo Constr Co Ltd Dehydration type screw conveyer

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JP2004107929A (en) 2002-09-17 2004-04-08 Nikki Technos Kk Primary throating method for soil and sand containing muddy water and its device
JP2004190417A (en) 2002-12-13 2004-07-08 Daiho Constr Co Ltd Dewatering treatment method of water containing earth and sand and dewatering treatment device
JP2009039610A (en) 2007-08-07 2009-02-26 Kasuga Techs Co Ltd Recycling device for sludge water
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JP2016211251A (en) 2015-05-11 2016-12-15 株式会社不動テトラ Ground improvement construction machine

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