JP2019130495A - Method and apparatus for dehydration treatment of wet earth and sand - Google Patents

Method and apparatus for dehydration treatment of wet earth and sand Download PDF

Info

Publication number
JP2019130495A
JP2019130495A JP2018016142A JP2018016142A JP2019130495A JP 2019130495 A JP2019130495 A JP 2019130495A JP 2018016142 A JP2018016142 A JP 2018016142A JP 2018016142 A JP2018016142 A JP 2018016142A JP 2019130495 A JP2019130495 A JP 2019130495A
Authority
JP
Japan
Prior art keywords
casing
sand
covering bag
earth
suction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2018016142A
Other languages
Japanese (ja)
Other versions
JP7061887B2 (en
Inventor
久 深田
Hisashi Fukada
久 深田
喜弘 小飼
Yoshihiro Kogai
喜弘 小飼
浩史 矢部
Hiroshi Yabe
浩史 矢部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fudo Tetra Corp
Original Assignee
Fudo Tetra Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fudo Tetra Corp filed Critical Fudo Tetra Corp
Priority to JP2018016142A priority Critical patent/JP7061887B2/en
Publication of JP2019130495A publication Critical patent/JP2019130495A/en
Application granted granted Critical
Publication of JP7061887B2 publication Critical patent/JP7061887B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Treatment Of Sludge (AREA)
  • Filtration Of Liquid (AREA)

Abstract

To provide a method and apparatus for dehydration treatment of wet earth and sand that can relatively easily dehydrate sewage having a high water content ratio generated at a construction site or the like without the need for conveying power like a screw conveyor.SOLUTION: The present invention provides a method for dehydration treatment of wet earth and sand that dehydrates earth and sand with a high water content by suction by the negative pressure of a vacuum pump 7 to reduce the water content. With a casing 5 held vertically or at a predetermined inclination angle, the wet earth and sand ES to be treated is placed and stored in a water-permeable cylindrical covering bag 4 arranged in the vertical direction inside the casing 5 from the upper opening, and then, the inside of the casing is sucked with the vacuum pump 7 from numerous suction holes 52 provided around the casing, so that the wet earth and sand in the covering bag is dehydrated.SELECTED DRAWING: Figure 1

Description

本発明は、処理対象である高含水比の土砂を比較的簡易に脱水して、土のう等の中詰め材料として使用可能となる程度まで含水比を低減するような場合に好適な含水土砂の脱水処理方法及び装置に関する。   The present invention is a method for dewatering hydrous soil that is suitable for the case where the water content is reduced to such an extent that it can be used as a filling material for sandbags or the like by relatively dehydrating the sediment with high water content to be treated. The present invention relates to a processing method and apparatus.

例えば、建設基礎掘削で生じる掘削土、サンドコンパクションパイル(SCP)工法などの締固め砂杭造成で生じる盛り上がり土の中には、含水比が高くそのままでは運搬困難であったり再利用できない土砂が多い。そのような含水土砂の脱水処理方法及び装置として、特許文献1と2は、特に、高含水比の土砂を真空ポンプの負圧による吸引作用により脱水して含水比を低減する構成を開示している。   For example, the excavated soil generated by construction foundation excavation and the uplifted soil generated by compacted sand pile construction such as the sand compaction pile (SCP) method have a high moisture content and are difficult to transport or reuse as they are . As such water-containing earth and sand dewatering treatment method and apparatus, Patent Documents 1 and 2 disclose, in particular, a structure for reducing the water content ratio by dewatering earth and sand having a high water content ratio by suction action due to the negative pressure of a vacuum pump. Yes.

図8は特許文献1に開示のものである。この脱水処理方法は、スクリューコンベア1が土砂搬送用のスクリュー6と、その外側の筒体として2重構造の外筒3及び多数の集水孔10を有した内筒4とで構成されており、スクリュー6側を陽極とし、内筒4側を陰極として導入された含水土砂29に電気浸透を作用させて内部水を土中水29aとして抽出させ、かつ、周隙9内に真空脱水作用により土中水29aを吸引し集水して脱水する(請求項1,2)。また、その装置要部は、前端に土砂導入用ホッパ2を有し、後端に排土口21及び排出管7を有するスクリューコンベア1を備えている。このスクリューコンベア1は、絶縁性外筒3と、外筒3の内側において周隙9を介し配され、集水孔付きの内筒4と、内筒4内に配置されて土砂を搬送可能なスクリュー6とを有し、スクリュー6に直流電源装置22の正極を接続し陽極とし、内筒4を負極と接続し陰極とし、かつ周隙9に真空ポンプと接続された真空引き管28を接続している(請求項5)。   FIG. 8 is disclosed in Patent Document 1. In this dewatering method, the screw conveyor 1 is composed of a screw 6 for carrying earth and sand, and an outer cylinder 3 having a double structure as an outer cylinder and an inner cylinder 4 having a large number of water collecting holes 10. Then, electroosmosis is caused to act on the hydrous sand 29 introduced with the screw 6 side as an anode and the inner cylinder 4 side as a cathode, and the internal water is extracted as soil water 29a, and the space 9 is vacuum dehydrated. The soil water 29a is sucked and collected to dehydrate (claims 1 and 2). Moreover, the apparatus main part is equipped with the screw conveyor 1 which has the earth-and-sand introduction hopper 2 in the front end, and has the earth discharge port 21 and the discharge pipe 7 in the rear end. The screw conveyor 1 is arranged through an insulating outer cylinder 3 and a circumferential space 9 inside the outer cylinder 3, and is disposed in the inner cylinder 4 with a water collecting hole and can transport earth and sand. The screw 6 is connected to the positive electrode of the DC power supply device 22 as an anode, the inner cylinder 4 is connected to the negative electrode as a cathode, and the vacuum pulling tube 28 connected to a vacuum pump is connected to the clearance 9. (Claim 5).

図9(a),(b)は特許文献2に開示のものである。この脱水処理方法は、バケットによって掘削した土砂を搬送容易な状態まで脱水する構成として、ショベル系建設車両のアームに装着されるバケット10cを2重構造とし、内張りをネット(多孔板10d)により構成し、このバケット10cで泥水を含む土砂を掬い取り、上記バケット10cに振動を与えて水分の分離を促進しつつ前記2重構造の間隔空間を負圧、つまり真空ポンプの負圧による吸引作用により水分を分離する(請求項1,3)。また、その装置要部は、バケットで掬い取った泥水まじりの土砂を搬送容易な状態まで脱水するため、バケット10cがネット製の内張り(多孔板10d)を備えた2重構造になっていると共に、バケット本体とネット製内張り(多孔板10d)との間隙空間を真空吸引する手段(真空ポンプ11)と、バケット10cに設けられた起振機13とを有している。   9A and 9B are disclosed in Patent Document 2. FIG. In this dewatering method, the soil excavated by the bucket is dewatered to a state where it can be easily transported. The bucket 10c attached to the arm of the excavator construction vehicle has a double structure, and the lining is formed by a net (perforated plate 10d). Then, the bucket 10c scoops up the mud and sand and applies vibration to the bucket 10c to promote the separation of moisture, while the space between the double structures is sucked by a negative pressure, that is, by the suction action by the negative pressure of the vacuum pump. Water is separated (claims 1 and 3). The main part of the apparatus has a double structure in which the bucket 10c is provided with a net lining (perforated plate 10d) in order to dewater the muddy water-soiled soil picked up by the bucket to a state where it can be easily transported. And means (vacuum pump 11) for vacuum-sucking the space between the bucket body and the net lining (porous plate 10d), and a vibrator 13 provided in the bucket 10c.

特開2004−190417号公報JP 2004-190417 A 特許第4236869号公報Japanese Patent No. 4236869

上記特許文献1では、処理対象の含水土砂をスクリューにより筒体の一端から他端側に搬送する過程で、電気浸透作用により内部水を土中水として抽出すると共に周隙内に真空脱水作用により土中水を吸引し脱水するため、スクリューコンベアの駆動に加え、電気浸透作用に使う直流電源装置及び真空吸引用の真空ポンプ関連の構成が必要となり複雑で稼働経費が高くなる。なお、特開平7−71052号公報には、以上の電気浸透作用を省いて、高含水比の土砂をスクリューコンベアで移動しつつ水分を真空ポンプにより真空引きして脱水する構成が開示されている。この場合は、文献1に比べ電気浸透作用が省略される分だけ簡易化されるが、稼働経費の低減はスクリューコンベアを必須としているためさほど期待できない。   In the above-mentioned Patent Document 1, in the process of conveying the hydrous sand to be treated from one end of the cylinder body to the other end side with a screw, the internal water is extracted as soil water by electroosmosis and the vacuum dehydration is performed in the surrounding space Since the soil water is sucked and dehydrated, in addition to driving the screw conveyor, a DC power supply unit used for electroosmosis and a vacuum pump-related configuration for vacuum suction are required, and the operation cost is complicated and high. Japanese Patent Laid-Open No. 7-71052 discloses a configuration in which the above electroosmotic action is omitted and water is dehydrated by moving the high moisture content earth and sand with a vacuum conveyor while evacuating the water with a vacuum pump. . In this case, it is simplified as much as the electroosmotic action is omitted as compared with Document 1, but the reduction in operating cost is not expected so much because a screw conveyor is essential.

上記特許文献2では、掘削した土砂を搬送容易な状態まで脱水する構成として、建設車両のショベル系のバケットに処理対象の含水土砂を掬い取った状態で真空ポンプにより真空引きして脱水するため、また真空圧の作用が局部的であるため作業効率が悪く大容量の含水土砂を処理しなければならないような場合に時間と手間がかかり適用し難い。   In the above-mentioned Patent Document 2, as a configuration for dewatering excavated earth and sand to a state where it can be easily transported, in order to dehydrate by vacuuming with a vacuum pump in a state where the water-containing earth and sand to be treated is scooped up in the excavator bucket of the construction vehicle In addition, since the action of the vacuum pressure is local, work efficiency is poor and it is time consuming and troublesome to process a large volume of hydrous sand.

本発明の目的は、以上のような背景から、工事現場などで発生した高含水比の土砂を、スクリューコンベアのような搬送動力を必要とせず、比較的簡単に脱水処理できる含水土砂の脱水処理方法及び装置を提供することにある。より好ましくは、既存のSCPや被覆砂杭造成工法で使用されている装置ないしは装置構成部材をできるだけ利用することで、装置費用を抑え、かつ効率よく脱水処理できるようにすることにある。他の目的は以下の内容説明のなかで明らかにする。   The purpose of the present invention is to dehydrate dehydrated soil that can be dehydrated relatively easily without the need for conveying power such as a screw conveyor, because of the above background. It is to provide a method and apparatus. More preferably, an apparatus or an apparatus component used in an existing SCP or coated sand pile construction method is utilized as much as possible, so that the apparatus cost can be reduced and the dehydration process can be performed efficiently. Other purposes will be clarified in the description below.

上記目的を達成するため請求項1の本発明は、図面を参考すると、高含水比の土砂ESを、真空ポンプ7の負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理方法であって、ケーシング5を垂直ないしは所定傾斜角に保持した状態で、前記ケーシングの内側上下方向に透水性の筒形被覆袋4を配置し、前記被覆袋4に対し上側開口から処理対象である含水土砂ESを投入収容した後、前記ケーシング周囲に設けられた多数の吸引孔52から前記真空ポンプ7で前記ケーシング5内を吸引することにより前記被覆袋内の含水土砂を脱水処理することを特徴としている。   In order to achieve the above object, according to the present invention of claim 1, referring to the drawings, dewatering treatment of hydrous sand that dehydrates soil ES with a high water content by suction action due to the negative pressure of vacuum pump 7 to reduce the water content In this method, a water-permeable cylindrical covering bag 4 is arranged in the vertical direction inside the casing while the casing 5 is held vertically or at a predetermined inclination angle. After introducing and containing a certain hydrous sand ES, the hydrous sand in the covering bag is dehydrated by sucking the inside of the casing 5 with the vacuum pump 7 from a number of suction holes 52 provided around the casing. It is a feature.

請求項6の発明は、高含水比の土砂ESを、真空ポンプ7の負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理装置であって、支持手段1により垂直ないしは所定傾斜角に保持されて、周囲に設けられた多数の吸引孔52を有していると共に上下端の開口を開閉可能なケーシング5と、前記ケーシングの上側に接続された土砂投入用ホッパ3と、前記ケーシング5の内上下方向に配置されて、前記ホッパ3を介して対象の含水土砂ESを上開口より内部に受入可能な透水性の筒形被覆袋4と、前記吸引孔52に装着されて前記真空ポンプ7の吸入側に接続される吸引管53とを備えていることを特徴としている。   The invention of claim 6 is a dewatering apparatus for hydrous sand which reduces dehydration by dehydrating high moisture content earth and sand ES by the suction action by the negative pressure of the vacuum pump 7. A casing 5 that is held at an inclined angle and has a number of suction holes 52 provided around it, and that can open and close the upper and lower ends, and a sand hopper 3 that is connected to the upper side of the casing, A water-permeable cylindrical covering bag 4 that is disposed in the vertical direction inside the casing 5 and can receive the target hydrous sand ES through the hopper 3 from the upper opening, and the suction hole 52 is attached. And a suction pipe 53 connected to the suction side of the vacuum pump 7.

以上の脱水処理方法及び装置は、真空ポンプ及び吸引孔付きケーシング並びに吸引管を除き、SCPや被覆砂杭造成装置のものをそのまま利用可能な点に着目して工夫されたものである。ケーシング用の支持手段は、形態例に挙げたクローラタイプ機のリーダー以外に、例えばバックホウ機で支持してもよい。ケーシングは略垂直に保持されることが好ましいが、所定傾斜角つまり含水土砂を上から投入したときに自重により落下する角度でも差し支えない。   The above dehydration method and apparatus are devised by paying attention to the point that the SCP and the coated sand pile forming apparatus can be used as they are, except for the vacuum pump, the casing with the suction holes, and the suction pipe. The supporting means for the casing may be supported by, for example, a backhoe machine other than the leader of the crawler type machine mentioned in the embodiment. The casing is preferably held substantially vertically, but may have a predetermined inclination angle, that is, an angle at which the casing falls due to its own weight when the hydrated earth and sand are introduced from above.

以上の各発明は、以下に挙げるように具体化することがより好ましい。
(ア)、請求項1において、前記真空ポンプで真空吸引と共に前記ケーシングに振動を加える構成である(請求項2)。
(イ)、請求項1又は2において、前記真空ポンプで真空吸引と共に前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入して加圧する構成である(請求項3)。
(ウ)、請求項3において、前記被覆袋の上端側に装着される略筒形のホルダ、及び前記ホルダの内側に配設された開閉手段を有し、前記圧縮空気を導入して加圧する操作では前記開閉手段により前記被覆袋の上側開口を閉状態に切り換える構成である(請求項4)。
Each of the above inventions is more preferably embodied as described below.
(A) In claim 1, the vacuum pump is configured to apply vibration to the casing together with vacuum suction (claim 2).
(A) In claim 1 or 2, the vacuum pump is configured to introduce compressed air into the casing and to pressurize the upper side of the covering bag together with vacuum suction (claim 3).
(C) In Claim 3, the apparatus has a substantially cylindrical holder mounted on the upper end side of the covering bag, and an opening / closing means disposed inside the holder, and introduces and pressurizes the compressed air. In the operation, the upper opening of the covering bag is switched to the closed state by the opening / closing means (Claim 4).

(エ)、請求項1から4の何れかにおいて、前記脱水処理した後、前記ケーシング下側開口から土砂収容状態の被覆袋を引き出し、所定長さに分割すると共に分割面を被覆処理する構成である(請求項5)。これは、図7に例示したごとく本発明の脱水処理方法で使用した被覆袋を脱水処理した土砂と共に利用する一例として、土のうを作成する構成である。勿論、脱水処理した土砂については、ケーシング下側開口から土砂充填状態の被覆袋を引き出した後、又は、被覆袋をケーシング内に配置した状態で、被覆袋内から土砂を取り出して例えば盛り土用、SCP用、被覆砂杭用の土砂として用いるようにしてもよい。 (D) In any one of claims 1 to 4, after the dehydration treatment, the covering bag in the earth and sand containing state is pulled out from the opening on the lower side of the casing, divided into a predetermined length, and the divided surface is covered. (Claim 5). As illustrated in FIG. 7, as an example of using the covering bag used in the dehydrating method of the present invention together with the dewatered earth and sand, a sandbag is created. Of course, for the dewatered earth and sand, after drawing out the covering bag filled with earth and sand from the lower opening of the casing, or with the covering bag placed in the casing, the earth and sand is taken out from the covering bag, for example, for embankment, You may make it use as earth for sand for SCP and covering sand piles.

(オ)、請求項6において、前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入する加圧手段、又は/及び、前記ケーシングに振動を加える振動機を有している構成である(請求項7)。 (E) According to claim 6, there is provided a pressure means for introducing compressed air in the casing and on the upper side of the covering bag, and / or a vibrator for applying vibration to the casing. (Claim 7).

請求項1の発明では、真空脱水式として、ケーシングを垂直ないしは所定傾斜角に保持した状態で、ケーシングの上下方向に透水性の筒形被覆袋を配置し、被覆袋に対し上側開口から処理対象の含水土砂を投入収容した後、ケーシング周囲の吸引孔から真空ポンプでケーシング内を吸引するため、特許文献1のごとく含水土砂を移動しながら脱水する構成に比べスクリューコンベアのような搬送動力を必要とせず、比較的簡単に大容量の含水土砂でも効率よく脱水処理することができる。   In the first aspect of the invention, as a vacuum dewatering type, a water-permeable cylindrical covering bag is arranged in the vertical direction of the casing while maintaining the casing at a vertical or predetermined inclination angle, and the object to be treated is opened from the upper opening to the covering bag. In order to suck the inside of the casing with a vacuum pump from the suction hole around the casing after loading and containing the hydrated earth and sand, transport power like a screw conveyor is required as compared with the configuration of dewatering while moving the hydrated earth and sand as in Patent Document 1. However, it is relatively easy to efficiently dehydrate even large volumes of hydrous sand.

請求項2の発明では、真空ポンプで真空吸引と共にケーシングに振動を加えることにより含水土砂の脱水を促して脱水効率を向上できる。   In the invention of claim 2, dehydration efficiency can be improved by promoting dehydration of the hydrous sand by applying vibration to the casing together with vacuum suction by a vacuum pump.

請求項3の発明では、真空ポンプで真空吸引すると共にケーシング内にあって被覆袋の上側に圧縮空気を導入して加圧することにより含水土砂の脱水を促して脱水効率を向上できる。この場合、請求項4の発明では、前記圧縮空気を導入して加圧する操作において、被覆袋の上端側に装着される筒形ホルダの内側に配された開閉手段により被覆袋の上側開口を閉状態にすると脱水効率をより向上できる。   According to the third aspect of the present invention, the dewatering efficiency can be improved by promoting the dehydration of the hydrous sand by vacuuming with the vacuum pump and introducing the compressed air into the casing and applying pressure to the upper side of the covering bag. In this case, in the invention of claim 4, in the operation of introducing and pressurizing the compressed air, the upper opening of the covering bag is closed by the opening / closing means arranged inside the cylindrical holder attached to the upper end side of the covering bag. If it is in a state, the dehydration efficiency can be further improved.

請求項5の発明では、図7に例示されるごとく脱水処理した土砂を使用した被覆袋と共にケーシングから引き出し、所定長さに分割すると共に分割面を被覆処理すると、土のうが簡単に作れる。すなわち、この発明では、脱水工程、引出工程、分割工程、分割面封止工程を経ることで土のうを効率よく作成でき、含水土砂の有効活用として最適なものとなる。   In the fifth aspect of the present invention, a sandbag can be easily made by pulling out from the casing together with a covering bag using dewatered earth and sand as illustrated in FIG. That is, in this invention, a sandbag can be created efficiently by passing through a dehydration process, a drawing process, a dividing process, and a dividing surface sealing process, which is optimal for effective use of hydrous sand.

請求項6の発明では、請求項1の脱水処理方法に好適な装置となり、上記したごとく真空脱水式として、既存のSCPや被覆砂杭造成装置を多少改良するだけでよく経費を抑えて提供できる。具体的には、真空ポンプ及びケーシング並びに吸引管を除いて、SCPや被覆砂杭造成装置を構成している、ケーシング用の支持手段、土砂運搬用バケット及びその昇降手段、コンプレッサ及びシーブタンク等をそのまま利用できる。また、SCPや被覆砂杭造成装置は、処理対象の含水土砂が発生する施工現場で使用されていることも多いため経費を抑えて実施容易となる。   In the invention of claim 6, it becomes an apparatus suitable for the dewatering treatment method of claim 1, and as described above, as the vacuum dewatering type, it is possible to provide the existing SCP and the coated sand pile forming apparatus with a slight improvement, and can be provided with reduced costs. . Specifically, except for the vacuum pump, the casing and the suction pipe, the casing supporting means, the sand transport bucket and its lifting and lowering means, the compressor and the sheave tank, etc. constituting the SCP and the coated sand pile forming device are used as they are. Available. In addition, since the SCP and the coated sand pile forming device are often used in construction sites where the hydrous sand to be treated is generated, it is easy to implement with reduced costs.

請求項7の発明では、加圧手段や振動機についてはSCPや被覆砂杭造成装置でも用いられており、それを利用することで真空脱水作用を向上できるようにする。   In the invention of claim 7, the pressurizing means and the vibrator are also used in the SCP and the coated sand pile forming device, and the vacuum dehydration action can be improved by using the pressurizing means and the vibrator.

形態例の含水土砂の脱水処理装置を示す一部破断した模式構成図である。It is the model block diagram which fractured | ruptured partially which shows the dehydration processing apparatus of the hydrous sand of a form example. (a)及び(b)は図1のA−A線模式断面であって、(a)は被覆袋に含水土砂を投入しない状態で示し、(b)は被覆袋に含水土砂を投入した状態で示し、(c)はケーシングの吸引孔(吸引管)の配置を変更した変形例を示している。(A) And (b) is the AA line schematic cross section of FIG. 1, (a) shows in the state which does not throw in hydrous sand into a covering bag, (b) is the state which put hydrous sand in a covering bag (C) has shown the modification which changed arrangement | positioning of the suction hole (suction pipe) of a casing. (a)は被覆袋の上部構造を示す模式断面図、(b)は(a)の被覆袋を上側から見た状態で示す模式上面図、(c)は被覆袋の上側開口を開閉手段により閉じた状態で示す模式上面図である。(A) is a schematic cross-sectional view showing the upper structure of the covering bag, (b) is a schematic top view showing the covering bag of (a) as viewed from above, and (c) is an opening / closing means for opening the upper opening of the covering bag. It is a model top view shown in the closed state. (a)は被覆袋を分割したときの両端面の封止処理構成を示す模式図、(b)は封止処理構成の変形例を示す模式図である。(A) is a schematic diagram which shows the sealing process structure of both end surfaces when a coating bag is divided | segmented, (b) is a schematic diagram which shows the modification of a sealing process structure. 本発明の脱水処理方法で、(a),(b)はケーシングに被覆袋を配置する被覆袋セット工程と、含水土砂を被覆袋に投入する含水土砂投入工程とを示す模式図である。In the dehydration method of the present invention, (a) and (b) are schematic diagrams showing a covering bag setting step for disposing a covering bag on a casing and a hydrated earth and sand loading step for charging hydrated earth and sand into the covering bag. 本発明の脱水処理方法で、真空ポンプの負圧による吸引作用により脱水する脱水工程を示す模式図である。It is a schematic diagram which shows the spin-drying | dehydration process dehydrated by the attraction | suction action by the negative pressure of a vacuum pump with the spin-drying | dehydration processing method of this invention. (a)はケーシングより被覆袋の引出途中を示す模式図、(b)は引出した土砂を収容している被覆袋を分割して土のうを作る際の説明図である。(A) is a schematic diagram which shows the extraction | drawer middle of a covering bag from a casing, (b) is explanatory drawing at the time of dividing | segmenting the covering bag which accommodates the extracted earth and sand and making a sandbag. 特許文献1に開示の構成(図1)を示す説明図である。It is explanatory drawing which shows the structure (FIG. 1) disclosed by patent document 1. FIG. (a)と(b)は特許文献2に開示の構成(図1,図2)を示す説明図である。(A) And (b) is explanatory drawing which shows the structure (FIG. 1, FIG. 2) disclosed by patent document 2. FIG.

以下、本発明を適用した形態例を図面を参照して説明する。この説明では、本発明の脱水処理装置の主な構成部材を説明した後、それを用いた脱水処理方法について詳述する。なお、図面は作図上の制約から細部を簡略化している。特に、図4〜図5ではケーシングよりも上側にあるアタッチメントの一部を省略している。   Embodiments to which the present invention is applied will be described below with reference to the drawings. In this description, after describing the main components of the dehydrating apparatus of the present invention, a dehydrating method using the same will be described in detail. The drawings are simplified in detail due to restrictions on drawing. In particular, in FIGS. 4 to 5, a part of the attachment located above the casing is omitted.

(装置構造)図1において、この脱水処理装置は、図面上は省略したが、既存のSCPや被覆砂杭造成装置を利用したものであり、主な部材としては支持手段であるリーダー1と、リーダー1の側面に沿って摺動自在に配置されたアタッチメント10とを備えている。このうち、リーダー1は、例えば特開2016−211251号公報に開示のごとく不図示の自走式ベースマシンの前側支持部に起立した状態で複数のバックステーにより支持されている。また、前記ベースマシンには、リーダー起伏用ワイヤとそのウインチ、バケット6をリーダー1に沿って昇降するワイヤ6aとそのウインチ、発動機、電気架台などが標準装備されている。 (Apparatus structure) In FIG. 1, although this dehydration processing apparatus was omitted on the drawing, it uses an existing SCP or a coated sand pile forming apparatus, and as a main member, a leader 1 which is a supporting means, And an attachment 10 slidably disposed along the side surface of the reader 1. Among them, the leader 1 is supported by a plurality of backstays in a state of being erected on a front support portion of a self-propelled base machine (not shown) as disclosed in, for example, Japanese Patent Application Laid-Open No. 2016-2111251. Further, the base machine is equipped with a leader raising / lowering wire and its winch, a wire 6a for raising and lowering the bucket 6 along the leader 1, its winch, a motor, an electric mount and the like as standard equipment.

アタッチメント10は、上下の継手部11,12と、上継手部11に結合されたホッパ2と、下継手部12に結合された支持板17と、上継手部11の上部に設けられた振動機である貫入用のバイブロハンマ13と、バイブロハンマ13の上側に設けられたショックアブソーバ14とを備え、これらが吊りワイヤー15と、リーダー1頂部に設けられた不図示の滑車装置との間に配設されたシーブブロック16とを介し昇降可能に吊り下げられている。   The attachment 10 includes upper and lower joint portions 11, 12, a hopper 2 coupled to the upper joint portion 11, a support plate 17 coupled to the lower joint portion 12, and a vibrator provided on the upper portion of the upper joint portion 11. And a shock absorber 14 provided on the upper side of the vibrator hammer 13, which are disposed between the suspension wire 15 and a pulley device (not shown) provided on the top of the leader 1. The sheave block 16 is suspended so as to be movable up and down.

このうち、ホッパ2は、上開口した本体20及び傾斜連結部21からなる。バケット6内の含水土砂は、本体20内に投入されると、傾斜連結部21を通って上継手部11及び下継手部12、更にフランジ部材18に保持されたケーシング5内へ自重により落下される。上継手部11には、傾斜連結部21の排出口22に向けて圧縮空気を噴射する空気噴射ノズル27が設けられている。下継手部12には、傾斜連結部21の排出口22を開閉する空気弁24と、圧縮空気を供給してケーシング5内を圧気する空気供給ノズル28とが設けられている。   Among these, the hopper 2 includes a main body 20 and an inclined connecting portion 21 that are opened upward. When the hydrated earth and sand in the bucket 6 is thrown into the main body 20, it is dropped by its own weight through the inclined connecting portion 21 and into the casing 5 held by the upper joint portion 11 and the lower joint portion 12 and the flange member 18. The The upper joint portion 11 is provided with an air injection nozzle 27 that injects compressed air toward the discharge port 22 of the inclined connection portion 21. The lower joint portion 12 is provided with an air valve 24 that opens and closes the discharge port 22 of the inclined connection portion 21 and an air supply nozzle 28 that supplies compressed air and pressurizes the inside of the casing 5.

空気弁24は、下継手部12の上内周に装着された弁本体25と、弁本体25に枢支された弁蓋26とからなる。弁蓋26は、弁本体25に対して、通常、自重により垂れ下がった開放位置にあり、例えば、後述するごとくケーシング5内の含水土砂の脱水過程で空気供給ノズル28から圧縮空気が噴射されると、その空気圧により押圧されて閉弁されるようになっている。但し、空気弁24の開閉機構はこれ以外の構造でもよい。   The air valve 24 includes a valve main body 25 mounted on the upper inner periphery of the lower joint portion 12 and a valve lid 26 pivotally supported by the valve main body 25. The valve lid 26 is normally in an open position that hangs down by its own weight with respect to the valve body 25. For example, when the compressed air is injected from the air supply nozzle 28 in the dehydration process of the hydrous soil in the casing 5, as will be described later. The valve is pressed by the air pressure to be closed. However, the opening / closing mechanism of the air valve 24 may have other structures.

空気噴射ノズル27や空気供給ノズル28は、地表に設けられたコンプレッサに専用の供給管を介して接続されており、必要時に所要圧力の圧縮空気をそれぞれ独立して噴射できるようになっている。つまり、空気噴射ノズル27は、排出口22付近に溜まり易い含水土砂を所定の空気圧により吹き飛ばすことで排出口付近における詰まりを解消可能にする。空気供給ノズル28は、空気弁24を閉状態に切り換えたり、空気弁24の閉状態でケーシング5内を圧気することで後述する脱水作用を促したり、ケーシング5内より脱水処理後の土砂収容状態の被覆袋4をケーシング5から引き出し易くする。   The air injection nozzle 27 and the air supply nozzle 28 are connected to a compressor provided on the ground surface via a dedicated supply pipe so that compressed air having a required pressure can be independently injected when necessary. That is, the air injection nozzle 27 makes it possible to eliminate clogging in the vicinity of the discharge port by blowing away the hydrous sand that tends to accumulate in the vicinity of the discharge port 22 with a predetermined air pressure. The air supply nozzle 28 switches the air valve 24 to a closed state, or pressurizes the inside of the casing 5 in the closed state of the air valve 24 to promote a dehydrating action, which will be described later. The covering bag 4 is easily pulled out from the casing 5.

一方、支持板17は、ワイヤ30を引き出し可能に巻き付けている巻取ドラム3を保持している。この巻取ドラム3は、ワイヤ30がフランジ部材18に保持されたケーシング5の筒内に巻き上げ自在に導入されると共に、ワイヤ30の引き出し端に設けられて被覆袋4の上端側を連結するホルダ32を有している。ここで、ワイヤ30は、中空管状に形成されていて不図示の圧縮空気供給源より圧縮空気を移送可能にする構成となっている。ワイヤ30の先端は、接続具37を介して二股に分かれた連結ワイヤ30a,30bとなっている。連結ワイヤ30aには、圧縮空気移送用のチューブ等の供給管39がワイヤに沿って配設されている。供給管38は、ワイヤ30に移送される圧縮空気を移送可能となっている。なお、他の構成としては、連結ワイヤ30aをワイヤ30と同様に中空管状に形成して、供給管38を省略するようにしてもよい。図1中、符号31はワイヤ30の引き出し端をケーシングの中央に導くガイド部材である。   On the other hand, the support plate 17 holds the winding drum 3 around which the wire 30 is wound so that it can be pulled out. The winding drum 3 is introduced into the cylinder of the casing 5 in which the wire 30 is held by the flange member 18 so as to be freely wound up, and is provided at the drawing end of the wire 30 to connect the upper end side of the covering bag 4 32. Here, the wire 30 is formed in a hollow tubular shape and is configured to be able to transfer compressed air from a compressed air supply source (not shown). The tip of the wire 30 is a connecting wire 30a, 30b that is divided into two forks via a connector 37. A supply pipe 39 such as a compressed air transfer tube is disposed along the wire in the connection wire 30a. The supply pipe 38 can transfer the compressed air transferred to the wire 30. As another configuration, the connecting wire 30a may be formed in a hollow tube like the wire 30, and the supply pipe 38 may be omitted. In FIG. 1, reference numeral 31 denotes a guide member that guides the lead-out end of the wire 30 to the center of the casing.

また、ホルダ32は、図3に示されるごとく鋼製の外リング33と、外リング33の内側に取り付けられる内リング34と、内リング34の内側に配設されたタイヤチューブ状のゴムチューブ35とを有している。このうち、外リング33は下側の内径が張出部33aにより少し径小となっている。外リング33の上端面には、180度変位した箇所に装着された対の略L形の金具36が設けられている。対の金具36には、対応する連結ワイヤ30a,30bの先端側が連結される。   3, the holder 32 includes a steel outer ring 33, an inner ring 34 attached to the inner side of the outer ring 33, and a tire tube-like rubber tube 35 disposed on the inner side of the inner ring 34. And have. Of these, the outer ring 33 has a slightly smaller inner diameter due to the protruding portion 33a. On the upper end surface of the outer ring 33, a pair of substantially L-shaped metal fittings 36 mounted at positions displaced by 180 degrees are provided. The distal ends of the corresponding connecting wires 30a and 30b are connected to the pair of metal fittings 36.

また、内リング34は、内周囲の中間部が一段径大の凹状部34aに形成され、その凹状部34aにゴムチューブ35を装着している。このゴムチューブ35は、被覆袋4の上端側開口を開閉する開閉手段の一例であり、圧縮空気を供給管39よりチューブ内に導入可能にしたり、チューブ内の空気を供給管39を介して排気可能となっている。すなわち、ゴムチューブ35は、外周側が凹状部34aに位置規制された状態で供給管35の先端35aに接続されており、供給管35から導入される圧縮エアにより内リング34の内径側へ徐々に膨張し、図3(c)のごとく最大まで膨張することで被覆袋4の上側開口を閉じる。また、ゴムチューブ35は、供給管39、ワイヤ30などを介して真空吸引されると、同(a),(b)より更に凹状部34aからの張出量を減じるため、被覆袋4内に含水土砂を投入するときに邪魔にならないようになっている。   Further, the inner ring 34 has an inner peripheral middle portion formed into a concave portion 34a having a one-step diameter, and a rubber tube 35 is attached to the concave portion 34a. The rubber tube 35 is an example of an opening / closing means for opening and closing the upper end side opening of the covering bag 4, and allows compressed air to be introduced into the tube through the supply pipe 39 or exhausts the air in the tube through the supply pipe 39. It is possible. That is, the rubber tube 35 is connected to the distal end 35a of the supply pipe 35 in a state where the outer peripheral side is regulated by the concave portion 34a, and is gradually moved toward the inner diameter side of the inner ring 34 by the compressed air introduced from the supply pipe 35. It expand | swells and the upper side opening of the covering bag 4 is closed by expanding to the maximum like FIG.3 (c). Further, when the rubber tube 35 is vacuum-sucked through the supply pipe 39, the wire 30, and the like, the overhang amount from the concave portion 34a is further reduced than in the cases (a) and (b). It does not get in the way when throwing in hydrous sand.

被覆袋4は、図2〜図4に示されるごとく不織布などにより有底筒状に形成されている。材質は、透水性であれば織布や多孔性プラスチックなどでも差し支えない。被覆袋4の長さはケーシング5の全寸より少し短くなっている。被覆袋4の外径は、図2(a)のごとくケーシング5内に吊り込まれたままの状態だとケーシング5の内周との間に隙間を保っているが、含水土砂ESが袋内に所定量投入されると同(b)のごとくケーシング5の内周に接触する大きさである。   The covering bag 4 is formed in a bottomed cylindrical shape by a nonwoven fabric or the like as shown in FIGS. The material can be woven or porous plastic as long as it is water permeable. The length of the covering bag 4 is slightly shorter than the entire size of the casing 5. The outer diameter of the covering bag 4 is kept in the casing 5 as shown in FIG. 2 (a), and there is a gap between the inner periphery of the casing 5, but the hydrous sand ES is in the bag. When a predetermined amount is inserted into the casing 5, the size contacts the inner periphery of the casing 5 as in (b).

図4は、以上の被覆袋4を所定長さに分割して土のう袋40を作る際、分割した端面開口を封止処理するときの構成例を示している。まず、図4(a)の構成は、封止体42又は43を土のう袋40の端面縁又は周囲に後付する例である。封止体42は、土のう袋40の端面開口に対応した円盤状であり、外周縁が土のう袋40の対応縁に取り付けられる。封止体43は、キャップ状をなし、土のう袋40の端面開口に対応した円盤部43aと、円盤部43aに一体化されて土のう袋40の端側周囲に取り付けられる筒部43bとからなる。符号44は、筒部43bの複数箇所に必要に応じ付設される切込み部である。なお、被覆袋4は、ケーシング5内に配置された状態で下側(筒状の有底部)が封止体41で閉じられている。この封止体41は、被覆袋4と一体に形成されているが、別体でもよく、更に封止体41に代えて封止体42,43で構成してもよい。封止体41〜43は被覆袋4と同じか類似の透水性の材料であればよい。勿論、以上の封止体41〜43を省略して、被覆袋4の下側開口、及び所定長さに裁断した上側開口を紐などで縛って閉じるようにしてもよい。   FIG. 4 shows a configuration example when the divided end face opening is sealed when the above-described covering bag 4 is divided into a predetermined length to make a sandbag 40. First, the configuration of FIG. 4A is an example in which the sealing body 42 or 43 is retrofitted to the edge or the periphery of the sandbag 40. The sealing body 42 has a disk shape corresponding to the opening of the end surface of the sandbag 40, and the outer peripheral edge is attached to the corresponding edge of the sandbag 40. The sealing body 43 has a cap shape, and includes a disk portion 43a corresponding to the opening of the end surface of the sandbag 40, and a cylindrical portion 43b that is integrated with the disk portion 43a and is attached to the periphery of the end of the sandbag 40. Reference numeral 44 denotes cut portions that are provided as needed at a plurality of locations of the cylindrical portion 43b. In addition, the lower side (cylindrical bottomed part) of the covering bag 4 is closed with the sealing body 41 in the state arrange | positioned in the casing 5. FIG. The sealing body 41 is formed integrally with the covering bag 4, but may be a separate body, and may be configured by sealing bodies 42 and 43 instead of the sealing body 41. The sealing bodies 41 to 43 may be the same or similar water-permeable material as the covering bag 4. Of course, the sealing bodies 41 to 43 described above may be omitted, and the lower opening of the covering bag 4 and the upper opening cut to a predetermined length may be tied and closed with a string or the like.

図4(b)の構成は、被覆袋4の周囲に可撓性の封止体45を予め取り付けておき、土のう袋40として分割した後に封止体45を取付側を支点として反転すると共に、紐46を介して封止体45を絞った状態に拘束することで土のう袋40の端面開口を閉じる例である。すなわち、封止体45は、紐通し用の隙間を周囲に有した筒状からなり、紐46が周囲隙間内で一端46aを固定し、他端を周囲隙間から外へ引き出した構成となっている。そして、封止体45は、同図下側に示すごとく被覆袋4の周囲部に重ねられ、かつ、分割予定側に位置する端側が被覆袋4に取り付けられる。この取付状態では、紐46の引き出し部が被覆袋4と封止体45との間に配置されるため邪魔にならない。封止体45は、被覆袋4が土のう袋40に分割された状態から、同図上側に示すごとく取付部を支点として180度反転操作され、かつ、紐46が引出端を更に引き出す方向へ引っ張られると、全体が絞られて閉じられる。また、封止体45は、紐46をその絞られた部分に巻付けて係止処理することで、土のう袋40の分割端面が閉じ状態となる。以上のような構成では、被覆体4が複数の封止体45を予め取り付けた状態で取り扱えるため、後述する土のうESを効率よく作成できる。   4B, the flexible sealing body 45 is attached in advance around the covering bag 4, and after being divided as a sandbag 40, the sealing body 45 is inverted with the mounting side as a fulcrum, This is an example in which the opening of the end surface of the sandbag 40 is closed by restraining the sealing body 45 in a squeezed state via the string 46. That is, the sealing body 45 has a cylindrical shape with a string passage gap around it, and the string 46 has a configuration in which one end 46a is fixed in the circumference gap and the other end is pulled out from the surrounding gap. Yes. And the sealing body 45 is overlaid on the circumference | surroundings part of the covering bag 4 as shown to the lower side of the figure, and the end side located in the division | segmentation plan side is attached to the covering bag 4. FIG. In this attached state, the lead-out portion of the string 46 is arranged between the covering bag 4 and the sealing body 45, so that it does not get in the way. The sealing body 45 is reversed 180 degrees from the state in which the covering bag 4 is divided into the sandbags 40 with the mounting portion as a fulcrum as shown in the upper side of the figure, and the string 46 is pulled in the direction of further pulling out the drawing end. When closed, the whole is squeezed and closed. Moreover, the sealing body 45 winds the string 46 around the squeezed portion and performs a locking process, so that the divided end surface of the clay bag 40 is closed. In the configuration as described above, since the covering 4 can be handled in a state in which the plurality of sealing bodies 45 are attached in advance, a sandbag ES described later can be efficiently created.

一方、ケーシング5は、図1及び図2に示されるごとく既存のSCPや被覆砂杭造成装置に用いられるもの、つまり外径が30〜50cm、長さが3〜5m程度の筒部材であり、上端側がフランジ部材18に保持された垂直状態で下継手部12と上継手部11及びホッパ2に連通可能となる。また、ケーシング5は、周囲に設けられた多数の吸引孔52と、下端に回動可能に支持されて下端開口を開閉する蓋51とを有している。吸引孔52は、図2(a)に示されるごとく周囲四等分する箇所で、かつ、長手方向に所定間隔に複数設けられている。この場合、吸引孔52は、同(c)の変形例のごとく長手方向にあって、上側周囲に設けられる複数(この例では4つ)の吸引孔52と、その下側周囲に設けられる複数(この例では4つ)の吸引孔52とを周方向に所定角(この例では約45度)ずらすようにすると、ケーシング5内をより均一に吸引可能となる。   On the other hand, the casing 5 is a cylindrical member having an outer diameter of 30 to 50 cm and a length of about 3 to 5 m, as shown in FIGS. The lower joint portion 12, the upper joint portion 11, and the hopper 2 can communicate with each other in a vertical state where the upper end side is held by the flange member 18. Moreover, the casing 5 has many suction holes 52 provided in the periphery, and a lid 51 that is rotatably supported at the lower end and opens and closes the lower end opening. As shown in FIG. 2 (a), the suction holes 52 are provided at a predetermined interval in the longitudinal direction at a portion that is divided into four equal parts. In this case, the suction holes 52 are in the longitudinal direction as in the modification (c), and a plurality (four in this example) of suction holes 52 and a plurality of suction holes 52 provided around the lower side thereof are provided. When the suction holes 52 (four in this example) are shifted by a predetermined angle (about 45 degrees in this example) in the circumferential direction, the inside of the casing 5 can be sucked more uniformly.

各吸引孔52には接続用の吸引管53が溶接等により装着されている。そして、この吸引構造では、各吸引管53が真空ポンプ7に連結された気液分離機8に対し接続管54から56などを介して接続されており、真空ポンプ7の負圧による吸引力がそれら接続管54から56及び吸引管53などを介してケーシング5内に作用する。換言すると、この構造では、ケーシング5内に配置された被覆袋4に対象の含水土砂ESを投入収容した状態で、各吸引管53及び接続管54,55,56を介して真空ポンプ7の負圧による吸引作用を及ぼすことにより、被覆袋4内の含水土砂ESの水分を脱水して含水比を低減するものである。この例では、被覆袋4内の含水土砂ESの水分が泥水として空気と共に真空ポンプ7の負圧により吸引されて気液分離機8に入る。すると、気液分離機8では、吸引した泥水が空気を除去した状態で泥水貯蔵槽9に移送されて貯められる。   A suction pipe 53 for connection is attached to each suction hole 52 by welding or the like. In this suction structure, each suction pipe 53 is connected to the gas-liquid separator 8 connected to the vacuum pump 7 via connection pipes 54 to 56 and the like, and the suction force due to the negative pressure of the vacuum pump 7 is reduced. It acts in the casing 5 through the connecting pipes 54 to 56 and the suction pipe 53. In other words, in this structure, in the state where the target hydrous sand ES is charged and accommodated in the covering bag 4 disposed in the casing 5, the negative pressure of the vacuum pump 7 is passed through the suction pipes 53 and the connection pipes 54, 55, and 56. By exerting a suction action by pressure, the water content of the hydrous sand ES in the covering bag 4 is dehydrated to reduce the water content ratio. In this example, the moisture of the hydrous sand ES in the covering bag 4 is sucked together with air by the negative pressure of the vacuum pump 7 and enters the gas-liquid separator 8. Then, in the gas-liquid separator 8, the sucked muddy water is transferred to and stored in the muddy water storage tank 9 with the air removed.

(脱水処理方法)次に、以上の脱水処理装置を用いた脱水処理方法について説明する。この例では、図5〜図7に示したごとく処理対象の含水土砂を脱水処理すると共に、処理後の土砂及び使用した被覆袋を用いて土のうを作成する操作を含めて詳述する。 (Dehydration Method) Next, a dehydration method using the above dehydration apparatus will be described. In this example, the water-containing earth and sand to be treated is dehydrated as shown in FIG. 5 to FIG. 7, and detailed description will be made including an operation for creating a sandbag using the treated earth and the used covering bag.

この脱水処理方法では、起立支持されたケーシング5に対し被覆袋4を吊り込みセットする被覆袋セット工程と、ケーシング5内にセットされた被覆袋4の袋内に処理対象の含水土砂ESを投入する含水土砂投入工程と、被覆袋4内の含水土砂ESを真空ポンプ7でケーシング5内を吸引することにより脱水する脱水工程とを経る。更に、脱水処理後の土砂を使用して土のうSDを作成する場合は、脱水工程の次にケーシング5内から脱水した土砂を収容している被覆袋4を引き出す引出工程と、土砂収容している被覆袋4を土砂収容状態で所定長さの土のう袋40に裁断し分割する分割工程と、土のう袋40の分割面を封止処理する分割面封止工程とを経ることになる。   In this dewatering treatment method, a covering bag setting step for suspending and setting the covering bag 4 with respect to the casing 5 that is supported upright, and the hydrous sand ES to be processed are put into the bag of the covering bag 4 set in the casing 5. The hydrated earth and sand charging step and the dehydrated step of dehydrating the hydrated earth and sand ES in the covering bag 4 by sucking the inside of the casing 5 with the vacuum pump 7 are performed. Furthermore, when making the sandbag SD using the earth and sand after the dehydration treatment, the drawing process of drawing out the covering bag 4 containing the dewatered earth and sand from the inside of the casing 5 and the earth and sand are contained after the dehydration process. The covering bag 4 is subjected to a dividing step of cutting and dividing the covering bag 4 into a sandbag 40 having a predetermined length in a soil-containing state, and a dividing surface sealing step of sealing the dividing surface of the sandbag 40.

ここで、被覆袋セット工程では、図5(a)のごとくケーシング5の下端側に設けられた蓋51を開状態にする。次に、巻取ドラム3の巻き戻し操作によりワイヤ30を引き出してケーシング5の下端開口から外へ引き出す。そして、ワイヤ引出端側を被覆袋4の上端側に装着されたホルダ32に結合した後、巻取ドラム3の巻き上げ操作により被覆袋4をワイヤ30を介して図1のごとくケーシング5内にセットする。セット後は蓋51が閉じられる。   Here, in the covering bag setting step, the lid 51 provided on the lower end side of the casing 5 is opened as shown in FIG. Next, the wire 30 is pulled out by the rewinding operation of the winding drum 3 and pulled out from the lower end opening of the casing 5. Then, after the wire drawing end side is coupled to the holder 32 mounted on the upper end side of the covering bag 4, the covering bag 4 is set in the casing 5 as shown in FIG. To do. After the setting, the lid 51 is closed.

含水土砂投入工程では、図5(b)のごとく含水土砂ESを収容したバケット6を地表側より上昇操作し、バケット6内の含水土砂ESがバケットの出口からホッパ2の本体20内に落下投入される。すると、本体20内の含水土砂ESは、傾斜連結部21を通って上継手部11及び下継手部12の排出口22、更に空気弁24の開口からケーシング5に配置された被覆袋4内へ自重により落下される。その際は、必要に応じて空気噴射ノズル27から圧縮空気を排出口22に向けて噴射することで、排出口付近における詰まりを生じないようにすることが好ましい。また、含水土砂ESが被覆袋4内に所定量投入した後は、被覆袋4の上側開口が閉じ操作される。つまり、この操作では、上記ゴムチューブ35が供給管39等を介して導入される圧縮空気により膨張されて、図3(c)のごとく内リング34の開口を膨張されたゴムチューブ35にて閉じる。   In the hydrous sand loading process, as shown in FIG. 5B, the bucket 6 containing the hydrous sand ES is lifted from the surface side, and the hydrous sand ES in the bucket 6 drops into the main body 20 of the hopper 2 from the bucket outlet. Is done. Then, the water-containing earth and sand ES in the main body 20 passes through the inclined connection portion 21 and into the covering bag 4 disposed in the casing 5 from the discharge port 22 of the upper joint portion 11 and the lower joint portion 12 and further from the opening of the air valve 24. Dropped by its own weight. In that case, it is preferable to prevent clogging in the vicinity of the discharge port by injecting compressed air from the air injection nozzle 27 toward the discharge port 22 as necessary. Further, after a predetermined amount of the hydrous sand ES has been put into the covering bag 4, the upper opening of the covering bag 4 is closed. That is, in this operation, the rubber tube 35 is expanded by compressed air introduced through the supply pipe 39 and the like, and the opening of the inner ring 34 is closed by the expanded rubber tube 35 as shown in FIG. .

脱水工程では、図6のごとく被覆袋4内に投入された含水土砂ESを真空ポンプ7でケーシング5内を吸引することにより脱水する。この真空脱水方式では、真空ポンプ7が駆動されると、被覆袋4内の含水土砂ESから脱水された水分は多数の吸引管53及び接続管54〜56を通り泥水となって気液分離機8に流入され、空気等の気体を分離した状態で泥水貯蔵槽9に貯められる。   In the dehydration step, the hydrated earth and sand ES put into the covering bag 4 as shown in FIG. 6 is dehydrated by sucking the inside of the casing 5 with the vacuum pump 7. In this vacuum dewatering system, when the vacuum pump 7 is driven, the water dehydrated from the hydrous sand ES in the covering bag 4 passes through a number of suction pipes 53 and connection pipes 54 to 56 to become muddy water, and a gas-liquid separator. 8 is stored in the muddy water storage tank 9 in a state where a gas such as air is separated.

また、脱水工程では、真空ポンプ7で真空吸引と共に、空気供給ノズル28から圧縮空気をケーシング5内にあって被覆袋4の上側に導入して加圧することが好ましい。この加圧操作では、被覆袋4の上側開口がゴムチューブ35で閉じられていると、被覆袋4の全体が下向きに押圧されるため、被覆袋4内の含水土砂ESの脱水も促されて脱水効率を向上できる。また、真空ポンプ7で真空吸引と共に、バイブロハンマ14を駆動してケーシング5に振動を加えることによっても、被覆袋4内の含水土砂ESの脱水を促して脱水効率を向上できる。   Further, in the dehydration step, it is preferable to pressurize the compressed air from the air supply nozzle 28 in the casing 5 and to the upper side of the covering bag 4 together with vacuum suction by the vacuum pump 7. In this pressurizing operation, if the upper opening of the covering bag 4 is closed by the rubber tube 35, the entire covering bag 4 is pressed downward, and thus the dehydration of the hydrous sand ES in the covering bag 4 is also promoted. Dehydration efficiency can be improved. Further, by driving the vibro hammer 14 and applying vibration to the casing 5 together with vacuum suction by the vacuum pump 7, the dewatering efficiency can be improved by promoting the dewatering of the hydrous sand ES in the covering bag 4.

引出工程では、図7(a)のごとくケーシング5の蓋51を開状態にし、巻取ドラム3の巻き戻し操作によりワイヤ30を引き出しつつ脱水した土砂を収容している被覆袋4をケーシング5の下端開口から引き出す。この引出操作では、必要に応じて空気供給ノズル28から圧縮空気を噴射してケーシング5内を上側より圧気することにより、土砂収容状態の被覆袋4をケーシング5から引き出し易くする。なお、土のうSDを作成しない場合は、例えば、図6の状態から蓋51を開放すると共に、被覆袋4の底部分を切断することにより、又は、図7の引き出し状態から被覆袋4の底部分を切断することにより被覆袋4内の脱水した土砂を回収することになる。   In the drawing process, as shown in FIG. 7A, the lid 51 of the casing 5 is opened, and the covering bag 4 containing the dewatered earth and sand while drawing the wire 30 by the rewinding operation of the winding drum 3 is removed from the casing 5. Pull out from the bottom opening. In this pulling-out operation, compressed air is injected from the air supply nozzle 28 as necessary, and the inside of the casing 5 is pressurized from the upper side, thereby making it easy to pull out the covering bag 4 in the earth and sand containing state from the casing 5. When the sandbag SD is not created, for example, the lid 51 is opened from the state of FIG. 6 and the bottom portion of the covering bag 4 is cut, or the bottom portion of the covering bag 4 is pulled out from the drawn state of FIG. The dewatered earth and sand in the covering bag 4 will be collect | recovered by cutting | disconnecting.

分離工程では、図7(b)のごとく土砂収容している被覆袋4を土砂収容状態で所定長さの土のう袋40に裁断し分割する。その後、分割面封止工程では、土のう袋40の分割面を上記した封止体42や43などにより封止処理する。この工程では、例えば、上記図4(b)の封止体45を用いると、裁断部を迅速に封止処理できるため、被覆袋4を裁断した際に袋内の土砂が裁断部から外へはみ出るが、そのはみ出し量を最小限に抑え易くなる。   In the separation step, as shown in FIG. 7 (b), the covering bag 4 containing the earth and sand is cut into a sandbag 40 having a predetermined length in the earth and sand containing state and divided. Thereafter, in the dividing surface sealing step, the dividing surface of the sandbag 40 is sealed with the sealing bodies 42 and 43 described above. In this step, for example, when the sealing body 45 of FIG. 4B is used, the cutting portion can be quickly sealed, so that when the covering bag 4 is cut, the earth and sand in the bag is removed from the cutting portion. Although it protrudes, it becomes easy to minimize the amount of protrusion.

なお、以上の形態例は本発明を何ら制約するものではない。本発明は、各請求項で特定される構成要素を備えておればよく、細部は必要に応じて種々変更したり展開可能なものである。特に、ケーシングや被覆袋を支持する構成、アタッチメントを上下に昇降する構成、被覆袋を分割した端面開口を封止する構成などは適宜変更可能である。   Note that the above embodiments do not limit the present invention. The present invention only has to include the components specified in each claim, and the details can be variously changed and developed as necessary. In particular, the structure for supporting the casing and the covering bag, the structure for raising and lowering the attachment up and down, the structure for sealing the end face opening obtained by dividing the covering bag, and the like can be appropriately changed.

1・・・・リーダー(支持手段)
2・・・・ホッパ
3・・・・巻取ドラム(30はワイヤ)
4・・・・被覆袋(40は土のう袋)
5・・・・ケーシング(51は蓋、52は吸引孔)
6・・・・バケット
7・・・・真空ポンプ
8・・・・気液分離機
9・・・・泥水貯蔵槽
13・・・・バイブロハンマ(振動機)
14・・・・ショクアブソーバ
24・・・・空気弁
28・・・・空気供給ノズル(加圧手段)
32・・・・ホルダ
33・・・・外リング
34・・・・内リング
35・・・・ゴムチューブ(開閉手段)
37・・・・接続具
38・・・・供給管
40・・・・土のう袋
41・・・・封止体
42・・・・封止体
43・・・・封止体
45・・・・封止体
53・・・・吸引管
54・・・・接続管
55・・・・接続管
56・・・・接続管
ES・・・・土砂(含水土砂)
SD・・・・土のう
1. Leader (support means)
2 ... Hopper 3 ... Winding drum (30 is wire)
4 ... Coating bag (40 is a sandbag)
5 ... Case (51 is lid, 52 is suction hole)
6 ... Bucket 7 ... Vacuum pump 8 ... Gas-liquid separator 9 ... Mud storage tank 13 ... Vibro hammer (vibrator)
14 .... Shock absorber 24 ... Air valve 28 ... Air supply nozzle (pressurizing means)
32 .... Holder 33 ... Outer ring 34 ... Inner ring 35 ... Rubber tube (opening / closing means)
37 ... Connector 38 ... Supply pipe 40 ... Soil bag 41 ... Sealing body 42 ... Sealing body 43 ... Sealing body 45 ... Sealing body 53... Suction tube 54... Connection tube 55... Connection tube 56.
SD ...

Claims (7)

高含水比の土砂を、真空ポンプの負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理方法であって、
ケーシングを垂直ないしは所定傾斜角で保持した状態で、前記ケーシングの内側上下方向に配置された透水性の筒形被覆袋に上側開口から処理対象である含水土砂を投入収容した後、前記ケーシング周囲に設けられた多数の吸引孔から前記真空ポンプで前記ケーシング内を吸引することにより前記被覆袋内の含水土砂を脱水処理することを特徴とする含水土砂の脱水処理方法。
A method for dewatering water-containing earth and sand that dehydrates high-water-content earth and sand by suction action due to the negative pressure of a vacuum pump to reduce the water content,
In a state where the casing is held vertically or at a predetermined inclination angle, water-containing earth and sand to be treated is introduced and accommodated from the upper opening into a water-permeable cylindrical covering bag arranged in the up and down direction inside the casing, and then around the casing. A dewatering method for hydrous soil, wherein the hydrous sand in the covering bag is dehydrated by sucking the inside of the casing from the numerous suction holes provided by the vacuum pump.
前記真空ポンプで真空吸引と共に前記ケーシングに振動を加えることを特徴とする請求項1に記載の含水土砂の脱水処理方法。   2. The method for dewatering a hydrous soil according to claim 1, wherein the casing is vibrated together with vacuum suction by the vacuum pump. 前記真空ポンプで真空吸引と共に前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入して加圧することを特徴とする請求項1又は2に記載の含水土砂の脱水処理方法。   The method for dehydrating water-containing earth and sand according to claim 1 or 2, wherein the vacuum pump suctions and pressurizes compressed air inside the casing together with vacuum suction. 前記被覆袋の上端側に装着される略筒形のホルダ、及び前記ホルダの内側に配設された開閉手段を有し、前記圧縮空気を導入して加圧する操作では前記開閉手段により前記被覆袋の上側開口を閉状態に切り換えることを特徴とする請求項3に記載の含水土砂の脱水処理方法。   A substantially cylindrical holder mounted on an upper end side of the covering bag; and opening / closing means disposed inside the holder; 4. The method for dewatering hydrous soil according to claim 3, wherein the upper opening of the is switched to a closed state. 前記脱水処理した後、前記ケーシング下側開口から土砂収容状態の前記被覆袋を引き出し、所定長さに分割すると共に分割面を被覆処理することを特徴とする請求項1から4の何れかに記載の含水土砂の脱水処理方法。   5. After the dehydration treatment, the covering bag in a state in which soil is contained is pulled out from the lower opening of the casing, divided into a predetermined length, and the divided surface is covered. Method for dehydration of hydrous soil. 高含水比の土砂を、真空ポンプの負圧による吸引作用により脱水して含水比を低減する含水土砂の脱水処理装置であって、
支持手段により垂直ないしは所定傾斜角に保持されて、周囲に設けられた多数の吸引孔を有していると共に上下端の開口を開閉可能なケーシングと、
前記ケーシングの上側に接続された土砂投入用ホッパと、
前記ケーシングの内側上下方向に配置されて、対象の含水土砂を前記ホッパを介して上開口より内部に受入可能な透水性の筒形被覆袋と、
前記吸引孔に装着されて前記真空ポンプの吸引側に接続される吸引管とを備えていることを特徴とする含水土砂の脱水処理装置。
A dewatering device for hydrous soil that dehydrates high-moisture-content soil and sand by suction action due to the negative pressure of a vacuum pump to reduce the moisture content,
A casing that is held at a vertical or predetermined inclination angle by the support means, has a plurality of suction holes provided around the casing, and can open and close the upper and lower ends; and
A hopper for charging earth and sand connected to the upper side of the casing;
A water-permeable cylindrical covering bag that is arranged in the vertical direction inside the casing and can receive the target hydrous sand from the upper opening through the hopper;
An apparatus for dewatering hydrous earth and sand, comprising a suction pipe attached to the suction hole and connected to the suction side of the vacuum pump.
前記ケーシング内にあって前記被覆袋の上側に圧縮空気を導入する加圧手段、又は/及び、前記ケーシングに振動を加える振動機を有していることを特徴とする請求項6に記載の含水土砂の脱水処理装置。   The water content according to claim 6, further comprising a pressurizing means for introducing compressed air into the casing and an upper side of the covering bag, and / or a vibrator for applying vibration to the casing. Sediment dewatering equipment.
JP2018016142A 2018-02-01 2018-02-01 Dehydration treatment method and equipment for hydrous soil Active JP7061887B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2018016142A JP7061887B2 (en) 2018-02-01 2018-02-01 Dehydration treatment method and equipment for hydrous soil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2018016142A JP7061887B2 (en) 2018-02-01 2018-02-01 Dehydration treatment method and equipment for hydrous soil

Publications (2)

Publication Number Publication Date
JP2019130495A true JP2019130495A (en) 2019-08-08
JP7061887B2 JP7061887B2 (en) 2022-05-02

Family

ID=67545361

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2018016142A Active JP7061887B2 (en) 2018-02-01 2018-02-01 Dehydration treatment method and equipment for hydrous soil

Country Status (1)

Country Link
JP (1) JP7061887B2 (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51163753U (en) * 1975-06-20 1976-12-27
JPH0771052A (en) * 1993-06-25 1995-03-14 Toyo Constr Co Ltd Dehydration type screw conveyer
US5462672A (en) * 1992-08-13 1995-10-31 Chemical Grouting Co., Ltd. Process for treating sludge and system for the same
JP2004107929A (en) * 2002-09-17 2004-04-08 Nikki Technos Kk Primary throating method for soil and sand containing muddy water and its device
JP2004190417A (en) * 2002-12-13 2004-07-08 Daiho Constr Co Ltd Dewatering treatment method of water containing earth and sand and dewatering treatment device
JP2009039610A (en) * 2007-08-07 2009-02-26 Kasuga Techs Co Ltd Recycling device for sludge water
JP2013223844A (en) * 2012-04-23 2013-10-31 Kajima Corp Weight reduction method for wet soil
JP2016211251A (en) * 2015-05-11 2016-12-15 株式会社不動テトラ Ground improvement construction machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51163753U (en) * 1975-06-20 1976-12-27
US5462672A (en) * 1992-08-13 1995-10-31 Chemical Grouting Co., Ltd. Process for treating sludge and system for the same
JPH0771052A (en) * 1993-06-25 1995-03-14 Toyo Constr Co Ltd Dehydration type screw conveyer
JP2004107929A (en) * 2002-09-17 2004-04-08 Nikki Technos Kk Primary throating method for soil and sand containing muddy water and its device
JP2004190417A (en) * 2002-12-13 2004-07-08 Daiho Constr Co Ltd Dewatering treatment method of water containing earth and sand and dewatering treatment device
JP2009039610A (en) * 2007-08-07 2009-02-26 Kasuga Techs Co Ltd Recycling device for sludge water
JP2013223844A (en) * 2012-04-23 2013-10-31 Kajima Corp Weight reduction method for wet soil
JP2016211251A (en) * 2015-05-11 2016-12-15 株式会社不動テトラ Ground improvement construction machine

Also Published As

Publication number Publication date
JP7061887B2 (en) 2022-05-02

Similar Documents

Publication Publication Date Title
CN107587578B (en) Drainage type muck pool and soil pressure balance shield muck multidimensional seepage dewatering method
NL192531C (en) Device for sealing against leakage water from a waste dump.
CN111827248A (en) System and method for air bag expansion pressurization and vacuum-electroosmosis composite dewatering and dewatering in hole
JP4391664B2 (en) Ground improvement structure and construction method for soft ground
JP5390308B2 (en) How to improve soft ground
KR101300983B1 (en) An unmanned dredging system for the sewage sludge controlled by the remote controller
CN106978801A (en) The construction method of its progress reinforced soft soil ground of multifunction vibration air-pressure tube and application
JP7061887B2 (en) Dehydration treatment method and equipment for hydrous soil
KR100996969B1 (en) Dehydration method of high water content soil by using dehydration apparatus having vacuum pressure function
JP4058550B2 (en) Improvement method for soft ground
KR101029978B1 (en) Dehydration apparatus having vacuum pressure function
JP5887637B2 (en) Reduction method of hydrous soil
JP2003055951A (en) Improving method and improving device for soft ground
JP2003268759A (en) Underground water pumping method
JP4538829B2 (en) Solid-liquid separation method and apparatus
JPWO2017187714A1 (en) Mobile mud dewatering device and mud dewatering method
JPH05156624A (en) Method and apparatus for improving sandy poor ground
CN207003405U (en) Pneumatics ruggedized equipment
WO2021160798A1 (en) Method for introducing a soil penetrating tool into a soil and underground construction device
ITTO20090282A1 (en) FEEDING DEVICE FOR INERT MATERIALS IN SOIL VIBRATION COMPACTION SYSTEMS.
JPH04326999A (en) Dehydration of mud
JP2006002392A (en) Construction method for improving soft ground
JPH09151448A (en) Improvement construction method for weak ground and device for executing the improvement work
JP5075717B2 (en) Waste soil treatment equipment
CN117605023B (en) Bored pile construction device and construction method thereof

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20201203

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20210928

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20211004

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20211125

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20220418

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20220419

R150 Certificate of patent or registration of utility model

Ref document number: 7061887

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150