JP6939015B2 - Conductive paste for gravure printing for internal electrodes of multilayer ceramic capacitors - Google Patents

Conductive paste for gravure printing for internal electrodes of multilayer ceramic capacitors Download PDF

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JP6939015B2
JP6939015B2 JP2017065321A JP2017065321A JP6939015B2 JP 6939015 B2 JP6939015 B2 JP 6939015B2 JP 2017065321 A JP2017065321 A JP 2017065321A JP 2017065321 A JP2017065321 A JP 2017065321A JP 6939015 B2 JP6939015 B2 JP 6939015B2
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JP2018168238A (en
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祐伺 舘
祐伺 舘
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Sumitomo Metal Mining Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00Inking and printing with a printer's forme
    • B41M1/10Intaglio printing ; Gravure printing
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/52Electrically conductive inks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/228Terminals
    • H01G4/232Terminals electrically connecting two or more layers of a stacked or rolled capacitor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/30Stacked capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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  • Physics & Mathematics (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Conductive Materials (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Ceramic Capacitors (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Description

本発明は、導電性ペーストに関し、より詳しくは、積層セラミックコンデンサ内部電極用導電性ペーストに関し、さらに詳しくは、グラビア印刷用導電性ペーストに関するものである。 The present invention relates to a conductive paste, more particularly to a conductive paste for an internal electrode of a multilayer ceramic capacitor, and more particularly to a conductive paste for gravure printing.

携帯電話やデジタル機器などの電子機器の軽薄短小化に伴い、チップ部品である積層セラミックコンデンサ(Multi-Layer Ceramic Capacitor、以下「MLCC」と称する)についても小型化、高容量化及び高性能化が進んでいる。これらを実現するための最も効果的な手段は、内部電極層と誘電体層を薄くして多層化を図ることである。 With the miniaturization of electronic devices such as mobile phones and digital devices, the size, capacity, and performance of multilayer ceramic capacitors (Multi-Layer Ceramic Capacitors, hereinafter referred to as "MLCCs"), which are chip components, have also increased. It is progressing. The most effective means for realizing these is to thin the internal electrode layer and the dielectric layer to form multiple layers.

このMLCCは、一般に次のようにして製造される。誘電体層を形成するために、まずチタン酸バリウム(BaTiO)などの誘電体を主成分として、この誘電体をポリビニルブチラールなどの有機樹脂バインダーに分散させた後、乾燥することによって誘電体グリーンシートを作製する。得られたグリーンシート上に、導電性粉末を主成分とし、これを有機樹脂バインダー及び溶剤を含有するビヒクルに分散させた導電性ペーストを所定のパターンで印刷、乾燥させて溶剤を除去して内部電極となる乾燥膜を形成する。次に、内部電極となる乾燥膜が形成された誘電体グリーンシートを、多層に積み重ねた状態で加圧し、圧着して一体化した後に、切断し、酸化性雰囲気又は不活性雰囲気中にて、有機樹脂バインダーを除去する目的で、500℃以下の温度で熱処理し脱バインダーを行い、その後、内部電極が酸化しないように還元雰囲気中にて1300℃程度で加熱焼成し、内部電極、および誘電体を一体焼結させる。次いで、焼成チップの両端を研磨し、内部電極を露出させた後、外部電極用ペーストをその端面に塗布、焼成して外部電極を形成した後、その外部電極上にニッケルメッキなどを施してMLCCを作製する。 This MLCC is generally manufactured as follows. In order to form a dielectric layer, first a dielectric such as barium titanate (BaTIO 3 ) is used as a main component, and this dielectric is dispersed in an organic resin binder such as polyvinyl butyral and then dried to obtain a dielectric green. Make a sheet. On the obtained green sheet, a conductive paste containing a conductive powder as a main component and dispersed in a vehicle containing an organic resin binder and a solvent is printed in a predetermined pattern and dried to remove the solvent inside. A dry film to be an electrode is formed. Next, the dielectric green sheet on which the dry film to be the internal electrode is formed is pressed in a state of being stacked in multiple layers, pressure-bonded and integrated, and then cut, and in an oxidizing atmosphere or an inert atmosphere. For the purpose of removing the organic resin binder, heat treatment is performed at a temperature of 500 ° C. or lower to remove the binder, and then the internal electrode and the dielectric are heated and fired at about 1300 ° C. in a reducing atmosphere so that the internal electrode is not oxidized. Is integrally sintered. Next, both ends of the fired chip are polished to expose the internal electrodes, and then an external electrode paste is applied to the end faces thereof and fired to form an external electrode, and then nickel plating or the like is applied on the external electrode to MLCC. To make.

しかし、この焼成工程において、誘電体層が焼結し始める温度は、1200℃程度であり、ニッケルなどの導電性粉末が焼結・収縮を開始する温度よりも高いため、デラミネーション(層間剥離)やクラックなどの構造欠陥が発生する場合がある。特に小型・高容量化に伴って、積層数が多くなったり、あるいは誘電体層の厚みが薄くなったりすることにより、それに伴って構造欠陥の発生が顕著となる。 However, in this firing step, the temperature at which the dielectric layer begins to sinter is about 1200 ° C., which is higher than the temperature at which conductive powder such as nickel starts sintering and shrinking, so delamination (delamination). And structural defects such as cracks may occur. In particular, as the size and capacity increase, the number of layers increases or the thickness of the dielectric layer decreases, and the occurrence of structural defects becomes remarkable accordingly.

そのため、通常、内部電極用ニッケルペーストには、誘電体層が焼結・収縮を開始する温度付近まで、導電性粉末の焼結・収縮を制御するために、誘電体層の組成に類似したチタン酸バリウム系あるいはジルコン酸ストロンチウム系などのペロブスカイト型酸化物を主成分とするセラミック粉末が添加されている。これらのセラミック粉末が、ニッケル粉末の焼結挙動を制御することにより、内部電極層と誘電体層の焼結収縮挙動のミスマッチを低減することができる。また、誘電体層の組成に類似したセラミック粉末を添加すると、誘電体層の主成分の構成元素と内部電極用導電性ペーストに含まれる誘電体粉末の構成元素とが異なることにより生じる誘電損失を低減させる効果を有する場合がある。 Therefore, usually, in the nickel paste for internal electrodes, titanium having a composition similar to that of the dielectric layer is used to control the sintering / shrinkage of the conductive powder up to a temperature near the temperature at which the dielectric layer starts sintering / shrinking. A ceramic powder containing a perovskite-type oxide such as barium acid acid or strontium zirconate as a main component is added. By controlling the sintering behavior of the nickel powder, these ceramic powders can reduce the mismatch of the sintering shrinkage behavior of the internal electrode layer and the dielectric layer. Further, when a ceramic powder having a composition similar to that of the dielectric layer is added, the dielectric loss caused by the difference between the constituent elements of the main component of the dielectric layer and the constituent elements of the dielectric powder contained in the conductive paste for the internal electrode is generated. It may have the effect of reducing.

ところで、上記のMLCC用内部電極用導電性ペーストは、従来はスクリーン印刷で用いられるものが多かった。しかし、コストダウンや生産性の向上の要求により、スクリーン印刷より印刷速度が高速で生産性の向上の見込めるグラビア印刷が注目され、グラビア印刷に使える導電性ペーストが求められてきている。
グラビア印刷の印刷速度がスクリーン印刷に比べて速いことから、その速さに対応して印刷するために、グラビア印刷用ペーストの印刷時の粘度はスクリーン印刷用ペーストの粘度よりも低くする必要がある。一方、印刷後や保管時の粘度が低くなると、ペーストが流動しやすく、比重の異なる導電性粉末と焼結調整剤としての誘電体粉末の分離が発生しやすくなる。グラビア印刷で充分な特性を得るためには、印刷時には低粘度で、かつ印刷後に変形しにくく保管時に導電性粉末と誘電体粉末が分離しない粘度を有する導電ペーストが必要である。
By the way, many of the above-mentioned conductive pastes for internal electrodes for MLCC have been conventionally used for screen printing. However, due to demands for cost reduction and productivity improvement, gravure printing, which has a higher printing speed than screen printing and is expected to improve productivity, has attracted attention, and a conductive paste that can be used for gravure printing has been demanded.
Since the printing speed of gravure printing is faster than that of screen printing, the viscosity of the gravure printing paste at the time of printing must be lower than the viscosity of the screen printing paste in order to print at that speed. .. On the other hand, when the viscosity after printing or during storage is low, the paste tends to flow, and the conductive powder having different specific densities and the dielectric powder as a sintering adjuster are likely to be separated. In order to obtain sufficient characteristics in gravure printing, a conductive paste having a low viscosity during printing and a viscosity that does not easily deform after printing and does not separate the conductive powder and the dielectric powder during storage is required.

例えば、特許文献1には、ニッケルを主成分とする卑金属粉末を含んだグラビア電極インキにおいて、金属粉末100重量部に対して、樹脂が1重量部以上15重量部以下、有機溶剤が20重量部以上150重量部以下であり、粘度は10ポイズ以下で、10μm以上の凝集体が除去されていることを特徴とするグラビア電極インキが開示されている。 For example, in Patent Document 1, in a gravure electrode ink containing a base metal powder containing nickel as a main component, 1 part by weight or more and 15 parts by weight or less of a resin and 20 parts by weight of an organic solvent are used with respect to 100 parts by weight of the metal powder. A gravure electrode ink characterized in that it is 150 parts by weight or less, has a viscosity of 10 poisons or less, and agglomerates of 10 μm or more are removed is disclosed.

また、特許文献2には、導電性粉末(A)、有機樹脂(B)、及び有機溶剤(C)、添加剤(D)、及び誘電体粉末(E)を含有する積層セラミックコンデンサ内部電極用導電性ペーストであって、有機樹脂(B)が、重合度が10000以上50000以下のポリビニルブチラールと、重量平均分子量が10000以上100000以下のエチルセルロースからなり、有機溶剤(C)がプロピレングリコールモノブチルエーテル、もしくはプロピレングリコールモノブチルエーテルとプロピレングリコールメチルエーテルアセテートの混合溶剤、又はプロピレングリコールモノブチルエーテルとミネラルスピリットの混合溶剤のいずれかからなり、添加剤(D)が分離抑制剤と分散剤からなり、該分離抑制剤としてポリカルボン酸ポリマーもしくはポリカルボン酸の塩を含有する組成物からなることを特徴とするグラビア印刷用導電性ペーストが開示されている。 Further, Patent Document 2 describes for an internal electrode of a multilayer ceramic capacitor containing a conductive powder (A), an organic resin (B), an organic solvent (C), an additive (D), and a dielectric powder (E). A conductive paste in which the organic resin (B) is composed of polyvinyl butyral having a degree of polymerization of 10,000 or more and 50,000 or less and ethyl cellulose having a weight average molecular weight of 10,000 or more and 100,000 or less, and the organic solvent (C) is propylene glycol monobutyl ether. Alternatively, it is composed of either a mixed solvent of propylene glycol monobutyl ether and propylene glycol methyl ether acetate, or a mixed solvent of propylene glycol monobutyl ether and mineral spirit, and the additive (D) is composed of a separation inhibitor and a dispersant, and the separation inhibitor is used. A conductive paste for gravure printing is disclosed, which comprises a composition containing a polycarboxylic acid polymer or a salt of the polycarboxylic acid as an agent.

特開平10−335167号公報Japanese Unexamined Patent Publication No. 10-335167 特開2012−174797号公報Japanese Unexamined Patent Publication No. 2012-174977

特許文献1に記載の技術では、印刷時に低粘度で金属粉末の分離が生じないグラビア印刷用の導電性ペーストとすることができるが、焼結調整剤としての誘電体粉末が含有されていないため、金属粉末の焼結と誘電体の焼結タイミングを合わせることができず、構造欠陥を生じてしまう場合がある。 According to the technique described in Patent Document 1, a conductive paste for gravure printing that has low viscosity and does not cause separation of metal powder during printing can be obtained, but since it does not contain a dielectric powder as a sintering adjuster. , The timing of sintering the metal powder and the sintering of the dielectric cannot be matched, which may cause structural defects.

また、特許文献2に記載の技術では、誘電体粉末を含有した導電性ペーストにおいて、重合度や重量平均分子量を特定した混合系の有機樹脂や、混合系の有機溶剤を用いることにより、グラビア印刷に適した低い粘度を有しているが、長期の保管により金属粉末の分離が生じてしまう場合がある。 Further, in the technique described in Patent Document 2, in a conductive paste containing a dielectric powder, gravure printing is performed by using a mixed organic resin in which the degree of polymerization and the weight average molecular weight are specified, or a mixed organic solvent. Although it has a low viscosity suitable for, long-term storage may cause separation of metal powder.

本発明は、上記従来技術の問題点に鑑みなされたものであり、特に積層セラミックコンデンサ内部電極用に有用であり、印刷時にグラビア印刷に適した低い粘度を有し、印刷後や製造後の保管時に導電性金属粉の再凝集が抑制され、変形しにくく分離が生じにくい導電性ペーストを提供することを目的としている。 The present invention has been made in view of the above-mentioned problems of the prior art, is particularly useful for an internal electrode of a multilayer ceramic capacitor, has a low viscosity suitable for gravure printing during printing, and is stored after printing or after manufacturing. It is an object of the present invention to provide a conductive paste in which reaggregation of conductive metal powder is sometimes suppressed, and it is difficult to be deformed and separated.

そこで、上記目的を達成するために本発明による積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペーストは、導電性粉末(A)、有機樹脂(B)、有機溶剤(C)、添加剤(D)、及び誘電体粉末(E)を含有する積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペーストであって、前記導電性粉末(A)がニッケル粉末からなり、前記導電性粉末(A)の導電性ペースト全量に対する含有量が40質量%以上60質量%以下であり、前記有機樹脂(B)がエチルセルロースのみからなり、前記有機樹脂(B)の導電性ペースト全量に対する含有量が1.5質量%以上6質量%以下であり、前記有機溶剤(C)がターピネオールのみからなり、前記添加剤(D)が不飽和カルボン酸系分散剤とオレイルアミン系分散剤を含有する組成物からなり、前記添加剤(D)中の不飽和カルボン酸系分散剤の導電性ペースト全量に対する含有量が0.2質量%以上1.2質量%以下、オレイルアミン系分散剤の導電性ペースト全量に対する含有量が0.3質量%以上0.5質量%以下であり、前記誘電体粉末(E)が、チタン酸バリウムからなり、前記誘電体粉末(E)の含有量が、導電性ペースト全量に対して2質量%以上15質量%以下であり、前記積層セラミックコンデンサ内部電極用導電性ペーストを容器に入れて25℃の温度で30日間放置したときにおいて、導電性粉末(A)と誘電体粉末(E)とが分離しない状態を維持する特性を有し、かつ、常温におけるシェアレート10000s−1の時の粘度が0.05Pa・s以上0.3Pa・s以下、シェアレート10s−1の時の粘度が1Pa・s以上であることを特徴としている。 Therefore, in order to achieve the above object, the conductive paste for gravure printing for the internal electrode of the multilayer ceramic capacitor according to the present invention includes a conductive powder (A), an organic resin (B), an organic solvent (C), and an additive (D). ), And a conductive paste for gravure printing for an internal electrode of a multilayer ceramic capacitor containing a dielectric powder (E), wherein the conductive powder (A) is made of nickel powder, and the conductive powder (A). The content of the organic resin (B) with respect to the total amount of the conductive paste is 40% by mass or more and 60% by mass or less, the organic resin (B) is composed of only ethyl cellulose, and the content of the organic resin (B) with respect to the total amount of the conductive paste is 1.5% by mass. % Or more and 6% by mass or less, the organic solvent (C) is composed of only tarpineol, and the additive (D) is composed of a composition containing an unsaturated carboxylic acid-based dispersant and an oleylamine-based dispersant. The content of the unsaturated carboxylic acid-based dispersant in the agent (D) with respect to the total amount of the conductive paste is 0.2% by mass or more and 1.2% by mass or less, and the content of the oleylamine-based dispersant with respect to the total amount of the conductive paste is 0. It is 3% by mass or more and 0.5% by mass or less, the dielectric powder (E) is made of barium titanate, and the content of the dielectric powder (E) is 2% by mass with respect to the total amount of the conductive paste. When the conductive paste for the internal electrode of the laminated ceramic capacitor is placed in a container and left at a temperature of 25 ° C. for 30 days, the conductive powder (A) and the dielectric powder (E) are formed in an amount of 15% by mass or less. It has the property of maintaining a non-separable state, and has a viscosity of 0.05 Pa · s or more and 0.3 Pa · s or less at a share rate of 10000 s -1 at room temperature, and a viscosity of 1 Pa · s at a share rate of 10 s -1. It is characterized by being s or more.

本発明によれば、ターピネオールのみからなる所定量の有機溶剤とエチルセルロースのみからなる有機樹脂と共に、所定量の不飽和カルボン酸系分散剤と所定量のオレイルアミン系分散剤とを、含有させることにより、シェアレート10000s−1の高速シェア時の粘度で確認できる印刷時の粘度が低粘度であっても、シェアレート10s−1の低速シェア時の粘度で確認できる印刷後や保管時の粘度が長期間分散状態を維持できる値を有し、導電性粉末と誘電体粉末との分離を防ぐことができ、長期間保管した後に使用しても、粘度の変化が生じていることがなく、印刷膜が不均一になることや、膜の平滑性が悪化することなく使用することができる積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペーストが得られる。 According to the present invention, a predetermined amount of an organic solvent consisting only of tarpineol and an organic resin consisting only of ethyl cellulose are contained, and a predetermined amount of an unsaturated carboxylic acid-based dispersant and a predetermined amount of an oleylamine-based dispersant are contained. Even if the viscosity at the time of printing, which can be confirmed by the viscosity at the time of high-speed sharing with a share rate of 10000s -1 , is low, the viscosity at the time of printing or storage, which can be confirmed by the viscosity at the time of low-speed sharing at the share rate of 10s -1, is long-term. It has a value that can maintain the dispersed state, can prevent the separation of the conductive powder and the dielectric powder, and even if it is used after being stored for a long period of time, the viscosity does not change and the printed film can be printed. A conductive paste for gravure printing for an internal electrode of a multilayer ceramic capacitor that can be used without becoming non-uniform or deteriorating the smoothness of the film can be obtained.

以下、本発明の積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペーストについて、詳細に説明する。
本発明の積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペーストは、導電性粉末と、エチルセルロースのみからなる有機樹脂と、ターピネオールのみからなる有機溶剤と、不飽和カルボン酸系分散剤とオレイルアミン系分散剤からなる添加剤と、誘電体粉末からなる。
本発明者は、鋭意研究を重ねた結果、有機樹脂としてエチルセルロースのみを、有機溶剤としてターピネオールのみを用いた、優れた分散性を有する導電性ペーストにおいて、従来、有機樹脂バインダー中に導電性粉末を分散させるために添加している酸系分散剤やアミン塩基性分散剤として、不飽和カルボン酸系分散剤とオレイルアミン系分散剤とをそれぞれ所定量含有させると、常温におけるシェアレート10000s−1の時の導電性ペーストの粘度が0.05Pa・s以上10Pa・s以下の粘度、常温におけるシェアレート10s−1の時の導電性ペーストの粘度が0.5Pa・s以上の粘度となってグラビア印刷における高速印刷時の印刷膜の形成と、印刷後の印刷物の形状維持とのいずれにも適し、かつ、導電性粉末と誘電体粉末とが短時間で分離するのを防止できることを見出した。以下、本発明の積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペースト、及びその構成材料について、さらに詳しく説明する。
Hereinafter, the conductive paste for gravure printing for the internal electrodes of the multilayer ceramic capacitor of the present invention will be described in detail.
The conductive paste for gravure printing for the internal electrodes of the multilayer ceramic capacitor of the present invention includes a conductive powder, an organic resin consisting only of ethyl cellulose, an organic solvent consisting only of tarpineol, an unsaturated carboxylic acid-based dispersant, and an oleylamine-based dispersion. It consists of an additive consisting of an agent and a dielectric powder.
As a result of diligent research, the present inventor has conventionally used a conductive powder in an organic resin binder in a conductive paste having excellent dispersibility using only ethyl cellulose as an organic resin and only tarpineol as an organic solvent. When a predetermined amount of the unsaturated carboxylic acid-based dispersant and the oleylamine-based dispersant are contained as the acid-based dispersant and the amine basic dispersant added for dispersion, the share rate at room temperature is 10000s- 1 . When the viscosity of the conductive paste is 0.05 Pa · s or more and 10 Pa · s or less, and the share rate at room temperature is 10 s -1 , the viscosity of the conductive paste becomes 0.5 Pa · s or more in gravure printing. It has been found that it is suitable for both forming a printing film during high-speed printing and maintaining the shape of a printed matter after printing, and can prevent the conductive powder and the dielectric powder from separating in a short time. Hereinafter, the conductive paste for gravure printing for the internal electrodes of the multilayer ceramic capacitor of the present invention and its constituent materials will be described in more detail.

<導電性粉末>
本発明の積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペーストに用いる導電性粉末としては、ニッケル粉末、銅粉末のほか、銀粉末、パラジウム粉末などを使用することができるが、ニッケル粉末を用いるのが好ましい。
MLCCなどの電子部品の小型化に伴い、より細く薄い内部電極などの導体を形成させるため、乾燥塗膜の平滑性及び乾燥膜密度を向上させる必要がある。そのため、導電性粉末の粒径は0.05μm以上0.5μm以下であることが好ましい。
導電性粉末の粒径が0.05μm未満であると、粒子の比表面積が大きくなりすぎるため、導電性粉末の表面活性が高くなりすぎて、乾燥、脱バインダー特性に悪影響をおよぼすだけでなく、適正な粘度特性を得るのが困難となり、導電性ペーストの長期保存中に変質する恐れが生じるため好ましくない。
また、粒径が0.5μmを上回ると、ペーストの塗布膜を薄層化するときの成膜性が悪化し、所定の静電容量が得られなかったり、乾燥膜で平滑性が不十分となり、かつ導電性粉末の充填が不十分となり、所望の乾燥膜密度が確保できなかったりするため、十分に細く薄い均一な内部電極を形成することが困難となってしまうので好ましくない。導電性粉末の好ましい粒径は0.1μm以上0.4μm以下である。
なお、本発明において、導電性粉末の粒径は、特に断らない限りBET法に基づいて得られた比表面積値から算出した粒径である。その算出式を数式1に示す。

(数式1)

導電性粉末の粒径=6/(SA1×ρ1)

SA1;導電性粉末の比表面積値(BET法)
ρ1 ;導電性粉末の真密度(例:ニッケルの場合8.9)

導電性粉末の導電性ペースト全量に対する含有量は、40質量%以上60質量%以下が好ましい。導電性粉末の含有量が40%未満であると、焼成後の電極厚みが薄くなり過ぎたり、電極膜の形成が十分に出来なかったりして抵抗値が上昇したり導電性を失ったりして、目的とする静電容量が得られない場合がある。一方、導電性粉末の含有量が60%を上回ると、電極膜の薄層化が困難となる場合がある。
<Conductive powder>
As the conductive powder used for the conductive paste for gravure printing for the internal electrode of the multilayer ceramic capacitor of the present invention, nickel powder, copper powder, silver powder, palladium powder and the like can be used, but nickel powder is used. Is preferable.
With the miniaturization of electronic components such as MLCCs, it is necessary to improve the smoothness of the dry coating film and the density of the dry film in order to form a thinner and thinner conductor such as an internal electrode. Therefore, the particle size of the conductive powder is preferably 0.05 μm or more and 0.5 μm or less.
If the particle size of the conductive powder is less than 0.05 μm, the specific surface area of the particles becomes too large, so that the surface activity of the conductive powder becomes too high, which not only adversely affects the drying and debindering properties, but also adversely affects the drying and debindering properties. It is not preferable because it becomes difficult to obtain appropriate viscosity characteristics and the conductive paste may be deteriorated during long-term storage.
On the other hand, if the particle size exceeds 0.5 μm, the film-forming property when the paste coating film is thinned deteriorates, a predetermined capacitance cannot be obtained, or the dry film has insufficient smoothness. Moreover, the filling of the conductive powder is insufficient, and the desired dry film density cannot be secured, which makes it difficult to form a sufficiently thin and thin uniform internal electrode, which is not preferable. The preferable particle size of the conductive powder is 0.1 μm or more and 0.4 μm or less.
In the present invention, the particle size of the conductive powder is a particle size calculated from the specific surface area value obtained based on the BET method unless otherwise specified. The calculation formula is shown in Equation 1.

(Formula 1)

Particle size of conductive powder = 6 / (SA1 × ρ1)

SA1; Specific surface area value of conductive powder (BET method)
ρ1; True density of conductive powder (eg 8.9 for nickel)

The content of the conductive powder with respect to the total amount of the conductive paste is preferably 40% by mass or more and 60% by mass or less. If the content of the conductive powder is less than 40%, the electrode thickness after firing may become too thin, or the electrode film may not be sufficiently formed, resulting in an increase in resistance value or loss of conductivity. , The desired capacitance may not be obtained. On the other hand, if the content of the conductive powder exceeds 60%, it may be difficult to thin the electrode film.

<有機樹脂>
有機樹脂には、エチルセルロースのみを用いる。エチルセルロースは従来から溶剤への溶解性、印刷性、燃焼分解性などに優れ、MLCCの内部電極用導電性ペーストなどに好適に用いられている有機樹脂成分である。既存の導電性ペーストにはその他各種有機樹脂が用いられているが、本発明のグラビア印刷用導電性ペーストにおいては、その特性上高速印刷においてもばらつきなく均一な印刷が求められており、有機樹脂にエチルセルロースのみを用いることにより、高速印刷時のばらつきを極力少なくすることができる。
エチルセルロースのみを用いた有機樹脂の導電性ペースト全量に対する含有量は、1.5質量%以上6質量%以下が好ましい。1.5質量%未満だと、乾燥膜の強度が低下したり、導電性ペーストにより形成した導電膜と誘電体シートとの密着性が悪くなったりし、導電膜が誘電体シートから剥がれやすくなる場合がある。有機樹脂の含有量が多くなると脱バインダー性が悪くなるが、本発明者は、試行錯誤の結果、導電性粉末と、エチルセルロースのみからなる有機樹脂と、ターピネオールのみからなる有機溶剤と、不飽和カルボン酸系分散剤とオレイルアミン系分散剤からなる添加剤と、誘電体粉末からなる導電性ペーストとすることにより、有機樹脂の含有量が5質量%を上回っても、脱バインダー性が悪くならない導電性ペーストを導出した。ただし、有機樹脂の含有量が6質量%を上回ると、有機樹脂の含有量が多くなることにより、脱バインダー性が悪化する場合がある。
<Organic resin>
Only ethyl cellulose is used as the organic resin. Ethyl cellulose is an organic resin component that has been conventionally excellent in solubility in a solvent, printability, combustion decomposition property, etc., and is suitably used for a conductive paste for an internal electrode of MLCC. Various other organic resins are used in the existing conductive paste, but the conductive paste for gravure printing of the present invention is required to have uniform printing even in high-speed printing due to its characteristics, and the organic resin. By using only ethyl cellulose in the paste, the variation during high-speed printing can be minimized.
The content of the organic resin using only ethyl cellulose with respect to the total amount of the conductive paste is preferably 1.5% by mass or more and 6% by mass or less. If it is less than 1.5% by mass, the strength of the dry film is lowered, the adhesion between the conductive film formed by the conductive paste and the dielectric sheet is deteriorated, and the conductive film is easily peeled off from the dielectric sheet. In some cases. As the content of the organic resin increases, the debindering property deteriorates, but as a result of trial and error, the present inventor has obtained a conductive powder, an organic resin consisting only of ethyl cellulose, an organic solvent consisting only of tarpineol, and an unsaturated carboxylic acid. By using an additive composed of an acid-based dispersant and an oleylamine-based dispersant and a conductive paste composed of a dielectric powder, the debinder property does not deteriorate even if the content of the organic resin exceeds 5% by mass. The paste was derived. However, if the content of the organic resin exceeds 6% by mass, the debinder property may be deteriorated due to the increase in the content of the organic resin.

<有機溶剤>
有機溶剤には、ターピネオールのみを用いる。ターピネオールもエチルセルロース同様、従来から使用されている有機溶剤であり、導電性金属粉末とのなじみが良く、短時間で導電性ペーストを製造でき、かつ、導電性金属粉末や誘電体粉末を均一に分散しやすい効果を有している。本発明のグラビア印刷では、従来よりも、より分散性に優れる導電性ペーストが求められており、有機溶剤にターピネオールのみを用いることは必須であり、それにより分散性に優れた導電性ペーストとすることができる。
ターピネオールのみを用いた有機溶剤の含有量は、導電性ペーストの粘度が印刷時にグラビア印刷に適し、且つ、印刷後の形状や製造後の保管時における長期間分散状態を維持でき、導電性粉末と誘電体粉末の分離を防ぐことのできる粘度になるように、調整して含有させる。
グラビア印刷における高速印刷に適した導電性ペーストの粘度は、常温におけるシェアレート10000s−1の時に、0.05Pa・s以上10Pa・s以下である。
常温におけるシェアレート10000s−1の時の導電性ペーストの粘度が0.05Pa・s未満であると、粘度が低くなりすぎて高速印刷時に、にじみなどの問題が発生してしまう。一方、常温におけるシェアレート10000s−1の時の導電性ペーストの粘度が10Pa・sを上回ると、粘度が高くなりすぎて高速印刷時に、かすれなどの問題が発生してしまう。
また、印刷後の形状や製造後の保管時における長期間分散状態を維持でき、導電性粉末と誘電体粉末の分離を防ぐことのできる導電性ペーストの粘度は、常温におけるシェアレート10s−1の時に、0.5Pa・s以上である。
常温におけるシェアレート10s−1の時の導電性ペーストの粘度が0.5Pa・s未満であると、印刷後の形状や製造後の保管時における長期間分散状態を維持できず導電性粉末と誘電体粉末が分離を生じ易くなってしまう。
<Organic solvent>
Only terpineol is used as the organic solvent. Like ethyl cellulose, tarpineol is an organic solvent that has been used conventionally, and has good compatibility with conductive metal powder, can produce a conductive paste in a short time, and uniformly disperses conductive metal powder and dielectric powder. It has an effect that is easy to do. In the gravure printing of the present invention, a conductive paste having more excellent dispersibility is required than before, and it is essential to use only terpineol as an organic solvent, whereby the conductive paste having excellent dispersibility is obtained. be able to.
The content of the organic solvent using only tarpineol is such that the viscosity of the conductive paste is suitable for gravure printing at the time of printing, and the shape after printing and the dispersed state at the time of storage after manufacturing can be maintained for a long period of time. It is adjusted and contained so as to have a viscosity that can prevent the separation of the dielectric powder.
The viscosity of the conductive paste suitable for high-speed printing in gravure printing is 0.05 Pa · s or more and 10 Pa · s or less at a share rate of 10000s-1 at room temperature.
If the viscosity of the conductive paste at a share rate of 10000s- 1 at room temperature is less than 0.05 Pa · s, the viscosity becomes too low and problems such as bleeding occur during high-speed printing. On the other hand, if the viscosity of the conductive paste at a share rate of 10000s-1 at room temperature exceeds 10 Pa · s, the viscosity becomes too high and problems such as fading occur during high-speed printing.
In addition, the viscosity of the conductive paste, which can maintain the shape after printing and the dispersed state during storage after production for a long period of time and prevent the separation of the conductive powder and the dielectric powder, has a shear rate of 10 s -1 at room temperature. Sometimes it is 0.5 Pa · s or more.
If the viscosity of the conductive paste at a share rate of 10 s -1 at room temperature is less than 0.5 Pa · s, the shape after printing and the dispersed state during storage after production cannot be maintained for a long period of time, and the conductive powder and the dielectric cannot be maintained. Body powder is prone to separation.

<添加剤>
添加剤には、不飽和カルボン酸系分散剤とオレイルアミン系分散剤を含有する組成物を用いる。本発明のグラビア印刷用導電性ペーストは、高速印刷のため、各種ばらつきを極力少なくし、分散性に優れた導電性ペーストとすることが求められているが、上記エチルセルロースとターピネオールによる分散性向上だけでは、不十分である。しかるに、本発明者は、添加剤として不飽和カルボン酸系分散剤とオレイルアミン系分散剤を含有する組成物を加えると、より分散性を向上させ、優れたグラビア印刷用導電性ペーストとすることができることを見出した。
不飽和カルボン酸系分散剤の含有量は、導電性ペースト全量に対して0.2質量%以上1.2質量%以下であり、かつ、オレイルアミン系分散剤の含有量は、0.3質量%以上0.5質量%以下である。各分散剤が上記範囲未満の場合、印刷後の形状や製造後の保管時における長期間分散状態の維持に適した粘度範囲(常温におけるシェアレート10s−1の時の粘度範囲:0.5Pa・s以上)から外れ、分散効果が十分発揮されず、導電性粉末と誘電性粉末の分離現象を生じてしまう。また、各分散剤が上記範囲を上回った場合、分散効果は発揮されるものの、過剰に存在する添加剤が、導電性ペーストの粘性を悪化させ、グラビア印刷用として高速印刷に適した粘度範囲から外れ、常温におけるシェアレート10000s−1の時の粘度が0.05Pa・s未満となってしまう場合が生じる
なお、添加剤としては、上記分散剤の他、本発明の導電性ペーストが、上述した常温におけるシェアレート10000s−1の時の粘度特性と、シェアレート10s−1の時の粘度特性とを維持しうる範囲で分離抑制剤などを加えることもできる。
<Additives>
As the additive, a composition containing an unsaturated carboxylic acid-based dispersant and an oleylamine-based dispersant is used. Since the conductive paste for gravure printing of the present invention is used for high-speed printing, it is required to minimize various variations and obtain a conductive paste having excellent dispersibility. However, only the above-mentioned ethyl cellulose and tarpineol improve the dispersibility. That's not enough. However, the present inventor can add a composition containing an unsaturated carboxylic acid-based dispersant and an oleylamine-based dispersant as additives to further improve the dispersibility and obtain an excellent conductive paste for gravure printing. I found out what I could do.
The content of the unsaturated carboxylic acid-based dispersant is 0.2% by mass or more and 1.2% by mass or less with respect to the total amount of the conductive paste, and the content of the oleylamine-based dispersant is 0.3% by mass. It is 0.5 % by mass or less. When each dispersant is less than the above range, the viscosity range suitable for maintaining the shape after printing and the dispersed state for a long period of time during storage after production (viscosity range at room temperature share rate 10s -1 : 0.5 Pa ·. It deviates from (s or more), the dispersion effect is not sufficiently exhibited, and a separation phenomenon of the conductive powder and the dielectric powder occurs. Further, when each dispersant exceeds the above range, the dispersion effect is exhibited, but the excess additive deteriorates the viscosity of the conductive paste, and the viscosity range is suitable for high-speed printing for gravure printing. In some cases , the viscosity at room temperature at a share rate of 10000 s -1 is less than 0.05 Pa · s.
As the additive, in addition to the above-mentioned dispersant, the conductive paste of the present invention maintains the above-mentioned viscosity characteristics when the share rate is 10000s -1 at room temperature and the viscosity characteristics when the share rate is 10s -1. Separation inhibitors and the like can also be added to the extent possible.

<誘電体粉末>
誘電体粉末は、通常の導電性ペーストに用いられるBaTiOなどの粉末を用いることができる。また、このBaTiOを主成分とし、Mn、Cr、Si、Ca、Ba、Mg、V、W、Ta、Nbおよび希土類元素の酸化物などを副成分として含有する粉末でも良く、BaTiOのBa原子やTi原子を他原子、Sn、Pb、Zrなどで置換したようなペロブスカイト型酸化物強誘電体の粉末でも良い。さらにはMLCCのグリーンシートを形成する粉末であるZnO(酸化亜鉛)、フェライト、PZT(チタン酸ジルコン酸鉛)、BaO(酸化バリウム)、Al(酸化アルミニウム)、Bi(酸化ビスマス)、R(希土類酸化物:R=希土類元素)、TiO(酸化チタン)、Nd(酸化ネオジム)などの酸化物を選択すると誘電損失を低減させることができる場合があるのでより好ましい。
誘電体粉末の粒径は、0.01μm以上0.5μm以下の範囲が好ましい。誘電体粉末の粒径が0.01μm未満であると、粒子の比表面積が大きくなりすぎるため、誘電体粉末の表面活性が高くなりすぎ、乾燥、脱バインダー特性に悪影響をおよぼすだけでなく、適正な粘度特性を得るのが困難となり、導電性ペーストの長期保存中に変質する場合があるため好ましくない。
また、誘電体粉末の粒径が0.5μmを上回ると、ペーストの塗布膜を薄層化するときの成膜性が悪化し、誘電体粉末の充填が不十分となり、乾燥膜形成時に平滑性が不十分となり、所望の乾燥膜密度が確保できず、十分に細く薄い均一な内部電極を形成することが困難となってしまい、所定の静電容量が得られない場合があるので好ましくない。誘電体粉末のより好ましい粒径は0.01μm以上0.3μm以下である。
本発明の導電性ペーストにおける誘電体粉末の含有量は、2質量%以上15質量%以下が好ましい。誘電体粉末の含有量が2質量%未満では、電極の収縮を十分に抑制することができない場合があり、一方、誘電体粉末の含有量が15質量%を上回ると、電極が厚くなり過ぎたり、金属含有量の低下による電極途切れを引き起こしたりする場合がある。
<Dielectric powder>
As the dielectric powder, a powder such as BaTiO 3 used for a normal conductive paste can be used. Moreover, this BaTiO 3 as a main component, Mn, Cr, Si, Ca , Ba, Mg, V, W, Ta, may be a powder containing as a subcomponent to an oxide of Nb and rare earth elements, Ba of BaTiO 3 A perovskite-type oxide ferroelectric powder in which an atom or Ti atom is replaced with another atom, Sn, Pb, Zr, or the like may be used. Furthermore, ZnO (zinc oxide), ferrite, PZT (lead zirconate titanate), BaO (barium oxide), Al 2 O 3 (aluminum oxide), and Bi 2 O 3 (oxidation), which are powders forming a green sheet of MLCC. In some cases, the dielectric loss can be reduced by selecting oxides such as bismuth), R 2 O 3 (rare earth oxide: R = rare earth element), TiO 2 (titanium oxide), and Nd 2 O 3 (neodim oxide). It is more preferable because there is.
The particle size of the dielectric powder is preferably in the range of 0.01 μm or more and 0.5 μm or less. If the particle size of the dielectric powder is less than 0.01 μm, the specific surface area of the particles becomes too large, so that the surface activity of the dielectric powder becomes too high, which not only adversely affects the drying and debindering properties, but is also appropriate. It is not preferable because it becomes difficult to obtain a good viscosity characteristic and the conductive paste may be deteriorated during long-term storage.
Further, when the particle size of the dielectric powder exceeds 0.5 μm, the film forming property when the paste coating film is thinned deteriorates, the filling of the dielectric powder becomes insufficient, and the smoothness at the time of forming the dry film. Is insufficient, the desired dry film density cannot be secured, it becomes difficult to form a sufficiently thin and thin uniform internal electrode, and a predetermined capacitance may not be obtained, which is not preferable. A more preferable particle size of the dielectric powder is 0.01 μm or more and 0.3 μm or less.
The content of the dielectric powder in the conductive paste of the present invention is preferably 2% by mass or more and 15% by mass or less. If the content of the dielectric powder is less than 2% by mass, the shrinkage of the electrode may not be sufficiently suppressed, while if the content of the dielectric powder exceeds 15% by mass, the electrode becomes too thick. , The electrode may be interrupted due to a decrease in metal content.

<導電性ペースト>
本発明の導電性ペーストは、まず、有機樹脂を有機溶剤に溶解して有機ビヒクルを調製し、次に、導電性粉末、添加剤としての分散剤、誘電体粉末を添加し、有機ビヒクル中に分散させることによって得られる。
有機ビヒクルは、50℃以上60℃以下に加温したターピネオールのみからなる有機溶剤に、エチルセルロースのみからなる有機樹脂を加え、混合撹拌することによって得られる。
次に、導電性粉末、誘電体粉末、作製した有機ビヒクル、不飽和カルボン酸系分散剤とオレイルアミン系分散剤を含有する組成物からなる添加剤を所定量秤量してミキサーに投入し攪拌した後、スリーロールミルによって、導電性粉末と添加剤と誘電体粉末を有機ビヒクル中に均一分散混合させ、導電性ペーストを得る。
本発明の導電性ペーストは、常温におけるシェアレート10000s−1の時の粘度が0.05Pa・s以上10Pa・s以下である。常温におけるシェアレート10000s−1の時の導電性ペーストの粘度が0.05Pa・s未満では、導電性ペーストを高速で印刷した時の印刷幅を維持できず、印刷後に、にじみを生じ、必要な膜厚を確保できない。一方、常温におけるシェアレート10000s−1の時の導電性ペーストの粘度が10Pa・sを上回ると、高速で印刷する際の追随性が十分発揮されず、導電性ペーストがグラビア印刷用のシリンダに十分充填されずに印刷部に欠けを生じたり、印刷する際にシリンダの凹部から導電性ペーストが綺麗に転写されず印刷物が汚れたり濃淡ばらつきを生じたりするなどの不具合を発生する。なお、常温におけるシェアレート10000s−1の時の導電性ペーストの粘度が0.05Pa・s以上0.3Pa・s以下であれば、粘度が十分に低く、高速の印刷に十分対応できるので好ましい。
また、本発明の導電性ペーストは、常温におけるシェアレート10s−1の時の粘度が0.5Pa・s以上である。常温におけるシェアレート10s−1の時の導電性ペーストの粘度が0.5Pa・s未満では、導電性ペーストを印刷した後の、例えば配線などの印刷物の形状維持が困難となり、求められる配線幅・厚みが得られない。なお、常温におけるシェアレート10s−1の時の導電性ペーストの粘度が1Pa・s以上であれば、印刷物として形成された配線の形状の変形がほとんど生じなくなるので好ましい。
また、本発明の導電性ペーストは、30日静置後に導電性粉末と誘電体粉末などの分離を生じない。導電性ペーストに分離が生じると、分離して集まった導電性粉末などが凝集してしまい、印刷前に軽く混練しただけでは凝集が改善されず分散性に劣り、印刷膜の形状や、印刷膜表面の平滑性が悪くなる。
<Conductive paste>
In the conductive paste of the present invention, first, an organic resin is dissolved in an organic solvent to prepare an organic vehicle, and then a conductive powder, a dispersant as an additive, and a dielectric powder are added to the organic vehicle. Obtained by dispersing.
The organic vehicle can be obtained by adding an organic resin consisting only of ethyl cellulose to an organic solvent consisting only of terpineol heated to 50 ° C. or higher and 60 ° C. or lower, and mixing and stirring the mixture.
Next, an additive consisting of a conductive powder, a dielectric powder, a prepared organic vehicle, and a composition containing an unsaturated carboxylic acid-based dispersant and an oleylamine-based dispersant is weighed in a predetermined amount, put into a mixer, and stirred. , The conductive powder, the additive and the dielectric powder are uniformly dispersed and mixed in the organic vehicle by a three-roll mill to obtain a conductive paste.
The conductive paste of the present invention has a viscosity of 0.05 Pa · s or more and 10 Pa · s or less at a share rate of 10000s-1 at room temperature. If the viscosity of the conductive paste at a share rate of 10000 s -1 at room temperature is less than 0.05 Pa · s, the print width when the conductive paste is printed at high speed cannot be maintained, and bleeding occurs after printing, which is necessary. The film thickness cannot be secured. On the other hand, if the viscosity of the conductive paste at a share rate of 10000s -1 at room temperature exceeds 10 Pa · s, the followability when printing at high speed is not sufficiently exhibited, and the conductive paste is sufficient for the cylinder for gravure printing. Problems such as chipping in the printed portion without filling, or the conductive paste not being transferred cleanly from the concave portion of the cylinder during printing, resulting in stains on the printed matter and uneven shading occur. When the viscosity of the conductive paste at a share rate of 10000s- 1 at room temperature is 0.05 Pa · s or more and 0.3 Pa · s or less, the viscosity is sufficiently low and high-speed printing can be sufficiently supported, which is preferable.
Further, the conductive paste of the present invention has a viscosity of 0.5 Pa · s or more at a share rate of 10 s -1 at room temperature. If the viscosity of the conductive paste at a share rate of 10 s -1 at room temperature is less than 0.5 Pa · s, it becomes difficult to maintain the shape of the printed matter such as wiring after printing the conductive paste, and the required wiring width and No thickness can be obtained. When the viscosity of the conductive paste at a share rate of 10s- 1 at room temperature is 1 Pa · s or more, the shape of the wiring formed as a printed matter is hardly deformed, which is preferable.
Further, the conductive paste of the present invention does not separate the conductive powder and the dielectric powder after being allowed to stand for 30 days. When the conductive paste is separated, the separated and collected conductive powders agglomerate, and even if they are lightly kneaded before printing, the agglomeration is not improved and the dispersibility is inferior. The smoothness of the surface deteriorates.

以下、本発明をより具体的な実施例に基づき詳細に説明するが、本発明は実施例によって何ら限定されるものではない。 Hereinafter, the present invention will be described in detail based on more specific examples, but the present invention is not limited to the examples.

(1)導電性ペーストの組成
導電性粉末(A)として、粒径0.3μmの球状のNi粉末を含有させた。有機ビヒクルは、バインダーの有機樹脂(B)としてエチルセルロースと、有機溶剤(C)としてターピネオールとを、60℃に加熱して混合したものを含有させた。添加剤(D)として、酸系分散剤と、塩基系分散剤を表1に示す種類、および配合で混合し含有させた。誘電体粉末(E)として、粒径70nmの球状のチタン酸バリウムを含有させた。各試料の導電性ペーストの組成を表1に示す。
なお、有機ビヒクル中の有機樹脂(B)の含有量は、導電性粉末(A)の1/10の量を基本としたが、有機樹脂(B)の効果を確認するため、試料22〜25に関しては導電性粉末(A)の含有量は一定のまま、有機樹脂(B)の含有量のみ変更させた。また、有機溶剤(C)の含有量は、導電性ペースト100質量%に対して、他の材料を所定量含有させた際の残量となる。
(1) Composition of Conductive Paste As the conductive powder (A), a spherical Ni powder having a particle size of 0.3 μm was contained. The organic vehicle contained a mixture of ethyl cellulose as the organic resin (B) of the binder and terpineol as the organic solvent (C) by heating at 60 ° C. As the additive (D), an acid-based dispersant and a basic-based dispersant were mixed and contained in the types and formulations shown in Table 1. As the dielectric powder (E), spherical barium titanate having a particle size of 70 nm was contained. The composition of the conductive paste of each sample is shown in Table 1.
The content of the organic resin (B) in the organic vehicle was basically 1/10 of that of the conductive powder (A), but in order to confirm the effect of the organic resin (B), samples 22 to 25 The content of the conductive powder (A) remained constant, and only the content of the organic resin (B) was changed. Further, the content of the organic solvent (C) is the remaining amount when a predetermined amount of another material is contained with respect to 100% by mass of the conductive paste.

(2)分離性の評価
導電性ペーストの分離性の評価は、夫々、100mlの容器に、当該試料にかかる導電性ペーストを100g入れて25℃の温度で30日間放置し、導電性粉末と誘電体粉末の分離の有無を目視にて確認した。導電性ペースト中に含まれる誘電体粉末(E)が分離し、白い上澄み部分が確認できる状態を×、白い上澄み部分が存在せず、誘電体粉末(E)の分離が確認できない状態を○、と判定した。評価結果を表1に示す。
(2) Evaluation of Separability In the evaluation of the separability of the conductive paste, 100 g of the conductive paste for the sample was placed in a 100 ml container and left at a temperature of 25 ° C. for 30 days, and the conductive powder and the dielectric were evaluated. The presence or absence of separation of body powder was visually confirmed. The state where the dielectric powder (E) contained in the conductive paste is separated and the white supernatant portion can be confirmed is ×, and the state where the white supernatant portion is not present and the separation of the dielectric powder (E) cannot be confirmed is ○, Was judged. The evaluation results are shown in Table 1.

(3)粘度の測定
導電性ペーストの粘度の測定は、レオメータを用いて行った。シェアレート10000s−1の高速シェア時の粘度が0.05Pa・s以上0.3Pa・s以下の場合を○、0.3Pa・sを上回り、かつ、10Pa・s以下の場合を△、10Pa・sを上回る場合を×と判定した。また、シェアレート10s−1の低速シェア時の粘度が1Pa・s以上の場合を〇、0.5Pa・s以上、かつ1Pa・s未満の場合を△、0.5Pa・s未満の場合を×と判定した。夫々の測定結果を表1に示す。
(3) Measurement of viscosity The viscosity of the conductive paste was measured using a rheometer. When the viscosity at high speed sharing of the share rate 10000s -1 is 0.05 Pa · s or more and 0.3 Pa · s or less, it is ○, and when it exceeds 0.3 Pa · s and is 10 Pa · s or less, it is Δ10 Pa · s. A case exceeding s was judged as x. Further, when the viscosity at low speed sharing of the share rate 10s -1 is 1 Pa · s or more, it is 〇, when it is 0.5 Pa · s or more and less than 1 Pa · s, it is Δ, and when it is less than 0.5 Pa · s, it is ×. Was judged. The measurement results of each are shown in Table 1.

Figure 0006939015
Figure 0006939015

上記表1の結果からわかるように、導電性粉末(A)、誘電体粉末(E)を本発明の範囲内で含有させるとともに、添加剤(D)としての不飽和カルボン酸系分散剤や、オレイルアミン系分散剤の含有量が本発明の範囲内であり、かつ、有機樹脂(B)としてエチルセルロースのみを本発明の範囲内で含有させ、有機溶剤(C)としてターピネオールのみを含有させた試料3〜6、10、19、20、23、24、27、28は、容器に入れた状態で30日間放置しても導電性粉末(A)と誘電体粉末(E)とが分離を生じず、かつ、グラビア印刷における高速印刷時の印刷膜の形成と、印刷後の印刷物の形状維持とに、非常に適した粘度を有した。
また、導電性粉末(A)の含有量が、本発明範囲の下限を下回る試料18、有機樹脂(B)の含有量が、本発明範囲の下限を下回る試料22、誘電体粉末(E)の含有量が、本発明範囲の下限を下回る試料26は、グラビア印刷における印刷後の印刷物の形状維持のための低速シェア時の粘度が試料3〜6、10、19、20、23、24、27、28に比べて低くなった。
また、導電性粉末(A)、有機樹脂(B)の夫々の含有量が、本発明範囲の上限を上回る試料21、有機樹脂(B)の含有量が、本発明範囲の上限を上回る試料25、誘電体粉末(E)の含有量が、本発明範囲の上限を上回る試料29は、グラビア印刷における高速印刷時の印刷膜の形成のための高速シェア時の粘度が試料3〜6、10、19、20、23、24、27、28に比べて高くなった。
As can be seen from the results in Table 1 above, the conductive powder (A) and the dielectric powder (E) are contained within the scope of the present invention, and an unsaturated carboxylic acid-based dispersant as an additive (D) and an unsaturated carboxylic acid-based dispersant are used. Sample 3 in which the content of the oleylamine-based dispersant is within the range of the present invention, only ethyl cellulose is contained within the range of the present invention as the organic resin (B), and only tarpineol is contained as the organic solvent (C). -6, 10 , 19, 20, 23, 24, 27, 28 did not separate the conductive powder (A) and the dielectric powder (E) even when left in a container for 30 days. and, the formation of the print layer during high-speed printing in grayed Labia printing, in the shape retention of the printed material after printing, had very suitable viscosity.
Further, the sample 18 in which the content of the conductive powder (A) is below the lower limit of the range of the present invention, the sample 22 in which the content of the organic resin (B) is below the lower limit of the range of the present invention, and the dielectric powder (E). ) Is below the lower limit of the range of the present invention , the sample 26 has a viscosity at low speed share of samples 3 to 6, 10, 19 , 20 , 23 for maintaining the shape of the printed matter after printing in gravure printing. , was low Kuna' compared to 24, 27, 28.
Further, the contents of the conductive powder (A) and the organic resin (B) each exceed the upper limit of the range of the present invention, and the contents of the sample 21 and the organic resin (B) exceed the upper limit of the range of the present invention. Sample 25, in which the content of the dielectric powder (E) exceeds the upper limit of the range of the present invention, has a viscosity during high-speed sharing for forming a printing film during high-speed printing in gravure printing, samples 3 to 6. , 1 0,19, 20, 23, 24, was a high Kuna' compared to 27, 28.

これに対し、添加剤(D)としての不飽和カルボン酸系分散剤、オレイルアミン系分散剤の少なくとも一方の含有量が本発明の範囲より低い、あるいは、不飽和カルボン酸系分散剤、オレイルアミン系分散剤の一方が含有されていない、試料1、2、8、9は、30日間の保管で導電性粉末(A)と誘電体粉末(E)とが分離を生じた。また、添加剤(D)としての不飽和カルボン酸系分散剤の含有量が本発明の上限値(1.2質量%)を上回る試料7や、添加剤(D)としてのオレイルアミン系分散剤の含有量が本発明の上限値(0.5質量%)を大きく上回る試料13は、導電性粉末(A)と誘電体粉末(E)とが分離はしなかったものの、シェアレート10000s−1の高速シェア時の粘度が高くなりすぎて、グラビア印刷における高速印刷時にかすれが発生した。また、添加剤(D)として、不飽和カルボン酸系分散剤やオレイルアミン系分散剤でないものを、不飽和カルボン酸系分散剤やオレイルアミン系分散剤の少なくともいずれか一方の代わりに含有させた、試料14〜17は、容器に入れた状態で30日間放置すると、導電性粉末(A)と誘電体粉末(E)との分離を抑えることができなかった。 On the other hand, the content of at least one of the unsaturated carboxylic acid-based dispersant and the oleylamine-based dispersant as the additive (D) is lower than the range of the present invention, or the unsaturated carboxylic acid-based dispersant and the oleylamine-based dispersion. In Samples 1, 2, 8 and 9, which did not contain one of the agents, the conductive powder (A) and the dielectric powder (E) were separated after storage for 30 days. Further, the sample 7 in which the content of the unsaturated carboxylic acid-based dispersant as the additive (D) exceeds the upper limit value (1.2% by mass) of the present invention, and the oleylamine-based dispersant as the additive (D). In the sample 13 whose content greatly exceeded the upper limit value ( 0.5 % by mass) of the present invention, the conductive powder (A) and the dielectric powder (E) were not separated, but the share rate was 10000s- 1 . The viscosity during high-speed sharing became too high, and blurring occurred during high-speed printing in gravure printing. Further, as the additive (D), a sample containing a non-saturated carboxylic acid-based dispersant or an oleylamine-based dispersant instead of at least one of the unsaturated carboxylic acid-based dispersant and the oleylamine-based dispersant. When 14 to 17 were left in a container for 30 days, the separation of the conductive powder (A) and the dielectric powder (E) could not be suppressed.

以上、本発明の導電性ペーストは、グラビア印刷に適した低粘度を有しながら、長期保存性に優れており、特に携帯電話やデジタル機器などの小型化の進む電子機器のチップ部品である積層セラミックコンデンサ内部電極用などの材料として好適に使用することができる。 As described above, the conductive paste of the present invention has a low viscosity suitable for gravure printing and is excellent in long-term storage, and is particularly a laminated chip component of an electronic device such as a mobile phone or a digital device, which is becoming smaller and smaller. It can be suitably used as a material for internal electrodes of ceramic capacitors.

Claims (1)

導電性粉末(A)、有機樹脂(B)、有機溶剤(C)、添加剤(D)、及び誘電体粉末(E)を含有する積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペーストであって、
前記導電性粉末(A)がニッケル粉末からなり、前記導電性粉末(A)の導電性ペースト全量に対する含有量が40質量%以上60質量%以下であり、
前記有機樹脂(B)がエチルセルロースのみからなり、前記有機樹脂(B)の導電性ペースト全量に対する含有量が1.5質量%以上6質量%以下であり、
前記有機溶剤(C)がターピネオールのみからなり、
前記添加剤(D)が不飽和カルボン酸系分散剤とオレイルアミン系分散剤を含有する組成物からなり、前記添加剤(D)中の不飽和カルボン酸系分散剤の導電性ペースト全量に対する含有量が0.2質量%以上1.2質量%以下、オレイルアミン系分散剤の導電性ペースト全量に対する含有量が0.3質量%以上0.5質量%以下であり、
前記誘電体粉末(E)が、チタン酸バリウムからなり、前記誘電体粉末(E)の含有量が、導電性ペースト全量に対して2質量%以上15質量%以下であり、
前記積層セラミックコンデンサ内部電極用導電性ペーストを容器に入れて25℃の温度で30日間放置したときにおいて、前記導電性粉末(A)と前記誘電体粉末(E)とが分離しない状態を維持する特性を有し、かつ、
常温におけるシェアレート10000s−1の時の粘度が0.05Pa・s以上0.3Pa・s以下、シェアレート10s−1の時の粘度が1Pa・s以上であることを特徴とする積層セラミックコンデンサ内部電極用のグラビア印刷用導電性ペースト。
A conductive paste for gravure printing for internal electrodes of multilayer ceramic capacitors containing conductive powder (A), organic resin (B), organic solvent (C), additive (D), and dielectric powder (E). hand,
The conductive powder (A) is made of nickel powder, and the content of the conductive powder (A) with respect to the total amount of the conductive paste is 40% by mass or more and 60% by mass or less.
The organic resin (B) is composed of only ethyl cellulose, and the content of the organic resin (B) with respect to the total amount of the conductive paste is 1.5% by mass or more and 6% by mass or less.
The organic solvent (C) consists only of terpineol.
The additive (D) comprises a composition containing an unsaturated carboxylic acid-based dispersant and an oleylamine-based dispersant, and the content of the unsaturated carboxylic acid-based dispersant in the additive (D) with respect to the total amount of the conductive paste. Is 0.2% by mass or more and 1.2% by mass or less, and the content of the oleylamine-based dispersant with respect to the total amount of the conductive paste is 0.3% by mass or more and 0.5% by mass or less.
The dielectric powder (E) is made of barium titanate, and the content of the dielectric powder (E) is 2% by mass or more and 15% by mass or less with respect to the total amount of the conductive paste.
When the conductive paste for the internal electrode of the multilayer ceramic capacitor is placed in a container and left at a temperature of 25 ° C. for 30 days, the conductive powder (A) and the dielectric powder (E) are maintained in a state in which they are not separated. Has characteristics and
Inside a multilayer ceramic capacitor having a viscosity of 0.05 Pa · s or more and 0.3 Pa · s or less at a share rate of 10000 s -1 at room temperature and a viscosity of 1 Pa · s or more at a share rate of 10 s -1. Conductive paste for gravure printing for electrodes.
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