JP6931600B2 - Ground tank - Google Patents

Ground tank Download PDF

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JP6931600B2
JP6931600B2 JP2017239506A JP2017239506A JP6931600B2 JP 6931600 B2 JP6931600 B2 JP 6931600B2 JP 2017239506 A JP2017239506 A JP 2017239506A JP 2017239506 A JP2017239506 A JP 2017239506A JP 6931600 B2 JP6931600 B2 JP 6931600B2
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bottom slab
tank
thickened
liquid barrier
slab
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JP2019105113A (en
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安永 正道
正道 安永
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Kajima Corp
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本発明は、地上タンクに関する。 The present invention relates to a ground tank.

LNG(液化天然ガス)、LPG(液化石油ガス)などの低温の液体を貯留する設備として、地上タンクが用いられることがある。 Ground tanks are sometimes used as equipment for storing low-temperature liquids such as LNG (liquefied natural gas) and LPG (liquefied petroleum gas).

図6は、地上タンクとしてLNGを貯留するLNGタンク100の例を示したものである。LNGタンク100は、地盤7中の杭4で支持された底版5上に防液堤6を固定してタンク躯体とし、その内側に鋼板等による内槽3aと外槽鋼板3bを設けたものである。LNGは内槽3aにて貯留し、内槽3aと外槽鋼板3bの間に断熱材8を配置して保冷を行う。外槽鋼板3bは防液堤6と一体的に形成される。底版5内には鉄筋やヒータ管(不図示)なども設けられる。 FIG. 6 shows an example of an LNG tank 100 that stores LNG as a ground tank. The LNG tank 100 is a tank frame in which a liquid barrier 6 is fixed on a bottom slab 5 supported by piles 4 in the ground 7, and an inner tank 3a and an outer tank steel plate 3b made of steel plates or the like are provided inside the tank skeleton. be. LNG is stored in the inner tank 3a, and the heat insulating material 8 is arranged between the inner tank 3a and the outer tank steel plate 3b to keep it cool. The outer tank steel plate 3b is integrally formed with the liquid barrier 6. Reinforcing bars, heater tubes (not shown), and the like are also provided in the bottom plate 5.

防液堤6は、内槽3aが破損した場合にLNGの外部への液漏れを防ぐために設けられるコンクリート製の側壁であり、通常円筒状である。防液堤6はLNGの液圧に耐え得る構造とする必要があり、そのため底版5に剛結合され、また図示しないタンク周方向(以下、単に周方向ということがある)の緊張材や縦方向の緊張材による緊張力(プレストレス)を導入してコンクリートに所定の圧縮応力(断面力)を生じさせる。 The liquid barrier 6 is a concrete side wall provided to prevent liquid leakage from the LNG to the outside when the inner tank 3a is damaged, and is usually cylindrical. The liquid barrier 6 needs to have a structure that can withstand the hydraulic pressure of LNG, and is therefore rigidly coupled to the bottom slab 5, and is not shown in the tank circumferential direction (hereinafter, may be simply referred to as the circumferential direction) tension material or vertical direction. A tension force (pre-stress) due to the tension material of the concrete is introduced to generate a predetermined compressive stress (cross-sectional force) in the concrete.

底版5上に剛結した防液堤6で周方向の緊張材の緊張を行うと、防液堤6をタンク内側に曲げようとする鉛直面内の曲げモーメント(防液堤外側引張の曲げモーメント)が防液堤6の底部に生じることから、防液堤6ではこれを打ち消すために必要な量の縦方向の緊張材を配置する必要がある。 When the tension material is tensioned in the circumferential direction with the liquid barrier 6 rigidly connected to the bottom slab 5, the bending moment in the vertical plane that tries to bend the liquid barrier 6 inside the tank (bending moment of tension on the outside of the liquid barrier). ) Is generated at the bottom of the liquid barrier 6, so it is necessary to arrange an amount of vertical tension material necessary for canceling the liquid barrier 6.

一方、地上タンクの構築方法の一つとして、防液堤の底部がフリーの状態で周方向の緊張材を緊張した後、防液堤と底版を剛結合する方法が有る。防液堤と底版を剛結合した後に周方向の緊張材を緊張すると防液堤下端の内側への移動、回転が底版により阻害され、前記した鉛直面内の曲げモーメントが発生するが、上記の方法ではそのようなことが無いので周方向の緊張材の量を低減でき、前記した縦方向の緊張材の量も低減できる。 On the other hand, as one of the construction methods of the above-ground tank, there is a method of rigidly connecting the liquid barrier and the bottom slab after tensioning the tension material in the circumferential direction while the bottom of the liquid barrier is free. When the tension material in the circumferential direction is strained after the liquid barrier and the bottom slab are rigidly bonded, the movement and rotation of the lower end of the liquid barrier inward are hindered by the bottom slab, and the bending moment in the vertical plane is generated. Since this is not the case with the method, the amount of tension material in the circumferential direction can be reduced, and the amount of tension material in the vertical direction can also be reduced.

例えば特許文献1では、底版を外周部と中央部に分けて構築し、その間に隙間を空けておく。底版の外周部は基礎杭に載っているだけの状態とし、その外周部と一体に防液堤を構築し、防液堤がほぼ完成した状態で周方向の緊張材を緊張する。その後、底版の外周部と中央部の隙間に間詰めコンクリートを充填し、底版の中央部外縁から底版の外周部内に通した底版の径方向の緊張材を緊張して底版の外周部を中央部側に引きつけ、底版の外周部と基礎杭を一体化する。 For example, in Patent Document 1, the bottom slab is constructed by dividing it into an outer peripheral portion and a central portion, and a gap is provided between them. The outer peripheral part of the bottom slab is only placed on the foundation pile, and a liquid barrier is constructed integrally with the outer peripheral part, and the tension material in the circumferential direction is strained when the liquid barrier is almost completed. After that, the gap between the outer peripheral portion and the central portion of the bottom slab is filled with padded concrete, and the radial tension material of the bottom slab passed from the outer edge of the central portion of the bottom slab to the inside of the outer peripheral portion of the bottom slab is tensioned to make the outer peripheral portion of the bottom slab the central portion. Attract to the side and integrate the outer circumference of the bottom slab with the foundation pile.

特開2014-167244号公報Japanese Unexamined Patent Publication No. 2014-167244

防液堤の底部がフリーの状態で周方向の緊張材の緊張を行って緊張力を導入し、その後防液堤と底版を剛結合する場合、周方向の緊張力の導入後にフリーから剛結合へと構造系の変更が起きる。このような構造系の変更が起きると、周方向の緊張力の導入により生じる断面力は、フリーの状態での断面力から剛結合の状態での断面力へと、コンクリートのクリープや乾燥収縮によって50〜60%程度移行(減少)する(例えば、社団法人日本道路協会『道路橋示方書・同解説 I共通編 第2章2.2.5 コンクリートのクリープ及び乾燥収縮の影響』、平成14年3月)。 When the tension material is tensioned in the circumferential direction while the bottom of the liquid barrier is free to introduce tension, and then the liquid barrier and the bottom slab are rigidly coupled, the free to rigid coupling is performed after the tension in the circumferential direction is introduced. The structural system changes to. When such a structural system change occurs, the section force generated by the introduction of the tension force in the circumferential direction changes from the section force in the free state to the section force in the rigidly bonded state due to the creep and drying shrinkage of concrete. Transition (decrease) by about 50 to 60% (for example, Nippon Road Association "Road Bridge Specification / Explanation I Common Edition Chapter 2 2.2.5 Effect of Concrete Creeping and Drying Shrinkage", March 2002 ).

また特許文献1の方法では、基礎杭上にフリーの状態で載せられた底版の外周部に防液堤が構築された不安定な状態が長く続くことになり、最終的に底版の外周部を底版下で基礎杭に固定する作業もかなり難しい。さらに、底版の外周部を中央部に一体化するためのタンク径方向の緊張材も必要となり、底版の外周部と中央部の間で鉄筋やヒータ管を接続する必要やコンクリートの間詰作業も生じる。 Further, in the method of Patent Document 1, an unstable state in which a liquid barrier is constructed on the outer peripheral portion of the bottom slab placed on the foundation pile in a free state continues for a long time, and finally the outer peripheral portion of the bottom slab is formed. The work of fixing to the foundation pile under the bottom slab is also quite difficult. In addition, a tension material in the tank radial direction is required to integrate the outer peripheral portion of the bottom slab into the central portion, and it is necessary to connect reinforcing bars and heater pipes between the outer peripheral portion and the central portion of the bottom slab, and concrete filling work is also required. Occurs.

さらに、LNGの漏液時にはLNGが底版上面に接することから底版の温度も低下する。この時底版は温度収縮しようとするが、この温度収縮は杭や防液堤によって拘束される。これにより底版のコンクリートには引張力が生じるが、特許文献1の方法だと当該引張力を打ち消し得る圧縮応力を底版の中央部のコンクリートに残すことができない。 Furthermore, when LNG leaks, the temperature of the bottom slab also drops because the LNG comes into contact with the top surface of the bottom slab. At this time, the bottom slab tries to shrink in temperature, and this temperature shrinkage is constrained by piles and liquid barriers. As a result, a tensile force is generated in the concrete of the bottom slab, but the method of Patent Document 1 cannot leave a compressive stress that can cancel the tensile force in the concrete at the center of the bottom slab.

本発明は上記の問題に鑑みてなされたものであり、周方向の緊張材による緊張力を側壁および底版に効果的に導入でき、圧縮応力を発生させることが容易な地上タンクを提供することを目的とする。 The present invention has been made in view of the above problems, and provides a above-ground tank capable of effectively introducing the tension force due to the tension material in the circumferential direction to the side wall and the bottom slab and easily generating compressive stress. The purpose.

前述した課題を解決するための第1の発明は、底版と側壁を含むタンク躯体を有する地上タンクであって、前記底版は、上層底版及び下層底版に分けて設けられ、前記側壁は前記上層底版に剛結され、前記側壁にタンク周方向の緊張力が導入され、前記下層底版の外周部に、上面の位置が段状に下がった段部が形成され、前記上層底版の外周部に、中央部よりも下方に増厚した増厚部が形成され、前記段部に前記増厚部が配置され、前記段部の壁面と前記増厚部の内周面の間にスリップバーが配置されたことを特徴とする地上タンクである。
第2の発明は、底版と側壁を含むタンク躯体を有する地上タンクであって、前記底版は、上層底版及び下層底版に分けて設けられ、前記側壁は前記上層底版に剛結され、前記側壁にタンク周方向の緊張力が導入され、前記下層底版の外周部に、上面の位置が段状に下がった段部が形成され、前記上層底版の外周部に、中央部よりも下方に増厚した増厚部が形成され、前記段部に前記増厚部が配置され、前記タンク躯体の内側に設けられる内槽から延びたアンカーストラップの下端が前記増厚部に埋設されることを特徴とする地上タンクである。
The first invention for solving the above-mentioned problems is a above-ground tank having a tank skeleton including a bottom slab and a side wall, the bottom slab is provided separately for an upper layer bottom slab and a lower layer bottom slab, and the side wall is the upper layer bottom slab. A tension force in the circumferential direction of the tank is introduced into the side wall, and a step portion having a stepped upper surface position is formed on the outer peripheral portion of the lower layer bottom slab. A thickened portion was formed below the portion, the thickened portion was arranged on the stepped portion, and a slip bar was arranged between the wall surface of the stepped portion and the inner peripheral surface of the thickened portion . It is a ground tank characterized by this.
The second invention is a above-ground tank having a tank skeleton including a bottom slab and a side wall, the bottom slab is provided separately for an upper layer bottom slab and a lower layer bottom slab, and the side wall is rigidly connected to the upper layer bottom slab and is attached to the side wall. A tension force in the circumferential direction of the tank was introduced, and a step portion in which the position of the upper surface was lowered in a stepped manner was formed on the outer peripheral portion of the lower layer bottom slab, and the outer peripheral portion of the upper layer bottom slab was thickened below the central portion. A thickened portion is formed, the thickened portion is arranged on the stepped portion, and the lower end of an anchor strap extending from an inner tank provided inside the tank skeleton is embedded in the thickened portion. It is a ground tank.

本発明では、タンク躯体の底版を上層底版と下層底版に分けて構築し、側壁に剛結された上層底版を薄くすることから、上層底版の剛性が小さく容易に収縮可能となるため、側壁と上層底版を剛結した状態であっても側壁の周方向の緊張材の緊張力を側壁の底部がフリーに近い状態で導入することができる。しかもこの場合、周方向の緊張材の緊張時とタンク躯体の完成時で構造系がほとんど変わらない(上層底版と側壁の剛結状態が続く)ため、クリープや乾燥収縮に伴う断面力の移行がほぼ無い。そのため、周方向の緊張材による緊張力を効果的に導入できて周方向の緊張材の量を低減することができ、同時に前記した縦方向の緊張材の量も低減できる。さらに本発明では周方向の緊張材の緊張により上層底版にも圧縮応力を残すことが可能である。 In the present invention, the bottom slab of the tank skeleton is constructed separately as the upper bottom slab and the lower bottom slab, and the upper bottom slab rigidly connected to the side wall is thinned. Even when the upper bottom slab is rigidly connected, the tension force of the tension material in the circumferential direction of the side wall can be introduced in a state where the bottom of the side wall is almost free. Moreover, in this case, the structural system is almost the same when the tension material in the circumferential direction is strained and when the tank frame is completed (the upper bottom slab and the side wall continue to be rigidly connected), so that the cross-sectional force shifts due to creep and drying shrinkage. Almost none. Therefore, the tension force due to the tension material in the circumferential direction can be effectively introduced, the amount of the tension material in the circumferential direction can be reduced, and at the same time, the amount of the tension material in the vertical direction can be reduced. Further, in the present invention, it is possible to leave compressive stress in the upper bottom slab due to the tension of the tension material in the circumferential direction.

また本発明では下層底版の上の上層底版に側壁を剛結して立ち上げた形となるので側壁の構築が安定し、下層底版も杭上に最初から固定しておけばよい。さらに本発明では底版の中央部と外周部を分割するわけではないので前記したタンク径方向の緊張材が不要であり、鉄筋やヒータ管などの接続作業、コンクリートの間詰作業も不要である。 Further, in the present invention, since the side wall is rigidly connected to the upper bottom slab of the lower bottom slab and raised, the construction of the side wall is stable, and the lower bottom slab may also be fixed on the pile from the beginning. Further, in the present invention, since the central portion and the outer peripheral portion of the bottom slab are not divided, the tensioning material in the tank radial direction described above is not required, and the connecting work of reinforcing bars and heater pipes and the filling work of concrete are also unnecessary.

本発明では、前記下層底版の外周部に、上面の位置が段状に下がった段部が形成され、前記上層底版の外周部に、中央部よりも下方に増厚した増厚部が形成され、前記段部に前記増厚部が配置されることにより、上層底版の位置を下層底版に対し好適に固定することができる。 In the present invention, a stepped portion whose upper surface is stepped down is formed on the outer peripheral portion of the lower layer bottom slab, and a thickened portion thickened below the central portion is formed on the outer peripheral portion of the upper layer bottom slab. , more and this to the increase thickness portion is disposed on the stepped portion, it is possible to the position of the upper bottom plate suitably secured to the lower deck slabs.

前記段部の壁面と前記増厚部の内周面の間に目地材が配置されることが望ましい。
周方向の緊張材の緊張時に側壁および増厚部が内側に移動することで上記の目地材が収縮し、段部の壁面と増厚部の内周面の間の隙間を埋めて止水を行うことが可能になる。
It is desirable that the joint material is arranged between the wall surface of the stepped portion and the inner peripheral surface of the thickened portion.
When the tension material in the circumferential direction is tense, the side wall and the thickening part move inward, causing the joint material to shrink, filling the gap between the wall surface of the step and the inner peripheral surface of the thickening part to stop water. It will be possible to do.

また、前記段部の上面と前記増厚部の下面の間にシート材が配置されることが望ましい。
これにより、周方向の緊張材の緊張時に側壁および増厚部が内側へと容易に移動できる。
Further, it is desirable that the sheet material is arranged between the upper surface of the stepped portion and the lower surface of the thickened portion.
As a result, the side wall and the thickened portion can be easily moved inward when the tension material in the circumferential direction is tensioned.

第1の発明では、前記段部の壁面と前記増厚部の内周面の間にスリップバーが配置されることにより、上層底版の浮き上がりを防止することができる。 In the first aspect of the invention, more and this slip bar is disposed between the inner peripheral surface of the increased thickness portion and the wall surface of the stepped portion, it is possible to prevent the lifting of the upper bottom plate.

第2の発明では、前記タンク躯体の内側に設けられる内槽から延びたアンカーストラップの下端が前記増厚部に埋設されることにより、内槽を安定して設置することができ、アンカーストラップの施工も容易である。 In the second invention, it is possible to lower the anchor strap extending from the provided bath inside the tank skeleton is more and this is embedded in the increase thickness portion, placing the inner tank stably anchor Installation of the strap is also easy.

前記側壁の底部の外側にハンチが形成されることが望ましい。
これにより、側壁の補強を行うことができる。
It is desirable that a haunch is formed on the outside of the bottom of the side wall.
Thereby, the side wall can be reinforced.

本発明により、周方向の緊張材による緊張力を側壁および底版に効果的に導入でき、圧縮応力を発生させることが容易な地上タンクを提供することができる。 INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide a above-ground tank in which the tension force due to the tension material in the circumferential direction can be effectively introduced into the side wall and the bottom slab and it is easy to generate compressive stress.

LNGタンク1を示す図。The figure which shows the LNG tank 1. 防液堤2の底部の厚さ方向の断面を示す図。The figure which shows the cross section in the thickness direction of the bottom of the liquid barrier 2. スリップバー56とシーリング材58を示す図。The figure which shows the slip bar 56 and the sealant 58. LNGタンク1の構築方法について示す図。The figure which shows the construction method of the LNG tank 1. スリット20を示す図。The figure which shows the slit 20. LNGタンク100を示す図。The figure which shows the LNG tank 100.

以下、図面に基づいて本発明の好適な実施形態について詳細に説明する。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.

(1.LNGタンク1)
図1は本発明の実施形態に係る地上タンクであるLNGタンク1を示す図である。
(1. LNG tank 1)
FIG. 1 is a diagram showing an LNG tank 1 which is a above-ground tank according to an embodiment of the present invention.

LNGタンク1は、内部にLNG(低温液体)を貯留する20万KL程度の大きさの地上タンクであり、図6で説明したLNGタンク100と同様、地盤7中の杭4で支持された底版5上に防液堤2を固定してタンク躯体とし、その内側に内槽3aと外槽鋼板3bを設けたものである。防液堤2は底版5に剛結合された円筒状の側壁であり、内槽3aが破損した場合にLNGの外部への液漏れを防ぐため設けられる。防液堤2は所定の引張強度を有するコンクリートによって構築され、その内径が80m程度、高さが40m程度である。 The LNG tank 1 is a ground tank having a size of about 200,000 KL for storing LNG (low temperature liquid) inside, and like the LNG tank 100 described with reference to FIG. 6, the bottom slab supported by the pile 4 in the ground 7. The liquid barrier 2 is fixed on the 5 to form a tank skeleton, and an inner tank 3a and an outer tank steel plate 3b are provided inside the tank skeleton. The liquid barrier 2 is a cylindrical side wall rigidly coupled to the bottom slab 5 and is provided to prevent liquid leakage from the LNG to the outside when the inner tank 3a is damaged. The liquid barrier 2 is constructed of concrete having a predetermined tensile strength, and has an inner diameter of about 80 m and a height of about 40 m.

LNGタンク1はPC(プレストレストコンクリート)タンクであり、防液堤2には後述するようにタンク周方向の緊張材および縦方向の緊張材による緊張力が導入される。 The LNG tank 1 is a PC (prestressed concrete) tank, and a tensioning force due to a tensioning material in the circumferential direction of the tank and a tensioning material in the vertical direction is introduced into the liquid barrier 2 as described later.

防液堤2の底部の外側では、ハンチ2aがタンク周方向に沿って延設される。ハンチ2aは、その上方の厚さ一定(例えば0.6m程度)の等厚部2bに対して外側に拡幅した直角三角形状の断面部分である。ハンチ2aの外面は、下方へ行くにつれて外側に向かうように鉛直方向に対して直線状に傾斜し、ハンチ2aを含めた防液堤2の底部の厚さは1.2m程度となる。ここで、「外」とはタンク外部側をいうものとし、「内」とはタンク内部側をいうものとする。ハンチ2aを設ける高さ範囲は設計により異なるが、例えばハンチ2aの底版5からの高さを5.0m程度とする。 On the outside of the bottom of the liquid barrier 2, the haunch 2a extends along the circumferential direction of the tank. The haunch 2a is a right-angled triangular cross-sectional portion that is widened outward with respect to an equal-thickness portion 2b having a constant thickness (for example, about 0.6 m) above the haunch 2a. The outer surface of the haunch 2a inclines linearly with respect to the vertical direction toward the outside as it goes downward, and the thickness of the bottom of the liquid barrier 2 including the haunch 2a is about 1.2 m. Here, "outside" means the outside of the tank, and "inside" means the inside of the tank. The height range in which the haunch 2a is provided varies depending on the design, but for example, the height of the haunch 2a from the bottom plate 5 is set to about 5.0 m.

本実施形態では底版5が二層に分けて設けられており、上層底版5aと下層底版5bを有する。防液堤2は上層底版5aと一体化して剛結合され、前記の杭4は下層底版5bと一体化して剛結合される。 In the present embodiment, the bottom slab 5 is provided in two layers, and has an upper bottom slab 5a and a lower bottom slab 5b. The liquid barrier 2 is integrated with the upper bottom slab 5a and rigidly coupled, and the pile 4 is integrated with the lower bottom slab 5b and rigidly coupled.

図2は防液堤2の底部の厚さ方向の断面を示す図である。上層底版5aは、中央部50を薄厚とするとともに、その外側の外周部を中央部50よりも厚さの大きい増厚部52とした構成を有し、これらがタンク周方向(図2の奥行方向に対応する)に連続した形となっている。 FIG. 2 is a view showing a cross section of the bottom portion of the liquid barrier 2 in the thickness direction. The upper bottom slab 5a has a configuration in which the central portion 50 is thin and the outer peripheral portion thereof is a thickened portion 52 having a thickness larger than that of the central portion 50, and these are in the tank circumferential direction (depth in FIG. 2). It has a continuous shape (corresponding to the direction).

上層底版5aの上端は中央部50と増厚部52とで同一の高さであり、増厚部52は中央部50よりも下方に増厚している。防液堤2はこの増厚部52の上に剛結合して設けられる。中央部50は防液堤2の等厚部2bよりも薄く、例えば0.2m程度とする。増厚部52の厚さは例えば0.7m程度とする。増厚部52のタンク径方向の長さは例えば2.1m程度とする。 The upper end of the upper bottom plate 5a has the same height in the central portion 50 and the thickening portion 52, and the thickening portion 52 is thickened below the central portion 50. The liquid barrier 2 is rigidly coupled onto the thickened portion 52. The central portion 50 is thinner than the equal-thickness portion 2b of the liquid barrier 2, for example, about 0.2 m. The thickness of the thickened portion 52 is, for example, about 0.7 m. The length of the thickened portion 52 in the tank radial direction is, for example, about 2.1 m.

下層底版5bはLNGタンク1の荷重支持を行うものであり、外周部には段部53が形成される。段部53は、上面の位置がその内側の中央部51よりも段状に下がった部分である。上層底版5aの増厚部52はこの段部53に配置される。段部53の段差は例えば0.5m程度であり、タンク径方向の長さは2.2m程度である。 The lower bottom slab 5b supports the load of the LNG tank 1, and a step portion 53 is formed on the outer peripheral portion. The step portion 53 is a portion where the position of the upper surface is stepped lower than the central portion 51 inside the step portion 53. The thickening portion 52 of the upper bottom plate 5a is arranged in this step portion 53. The step of the step portion 53 is, for example, about 0.5 m, and the length in the tank radial direction is about 2.2 m.

段部53の上面と増厚部52の下面の間には、シート材として厚さ5.0mm程度のゴム板54が設けられる。しかしながらこれに限ることはなく、ゴム板54に代えて土木シートなどのその他のシート材を敷設して縁を切れば良い。 A rubber plate 54 having a thickness of about 5.0 mm is provided as a sheet material between the upper surface of the step portion 53 and the lower surface of the thickening portion 52. However, the present invention is not limited to this, and instead of the rubber plate 54, another sheet material such as a civil engineering sheet may be laid to cut the edge.

また段部53の壁面と増厚部52の内周面の間には隙間が設けられ、この隙間には目地材55が配置される。目地材55には発泡スチロール、軟質ゴム板等の弾性体が用いられる。 Further, a gap is provided between the wall surface of the step portion 53 and the inner peripheral surface of the thickening portion 52, and the joint material 55 is arranged in this gap. An elastic body such as Styrofoam or a soft rubber plate is used for the joint material 55.

防液堤2内には、タンク周方向の緊張材である周方向PC鋼材11と、縦方向の緊張材である縦方向PC鋼材13、15が設けられる。 In the liquid barrier 2, a circumferential PC steel material 11 which is a tension material in the tank circumferential direction and vertical PC steel materials 13 and 15 which are vertical tension materials are provided.

周方向PC鋼材11は上下に間隔を空けて複数設けられ、上層底版5aの増厚部52から防液堤2の頂部に渡って配置される。周方向PC鋼材11は縦方向PC鋼材13に沿うように配置される。 A plurality of PC steel materials 11 in the circumferential direction are provided at intervals above and below, and are arranged from the thickened portion 52 of the upper bottom slab 5a to the top of the liquid barrier 2. The circumferential PC steel 11 is arranged along the vertical PC steel 13.

縦方向PC鋼材13は周方向PC鋼材11の内側で鉛直方向に設けられる。縦方向PC鋼材13は防液堤2の頂部から上層底版5aの増厚部52に至るまで配置され、等厚部2bの厚さ方向のほぼ中央に当たる位置に配置される。 The vertical PC steel material 13 is provided in the vertical direction inside the circumferential PC steel material 11. The vertical PC steel 13 is arranged from the top of the liquid barrier 2 to the thickened portion 52 of the upper bottom slab 5a, and is arranged at a position substantially in the center of the equal thickness portion 2b in the thickness direction.

縦方向PC鋼材15はハンチ2aの外面に沿って斜めに配置される。縦方向PC鋼材15の下端は上層底版5aの増厚部52内で定着され、上端は防液堤2の等厚部2bで定着される。 The vertical PC steel material 15 is arranged diagonally along the outer surface of the haunch 2a. The lower end of the vertical PC steel 15 is fixed in the thickened portion 52 of the upper bottom plate 5a, and the upper end is fixed in the equal thickness portion 2b of the liquid barrier 2.

これらのPC鋼材の仕様、配置、緊張力は設計によって決められる。また各PC鋼材はシース(不図示)内に配置され、シースとPC鋼材の間にモルタルが充填される。ただし、縦方向PC鋼材15についてはアンボンドPC鋼材としてシースを省略してもよい。 The specifications, placement and tension of these PC steels are determined by the design. In addition, each PC steel material is arranged in a sheath (not shown), and mortar is filled between the sheath and the PC steel material. However, for the vertical PC steel material 15, the sheath may be omitted as the unbonded PC steel material.

内槽3aの側壁部には、内槽3aの全周にわたって鋼板等のアンカーストラップ31が配置される。アンカーストラップ31は内槽3aの浮上り防止の目的で設けられ、その下端が上層底版5aの増厚部52内に埋設される。 Anchor straps 31 such as steel plates are arranged on the side wall portion of the inner tank 3a over the entire circumference of the inner tank 3a. The anchor strap 31 is provided for the purpose of preventing the inner tank 3a from floating, and its lower end is embedded in the thickened portion 52 of the upper bottom plate 5a.

図3(a)は図2の範囲Aを示す図である。図3(a)に示すように、下層底版5bの段部53の壁面と上層底版5aの増厚部52の内周面の間では、上層底版5aの増厚部52に埋設された水平方向のスリップバー56が目地材55を貫通して下層底版5bに埋設された鞘管57内に挿入される。鞘管57内にはグリース等を充填してもよい。 FIG. 3A is a diagram showing the range A of FIG. As shown in FIG. 3A, between the wall surface of the stepped portion 53 of the lower bottom slab 5b and the inner peripheral surface of the thickened portion 52 of the upper bottom slab 5a, the horizontal direction embedded in the thickened portion 52 of the upper bottom slab 5a. The slip bar 56 of the above penetrates the joint material 55 and is inserted into the sheath tube 57 embedded in the lower bottom slab 5b. The sheath tube 57 may be filled with grease or the like.

図3(b)は図2の範囲Bを示す図である。図3(b)に示すように、下層底版5bの段部53の上面と上層底版5aの増厚部52の下面の境界部の外縁では、ゴム板54の外側にシーリング材58が設けられ、当該境界部(ゴム板54)が外界から保護される。この外縁では、シーリング材58の設置に際し上層底版5aと下層底版5bのコンクリートが面取りされて面取部59が形成される。 FIG. 3B is a diagram showing the range B of FIG. As shown in FIG. 3B, a sealing material 58 is provided on the outside of the rubber plate 54 at the outer edge of the boundary between the upper surface of the stepped portion 53 of the lower bottom slab 5b and the lower surface of the thickened portion 52 of the upper bottom slab 5a. The boundary portion (rubber plate 54) is protected from the outside world. At this outer edge, the concrete of the upper bottom slab 5a and the lower bottom slab 5b is chamfered to form the chamfered portion 59 when the sealing material 58 is installed.

LNGタンク1を構築する際は、図4(a)に示すように段部53を有する下層底版5bを構築して前記したゴム板54や目地材55を配置する。目地材55の厚さは50mm程度とする。その後、図4(b)に示すように上層底版5aを構築するとともに、その上の防液堤2を一部の高さ(例えば10m以上の高さ)あるいは全高さ構築する。 When constructing the LNG tank 1, as shown in FIG. 4A, the lower layer bottom slab 5b having the stepped portion 53 is constructed, and the rubber plate 54 and the joint material 55 described above are arranged. The thickness of the joint material 55 is about 50 mm. After that, as shown in FIG. 4B, the upper bottom slab 5a is constructed, and the liquid barrier 2 above it is constructed at a partial height (for example, a height of 10 m or more) or the entire height.

本実施形態では、下層底版5bのコンクリートを打設した後、鏝仕上げ等を行って中央部51の表面を平滑化し、当該コンクリートの硬化後に上層底版5aのコンクリートを打設する。これにより、下層底版5bの中央部51においても、上層底版5aの中央部50との間で縁が切られ、下層底版5bの中央部51のコンクリートと上層底版5aの中央部50のコンクリートの間で応力を伝達しない構成となる。下層底版5bの中央部50に吹付材の吹付やシート材等の配置を行って縁切層を設けることで、より確実に縁を切るようにしても良い。 In the present embodiment, after the concrete of the lower bottom slab 5b is cast, the surface of the central portion 51 is smoothed by performing trowel finishing or the like, and after the concrete is hardened, the concrete of the upper bottom slab 5a is cast. As a result, the central portion 51 of the lower bottom slab 5b is also cut off from the central portion 50 of the upper bottom slab 5a, and between the concrete of the central portion 51 of the lower bottom slab 5b and the concrete of the central portion 50 of the upper bottom slab 5a. It is configured so that stress is not transmitted. The edge may be cut more reliably by providing the edge cutting layer by spraying the spray material or arranging the sheet material or the like at the central portion 50 of the lower layer bottom plate 5b.

その後、周方向PC鋼材11による緊張力を導入することで、防液堤2は図4(b)の矢印Cに示すように内側に若干(10〜20mm程度)移動する。上層底版5aは薄く剛性が小さいことから、この移動にほとんど抵抗することなく収縮変形する。またゴム板54や目地材55は防液堤2の移動を拘束せず、スリップバー56(図3(a)参照)は防液堤2の移動時に抵抗なく下層底版5bの鞘管57内に貫入して行く。 After that, by introducing the tension force by the circumferential PC steel material 11, the liquid barrier 2 moves slightly inward (about 10 to 20 mm) as shown by the arrow C in FIG. 4 (b). Since the upper bottom plate 5a is thin and has low rigidity, it contracts and deforms with almost no resistance to this movement. Further, the rubber plate 54 and the joint material 55 do not restrain the movement of the liquid barrier 2, and the slip bar 56 (see FIG. 3A) is placed in the sheath pipe 57 of the lower bottom slab 5b without resistance when the liquid barrier 2 moves. Go through.

この後、縦方向PC鋼材13、15による緊張力が防液堤2に導入される。以下、内槽3aや外槽鋼板3b等の取付工事を行うことでLNGタンク1が構築される。なお図4(b)の32はアンカーストラップ31の下端を挿入するため上層底版5aの増厚部52に設けた空洞であり、内槽3aの施工時にアンカーストラップ31の下端を挿入し固定した後モルタル等の充填材(不図示)で充填される。 After that, the tension force due to the vertical PC steel materials 13 and 15 is introduced into the liquid barrier 2. Hereinafter, the LNG tank 1 is constructed by performing installation work on the inner tank 3a, the outer tank steel plate 3b, and the like. Note that 32 in FIG. 4B is a cavity provided in the thickened portion 52 of the upper bottom plate 5a for inserting the lower end of the anchor strap 31, and after the lower end of the anchor strap 31 is inserted and fixed during the construction of the inner tank 3a. It is filled with a filler such as mortar (not shown).

以上に説明した本実施形態によれば、タンク躯体の底版5を上層底版5aと下層底版5bに分けて構築し、防液堤2に剛結された上層底版5aを薄くすることから、上層底版5aの剛性が小さく容易に収縮可能となるため、防液堤2と上層底版5aを剛結した状態であっても周方向PC鋼材11の緊張力を防液堤2の底部がフリーに近い状態で導入することができる。しかもこの場合、周方向PC鋼材11の緊張時とタンク躯体の完成時で構造系がほとんど変わらない(上層底版5aと防液堤2の剛結状態が続く)ため、クリープや乾燥収縮に伴う断面力の移行がほぼ無い。そのため、周方向PC鋼材11による緊張力を効果的に導入できて周方向PC鋼材11の量を低減することができ、同時に縦方向PC鋼材13、15の量も低減できる。 According to the present embodiment described above, the bottom slab 5 of the tank skeleton is constructed separately as the upper bottom slab 5a and the lower bottom slab 5b, and the upper bottom slab 5a rigidly connected to the liquid barrier 2 is thinned. Since the rigidity of 5a is small and it can be easily contracted, even when the liquid barrier 2 and the upper bottom slab 5a are rigidly connected, the tension force of the circumferential PC steel 11 is applied to the bottom of the liquid barrier 2 which is almost free. Can be introduced at. Moreover, in this case, the structural system is almost the same when the circumferential PC steel material 11 is tense and when the tank frame is completed (the upper bottom slab 5a and the liquid barrier 2 continue to be rigidly connected), so that the cross section due to creep and drying shrinkage continues. There is almost no power transfer. Therefore, the tension force due to the circumferential PC steel 11 can be effectively introduced, and the amount of the circumferential PC 11 can be reduced, and at the same time, the amounts of the vertical PC steels 13 and 15 can also be reduced.

さらに本実施形態では、周方向PC鋼材11の緊張によって上層底版5aにも圧縮応力を残すことが可能である。そのため、LNGの漏液時に上層底版5aの温度が低下した際の引張力をこの圧縮応力によって打ち消すことができる。 Further, in the present embodiment, it is possible to leave compressive stress in the upper bottom slab 5a due to the tension of the circumferential PC steel material 11. Therefore, the tensile force when the temperature of the upper bottom slab 5a drops at the time of LNG leakage can be canceled by this compressive stress.

また、本実施形態では下層底版5bの上の上層底版5aに防液堤2を剛結して立ち上げた形となるので防液堤2の配置が安定し、下層底版5bも杭4上に最初から固定しておけばよい。さらに本実施形態では底版5の中央部と外周部を分割するわけではないので前記したタンク径方向の緊張材が不要であり、鉄筋やヒータ管などの接続作業、コンクリートの間詰作業も不要である。 Further, in the present embodiment, since the liquid barrier 2 is rigidly connected to the upper bottom plate 5a of the lower bottom plate 5b and raised, the arrangement of the liquid barrier 2 is stable, and the lower bottom plate 5b is also placed on the pile 4. You can fix it from the beginning. Further, in the present embodiment, since the central portion and the outer peripheral portion of the bottom slab 5 are not divided, the tensioning material in the tank radial direction described above is not required, and the connecting work of reinforcing bars and heater pipes and the filling work of concrete are not required. be.

また、本実施形態では下層底版5bの外周部に設けた段部53に上層底版5aの外周部の増厚部52が配置されるので、上層底版5aの位置を下層底版5bに対し好適に固定し、ずれ止めをすることができる。また上層底版5aの中央部50は下層底版5bの中央部51の上に載せ掛けられた形となるので、周方向PC鋼材11の緊張に伴う上層底版5aの中央部50の下曲げ(中央部50を下方に凸とする曲げ)の発生も防止できる。 Further, in the present embodiment, since the thickening portion 52 of the outer peripheral portion of the upper layer bottom plate 5a is arranged on the step portion 53 provided on the outer peripheral portion of the lower layer bottom plate 5b, the position of the upper layer bottom plate 5a is suitably fixed to the lower layer bottom plate 5b. However, it can be prevented from slipping. Further, since the central portion 50 of the upper bottom slab 5a is placed on the central portion 51 of the lower bottom slab 5b, the central portion 50 of the upper bottom slab 5a is bent downward (central portion) due to the tension of the circumferential PC steel material 11. It is also possible to prevent the occurrence of bending) in which 50 is convex downward.

また、本実施形態では周方向PC鋼材11の緊張時に防液堤2および増厚部52が内側に移動することで前記の目地材55が収縮し、段部53の壁面と増厚部52の内周面の間の隙間を埋めて止水を好適に行うことが可能になる。ただし、目地材55を省略して中空の隙間とすることも可能である。 Further, in the present embodiment, when the circumferential PC steel material 11 is tense, the liquid barrier 2 and the thickening portion 52 move inward, so that the joint material 55 contracts, and the wall surface of the step portion 53 and the thickening portion 52 It becomes possible to preferably stop water by filling the gap between the inner peripheral surfaces. However, it is also possible to omit the joint material 55 to form a hollow gap.

また、本実施形態では増厚部52の下面と段部53の上面の間にゴム板54が配置されるので、周方向PC鋼材11の緊張時に防液堤2および増厚部52が内側へと容易に移動できる。 Further, in the present embodiment, since the rubber plate 54 is arranged between the lower surface of the thickening portion 52 and the upper surface of the stepped portion 53, the liquid barrier 2 and the thickening portion 52 move inward when the PC steel material 11 in the circumferential direction is tense. Can be easily moved.

また、本実施形態では上層底版5aがスリップバー56で下層底版5bに連結されており、地震時などにも上層底版5aの増厚部52が浮き上がることは無い。ただし、スリップバー56を省略することも可能である。 Further, in the present embodiment, the upper bottom slab 5a is connected to the lower bottom slab 5b by the slip bar 56, and the thickened portion 52 of the upper bottom slab 5a does not rise even in the event of an earthquake or the like. However, it is also possible to omit the slip bar 56.

また、本実施形態では金属製の内槽3aから延びるアンカーストラップ31の下端が増厚部52に埋設されるので、内槽3aを安定して設置することが可能になり、地震時等の内槽3aの浮き上がりを防止できる。またアンカーストラップ31の施工も容易である。 Further, in the present embodiment, since the lower end of the anchor strap 31 extending from the metal inner tank 3a is embedded in the thickening portion 52, the inner tank 3a can be stably installed, and in the event of an earthquake or the like. It is possible to prevent the tank 3a from rising. In addition, the anchor strap 31 can be easily installed.

また、本実施形態では防液堤2の底部の外側にハンチ2aが形成され、これにより防液堤2の補強を行うことができる。 Further, in the present embodiment, the haunch 2a is formed on the outside of the bottom of the liquid barrier 2, whereby the liquid barrier 2 can be reinforced.

しかしながら、本発明はこれに限らない。例えば図5に防液堤2の外面を示すように、ハンチ2aに鉛直方向のスリット20を設けてもよい。スリット20はタンク周方向に所定間隔で設けられ、このスリット20によってハンチ2aがタンク周方向に分割される。スリット20の幅は、上記したスリット20の設置間隔よりも小さいものとする。 However, the present invention is not limited to this. For example, as shown in FIG. 5 showing the outer surface of the liquid barrier 2, the haunch 2a may be provided with a slit 20 in the vertical direction. The slits 20 are provided at predetermined intervals in the tank circumferential direction, and the haunch 2a is divided in the tank circumferential direction by the slits 20. The width of the slit 20 is smaller than the installation interval of the slit 20 described above.

これにより防液堤2の底部の剛性が小さくなり、周方向PC鋼材11の緊張によるタンク周方向の緊張力は防液堤2のハンチ2aを除く部分で受けることになるため、必要な周方向PC鋼材11の量が減り、縦方向PC鋼材13、15の量も低減することができる。なお、スリット20にはスリット材(不図示)が配置され、その外側がシーリング材24によってシーリングされる。スリット材には合板等の木板の他、硬質ゴム板、ポリウレタンフォーム、発泡スチロールなどの弾性体を用いることができる。 As a result, the rigidity of the bottom portion of the liquid barrier 2 is reduced, and the tension force in the circumferential direction of the tank due to the tension of the PC steel material 11 in the circumferential direction is received by the portion of the liquid barrier 2 other than the haunch 2a. The amount of the PC steel material 11 can be reduced, and the amount of the vertical PC steel materials 13 and 15 can also be reduced. A slit material (not shown) is arranged in the slit 20, and the outside thereof is sealed by the sealing material 24. As the slit material, in addition to a wooden board such as plywood, an elastic body such as a hard rubber board, polyurethane foam, or styrofoam can be used.

またハンチ2aと上層底版5aの間にシート等の縁切材を設けることでハンチ2aと上層底版5aの縁を切り、剛性をさらに低下させて周方向PC鋼材11の量を減らすことも可能である。上層底版5aと下層底版5bの縁を切り、これらの間の付着力を低下させることも、周方向PC鋼材11の量を減らすうえで有効である。 Further, by providing an edge cutting material such as a sheet between the haunch 2a and the upper bottom slab 5a, it is possible to cut the edge between the haunch 2a and the upper bottom slab 5a to further reduce the rigidity and reduce the amount of the circumferential PC steel material 11. be. Cutting the edges of the upper bottom slab 5a and the lower bottom slab 5b to reduce the adhesive force between them is also effective in reducing the amount of the circumferential PC steel material 11.

さらに、ハンチ2aの形状は直角三角形状の断面を有するものに限らず、矩形状などであってもよい。この場合もハンチ内に縦方向PC鋼材が鉛直方向あるいは前記の縦方向PC鋼材15と同様斜めに配置される。また場合によってはハンチを防液堤2の内側に設けることもあり、あるいはハンチを省略することも可能である。 Further, the shape of the haunch 2a is not limited to the one having a right-angled triangular cross section, and may be a rectangular shape or the like. In this case as well, the vertical PC steel material is arranged in the haunch in the vertical direction or diagonally as in the vertical PC steel material 15. In some cases, the haunch may be provided inside the liquid barrier 2, or the haunch may be omitted.

さらに、本発明はLNGタンク1に限らず、タンク周方向に緊張力の導入を行ういわゆるPCタンクであれば適用でき、貯留物もLNGに限らず、LPG等のその他の(極)低温液体でもよいし、水などでもよい。 Furthermore, the present invention is not limited to LNG tank 1, and can be applied to so-called PC tanks that introduce tension in the circumferential direction of the tank. It may be water or the like.

以上、添付図面を参照して、本発明の好適な実施形態について説明したが、本発明は係る例に限定されない。当業者であれば、本願で開示した技術的思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 Although preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to such examples. It is clear that a person skilled in the art can come up with various modifications or modifications within the scope of the technical idea disclosed in the present application, and these also naturally belong to the technical scope of the present invention. Understood.

1、100:LNGタンク
2、6:防液堤
2a:ハンチ
2b:等厚部
3a:内槽
3b:外槽鋼板
4:杭
5:底版
5a:上層底版
5b:下層底版
6:防液堤
7:地盤
8:断熱材
11:周方向PC鋼材
13、15:縦方向PC鋼材
20:スリット
24、58:シーリング材
31:アンカーストラップ
50、51:中央部
52:増厚部
53:段部
54:ゴム板
55:目地材
56:スリップバー
57:鞘管
59:面取部
1,100: LNG tank 2,6: Liquid barrier 2a: Haunch 2b: Equal thickness 3a: Inner tank 3b: Outer tank Steel plate 4: Pile 5: Bottom slab 5a: Upper bottom slab 5b: Lower bottom slab 6: Liquid barrier 7 : Ground 8: Insulation material 11: Circumferential PC steel material 13, 15: Vertical PC steel material 20: Slit 24, 58: Sealing material 31: Anchor strap 50, 51: Central part 52: Thickening part 53: Step part 54: Rubber plate 55: Joint material 56: Slip bar 57: Sheath tube 59: Chamfered part

Claims (5)

底版と側壁を含むタンク躯体を有する地上タンクであって、
前記底版は、上層底版及び下層底版に分けて設けられ、
前記側壁は前記上層底版に剛結され、
前記側壁にタンク周方向の緊張力が導入され
前記下層底版の外周部に、上面の位置が段状に下がった段部が形成され、
前記上層底版の外周部に、中央部よりも下方に増厚した増厚部が形成され、
前記段部に前記増厚部が配置され、
前記段部の壁面と前記増厚部の内周面の間にスリップバーが配置されたことを特徴とする地上タンク。
A ground tank with a tank skeleton that includes a bottom slab and side walls.
The bottom slab is separately provided as an upper bottom slab and a lower bottom slab.
The side wall is rigidly connected to the upper bottom plate,
A tension force in the circumferential direction of the tank is introduced into the side wall ,
On the outer peripheral portion of the lower layer bottom slab, a step portion in which the position of the upper surface is lowered in a stepped manner is formed.
A thickened portion thickened below the central portion is formed on the outer peripheral portion of the upper layer bottom slab.
The thickening portion is arranged on the step portion, and the thickening portion is arranged.
A above-ground tank characterized in that a slip bar is arranged between the wall surface of the stepped portion and the inner peripheral surface of the thickened portion.
底版と側壁を含むタンク躯体を有する地上タンクであって、
前記底版は、上層底版及び下層底版に分けて設けられ、
前記側壁は前記上層底版に剛結され、
前記側壁にタンク周方向の緊張力が導入され
前記下層底版の外周部に、上面の位置が段状に下がった段部が形成され、
前記上層底版の外周部に、中央部よりも下方に増厚した増厚部が形成され、
前記段部に前記増厚部が配置され、
前記タンク躯体の内側に設けられる内槽から延びたアンカーストラップの下端が前記増厚部に埋設されることを特徴とする地上タンク。
A ground tank with a tank skeleton that includes a bottom slab and side walls.
The bottom slab is separately provided as an upper bottom slab and a lower bottom slab.
The side wall is rigidly connected to the upper bottom plate,
A tension force in the circumferential direction of the tank is introduced into the side wall ,
On the outer peripheral portion of the lower layer bottom slab, a step portion in which the position of the upper surface is lowered in a stepped manner is formed.
A thickened portion thickened below the central portion is formed on the outer peripheral portion of the upper layer bottom slab.
The thickening portion is arranged on the step portion, and the thickening portion is arranged.
A above-ground tank characterized in that the lower end of an anchor strap extending from an inner tank provided inside the tank skeleton is embedded in the thickened portion.
前記段部の壁面と前記増厚部の内周面の間に目地材が配置されたことを特徴とする請求項1または請求項2記載の地上タンク。 The above-ground tank according to claim 1 or 2, wherein a joint material is arranged between the wall surface of the step portion and the inner peripheral surface of the thickened portion. 前記段部の上面と前記増厚部の下面の間にシート材が配置されたことを特徴とする請求項1から請求項3のいずれかに記載の地上タンク。 Ground tank according to any one of claims 1 to claim 3, characterized in that the sheet material is disposed between the lower surface of the increased thickness portion and the upper surface of the stepped portion. 前記側壁の底部の外側にハンチが形成されたことを特徴とする請求項1から請求項のいずれかに記載の地上タンク。 The above-ground tank according to any one of claims 1 to 4 , wherein a haunch is formed on the outside of the bottom of the side wall.
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US4078354A (en) * 1977-02-03 1978-03-14 Crowley Francis X Method of constructing a concrete tank joint
JPS5789073A (en) * 1980-11-21 1982-06-03 P S Concrete Building of pc tank
JPS5898575A (en) * 1981-12-07 1983-06-11 石川島播磨重工業株式会社 Connection of prestressed concrete side wall and bottom foundation
JPS5955961A (en) * 1982-09-27 1984-03-31 大成建設株式会社 Construction of prestressed concrete tank
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JP4413064B2 (en) * 2004-04-23 2010-02-10 ドーピー建設工業株式会社 Side wall structure of precast PC tank
JP2009203787A (en) * 2008-01-28 2009-09-10 Kajima Corp Tank and tank construction method
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