JP6924649B2 - Liquid transfer device, liquid transfer method, and drug addition device - Google Patents

Liquid transfer device, liquid transfer method, and drug addition device Download PDF

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JP6924649B2
JP6924649B2 JP2017154431A JP2017154431A JP6924649B2 JP 6924649 B2 JP6924649 B2 JP 6924649B2 JP 2017154431 A JP2017154431 A JP 2017154431A JP 2017154431 A JP2017154431 A JP 2017154431A JP 6924649 B2 JP6924649 B2 JP 6924649B2
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昭吾 倉内
昭吾 倉内
雄次 片渕
雄次 片渕
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アクアス株式会社
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本発明は、送液停止期間後の送液再開時のガスロックの発生を抑制できる送液装置、このような送液装置を用いた送液方法、および、このような送液装置を備えた薬剤添加装置に関する。 The present invention includes a liquid feeding device capable of suppressing the occurrence of gas lock when resuming liquid feeding after a liquid feeding stop period, a liquid feeding method using such a liquid feeding device, and such a liquid feeding device. Regarding the drug addition device.

製紙工程において使用される水に細菌などによるスライムが生じると製品の品質低下を来す。このようなスライムを抑制するために、結合型塩素化合物等の酸化性スライムコントロール剤を1日数回、間欠的に添加している。 If slime due to bacteria etc. is generated in the water used in the papermaking process, the quality of the product will deteriorate. In order to suppress such slime, an oxidizing slime control agent such as a bound chlorine compound is intermittently added several times a day.

モノクロラミンなどの結合型塩素化合物は不安定な物質で、調製後、数時間のうちに分解してしまう。このため、製紙工場内で結合型塩素化合物を生成させ、製紙工程で用いられる水に添加する。 Bound chlorine compounds such as monochloramine are unstable substances and decompose within a few hours after preparation. Therefore, a bound chlorine compound is generated in the paper mill and added to the water used in the paper manufacturing process.

このときに用いられる薬剤添加装置は、通常、次亜塩素酸塩水溶液を送液する送液ポンプを備えた次亜塩素酸塩ラインと、アンモニウム塩、アミン、アミド、および、イミドから選ばれる含窒素化合物の水溶液を送液する送液ポンプを備えた含窒素化合物ラインと、を有し、希釈水の流れるラインにこれら薬液を注入して結合型塩素化合物を生成させる混合チャンバーを有し、かつ、それらポンプの吐出量や吐出時間の調整および希釈水の量を調節する制御機構や異常発生時に送液を停止する制御機構を備える。 The drug addition device used at this time usually includes a hypochlorite line equipped with a liquid feed pump for feeding a hypochlorite aqueous solution, and a hypochlorite line selected from ammonium salts, amines, amides, and imides. It has a nitrogen-containing compound line equipped with a liquid feed pump for supplying an aqueous solution of a nitrogen compound, and has a mixing chamber for injecting these chemicals into a line through which diluted water flows to generate a bound chlorine compound, and , It is equipped with a control mechanism for adjusting the discharge amount and discharge time of these pumps and the amount of diluted water, and a control mechanism for stopping the liquid feeding when an abnormality occurs.

次亜塩素酸塩水溶液や含窒素化合物水溶液の薬液タンクは、薬剤添加装置内にある送液ポンプと、ホースや配管等(以下、これらを併せて「配管」と云う)で接続されており、添加装置はあらかじめ定められた時間間隔で、薬剤を希釈水の流れる配管に薬注し、結合型塩素化合物を生成させて添加対象の水系に供給する。 The chemical solution tank of the hypochlorite aqueous solution or the nitrogen-containing compound aqueous solution is connected to the liquid feed pump in the chemical addition device by a hose, piping, etc. (hereinafter, these are collectively referred to as "pipe"). The addition device injects the drug into the pipe through which the diluted water flows at predetermined time intervals to generate a bound chlorine compound and supplies it to the water system to be added.

次亜塩素酸塩水溶液には時間の経過とともに気泡が発生するが、薬液タンクから送液ポンプまでの配管内で発生した気泡は、しばしば、送液ポンプのガスロック、すなわち、送液不能を引き起こす。 Bubbles are generated in the hypochlorite aqueous solution over time, and the bubbles generated in the piping from the chemical tank to the liquid feed pump often cause the gas lock of the liquid feed pump, that is, the inability to feed the liquid. ..

そのため、薬剤添加装置には送液ポンプの送液方向上流側で発生した気泡を除去する、大気開放されたガスチャンバーを設置するガスロック対策が採られている。 Therefore, a gas lock measure is taken in the chemical addition device to install a gas chamber open to the atmosphere to remove air bubbles generated on the upstream side in the liquid feeding direction of the liquid feeding pump.

しかし、ガスチャンバーから送液ポンプの吸込口までの間の配管では気泡除去ができず、この部分の配管で発生した気泡(複数の気泡が合体してできた、いわゆる「ガス」を含む、以下同様)により、送液ポンプがガスロックした場合、吐出量が低下して、所定量の次亜塩素酸塩水溶液を送液できない。したがって、ガスチャンバーから送液ポンプの吸込口までの間に発生した気泡を除去するために、定期的な人手による気泡除去作業が必要となり、改善が求められていた。 However, air bubbles cannot be removed from the piping between the gas chamber and the suction port of the liquid feed pump, and air bubbles generated in this part of the piping (including so-called "gas" formed by combining multiple air bubbles, are included below. Similarly, when the liquid feed pump is gas-locked, the discharge amount is reduced and a predetermined amount of hypochlorite aqueous solution cannot be fed. Therefore, in order to remove air bubbles generated between the gas chamber and the suction port of the liquid feed pump, regular manual air bubble removal work is required, and improvement has been required.

このような問題を解決するために特許文献1では、送液ポンプ起動時に送液量を通常よりも大きくして送液する技術が提案されている。しかしながら、このような方法は定量送液が求められる薬剤添加装置の次亜塩素酸塩水溶液の送液には用いることができない。 In order to solve such a problem, Patent Document 1 proposes a technique of feeding a liquid in a larger amount than usual when the liquid feeding pump is started. However, such a method cannot be used for the delivery of an aqueous hypochlorite solution of a drug addition device that requires a fixed-quantity delivery.

また、特許文献2では、送液配管に流れ検知器と気泡抜き用電磁弁とを設け、液体の流れ停止を検出して気泡抜き用電磁弁を開弁し、エア抜きを行う技術が提案されている。しかしながら、この技術では、気泡のみならず、少量とはいえ薬液も失われてしまう。 Further, Patent Document 2 proposes a technique in which a flow detector and a bubble bleeding solenoid valve are provided in a liquid feeding pipe, a liquid flow stop is detected, the bubble bleeding solenoid valve is opened, and air is bleeded. ing. However, with this technique, not only air bubbles but also a small amount of chemical solution is lost.

特許文献3に、ポンプ本体の駆動状態および流体の吐出状態を検知して信号を出力するポンプ検知手段と、ポンプ本体のポンプヘッドの吐出口側の配管系に設置されかつ流体の流れを検知して信号を出力するフローチェッカと、このフローチェッカの上流側とポンプヘッドの吐出口の下流側との間の配管系に設置されたエア抜き電磁弁とを具備し、ポンプ検知手段による出力信号とフローチェッカによる出力信号とを比較して、エア抜き電磁弁を自動的に開閉制御する技術が記載されている。 Patent Document 3 describes a pump detecting means that detects the driving state of the pump body and the discharge state of the fluid and outputs a signal, and is installed in the piping system on the discharge port side of the pump head of the pump body and detects the flow of the fluid. A flow checker that outputs a signal and an air bleeding electromagnetic valve installed in the piping system between the upstream side of the flow checker and the downstream side of the discharge port of the pump head are provided, and the output signal by the pump detecting means is provided. A technique for automatically opening / closing and controlling an air bleeding electromagnetic valve by comparing it with an output signal from a flow checker is described.

また、特許文献4には、薬剤供給ラインを流通する薬剤中のエアを検知するエア検知手段と、エア検知手段が薬剤中のエアを検知した場合に、薬剤供給手段による送液モードを薬剤供給ラインからエアを排出するためのエア排出運転モードに設定して薬剤供給手段を運転する制御手段を備える技術が記載されている。 Further, in Patent Document 4, an air detecting means for detecting air in a drug flowing through a drug supply line and a liquid feeding mode by the drug supply means when the air detecting means detects air in the drug are supplied. A technique is described in which a control means for operating a drug supply means by setting an air discharge operation mode for discharging air from a line is provided.

特許文献3および特許文献4で提案されている技術ではフローチェッカやエア検知手段、それらの出力を元に判断して電磁弁や薬剤供給手段を制御する制御機器が必要となり、このため装置コストが高くなる。 The techniques proposed in Patent Documents 3 and 4 require a flow checker, an air detection means, and a control device that controls an electromagnetic valve and a drug supply means based on their outputs, which increases the equipment cost. It gets higher.

特許公開2012−207571号公報Publication of Patent No. 2012-207571 特許公開2001−207972号公報Patent Publication 2001-207972 特許公開H05−60061号公報Patent Publication No. H05-60061 特許公開2011−173039号公報Publication of Patent No. 2011-173039

そこで、本発明は、定量送液を保持し、かつ薬液を無駄にせず、低廉で、送液停止期間後の送液再開時のガスロックの発生を抑制できる送液装置、このような送液装置を用いた送液方法、および、このような送液装置を備えた薬剤添加装置を提供することを目的とする。 Therefore, the present invention is a liquid feeding device that retains a fixed amount of liquid feeding, does not waste the chemical liquid, is inexpensive, and can suppress the occurrence of gas lock when the liquid feeding is restarted after the liquid feeding stop period, such a liquid feeding device. It is an object of the present invention to provide a liquid feeding method using an apparatus and a drug addition apparatus provided with such a liquid feeding apparatus.

上記課題を解決するために、本発明の送液装置は、薬液を収容する薬液タンクに一方の端が接続された送液配管に、前記薬液の流れ方向順に、薬液回収部と、送液ポンプと、分岐部と、第一の弁と、が接続され、前記薬液回収部が、前記薬液タンクに収容される前記薬液の液面の最高高さよりも高い位置に設けられた開口部により大気開放されており前記分岐部に、前記薬液を前記薬液回収部へ供給するための、第二の弁を備えた薬液回収配管が接続されており、かつ、前記薬液回収部が、当該薬液回収部内の前記薬液の液面高さが前記薬液タンク内の前記薬液の液面高さと等しくなるように前記送液配管を介して前記薬液タンクに接続されていることを特徴とする。 In order to solve the above problems, in the liquid feeding device of the present invention, a chemical liquid collecting unit and a liquid feeding pump are connected to a liquid feeding pipe in which one end is connected to a chemical liquid tank for accommodating the chemical liquid in the order of the flow direction of the chemical liquid. The branching portion and the first valve are connected, and the chemical liquid collecting portion is opened to the atmosphere by an opening provided at a position higher than the maximum height of the liquid level of the chemical liquid contained in the chemical liquid tank. are, in the branch portion, the chemical liquid to be supplied to the chemical recovery unit, and chemical recovery pipe having a second valve is connected and the chemical recovery unit, the chemicals collecting portion It is characterized in that it is connected to the chemical liquid tank via the liquid feeding pipe so that the liquid level height of the chemical liquid is equal to the liquid level height of the chemical liquid in the chemical liquid tank.

本発明の送液装置は、上記の構成に加え、前記送液配管と前記薬液回収部との接続が、前記薬液タンクと前記薬液回収部との両者に接続されている第一の配管部分と、前記薬液回収部と前記送液ポンプとの両者に接続されている第二の配管部分とを、前記薬液回収部の底部または底部付近の、互いに離間した2箇所にそれぞれ接続して形成されており、かつ、前記第一の配管部分の前記薬液回収部との接続箇所が、前記第二の配管部分の前記薬液回収部との接続箇所よりも高い位置に設けられている構成とすることができる。 In addition to the above configuration, the liquid feeding device of the present invention has a first piping portion in which the connection between the liquid feeding pipe and the chemical liquid collecting unit is connected to both the chemical liquid tank and the chemical liquid collecting unit. , The second piping portion connected to both the chemical liquid recovery portion and the liquid feed pump is formed by connecting to two portions separated from each other at the bottom or near the bottom of the chemical liquid recovery portion. In addition, the connection portion of the first piping portion with the chemical liquid recovery portion may be provided at a position higher than the connection portion of the second piping portion with the chemical liquid recovery portion. can.

本発明の送液装置は、直上の構成に加え、前記薬液回収配管の前記分岐部に接続された端とは反対側の端が、前記薬液回収部に差し込まれるとともに、その先端は前記薬液回収部と前記第一の配管部分との接続箇所よりも高い位置に設けられており、かつ、前記薬液回収部に差し込まれた前記薬液回収配管と、前記薬液回収部の内壁との間には間隙が形成されている構成とすることができる。 In the liquid feeding device of the present invention, in addition to the configuration directly above, the end opposite to the end connected to the branch portion of the chemical liquid recovery pipe is inserted into the chemical liquid recovery portion, and the tip thereof is the chemical liquid recovery portion. There is a gap between the chemical liquid recovery pipe, which is provided at a position higher than the connection point between the portion and the first piping portion and is inserted into the chemical liquid recovery portion, and the inner wall of the chemical liquid recovery portion. Can be formed.

本発明の送液装置は、上記の構成に加え、前記送液配管の他方の端が、液体が流れる配管に接続されている構成とすることができる。 In addition to the above configuration, the liquid feeding device of the present invention may have a configuration in which the other end of the liquid feeding pipe is connected to a pipe through which the liquid flows.

本発明の送液装置は、直上の構成に加え、前記第一の弁が逆止弁または背圧弁である構成とすることができる。 In addition to the configuration directly above, the liquid feeding device of the present invention may have a configuration in which the first valve is a check valve or a back pressure valve.

本発明の送液方法は、上記いずれか1つの送液装置を用いて薬液を送液する送液方法であって、前記第一の弁を閉状態に保つとともに前記第二の弁を開状態とした後に、前記第二の配管部分における前記薬液の線速度が20mm/秒以上となるように前記送液ポンプを運転して、前記薬液回収部内の前記薬液を、前記送液ポンプ、前記分岐部、前記第二の弁、そして再度、前記薬液回収部の順に循環させる気泡除去工程を有することを特徴とする。 The liquid feeding method of the present invention is a liquid feeding method in which a chemical liquid is fed using any one of the above liquid feeding devices, and the first valve is kept in a closed state and the second valve is opened. Then, the liquid feed pump is operated so that the linear velocity of the chemical solution in the second piping portion is 20 mm / sec or more, and the chemical solution in the chemical solution recovery unit is transferred to the liquid feed pump and the branch. It is characterized by having a bubble removing step of circulating the pump, the second valve, and the chemical recovery pump in this order.

本発明の薬剤添加装置は、上記の液体が流れる配管に接続されている送液装置と、第二の送液ポンプが接続された前記液体が流れる配管と、一端が第二の薬液を収容する第二の薬液タンクに、他端が前記液体が流れる配管に、それぞれ接続された第二の送液配管と、を備え、前記第二の送液配管に、前記第二の薬液の流れ方向順に、第三の送液ポンプと、第三の弁と、が接続されていることを特徴とする。 The drug addition device of the present invention accommodates a liquid feeding device connected to the above-mentioned liquid flowing pipe, the above-mentioned liquid flowing pipe to which a second liquid feeding pump is connected, and one end of the second chemical liquid. The second chemical tank is provided with a second liquid feeding pipe, the other end of which is connected to a pipe through which the liquid flows, and the second liquid feeding pipe is provided with the second liquid feeding pipe in the order of the flow direction of the second liquid. , A third liquid feed pump and a third valve are connected.

本発明の送液装置は、薬液を収容する薬液タンクに一方の端が接続された送液配管に、薬液の流れ方向順に、薬液回収部と、送液ポンプと、分岐部と、第一の弁と、が接続され、薬液回収部が、薬液タンクに収容される薬液の液面の最高高さよりも高い位置に設けられた開口部により大気開放されており分岐部に、薬液を薬液回収部へ供給するための、第二の弁を備えた薬液回収配管が接続されており、かつ、前記薬液回収部が、当該薬液回収部内の前記薬液の液面高さが前記薬液タンク内の前記薬液の液面高さと等しくなるように前記送液配管を介して前記薬液タンクに接続されている構成により、装置コストの上昇を抑え、送液対象の薬液を無駄にせずに、気泡が生じやすい薬液の配管内で発生した気泡によるガスロックの発生を効果的に防止することが可能となる。 In the liquid feeding device of the present invention, a chemical liquid collecting unit, a liquid feeding pump, a branching portion, and a first one are connected to a liquid feeding pipe in which one end is connected to a chemical liquid tank for accommodating the chemical liquid, in order of the flow direction of the chemical liquid. a valve, are connected, chemicals collecting portion, the opening provided at a position higher than the maximum height of the liquid surface of the chemical contained in the chemical liquid tank is open to the atmosphere, the bifurcation, chemical chemicals collecting A chemical liquid recovery pipe provided with a second valve for supplying to the unit is connected , and the chemical liquid recovery unit is such that the liquid level height of the chemical solution in the chemical liquid recovery unit is the said in the chemical liquid tank. The configuration in which the chemical solution tank is connected to the chemical solution tank via the liquid transfer pipe so as to be equal to the liquid level height of the chemical solution suppresses an increase in the equipment cost, and bubbles are likely to be generated without wasting the chemical solution to be fed. It is possible to effectively prevent the generation of gas lock due to air bubbles generated in the piping of the chemical solution.

本発明の送液装置は、上記の構成に加え、送液配管と薬液回収部との接続が、薬液タンクと薬液回収部との両者に接続されている第一の配管部分と、薬液回収部と送液ポンプとの両者に接続されている第二の配管部分とを、薬液回収部の底部または底部付近の、互いに離間した2箇所にそれぞれ接続して形成されており、かつ、第一の配管部分の薬液回収部との接続箇所が、第二の配管部分の薬液回収部との接続箇所よりも高い位置に設けられていることにより、第一の配管部分から薬液回収部に供給される第一の薬液中に気泡がある場合であっても、薬液回収部から第二の配管部分へ流れる薬液へのその気泡の混入があらかじめ防止されているので、ガスロックの発生が未然に防止される。 In addition to the above configuration, the liquid feeding device of the present invention has a first piping portion in which the connection between the liquid feeding pipe and the chemical liquid collecting unit is connected to both the chemical liquid tank and the chemical liquid collecting unit, and the chemical liquid collecting unit. The second piping portion connected to both the liquid feeding pump and the liquid feeding pump is formed by being connected to two places separated from each other at the bottom or near the bottom of the chemical liquid collecting portion, and is formed. Since the connection point of the piping part with the chemical solution recovery part is provided at a position higher than the connection point of the second piping part with the chemical solution recovery part, the chemical solution recovery part is supplied from the first piping part. Even if there are air bubbles in the first chemical solution, the air bubbles are prevented from being mixed into the chemical solution flowing from the chemical solution recovery part to the second piping part in advance, so that the occurrence of gas lock is prevented. NS.

本発明の送液装置は、直上の構成に加え、薬液回収配管の分岐部に接続された端とは反対側の端が、薬液回収部に差し込まれるとともに、その先端は薬液回収部と第一の配管部分との接続箇所よりも高い位置に設けられており、かつ、薬液回収部に差し込まれた薬液回収配管と、薬液回収部の内壁との間には間隙が形成されている構成とすることにより、きわめて簡単な構造となり、装置コストを抑制し、かつ、効果的なガスロック防止が可能となる。 In the liquid feeding device of the present invention, in addition to the configuration directly above, the end opposite to the end connected to the branch portion of the chemical liquid recovery pipe is inserted into the chemical liquid recovery unit, and the tip thereof is the chemical liquid recovery unit and the first A gap is formed between the chemical solution recovery pipe inserted into the chemical solution recovery section and the inner wall of the chemical solution recovery section, which is provided at a position higher than the connection point with the piping portion of the above. As a result, the structure becomes extremely simple, the equipment cost can be suppressed, and effective gas lock prevention becomes possible.

本発明の送液装置は、上記の構成に加え、送液配管の他方の端が、液体が流れる配管に接続されている構成とすることにより、たとえば希釈水が流れる配管に薬液を送液して、所定の濃度の水溶液を得ること、あるいは、被処理液体に薬液を添加して、薬剤処理を行うことなどが可能となる。 In addition to the above configuration, the liquid feeding device of the present invention has a configuration in which the other end of the liquid feeding pipe is connected to a pipe through which the liquid flows, so that, for example, the chemical liquid is fed to the pipe through which the diluted water flows. Therefore, it is possible to obtain an aqueous solution having a predetermined concentration, or to add a chemical solution to the liquid to be treated to perform chemical treatment.

本発明の送液装置は、上記の液体が流れる配管に接続されている送液装置の構成に加え、第一の弁を逆止弁や背圧弁により構成することができる。このとき、高価でかつ制御を必要とする電磁弁や電動弁を用いずに、液体が流れる配管への薬液の予期しない漏出を防止でき、電磁弁や電動弁を用いる場合に比べて装置コストを安価なものとすることが可能となる。 In the liquid feeding device of the present invention, in addition to the configuration of the liquid feeding device connected to the above-mentioned piping through which the liquid flows, the first valve can be configured by a check valve or a back pressure valve. At this time, it is possible to prevent unexpected leakage of the chemical solution to the piping through which the liquid flows without using an expensive solenoid valve or electric valve that requires control, and the equipment cost is lower than when the solenoid valve or electric valve is used. It can be inexpensive.

本発明の送液方法は、上記いずれか1つの送液装置を用いて薬液を送液する送液方法であって、前記薬液の送液に先立ち、第一の弁を閉状態に保つとともに第二の弁を開状態とした後に、第二の配管部分における薬液の線速度が20mm/秒以上となるように送液ポンプを運転して、薬液回収部内の薬液を、送液ポンプ、分岐部、第二の弁、そして再度、薬液回収部の順に循環させる気泡除去工程を有する構成により、送液対象の薬液を無駄にせずに、停止期間後に送液を再開する際のガスロックの発生を効果的に防止することが可能となる。 The liquid feeding method of the present invention is a liquid feeding method in which a chemical liquid is fed by using any one of the above liquid feeding devices, and the first valve is kept in a closed state and the first valve is kept closed prior to the liquid feeding of the chemical liquid. After opening the second valve, the liquid feed pump is operated so that the linear velocity of the chemical liquid in the second piping portion is 20 mm / sec or more, and the chemical liquid in the chemical liquid recovery section is supplied to the liquid feed pump and the branch portion. , The second valve, and the bubble removing step that circulates in the order of the chemical liquid recovery unit again, so that the chemical liquid to be pumped is not wasted and gas lock occurs when the liquid feeding is restarted after the stop period. It becomes possible to prevent it effectively.

本発明の薬剤添加装置は、上記いずれか1つの液体が流れる配管に接続されている送液装置と、第二の送液ポンプが接続された液体が流れる配管と、一端が第二の薬液を収容する第二の薬液タンクに、他端が液体が流れる配管に、それぞれ接続された第二の送液配管と、を備え、第二の送液配管に、第二の薬液の流れ方向順に、第三の送液ポンプと、第三の弁と、が接続されている構成により、装置コストの上昇を抑え、送液対象の薬液を無駄にせずに、停止期間後に送液を再開する際のガスロックの発生を効果的に防止し、薬剤を安定的に供給することが可能となる。 The drug addition device of the present invention has a liquid feeding device connected to a pipe through which any one of the above liquids flows, a liquid flowing pipe to which a second liquid feeding pump is connected, and a second chemical solution at one end. The second chemical tank for accommodating the liquid tank is provided with a second liquid feed pipe connected to a pipe at the other end through which the liquid flows, and the second liquid feed pipe is provided with the second liquid feed pipe in the order of the flow direction of the second liquid liquid. The configuration in which the third liquid feeding pump and the third valve are connected suppresses an increase in equipment cost, and restarts liquid feeding after a stop period without wasting the chemical liquid to be fed. It is possible to effectively prevent the occurrence of gas lock and stably supply the drug.

本発明である送液装置の一例を備えている薬剤添加装置を示すモデル図である。It is a model figure which shows the drug addition apparatus provided with an example of the liquid feeding apparatus of this invention. 図2(a)は図1の薬剤添加装置の液面計付近の拡大モデル図である。図2(b)は液面計付近の他の例を示すモデル図である。FIG. 2A is an enlarged model diagram of the vicinity of the liquid level gauge of the drug addition device of FIG. FIG. 2B is a model diagram showing another example near the liquid level gauge. 図1の薬剤添加装置の動作の一例を示すタイムチャートである。It is a time chart which shows an example of the operation of the drug addition apparatus of FIG.

以下、本発明について図1〜3を用いて説明する。
<薬剤添加装置>
図1は、本発明である送液装置の一例Aを備えている薬剤添加装置を示すモデル図であり、図2(a)は、図1の薬剤添加装置の液面計付近の拡大モデル図、図2(b)は液面計付近の他の例を示すモデル図、図3は、図1の薬剤添加装置の動作の一例を示すタイムチャートである。
Hereinafter, the present invention will be described with reference to FIGS. 1 to 3.
<Drug addition device>
FIG. 1 is a model diagram showing a drug adding device including an example A of the liquid feeding device of the present invention, and FIG. 2 (a) is an enlarged model diagram of the vicinity of the liquid level gauge of the drug adding device of FIG. 2 (b) is a model diagram showing another example near the liquid level gauge, and FIG. 3 is a time chart showing an example of the operation of the drug addition device of FIG.

図1中、符号Aを付した破線で囲まれた部分が本発明である送液装置の一例Aであり、第一の薬液タンク1に収容された第一の薬液M1を液体(この例では希釈水)が流れている調製用配管11へ送液する送液装置である。 In FIG. 1, the portion surrounded by the broken line with the reference numeral A is an example A of the liquid feeding device of the present invention, and the first chemical solution M1 contained in the first chemical solution tank 1 is a liquid (in this example). It is a liquid feeding device that feeds liquid to the preparation pipe 11 in which (diluted water) is flowing.

第一の薬液M1は、この例では次亜塩素酸ナトリウム水溶液であるが、ナトリウム以外の金属塩の水溶液であってもよい。あるいは、送液の停止期間中に気泡が発生しやすいその他の薬液、たとえば、過酸化水素水や炭酸水等の送液にも適用することができる。また、本発明の送液装置は、気泡が発生しやすい薬液のみならず、その他の薬液や水なども送液することができ、その場合も本発明に含まれる。 The first chemical solution M1 is an aqueous solution of sodium hypochlorite in this example, but it may be an aqueous solution of a metal salt other than sodium. Alternatively, it can also be applied to other chemicals such as hydrogen peroxide solution and carbonated water in which bubbles are likely to be generated during the suspension period of the solution. Further, the liquid feeding device of the present invention can feed not only a chemical solution in which air bubbles are easily generated but also other chemical solutions, water and the like, and this case is also included in the present invention.

第一の薬液タンク1に一方の端が接続された第一の送液配管2には、第一の薬液M1の流れ方向(図1の矢印はそれぞれ、各薬液および希釈水の流れ方向を示す)順に、液面計3と、第一の送液ポンプ4と、分岐部2aと、第一の弁5とが接続され、そして、他方の端は、第一の薬液M1の送液先である、希釈水が流れる調製用配管11に第一の合流部14を介して接続されている。 The flow direction of the first chemical solution M1 (the arrows in FIG. 1 indicate the flow directions of each chemical solution and the diluted water, respectively) in the first liquid feed pipe 2 to which one end is connected to the first chemical solution tank 1. ) In order, the liquid level gauge 3, the first liquid feed pump 4, the branch portion 2a, and the first valve 5 are connected, and the other end is the liquid feed destination of the first chemical solution M1. It is connected to a certain preparation pipe 11 through which diluted water flows via a first confluence portion 14.

そして、第二の弁7を備え、かつ、後述する気泡除去工程で第一の薬液M1を液面計3へ供給する、薬液回収配管2bが、分岐部2aを介して第一の送液配管2に接続されている。 Then, the chemical liquid recovery pipe 2b, which is provided with the second valve 7 and supplies the first chemical liquid M1 to the liquid level gauge 3 in the bubble removing step described later, is the first liquid feeding pipe via the branch portion 2a. It is connected to 2.

後述するように薬液回収部としても機能する液面計3は、この例では透明な塩化ビニル樹脂により形成されているが、ガラス製であってもよく、また、液面位置を視認できるように透明な窓部を有するものであってもよい。この液面計3の上端3aには開口部3fが形成されており、また、開口部3fの高さは第一の薬液タンク1に収容される第一の薬液M1の液面の最高高さよりも高くなっている。 As will be described later, the liquid level gauge 3 which also functions as a chemical liquid recovery unit is made of a transparent vinyl chloride resin in this example, but may be made of glass so that the liquid level position can be visually recognized. It may have a transparent window portion. An opening 3f is formed at the upper end 3a of the liquid level gauge 3, and the height of the opening 3f is higher than the maximum height of the liquid level of the first chemical solution M1 contained in the first chemical solution tank 1. Is also getting higher.

第一の送液配管2は、図2(a)にモデル的に示すように、液面計3の底部または底部付近の側面の2カ所に、互いに離間して接続している。そして、第一の薬液タンク1と液面計3との両者に接続されている第一の配管部分2cの液面計3との接続部3dは、液面計3と第一の送液ポンプ4との両者に接続されている第二の配管部分2dの液面計3との接続部3eよりも高い位置に設けられている。 As shown in a model in FIG. 2A, the first liquid feeding pipe 2 is connected to the bottom of the liquid level gauge 3 or two sides near the bottom of the liquid level gauge 3 so as to be separated from each other. Then, the connection portion 3d of the first piping portion 2c connected to both the first chemical liquid tank 1 and the liquid level gauge 3 with the liquid level gauge 3 is the liquid level gauge 3 and the first liquid feed pump. The second piping portion 2d connected to both of the 4 and the liquid level gauge 3 is provided at a position higher than the connection portion 3e.

この液面計3内の第一の薬液M1の液面高さは第一の薬液タンク1中の第一の薬液M1の液面高さと等しく、このため、この液面計3を観察することにより第一の薬液タンク1内の第一の薬液M1の残存量を知ることができる。 The liquid level height of the first chemical solution M1 in the liquid level gauge 3 is equal to the liquid level height of the first chemical solution M1 in the first chemical liquid tank 1, and therefore, the liquid level gauge 3 should be observed. The remaining amount of the first chemical solution M1 in the first chemical solution tank 1 can be known.

送液により第一の配管部分2cから液面計3に達した第一の薬液M1中に気泡があっても、接続部3dと接続部3eとの上記の高低差により、気泡は接続部3eに向かうことなく液面計3内で浮上し、液面計3がその上端3aの開口部3fにより大気開放していることによるガスチャンバー機能により、液面計3内の第一の薬液M1の液面から大気中に放出されて除去される。このため、第一の配管部分2cの気泡がガスロックを発生させることは未然に防止されている。 Even if there are air bubbles in the first chemical solution M1 that has reached the liquid level gauge 3 from the first piping portion 2c due to the liquid feeding, the air bubbles will be generated in the connection portion 3e due to the above-mentioned height difference between the connection portion 3d and the connection portion 3e. Due to the gas chamber function due to the fact that the liquid level gauge 3 floats in the liquid level gauge 3 and is open to the atmosphere by the opening 3f of the upper end 3a of the liquid level gauge 3, the first chemical solution M1 in the liquid level gauge 3 It is released from the liquid surface into the atmosphere and removed. Therefore, it is prevented that the air bubbles in the first piping portion 2c generate a gas lock.

なお、第一の薬液タンク1にすでに既存の液面計が付属する、あるいは、たとえば液面センサが第一の薬液タンク1に設けてあるなどで第一の薬液M1の液面高さの目視確認の必要がないなどの場合には、第一の薬液タンク1に収容される第一の薬液M1の液面の最高高さよりも高い位置に設けられた開口部により大気開放されているものであれば、液面計3の代わりに薬液回収部として用いることができる。ここで、液面センサが第一の薬液タンク1に設けてある場合、この液面センサによって検出される液面位置情報をもとに、この送液装置の、図示しない装置制御手段が警報を発する、あるいは、第一の薬液M1の供給源を第一の薬液タンク1から他の薬液タンクに切り替えるなどの制御を行ってもよい。 An existing liquid level gauge is already attached to the first chemical liquid tank 1, or a liquid level sensor is provided in the first chemical liquid tank 1, for example, so that the liquid level height of the first chemical liquid M1 is visually observed. If there is no need for confirmation, the first chemical solution M1 contained in the first chemical solution tank 1 is opened to the atmosphere by an opening provided at a position higher than the maximum liquid level. If there is, it can be used as a chemical liquid recovery unit instead of the liquid level gauge 3. Here, when the liquid level sensor is provided in the first chemical liquid tank 1, the device control means (not shown) of the liquid feeding device issues an alarm based on the liquid level position information detected by the liquid level sensor. Control may be performed such as emitting or switching the supply source of the first chemical solution M1 from the first chemical solution tank 1 to another chemical solution tank.

第一の送液配管2に接続している第一の送液ポンプ4としては、第一の薬液M1に対して耐薬品性を有し、定量性に優れ、かつ、図示しない装置制御手段により送液開始/停止、および、送液速度が制御可能なポンプである必要がある。また、ポンプのタイプとしては、たとえばダイヤグラムポンプが挙げられるが、上記の要求を満足するものであればどのようなポンプを用いても差し支えない。ここで、送液時の脈動の少ないポンプ、たとえば無脈動ポンプを用いることが、より安定して結合型塩素化合物が得られるので好ましい。なお、本例では第一の送液ポンプ4と後述する第三の送液ポンプ23としてダイヤグラムポンプを用いている。 The first liquid feed pump 4 connected to the first liquid feed pipe 2 has chemical resistance to the first chemical solution M1, is excellent in quantification, and is provided by a device control means (not shown). The pump needs to be able to control the start / stop of liquid feeding and the liquid feeding speed. Further, as a type of pump, for example, a diagram pump can be mentioned, but any pump may be used as long as it satisfies the above requirements. Here, it is preferable to use a pump having less pulsation during liquid feeding, for example, a pulsation-free pump because a more stable bound chlorine compound can be obtained. In this example, a diagram pump is used as the first liquid feeding pump 4 and the third liquid feeding pump 23, which will be described later.

薬液回収配管2bの第二の弁7はこの例では、図示しない装置制御手段により開閉制御される電磁弁であるが、電動弁や空気作動弁等の、電磁弁以外の開閉制御可能な弁であってもよい。 In this example, the second valve 7 of the chemical liquid recovery pipe 2b is a solenoid valve whose opening and closing is controlled by a device control means (not shown), but is a valve other than the solenoid valve, such as an electric valve or an air-operated valve, which can be opened and closed. There may be.

この例では、図2(a)にモデル的に示すように、薬液回収配管2bの分岐部2aに接続された端とは反対側の端が、薬液回収部である液面計3の開口部3fに差し込まれるとともに、その先端2b1は液面計3と第一の配管部分2cとの接続部3dより高い位置に設けられており、かつ、液面計3に差し込まれた薬液回収配管2bと、液面計3の内壁3bとの間には間隙3cが形成されているために、薬液回収配管2bにより、液面計3のガスチャンバー機能が損なわれることはない。 In this example, as shown as a model in FIG. 2A, the end opposite to the end connected to the branch portion 2a of the chemical liquid recovery pipe 2b is the opening of the liquid level gauge 3 which is the chemical liquid recovery portion. Along with being inserted into 3f, the tip 2b1 is provided at a position higher than the connection portion 3d between the liquid level gauge 3 and the first piping portion 2c, and the chemical liquid recovery pipe 2b inserted into the liquid level gauge 3 Since the gap 3c is formed between the liquid level gauge 3 and the inner wall 3b, the chemical liquid recovery pipe 2b does not impair the gas chamber function of the liquid level gauge 3.

なお、薬液回収配管2bの先端2b1から、後述する気泡除去工程で気泡を含む可能性のある第一の薬液M1が流出するが、第一の薬液M1が液面計3内に供給される限りにおいて、必ずしも薬液回収配管2bが開口部3fに差し込まれている必要はない。たとえば、液面計3の側面の、第一の薬液タンク1に収容される第一の薬液M1の液面の最高高さよりも高い箇所に孔を開け、その孔に薬液回収配管2bを差し込む、あるいは、薬液回収配管2bの先端2b1を液面計3の側面の、接続部3dよりも高い位置に接続するなどの構成とすることもできる。 The first chemical solution M1 that may contain bubbles flows out from the tip 2b1 of the chemical solution recovery pipe 2b in the bubble removing step described later, but as long as the first chemical solution M1 is supplied into the liquid level gauge 3. The chemical liquid recovery pipe 2b does not necessarily have to be inserted into the opening 3f. For example, a hole is made on the side surface of the liquid level gauge 3 at a position higher than the maximum height of the liquid level of the first chemical solution M1 housed in the first chemical solution tank 1, and the chemical solution recovery pipe 2b is inserted into the hole. Alternatively, the tip 2b1 of the chemical liquid recovery pipe 2b may be connected to a position higher than the connection portion 3d on the side surface of the liquid level gauge 3.

また、図2(b)に薬液回収部の他の例である液面計3’を示す。この例では開口部3fは上端ではなく、側面に設けられている。そして、薬液回収配管2bの分岐部2aに接続された端とは反対側の端が、薬液回収部である液面計3’の開口部3fに差し込まれるとともに、その先端2b1は液面計3’と第一の配管部分2cとの接続部3dより高い位置に設けられており、かつ、液面計3’に差し込まれた薬液回収配管2bと、液面計3’の内壁3bとの間には間隙3cが形成されている。 Further, FIG. 2B shows a liquid level gauge 3', which is another example of the chemical liquid recovery unit. In this example, the opening 3f is provided on the side surface, not on the upper end. Then, the end opposite to the end connected to the branch portion 2a of the chemical liquid recovery pipe 2b is inserted into the opening 3f of the liquid level gauge 3'which is the chemical liquid recovery portion, and the tip 2b1 is the liquid level gauge 3 Between the chemical liquid recovery pipe 2b, which is provided at a position higher than the connection portion 3d between the'and the first pipe portion 2c'and the liquid level gauge 3'and is inserted into the liquid level gauge 3', and the inner wall 3b of the liquid level gauge 3'. A gap 3c is formed in the space.

図1に示した送液装置の一例Aでは、第一の送液配管2の分岐部2aと第一の弁5との両者に接続する第四の配管部分2fには流量計6が接続されている。必要に応じ、この流量計6で検出される第一の薬液M1の単位時間当たりの流量により第一の送液ポンプ4による第一の薬液M1の、調製用配管11への送液速度や送液時間等の送液条件を、図示しない装置制御手段により制御させてもよい。 In the example A of the liquid feeding device shown in FIG. 1, the flow meter 6 is connected to the fourth piping portion 2f connected to both the branch portion 2a of the first liquid feeding pipe 2 and the first valve 5. ing. If necessary, the flow rate of the first chemical solution M1 detected by the flow meter 6 per unit time of the first chemical solution M1 is used to feed the first chemical solution M1 to the preparation pipe 11. Liquid feeding conditions such as liquid time may be controlled by a device control means (not shown).

分岐部2aと第一の合流部14との間に設置される第一の弁5として、電磁弁や電動弁を用い、後述する逆止弁の動きと同じ動きとなるように開閉制御してもよいが、この送液装置の一例Aでは逆止弁を用いる。第一の弁5として逆止弁を用いると、薬注工程では第一の送液ポンプ4による送液により自動的に開状態となり、薬注工程以外の先水工程、気泡除去工程、および、後水工程では調製用配管11を流れる希釈水による背圧で、自動的に閉状態となる。このため、装置制御手段による弁の開閉制御が不要となり、同時に、装置コストを抑制できる。なお、第一の弁5として逆止弁の代わりに背圧弁を用いることができ、背圧弁は逆止弁と同様に自動的に動作するとともに、逆止弁と同様の効果が得られる。 A solenoid valve or an electric valve is used as the first valve 5 installed between the branch portion 2a and the first merging portion 14, and the opening / closing control is performed so as to have the same movement as the check valve described later. However, in Example A of this liquid feeding device, a check valve is used. When a check valve is used as the first valve 5, the check valve is automatically opened by the liquid feeding by the first liquid feeding pump 4 in the chemical injection process, and the pre-watering process other than the chemical injection process, the bubble removing process, and the bubble removing process, and In the after-water process, the back pressure of the diluted water flowing through the preparation pipe 11 automatically closes the water. Therefore, it is not necessary to control the opening and closing of the valve by the device control means, and at the same time, the device cost can be suppressed. A back pressure valve can be used as the first valve 5 instead of the check valve, and the back pressure valve operates automatically like the check valve and has the same effect as the check valve.

調製用配管11には、送液装置の一例A以外に、第二の薬液M2が収容された第二の薬液タンク21に接続された第二の送液配管22が、第二の合流部16を介して接続されている。この第二の送液配管22には第二の薬液M2の送液方向順に、第三の送液ポンプ23、流量計24、および、第三の弁25(この例では逆止弁)がそれぞれ接続されている。なお、この例では第二の合流部16は、第一の合流部14の希釈水流れ方向下流側に設けられているが、第一の合流部14の同方向上流側に設けられていてもよい。 In the preparation pipe 11, in addition to the example A of the liquid feeding device, the second liquid feeding pipe 22 connected to the second chemical liquid tank 21 in which the second chemical liquid M2 is housed is provided with the second merging portion 16. It is connected via. In the second liquid feeding pipe 22, a third liquid feeding pump 23, a flow meter 24, and a third valve 25 (check valve in this example) are respectively provided in the order of the liquid feeding direction of the second chemical liquid M2. It is connected. In this example, the second merging portion 16 is provided on the downstream side in the diluted water flow direction of the first merging portion 14, but even if it is provided on the upstream side in the same direction of the first merging portion 14. good.

第二の薬液M2は、この例では次亜塩素酸塩とともに結合型塩素化合物を生成する含窒素化合物、すなわち、塩化アンモニウム、硫酸アンモニウム、臭化アンモニウムなどのアンモニウム塩水溶液、スルファミン酸や尿素などのアミン類、各種アミド類やイミド類の水溶液が挙げられるが、結合型塩素化合物生成以外の用途であればこの限りではない。以下、第二の薬液M2として塩化アンモニウム水溶液を用いた例について説明する。 In this example, the second chemical solution M2 is a nitrogen-containing compound that produces a bound chlorine compound together with hypochlorite, that is, an aqueous ammonium salt solution such as ammonium chloride, ammonium sulfate, or ammonium bromide, or an amine such as sulfamic acid or urea. Classes, various amides, and aqueous solutions of imides can be mentioned, but this is not the case if the application is other than the production of a bonded chlorine compound. Hereinafter, an example in which an aqueous ammonium chloride solution is used as the second chemical solution M2 will be described.

調製用配管11には、この例では希釈水の流れ方向順に、第二の送液ポンプである希釈水送水ポンプ12、流量計13、第一の合流部14、混合チャンバー15、第二の合流部16、混合チャンバー17、pH計18が接続されており、調製用配管11のpH計18の希釈水の流れ方向下流の先端から、結合型塩素化合物添加対象の水系に、この薬剤添加装置で生成される、結合型塩素化合物を含む水が添加される。 In the preparation pipe 11, in this example, the diluted water feed pump 12, the flow meter 13, the first merging portion 14, the mixing chamber 15, and the second merging are arranged in the order of the flow direction of the diluted water. The part 16, the mixing chamber 17, and the pH meter 18 are connected, and the chemical addition device is used to connect the water system to which the bound chlorine compound is added from the tip of the pH meter 18 of the preparation pipe 11 downstream in the flow direction of the diluted water. Water containing the bound chlorine compound produced is added.

混合チャンバー15および混合チャンバー17として、希釈水と希釈水に送液される薬液との混合を促進し(混合チャンバー15および混合チャンバー17の両者)、第一の薬液M1の成分と第二の薬液M2の成分との反応を促進させて結合型塩素化合物を効率よく生成する(混合チャンバー17)ための機器、この例ではスタティックミキサが設置されており、無動力でありながら安定して結合型塩素化合物が生成する。 As the mixing chamber 15 and the mixing chamber 17, the mixing of the diluted water and the chemical solution sent to the diluted water is promoted (both the mixing chamber 15 and the mixing chamber 17), and the components of the first chemical solution M1 and the second chemical solution are used. A device for accelerating the reaction with the components of M2 to efficiently generate a bound chlorine compound (mixing chamber 17), in this example, a static mixer is installed, and stable bound chlorine is installed even though it is non-powered. The compound is produced.

また、pH計18は、薬剤添加装置の運転状況を調べるためのものであり、このpH計18により検知されるpHが異常値となった場合には、たとえば、図示しない装置制御手段は、第一の送液ポンプ4、第三の送液ポンプ23、および、希釈水送水ポンプ12を停止し、たとえば赤ランプの点灯や点滅、ブザー音、送液装置の操作盤のLED画面への表示、通信等により警報を発する。 Further, the pH meter 18 is for checking the operating status of the drug addition device, and when the pH detected by the pH meter 18 becomes an abnormal value, for example, the device control means (not shown) may be the first. Stop the first liquid feed pump 4, the third liquid feed pump 23, and the diluted water feed pump 12, for example, lighting or blinking of the red lamp, buzzer sound, display on the LED screen of the operation panel of the liquid feed device, Issue an alarm by communication or the like.

この薬剤添加装置は、上記したように、図1の薬剤添加装置を制御するための装置制御手段を備えた、図示しない装置制御機器を備えている。装置制御手段は、CPU、プログラムや各種データを保持するRAMおよびROM(書き換え可能なフラッシュメモリ等の記憶機器でもよい)、計時タイマ、インターフェースなどの、この薬剤添加装置の制御に必要な機器から構成されている。 As described above, this drug addition device includes a device control device (not shown) provided with device control means for controlling the drug addition device of FIG. 1. The device control means is composed of devices necessary for controlling the drug addition device, such as a CPU, a RAM and ROM for holding programs and various data (may be a storage device such as a rewritable flash memory), a timekeeping timer, and an interface. Has been done.

また、装置制御手段は、装置制御に必要なデータの入力や書き換え等に必要なLED、ボタン、キーボード等、そして、pH計18での異常発生時に警報を発するためのブザーやランプ、通信手段等を備えている。 The device control means includes LEDs, buttons, keyboards, etc. necessary for inputting and rewriting data necessary for device control, and buzzers, lamps, communication means, etc. for issuing an alarm when an abnormality occurs in the pH meter 18. It has.

次に、この送液装置の一例Aを含む薬剤添加装置の動作の一例について図3を用いて説明する。この例では、薬剤添加装置は間欠的に結合型塩素化合物を生成させ、添加対象の水系、たとえば、製紙工場の製紙工程水等に添加する。なお、対象水系に薬剤の添加を行う薬注工程に先立ち、先水工程および気泡除去工程がこの順で、そして、薬注工程の後には後水工程が行われる。 Next, an example of the operation of the drug addition device including the example A of the liquid feeding device will be described with reference to FIG. In this example, the chemical addition device intermittently generates a bound chlorine compound and adds it to the water system to be added, for example, water in the papermaking process of a paper mill. Prior to the chemical injection step of adding the chemical to the target water system, the pre-water step and the bubble removing step are performed in this order, and the post-water step is performed after the chemical injection step.

<先水工程>
装置制御手段は、計時タイマの値が対象水系に薬剤の添加を行うタイミングが近づくと、希釈水送水ポンプ12を運転して調製用配管11に希釈水を供給し、後述する薬注工程に備える(図3:先水工程)。先水工程は通常2〜15分間行う。この先水工程では、第一の送液ポンプ4および第三の送液ポンプ23は停止しており、また、第二の弁7は閉状態となっている。なお、希釈水送水ポンプ12による希釈水の送水は後述する後水工程の終了まで継続して行われる。
<Pre-water process>
When the value of the timing timer approaches the timing of adding the drug to the target water system, the device control means operates the diluted water feed pump 12 to supply the diluted water to the preparation pipe 11 to prepare for the chemical injection step described later. (Fig. 3: Dilution process). The pre-watering step is usually carried out for 2 to 15 minutes. In this pre-watering step, the first liquid feeding pump 4 and the third liquid feeding pump 23 are stopped, and the second valve 7 is closed. The diluted water feed pump 12 continues to feed the diluted water until the end of the post-watering step described later.

この先水工程と、後述する気泡除去工程および後水工程では、希釈水による背圧により逆止弁である第一の弁5、および、第三の弁25は閉状態を維持する。 In this pre-water step and the bubble removing step and the post-water step described later, the first valve 5 and the third valve 25, which are check valves, are maintained in a closed state by the back pressure of the diluted water.

<気泡除去工程>
先水工程終了後、装置制御手段は薬注工程に先だって、気泡除去工程を開始する。まず、第二の弁7を開状態とし、次いで、液面計3と第一の送液ポンプ4との両者に接続する第二の配管部分2dにおける第一の薬液M1の線速度が20mm/秒以上となるように、第一の送液ポンプ4を運転する(図3:気泡除去工程、気泡除去運転)。
<Bubble removal process>
After the completion of the pre-watering step, the device control means starts the bubble removing step prior to the chemical injection step. First, the second valve 7 is opened, and then the linear velocity of the first chemical solution M1 in the second piping portion 2d connected to both the liquid level gauge 3 and the first liquid feed pump 4 is 20 mm / The first liquid feeding pump 4 is operated so as to take a second or more (FIG. 3: bubble removing step, bubble removing operation).

この気泡除去工程では、上記したように第二の弁7が開状態となっており、また、希釈水の水流により逆止弁である第一の弁5の閉状態は保たれているので、第一の薬液M1は調製用配管11へ漏出することなく、液面計3内から、第二の配管部分2dを経て第一の送液ポンプ4、第一の送液ポンプ4と分岐部2aとの両者に接続する第三の配管部分2eを経て分岐部2aから薬液回収配管2bを経て第二の弁7、そして再度、液面計3の順に、循環する。 In this bubble removing step, the second valve 7 is in the open state as described above, and the closed state of the first valve 5, which is a check valve, is maintained by the flow of the diluted water. The first chemical solution M1 does not leak to the preparation pipe 11, but enters the first liquid feed pump 4, the first liquid feed pump 4, and the branch portion 2a from the inside of the liquid level gauge 3 via the second pipe portion 2d. It circulates from the branch portion 2a through the third pipe portion 2e connected to both of the above, the second valve 7 through the chemical liquid recovery pipe 2b, and again in the order of the liquid level gauge 3.

この第一の薬液M1の循環により、第二の配管部分2d内の、気泡を含む可能性のある第一の薬液M1は上記の線速度で送液されて第一の送液ポンプ4に達する。そしてガスロックを引き起こすことなく、第一の送液ポンプ4の第一の薬液M1流れ方向下流の、第一の送液ポンプ4と分岐部2aとの間の第三の配管部分2e、分岐部2a、および、薬液回収配管2bを経由して、薬液回収配管2bの先端2b1から液面計3内へ回収される。そして、第一の薬液M1内の気泡は、液面計3内で、そのガスチャンバー機能により除去される。 Due to the circulation of the first chemical solution M1, the first chemical solution M1 in the second piping portion 2d, which may contain air bubbles, is fed at the above linear velocity and reaches the first liquid feed pump 4. .. Then, the third piping portion 2e and the branch portion between the first liquid feed pump 4 and the branch portion 2a, downstream in the flow direction of the first chemical liquid M1 of the first liquid feed pump 4, without causing a gas lock. It is collected from the tip 2b1 of the chemical liquid recovery pipe 2b into the liquid level gauge 3 via 2a and the chemical liquid recovery pipe 2b. Then, the bubbles in the first chemical solution M1 are removed by the gas chamber function in the liquid level gauge 3.

気泡除去工程では、このような経路で第一の薬液M1が循環し、第一の薬液タンク1内の第一の薬液M1はこの循環に直接関与しないので、外気との接触等による劣化の懸念がない。 In the bubble removing step, the first chemical solution M1 circulates in such a route, and the first chemical solution M1 in the first chemical solution tank 1 is not directly involved in this circulation, so that there is a concern of deterioration due to contact with the outside air or the like. There is no.

上記のように、装置制御手段は、この気泡除去工程で第一の送液配管2の、第二の配管部分2dにおける第一の薬液M1の線速度が20mm/秒以上となるように、第一の送液ポンプ4を運転する。ここで、この第二の配管部分2dの第一の薬液M1の線速度が20mm/秒未満であるとガスロック防止効果が十分に得られないおそれがある。好ましい線速度は30mm/秒以上である。なお、線速度の上限は特にないが、100mm/秒よりも速くしてもガスロック防止効果の向上はほぼ見られず、また、第一の送液ポンプ4が大型になるので、送液装置の設備コストが上昇する。 As described above, the apparatus control means is so that the linear velocity of the first chemical solution M1 in the second piping portion 2d of the first liquid feeding pipe 2 becomes 20 mm / sec or more in this bubble removing step. Operate one liquid feed pump 4. Here, if the linear velocity of the first chemical solution M1 of the second piping portion 2d is less than 20 mm / sec, the gas lock prevention effect may not be sufficiently obtained. The preferred linear velocity is 30 mm / sec or higher. Although there is no particular upper limit to the linear velocity, the gas lock prevention effect is hardly improved even if the linear velocity is faster than 100 mm / sec, and the first liquid feeding pump 4 becomes large, so that the liquid feeding device is used. Equipment costs will rise.

気泡除去工程を実施する時間は、液面計3や第二の配管部分2dの内容積や薬注間隔によって異なるため、あらかじめ検討して十分な気泡除去効果が得られるように定めるが、通常30〜300秒間程度行う。 The time to carry out the bubble removal step varies depending on the internal volume of the liquid level gauge 3 and the second piping portion 2d and the chemical injection interval. Perform for about 300 seconds.

この例では、上記の計時タイマの値が気泡除去工程終了のタイミングに達すると、装置制御手段は、第一の送液ポンプ4を停止し、次いで、第二の弁7を閉状態として気泡除去工程を終了する。なお、ここでは気泡除去工程終了時に一旦、第一の送液ポンプ4を停止した例について述べるが、第一の送液ポンプ4を停止することなく、気泡除去工程と薬注工程とを連続して行ってもよい。 In this example, when the value of the timing timer reaches the timing of the end of the bubble removing process, the device control means stops the first liquid feeding pump 4 and then closes the second valve 7 to remove bubbles. End the process. Here, an example in which the first liquid feeding pump 4 is temporarily stopped at the end of the bubble removing step will be described, but the bubble removing step and the chemical injection step are continuously performed without stopping the first liquid feeding pump 4. You may go there.

<薬注工程>
気泡除去工程後、第二の配管部分2d内に再度気泡が溜まり、気泡除去工程の効果が失われる前、通常は気泡除去工程終了の0〜5分後に薬注工程を行う。上記の計時タイマの値が薬注工程開始のタイミングに達すると、装置制御手段は第一の送液ポンプ4、および、第三の送液ポンプ23を運転(図3:薬注工程、送液運転)し、薬注工程を開始する。
<Pharmaceutical injection process>
After the bubble removing step, the chemical injection step is usually performed 0 to 5 minutes after the bubble removing step is completed, before the bubbles are accumulated again in the second piping portion 2d and the effect of the bubble removing step is lost. When the value of the timing timer reaches the timing of starting the chemical injection process, the device control means operates the first liquid feed pump 4 and the third liquid feed pump 23 (FIG. 3: chemical injection process, liquid feed). Operation) and start the drug injection process.

薬注工程では、第二の弁7を閉状態に保ったまま第一の送液ポンプ4を運転するので、その送液圧力により逆止弁である第一の弁5は自動的に開状態となり、第一の薬液M1が調製用配管11へ送液される。同様に、第三の送液ポンプ23を運転することで逆止弁である第三の弁25も自動的に開状態となり、第二の薬液M2が調製用配管11へ送液される。薬注工程での第一の送液ポンプ4、および、第三の送液ポンプ23の送液速度は、生成物(本例ではモノクロラミン)が希釈水内で、所定濃度で形成されるように調製する。 In the chemical injection process, the first liquid feed pump 4 is operated while keeping the second valve 7 in the closed state, so that the first valve 5, which is a check valve, is automatically opened due to the liquid feed pressure. Then, the first chemical solution M1 is sent to the preparation pipe 11. Similarly, by operating the third liquid feeding pump 23, the third valve 25, which is a check valve, is automatically opened, and the second chemical liquid M2 is fed to the preparation pipe 11. The liquid feeding speed of the first liquid feeding pump 4 and the third liquid feeding pump 23 in the chemical injection step is such that the product (monochromamine in this example) is formed at a predetermined concentration in the diluted water. Prepare to.

調製用配管11の希釈水は第一の合流部14から供給される第一の薬液M1と混合チャンバー15内で混合され、さらに、第二の合流部16から供給される第二の薬液M2と混合チャンバー17内で混合されて、これら薬液の成分により生成された結合型塩素化合物(本例ではモノクロラミン)とともに供給対象水系へ添加される。 The diluted water in the preparation pipe 11 is mixed with the first chemical solution M1 supplied from the first confluence 14 in the mixing chamber 15, and further with the second chemical solution M2 supplied from the second confluence 16. It is mixed in the mixing chamber 17 and added to the water system to be supplied together with the bound chlorine compound (monochromeramine in this example) produced by the components of these chemicals.

<後水工程>
上記の計時タイマの値が薬注工程停止のタイミングに達すると、装置制御手段は第一の送液ポンプ4および第三の送液ポンプ23を停止し、後水工程を開始する(図3:後水工程)。これらポンプの停止により、第一の弁5および第三の弁25は閉状態となる。この後水工程は通常2〜15分間行って、調製用配管11内に残存した薬剤を希釈水により除去する。装置制御手段は所定の時間、後水工程を行った後、希釈水送水ポンプ12を停止し、その後は次回の先水工程まで待機する。
<After-water process>
When the value of the timing timer reaches the timing of stopping the chemical injection process, the device control means stops the first liquid feeding pump 4 and the third liquid feeding pump 23, and starts the after-water process (FIG. 3: FIG. After-water process). When these pumps are stopped, the first valve 5 and the third valve 25 are closed. After this, the water step is usually performed for 2 to 15 minutes, and the chemical remaining in the preparation pipe 11 is removed with diluted water. The device control means performs the after-water step for a predetermined time, then stops the diluted water feed pump 12, and then waits until the next pre-water step.

このように、図1に示した薬剤添加装置では、気泡を検出するセンサ等の高価な機器やこれら機器による検出結果を基におこなう判断処理を必要とせず、時間経過に従う比較的単純な制御だけで、薬液の送液ポンプの気泡によるガスロックの発生を効果的に防止でき、そのため、結合型塩素化合物を添加対象水系に安定して添加することができる。 As described above, the drug addition device shown in FIG. 1 does not require an expensive device such as a sensor for detecting air bubbles or a judgment process based on the detection result by these devices, and only relatively simple control over time. Therefore, it is possible to effectively prevent the generation of gas lock due to the bubbles of the liquid feed pump of the chemical solution, and therefore, the bound chlorine compound can be stably added to the water system to be added.

以上、本発明について、好ましい実施形態を挙げて説明したが、本発明の送液装置、送液方法、および、薬剤添加装置は、上記実施形態の構成に限定されるものではない。 Although the present invention has been described above with reference to preferred embodiments, the liquid feeding device, the liquid feeding method, and the drug addition device of the present invention are not limited to the configuration of the above embodiment.

当業者は、従来公知の知見に従い、本発明の送液装置、送液方法、および、薬剤添加装置を適宜改変することができる。このような改変によってもなお、本発明の送液装置、送液方法、および、薬剤添加装置の構成を備えている限り、もちろん、本発明の範疇に含まれるものである。 Those skilled in the art can appropriately modify the liquid feeding device, the liquid feeding method, and the drug adding device of the present invention according to conventionally known knowledge. Such modifications are, of course, included in the category of the present invention as long as they have the configuration of the liquid feeding device, the liquid feeding method, and the drug adding device of the present invention.

1 第一の薬液タンク
2 第一の送液配管
2a 分岐部
2b 薬液回収配管
2b1 先端
2c 第一の配管部分
2d 第二の配管部分
2e 第三の配管部分
2f 第四の配管部分
3 液面計
3a 上端
3b 内壁
3c 間隙
3d 接続部
3e 接続部
3f 開口部
3’ 液面計
4 第一の送液ポンプ
5 第一の弁
6 流量計
7 第二の弁
11 調製用配管
12 希釈水送水ポンプ(第二の送液ポンプ)
13 流量計
14 第一の合流部
15 混合チャンバー
16 第二の合流部
17 混合チャンバー
18 pH計
21 第二の薬液タンク
22 第二の送液配管
23 第三の送液ポンプ
24 流量計
25 第三の弁
A 送液装置の一例
M1 第一の薬液
M2 第二の薬液
1 1st chemical liquid tank 2 1st liquid supply pipe 2a Branch part 2b Chemical liquid recovery pipe 2b1 Tip 2c 1st pipe part 2d 2nd pipe part 2e 3rd pipe part 2f 4th pipe part 3 Liquid level gauge 3a Upper end 3b Inner wall 3c Gap 3d Connection 3e Connection 3f Opening 3'Liquid level gauge 4 First liquid feed pump 5 First valve 6 Flow meter 7 Second valve 11 Preparation piping 12 Diluted water feed pump ( Second liquid feed pump)
13 Flowmeter 14 First confluence 15 Mixing chamber 16 Second confluence 17 Mixing chamber 18 pH meter 21 Second chemical tank 22 Second liquid feeding pipe 23 Third liquid pump 24 Flowmeter 25 Third Valve A Example of liquid feeder M1 First chemical M2 Second chemical

Claims (7)

薬液を収容する薬液タンクに一方の端が接続された送液配管に、前記薬液の流れ方向順に、薬液回収部と、送液ポンプと、分岐部と、第一の弁と、が接続され、
前記薬液回収部が、前記薬液タンクに収容される前記薬液の液面の最高高さよりも高い位置に設けられた開口部により大気開放され
前記分岐部に、前記薬液を前記薬液回収部へ供給するための、第二の弁を備えた薬液回収配管が接続されており、かつ、
前記薬液回収部が、当該薬液回収部内の前記薬液の液面高さが前記薬液タンク内の前記薬液の液面高さと等しくなるように前記送液配管を介して前記薬液タンクに接続されていることを特徴とする送液装置。
A chemical recovery unit, a liquid feed pump, a branch portion, and a first valve are connected in the order of the flow direction of the chemical solution to a liquid transfer pipe to which one end is connected to a chemical solution tank for accommodating the chemical solution.
The chemical recovery unit is opened to the atmosphere by an opening provided at a position higher than the maximum height of the liquid level of the chemical solution contained in the chemical solution tank .
A chemical solution recovery pipe provided with a second valve for supplying the chemical solution to the chemical solution recovery section is connected to the branch portion, and the chemical solution recovery pipe is connected to the branch portion .
The chemical solution collecting unit is connected to the chemical solution tank via the liquid feeding pipe so that the liquid level height of the chemical solution in the chemical solution collecting unit becomes equal to the liquid level height of the chemical solution in the chemical solution tank . A liquid feeding device characterized in that.
前記送液配管と前記薬液回収部との接続が、前記薬液タンクと前記薬液回収部との両者に接続されている第一の配管部分と、前記薬液回収部と前記送液ポンプとの両者に接続されている第二の配管部分とを、前記薬液回収部の底部または底部付近の、互いに離間した2箇所にそれぞれ接続して形成されており、
かつ、
前記第一の配管部分の前記薬液回収部との接続箇所が、前記第二の配管部分の前記薬液回収部との接続箇所よりも高い位置に設けられていることを特徴とする請求項1に記載の送液装置。
The connection between the liquid feeding pipe and the chemical liquid collecting unit is connected to both the chemical liquid tank and the chemical liquid collecting unit, and to both the chemical liquid collecting unit and the liquid feeding pump. It is formed by connecting the connected second piping portion to the bottom or the vicinity of the bottom of the chemical recovery portion, which are separated from each other.
And,
The first aspect of claim 1 is characterized in that the connection portion of the first piping portion with the chemical liquid recovery portion is provided at a position higher than the connection portion of the second piping portion with the chemical liquid recovery portion. The liquid delivery device described.
前記薬液回収配管の前記分岐部に接続された端とは反対側の端が、前記薬液回収部に差し込まれるとともに、その先端は前記薬液回収部と前記第一の配管部分との接続箇所よりも高い位置に設けられており、かつ、前記薬液回収部に差し込まれた前記薬液回収配管と、前記薬液回収部の内壁との間には間隙が形成されていることを特徴とする請求項1または請求項2に記載の送液装置。 The end opposite to the end connected to the branch portion of the chemical liquid recovery pipe is inserted into the chemical liquid recovery portion, and the tip thereof is closer to the connection portion between the chemical liquid recovery portion and the first piping portion. 1. The liquid feeding device according to claim 2. 前記送液配管の他方の端が、液体が流れる配管に接続されていることを特徴とする請求項1ないし請求項3のいずれか1項に記載の送液装置。 The liquid feeding device according to any one of claims 1 to 3, wherein the other end of the liquid feeding pipe is connected to a pipe through which a liquid flows. 前記第一の弁が逆止弁または背圧弁であることを特徴とする請求項4に記載の送液装置。 The liquid feeding device according to claim 4, wherein the first valve is a check valve or a back pressure valve. 請求項1ないし請求項5のいずれか1項に記載の送液装置を用いて薬液を送液する送液方法であって、
前記薬液の送液に先立ち、
前記第一の弁を閉状態に保つとともに前記第二の弁を開状態とした後に、前記第二の配管部分における前記薬液の線速度が20mm/秒以上となるように前記送液ポンプを運転して、前記薬液回収部内の前記薬液を、前記送液ポンプ、前記分岐部、前記第二の弁、そして再度、前記薬液回収部の順に循環させる気泡除去工程を有することを特徴とする送液方法。
A liquid feeding method for feeding a drug solution using the liquid feeding device according to any one of claims 1 to 5.
Prior to the delivery of the drug solution,
After keeping the first valve closed and opening the second valve, the liquid feed pump is operated so that the linear velocity of the chemical solution in the second piping portion is 20 mm / sec or more. The liquid feeding unit is characterized by having a bubble removing step of circulating the chemical solution in the chemical solution collecting section in the order of the liquid feeding pump, the branching section, the second valve, and the chemical solution collecting section again. Method.
請求項4または請求項5に記載の送液装置と、
第二の送液ポンプが接続された前記液体が流れる配管と、
一端が第二の薬液を収容する第二の薬液タンクに、他端が前記液体が流れる配管に、それぞれ接続された第二の送液配管と、を備え、
前記第二の送液配管に、前記第二の薬液の流れ方向順に、第三の送液ポンプと、第三の弁と、が接続されていることを特徴とする薬剤添加装置。
The liquid feeding device according to claim 4 or 5.
The pipe through which the liquid flows, to which the second liquid feed pump is connected,
One end is provided with a second chemical liquid tank for accommodating the second chemical liquid, and the other end is provided with a second liquid feeding pipe connected to a pipe through which the liquid flows.
A chemical addition device characterized in that a third liquid feed pump and a third valve are connected to the second liquid feed pipe in the order of the flow direction of the second chemical liquid.
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